JP2004092872A - Valve for mixing hot water and water for hot water appliance - Google Patents

Valve for mixing hot water and water for hot water appliance Download PDF

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JP2004092872A
JP2004092872A JP2002258243A JP2002258243A JP2004092872A JP 2004092872 A JP2004092872 A JP 2004092872A JP 2002258243 A JP2002258243 A JP 2002258243A JP 2002258243 A JP2002258243 A JP 2002258243A JP 2004092872 A JP2004092872 A JP 2004092872A
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water
valve
hot
hot water
mixing
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JP2002258243A
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JP3718191B2 (en
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Osamu Matsumoto
松本 修
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Inax Corp
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Inax Corp
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  • Temperature-Responsive Valves (AREA)
  • Multiple-Way Valves (AREA)

Abstract

<P>PROBLEM TO BE SOLVED: To provide a valve for mixing hot water and water for an inexpensive electric hot water appliance simple in structure and easy in production. <P>SOLUTION: The valve 20 for mixing hot water and water for the electric hot water device is constituted by including a mixing chamber 36, a water supply inlet port 28, an inner water supply passage 34, a partition wall 38, a water inlet port 40 through which the inner water supply passage 34 communicates with the mixing chamber 36, a hot water inlet port 44 for supplying the hot water of the hot water appliance 10 to the mixing chamber 36, a branch water passage 42 for bypassing the supplied water from the inner water supply passage 34 to the hot water device, a valve body 52 for holding the hot water inlet port 44 in a constantly opening state, changing the opening degree of the water inlet port 40 and adjusting the ratio of the flow of water to the mixing chamber 36 to the flow of the hot water from the hot water appliance 10, and an outlet port 30 for discharging the mixed water. <P>COPYRIGHT: (C)2004,JPO

Description

【0001】
【発明の属する技術分野】
この発明は、温水器からの湯と給水源からの水とを混合して温度調節し、流出口から流出させる温水器用の湯水混合弁に関する。
【0002】
【従来の技術及び発明が解決しようとする課題】
図5に示しているように、給湯機器200で沸かした温水(湯)を湯水混合弁202から出湯するに際して、湯水混合弁202が給湯機器200から遠く離れた位置にあると、湯水混合弁202を開操作しても直ぐには温水が出て来ず、先ず長い配管204内部の冷えた水が湯水混合弁202から吐水される。
【0003】
例えば浴室で湯水混合弁202を開操作して使用する温水は所定温度以上(通常40℃程度以上)であることが必要であり、それ以下の温度の温水は利用されることはない。
従って湯水混合弁202から当初の間出て来る冷たい水は利用できないものであって、これは死に水(そのまま捨てられる水)となってしまう。
【0004】
また湯水混合弁202の使用者は、求める温度の温水が湯水混合弁202から出て来るまでの間、長い時間待たなければならないといった問題がある。
そこで近年、上記多量の無駄な死に水の発生と長い湯待ち時間の問題を解決するため、湯水混合弁の近くに即時給湯装置としての電気温水器を設けるといったことが行われている。
【0005】
ところで電気温水器からの湯は通常湯水混合弁に送られて、そこで給水源から送られて来た水と所定比率で混合され、所望の適温とされた上で吐水されて使用される。
そのための湯水混合弁として下記特許文献1に開示のものが従来公知である。
【0006】
図6は下記特許文献1に開示の湯水混合弁を示したものである。
同図において206は円筒形状をなすケーシングで、所定箇所に水流入口208と湯流入口210とが形成されている。
ケーシング206の内部には弁体212が摺動可能に収容されている。
弁体212は、その摺動部213の外周面が円形とされていて、その円形の外周面がケーシング206の円形の内周面214に対しOリングを介して水密に摺動可能に嵌合している。
【0007】
この湯水混合弁205では、弁体212の図中左右方向の微少移動によって、弁体212の水側弁部212A及び湯側弁部212Bにより水流入口208及び湯流入口210の開度を同時に微少変化させ、これにより水の流入量と湯の流入量とを変化させて混合水温度を調整する。
尚湯流入口210から流入した湯は、弁体212に形成された開口216を通じ水路218へと流入し、続いて開口220から混合室222へと流出して、そこで水流入口208から流入した水と湯とが混合される。
そしてその混合水がケーシング206に形成された流出口224から外部へと流出する。
【0008】
混合室222内には感温体226が収容されている。
感温体226は、混合水の温度に応じて膨張或いは収縮するワックスを内部に収容しており、そのワックスの膨張によってロッド228を突き出すように動作する。即ち混合水の温度に応じて感温体226が全体的に伸長し或いは収縮する。
そしてその伸長,収縮に基づいて弁体212の位置を図中左右方向に微少調整し、水流入口208からの水の流入量と湯流入口210からの湯の流入量とを調節する。
【0009】
230は混合水温度を設定操作するための回転操作軸で、この回転操作軸230がハンドルにより回転操作されることで、円筒状の進退部材232が図中左右方向にねじ送りで進退する。
