JP2004068598A - Collecting device of bearing lubrication grease in underwater rotary machine - Google Patents

Collecting device of bearing lubrication grease in underwater rotary machine Download PDF

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Publication number
JP2004068598A
JP2004068598A JP2002224291A JP2002224291A JP2004068598A JP 2004068598 A JP2004068598 A JP 2004068598A JP 2002224291 A JP2002224291 A JP 2002224291A JP 2002224291 A JP2002224291 A JP 2002224291A JP 2004068598 A JP2004068598 A JP 2004068598A
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JP
Japan
Prior art keywords
bearing
grease
rotary machine
lubricating grease
rotating shaft
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP2002224291A
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Japanese (ja)
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JP4130556B2 (en
Inventor
Minoru Murai
村井 実
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Tsurumi Manufacturing Co Ltd
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Tsurumi Manufacturing Co Ltd
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Filing date
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Priority to JP2002224291A priority Critical patent/JP4130556B2/en
Publication of JP2004068598A publication Critical patent/JP2004068598A/en
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a collecting device of bearing lubrication grease in an underwater rotary machine capable of making use of lubrication grease for a long time effectively without waste, by automatically returning grease for the bearing side even when grease filled up in the bearing would flow down owing to the ambient thermal effect, maintaining long lifetime and stable bearing properties, and being manufactured simply in structure, low in cost, and excellent also in maintainability. <P>SOLUTION: In the undersurface of the bearing 2 filled up with grease for lubrication, an annular spacing 6 is held on the uppersurface of a bearing bracket bottom 3u inserted with a rotary shaft 1. In the spacing 6, an operating table 7 corotating with the rotary shaft 1 is traversed directly below the bearing 2. More suitably, a tilted surface 7t with an up gradient for the rotational direction is formed on the uppersurface of the operating table 7. <P>COPYRIGHT: (C)2004,JPO

