JP2004141394A - Washing machine - Google Patents

Washing machine Download PDF

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Publication number
JP2004141394A
JP2004141394A JP2002309615A JP2002309615A JP2004141394A JP 2004141394 A JP2004141394 A JP 2004141394A JP 2002309615 A JP2002309615 A JP 2002309615A JP 2002309615 A JP2002309615 A JP 2002309615A JP 2004141394 A JP2004141394 A JP 2004141394A
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Japan
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water
water supply
washing
water level
washing machine
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JP2002309615A
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JP3868886B2 (en
Inventor
Yoshio Hayashi
林 美穂
Yoshiyuki Makino
牧野 嘉幸
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Toshiba Corp
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Toshiba Corp
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Abstract

<P>PROBLEM TO BE SOLVED: To improve washing performance by effectively utilizing detergency of detergent while suppressing the damage of cloth. <P>SOLUTION: This washing machine is so constituted as to perform a plurality number of water feeding operations till reaching a set water level by a water feed control means in a washing process driving a pulsator 14, generate water currents by different turn-on/off times of the pulsator 14 according to respective prescribed water levels of the water feeding operations and perform the washing operation so that, at least, the lower the prescribed water level is, the longer the turn-on time is set. <P>COPYRIGHT: (C)2004,JPO

Description

【0001】
【発明の属する技術分野】
本発明は、洗濯槽内に設けられた撹拌体を回転駆動して、洗剤が投入された洗濯水により生成された水流にて洗濯物を洗い、その後にすすぎを行なうようにした洗濯機に関する。
【0002】
【従来の技術】
従来、家庭用の一般的な洗濯機では、洗濯槽底部に撹拌体としてのパルセーターを備え、洗い運転では給水弁等の給水手段により洗濯物量に応じた水位まで給水した後、パルセーターを正逆回転駆動して水流を生成し、洗剤とともに洗濯物を洗浄するようにしている。従って、この種の洗濯機における洗浄性能を高めるには、洗剤を溶解してなる洗濯水を洗濯物に浸透させ、洗剤が有する酵素による洗浄力を十分に発揮させることが重要である。勿論、そのために給水量や洗剤量が多く使用して無駄とならないようにするとともに、パルセーターとの機械的な接触による洗濯物の傷み(以下、布傷みと称す)も抑えることが望ましい。
【0003】
そこで、洗浄性能を向上する手段として、例えばパルセーターの上方を覆う仕切体を設けるととともに、パルセーターの裏羽根によるポンプ室を形成し、更にはこのポンプ室から洗濯槽上部に送水する送水路を設けて、洗濯水がポンプ作用を受けて送水路を経て循環する構成とし、且つ設定水位までの途中に複数の所定水位でパルセータを間欠駆動するようにした構成が提案されている(例えば、特許文献1参照)。
これによれば、洗濯水は衣類の下部から浸透するとともに、衣類間の空気だまりを防止して循環する洗濯水が衣類の汚れをきれいに洗うことができるというものである。
【0004】
【特許文献1】
特開平9−225175号公報(第4,5頁、図1,2)
【0005】
【発明が解決しようとする課題】
しかしながら、上記の如く循環水流を利用した構成では、パルセーターの周囲に仕切体や、循環水路として機能するポンプ室及び送水路等の複雑な機構を洗濯槽に増設せねばならず、組立工数や製造コストの高騰、しかも洗濯槽の下部にポンプ室を設け、更には仕切体で覆う構成のため洗濯容量が減少することも避けられないなど、実用に供するには不利な点も多い。
【0006】
本発明は上述の事情に鑑みてなされたものであり、その目的は、布傷みの防止や洗剤及び水量の無駄に使用することなく簡易な構成にて、洗濯物への洗濯水の浸透性を促進して洗浄性能の向上を図り得る洗濯機を提供するにある。
【0007】
【課題を解決するための手段】
上記目的を達成するために、本発明の洗濯機は、洗濯槽内に設けられた撹拌体をオン・オフ駆動し、洗剤を溶解した洗濯水にて洗濯物の洗いや、その後のすすぎ行程を連続して行なうようにしたものにおいて、前記洗い行程では、給水制御手段により設定水位まで至る間に複数回の給水動作を段階的に行なうとともに、これら給水動作の各所定水位に応じて前記撹拌体のオン・オフ時限が異なる水流を生成し、少なくとも前記所定水位が低いほど前記撹拌体のオン時限を長く設定した洗い動作を行なうようにしたことを特徴とする(請求項1の発明)。
【0008】
斯かる構成によれば、低水位から洗濯物の動きを活発にして洗濯水を十分に浸透させることができるとともに、段階的に上昇する水位に応じた最適の水流のもとに洗い動作が行なわれるので、布傷みを抑えつつ洗剤が有する洗浄力を十分に活用した効率の良い洗浄性能が期待できる。
【0009】
そして、請求項1記載のものにおいて、所定水位での撹拌体のよる水流は、水位が低いほど弱い水流としたことを特徴とする(請求項2の発明)。
【0010】
斯かる構成によれば、水位が低いときでも布傷みを有効に抑えることができ、以って洗濯物の動きを活発にして低水位でも洗濯水が十分に行きわたり、効率の良い洗浄作用が得られる。
【0011】
また、請求項1記載のものにおいて、給水制御手段として給水弁を備えるとともに、すすぎ行程では、複数回のすすぎ動作を選択的に設定可能とし、このすすぎ回数が規定回数より多くなる場合は、洗い行程における前記給水弁による給水動作回数を減らすようにしたことを特徴とする(請求項3の発明)。
【0012】
斯かる構成によれば、すすぎ回数に応じた上記給水制御手段とすることにより、給水弁が使用頻度過多により早期に使用不可となることなく、且つ長期使用のために特殊構造の弁機構としたり、或は給水弁を複数個配設するなどコスト高を招くことがないなど、給水弁の耐久性を考慮しながら洗浄性能の向上を図ることができる。
【0013】
また、請求項3記載のものにおいて、給水制御手段として洗濯槽内に風呂水等を給水するため給水ポンプを選択的に使用可能に備えるとともに、洗い行程の給水に前記給水ポンプを使用する場合、その給水動作回数を給水弁による給水動作回数より減らした設定としたことを特徴とする(請求項4の発明)。
【0014】
斯かる構成によれば、給水ポンプが使用頻度過多により早期に使用不可となることなく、且つ長期使用のために強靭な特殊構造としたり、或は給水ポンプを複数個配設するなどのコスト高を招くことなく、給水ポンプの耐久性を考慮しながら洗浄性能の向上を図ることができる。
【0015】
また、請求項1記載のものにおいて、洗い行程における給水開始時には、撹拌体を一方向に回転駆動するようにしたことを特徴とする(請求項5の発明)。
【0016】
斯かる構成によれば、洗い行程の給水開始と合わせて撹拌体を一方向回転させることにより、洗濯槽内の洗濯物に満遍なく注水してふり掛けることができ、水を逸早く浸透させることができる。従って、以降の給水により洗濯槽内の水位が徐々に上昇するも、洗濯物の水位上面への浮き上がりを有効に抑えることができ、しかも洗濯水を十分に且つ速やかにしみ込ませことができる。以って、撹拌体による撹拌性能を効果的に活用でき、且つ洗剤が含む酵素による洗浄力を十分に発揮させることが可能となり、しかも洗剤を洗い行程の初期の段階から有効活用した洗浄効果が得られる。
