JP2004061394A - Cutting method for reactor pressure vessel, and pitch holding fixture used in cutting method - Google Patents

Cutting method for reactor pressure vessel, and pitch holding fixture used in cutting method Download PDF

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JP2004061394A
JP2004061394A JP2002222551A JP2002222551A JP2004061394A JP 2004061394 A JP2004061394 A JP 2004061394A JP 2002222551 A JP2002222551 A JP 2002222551A JP 2002222551 A JP2002222551 A JP 2002222551A JP 2004061394 A JP2004061394 A JP 2004061394A
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Prior art keywords
pressure vessel
cutting
reactor pressure
locking portion
cut
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JP3861142B2 (en
Inventor
Yasuhiko Miyasaka
宮坂 靖彦
Hidehiko Miyao
宮尾 英彦
Masaaki Watanabe
渡辺 正秋
Toshiaki Ninomiya
二宮 敏明
Yoshiji Isozaki
磯崎 芳史
Masami Koiwa
小岩 正己
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Research & Development Bureau Ministry Of Education Culture Sports Sicence & Technology
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Research & Development Bureau Ministry Of Education Culture Sports Sicence & Technology
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a cutting method for a reactor pressure vessel used as central equipment, when a nuclear power plant is dismantled, which can be executed easily at a low cost and is highly useful and feasible, and also to provide a pitch-holding fixture used in the execution of the method. <P>SOLUTION: A plurality of cutting faces are defined in the reactor vessel in parallel, in the axial direction, a plurality of cutting part which pierce a pressure vessel wall are formed at the cutting faces, the pitch-holding fixtures are set here, then the fixtures are held at these positions, and the cutting faces are cut in this state. Thus, a gap between cutting lines by a cutter blade is prevented for becoming narrow, because of interposition of the fixtures, and possibility of applying a weight on the cutter blade is eliminated so that the reactor pressure vessel of a heavy structure cut stably and appropriately by a simple method. <P>COPYRIGHT: (C)2004,JPO

