JP2004106354A - Ejector mechanism for injection molding mold - Google Patents

Ejector mechanism for injection molding mold Download PDF

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Publication number
JP2004106354A
JP2004106354A JP2002272312A JP2002272312A JP2004106354A JP 2004106354 A JP2004106354 A JP 2004106354A JP 2002272312 A JP2002272312 A JP 2002272312A JP 2002272312 A JP2002272312 A JP 2002272312A JP 2004106354 A JP2004106354 A JP 2004106354A
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Japan
Prior art keywords
pin
ejection
magnetic force
protruding
mold
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Granted
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JP2002272312A
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Japanese (ja)
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JP3943468B2 (en
Inventor
Kenji Takahashi
高橋 健司
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Ricoh Co Ltd
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Ricoh Co Ltd
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Priority to JP2002272312A priority Critical patent/JP3943468B2/en
Publication of JP2004106354A publication Critical patent/JP2004106354A/en
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Abstract

<P>PROBLEM TO BE SOLVED: To provide an ejector mechanism for an injection molding mold, which can improve the difficulty of controlling an outside diameter of an ejector pin, a return failure and a leakage of a fluid by using a magnetic force as a driving force for the ejector pin and without using the fluid. <P>SOLUTION: In this ejector mechanism for the injection mold, a permanent magnet 16 is installed in a flange part, on the other side of a molding 1, of the ejector pin 3; an electromagnet 17 is installed in each place corresponding to the ejector pin 3 inside a base plate 7; a groove 18 for wiring is formed in the base plate 7 so that the electromagnet 17 and a controller 19 can be connected together; and a spring 11 for returning the ejector pin 3 in the reverse direction by making one end abut on the permanent magnet 16 serving as the flange part of the ejector pin 3 is installed in a space 10 of a core 2. <P>COPYRIGHT: (C)2004,JPO