【0017】
また、請求項1記載のものにおいて、洗い行程を行なった後、つけ置き行程を実行するようにしたことを特徴とする(請求項6の発明)。
【0018】
斯かる構成によれば、つけ置き行程の前段に水位に応じた水流による洗い動作が行なわれるので、洗濯水は洗濯物に十分にしみ込んだ状態でつけ置き行程に移行することができ、効率の良いつけ置き洗浄効果が得られるとともに、この場合の撹拌体による洗い動作は短時間で良いため、洗濯物の布傷みを極力抑えながら洗浄効果の向上が期待できる 。
【0019】
【発明の実施の形態】
以下、本発明を脱水兼用洗濯機に適用した一実施例につき、図1〜図11を参照して説明する。
まず、図2は洗濯機全体の概略構成を示す要部を破断した側面図で、該洗濯機の概略構成につき説明すると、矩形箱状の外殻をなす筐体1は、外箱2とトップカバー3とで構成され、このトップカバー3のほぼ中央部には衣類などの洗濯物を投入する投入口(図示せず)を有し、これを開閉する蓋4を回動可能に設けている。また、上記トップカバー3の後部には、例えば詳細は省略するが洗剤を自動的に投入可能な電動式の洗剤投入装置5や、給水手段としての電磁式の給水弁6及び電動式の給水ポンプ7が設けられている。
【0020】
そして、上記外箱2の内部には、有底円筒状の水受槽8が弾性吊持機構9により弾性支持されるとともに、その内部に有底円筒状の脱水槽を兼用した洗濯槽10が垂直な縦軸周りに回転可能に設けられている。この洗濯槽10は、本実施例では内槽体11と、その外周に若干の間隙を介して設けた外槽体12とからなる所謂2重槽構成としていて、内槽体11には周壁部のほぼ全域には多数の透孔11aが形成され、また外槽体12には上端部のみに透孔12aを有する実質的に無孔状の槽体を形成している。
斯かる洗濯槽10の上端開口部には、バランスリング13を備え、また内底部には撹拌体としてのパルセーター14を回転可能に設けていて、洗い行程ではパルセータ14のみが正逆回転駆動され、脱水行程では洗濯槽10がパルセーター14と共に一体的に一方向に高速回転駆動される。
【0021】
一方、上記水受槽8にあっては、その底部に形成された排水口8aと上記洗濯槽10内とを連通した排水路22が形成され、そしてこの排水口8aに連通して排水弁15を有する排水管16が接続され、機外に排水可能としている。
更に、上記排水口8aの反対側に位置して補助排水口8bが設けられ、その連通路は図示しないが上記排水弁15の下流側における上記排水管16に連通接続され、水受槽8内の水を機外に直接排水可能としている。
【0022】
また、水受槽8の外底部中央には、駆動モータ17が装着されていて、これは例えばダイレクトドライブ式のアウターロータ形であって、図示しないステータ側が水受槽8に固定され、図示しないクラッチ機構を介して洗い及びすすぎ運転ではアウターロータに連結された回転軸18を介して前記パルセーター14を正逆回転駆動し、一方脱水運転では中空軸19を介して前記洗濯槽10をパルセーター14と共に一方向に回転駆動する構成にある。
【0023】
更には、前記トップカバー3の前方には各種の洗濯運転コースの設定や、洗い時間やすすぎ回数等の洗濯条件を設定したり、動作状態などを表示する操作パネル20が設けられ、その内部にはマイクロコンピュータを主体とした回路構成からなる制御装置21が設けられている。この制御装置21は、上記操作パネル20からの入力操作に応じて、図示しない水位検知手段や洗濯物量検知手段等の検知結果を入力するなどして、前記洗剤投入装置5や給水手段である給水弁6または給水ポンプ7による給水制御をはじめ、前記駆動モータ17をインバータ制御して高精度の可変速度制御を可能とするなど、洗濯機の作動全般を制御する。
【0024】
また、図3(a)は本実施例における洗濯運転コースの「標準コース」における全体の行程内容を示したものであり、同図(b)は、そのうちの洗い行程の具体的な動作内容を示している。即ち、「標準コース」の運転内容としては周知のように洗い、中間脱水、すすぎ、最終脱水の各行程が自動的に進行され、特にすすぎ行程では、複数の通常3回のすすぎ動作が設定されていて、例えば2回のシャワー注水すすぎ(注水しながら洗濯槽10を低速回転)と、1回のためすすぎ(設定水位による撹拌すすぎ)が実行されるようにしている。
【0025】
そして、図3(b)に示す洗い行程の具体的内容については、図1及び図4を参照して説明する。本実施例における洗い行程では、駆動モータ17が駆動制御されパルセーター14により生成される図4に示す5種類の水流(水流▲1▼〜水流▲5▼)が採用された洗い運転が行なわれる。
例えば、図4(a)に示す「水流▲1▼」では、要件a,b,c,dを備えたもので、即ち要件a:オン時限が1.0秒で、要件b:オフ時限1.1秒による正逆回転による水流の洗い動作が行なわれ、且つ要件d:回転数110rpmの低い回転数にして、要件c:立上時間0.6秒とする長い時間に設定された条件にある。
尚、上記a,b,c,dの各要件は、正逆回転波形に基づき同符号を付記した図4(b)から明らかである。
【0026】
一方、「水流▲5▼」にあっては、要件a,b,cの各時間は最も短くて、要件dの回転数は最も高く設定されており、このことから「水流▲5▼」ではパルセータ14による回転動作(オン時限)は短いが、オフ時限も短く、且つ立上速度が速いため正逆回転動作が素早く行なわれて強い撹拌水流が得られる。従って、上記「水流▲1▼」では緩やかな立上りのもとにオン・オフ時限が長く、所謂弱い撹拌水流が生成されるもので、斯かる図4から明らかなように「水流▲1▼」が最も弱く「水流▲5▼」に向けて徐々に強くなる水流パターンを構成している。
【0027】
しかるに、これら各水流は洗濯槽10への給水水位に応じて選択的に用いられるようにしている。
即ち図1は、洗い行程(排水行程除く)における上記した洗濯槽10内の水位と水流との関係を経時的に示したもので、この実施例では縦軸に示す水位のうち、「設定水位」は洗濯物量に応じた本来の洗いに必要な水位(水量)を示し、「所定水位1〜4」は上記「設定水位」に至るまでの間を複数段階に水位制御されたところの夫々の所定水位を示している。
【0028】
しかして、この図1に基づきまず概略的に述べると、給水制御手段により給水弁6からの給水にて水位は段階的に上昇し、まず給水開始初期の最も低水位の「所定水位1」に達すると、「給水1」が停止されるとともに図4(a)にて開示した弱い水流の「水流▲1▼」による洗い動作が行なわれ、所定時間後「給水2」が開始されるなどして「所定水位2」では「水流▲2▼」、「所定水位3」では「水流▲3▼」、そして「所定水位4及び設定水位」では「水流▲4▼と▲5▼との組合せ水流」が用いられ、順次水位に応じた水流による洗い動作が行なわれる。
そのうちの「所定水位4」では、「水流▲4▼→▲5▼→▲4▼」となした「水流▲4▼」を主体とした洗い動作が夫々所定時間行なわれ、また「設定水位」では「水流▲5▼→▲4▼→▲5▼」とする「水流▲5▼」を主体とした洗い動作が行なわれるよう制御される。
【0029】
このように、水位に応じた水流による洗い動作(図中水位/水流洗いと記す)が行われ、且つ低水位ほど弱い水流が生成されるようになっており、従って所定水位が段階的に高まるに伴ない水流は強くなり、「設定水位」に至り本来の適正な水量のもとに強い撹拌水流による洗い動作が行なわれ、以って予め設定された時間の洗い行程の運転が実行される。
【0030】
従って、給水弁6を含む給水制御手段としては、各所定水位に達した時点で一時給水停止し、夫々の水流により撹拌する時間を経た後、再び給水開始する動作を繰り返し行なわれ、この場合「給水1」〜「給水5」の5段階に亘って給水開始と停止が実行される。
尚、本実施例では、図1及び図3(b)に示すように洗い行程スタート初期の「給水1」にあっては給水開始に合わせてパルセーター14を一方向回転による断続運転(オン・オフ駆動)を、予め設定された時間(例えば、40秒間)行なうようにしており、その意義や作用説明については後述する。
【0031】
次に、上記のように構成された洗濯機の作用につき、上記「標準コース」における洗い行程に基づき図5を参照して説明する。この図5は、前記制御装置21に基づく制御内容を説明するための要部のフローチャートを示したもので、以下このフローに沿って説明する。
まず、洗濯槽10内に図示しない洗濯物を投入し蓋4を閉じ、また水道の蛇口を開栓するなどの準備をした後、電源を投入して操作パネル20を操作し、図3に示す運転行程を有する「標準コース」を設定しスタート操作する。すると、まず最初に周知のように図示しない洗濯物量検知手段により洗濯物量が検知され、この容量に対応した設定水位及び洗剤量が決定される。
尚、上記周知の洗濯物量検知手段としては、例えば駆動モータ17の回転数を検知する回転センサを設け、一定の通電パターンにてパルセーター14を回転させ、給水前の洗濯物量に応じて変化する回転数に基づき当該洗濯物量を算出するようにしている。
【0032】
