JP2004148692A - Concrete cutter and its assembling method - Google Patents

Concrete cutter and its assembling method Download PDF

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Publication number
JP2004148692A
JP2004148692A JP2002316963A JP2002316963A JP2004148692A JP 2004148692 A JP2004148692 A JP 2004148692A JP 2002316963 A JP2002316963 A JP 2002316963A JP 2002316963 A JP2002316963 A JP 2002316963A JP 2004148692 A JP2004148692 A JP 2004148692A
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JP
Japan
Prior art keywords
rail
base
rollers
roller
assembling
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP2002316963A
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Japanese (ja)
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JP4199516B2 (en
Inventor
Tatsuo Mitsunaka
達雄 三中
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Consec Corp
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Consec Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Consec Corp filed Critical Consec Corp
Priority to JP2002316963A priority Critical patent/JP4199516B2/en
Publication of JP2004148692A publication Critical patent/JP2004148692A/en
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Publication of JP4199516B2 publication Critical patent/JP4199516B2/en
Anticipated expiration legal-status Critical
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a concrete cutter for which a base can be assembled after fixing a rail even when there is no space equivalent to the base width on the rail end which is fixed to a wall or a floor or the like in the concrete cutter having the base which runs along the rail under a state wherein the rail is pinched by rollers or the like while a pair of the rollers or the like pinching the rail are provided in the longitudinal direction of the rail with a proper interval, and a wheel-like cutter which is removably assembled onto the base and is rotate-driven by a motor. <P>SOLUTION: The rollers 4 which pinch the rail 1 are provided while the positions are diagonally shifted, and the interval between the rollers 4 is widened. The assembling of the base 2 onto the rail 1 is performed in such a manner that the rail end is inserted between the leading or following rollers 4 first under a state wherein the base 2 is tilted, and the rail end is inserted between the remaining rollers 4 after returning the base to the horizontal state. <P>COPYRIGHT: (C)2004,JPO