例えば回転操作軸230によって進退部材232が図中右方向に押し込まれると、ばね234を介し感温体226が図中右向きに押し出され、これにより弁体212の位置が図中右方向にシフトさせられる。
弁体212は、そのシフト位置において感温体226の伸縮動作に基づいて左右方向に微少移動し、混合水温度を設定温度に自動調節する。
【0010】
特許文献1に開示の図6に示す湯水混合弁で代表される従来の湯水混合弁の場合、上記したように弁体213に水側弁部212A,湯側弁部212Bとを設けて水流入口208と湯流入口210との開度をそれぞれ同時に微妙に調節する必要があり、しかも水の供給圧力と湯の供給圧力とはそれぞれ独立に変化するため、その調整は必然的に微妙なものとなる。
【0011】
このために従来の湯水混合弁205の場合、構造及び機構が複雑となり、またケーシング,弁体その他部品の加工精度が高精度を要するとともに部品点数,加工箇所も多く、結果として湯水混合弁が高価となり、また大型化せざるを得なかった。
【0012】
【特許文献1】
実公平7−7662号公報
【0013】
【課題を解決するための手段】
本発明の温水器用湯水混合弁はこのような課題を解決するためになされたものである。
而して請求項1のものは、給水源からの給水と温水器からの湯とを混合して流出させる湯水混合弁であって、(イ)水と湯とを混合する混合室と、(ロ)給水配管からの給水を流入させる給水流入口と、(ハ)該給水流入口に続いて形成された内部給水路と、(ニ)該内部給水路と前記混合室とを仕切る仕切壁と、(ホ)該仕切壁に設けられ、該内部給水路と前記混合室とを連通させて該内部給水路からの水を該混合室内に流入させる水流入口と、(ヘ)前記温水器からの湯を該混合室に流入させる湯流入口と、(ト)前記内部給水路から分岐し、給水を前記温水器側にバイパスさせる分岐水路と、(チ)前記湯流入口を常時開状態に保持する一方、前記水流入口の開度を変化させ、該水流入口からの前記混合室への水の流入量を増減変化させるとともに、前記分岐水路を通じての前記温水器への水の流入量を減増変化させる弁体と、(リ)前記混合室からの混合水を流出させる流出口とを備えていることを特徴とする。
【0014】
請求項2のものは、請求項1において、前記湯水混合弁が前記混合室に感温体を備えていて、該感温体の感温による変化で前記弁体を位置移動させ、前記水流入口の開度を変化させて混合水温度を自動調整するサーモスタット式の混合弁であることを特徴とする。
【0015】
請求項3のものは、請求項1,2の何れかにおいて、前記弁体は弁軸と弁部とを備えていて、該弁部を軸方向に進退させて前記水流入口の開度を変化させるものとなしてあることを特徴とする。
【0016】
請求項4のものは、請求項1〜3の何れかにおいて、前記弁体は前記水流入口の開度を変化させる弁部及び該弁部と一体若しくは連動する第2の弁部を備え、該弁部の開度の開・閉状態への変化に連動して、該第2の弁部が前記分岐水路を閉・開状態へと変化させるものとなしてあることを特徴とする。
【0017】
請求項5のものは、請求項1〜4の何れかにおいて、前記湯水混合弁は前記温水器に対して実質的に配管を介さずに直結されるものであることを特徴とする。
【0018】
【作用及び発明の効果】
以上のように本発明は、温水器が、供給された水の量に応じて内部の湯を押し出す特性を利用し、温水器用の湯水混合弁を以下の構成、即ち内部給水路と混合室との仕切壁に設けた水流入口と、内部給水路から分岐し給水を温水器側にバイパスさせる分岐水路と、温水器からの湯を混合室に流入させる湯流入口と、混合水温度を調節するための弁体とを有する構成とし、且つその弁体は、湯流入口を常時開状態に保持する一方、水流入口の開度を変化させ、これにより水流入口からの混合室への水の流入量を増減変化させると同時に、分岐水路を通じての温水器への水の流入量を減増変化させるものとしたものである。
【0019】
かかる本発明の温水器用湯水混合弁にあっては、弁体が単に水流入口の開度を変化させるだけのものであることから、湯水混合弁を簡単な構造で構成でき、その価格も安価となすことができる。
【0020】
一方でこの湯水混合弁は、弁体によって水流入口の開度を変化させることで自動的に混合室への水の流入量を増大又は減少変化させ得ると同時に、温水器への水の流入量を、つまり温水器からの湯の混合室への流入量を減少又は増大変化させることができ、単純な動作で混合室における水と湯との混合比率を調整し、流出口から所望温度に温度調整された温水を流出させることができる。
【0021】
ここで上記湯水混合弁は、混合室に感温体を備えておき、その感温体の感温による変化で弁体を位置移動させて、水流入口の開度を自動変化させ、混合水温度を自動調整するサーモスタット式の湯水混合弁となしておくことができる(請求項2)。
これにより、湯水混合弁を適正に設定しておくことで自動的に流出口から所望温度の温水を得ることができる。
【0022】
本発明においてはまた、弁体に弁軸と弁部とを備えておき、その弁部を軸方向に進退させて、上記水流入口の開度を変化させるようになしておくことができる(請求項3)。
このようにすることで、弁体及びその弁体を含む全体の構造をより単純な構造となすことができる。
【0023】
本発明ではまた弁体に水流入口の開度を変化させる弁部及びその弁部と一体若しくは連動する第2の弁部を備え、弁部の開度の開・閉状態への変化に連動して、第2の弁部が分岐水路を閉・開状態へと変化するようになしておくことができる(請求項4)。
【0024】
本発明の湯水混合弁は、給水源から供給された水の一部を混合室に導くとともに残りの一部を温水器側にバイパスさせる機能を備えたものであり、従って従来のように給水源からの給水を温水器と湯水混合弁とに分岐させるための分岐部を、湯水混合弁の外部に別途に設けて配管接続する必要がなく、従って本発明の湯水混合弁は、これをそのまま温水器に直結することが可能である(請求項5)。而してそのように湯水混合弁を電気温水器に直結することで、実質的に温水器と湯水混合弁とを一体化することが可能となり、配管を含む給湯システムを小型化且つ簡素化することができ、そのコストも低廉化することができる。
【0025】
【実施例】
次に本発明の実施例を図面に基づいて詳しく説明する。
図1において、10は電気温水器で缶体11内部に電気ヒータ12が配設されている。
この電気温水器10は、電気ヒータ12による加熱作用によって缶体11内部に湯を貯える。
【0026】
電気温水器10の上部には開口14,16が設けられており、この開口14から水が内部に供給され、また開口16から内部の湯が外部へ取り出されるようになっている。
ここで開口14から流入した水は、パイプ18により案内されて缶体11の底部から内部へと流入する。
【0027】
この電気温水器10の上面には湯水混合弁20が直結されている。
湯水混合弁20はケーシング22を有しており、そのケーシング22から図1(イ)に示すように一対の固定フランジ24が延び出している。
固定フランジ24には固定孔26が形成されており、これらの固定孔26において湯水混合弁20が電気温水器10の上面にねじ等の締結具にて固定されている。
【0028】
図2に湯水混合弁20の内部構造が具体的に示してある。
同図に示しているように湯水混合弁20は、軸方向の一端部に給水配管からの給水を流入させる給水流入口28を有しており、また反対側の端部に混合水を流出させる流出口30を有している。
尚これら給水流入口28と流出口30とには外周面に雄ねじ32が設けてあって配管と接続可能とされている。
【0029】
ケーシング22の内部には、給水流入口28に続いて形成された内部給水路34と、水及び湯を混合する混合室36とが形成されており、それらが仕切壁38にて仕切られている。
仕切壁38には水流入口40が形成されており、内部給水路34を流通して来た水がこの水流入口40から混合室36へと流入可能とされている。
【0030】
上記内部給水路34からは、給水を電気温水器10側にバイパスさせる分岐水路42が形成されており、内部給水路34を送られて来た給水が、この分岐水路42を通じ電気温水器10の開口14からその内部へ流入するようになっている。
詳しくは、分岐水路42からの水がパイプ18を通じて電気温水器10の底部へと押し出されるようになっている。