しかして、図5のステップS1に示す「給水1」(図1及び図3(b)参照)が開始され、給水弁6による給水は水受槽8底部の排水路22を満たした後、洗濯槽10内の水位として上昇し、そしてこの給水とともに洗剤投入装置5から上記決定された洗剤量が投入される。また、この給水に合わせて駆動モータ17が通電駆動され、図1,3で開示したようにパルセーター14を所定の低速回転数にて一方向に回転駆動させる。例えば、本実施例ではオン・オフ駆動による断続運転として40秒間行なわれる(ステップS2)。このパルセーター14の断続的でゆっくりとした一方回転駆動により、給水弁6から洗濯槽10内方への給水が洗濯物に満遍なくふり掛かり、水を逸早く浸透させることができ、このことは洗濯物の浮き上がりを抑えるとともに、洗剤が溶解した所謂洗濯水を十分にしみ込ませるにも有効となる。
【0033】
そして、上記40秒間の断続運転後も続けて給水動作が行なわれ、次のステップS3では図1に示した最初の「所定水位1」まで水位が達したか否かを、図示しない水位検知手段による検知し判定する。その結果、「所定水位1」に到達した場合(YES)には、ステップS4に移行し「給水1」が停止されるとともに、このときの水位である「所定水位1」に対応した図4に示す「水流▲1▼」による撹拌が開始され(ステップS5)、未だ少水量の貯水状態のもとで所謂弱い洗い動作が行なわれて洗濯物を移動させる。
【0034】
この「水流▲1▼」による水位に応じた洗い動作が所定時間(例えば、20秒)経過したか否か判定され(ステップS6)、経過した場合(YES)には、再び給水弁6が開放作動して「給水2」が開始(ステップS7)されるとともに、水流パターンは「水流▲1▼」から「水流▲2▼」に変更されて、洗い動作が継続して行なわれる(ステップS8)。
【0035】
そして、上記「給水2」による給水が進んで次のステップS9では「所定水位2」に達したか否かが水位検知手段を介して判定される。この場合、水道水圧が正常な範囲内であれば何ら問題ないが、例えば水道水圧が極めて低くい状態では、その「所定水位2」に達するまでの給水時間が大きく長引くことになり、このことは水流パターンとして設定された「水流▲2▼」による洗い動作が、「給水2」の開始時点から長時間行なわれることとなり、本来求むべき想定された撹拌作用とは異なるおそれが生じる。
【0036】
そこで、本実施例では上記のような不具合を想定して、上記ステップS9で「所定水位2」に達しない場合にはステップS13に移行し、上記「給水2」による給水時間をチェックするようにしている。即ち、正常な範囲の上限となる給水時間を予め設定しておき、実際に要した時間と比較判定するようにしたもので、例えば給水動作が上記設定時間を超えても継続している場合には(YES)、「水流▲2▼」による洗い動作を直ちに停止し(ステップS14)、以降の運転を停止するとともに、例えば操作パネル29にアラーム表示等を行ない(ステップS15)、使用者に知らせることで対処するようにしている。
【0037】
従って、通常では上記ステップS9にて予想される範囲内での給水時間にて、2段目の低水位である「所定水位2」に到達したことが検知されると、次ステップS10に移行して「給水2」は停止される。そして、先のステップS8にて開始された「水流▲2▼」による洗い動作が、所定時間(例えば、80秒)行なわれたか否かを判定し(ステップS11)、所定時間経過の場合(YES)、ステップS12に移行し「設定水位」に達する最終の「給水5」が行なわれたか否かの判定がなされる。この判定は、例えば洗濯物量に応じて決定された「設定水位」に到達したか否かにより「給水5」の終了を判定することができる。
【0038】
しかして、ここでは上記「給水2」を終了した時点であるから、「NO」の判定のもとにステップS7に移行し「給水3」による給水が開始される。尚、このステップS7の「給水3」をはじめ「給水4」及び「給水5」の各給水開始から、ステップS12の「給水5」の終了判定に至るまでは、先に述べた「給水2」開始以降の関連ステップと実質的に同じにつき、同一のステップ符号にて()内に記述し簡略化している。また、その間の給水事情の不具合に対処可能としたステップS13〜15も、夫々同様に機能することは云うまでもない。
【0039】
従って、ステップS7の「給水3」以降「給水4」及び「給水5」による給水と、夫々の所定水位に応じて設定された上記水流▲3▼による所定時間(例えば、80秒)の洗い動作、及び水流▲4▼と▲5▼との組合せ等による所定時間(例えば、4分)の洗い動作が夫々実行され、特に高水位になるに伴ない強い水流による撹拌動作が行なわれる。
【0040】
そして、今「設定水位」における「水流▲5▼→▲4▼→▲5▼」による洗い動作がステップS11にて所定時間(上記4分)経過し、且つステップS12にて最終の「給水5」が終了したことが確認されると(YES)、洗い運転を終了し(ステップS16)次行程に進行するもので、以降図3にて開示したように中間脱水を挟んですすぎ洗い(計3回のすすぎ動作)及び最終脱水の各行程が実行され「標準コース」の全行程を終了する。
【0041】
このように、上記実施例によれば次の効果を有する。
まず、洗い行程における「給水1」の開始と合わせて駆動モータ17をオン・オフ駆動し、撹拌体たるパルセーター14を低速度で一方向回転による断続運転を所定時間行なうようにした。従って、この断続的でゆっくりとした一方向への回転駆動により、未だ洗濯槽10内に貯水される以前の洗濯物に対し、急激な衝撃等の機械力を与えることなく洗濯物を動かし、これに満遍なく注水してふり掛けることができ、所謂布傷みを抑えつつ水を逸早く浸透させることができる。
【0042】
この結果、以降の給水により洗濯槽10内に徐々に水位が上昇するも、洗濯物の水位上面への浮き上がりを有効に抑えることができ、また洗剤が溶解してなる洗濯水を十分に且つ速やかにしみ込み易くすることができる。従って、パルセータ14による撹拌性能を効果的に活用でき、且つ洗剤が有する酵素による洗浄力を十分に発揮させることが可能となり、洗剤量の有効活用を図るのに極めて有効である。
【0043】
しかも、洗濯物量に応じて決定された「設定水位」まで至る間に、複数回に亘り給水開始及び停止の所謂給水動作を行ないながら段階的に水位を増すようにして、本実施例では夫々の「所定水位1〜4及び設定水位」毎に異なる水流パターンを設定して、洗い動作を行なうようにした。殊に、水位が低いほどオン・オフ時限が長くなるようにしている(図4参照)。
【0044】
このことは、一般には水位が低くてパルセーター14のオン時限が長いほど布傷みは大きくなる傾向にあるが、反面洗濯物の動きが良くて洗剤分を十分に浸透させるに有効である。そこで、上記布傷みの現象のみを取り除くべく図4に示す要件c:立上時間を長くする、及びd:回転数を低くすることで、洗濯物に与える機械的作用を十分に小さくすることができる。
【0045】
この結果、水位が低いほどオン時限を長くして洗濯物の動きを活発にしながら、布傷みを抑えて洗剤分を十分に浸透させ、洗剤による洗浄力を有効活用した効率の良い洗浄作用が期待でき、更には夫々の水位に応じた最適の水流のもとに段階的に行なわれるので、一層の布傷みを抑えた洗浄性能の向上を図ることができる。勿論、水量としても本来必要な「設定水位」まで上昇する水位を複数段階に給水制御するだけであるから、水を無駄に浪費することはない。また、洗濯機の構成としても複雑な構成とすることなく、給水弁6による給水制御及びパルセーター14の駆動制御等による簡易な制御手段にて上記著効を有する洗濯機を提供できる点も、実用に供するに極めて有効である。
【0046】
ところで、上記のように給水開始及び停止の所謂給水動作を繰り返し行なうことは、従来に比し電磁式の給水弁6の通断電する動作回数が多くなる。しかるに、この種電磁式給水弁6は、通常では通電時に開放作動して給水開始するようにしており、その場合の耐久性は、特に通電時の給水開始の動作回数に起因することが大である。しかして、給水弁6の耐久性(寿命)については、洗濯機の耐用年数を考慮して設計製作されており、このまま使用した場合には給水弁6の寿命が短くて早期に使用不可となる可能性がある。
【0047】
特に、上記したように洗い行程において5回の給水動作が行なわれるが、この種洗濯機ではすすぎ回数の増減が操作パネル20上から任意に設定できるようになっており、例えばすすぎ回数を4回、更には5回とすることも可能である。このように条件設定された運転コースによれば、当然すすぎ動作の1回毎に最低1回の給水動作が行なわれ、これと洗い行程の5回を加えた回数が1回の洗濯運転で行われることととなり、給水弁6は使用頻度過多になるおそれがある。
【0048】
そこで、本実施例におけるすすぎ行程にあっては、すすぎ回数が通常(例えば、3回)より多いコース設定された場合には、洗い行程における給水動作の回数を少なくするようにしている。
以下、図6及び図7に基づき説明すると、まず図6は図1相当図で図中実線は、既述した如くすすぎ回数を3回とした例えば「標準コース」における複数段の所定水位を得るべく、この場合給水動作(開始及び停止)が計5回行なわれることを示している。
【0049】
これに対し、すすぎ回数が多い4回に設定された運転コース或は条件設定の場合には、同図中破線で示す区分のみ「標準コース」と異なる水位制御がなされる。即ち、斯かる場合は「給水3(所定水位2)」を飛ばして「所定水位3」まで「給水2」が継続するよう給水制御され、従って給水動作を1回減らした洗い行程が実行される。