Description

【0001】
【発明が属する技術分野】
本発明は、コンクリートの床や壁等(以下、単に「壁等」という)を切断したり、壁等に配管工事や耐震補強工事等のため、溝やスリットを形成するのに用いられるコンクリートカッターと、その組付け方法に関する。
【0002】
【従来技術】
【特許文献1】特開平9−300340号公報
図1は、この種のコンクリートカッターについて示すもので、壁等に固定されるレール1と、該レール1上に走行可能に装着されるベース2と、ベース2に取外し可能に取付けられるホィール状のブレード及びそれを覆うブレードカバー3よりなり、ベース2は、前後(図1においては左右)に配した一対のコロ4でレール1を上下に挟み込むことによりレール1に沿って走行するようになっており、その送りは、レール1に添設されるラックにピニオンが転動することにより行われ、ベース2にはブレードを回転駆動するモータ5が設けられ、またピニオンを回転駆動する送り用モータ部Mが取外し可能に取付けられている。
なお、ブレードと、その取付構造の詳細が特許文献1に開示されている。
【0003】
施工に際しては、先ず切断箇所に沿ってレール1を固定し、次にレール端にコロ間を当てゝ差し込むことによりベース2をレール上にコロ4間でレール1を挟み込んで装着したのち、ブレードを特許文献1に開示されるようにして取付け、ついでブレードカバー3を取付けているが、レール端側からベース2をレール1に沿うように差し込んで装着できるようにするためにレール端には図1に示すように、少なくともベース幅B以上のスペースを確保しておく必要がある。
レール端にベース幅Bのスペースを確保できない場合には、レール1にベース2を装着したのちに壁等に固定していた。
【0004】
【発明が解決しようとする課題】
レール端にベース幅Bに相当するスペースを確保できない場合には、上述するようにレール1にベース2を組付けてから壁等に固定する必要があるが、ベース2を組付けたレール1は重量が嵩み、一人で作業するのは困難である。
【0005】
本発明は、レール端にベース幅に相当するスペースを確保することができない場合でも、レールを固定したのちにベースを組付けることができるようにしたコンクリートカッターと、その組付け方法を提供することを目的とする。
【0006】
【課題の解決手段】
請求項1に係わる発明は、レールを挟み込む一対のコロ又は車輪(以下、単に「コロ等」という)をレールの長手方向に沿って適宜の間隔で設け、コロ等でレールを挟み込んだ状態でレールに沿って走行するベースと、ベースに取外し可能に組付けられ、モータによって回転駆動されるホィール状のカッターを有するコンクリートカッターにおいて、上記レールを挟み込むコロ等がレールの長手方向に位置をずらして設けられることを特徴とする。
【0007】
図2に示すように、一対のコロ等6が位置をずらさないで設けられる従来例のものでは、コロ等6間の間隔cとレール7の厚みdが同一であると、ベース8はレール7と平行な矢印方向からしか差し込むことができず、レール端には横方向にベース8が入るだけのベース幅Bのスペースが必要となるが、図3に示すようにレール7を挟み込む上下のコロ等6が位置をずらして設けられていると、コロ等6の間隔d’が拡がり(d’>d)、そのため、図4に示すようにベース8を傾けてコロ等6間にレール端を差し込むことができるようになり、レール端に必要とするスペースbは、ベース幅Bより小さくできる。先頭のコロ等6間にレール端を差し込んだのちは、先頭のコロ等6をレール7に沿って移動させながらベース8を水平に戻し、後続の上下一対のコロ等6のうち、上側のコロ等6をレール端に載せ(図5)、そのまゝレール7に矢印方向に押し込む。
【0008】
別の方法は、図6に示すように、先頭のコロ等6を持ち上げてレール7上に支持させた状態で、後続のコロ等6から先にレール端に差込み、そのまゝの状態でレール7に沿って他方のレール端まで移動させる。他方のレール端に達し、上下一対のコロ等6のうち、下側のコロ等6がレール端より外れると、ベース8が倒れ、上側のコロ等6がレール端部に係合する(図7)。この状態でベース8を図7の矢印方向に逆向きに押し込むと、図3に示すように前後の一対のコロ等6でレール7を挟み込んで走行可能に支持されるようになる。この場合、レール7の両端には図6及び図7に示すように、スペースb2及びb3が必要となるが、b2+b3<Bとなり、ベース幅Bより小さくなる。
【0009】
本発明のコンクリートカッターによると、以上のように、いずれの方法によってもベースを傾けてレールに組付けることができるようになり、レールにベースを傾けるのに要するレール端側方のスペースを小さくすることができる。
請求項2に係わる発明は、請求項1に係わる発明のコンクリートカッターにおける図4及び図5に示す前者の方法に関するもので、ベースを傾けて先頭の一対のコロ等間にレール端を差し込んで移動させ、ベースの傾きを水平に戻して、後続の一対のコロ等間にレール端を差し込んで押し込むことによりレールにベースを組付けることを特徴とする。
【0010】
請求項3に係わる発明は、図6及び図7に示す後者の方法に関するもので、ベースを傾けて先頭のコロ等をレール上に持ち上げた状態で後続のコロ等から先にレール端に差し込んで移動させ、先頭のコロ等が他方のレール端に達したとき、ベースの傾きを水平に戻して他方のレール端に先頭のコロ等間を当てがい、そのまゝ逆向きに差し込んで押し込むことにより、レールにベースを組み付けることを特徴とする。
【0011】
【発明の実施の形態】
図8は、本発明に係わるコンクリートカッターのベースについて示すもので、図中、図1に示すものと同一構造のものは同一符号で示してある。
図8に示すベース2は、前後の一対のコロ4は上側のコロ4間の間隔が狭く、下側のコロ4間の間隔が広くなるように各一対のコロ4がそれぞれ斜めに位置をずらして台形状に配置されている。
本実施形態のベース2をレール1に組み付けるときには、図4及び図5に示す方法又は図6及び図7に示す方法のいずれかの方法によって組付けることができる。
【0012】
【発明の効果】
本発明によると、ベースを傾けてレールに組付ることによりレール端にベース幅に相当するスペースがなくても、スペースに余裕がある場合と同様、レールを固定したのちにベースを組み付けできるようになり、レール端にスペースの余裕がなくても、レールにベースを予め組み付けてから固定する必要がないから、一人でも組付作業を行うことができる。
【図面の簡単な説明】
【図1】従来のコンクリートカッターの正面図。
【図2】従来形式のコロ等の配置を示す図。
【図3】本発明に係わるコロ等の配置を示す図。
【図4】ベースの組付け方法を示す図。
【図5】後続のコロ等をレール端に差し込むときの状態を示す図。
【図6】ベースの組付け方法の別の例を示す図。
【図7】先頭のコロ等をレール端に差し込むときの状態を示す図。
【図8】本発明に係わるベースの正面図。
【符号の説明】
1、7・・レール
2、8・・ベース
3・・ブレードカバー
4・・コロ
5・・モータ
6・・コロ等
[0001]
TECHNICAL FIELD OF THE INVENTION
The present invention relates to a concrete cutter used for cutting concrete floors and walls (hereinafter, simply referred to as "walls") and forming grooves and slits for plumbing work and seismic reinforcement work on walls and the like. And its assembling method.
[0002]
[Prior art]
FIG. 1 shows a concrete cutter of this type, in which a rail 1 fixed to a wall or the like, and a base 2 mounted on the rail 1 so as to be able to run thereon are shown. And a wheel cover removably attached to a base 2 and a blade cover 3 for covering the wheel-like blade. The base 2 sandwiches the rail 1 up and down with a pair of rollers 4 arranged in the front and rear (left and right in FIG. 1). The rails 1 travel along the rails 1. The feed is performed by rolling a pinion on a rack attached to the rails 1. The base 2 is provided with a motor 5 for rotating and driving the blades. Further, a feed motor section M for rotating and driving the pinion is detachably mounted.
The details of the blade and its mounting structure are disclosed in Patent Document 1.
[0003]
At the time of construction, the rail 1 is first fixed along the cut portion, and then the roller 2 is applied to the rail end by inserting and inserting the base 2 onto the rail by sandwiching the rail 1 between the rollers 4 and then mounting the blade. Although the blade cover 3 is mounted as disclosed in Patent Document 1, the base 2 is inserted along the rail 1 from the rail end side so that the base 2 can be mounted. As shown in (1), it is necessary to secure at least a space larger than the base width B.
When a space of the base width B cannot be secured at the rail end, the base 2 is mounted on the rail 1 and then fixed to a wall or the like.
[0004]
[Problems to be solved by the invention]
If a space corresponding to the base width B cannot be secured at the rail end, it is necessary to attach the base 2 to the rail 1 and then fix it to a wall or the like as described above. It is heavy and difficult to work alone.
[0005]
The present invention provides a concrete cutter capable of assembling a base after fixing a rail even when a space corresponding to a base width cannot be secured at a rail end, and a method of assembling the concrete cutter. With the goal.
[0006]
[Means for solving the problem]