【0031】
湯水混合弁20にはまた、混合室36に連通して湯流入口44が形成されており、更にこの湯流入口44に続いて湯通路46がケーシング22を貫通して形成されている。
電気温水器10内部の湯は、その上面の開口16からこの湯通路46を通じ、湯流入口44から混合室36内へと流入する。
尚分岐水路42と開口14との間、及び湯通路46と開口16との間はそれぞれOリング48及び50にて水密にシールされている。
【0032】
混合室36内部には弁体52が配設されている。
弁体52は、図中左右方向の移動によって仕切壁38に形成された水流入口40の開度を変化させる大径の弁部54と、弁部54から図中右向きに延び出した弁軸56とを有している。
弁軸56の弁部54とは反対側の端部には板状の摺動部58が設けられており、この摺動部58が混合室36内面を図中左右方向に摺動可能とされている。
尚この摺動部58には連通孔59が形成されており、水流入口40と湯流入口44とから流入した水と湯との混合水がこの連通孔59を通じて流出口30へと流通可能とされている。
【0033】
混合室36には、感温体としての形状記憶合金からなる感温ばね60が配設されている。
この感温ばね60はその一端を弁体52における摺動部58に当接させており、弁体52を図中右向きに、即ち弁体52を開弁方向に付勢している。
【0034】
この感温ばね60は、混合室36内の混合水温度に応じて付勢力を変化させる。具体的には混合水温度が高いときにはその温度に応じてばね力が強くなって、弁体52に対する開弁方向の付勢力を強くする。
また逆に混合水温度が低くなればばね力が低くなって、弁体52に対する開弁方向の付勢力を弱くする。
混合室36には、この感温ばね60と対をなすようにしてバイアスばね62が配設されており、その付勢力を弁体52に対し感温ばね60を収縮させる方向、即ち弁体52を閉弁させる方向に及ぼしている。
【0035】
上記のように本例の湯水混合弁20の場合、弁体52は湯流入口44を常時開放状態に保持し、軸方向移動によって水流入口40のみ開度を変化させる。
従って本例の湯水混合弁20においては弁体52が閉弁状態、即ち水流入口40を閉じた状態で、給水配管からの給水が給水流入口28内に流れ込むと、その給水全体が分岐水路42によって電気温水器10側にバイパスする。即ちその全体が電気温水器10内部に流入する。
【0036】
そして電気温水器10内部の湯が、そこに流入した水の量だけ電気温水器10から押し出されて湯流入口44から混合室36に流入し、そのまま混合室36を流通して流出口30から流出する。即ち弁体52が水流入口40を完全に閉じた状態の下では、湯水混合弁20から湯のみが流出する。
【0037】
また一方弁体52が全開状態、つまり弁部54が水流入口40を完全に開いた状態の下では、給水口28から流入した給水はそのほぼ全体が水流入口40を通じて混合室36内に流入し、そのまま混合室36を経て流出口30から流出する。
【0038】
これは、水流入口40の口径αが分岐水路42の口径βに対し大きくされていることに加え、分岐水路42を通じて電気温水器10内部に流入する水の流れに対し、電気温水器10内部で湯を押し出すための抵抗が大きく働いているためである。
即ち水流入口40が全開状態の下では、内部水路34に流れ込んだ給水のほぼ全体が、それら口径の相違と電気温水器10内の湯の抵抗とによって、水流入口40から混合室36へと入り込む。
【0039】
弁体52の開度は、感温ばね60の付勢力とバイアスばね62の付勢力とによって制御される。
即ち混合水温度が設定温度よりも高ければ、感温ばね60の付勢力がバイアスばね62の付勢力に打ち勝って、弁体52が図中右方向に押し出され、これにより水流入口40の開度が広く変化して混合室36への水の流入量が増大する。
【0040】
また一方混合水温度が設定温度よりも低ければ、感温ばね60の付勢力が小さくなって相対的にバイアスばね62の付勢力が大となり、これにより弁体52が図中左方向に移動して水流入口40の開度が小さく変化し、水流入口40を通じて混合室36内に流入する水の量が減少する。
【0041】
而して本例においては、それら感温ばね60及びバイアスばね62による付勢力を適当に調整しておくことによって、弁体52による水流入口40の開度を適当に設定し、流出口30から常に所望温度の混合水を流出させることができる。尚、流出口30はケーシング22の本体とは別体とされていて、そのケーシング22の本体に対しねじ結合されている。
【0042】
本例の湯水混合弁20にあっては、弁体52が単に水流入口40の開度を変化させるだけのものであることから、湯水混合弁20を簡単な構造で構成でき、その価格も安価となすことができる。
【0043】
一方でこの湯水混合弁20は、弁体52による水流入口40の開度変化で自動的に水流入口40から混合室36への水の流入量と電気温水器10から混合室36への湯の流入量の比率を調整でき、流出口30から所望温度の混合水を流出させることができる。
【0044】
また本例では弁体52が弁部54と弁軸56とを有し、軸方向の進退によって水流入口40の開度を変化させるものであることから、弁体52及びこれを含む全体の構造をより単純な構造となすことができる。
【0045】
また本例の湯水混合弁20は、給水源からの給水を分岐して混合室36と電気温水器10とに供給できるものであり、従って従来のように給水源からの給水を電気温水器と湯水混合弁とに分岐させるための分岐部を、湯水混合弁の外部に別途に設けて配管接続する必要が無く、湯水混合弁20をそのまま電気温水器10に直結することができる。
【0046】
而してそのように湯水混合弁20を電気温水器10に直結することで、実質的に電気温水器10と湯水混合弁20とを一体化したものとすることができる。
換言すれば、電気温水器10自体を湯水混合弁20を備えたものとして構成することができ、配管を含む給湯システムを小型化且つ簡素化することができ、そのコストも低廉化することができる。
【0047】
尚、上例では弁部54にて水流入口40のみを開度変化させて温度調整するようにしているが、水流入口40が全開状態で、電気温水器への分岐水路42の口径が水流入口40の口径に対して大きい場合は、電気温水器10からの湯の一部が混合室36に流入して所望の最低温度より高い吐水温度となってしまう。これに対処するため、図3に示すように弁部54に連動する第2の弁部64を設け、弁部54での水流入口40の開度の開状態への変化に連動して、第2の弁部64が分岐水路42の開度を閉状態へ絞るように変化する構成にすれば、水流入口40が全開状態のとき分岐水路42を全閉状態にでき、電気温水器10からの湯を混合室36に流入させなくすることができる。このようにすることで水流入口40と分岐水路42の口径比にも関係しない、より良い温度調節機能が得られる。
【0048】
図4は本発明の他の実施例を示している。
同図において、22は湯水混合弁20におけるケーシングで、給水口28,混合水の流出口30,給水口28に続いて形成された内部給水路34,その給水路34と混合室36とを仕切る仕切壁38,その仕切壁38に形成された水流入口40,電気温水器10からの湯を混合室36内部に流入させる湯流入口44及びその上流側に形成された湯通路46,更に内部給水路34から分岐し、給水口28からの給水を電気温水器10側にバイパスさせる分岐水路42を有している。
【0049】
52は水流入口40の開度を変化させる弁部54と弁軸56とを備えた弁体で、66は弁体52を押込み側に操作するスピンドル軸、68はそのスピンドル軸66を回転操作するハンドルである。
ここでスピンドル軸66は外周に雄ねじ70を有していて、その雄ねじ70がケーシング22の内周面に形成された雌ねじ72に螺合しており、ハンドル68を回転操作するとねじ送りで図中上下方向に進退移動する。
【0050】
尚弁体52はスピンドル軸66によって図中下向きに、即ち閉弁方向に押されるが、スピンドル軸66が図中上方向上方に後退したとき給水圧によって水流入口40の開度を大きくする方向に図中上方に押し上げられる。
【0051】
この例の湯水混合弁20は、弁体52の位置をハンドル68の回転操作によって調整するもので、これにより弁体52による水流入口40の開度を適正開度としておくことで、上記と同様にして流出口30から所望温度の混合水を流出させることができる。