また、すすぎ回数が5回に設定された場合には、同図中一点鎖線で示す如く「給水3及び4(所定水位2及び3)」を飛ばして「所定水位4」まで「給水2」が継続する給水制御が行なわれ、この場合は「標準コース」に比して給水動作は2回分減少した回数となる。
【0050】
但し、すすぎ回数が標準の3回より少なく設定された場合は、給水弁6の寿命に対する悪影響はないので、「標準コース」における給水動作回数のまま実行される。また、上記したように「給水2」以降では「給水3」や「給水4」を飛ばした給水制御が行なわれるが、この飛ばされた区域における水流は、上記した所定時間毎に切替えられて実行され、できるだけ同等の洗浄効果を得るようにしている。
【0051】
しかして、図7は上記結果をまとめたもので、すすぎ回数は1回から5回まで設定可能とし、そのうちすすぎ3回の場合には、これに洗い行程における「給水1から給水5」までの計5回(〇印が給水実行)の給水動作を合わせると、所謂1サイクルの給水動作回数としてはトータル8回となり、本実施例ではこれを標準設定とし、すすぎ回数では上記3回を規定回数としている。従って、給水制御手段としてはトータル8回を越えないよう給水制御したもので、上記したようにすすぎの規定回数を越えた5回の場合には、図7中の該当個所に×印で示すように「給水3」及び「給水4」を飛ばした給水制御とすることによりトータル8回の給水動作となるように制御している。
【0052】
斯くして、すすぎ回数に応じた上記給水制御手段とすることにより、給水手段たる電磁式の給水弁6の長期使用を可能とし、例えば長期使用のために特殊構造の弁機構としたり、或は給水弁を複数個配設するなどによるコスト高を招くことなく対処でき、給水弁6の耐久性を考慮しながら洗浄性能の向上を図ることができる。
【0053】
また、この種洗濯機では給水手段として上記した常設の給水弁6以外に、風呂水等の水源から吸水できるように電動式の給水ポンプ7を選択的に使用可能に備えている場合が多い。しかるに、上記した複数段の給水動作を行なう洗い行程に、この給水ポンプ7を利用して給水する場合には、上記給水弁6以上に使用頻度過多による耐久性の問題を有する。
この給水ポンプ7としては、一般的に渦巻形ポンプが用いられ、図示しないがオン・オフの動作が多くなると電動機はもとより、回転軸との間に装着された軸封部材の耐久性(耐摩耗性)などが、該ポンプ7の寿命に影響を与える。
【0054】
そこで、図8(図1相当図)には、洗い行程において給水ポンプ7を選択使用して給水を行なう場合、上記給水弁6を使用した通常5回の給水動作に対して、2回の動作回数に設定した場合の給水制御手段を例示したものである。
即ち、この図から明らかなように、給水ポンプ7を使用した場合には、同図中二点鎖線で示す如く「給水2乃至4(所定水位1乃至3)」を飛ばして「所定水位4」まで「給水1」が継続してなる給水制御が行なわれ、実線で示した「標準コース」の給水弁6による場合に比して3回の給水動作が減少され、2回の給水動作で2段階の水位設定にて実行される。従って、給水ポンプ7により風呂水等他の水源からの給水活用を図りながら、該給水ポンプ7の耐久性を考慮した上で洗浄性能の向上を図ることができる。
【0055】
更には、この種洗濯機が有する「つけ置きコース」を設定した運転コースにつき、図9〜図11を参照して説明する。
この「つけ置き」とは、周知のように洗剤が有する酵素による洗浄力を主体とした洗浄方法で、パルセーター14は補助的に使用する程度で所謂機械的な布傷みを回避しながら黄ばみの要因である皮脂汚れなどを落とすに有効であるのが特徴で、ただ洗浄時間としては長時間を要する。例えば、1時間のつけ置きを行なう場合には、洗濯水中に洗濯物を1時間浸漬した状態とし、且つその間の酵素による洗浄作用の活性化のために10分間隔でパルセーター14をオン・オフ駆動(例えば、オン:1分、オフ:9分の間欠駆動)して撹拌し洗濯物への洗剤分の浸透性を促進するようにしており、一般的につけ置き時間としては1時間乃至8時間ほどの範囲で設定可能としている。
【0056】
因みに図11は、所定の洗浄度を得るべく洗剤量(濃度)とつけ置き時間との関係を表した特性図で、つけ置き時間に比例するように長時間にするほど洗剤量(濃度)は少なくて所期の洗浄性能を引き出すことが可能である。
そして図10は、上記「つけ置きコース」の全行程の一例を示したもので、この例ではつけ置き行程を洗い行程中に編入するとともに、すすぎ回数は2回としたものである。特に洗い行程につき述べると、まず最初に水位に応じた水流による洗い運転が所定時間行なわれる。これは、図9(図1相当図)に示した所定水位毎(5段階)に応じて設定され図4で開示したところの各水流による洗い運転が行なわれるもので、給水制御も含めて先の「標準コース」と実質的に同じステップにて実行されるが、ただ撹拌による洗い動作時間が半分以下に短縮された点で相違する。
【0057】
次いで、つけ置き行程に移行し上記図11で示した1〜8時間のつけ置き時間の設定と、これに見合った洗剤量が予め投入された洗濯水のもとで、パルセーター14の間欠的で一時的な撹拌動作を受けながら洗浄作用が行なわれる。この、つけ置き行程を終えると通常に行なっているパルセーター14の正逆回転駆動による洗い動作が短時間実行され、そして排水動作を終えて「つけ置きコース」における洗い行程が終了する。尚、次行程以降の作用説明は省略する。
【0058】
このように、「つけ置きコース」においても、そのつけ置き行程の前段に水位に応じた水流による洗い動作が行なわれるので、洗濯水は洗濯物に十分にしみ込んだ状態でつけ置き行程に移行するので、効率の良いつけ置き洗浄効果が得られ、またつけ置き行程の前後に洗い動作が行なわれるが、これは短時間でよいため、総じてパルセーター14による撹拌時間は少なくして洗濯物の布傷みを極力抑えた洗浄効果が期待できる。
【0059】
尚、本発明は上記し且つ図面に示した実施例に限らず、例えば上記実施例(例えば、図1参照)では「給水2」の開始と併せて「水流▲2▼」による洗い動作が開始するようにして、無駄な休止時間をなくして効率良く洗い運転が行なえるようにしているが(これは給水2以降給水5まで同様に行なわれる)、これに限らず、例えば所定水位に達した後に当該水位に対応した水流による撹拌を開始するようにしてもよく、この場合には不安定になり易い給水時間は洗い動作には含まれず、従って洗いに必要な運転時間を正確に制御するに有利である。
【0060】
また、給水動作も上記した5段階に限らず洗濯物量に応じて適宜の回数に設定しても良いし、電動式の洗剤投入装置5に限らず、例えば洗濯物量の検知結果に基づき必要な洗剤量を操作パネル20上に表示して、使用者が手操作で洗剤を投入するようにしてもよい。
その他、例えば脱水兼用洗濯機に代えて、脱水機能を有しない単槽の洗濯槽に撹拌体を備えた洗濯機にも適用できるなど、実施に際しては本発明の要旨を逸脱しない範囲内で種々変更して実施できるものである。
【0061】
【発明の効果】
以上述べたことから明らかなように、本発明の洗濯機は、撹拌体を駆動した洗い行程にあっては、給水制御手段により設定水位まで至る間に複数回の給水動作を段階的に行なうとともに、これら給水動作の各所定水位に応じて前記撹拌体のオン・オフ時限が異なる水流を生成するようにし、少なくとも前記所定水位が低いほど前記オン時限を長く設定した洗い動作を行なうようにしたものである。  斯くして、低水位から洗濯物の動きを活発にして洗濯水を十分に浸透させることができるとともに、段階的に上昇する水位に応じた最適の水流のもとに洗い動作が行なわれるので、布傷みを抑えつつ洗剤が有する洗浄力を活用した効率の良い洗浄性能が期待できる洗濯機を提供できる。
【図面の簡単な説明】
【図1】本発明の一実施例を示す洗い行程における水位と水流との関係を示す図
【図2】洗濯機全体の概略構成を示す要部を破断した側面図
【図3】運転内容を説明するための標準コースにおける全行程図(a)、及びそのうちの具体内容を説明するための洗い行程図(b)
【図4】水流パターンの構成を示す図(a)、及び構成要件の符号を説明するための図(b)
【図5】作用説明するための要部のフローチャート図
【図6】異なる運転コースにおける図1相当図
【図7】すすぎ回数に応じた給水制御手段を説明するための図
【図8】更に異なる運転コースにおける図1相当図
【図9】更にまた異なる運転コースにおける図1相当図
【図10】つけ置きコースの運転内容を説明するための全行程図
【図11】洗剤濃度とつけ置き時間との関係を説明するための図
【符号の説明】
1は筐体、2は外箱、3はトップカバー、5は洗剤投入装置、6は給水弁(給水手段)、7は給水ポンプ(給水手段)、10は洗濯槽、14はパルセーター(撹拌体)、及び21は制御装置を示す。
[0001]
TECHNICAL FIELD OF THE INVENTION
The present invention relates to a washing machine in which a stirrer provided in a washing tub is rotationally driven to wash laundry with a stream of water generated by washing water into which a detergent has been introduced, and then to perform rinsing.