Description

【0001】
【発明の属する技術分野】
本発明は、プラスチック等の射出成形品に用いられる射出成形用金型の突き出し機構に関するものである。
【0002】
【従来の技術】
一般に、従来の射出成形用金型の突き出し機構においては、突き出しピンが組み込まれたプレートを成形機側の突き出しロッドで押し出す機構が主流となっている。
【0003】
図4は従来の射出成形用金型の突き出し機構を示したものであって、図4中、1は成形品、2はコア、3は突き出しピン、4は上エジェクタープレート、5は下エジェクタープレート、6は台座、7はベースプレート、8はテーブル、9はエジェクターロッドである。従来の射出成形用金型の突き出し機構では、成形機側に内蔵されているエジェクターロッド9が金型開放後に前進し、上エジェクタープレート4と下エジェクタープレート5を突き出し、その動きに伴い、上エジェクタープレート4と下エジェクタープレート5に取り付けられている突き出しピン3が前進し、成形品1を突き出すようにしている。
【0004】
一方、図5は既に出願されている流体による突き出し機構を示したものである。この機構では、図4に示されるエジェクターロッド9、並びに上エジェクタープレート4と下エジェクタープレート5の代わりに、加圧流体が供給される流路12、13をベースプレート7に形成し、更に、コア2内に突き出しピン3を収納する空間10を設け、上記コア2のベースプレート7との接合部には、流体の漏れを防ぐためのOリング14、15を設けており、成形品1の突き出し時には、加圧流体を流路13を介して流路12へ供給することにより、突き出しピン3が前進し、成形品1を突き出すようにしている。尚、図5中、11は突き出しピン3を突き出し前の位置に戻すためのスプリングである。
【0005】
【発明が解決しようとする課題】
しかしながら、前述の如く、突き出しピン3の駆動力として流体による圧力印加を行うのでは、流体の漏れ防止用のOリング14、15を設けなければならず、それにより金型製作時の突き出しピン3の外径管理が難しくなったり、Oリング14の抵抗による突き出しピン3の戻り不良が生じたり、又、Oリング15のシール不完全による流体の洩れなどが発生したりする虞があった。
【0006】
そこで本発明は、斯かる実情に鑑み、突き出しピンの駆動力として磁力を使い、流体を使わないことにより、突き出しピンの外径管理の難しさ・戻り不良・流体の洩れを改善し得る射出成形用金型の突き出し機構を提供しようとするものである。
【0007】
【課題を解決するための手段】
上記課題を解決するために、請求項1記載の発明では、突き出しピンをコアから突き出して成形品を離型させる射出成形用金型の突き出し機構において、上記コア内に突き出しピンを収納する空間を設けると共に、上記突き出しピンに磁石を設置し、上記射出成形用金型内に磁力発生装置を設置し、金型外部に磁力発生装置に電流を供給するコントローラを配置し、磁力発生装置に電流を印加することにより磁力を発生させ、上記突き出しピンを駆動する手段を備えている射出成形用金型の突き出し機構を最も主要な特徴とする。
【0008】
請求項2記載の発明では、上記空間内部に突き出しピンを突き出し方向とは逆方向に戻すよう付勢するスプリングを設けてなる請求項1記載の射出成形用金型の突き出し機構を主要な特徴とする。
【0009】
請求項3記載の発明では、上記金型外部に配置したコントローラに突き出しピンの突き出し時に印加する電流方向と逆向きに電流を印加する機能を付加し、突き出しピンを突き出し方向だけではなく、戻す方向に付勢可能とした請求項1又は2記載の射出成形用金型の突き出し機構を主要な特徴とする。
【0010】
請求項4記載の発明では、金型における突き出しピンの突き出し方向側の空間部に更に磁力発生装置を配置し、突き出し動作を行う磁力発生装置と逆の動作を行わせるようコントロールすることにより、更に強い突き出し力を得るよう構成した請求項1〜3のいずれかに記載の射出成形用金型の突き出し機構を主要な特徴とする。
【0011】
【発明の実施の形態】
以下、本発明の実施の形態を図示例と共に説明する。図1及び図2は本発明を実施する形態の一例であって、図中、図5と同一の符号を付した部分は同一物を表わしており、基本的な構成は図5に示す従来のものと同様であるが、本図示例の特徴とするところは、図1及び図2に示す如く、突き出しピン3を駆動するシステムを、流体の代りに磁力により駆動させるシステムに変更した点にある。
【0012】
本図示例の場合、突き出しピン3の成形品1とは逆側のつば部に永久磁石16を設置し、ベースプレート7内部における上記突き出しピン3に対応する場所それぞれに、電流により磁力の発生できるコイル磁石等の電磁石17を設置すると共に、ベースプレート7には、電磁石17とコントローラ19をつなぐことのできるように配線用の溝18を形成し、更に、コア2の空間10に、突き出しピン3のつば部としての永久磁石16に一端が当接して突き出しピン3を逆に戻すためのスプリング11を設置するようにしてある。
【0013】
これにより、成形品1の成形加工時、金型が開き突き出し工程になったときには、コントローラ19から電磁石17に電流が流れることにより、図2に示す如く、電磁石17と永久磁石16との間に反発力20が発生し、突き出しピン3が前方(図では上方向)へ動き、成形品1を突き出すことができる。
【0014】
こうして、突き出しピン3の駆動力として磁力を使い、流体を使わないことにより、突き出しピン3の外径管理の難しさ・戻り不良・流体の洩れを改善し得る。
【0015】
又、図3は本発明を実施する形態の他の例であって、コア2の空間10内における電磁石17と反対側の位置に、更に一つの電磁石21を配置し、該電磁石21を先に述べた電磁石17と完全に逆の磁界が発生するようにコントロール可能としたものである。
【0016】
図3に示す例においては、電磁石17が永久磁石16に対して反発力を発生させるのと同時に、電磁石21には永久磁石16と吸引力が発生する形となるため、より強い確実な突き出しを行うことができる。
【0017】
尚、本発明の射出成形用金型の突き出し機構は、上述の図示例にのみ限定されるものではなく、本発明の要旨を逸脱しない範囲内において種々変更を加え得ることは勿論である。
【0018】
【発明の効果】
以上、説明したように本発明の請求項1〜4記載の射出成形用金型の突き出し機構によれば、下記のような優れた効果を奏し得る。
【0019】
本発明の請求項1記載の射出成形用金型の突き出し機構によれば、従来のように流体を使わないため、流体が洩れる等の心配がなく、Oリング等を設置しなくて済み、そこに摩擦抵抗も発生しない。そのため外径管理が非常に簡単になる。又、摩擦抵抗による突き出しピンのもどり不良も発生しない。更に流体自身を使用しないため洩れの心配もない。
【0020】
本発明の請求項2記載の射出成形用金型の突き出し機構によれば、空間にスプリングを設置することにより突き出しピンが成形品を突き出したあと、コントローラから電流が切れた時にそのスプリングの圧力により速やかに突き出しピンを突き出し前の位置に戻すことができる。
【0021】
本発明の請求項3記載の射出成形用金型の突き出し機構によれば、コントローラに印加する電流の向きを変える機構をつけておくことで、突き出し終了時その電流の向きを逆にすることで、今まで反発力であった力が反対の吸引力になり、永久磁石と引き合うことにより、 速やかに突き出しピンを突き出し前の位置に戻すことができる。
【0022】
本発明の請求項4記載の射出成形用金型の突き出し機構によれば、突き出し動作を行う磁力発生装置と逆の動作を行う磁力発生装置により、より強い確実な突き出しを行うことができる。
【図面の簡単な説明】
【図1】本発明を実施する形態の一例の断面図である。
【図2】本発明を実施する形態の一例において突き出し時の状態を示す断面図である。
【図3】本発明を実施する形態の他の例の断面図である。
【図4】従来の射出成形用金型の突き出し機構を示す断面図である。
【図5】流体による突き出し機構を示す断面図である。
【符号の説明】
1  成形品
2  コア
3  突き出しピン
4  上エジェクタープレート
5  下エジェクタープレート
7  ベースプレート
9  エジェクターロッド
10  空間
11  スプリング
16  永久磁石
17  電磁石
18  溝
19  コントローラ
20  反発力
21  電磁石
[0001]
TECHNICAL FIELD OF THE INVENTION
The present invention relates to a projection mechanism of an injection mold used for an injection molded product such as plastic.
[0002]
[Prior art]
In general, in a conventional ejection mechanism of an injection molding die, a mechanism in which a plate in which ejection pins are incorporated is pushed out by an ejection rod on a molding machine side is mainly used.
[0003]
FIG. 4 shows a conventional ejection mechanism of an injection molding die. In FIG. 4, 1 is a molded product, 2 is a core, 3 is an ejection pin, 4 is an upper ejector plate, and 5 is a lower ejector plate. , 6 is a base, 7 is a base plate, 8 is a table, and 9 is an ejector rod. In the conventional ejection mechanism of the injection mold, the ejector rod 9 built in the molding machine moves forward after the mold is opened, ejects the upper ejector plate 4 and the lower ejector plate 5, and moves with the upper ejector plate. The ejection pin 3 attached to the plate 4 and the lower ejector plate 5 moves forward to eject the molded product 1.