【0052】
以上本発明の実施例を詳述したがこれはあくまで一例示である。
例えば図1,図2,図3において湯水混合弁20は電気温水器10に直結されているが、場合によって湯水混合弁と電気温水器との間に、それらを連絡する連絡管を介在させることも可能であるなど、本発明はその主旨を逸脱しない範囲において種々変更を加えた形態で構成可能である。
【図面の簡単な説明】
【図1】本発明の一実施例である湯水混合弁を電気温水器とともに示す図である。
【図2】同実施例の湯水混合弁の内部構造を拡大して示す図である。
【図3】本発明の他の実施例の湯水混合弁を示す図である。
【図4】本発明の更に他の実施例の湯水混合弁を示す図である。
【図5】従来の湯水混合弁と給湯機器とを配管で接続した状態を示す図である。
【図6】図5の湯水混合弁として従来用いられているものの一例を示す図である。
【符号の説明】
10 電気温水器
20 湯水混合弁
28 給水流入口
30 流出口
34 内部給水路
36 混合室
38 仕切壁
40 水流入口
42 分岐水路
44 湯流入口
52 弁体
54 弁部
56 弁軸
60 感温ばね
64 第2の弁部
[0001]
TECHNICAL FIELD OF THE INVENTION
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a hot / water mixing valve for a water heater that mixes hot water from a water heater and water from a water supply source to adjust the temperature, and causes the water to flow out from an outlet.
[0002]
Problems to be solved by the prior art and the invention
As shown in FIG. 5, when hot water (hot water) boiled by hot water supply device 200 is discharged from hot water mixing valve 202, if hot water mixing valve 202 is at a position far away from hot water supply device 200, hot water mixing valve 202 The hot water does not immediately come out even if the opening operation is performed, and first, the cold water inside the long pipe 204 is discharged from the hot and cold water mixing valve 202.
[0003]
For example, the hot water used by opening the hot water mixing valve 202 in the bathroom needs to be at least a predetermined temperature (usually at least about 40 ° C.), and hot water at a temperature lower than that is never used.
Therefore, the cold water coming out of the hot water mixing valve 202 during the initial period cannot be used, and this is dead water (water discarded as it is).
[0004]
In addition, there is a problem that the user of the hot water mixing valve 202 has to wait a long time until the hot water of the desired temperature comes out of the hot water mixing valve 202.
Therefore, in recent years, in order to solve the problem of the generation of a large amount of wasteful water and a long wait time for hot water, an electric water heater as an immediate hot water supply device is provided near a hot water mixing valve.
[0005]
By the way, the hot water from the electric water heater is usually sent to a hot / water mixing valve, where it is mixed with water sent from a water supply source at a predetermined ratio, adjusted to a desired appropriate temperature, and then discharged and used.
The one disclosed in Patent Document 1 below is conventionally known as a hot water mixing valve for that purpose.
[0006]
FIG. 6 shows a hot water mixing valve disclosed in Patent Document 1 below.
In the figure, reference numeral 206 denotes a cylindrical casing having a water inlet 208 and a hot water inlet 210 formed at predetermined locations.
A valve body 212 is slidably housed inside the casing 206.
The outer peripheral surface of the sliding portion 213 of the valve body 212 is circular, and the circular outer peripheral surface is slidably fitted to the circular inner peripheral surface 214 of the casing 206 through an O-ring in a watertight manner. are doing.
[0007]
In the hot water mixing valve 205, the opening of the water inlet 208 and the hot water inlet 210 is simultaneously reduced by the water side valve portion 212A and the hot water side valve portion 212B of the valve body 212 by the minute movement of the valve body 212 in the horizontal direction in the figure. The temperature of the mixed water is adjusted by changing the inflow amount of water and the inflow amount of hot water.