[0002]
[Prior art]
Conventionally, a general household washing machine is provided with a pulsator as a stirrer at the bottom of the washing tub, and in a washing operation, water is supplied to a water level according to the amount of laundry by a water supply means such as a water supply valve, and then the pulsator is corrected. Water is generated by reverse rotation to wash the laundry together with the detergent. Therefore, in order to enhance the washing performance in this type of washing machine, it is important to make the washing water obtained by dissolving the detergent penetrate into the laundry so as to sufficiently exert the detergency of the enzyme contained in the detergent. Needless to say, it is desirable to use a large amount of water and a large amount of detergent to avoid waste, and also to suppress damage to the laundry due to mechanical contact with the pulsator (hereinafter referred to as cloth damage).
[0003]
Therefore, as means for improving the washing performance, for example, a partitioning body that covers the upper part of the pulsator is provided, and a pump chamber is formed by the back blade of the pulsator, and further, a water supply channel for supplying water from the pump chamber to the upper part of the washing tub. There has been proposed a configuration in which washing water is circulated through a water supply channel under a pump action, and a pulsator is intermittently driven at a plurality of predetermined water levels halfway to a set water level (for example, Patent Document 1).
According to this, while the washing water permeates from the lower part of the clothes, the washing water which circulates by preventing the air pool between the clothes can clean the dirt of the clothes.
[0004]
[Patent Document 1]
JP-A-9-225175 (pages 4, 5; FIGS. 1 and 2)
[0005]
[Problems to be solved by the invention]
However, in the configuration using the circulating water flow as described above, it is necessary to add complicated mechanisms such as a partition body around the pulsator, a pump chamber and a water supply channel functioning as a circulating water channel to the washing tub, and the number of assembly steps and There are many disadvantages in practical use, such as a rise in manufacturing cost, and a configuration in which a pump chamber is provided at the lower part of the washing tub and furthermore, the washing capacity is inevitably reduced due to the configuration of being covered with a partition.
[0006]
The present invention has been made in view of the above-described circumstances, and an object of the present invention is to reduce the permeability of washing water into laundry by using a simple configuration without using cloth for preventing damage to the cloth or wasting water. An object of the present invention is to provide a washing machine capable of promoting washing performance.
[0007]
[Means for Solving the Problems]
In order to achieve the above object, a washing machine of the present invention drives an agitator provided in a washing tub on and off to wash laundry with washing water in which detergent is dissolved, and to perform a subsequent rinsing process. In the washing step, the water supply control means performs a plurality of water supply operations stepwise until the set water level is reached, and the agitator is operated in accordance with each predetermined water level of the water supply operation. A water flow having different on / off time periods is generated, and at least the lower the predetermined water level, the longer the on time period of the agitator is set to perform a washing operation (the invention of claim 1).
[0008]
According to such a configuration, the movement of the laundry can be activated from the low water level to sufficiently permeate the washing water, and the washing operation can be performed under the optimal water flow according to the gradually rising water level. Therefore, efficient cleaning performance that fully utilizes the cleaning power of the detergent while suppressing damage to the cloth can be expected.
[0009]
According to the first aspect of the present invention, the water flow by the stirrer at a predetermined water level is set to be weaker as the water level is lower (the invention of the second aspect).
[0010]
According to such a configuration, even when the water level is low, the damage to the cloth can be effectively suppressed, so that the movement of the laundry is activated and the washing water sufficiently spreads even at the low water level, and an efficient cleaning action is achieved. can get.
[0011]
Further, in the device according to claim 1, a water supply valve is provided as water supply control means, and a plurality of rinsing operations can be selectively set in a rinsing stroke. The number of water supply operations by the water supply valve in a stroke is reduced (the invention of claim 3).
[0012]
According to such a configuration, by using the water supply control means according to the number of times of rinsing, the water supply valve does not become unusable early due to excessive use frequency, and has a specially structured valve mechanism for long-term use. Alternatively, the cleaning performance can be improved while taking into account the durability of the water supply valve, for example, by not increasing the cost by arranging a plurality of water supply valves.
[0013]
Further, in the apparatus according to claim 3, when a water supply pump is selectively used as a water supply control means for supplying bath water or the like into the washing tub, and the water supply pump is used for water supply in a washing process, The number of water supply operations is set to be smaller than the number of water supply operations by the water supply valve (the invention of claim 4).
[0014]
According to such a configuration, the water supply pump does not become unusable early due to excessive use frequency, and has a strong special structure for long-term use, or high cost such as arranging a plurality of water supply pumps. The cleaning performance can be improved while taking into account the durability of the water supply pump without inducing.
[0015]
In the first aspect, at the start of water supply in the washing step, the stirring body is driven to rotate in one direction (the invention of claim 5).
[0016]
According to such a configuration, by rotating the stirrer in one direction in synchronization with the start of water supply in the washing process, the laundry in the washing tub can be evenly poured with water and sprinkled, so that water can quickly penetrate. . Therefore, although the water level in the washing tub gradually rises due to the subsequent water supply, the rising of the laundry to the water level can be effectively suppressed, and the washing water can be sufficiently and promptly soaked. Therefore, the stirring performance of the stirring body can be effectively utilized, and the cleaning power of the enzyme contained in the detergent can be sufficiently exhibited. In addition, the cleaning effect that effectively utilizes the detergent from the initial stage of the cleaning process can be obtained. can get.
[0017]
Further, in the apparatus according to the first aspect, after the washing step, the soaking step is executed (the invention of claim 6).
[0018]
According to such a configuration, the washing operation is performed by the water flow according to the water level in the preceding stage of the soaking process, so that the washing water can be transferred to the soaking process in a state where the washing water is sufficiently soaked in the laundry, and the efficiency is improved. A good soaking effect can be obtained, and the washing operation by the stirring body in this case can be performed in a short time, so that the washing effect can be expected to be improved while minimizing damage to the cloth of the laundry.
[0019]
BEST MODE FOR CARRYING OUT THE INVENTION
Hereinafter, an embodiment in which the present invention is applied to a washing machine with both dehydration will be described with reference to FIGS.
First, FIG. 2 is a side view in which a principal part showing a schematic configuration of the entire washing machine is cut away. The schematic configuration of the washing machine will be described. The top cover 3 has an input port (not shown) for inputting laundry such as clothes, and a lid 4 for opening and closing the input port is provided at a substantially central portion of the top cover 3. . At the rear of the top cover 3, for example, an electric detergent feeding device 5 capable of automatically feeding a detergent, although not described in detail, an electromagnetic water supply valve 6 as water supply means, and an electric water supply pump. 7 are provided.
[0020]
A cylindrical bottomed water receiving tub 8 is elastically supported by an elastic suspension mechanism 9 inside the outer box 2, and a washing tub 10 also serving as a bottomed cylindrical dewatering tub is vertically provided therein. It is provided so as to be rotatable around a vertical axis. In the present embodiment, the washing tub 10 has a so-called double tub configuration including an inner tub body 11 and an outer tub body 12 provided on the outer periphery thereof with a slight gap therebetween. A large number of through-holes 11a are formed in almost the entire area, and the outer tank body 12 has a substantially non-porous tank body having a through-hole 12a only at the upper end.
A balance ring 13 is provided at an upper end opening of the washing tub 10, and a pulsator 14 as a stirring body is rotatably provided at an inner bottom portion. During the washing process, only the pulsator 14 is driven forward and reverse. In the dehydration process, the washing tub 10 is driven to rotate integrally with the pulsator 14 in one direction at a high speed.
[0021]
On the other hand, in the water receiving tub 8, a drain passage 22 communicating the drain port 8a formed at the bottom thereof with the inside of the washing tub 10 is formed, and the drain valve 15 is communicated with the drain port 8a. Drain pipe 16 is connected, and can be drained outside the machine.
Further, an auxiliary drain port 8b is provided on the opposite side of the drain port 8a, and a communication passage thereof is connected to the drain pipe 16 downstream of the drain valve 15 (not shown). Water can be directly drained out of the machine.
[0022]
A drive motor 17 is mounted at the center of the outer bottom of the water receiving tank 8, which is, for example, a direct drive type outer rotor type, and a stator (not shown) is fixed to the water receiving tank 8, and a clutch mechanism (not shown) is provided. In the washing and rinsing operation, the pulsator 14 is driven forward and reverse through a rotating shaft 18 connected to the outer rotor, while in the dewatering operation, the washing tub 10 and the pulsator 14 are driven through a hollow shaft 19. It is configured to rotate in one direction.
[0023]
Further, an operation panel 20 is provided in front of the top cover 3 for setting various washing driving courses, setting washing conditions such as washing time and the number of times of rinsing, and displaying an operation state and the like. Is provided with a control device 21 having a circuit configuration mainly composed of a microcomputer. The control device 21 inputs a detection result of a water level detection unit and a laundry amount detection unit (not shown) in response to an input operation from the operation panel 20, and supplies water to the detergent input device 5 and the water supply unit. The entire operation of the washing machine is controlled, such as water supply control by the valve 6 or the water supply pump 7 and inverter control of the drive motor 17 to enable high-precision variable speed control.