[0004]
On the other hand, FIG. 5 shows a protruding mechanism using a fluid which has already been filed. In this mechanism, instead of the ejector rod 9 and the upper ejector plate 4 and the lower ejector plate 5 shown in FIG. 4, flow paths 12 and 13 to which a pressurized fluid is supplied are formed in the base plate 7, and the core 2 A space 10 for accommodating the protruding pin 3 is provided therein, and O-rings 14 and 15 for preventing leakage of fluid are provided at a joint of the core 2 and the base plate 7. By supplying the pressurized fluid to the flow path 12 via the flow path 13, the push-out pin 3 moves forward to project the molded article 1. In FIG. 5, reference numeral 11 denotes a spring for returning the push-out pin 3 to a position before the push-out.
[0005]
[Problems to be solved by the invention]
However, as described above, in order to apply pressure by a fluid as a driving force of the ejection pin 3, O-rings 14 and 15 for preventing leakage of the fluid must be provided. There is a risk that the outer diameter of the O-ring may become difficult to control, the protrusion pin 3 may return poorly due to the resistance of the O-ring 14, or the O-ring 15 may be leaked due to incomplete sealing.
[0006]
Accordingly, the present invention has been made in view of the above-described circumstances, and the present invention provides an injection molding method that uses a magnetic force as a driving force of a protrusion pin and does not use a fluid, thereby improving the difficulty in controlling the outer diameter of the protrusion pin, poor return, and leakage of fluid. An object of the present invention is to provide a mechanism for projecting a metal mold.
[0007]
[Means for Solving the Problems]
In order to solve the above-mentioned problem, in the invention according to claim 1, in a projecting mechanism of an injection molding die for projecting a projecting pin from a core and releasing a molded product, a space for accommodating the projecting pin in the core is provided. At the same time, a magnet is installed on the protruding pin, a magnetic force generator is installed in the injection mold, a controller that supplies a current to the magnetic force generator is arranged outside the mold, and a current is applied to the magnetic force generator. The most important feature is a projection mechanism of an injection mold which has means for generating a magnetic force by applying the voltage and driving the projection pin.
[0008]
According to the second aspect of the present invention, a main part of the ejection mechanism of the injection mold according to the first aspect is provided with a spring for urging the ejection pin back in a direction opposite to the ejection direction inside the space. I do.
[0009]
According to the third aspect of the present invention, the controller disposed outside the mold is provided with a function of applying a current in a direction opposite to a current direction applied when the ejection pin is ejected, so that the ejection pin is returned not only in the ejection direction but also in the return direction. The main feature of the present invention is a projection mechanism of an injection mold according to claim 1 or 2 which can be biased to the above.
[0010]
According to the fourth aspect of the present invention, by further arranging a magnetic force generating device in a space on the side of the protruding direction of the protruding pin in the mold and performing control opposite to that of the magnetic force generating device performing the protruding operation, The main feature is the ejection mechanism of the injection mold according to any one of claims 1 to 3, which is configured to obtain a strong ejection force.
[0011]
BEST MODE FOR CARRYING OUT THE INVENTION
Hereinafter, embodiments of the present invention will be described with reference to the drawings. FIG. 1 and FIG. 2 show an example of an embodiment of the present invention. In the figure, portions denoted by the same reference numerals as those in FIG. 5 represent the same components. This embodiment is the same as the first embodiment, except that the system for driving the protruding pin 3 is changed to a system for driving by a magnetic force instead of a fluid, as shown in FIGS. .
[0012]