The hot water flowing from the hot water inlet 210 flows into the water passage 218 through the opening 216 formed in the valve body 212, and subsequently flows out from the opening 220 into the mixing chamber 222, and the water flowing from the water inlet 208 there. And hot water are mixed.
Then, the mixed water flows out from an outlet 224 formed in the casing 206 to the outside.
[0008]
A temperature sensing element 226 is accommodated in the mixing chamber 222.
The temperature sensing element 226 contains therein a wax that expands or contracts according to the temperature of the mixed water, and operates so as to push out the rod 228 by the expansion of the wax. That is, the temperature sensing element 226 expands or contracts as a whole according to the temperature of the mixed water.
Then, the position of the valve body 212 is finely adjusted in the left-right direction in the figure based on the expansion and contraction to adjust the inflow of water from the water inlet 208 and the inflow of hot water from the hot water inlet 210.
[0009]
Reference numeral 230 denotes a rotary operation shaft for setting and controlling the temperature of the mixed water. When the rotary operation shaft 230 is rotated by a handle, the cylindrical advance / retreat member 232 is advanced / retracted by screw feed in the left / right direction in the drawing.
For example, when the advancing / retreating member 232 is pushed rightward in the drawing by the rotary operation shaft 230, the temperature sensing element 226 is pushed rightward in the drawing via the spring 234, thereby shifting the position of the valve body 212 rightward in the drawing. Can be
The valve body 212 slightly moves in the left-right direction at the shift position based on the expansion and contraction operation of the temperature sensing element 226, and automatically adjusts the temperature of the mixed water to the set temperature.
[0010]
In the case of a conventional hot water mixing valve represented by the hot water mixing valve shown in FIG. 6 disclosed in Patent Document 1, as described above, the water body inlet 212A and the hot water valve 212B are provided in the valve body 213 to provide a water inlet. It is necessary to delicately adjust the opening of the hot water inlet 208 and the hot water inlet 210 at the same time, and the supply pressure of the water and the supply pressure of the hot water change independently of each other. Become.
[0011]
For this reason, in the case of the conventional hot water mixing valve 205, the structure and mechanism are complicated, the processing accuracy of the casing, the valve body and other parts requires high accuracy, the number of parts and the number of processing locations are large, and as a result, the hot water mixing valve is expensive And it had to be enlarged.
[0012]
[Patent Document 1]
Japanese Utility Model Publication No. 7-7662
[Means for Solving the Problems]
The hot and cold water mixing valve for a water heater of the present invention has been made to solve such a problem.
The first aspect of the present invention is a hot water mixing valve that mixes and discharges water supplied from a water supply source and hot water from a water heater, and (a) a mixing chamber that mixes water and hot water; (B) a water supply inlet for supplying water from a water supply pipe, (c) an internal water supply channel formed following the water supply inlet, and (d) a partition wall for separating the internal water supply passage from the mixing chamber. (E) a water inlet provided on the partition wall for communicating the internal water supply passage with the mixing chamber to allow water from the internal water supply passage to flow into the mixing chamber; and (f) a water inlet from the water heater. A hot water inlet for allowing hot water to flow into the mixing chamber; (g) a branch water passage that branches off from the internal water supply passage and bypasses water supply to the water heater side; and (h) the hot water inlet is kept open at all times. On the other hand, the opening degree of the water inlet is changed to increase or decrease the amount of water flowing into the mixing chamber from the water inlet. And a valve body for decreasing and increasing the amount of water flowing into the water heater through the branch water channel, and (i) an outlet for discharging mixed water from the mixing chamber. I do.
[0014]
According to a second aspect of the present invention, in the first aspect, the hot and cold water mixing valve includes a temperature sensing element in the mixing chamber, and moves the valve element according to a change in temperature of the temperature sensing element. Is a thermostatic type mixing valve that automatically adjusts the temperature of the mixed water by changing the opening degree.
[0015]
According to a third aspect of the present invention, in any one of the first and second aspects, the valve body includes a valve shaft and a valve portion, and the valve portion is moved forward and backward in the axial direction to change the opening of the water inlet. It is characterized in that it is made to be.
[0016]
According to a fourth aspect of the present invention, in any one of the first to third aspects, the valve body includes a valve portion that changes an opening of the water inlet and a second valve portion that is integrated with or interlocked with the valve portion. The second valve section changes the branch water channel to a closed / open state in conjunction with a change in the opening degree of the valve section to the open / closed state.
[0017]
A fifth aspect of the present invention is characterized in that, in any one of the first to fourth aspects, the hot / water mixing valve is directly connected to the water heater without substantially passing through a pipe.
[0018]
[Action and effect of the invention]
As described above, the present invention makes use of the characteristic that the water heater pushes out the internal hot water in accordance with the amount of supplied water, and the hot water mixing valve for the water heater has the following configuration, that is, the internal water supply passage and the mixing chamber. A water inlet provided in the partition wall of the above, a branch water passage branched from the internal water supply passage and bypassing the water supply to the water heater side, a hot water inlet for flowing hot water from the water heater into the mixing chamber, and adjusting the temperature of the mixed water. And a valve element for changing the opening of the water inlet while keeping the hot water inlet constantly open, thereby allowing water to flow from the water inlet to the mixing chamber. At the same time as the amount is increased or decreased, the amount of water flowing into the water heater through the branch channel is increased or decreased.
[0019]
In the hot water mixing valve for a water heater according to the present invention, since the valve body merely changes the opening of the water inlet, the hot water mixing valve can be configured with a simple structure, and the price is low. I can do it.
[0020]
On the other hand, the hot water mixing valve can automatically increase or decrease the amount of water flowing into the mixing chamber by changing the opening of the water inlet by the valve body, and at the same time, change the amount of water flowing into the water heater. In other words, the flow rate of hot water from the water heater into the mixing chamber can be reduced or increased, the mixing ratio of water and hot water in the mixing chamber can be adjusted with a simple operation, and the temperature can be adjusted from the outlet to a desired temperature. The conditioned hot water can be drained.
[0021]
Here, the hot water mixing valve is provided with a temperature sensing element in the mixing chamber, and moves the valve element in accordance with a change due to the temperature sensing of the temperature sensing element to automatically change the opening of the water inflow port, thereby changing the mixed water temperature. Can be made into a thermostatic hot / water mixing valve that automatically adjusts the temperature.