Description

【0001】
【発明の技術分野】
本発明は、水中電動ポンプや曝気・攪拌装置など、水中に設置して使用される回転機械における軸受潤滑グリスの掻揚装置に関するものである。
【0002】
【従来技術とその問題点】
水中電動ポンプや曝気・攪拌装置など、水中で使用される回転機械においては、軸受の潤滑材としてグリスが用いられており、軸受自体に潤滑用グリスを封入したシールド形の軸受も市販されているが、封入されたグリス量も少なく、また、使用時には周囲の熱の影響などによりグリスの粘性が低下して流動状態となり、軸受シールドのシール効果が著しく低下し、内部に封入されているグリスが流出して潤滑作用が失われることになる。そこで従来から図5に示すよう開放形の軸受102を用いて、グリスニップル111より適時グリスを補充するという方式が採られている。そして前述の熱の影響などで流出するグリスを水中へ排出することは環境問題により望ましくないため、機器内部において一定容量の貯溜能力を有するグリス溜り室106を開放形軸受102の直下に設けることになるが、そのためのスペース確保と構造的付加が必要となるという製作上の問題のみでなく、グリス溜り室106内に落下堆積したグリスを定期的に回収除去しなければならない。堆積グリスを除去するためには機器を地上へ引き上げ且つモータフレーム112やベアリングブラケット103等を取り外すという分解作業が必要となる。
【0003】
また、別の公知例として特開平8−303472号公報に見られるよう、グリスの落下防止手段として上面にグリス溜りとなる凹部の形成された固定リングを軸受直下に定着させることが提案されている。しかしこの固定リングは回転側との摺接面に水密構造が施されていることが必要で、構造が複雑となり且つ高精度の組立とグリスの粘性の高さが要求されるが、実際の運転状態において電動機の発熱や周囲の液温或いは軸受自体の摺動発熱などの影響で、グリスの粘性が低下することは不可避的なため、所望のグリス落下防止効果は期待できず、凹部に受溜めたグリスを定期的に回収除去しなければならないことになる。そしてこのグリス回収除去するためには図5に示されたものと同様、機器を地上へ引き上げ且つモータフレームやベアリングブラケット等を取り外すという分解作業が必要となるのである。
【0004】
【発明の目的】
本発明の目的は、水中ポンプ等の軸受に充填された潤滑グリスが運転時の熱影響などで軟化して流下しようとしても、これを自動的に軸受側へ返戻して無駄なく長期間有効に潤滑グリスを活用することができ、長寿命で安定した軸受特性を保持し、しかも構造簡潔でローコストに製造し得られると共にメンテナンス性にも優れた、水中回転機械における軸受潤滑グリスの掻揚装置を提供することにある。
【0005】
【発明の構成】
本発明に係る水中回転機械における軸受潤滑グリスの掻揚装置では、回転軸に静合する軸受内輪とベアリングブラケットに静合する軸受外輪との対向面間に複数の転子を嵌装させて空隙部に潤滑用グリスを充填した軸受の下面において、回転軸の嵌通するベアリングブラケット底板の上面に環状の空間部を保有させ、該空間部内において回転軸と一体状に回転する作動盤を軸受の直下に横設させる。
該作動盤の上面には回転軸の回転方向に向かって上り勾配の傾斜面が形成されていることが望ましい。
【0006】
【作用】
水中回転機械の駆動時には回転軸の回転に伴い作動盤も回転し、軸受内に充填されている潤滑用グリスは周囲の熱影響により軟化して下方へ流下しようとするが、回転軸と共に回転している作動盤の上面に発生する揚力作用によって上方へ返戻される。作動盤の上面が回転方向に向かって上り勾配の傾斜面に形成されている場合には、更に強力な揚力作用を生じることになる。
【0007】
【実施例】
以下図1ないし図4の実施例により説明をする。
【0008】
1は水中回転機械における回転軸、2は回転軸1を支承する軸受であって、回転軸1に静合する軸受内輪2iとベアリングブラケット3に静合する軸受外輪2oとの対向面間に複数の転子4・・4を嵌装させて空隙部5に潤滑用グリスが充填されている。3uは回転軸1が嵌通するベアリングブラケット底板であり、上記回転軸1の嵌通部にはグリスの漏出を防止するためのオイルシール13が装着されている。6は該底板3uの上面と軸受1の下面との間に保有された空間部、7は該空間部内で軸受2の直下に位置するよう回転軸1に嵌着された作動盤であり、調整座金8と締付ナット9とで固定して回転軸1と一体状に回転するよう横設されており、流下して来るグリスを揚力作用で上方へ返戻する作動を司る。上記掻揚機能を強めるため、作動盤7の上面は凹凸面に形成したり、回転方向に向かって上り勾配の傾斜面7tに形成することが望ましい。10は軸受2の上方から蓋装された押えカバー、11は潤滑用グリスを軸受2へ供給するためのグリスニップル、12はベアリングブラケット3の上に装着されたモータフレームである。
【0009】
水中電動ポンプや曝気・撹拌装置などの水中回転機械の駆動時には、回転軸1の回転に伴い作動盤7も回転してその上面には揚力作用が発生する。軸受2内に充填されている潤滑用グリスは周囲の熱影響により軟化して下方へ流下しようとするが,作動盤7の上面に発生する上記揚力作用によって上方へ返戻される。従って潤滑用グリスは無駄なく長期間有効に活用されて安定した軸受特性を保持することになる。潤滑用グリスの充填はグリスニップル11を通じて軸受2の上面から行われるが、従来のように水中回転機械の駆動中に潤滑グリスが流出し続けるものと異なり、上方へ返戻された潤滑グリスを再使用する本発明装置の場合は長期間に亘ってグリスの補充を必要としないことになる。
【0010】
【発明の効果】
本発明によれば、水中ポンプ等の軸受に充填された潤滑グリスが運転時の熱影響などで軟化して流下しようとしても、これを自動的に軸受側へ返戻して無駄なく長期間有効に潤滑グリスを活用することができ、長寿命で安定した軸受特性を保持し、しかも構造簡潔でローコストに製造し得られると共にメンテナンス性にも優れた、水中回転機械における軸受潤滑グリスの掻揚装置を構成することができる。
【図面の簡単な説明】
【図1】本発明装置を施した水中電動ポンプの要部縦断側面図である。
【図2】図1の要部拡大図である。
【図3】本発明装置における作動盤の平面図である。
【図4】本発明装置における作動盤の側面展開図である。
【図5】本発明装置の施されていない従来の水中電動ポンプの要部縦断側面図である。
【符号の説明】
1    回転軸
2    軸受
2i   軸受内輪
2o   軸受外輪
3    ベアリングブラケット
3u   ベアリングブラケット底版
4    転子
5    空隙部
6    環状の空間部
7    作動盤
7t   傾斜面
[0001]
TECHNICAL FIELD OF THE INVENTION
The present invention relates to a bearing lubricating grease picking device for a rotary machine installed and used in water, such as a submersible electric pump and an aeration / stirring device.
[0002]
[Prior art and its problems]
Grease is used as a lubricant for bearings in rotating machines used underwater, such as underwater electric pumps and aeration / stirring devices. Shielded bearings in which lubricating grease is sealed in the bearing itself are also commercially available. However, the amount of grease enclosed is also small, and when used, the viscosity of the grease is reduced due to the influence of the surrounding heat, etc., and it becomes a fluid state, the sealing effect of the bearing shield is significantly reduced, and the grease enclosed inside is reduced. It will escape and lose lubrication. Therefore, conventionally, a method has been adopted in which grease is replenished from the grease nipple 111 at appropriate times using an open-type bearing 102 as shown in FIG. Since it is not desirable to discharge the grease flowing out under the influence of the above-mentioned heat into the water due to environmental problems, a grease storage chamber 106 having a storage capacity of a fixed capacity is provided directly below the open-type bearing 102 inside the device. However, it is not only a manufacturing problem that a space and a structural addition are required for that purpose, but also the grease that has fallen and accumulated in the grease collecting chamber 106 must be periodically collected and removed. In order to remove the accumulated grease, it is necessary to disassemble the apparatus by lifting the apparatus to the ground and removing the motor frame 112, the bearing bracket 103, and the like.
[0003]
Further, as another known example, as disclosed in Japanese Patent Application Laid-Open No. 8-303472, it has been proposed to fix a fixing ring having a concave portion serving as a grease reservoir on an upper surface directly below a bearing as grease drop prevention means. . However, this fixing ring needs to have a water-tight structure on the sliding contact surface with the rotating side, which complicates the structure and requires high-precision assembly and high grease viscosity. In this state, it is inevitable that the viscosity of the grease is reduced due to the heat generated by the motor, the temperature of the surrounding liquid, or the heat generated by the sliding of the bearing itself. Therefore, the desired effect of preventing the grease from falling cannot be expected. The grease collected must be periodically collected and removed. In order to collect and remove the grease, a disassembling operation such as lifting the device to the ground and removing the motor frame, the bearing bracket, and the like is necessary as in the case shown in FIG.
[0004]
[Object of the invention]