In the case of the illustrated example, a permanent magnet 16 is provided on a flange portion of the protruding pin 3 on the side opposite to the molded product 1, and a coil capable of generating a magnetic force by an electric current in each of the locations inside the base plate 7 corresponding to the protruding pin 3. An electromagnet 17 such as a magnet is provided, and a wiring groove 18 is formed in the base plate 7 so that the electromagnet 17 and the controller 19 can be connected. Further, a flange 10 of the protruding pin 3 is formed in the space 10 of the core 2. One end of the spring 11 is brought into contact with a permanent magnet 16 as a part, and a spring 11 for returning the protruding pin 3 in the reverse direction is provided.
[0013]
Accordingly, when the mold is opened and the projecting process is performed during the molding process of the molded product 1, a current flows from the controller 19 to the electromagnet 17, and as shown in FIG. A repulsive force 20 is generated, and the ejection pin 3 moves forward (upward in the figure), so that the molded product 1 can be ejected.
[0014]
In this way, by using the magnetic force as the driving force of the protruding pin 3 and not using the fluid, it is possible to improve the difficulty in controlling the outer diameter of the protruding pin 3, poor return, and leakage of the fluid.
[0015]
FIG. 3 shows another example of the embodiment of the present invention. In the space 10 of the core 2, another electromagnet 21 is disposed at a position opposite to the electromagnet 17 in the space 10, and the electromagnet 21 is placed first. The control can be performed such that a magnetic field completely opposite to the above-described electromagnet 17 is generated.
[0016]
In the example shown in FIG. 3, since the electromagnet 17 generates a repulsive force against the permanent magnet 16 and at the same time, the electromagnet 21 generates a attracting force with the permanent magnet 16. It can be carried out.
[0017]
In addition, the protrusion mechanism of the injection mold of the present invention is not limited to the illustrated example described above, and it goes without saying that various changes can be made without departing from the scope of the present invention.
[0018]
【The invention's effect】
As described above, according to the protrusion mechanism of the injection mold according to claims 1 to 4 of the present invention, the following excellent effects can be obtained.
[0019]
According to the projection mechanism of the injection mold according to the first aspect of the present invention, since no fluid is used unlike the related art, there is no fear that the fluid leaks, and the O-ring or the like does not need to be installed. No frictional resistance occurs. Therefore, the outer diameter management becomes very simple. Also, there is no return failure of the protruding pin due to frictional resistance. Furthermore, there is no fear of leakage because the fluid itself is not used.
[0020]
According to the ejection mechanism of the injection molding die according to the second aspect of the present invention, after the ejection pin is ejected by placing the spring in the space, the current of the controller is cut off by the pressure of the spring when the current is cut off from the controller. The ejection pin can be quickly returned to the position before the ejection.
[0021]
According to the ejection mechanism of the injection molding die according to the third aspect of the present invention, by attaching a mechanism for changing the direction of the current applied to the controller, the direction of the current is reversed at the end of the ejection. The repulsive force becomes the opposite attractive force and attracts the permanent magnet, so that the ejecting pin can be quickly returned to the position before the ejecting.
[0022]
According to the ejection mechanism of the injection molding die according to the fourth aspect of the present invention, a stronger and more reliable ejection can be performed by the magnetic force generator performing the operation opposite to the magnetic force generator performing the ejection operation.
[Brief description of the drawings]
FIG. 1 is a cross-sectional view of an example of an embodiment of the present invention.
FIG. 2 is a cross-sectional view showing a state at the time of protrusion in an example of an embodiment of the present invention.
FIG. 3 is a cross-sectional view of another example of an embodiment of the present invention.
FIG. 4 is a cross-sectional view showing a conventional ejection mechanism of an injection mold.
FIG. 5 is a sectional view showing a projecting mechanism using a fluid.
[Explanation of symbols]
DESCRIPTION OF SYMBOLS 1 Molded product 2 Core 3 Protruding pin 4 Upper ejector plate 5 Lower ejector plate 7 Base plate 9 Ejector rod 10 Space 11 Spring 16 Permanent magnet 17 Electromagnet 18 Groove 19 Controller 20 Repulsive force 21 Electromagnet