This makes it possible to automatically obtain hot water at a desired temperature from the outlet by appropriately setting the hot water mixing valve.
[0022]
In the present invention, the valve body may be provided with a valve shaft and a valve portion, and the valve portion may be advanced and retracted in the axial direction to change the opening of the water inlet. Item 3).
By doing so, the valve body and the entire structure including the valve body can be made a simpler structure.
[0023]
In the present invention, the valve body further includes a valve portion that changes the opening of the water inlet and a second valve portion that is integrated with or interlocked with the valve portion, and interlocks with the change in the opening degree of the valve portion to the open / closed state. Thus, the second valve section can change the branch water channel to a closed / open state (claim 4).
[0024]
The hot-water mixing valve of the present invention has a function of guiding a part of the water supplied from the water supply source to the mixing chamber and bypassing the remaining part to the water heater side. There is no need to separately provide a branching section for branching the water supply from the water heater and the hot water mixing valve to the outside of the hot water mixing valve and connect it to the pipe.Therefore, the hot water mixing valve of the present invention uses the hot water mixing valve as it is. It is possible to connect directly to the vessel (claim 5). Thus, by directly connecting the water / water mixing valve to the electric water heater, it becomes possible to substantially integrate the water heater and the water / water mixing valve, and the size and simplification of the hot water supply system including piping are reduced. And the cost can be reduced.
[0025]
【Example】
Next, embodiments of the present invention will be described in detail with reference to the drawings.
In FIG. 1, reference numeral 10 denotes an electric water heater in which an electric heater 12 is disposed inside a can body 11.
The electric water heater 10 stores hot water inside the can 11 by the heating action of the electric heater 12.
[0026]
Openings 14 and 16 are provided in the upper part of the electric water heater 10, and water is supplied from the opening 14 to the inside, and hot water inside is taken out from the opening 16 to the outside.
Here, the water flowing from the opening 14 is guided by the pipe 18 and flows into the inside of the can 11 from the bottom.
[0027]
A hot water mixing valve 20 is directly connected to the upper surface of the electric water heater 10.
The hot and cold water mixing valve 20 has a casing 22, from which a pair of fixed flanges 24 extend as shown in FIG.
A fixing hole 26 is formed in the fixing flange 24, and the hot and cold water mixing valve 20 is fixed to the upper surface of the electric water heater 10 with a fastener such as a screw in the fixing hole 26.
[0028]
FIG. 2 specifically shows the internal structure of the hot and cold water mixing valve 20.
As shown in the figure, the hot water mixing valve 20 has a feed water inlet 28 at one end in the axial direction for feeding water from a water supply pipe, and allows the mixed water to flow at the opposite end. It has an outlet 30.
The feed water inlet 28 and the water outlet 30 are provided with external threads 32 on the outer peripheral surface thereof so that they can be connected to piping.
[0029]
Inside the casing 22, an internal water supply channel 34 formed following the water supply inlet 28 and a mixing chamber 36 for mixing water and hot water are formed, and these are partitioned by a partition wall 38. .
A water inlet 40 is formed in the partition wall 38, and water flowing through the internal water supply passage 34 can flow into the mixing chamber 36 from the water inlet 40.
[0030]
A branch water passage 42 is formed from the internal water supply passage 34 to bypass the water supply to the electric water heater 10 side, and water supplied through the internal water supply passage 34 is supplied to the electric water heater 10 through the branch water passage 42. It flows into the inside from the opening 14.
More specifically, water from the branch water channel 42 is pushed out to the bottom of the electric water heater 10 through the pipe 18.
[0031]
A hot water inlet 44 is formed in the hot / water mixing valve 20 so as to communicate with the mixing chamber 36, and a hot water passage 46 is formed through the casing 22 following the hot water inlet 44.
Hot water inside the electric water heater 10 flows into the mixing chamber 36 from the hot water inlet 44 through the hot water passage 46 through the opening 16 on the upper surface thereof.
Note that the space between the branch water passage 42 and the opening 14 and the space between the hot water passage 46 and the opening 16 are water-tightly sealed by O-rings 48 and 50, respectively.
[0032]
A valve body 52 is provided inside the mixing chamber 36.
The valve body 52 has a large-diameter valve portion 54 that changes the degree of opening of the water inlet 40 formed in the partition wall 38 by moving in the left-right direction in the drawing, and a valve shaft 56 extending rightward from the valve portion 54 in the drawing. And
A plate-like sliding portion 58 is provided at the end of the valve shaft 56 opposite to the valve portion 54, and the sliding portion 58 is slidable on the inner surface of the mixing chamber 36 in the left-right direction in the figure. ing.
A communication hole 59 is formed in the sliding portion 58 so that mixed water of water and hot water flowing from the water inlet 40 and the hot water inlet 44 can flow to the outlet 30 through the communication hole 59. Have been.
[0033]
A temperature-sensitive spring 60 made of a shape memory alloy as a temperature-sensitive body is provided in the mixing chamber 36.
One end of the temperature sensing spring 60 is in contact with a sliding portion 58 of the valve body 52, and biases the valve body 52 rightward in the drawing, that is, the valve body 52 in the valve opening direction.
[0034]
The temperature-sensitive spring 60 changes the urging force according to the temperature of the mixed water in the mixing chamber 36. Specifically, when the temperature of the mixed water is high, the spring force is increased in accordance with the temperature, and the urging force of the valve body 52 in the valve opening direction is increased.
Conversely, if the temperature of the mixed water decreases, the spring force decreases, and the urging force of the valve body 52 in the valve opening direction is weakened.
A bias spring 62 is disposed in the mixing chamber 36 so as to form a pair with the temperature-sensitive spring 60. The biasing force is applied to the valve element 52 in a direction in which the temperature-sensitive spring 60 is contracted, that is, the valve element 52. In the direction to close the valve.
[0035]
As described above, in the case of the hot water mixing valve 20 of this example, the valve body 52 keeps the hot water inlet 44 always open, and only the water inlet 40 changes the opening degree by axial movement.
Therefore, in the hot water mixing valve 20 of the present embodiment, when the water supplied from the water supply pipe flows into the water supply inlet 28 with the valve body 52 closed, that is, with the water inlet 40 closed, the entire water supply is branched into the branch water passage 42. To bypass the electric water heater 10. That is, the whole flows into the electric water heater 10.