It is an object of the present invention to automatically return the lubricating grease filled in a bearing of a submersible pump or the like to the bearing side even if the lubricating grease is softened due to thermal influences during operation and flows down, without waste and effective for a long time. A bearing lubrication grease device for underwater rotating machinery that can utilize lubricating grease, maintains stable bearing characteristics with a long service life, is simple in structure, can be manufactured at low cost, and has excellent maintainability. To provide.
[0005]
Configuration of the Invention
In the apparatus for picking up bearing lubricating grease in a submersible rotating machine according to the present invention, a gap is formed by fitting a plurality of rotators between opposed surfaces of a bearing inner ring statically fitted to a rotating shaft and a bearing outer ring statically fitted to a bearing bracket. On the lower surface of the bearing filled with lubricating grease, an annular space is held on the upper surface of the bearing bracket bottom plate through which the rotating shaft is inserted, and an operating plate that rotates integrally with the rotating shaft in the space is provided in the bearing. Place it directly below.
It is preferable that an upper surface of the operation panel is formed with an inclined surface having an upward slope in the rotation direction of the rotation shaft.
[0006]
[Action]
When the submersible rotating machine is driven, the operation panel also rotates with the rotation of the rotating shaft, and the lubricating grease filled in the bearing softens due to the heat of the surroundings and tends to flow downward, but rotates with the rotating shaft. It is returned upward by the lift action generated on the upper surface of the operating panel. When the upper surface of the operation panel is formed as an inclined surface having an upward slope in the rotation direction, a stronger lifting action is generated.
[0007]
【Example】
This will be described below with reference to the embodiment shown in FIGS.
[0008]
Reference numeral 1 denotes a rotating shaft in a submersible rotating machine, and 2 denotes a bearing for supporting the rotating shaft 1. A plurality of bearings are provided between opposing surfaces of a bearing inner ring 2i fixed to the rotating shaft 1 and a bearing outer ring 2o fixed to the bearing bracket 3. The lubricating grease is filled in the gap 5 by fitting the trochanters 4. Reference numeral 3u denotes a bearing bracket bottom plate through which the rotating shaft 1 is inserted. An oil seal 13 for preventing grease from leaking is attached to the fitting portion of the rotating shaft 1. Numeral 6 denotes a space held between the upper surface of the bottom plate 3u and the lower surface of the bearing 1. Numeral 7 denotes an operation panel fitted to the rotary shaft 1 so as to be located immediately below the bearing 2 in the space. It is fixed horizontally with the washer 8 and the tightening nut 9 and is horizontally mounted so as to rotate integrally with the rotating shaft 1, and controls an operation of returning the grease flowing down by a lifting action. In order to enhance the above-mentioned scooping function, it is desirable that the upper surface of the operation panel 7 be formed as an uneven surface or be formed as an inclined surface 7t having an upward slope in the rotation direction. Reference numeral 10 denotes a presser cover mounted from above the bearing 2, reference numeral 11 denotes a grease nipple for supplying lubricating grease to the bearing 2, and reference numeral 12 denotes a motor frame mounted on the bearing bracket 3.
[0009]
When a submersible rotary machine such as a submersible electric pump or an aeration / stirring device is driven, the operation panel 7 rotates with the rotation of the rotary shaft 1 and a lift action is generated on the upper surface thereof. The lubricating grease filled in the bearing 2 is softened by the influence of the surrounding heat and tends to flow downward. However, the lubricating grease is returned upward by the above-mentioned lifting action generated on the upper surface of the operation panel 7. Therefore, the lubricating grease is effectively used for a long period of time without waste and maintains stable bearing characteristics. The lubricating grease is filled from the upper surface of the bearing 2 through the grease nipple 11, but unlike the conventional method in which the lubricating grease continues to flow during the operation of the underwater rotary machine, the lubricating grease returned upward is reused. In the case of the apparatus of the present invention, it is not necessary to replenish grease for a long period of time.
[0010]
【The invention's effect】
According to the present invention, even if lubricating grease filled in a bearing of a submersible pump or the like softens due to thermal influence during operation and tries to flow down, it is automatically returned to the bearing side and effectively used for a long time without waste. A bearing lubrication grease device for underwater rotating machinery that can utilize lubricating grease, maintains stable bearing characteristics with a long service life, is simple in structure, can be manufactured at low cost, and has excellent maintainability. Can be configured.
[Brief description of the drawings]
FIG. 1 is a vertical sectional side view of a main part of a submersible electric pump to which the device of the present invention has been applied.
FIG. 2 is an enlarged view of a main part of FIG.
FIG. 3 is a plan view of an operation panel in the device of the present invention.
FIG. 4 is a side elevational view of an operation panel in the device of the present invention.
FIG. 5 is a vertical sectional side view of a main part of a conventional submersible electric pump on which the device of the present invention is not applied.
[Explanation of symbols]
DESCRIPTION OF SYMBOLS 1 Rotating shaft 2 Bearing 2i Bearing inner ring 2o Bearing outer ring 3 Bearing bracket 3u Bearing bracket bottom plate 4 Roller 5 Void 6 Annular space 7 Operation panel 7t Inclined surface