The invention according to claim 1 provides a pair of rollers or wheels (hereinafter, simply referred to as "rollers") that sandwich the rail at appropriate intervals along the longitudinal direction of the rail, and the rail is sandwiched by the rollers or the like. In a concrete cutter having a wheel-shaped cutter that is detachably assembled to the base and that is rotatably driven by a motor, a roller that sandwiches the rail is provided at a position shifted in the longitudinal direction of the rail. It is characterized by being able to.
[0007]
As shown in FIG. 2, in the conventional example in which the pair of rollers 6 are provided without shifting the position, if the distance c between the rollers 6 and the thickness d of the rail 7 are the same, the base 8 is Can be inserted only from the direction of the arrow parallel to the above, and a space of a base width B is required at the rail end to allow the base 8 to be inserted in the lateral direction. However, as shown in FIG. If the parts 6 are provided at shifted positions, the distance d 'between the rollers 6 expands (d'> d), so that the base 8 is inclined as shown in FIG. The rail can be inserted, and the space b required at the rail end can be smaller than the base width B. After the rail ends are inserted between the leading rollers 6 and the like, the base 8 is returned to a horizontal position while moving the leading rollers 6 and the like along the rails 7. 6 is placed on the end of the rail (FIG. 5), and then pushed into the rail 7 in the direction of the arrow.
[0008]
As another method, as shown in FIG. 6, in a state in which the leading roller 6 is lifted and supported on the rail 7, the subsequent roller 6 is inserted into the rail end first, and the rail is left as it is. Move along 7 to the other rail end. When the lower roller 6 among the pair of upper and lower rollers 6 comes off the rail end when the other rail end is reached, the base 8 falls down and the upper roller 6 engages with the rail end (FIG. 7). ). When the base 8 is pushed in the direction opposite to the direction of the arrow in FIG. 7 in this state, the rail 7 is sandwiched between the pair of front and rear rollers 6 and the like, as shown in FIG. In this case, as shown in FIGS. 6 and 7, spaces b2 and b3 are required at both ends of the rail 7, but b2 + b3 <B, which is smaller than the base width B.
[0009]
According to the concrete cutter of the present invention, as described above, the base can be tilted and assembled to the rail by any of the methods, and the space at the rail end side required for tilting the base to the rail is reduced. be able to.
The invention according to claim 2 relates to the former method shown in FIGS. 4 and 5 in the concrete cutter according to claim 1 and moves by tilting a base and inserting a rail end between a pair of leading rollers or the like. Then, the base is attached to the rail by returning the inclination of the base to a horizontal position, inserting the rail end between a pair of subsequent rollers or the like, and pushing in the rail.
[0010]
The invention according to claim 3 relates to the latter method shown in FIGS. 6 and 7, in which the base roller is tilted so that the leading roller or the like is lifted up on the rail, and then the subsequent roller or the like is inserted into the rail end first. When the top roller, etc. reaches the other rail end, return the base to the horizontal position, apply the space between the top roller, etc. to the other rail end, then insert it in the opposite direction and push it in. The feature is that the base is assembled to the rail.
[0011]
BEST MODE FOR CARRYING OUT THE INVENTION
FIG. 8 shows a concrete cutter base according to the present invention. In the drawing, components having the same structure as that shown in FIG. 1 are denoted by the same reference numerals.
In the base 2 shown in FIG. 8, the pair of front and rear rollers 4 are obliquely displaced so that the interval between the upper rollers 4 is narrower and the interval between the lower rollers 4 is wider. Are arranged in a trapezoidal shape.
When assembling the base 2 of this embodiment to the rail 1, it can be assembled by any of the methods shown in FIGS. 4 and 5 or the methods shown in FIGS.
[0012]
【The invention's effect】
ADVANTAGE OF THE INVENTION According to this invention, even if there is no space corresponding to the base width at the rail end by assembling the base to the rail by inclining the base, it is possible to mount the base after fixing the rail as in the case where there is sufficient space. Therefore, even if there is no space at the rail end, there is no need to fix the base to the rail beforehand, so that only one person can perform the assembling work.
[Brief description of the drawings]
FIG. 1 is a front view of a conventional concrete cutter.
FIG. 2 is a view showing an arrangement of rollers and the like of a conventional type.
FIG. 3 is a diagram showing an arrangement of rollers and the like according to the present invention.
FIG. 4 is a diagram showing a method of assembling a base.
FIG. 5 is a diagram showing a state where a subsequent roller or the like is inserted into a rail end;
FIG. 6 is a diagram showing another example of a method of assembling a base.
FIG. 7 is a diagram showing a state when a leading roller or the like is inserted into a rail end;
FIG. 8 is a front view of a base according to the present invention.
[Explanation of symbols]
1, 7, rail 2, 8, base 3, blade cover 4, roller 5, motor 6, roller, etc.