[0024]
FIG. 3A shows the entire process contents of the "standard course" of the washing operation course in the present embodiment, and FIG. 3B shows the specific operation contents of the washing process. Is shown. In other words, as is well known as the operation contents of the "standard course", each of the washing, intermediate dehydration, rinsing, and final dehydration steps is automatically advanced. In the rinsing step, a plurality of normal three rinsing operations are set. For example, two shower rinsing (rinsing the washing tub 10 at a low speed while pouring water) and one rinsing (agitating rinsing at a set water level) are executed.
[0025]
The specific contents of the washing process shown in FIG. 3B will be described with reference to FIGS. In the washing process according to the present embodiment, a washing operation is performed in which the drive motor 17 is driven and the five types of water flows (water flow (1) to water flow (5)) generated by the pulsator 14 shown in FIG. .
For example, “water flow {circle around (1)}” shown in FIG. 4A has requirements a, b, c, and d, ie, requirement a: the ON time is 1.0 second, and requirement b: the OFF time 1 The washing operation of the water flow is performed by the forward / reverse rotation for 1 second, and the requirement d is set to a low rotation speed of 110 rpm, and the requirement c is set to a long time of 0.6 seconds for the rise time. is there.
The above requirements a, b, c, and d are apparent from FIG. 4B in which the same reference numerals are assigned based on the forward and reverse rotation waveforms.
[0026]
On the other hand, in the “water flow (5)”, the times of the requirements a, b, and c are the shortest, and the rotation speed of the requirement (d) is set to be the highest. Although the rotation operation (ON time period) by the pulsator 14 is short, the OFF time period is short and the rising speed is fast, so that the forward / reverse rotation operation is performed quickly and a strong stirring water flow is obtained. Therefore, in the above “water flow {circle around (1)}”, the on / off time is long under a gentle rise, and a so-called weak stirring water flow is generated. As is apparent from FIG. Constitutes a water flow pattern that is weakest and gradually becomes stronger toward “water flow (5)”.
[0027]
However, each of these water flows is selectively used according to the level of water supplied to the washing tub 10.
That is, FIG. 1 shows the relationship between the water level in the washing tub 10 and the water flow over time in the washing process (excluding the drainage process). In this embodiment, among the water levels shown on the vertical axis, the “set water level” "Indicates a water level (water amount) necessary for the original washing according to the amount of laundry, and" predetermined water levels 1 to 4 "are the respective water levels controlled in a plurality of steps until reaching the" set water level ". Shows the predetermined water level.
[0028]
First, when roughly described with reference to FIG. 1, the water level rises stepwise by the water supply from the water supply valve 6 by the water supply control means, and firstly reaches the “predetermined water level 1” of the lowest water level at the beginning of the water supply start. When it reaches, "water supply 1" is stopped, and the washing operation by the "water flow (1)" of the weak water flow disclosed in FIG. 4A is performed, and "water supply 2" is started after a predetermined time. For "predetermined water level 2", "water flow (2)", for "predetermined water level 3", "water flow (3)", and for "predetermined water level 4 and set water level", "combined water flow of water flows (4) and (5)" Is used, and the washing operation is sequentially performed by the water flow according to the water level.
In the “predetermined water level 4”, the washing operation mainly based on the “water flow 4” in which the “water flow 4 →→ 5 5 → 4” is performed for a predetermined time, and the “set water level” In, control is performed such that the washing operation mainly based on “water flow (5)”, which is “water flow (5) → (4) → (5)”, is performed.
[0029]
As described above, the washing operation by the water flow according to the water level (indicated as water level / water flow washing in the figure) is performed, and the lower the water level, the weaker the water flow is generated, and accordingly, the predetermined water level increases stepwise. As a result, the water flow becomes stronger, the water reaches the “set water level”, and the washing operation with the strong stirring water flow is performed under the originally appropriate amount of water, whereby the operation of the washing process is performed for a preset time. .
[0030]
Therefore, as the water supply control means including the water supply valve 6, the operation of temporarily stopping water supply when each predetermined water level is reached, repeating the operation of starting water supply again after a period of stirring by each water flow, and in this case, " Water supply start and stop are executed in five stages of "water supply 1" to "water supply 5".
In this embodiment, as shown in FIG. 1 and FIG. 3 (b), in the "water supply 1" at the beginning of the washing process start, the pulsator 14 is intermittently operated by one-way rotation (on / off) at the start of water supply. Off driving) is performed for a preset time (for example, 40 seconds), and its significance and operation will be described later.
[0031]
Next, the operation of the washing machine configured as described above will be described with reference to FIG. 5 based on the washing process in the “standard course”. FIG. 5 shows a flowchart of a main part for explaining the control contents based on the control device 21, and the description will be made along this flow.
First, after the laundry (not shown) is put into the washing tub 10 and the lid 4 is closed, and the faucet for water supply is prepared, the power is turned on and the operation panel 20 is operated to operate as shown in FIG. A "standard course" having a driving process is set and a start operation is performed. Then, first, as is well known, the laundry amount is detected by a laundry amount detecting means (not shown), and a set water level and a detergent amount corresponding to the laundry amount are determined.
As the above-mentioned known laundry amount detecting means, for example, a rotation sensor for detecting the number of rotations of the drive motor 17 is provided, and the pulsator 14 is rotated in a constant energizing pattern, and changes according to the laundry amount before water supply. The laundry amount is calculated based on the rotation speed.
[0032]
Thus, “water supply 1” (see FIGS. 1 and 3 (b)) shown in step S1 of FIG. 5 is started, and the water supply by the water supply valve 6 fills the drainage channel 22 at the bottom of the water receiving tank 8, and then the washing tub The water level rises as the water level in 10, and the detergent amount determined above is supplied from the detergent supplying device 5 together with the water supply. In addition, the drive motor 17 is energized and driven in accordance with the water supply, and rotates the pulsator 14 in one direction at a predetermined low speed as shown in FIGS. For example, in this embodiment, the operation is performed for 40 seconds as an intermittent operation by on / off driving (step S2). Due to the intermittent and slow one-way driving of the pulsator 14, the water supply from the water supply valve 6 to the inside of the washing tub 10 can evenly spread over the laundry, so that the water can quickly penetrate. This is effective in suppressing the rising of the water and in soaking the so-called washing water in which the detergent is dissolved.
[0033]
Then, the water supply operation is continuously performed after the intermittent operation for 40 seconds, and in the next step S3, it is determined whether or not the water level has reached the first "predetermined water level 1" shown in FIG. Is detected and determined. As a result, when the "predetermined water level 1" has been reached (YES), the process proceeds to step S4, where "water supply 1" is stopped, and the water level at this time, "predetermined water level 1", is shown in FIG. Agitation by the indicated “water flow {circle around (1)}” is started (step S5), and a so-called weak washing operation is performed in a state where the amount of water is still small to move the laundry.
[0034]
It is determined whether or not a predetermined time (for example, 20 seconds) has elapsed for the washing operation according to the water level due to the “water flow {circle around (1)}” (step S6), and if it has elapsed (YES), the water supply valve 6 is opened again. When activated, "water supply 2" is started (step S7), and the water flow pattern is changed from "water flow {circle around (1)} to" water flow {circle over (2)} "to continue the washing operation (step S8). .
[0035]
Then, in the next step S9, it is determined via the water level detection means whether or not the water supply by the above-mentioned "water supply 2" has advanced to the "predetermined water level 2". In this case, there is no problem as long as the tap water pressure is within the normal range. However, for example, in a state where the tap water pressure is extremely low, the water supply time until reaching the “predetermined water level 2” is greatly prolonged. The washing operation based on the “water flow {circle around (2)}” set as the water flow pattern is performed for a long time from the start of “water supply 2”, which may be different from the expected stirring action that should be originally required.
[0036]
Therefore, in the present embodiment, assuming the above-described inconvenience, if the "predetermined water level 2" is not reached in step S9, the process proceeds to step S13, and the water supply time by the "water supply 2" is checked. ing. That is, the water supply time, which is the upper limit of the normal range, is set in advance, and is compared with the actually required time, for example, when the water supply operation continues even if the set time is exceeded. (YES), the washing operation by the "water flow (2)" is immediately stopped (step S14), the subsequent operation is stopped, and an alarm is displayed on the operation panel 29 (step S15) to notify the user. I try to deal with it.
[0037]
Therefore, normally, when it is detected that the water supply time within the range expected in step S9 has reached the “predetermined water level 2”, which is the second-stage low water level, the process proceeds to the next step S10. "Water supply 2" is stopped. Then, it is determined whether or not the washing operation by “water flow {circle around (2)” ”started in the previous step S8 has been performed for a predetermined time (for example, 80 seconds) (step S11). ), The process proceeds to step S12, and it is determined whether or not the final “water supply 5” that reaches the “set water level” has been performed. In this determination, the end of “water supply 5” can be determined based on, for example, whether or not the “set water level” determined according to the laundry amount has been reached.