Claims (2)

回転軸に静合する軸受内輪とベアリングブラケットに静合する軸受外輪との対向面間に複数の転子を嵌装させて空隙部に潤滑用グリスを充填した軸受の下面において、回転軸の嵌通するベアリングブラケット底板の上面に環状の空間部を保有させ、該空間部内において回転軸と一体状に回転する作動盤を軸受の直下に横設させたことを特徴とする、水中回転機械における軸受潤滑グリスの掻揚装置。On the lower surface of the bearing in which a plurality of trochanters are fitted between opposing surfaces of the bearing inner ring that fits with the rotating shaft and the bearing outer ring that fits with the bearing bracket, and the gap is filled with lubricating grease, the lower surface of the bearing is fitted with the rotating shaft. A bearing in a submersible rotary machine, wherein an annular space is held on the upper surface of the bottom plate of the bearing bracket through which the operation plate rotates, and an operating panel that rotates integrally with the rotating shaft is provided beneath the bearing in the space. Lubricating grease picking device. 作動盤の上面には回転軸の回転方向に向かって上り勾配の傾斜面が形成されていることを特徴とする、請求項1記載の水中回転機械における軸受潤滑グリスの掻揚装置。The bearing lubricating grease lifter for a submersible rotary machine according to claim 1, wherein an inclined surface having an upward slope is formed on an upper surface of the operation panel in a rotation direction of the rotation shaft.
JP2002224291A 2002-08-01 2002-08-01 Bearing lubrication scraping device for underwater rotating machine Expired - Fee Related JP4130556B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2002224291A JP4130556B2 (en) 2002-08-01 2002-08-01 Bearing lubrication scraping device for underwater rotating machine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2002224291A JP4130556B2 (en) 2002-08-01 2002-08-01 Bearing lubrication scraping device for underwater rotating machine

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Publication Number Publication Date
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JP4130556B2 JP4130556B2 (en) 2008-08-06

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102951567A (en) * 2011-08-31 2013-03-06 南京梅山冶金发展有限公司 Tail rope rotator of lifting system
JP2014516396A (en) * 2011-04-05 2014-07-10 アイエムオー ホールディング ジーエムビーエイチ Rotary joint for underwater operation and system comprising the rotary joint for generating energy from hydropower

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2014516396A (en) * 2011-04-05 2014-07-10 アイエムオー ホールディング ジーエムビーエイチ Rotary joint for underwater operation and system comprising the rotary joint for generating energy from hydropower
CN102951567A (en) * 2011-08-31 2013-03-06 南京梅山冶金发展有限公司 Tail rope rotator of lifting system

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