Claims (4)

突き出しピンをコアから突き出して成形品を離型させる射出成形用金型の突き出し機構において、上記コア内に突き出しピンを収納する空間を設けると共に、上記突き出しピンに磁石を設置し、上記射出成形用金型内に磁力発生装置を設置し、金型外部に磁力発生装置に電流を供給するコントローラを配置し、磁力発生装置に電流を印加することにより磁力を発生させ、上記突き出しピンを駆動する手段を備えていることを特徴とする射出成形用金型の突き出し機構。In the ejection mechanism of an injection molding die for ejecting a protruding pin from a core to release a molded product, a space for accommodating the ejection pin is provided in the core, and a magnet is provided on the ejection pin, and the ejection pin is provided. A means for installing a magnetic force generating device inside a mold, arranging a controller for supplying a current to the magnetic force generating device outside the mold, generating a magnetic force by applying a current to the magnetic force generating device, and driving the protrusion pin A projection mechanism for an injection mold, comprising: 上記空間内部に突き出しピンを突き出し方向とは逆方向に戻すよう付勢するスプリングを設けてなる請求項1記載の射出成形用金型の突き出し機構。2. The ejection mechanism for an injection mold according to claim 1, further comprising a spring provided in said space to urge the ejection pin back in a direction opposite to the ejection direction. 上記金型外部に配置したコントローラに突き出しピンの突き出し時に印加する電流方向と逆向きに電流を印加する機能を付加し、突き出しピンを突き出し方向だけではなく、戻す方向に付勢可能とした請求項1又は2記載の射出成形用金型の突き出し機構。The controller arranged outside the mold has a function of applying a current in a direction opposite to a current direction applied when the protrusion pin is protruded, so that the protrusion pin can be urged not only in the protrusion direction but also in a return direction. 3. The protrusion mechanism of the injection mold according to 1 or 2. 金型における突き出しピンの突き出し方向側の空間部に更に磁力発生装置を配置し、突き出し動作を行う磁力発生装置と逆の動作を行わせるようコントロールすることにより、更に強い突き出し力を得るよう構成した請求項1〜3のいずれかに記載の射出成形用金型の突き出し機構。A further magnetic force generating device is arranged in a space on the side of the protruding direction of the protruding pin of the mold, and is controlled to perform an operation opposite to the magnetic force generating device performing the protruding operation, thereby obtaining a stronger protruding force. A projection mechanism for the injection mold according to claim 1.
JP2002272312A 2002-09-18 2002-09-18 Extrusion mechanism of injection mold Expired - Fee Related JP3943468B2 (en)