[0038]
In this case, since the above “water supply 2” is completed, the process proceeds to step S7 based on the determination of “NO”, and water supply by “water supply 3” is started. In addition, from the start of each water supply of "water supply 4" and "water supply 5" including "water supply 3" of this step S7 to the end determination of "water supply 5" of step S12, the above-mentioned "water supply 2". Substantially the same as the related steps after the start, the same step codes are used in parentheses to simplify the description. Needless to say, steps S13 to S15 in which the problem of the water supply situation during that time can be dealt with also function in the same manner.
[0039]
Therefore, the water supply by "water supply 4" and "water supply 5" after "water supply 3" in step S7, and the washing operation for a predetermined time (for example, 80 seconds) by the above water flow (3) set according to each predetermined water level. , And a washing operation for a predetermined time (for example, 4 minutes) by a combination of the water flows (4) and (5), etc., respectively, and particularly, a stirring operation by a strong water flow is performed as the water level becomes higher.
[0040]
Then, the washing operation by the “water flow (5) → (4) → (5)” at the “set water level” has passed a predetermined time (the above four minutes) in step S11, and the final “water supply 5” in step S12. Is completed (YES), the washing operation is ended (step S16), and the process proceeds to the next step. Thereafter, as shown in FIG. Rinsing operation) and the final dehydration process are performed, and all the processes of the “standard course” are completed.
[0041]
As described above, the above embodiment has the following effects.
First, the drive motor 17 is turned on and off at the same time as the start of "water supply 1" in the washing process, so that the pulsator 14 as a stirring body is intermittently driven at a low speed in one direction for a predetermined time. Therefore, by the intermittent and slow rotation in one direction, the laundry is moved without giving a mechanical force such as a sudden impact to the laundry before the water is still stored in the washing tub 10. Water can be sprinkled all over the water and sprinkled, so that the water can quickly penetrate while suppressing so-called fabric damage.
[0042]
As a result, although the water level gradually rises in the washing tub 10 due to the subsequent water supply, the rising of the laundry to the water level upper surface can be effectively suppressed, and the washing water in which the detergent is dissolved is sufficiently and promptly supplied. It can be easily soaked. Therefore, the stirring performance of the pulsator 14 can be effectively utilized, and the detergency of the enzyme possessed by the detergent can be sufficiently exhibited, which is extremely effective in effectively utilizing the detergent amount.
[0043]
In addition, in the present embodiment, the water level is increased stepwise while performing a so-called water supply operation of starting and stopping water supply a plurality of times before reaching the “set water level” determined according to the amount of laundry. A different water flow pattern is set for each of the "predetermined water levels 1 to 4 and the set water level", and the washing operation is performed. In particular, the lower the water level, the longer the on / off period (see FIG. 4).
[0044]
Generally, the lower the water level and the longer the ON time of the pulsator 14, the more the fabric damage tends to be. However, the movement of the laundry is good, and it is effective in sufficiently penetrating the detergent. Therefore, in order to remove only the cloth damage phenomenon, it is necessary to sufficiently reduce the mechanical action exerted on the laundry by making the requirement c: elongate the rise time and d: reduce the number of rotations as shown in FIG. it can.
[0045]
As a result, the lower the water level, the longer the on-time is to activate the movement of the laundry, while suppressing the damage to the cloth and allowing the detergent to sufficiently penetrate, and an efficient cleaning action that effectively utilizes the cleaning power of the detergent is expected. The cleaning is performed stepwise under an optimum water flow according to each water level, so that it is possible to further improve the cleaning performance while suppressing damage to the cloth. Needless to say, the water level is merely controlled in a plurality of stages to increase the water level to the originally required "set water level", so that water is not wasted. Further, the washing machine having the above-mentioned effect can be provided by simple control means such as water supply control by the water supply valve 6 and drive control of the pulsator 14 without making the structure of the washing machine complicated. It is extremely effective for practical use.
[0046]
By the way, when the so-called water supply operation of starting and stopping water supply is repeatedly performed as described above, the number of times that the electromagnetic water supply valve 6 is turned on and off is increased as compared with the related art. However, this type of electromagnetic water supply valve 6 is normally designed to open and start water supply when energized, and the durability in that case largely depends on the number of operations for starting water supply when energized. is there. However, the durability (lifetime) of the water supply valve 6 is designed and manufactured in consideration of the service life of the washing machine. If the water supply valve 6 is used as it is, the life of the water supply valve 6 is short and the water supply valve 6 cannot be used early. there is a possibility.
[0047]
In particular, as described above, the water supply operation is performed five times in the washing process. However, in this type of washing machine, the increase or decrease in the number of times of rinsing can be arbitrarily set from the operation panel 20. , Or even five times. According to the operation course set as described above, at least one water supply operation is naturally performed for each rinsing operation, and the number of times of adding the water supply operation and five washing operations is one washing operation. The water supply valve 6 may be used too frequently.
[0048]
Therefore, in the rinsing process of this embodiment, if the number of times of rinsing is set to a course larger than normal (for example, three times), the number of water supply operations in the washing process is reduced.
Hereinafter, description will be given based on FIGS. 6 and 7. First, FIG. 6 is a diagram corresponding to FIG. 1, and a solid line in FIG. 6 obtains a plurality of predetermined water levels in, for example, a “standard course” where the number of times of rinsing is three as described above. Therefore, in this case, the water supply operation (start and stop) is performed five times in total.
[0049]
On the other hand, in the case of the operation course or the condition setting in which the number of times of rinsing is set to four times, the water level control different from the “standard course” is performed only in the section indicated by the broken line in FIG. That is, in such a case, the water supply is controlled such that the "water supply 3 (predetermined water level 2)" is skipped and the "water supply 2" is continued until the "water supply 3", and therefore, the washing step in which the water supply operation is reduced by one is executed. .
When the number of times of rinsing is set to five, “water supply 2” is skipped to “predetermined water level 4” by skipping “water supply 3 and 4 (predetermined water levels 2 and 3)” as shown by a dashed line in FIG. Continuous water supply control is performed. In this case, the number of water supply operations is reduced by two times compared to the “standard course”.
[0050]
However, if the number of times of rinsing is set to be smaller than the standard three times, there is no adverse effect on the service life of the water supply valve 6, so that the water supply operation is performed with the number of water supply operations in the “standard course”. Further, as described above, after "water supply 2", water supply control in which "water supply 3" or "water supply 4" is skipped is performed, but the water flow in the skipped area is switched and executed every predetermined time as described above. In order to obtain the same cleaning effect as possible.
[0051]
7 summarizes the above results. The number of times of rinsing can be set from 1 to 5 times. In the case of 3 times of rinsing, the number of times of rinsing is from “water supply 1 to water supply 5” in the washing process. When the water supply operation of a total of five times (indicated by the water supply execution) is combined, the total number of water supply operations in one cycle is eight times. In the present embodiment, this is set as a standard setting. And Therefore, as the water supply control means, water supply is controlled so as not to exceed a total of eight times, and in the case of five times exceeding the specified number of times of rinsing as described above, a corresponding point in FIG. In addition, the water supply control is performed by skipping the "water supply 3" and the "water supply 4" so that the water supply operation is performed eight times in total.
[0052]
In this way, by using the water supply control means according to the number of times of rinsing, the electromagnetic water supply valve 6 serving as the water supply means can be used for a long time, for example, a valve mechanism having a special structure for long-term use, or This can be dealt with without increasing the cost by arranging a plurality of water supply valves, and the cleaning performance can be improved while considering the durability of the water supply valve 6.
[0053]
In addition, in many cases, in addition to the above-described permanent water supply valve 6 as a water supply means, an electric water supply pump 7 is selectively provided so as to be able to absorb water from a water source such as bath water. However, when water is supplied by using the water supply pump 7 during the washing step in which the water supply operation is performed in a plurality of stages, there is a problem of durability due to excessive use of the water supply valve 6 or more.
As the water supply pump 7, a spiral pump is generally used. Although not shown, when the number of on / off operations increases, the durability (wear resistance) of the shaft sealing member mounted between the motor and the rotating shaft as well as the electric motor increases. ) Affect the life of the pump 7.
[0054]
Therefore, FIG. 8 (corresponding to FIG. 1) shows that when the water supply pump 7 is selectively used in the washing process to supply water, two water supply operations using the water supply valve 6 are performed twice. This is an example of water supply control means when the number of times is set.
That is, as is apparent from this figure, when the water supply pump 7 is used, “water supply 2 to 4 (predetermined water levels 1 to 3)” is skipped and “predetermined water level 4” is shown as shown by a two-dot chain line in the figure. Water supply control in which “water supply 1” is continued until the water supply valve 6 of the “standard course” shown by the solid line is reduced to three times, and two water supply operations are performed by two water supply operations. It is executed at the stage water level setting. Therefore, it is possible to improve the cleaning performance in consideration of the durability of the water supply pump 7 while utilizing the water supply from another water source such as bath water by the water supply pump 7.
[0055]
Further, an operation course in which a “placement course” of this type of washing machine is set will be described with reference to FIGS. 9 to 11.