[0036]
Then, the hot water inside the electric water heater 10 is pushed out of the electric water heater 10 by the amount of the water flowing into it, flows into the mixing chamber 36 from the hot water inlet 44, flows through the mixing chamber 36 as it is, and flows out of the outlet 30. leak. That is, when the valve body 52 completely closes the water inlet 40, only the hot water flows out of the hot water mixing valve 20.
[0037]
On the other hand, when the valve body 52 is fully opened, that is, when the valve portion 54 completely opens the water inlet 40, almost all of the water supplied from the water inlet 28 flows into the mixing chamber 36 through the water inlet 40. Flows out of the outlet 30 through the mixing chamber 36 as it is.
[0038]
This is because, in addition to the diameter α of the water inlet 40 being larger than the diameter β of the branch water channel 42, the flow of water flowing into the electric water heater 10 through the branch water channel 42, This is because the resistance for pushing out the hot water works greatly.
That is, when the water inlet 40 is in the fully open state, almost the entire supply water flowing into the internal water passage 34 enters the mixing chamber 36 from the water inlet 40 due to the difference in diameter and the resistance of the hot water in the electric water heater 10. .
[0039]
The opening of the valve body 52 is controlled by the urging force of the temperature-sensitive spring 60 and the urging force of the bias spring 62.
That is, if the temperature of the mixed water is higher than the set temperature, the urging force of the temperature-sensitive spring 60 overcomes the urging force of the bias spring 62, and the valve body 52 is pushed rightward in the drawing, thereby opening the water inlet 40. Changes widely, and the amount of water flowing into the mixing chamber 36 increases.
[0040]
On the other hand, if the temperature of the mixed water is lower than the set temperature, the urging force of the temperature-sensitive spring 60 becomes smaller and the urging force of the bias spring 62 becomes relatively larger, whereby the valve body 52 moves to the left in the figure. As a result, the opening of the water inlet 40 changes slightly, and the amount of water flowing into the mixing chamber 36 through the water inlet 40 decreases.
[0041]
In the present embodiment, the opening of the water inlet 40 by the valve body 52 is appropriately set by appropriately adjusting the biasing force of the temperature sensing spring 60 and the bias spring 62, and The mixed water at the desired temperature can always be discharged. The outlet 30 is separate from the main body of the casing 22, and is screwed to the main body of the casing 22.
[0042]
In the hot water mixing valve 20 of this example, since the valve body 52 merely changes the opening of the water inlet 40, the hot water mixing valve 20 can be configured with a simple structure, and the price is low. Can be made.
[0043]
On the other hand, the hot water mixing valve 20 automatically changes the opening degree of the water inlet 40 by the valve body 52 and the amount of water flowing from the water inlet 40 into the mixing chamber 36 and the flow of hot water from the electric water heater 10 into the mixing chamber 36. The ratio of the inflow amount can be adjusted, and the mixed water at a desired temperature can be discharged from the outlet 30.
[0044]
Further, in this example, since the valve body 52 has the valve portion 54 and the valve shaft 56 and changes the opening of the water inlet 40 by reciprocating in the axial direction, the valve body 52 and the entire structure including the same are included. Can be made a simpler structure.
[0045]
Further, the hot water mixing valve 20 of the present embodiment is capable of branching water supplied from a water supply source and supplying the water to the mixing chamber 36 and the electric water heater 10, so that water supplied from the water supply source is connected to the electric water heater as in the related art. There is no need to separately provide a branching portion for branching to the hot water mixing valve outside the hot water mixing valve and connect it to the pipe, and the hot water mixing valve 20 can be directly connected to the electric water heater 10 as it is.
[0046]
Thus, by directly connecting the water / water mixing valve 20 to the electric water heater 10, the electric water heater 10 and the water / water mixing valve 20 can be substantially integrated.
In other words, the electric water heater 10 itself can be configured as having the hot and cold water mixing valve 20, the hot water supply system including the piping can be reduced in size and simplified, and the cost can be reduced. .
[0047]
In the above example, the temperature is adjusted by changing the opening of only the water inlet 40 by the valve portion 54. However, when the water inlet 40 is fully opened, the diameter of the branch water passage 42 to the electric water heater is equal to the water inlet. If the diameter is larger than the diameter of 40, a part of the hot water from the electric water heater 10 flows into the mixing chamber 36 and the water discharge temperature becomes higher than the desired minimum temperature. In order to cope with this, as shown in FIG. 3, a second valve portion 64 is provided which is interlocked with the valve portion 54, and the second valve portion 64 is interlocked with the opening degree of the water inlet 40 at the valve portion 54, and If the second valve portion 64 is configured to change the degree of opening of the branch water channel 42 to a closed state, the branch water channel 42 can be fully closed when the water inflow port 40 is in the fully open state. Hot water can be prevented from flowing into the mixing chamber 36. By doing so, a better temperature control function can be obtained irrespective of the aperture ratio between the water inlet 40 and the branch channel 42.
[0048]
FIG. 4 shows another embodiment of the present invention.
In the figure, reference numeral 22 denotes a casing of the hot and cold water mixing valve 20, which is a water supply port 28, an outlet 30 for mixed water, an internal water supply path 34 formed following the water supply port 28, and partitions the water supply path 34 from the mixing chamber 36. A partition wall 38, a water inlet 40 formed in the partition wall 38, a hot water inlet 44 through which hot water from the electric water heater 10 flows into the mixing chamber 36, and a hot water passage 46 formed upstream of the partition wall 38; It has a branch water passage 42 that branches off from the passage 34 and bypasses water supplied from the water supply port 28 to the electric water heater 10 side.
[0049]
52 is a valve body provided with a valve portion 54 for changing the opening of the water inlet 40 and a valve shaft 56, 66 is a spindle shaft for operating the valve body 52 on the pushing side, and 68 is for rotating the spindle shaft 66. It is a handle.
Here, the spindle shaft 66 has a male screw 70 on the outer periphery, and the male screw 70 is screwed into a female screw 72 formed on the inner peripheral surface of the casing 22. When the handle 68 is rotated, the screw feed is performed in the figure. Move up and down.