Claims (3)

レールを挟み込む一対のコロ等をレールの長手方向に沿って適宜の間隔で設け、コロ等でレールを挟み込んだ状態でレールに沿って走行するベースと、ベースに取外し可能に組付けられ、モータによって回転駆動されるホィール状のカッターを有するコンクリートカッターにおいて、上記レールを挟み込むコロ等がレールの長手方向に位置をずらして設けられることを特徴とするコンクリートカッター。A pair of rollers etc. that sandwich the rail are provided at appropriate intervals along the length of the rail, and a base that runs along the rail while sandwiching the rail with the rollers etc. A concrete cutter having a wheel-shaped cutter that is driven to rotate, wherein a roller or the like sandwiching the rail is provided at a position shifted in the longitudinal direction of the rail. 請求項1記載のコンクリートのレールへの組付け方法であって、ベースを傾けて先頭の一対のコロ等間にレール端を差し込んで移動させ、ベースの傾きを水平に戻して、後続の一対のコロ等間にレール端を差し込んで押し込むことによりレールにベースを組付けることを特徴とする組付け方法。The method for assembling concrete to a rail according to claim 1, wherein the base is tilted to insert and move the rail end between a pair of leading rollers and the like, and the inclination of the base is returned to a horizontal position, and a pair of subsequent bases is tilted. An assembling method, wherein the base is attached to the rail by inserting and pushing the rail end between rollers or the like. 請求項1記載のコンクリートのレールへの組付け方法であって、ベースを傾けて先頭のコロ等をレール上に持ち上げた状態で後続のコロ等から先にレール端に差し込んで移動させ、先頭のコロ等が他方のレール端に達したとき、ベースの傾きを水平に戻して他方のレール端に先頭のコロ等間を当てがい、そのまゝ逆向きに差し込んで押し込むことにより、レールにベースを組み付けることを特徴とする組付け方法。The method for assembling a concrete to a rail according to claim 1, wherein a base roller is tilted so that a leading roller or the like is lifted up on the rail, and a subsequent roller or the like is inserted into a rail end first and moved to move the leading roller or the like. When the rollers, etc. reach the other rail end, return the base to the horizontal position, apply the space between the first roller, etc. to the other rail end, then insert it in the opposite direction and push it in. An assembling method characterized by assembling.
JP2002316963A 2002-10-31 2002-10-31 Assembling method of concrete cutter to rail Expired - Lifetime JP4199516B2 (en)

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JP4199516B2 JP4199516B2 (en) 2008-12-17

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2018091052A (en) * 2016-12-05 2018-06-14 川田工業株式会社 Method of removing existing concrete from bridge

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102704706B (en) * 2012-07-03 2014-09-17 陈信发 Floor surface crusher

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2018091052A (en) * 2016-12-05 2018-06-14 川田工業株式会社 Method of removing existing concrete from bridge

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