This “soaking” is a well-known cleaning method mainly based on the detergency of an enzyme possessed by the detergent, and the pulsator 14 is used only as a supplement and avoids so-called mechanical cloth damage while reducing yellowing. It is characterized by being effective in removing sebum dirt, which is a factor, and requires a long cleaning time. For example, when the soaking is performed for one hour, the laundry is immersed in the washing water for one hour, and the pulsator 14 is turned on and off at intervals of 10 minutes in order to activate the washing action by the enzyme during the washing. It is driven (for example, intermittently driven on: 1 minute, off: 9 minutes) so as to promote the penetration of the detergent into the laundry, and the soaking time is generally 1 hour to 8 hours. It is possible to set within the range.
[0056]
FIG. 11 is a characteristic diagram showing the relationship between the amount of detergent (concentration) and the soaking time in order to obtain a predetermined degree of washing. The longer the time, the greater the amount of detergent (concentration) in proportion to the soaking time. It is possible to bring out the expected cleaning performance at a minimum.
FIG. 10 shows an example of the entire process of the “placement course”. In this example, the placement process is incorporated during the washing process, and the number of times of rinsing is set to two. In particular, regarding the washing process, first, a washing operation by a water flow according to the water level is performed for a predetermined time. This is set in accordance with each predetermined water level (five stages) shown in FIG. 9 (FIG. 1) and the washing operation by each water flow disclosed in FIG. 4 is performed. Is performed in substantially the same steps as in the “standard course”, except that the washing operation time by stirring is reduced to less than half.
[0057]
Next, the process proceeds to the soaking process, and the setting of the soaking time of 1 to 8 hours shown in FIG. 11 and the intermittent pulsator 14 under the washing water in which a detergent amount corresponding to the setting is set in advance. Thus, the washing operation is performed while receiving a temporary stirring operation. When the soaking process is completed, the washing operation normally performed by the forward and reverse rotation drive of the pulsator 14 is performed for a short time, and after the draining operation, the washing process in the “soaking course” is completed. The description of the operation after the next step will be omitted.
[0058]
As described above, also in the “placement course”, the washing operation is performed by the water flow according to the water level in the preceding stage of the placement stage, and the washing water shifts to the placement stage in a state where the washing water is sufficiently soaked in the laundry. Therefore, an effective soaking washing effect can be obtained, and the washing operation is performed before and after the soaking process. However, since the washing operation can be performed in a short time, the stirring time by the pulsator 14 is generally reduced, and the laundry cloth is washed. A cleaning effect that minimizes damage can be expected.
[0059]
It should be noted that the present invention is not limited to the embodiment described above and shown in the drawings. In this way, the washing operation can be performed efficiently without unnecessary downtime (this is performed in the same way from the water supply 2 to the water supply 5), but is not limited thereto, and for example, the water level reaches a predetermined water level. The stirring by the water flow corresponding to the water level may be started later.In this case, the water supply time, which tends to be unstable, is not included in the washing operation, and therefore, the operation time required for the washing is accurately controlled. It is advantageous.
[0060]
Further, the water supply operation is not limited to the above-described five steps, and may be set to an appropriate number of times according to the amount of laundry. The amount may be displayed on the operation panel 20, and the user may manually input the detergent.
In addition, various changes can be made without departing from the gist of the present invention, for example, the present invention can be applied to a washing machine provided with a stirrer in a single-tub washing tub having no dewatering function, instead of the washing machine with dehydration function. It can be implemented.
[0061]
【The invention's effect】
As is apparent from the above description, the washing machine of the present invention performs a plurality of water supply operations stepwise until the set water level is reached by the water supply control means during the washing process in which the stirring body is driven. A water flow in which the on / off time of the agitator is different according to each predetermined water level of these water supply operations, and at least the lower the predetermined water level, the longer the on time is set, the longer the washing operation is performed. It is. Thus, since the movement of the laundry can be activated from the low water level and the washing water can be sufficiently permeated, and the washing operation is performed under the optimal water flow according to the gradually rising water level, It is possible to provide a washing machine that can expect efficient washing performance utilizing the washing power of the detergent while suppressing damage to the cloth.
[Brief description of the drawings]
FIG. 1 is a diagram showing a relationship between a water level and a water flow in a washing process according to an embodiment of the present invention.
FIG. 2 is a side view showing a schematic configuration of the entire washing machine with a main part cut away.
FIG. 3 (a) is an entire stroke diagram for a standard course for explaining operation details, and FIG. 3 (b) is a washing stroke diagram for explaining specific contents thereof.
FIG. 4A is a diagram showing a configuration of a water flow pattern, and FIG. 4B is a diagram for explaining reference numerals of components.
FIG. 5 is a flowchart of the main part for explaining the operation.
FIG. 6 is a view corresponding to FIG. 1 in a different driving course.
FIG. 7 is a diagram for explaining water supply control means according to the number of times of rinsing;
FIG. 8 is a diagram corresponding to FIG. 1 in a further different driving course.
FIG. 9 is a diagram corresponding to FIG. 1 in still another driving course.
FIG. 10 is a full-stroke diagram for explaining the operation contents of a standing course.
FIG. 11 is a diagram for explaining the relationship between detergent concentration and soaking time;
[Explanation of symbols]
1 is a housing, 2 is an outer box, 3 is a top cover, 5 is a detergent injection device, 6 is a water supply valve (water supply means), 7 is a water supply pump (water supply means), 10 is a washing tub, and 14 is a pulsator (stirring). ), And 21 indicate control devices.

Claims (6)

洗濯槽内に設けられた撹拌体をオン・オフ駆動し、洗剤を溶解した洗濯水にて洗濯物の洗いや、その後のすすぎ行程を連続して行なうようにしたものにおいて、
前記洗い行程では、給水制御手段により設定水位まで至る間に複数回の給水動作を段階的に行なうとともに、これら給水動作の各所定水位に応じて前記撹拌体のオン・オフ時限が異なる水流を生成し、少なくとも前記所定水位が低いほど前記撹拌体のオン時限を長く設定した洗い動作を行なうようにしたことを特徴とする洗濯機。
In the one in which the stirrer provided in the washing tub is driven on and off to wash the laundry with the washing water in which the detergent is dissolved, and to continuously perform the subsequent rinsing process,
In the washing step, a plurality of water supply operations are performed stepwise until the set water level is reached by the water supply control means, and a water flow in which the on / off time of the stirring body is different according to each predetermined water level of the water supply operation is generated. A washing machine wherein at least the lower the predetermined water level is, the longer the on-time of the stirring body is set to perform the washing operation.
所定水位での撹拌体のよる水流は、水位が低いほど弱い水流としたことを特徴とする請求項1記載の洗濯機。2. The washing machine according to claim 1, wherein the lower the water level, the weaker the water flow by the stirrer at the predetermined water level. 給水制御手段として給水弁を備えるとともに、すすぎ行程では、複数回のすすぎ動作を選択的に設定可能とし、このすすぎ回数が規定回数より多くなる場合は、洗い行程における前記給水弁による給水動作回数を減らすようにしたことを特徴とする請求項1記載の洗濯機。A water supply valve is provided as the water supply control means, and in the rinsing process, a plurality of rinsing operations can be selectively set. 2. The washing machine according to claim 1, wherein said washing machine is reduced. 給水制御手段として洗濯槽内に風呂水等を給水するため給水ポンプを選択的に使用可能に備えるとともに、洗い行程の給水に前記給水ポンプを使用する場合、その給水動作回数を給水弁による給水動作回数より減らした設定としたことを特徴とする請求項3記載の洗濯機。As a water supply control means, a water supply pump for selectively supplying bath water or the like into the washing tub is provided so as to be selectively usable. 4. The washing machine according to claim 3, wherein the number is set to be smaller than the number of times. 洗い行程における給水開始時には、撹拌体を一方向に回転駆動するようにしたことを特徴とする請求項1記載の洗濯機。2. The washing machine according to claim 1, wherein the agitator is driven to rotate in one direction at the start of water supply in the washing process. 洗い行程を行なった後、つけ置き行程を実行するようにしたことを特徴とする請求項1記載の洗濯機。2. The washing machine according to claim 1, wherein a soaking step is performed after the washing step.
JP2002309615A 2002-10-24 2002-10-24 Washing machine Expired - Fee Related JP3868886B2 (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2012141361A1 (en) * 2011-04-11 2012-10-18 엘지전자 주식회사 Method for controlling washing apparatus
JP2019107222A (en) * 2017-12-18 2019-07-04 花王株式会社 Washing method
JP2021045572A (en) * 2020-12-01 2021-03-25 花王株式会社 Washing method

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2012141361A1 (en) * 2011-04-11 2012-10-18 엘지전자 주식회사 Method for controlling washing apparatus
CN103534399A (en) * 2011-04-11 2014-01-22 Lg电子株式会社 Method for controlling washing apparatus
US10077522B2 (en) 2011-04-11 2018-09-18 Lg Electronics Inc. Method for controlling washing apparatus
JP2019107222A (en) * 2017-12-18 2019-07-04 花王株式会社 Washing method
JP2021045572A (en) * 2020-12-01 2021-03-25 花王株式会社 Washing method

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