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Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2002272312A JP3943468B2 (en) 2002-09-18 2002-09-18 Extrusion mechanism of injection mold

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Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20110311664A1 (en) * 2010-06-22 2011-12-22 Seiji Kimura Ejector device of injection molding machine
US20110311665A1 (en) * 2010-06-22 2011-12-22 Pascal Engineering Corporation Ejector device of injection molding machine
JP2012523975A (en) * 2009-04-21 2012-10-11 ハスキー インジェクション モールディング システムズ リミテッド Hot runner system with valve stem movable according to electromagnetic actuator
CN105057584A (en) * 2015-08-04 2015-11-18 宁夏共享模具有限公司 Upper ejector rod mechanism assembly of die
CN106626247A (en) * 2016-11-18 2017-05-10 遵义市剑龙塑料泡沫制品有限公司 EPS plastic foam mould convenient to strip
CN108858970A (en) * 2018-09-14 2018-11-23 无锡市科虹标牌有限公司 A kind of anti-Wrapping apparatus of in-mould injection and its manufacturing process
CN116175904A (en) * 2023-02-07 2023-05-30 东莞市百硕精密模具有限公司 Forming die of automobile plastic part

Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2012523975A (en) * 2009-04-21 2012-10-11 ハスキー インジェクション モールディング システムズ リミテッド Hot runner system with valve stem movable according to electromagnetic actuator
US20110311664A1 (en) * 2010-06-22 2011-12-22 Seiji Kimura Ejector device of injection molding machine
US20110311665A1 (en) * 2010-06-22 2011-12-22 Pascal Engineering Corporation Ejector device of injection molding machine
US8393883B2 (en) * 2010-06-22 2013-03-12 Pascal Engineering Ejector device of injection molding machine
US8393884B2 (en) * 2010-06-22 2013-03-12 Pascal Engineering Corporation Ejector device of injection molding machine
CN105057584A (en) * 2015-08-04 2015-11-18 宁夏共享模具有限公司 Upper ejector rod mechanism assembly of die
CN106626247A (en) * 2016-11-18 2017-05-10 遵义市剑龙塑料泡沫制品有限公司 EPS plastic foam mould convenient to strip
CN108858970A (en) * 2018-09-14 2018-11-23 无锡市科虹标牌有限公司 A kind of anti-Wrapping apparatus of in-mould injection and its manufacturing process
CN116175904A (en) * 2023-02-07 2023-05-30 东莞市百硕精密模具有限公司 Forming die of automobile plastic part

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