[0050]
The valve body 52 is pushed downward in the figure by the spindle shaft 66, that is, in the valve closing direction. However, when the spindle shaft 66 retreats upward in the figure, the opening degree of the water inlet 40 is increased by the feedwater pressure. It is pushed up in the figure.
[0051]
The hot and cold water mixing valve 20 of this example adjusts the position of the valve element 52 by rotating the handle 68, thereby setting the opening of the water inlet 40 by the valve element 52 to an appropriate opening degree. Thus, the mixed water at a desired temperature can be discharged from the outlet 30.
[0052]
The embodiment of the present invention has been described in detail above, but this is merely an example.
For example, in FIGS. 1, 2 and 3, the water / water mixing valve 20 is directly connected to the electric water heater 10, but a connecting pipe connecting them may be interposed between the water / water mixing valve and the electric water heater in some cases. For example, the present invention can be configured in various modified forms without departing from the gist of the present invention.
[Brief description of the drawings]
FIG. 1 is a diagram showing a hot water mixing valve according to one embodiment of the present invention together with an electric water heater.
FIG. 2 is an enlarged view showing an internal structure of the hot and cold water mixing valve of the embodiment.
FIG. 3 is a view showing a hot water mixing valve according to another embodiment of the present invention.
FIG. 4 is a view showing a hot and cold water mixing valve according to still another embodiment of the present invention.
FIG. 5 is a diagram showing a state in which a conventional hot water mixing valve and hot water supply equipment are connected by piping.
FIG. 6 is a view showing an example of a conventional hot and cold water mixing valve of FIG. 5;
[Explanation of symbols]
DESCRIPTION OF SYMBOLS 10 Electric water heater 20 Hot water mixing valve 28 Water supply inlet 30 Outlet 34 Internal water supply passage 36 Mixing chamber 38 Partition wall 40 Water inlet 42 Branch water passage 44 Hot water inlet 52 Valve body 54 Valve part 56 Valve shaft 60 Temperature sensitive spring 64 Valve part 2

Claims (5)

給水源からの給水と温水器からの湯とを混合して流出させる湯水混合弁であって、
(イ)水と湯とを混合する混合室と
(ロ)給水配管からの給水を流入させる給水流入口と
(ハ)該給水流入口に続いて形成された内部給水路と
(ニ)該内部給水路と前記混合室とを仕切る仕切壁と
(ホ)該仕切壁に設けられ、該内部給水路と前記混合室とを連通させて該内部給水路からの水を該混合室内に流入させる水流入口と
(ヘ)前記温水器からの湯を該混合室に流入させる湯流入口と
(ト)前記内部給水路から分岐し、給水を前記温水器側にバイパスさせる分岐水路と
(チ)前記湯流入口を常時開状態に保持する一方、前記水流入口の開度を変化させ、該水流入口からの前記混合室への水の流入量を増減変化させるとともに、前記分岐水路を通じての前記温水器への水の流入量を減増変化させる弁体と
(リ)前記混合室からの混合水を流出させる流出口と
を備えていることを特徴とする温水器用湯水混合弁。
A hot water mixing valve that mixes water from a water supply source and hot water from a water heater to flow out,
(A) a mixing chamber for mixing water and hot water; (b) a water supply inlet for inflowing water from a water supply pipe; (c) an internal water supply passage formed following the water supply inlet; A partition wall for partitioning the water supply channel from the mixing chamber; and (e) a water flow provided on the partition wall for communicating the internal water supply channel with the mixing chamber and allowing water from the internal water supply channel to flow into the mixing chamber. An inlet, (f) a hot water inlet for allowing hot water from the water heater to flow into the mixing chamber, (g) a branch water channel that branches off from the internal water supply channel and bypasses water supply to the water heater side, and (h) the hot water. While keeping the inflow port always open, the opening degree of the water inflow port is changed to increase or decrease the amount of water flowing into the mixing chamber from the water inflow port, and to the water heater through the branch waterway. And (i) the mixed water from the mixing chamber, Water heater hot and cold water mixing valve, characterized in that it comprises a outlet for out.
請求項1において、前記湯水混合弁が前記混合室に感温体を備えていて、該感温体の感温による変化で前記弁体を位置移動させ、前記水流入口の開度を変化させて混合水温度を自動調整するサーモスタット式の混合弁であることを特徴とする温水器用湯水混合弁。2. The water / water mixing valve according to claim 1, wherein the mixing chamber includes a temperature sensing element in the mixing chamber, the valve element is moved in position by a change in temperature of the temperature sensing element, and an opening of the water inlet is changed. A hot / water mixing valve for a water heater, which is a thermostatic mixing valve for automatically adjusting the temperature of the mixed water. 請求項1,2の何れかにおいて、前記弁体は弁軸と弁部とを備えていて、該弁部を軸方向に進退させて前記水流入口の開度を変化させるものとなしてあることを特徴とする温水器用湯水混合弁。The valve body according to any one of claims 1 and 2, wherein the valve body includes a valve shaft and a valve portion, and the valve portion is moved forward and backward in the axial direction to change the opening of the water inlet. A hot and cold water mixing valve for a water heater. 請求項1〜3の何れかにおいて、前記弁体は前記水流入口の開度を変化させる弁部及び該弁部と一体若しくは連動する第2の弁部を備え、該弁部の開度の開・閉状態への変化に連動して、該第2の弁部が前記分岐水路を閉・開状態へと変化させるものとなしてあることを特徴とする温水器用湯水混合弁。The valve body according to any one of claims 1 to 3, wherein the valve body includes a valve portion that changes an opening degree of the water inflow port and a second valve portion that is integrated with or interlocks with the valve portion. A hot / water mixing valve for a water heater, wherein the second valve portion changes the branch water channel to a closed / open state in conjunction with a change to a closed state; 請求項1〜4の何れかにおいて、前記湯水混合弁は前記温水器に対して実質的に配管を介さずに直結されるものであることを特徴とする温水器用湯水混合弁。The hot / water mixing valve for a water heater according to any one of claims 1 to 4, wherein the water / water mixing valve is directly connected to the water heater without substantially passing through a pipe.
JP2002258243A 2002-09-03 2002-09-03 Hot water mixing valve for water heater Expired - Fee Related JP3718191B2 (en)

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JP3718191B2 JP3718191B2 (en) 2005-11-16

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