Description

【0001】
【発明の属する技術分野】
本発明は原子力プラントの解体等に際して、同原子力プラントの中枢機器として用いられた原子炉圧力容器を解体すべくこれを切断する方法と、その切断方法の実行に際して使用されるピッチホールド治具に関するものである。
【0002】
【従来の技術】
原子力の平和利用の典型例として開発された原子力発電プラントは、我が国においては商業ベースとして実用に供される様になってから30年余、40年未満(日本原子力発電東海発電所殿:1966年7月商業運転開始)であり、この間運転が終了された例も少なく、かつ、解体に際しては運転終了後一定の冷却期間を要することから、実際に解体に至った例は未だ存在しない。
【0003】
しかし、この分野で我が国に先行する欧米では、解体の実例も出現し始めており、特に重量構造物に当たる圧力容器の処理として、同圧力容器内部にコンクリート等を充填した後、これを地中深く埋める方法、または同圧力容器を複数片に切断したのち前記同様に地中に埋める方法等が取られている。
【0004】
これらの方法のうち、切断処理について見ると、縦方向に延びて立設された圧力容器に対して、その底部にターンテーブルを設置すると共に、同立設された圧力容器の側方空間位置に切断装置を配置し、圧力容器をターンテーブルで回転しながら側方の周面から切断装置を作用させ、縦軸周りに回転するワークの周面からバイトで切り込む切削装置のイメージにより、前記圧力容器をその縦軸に直角な水平面に沿って輪切りにするものがある。
【0005】
また、他の切断処理方法としては、前記縦方向に延びて立設された圧力容器の内部に、アーク切断装置、又はプラズマ切断装置を取り込んで設置し、これらの切断装置を前記圧力容器の縦軸に直角な水平面で同圧力容器の内周面に沿って移動させ、前記同様に輪切りにするものがある。
【0006】
【発明が解決しようとする課題】
しかしながら、欧米において先行している前記圧力容器の輪切り切断方法のうち、ターンテーブルで圧力容器を回転させながら切断する方法では、圧力容器に対して各種コンヂットを接続するために圧力容器の下方に設けられた狭い空間から部品を搬入して組み立て、同圧力容器の下面からこれを支持する様に据え付けを行うという超限定空間での難行な作業を求められるものであり、膨大な労力及び作業被ばく、コストを伴う準備作業が必要である。
【0007】
また、圧力容器の内部からアーク切断装置、又はプラズマ切断装置等の熱的切断工法により切断する方法では、切断ガスやヒューム及び溶融残渣が大量に発生することとなり、放射性物質がこれらのガスやヒュームに混入、付着して飛散、拡散しない様な配慮が求められるために、例えば粒子状物質の除去フィルターと分子状物質の除去フィルターがそれぞれ必要になる、という様に安全上特別の廃ガス処理装置等を必要とし、コストアップにならざるを得ないものである。
【0008】
本発明はこの様な状況下において、近い将来我が国においてもその必要性が一段と高まることが予想される圧力容器の解体処理に際して、前記欧米で先行する切断手法の様に、難易度が高く且つコストアップに直結する手法に代えて、容易且つ低コストで実施できる有益で実現性の高い原子炉の切断方法及びそれに用いるピッチホールド治具を提供することを課題とするものである。
【0009】
【課題を解決するための手段】
本発明は前記した課題を解決すべくなされたもので、その第1の手段として、原子炉圧力容器の縦軸に水平方向で直交する切断面を前記縦軸方向で平行に複数箇所定め、それぞれの切断面に当たる位置で水平方向に圧力容器壁部を貫通させて複数の切り込み部を形成し、各切り込み部にピッチホールド治具をそれぞれ設置し、同ピッチホールド治具をその位置に保持させ、前記定められた各切断面を切断刃物で順次切断して原子炉圧力容器を輪切り状にする原子炉圧力容器の切断方法を提供するものである。
【0010】
すなわち、同第1の手段によれば、原子炉圧力容器の切断面を軸方向に平行に複数定め、各切断面位置で圧力容器壁部を貫通させて切り込み部を複数形成し、ここにピッチホールド治具を設置した後これをその位置で保持させ、この状態で前記切断面を切断する様にしているので、水平方向の切断面に沿って切断作業が進行することにより、同切断を行う切断刃物が通過した後に一定間隔の切断線が順次形成されるが、前記切断面に当たる位置に形成した切り込み部にピッチホールド治具が設置されて保持されているので、前記切断刃物による切断線の間隔は狭まることはなく、これにより荷重が切断刃物に掛かるおそれはなくなり、簡便な手法により重量構造物の原子炉圧力容器の切断を安定、且つ適切に行い得るようにしたものである。
【0011】
また、本発明は、第2の手段として、前記第1の手段における原子炉圧力容器の切断方法に用いられ、原子炉圧力容器の予め定められた切断面で圧力容器壁部を貫通して形成された切り込み部に差し込まれる水平部と、同水平部から縦方向に突出した内方係止部と、同内方係止部と対向して前記水平部の端部に設けた外方係止部を有してピッチホールド治具を形成し、前記外方係止部は、同外方係止部を前記水平部の端部にその延長部分状に一体的に保持する保持部材と、同保持部材の保持解除により前記外方係止部を自重回動位置に移動する賦勢部材と、同外方係止部を回動自在に支持する回動支点を有して形成されたピッチホールド治具を提供するものである。
【0012】
すなわち、同第2の手段によれば、前記第1の手段において原子炉圧力容器を予め定められた切断面で切断するに際し、切断線の間隔を狭めることなく保持する様に用いられるピッチホールド治具は、切断面で圧力容器壁部を貫通して形成された切り込み部に差し込まれる水平部、同水平部から突出した内方係止部、及び同水平部の端部に設けた外方係止部で構成すると共に、この外方係止部は、保持部材、賦勢部材、回動支点等を有して形成され、同外方係止部が前記水平部の端部でその延長部分状に一体的に保持された形態と、同保持形態を解除されて自重回動状態となる形態と、自重回動することにより前記水平部に対して垂直方向となる形態とに変化し、これにより同ピッチホールド治具を確実に切り込み部に保持して切断刃物の通過により形成される切断線の間隔を狭めることなく荷重が切断刃物に掛かるおそれを無くして、重量構造物の原子炉圧力容器の切断を安定、且つ適切に実行可能にしたものである。
【0013】
【発明の実施の形態】
本発明の実施の一形態について図1乃至図5に基づいて説明する。
図1は本実施の形態に係る原子炉圧力容器の切断方法の概要を概略的に説明する説明図、図2は切断に用いる切断装置の概要を概略的に説明する説明図、図3は切断に際して用いるピッチホールド治具の概要を、(a)、(b)、(c)の順に動作変化を含めて示す説明図、図4は図3のピッチホールド治具が設置される状況を(a)、(b)、(c)の順で段階的に示す説明図、図5はピッチホールド治具の動作変化を段階的に説明するもので、(a)は上面から、(b)は側面から、(c)は最終状況を正面から見た説明図である。
【0014】
商業用として実用されている原子炉は、冷却材として水(HO)を用いた、いわゆる軽水炉が主流を占めているが、同軽水炉は更に沸騰水型と加圧水型のものに2分される。
【0015】
この沸騰水型の原子炉圧力容器と加圧水型の原子炉圧力容器とは、原子炉圧力容器が共に上下方向を長くして立設されている基本構造は共通しているものの、後者は圧力容器の外部に一次冷却材を循環させるため、その出入口が管台状に膨出し、ここに圧力容器の支持部を形成出来るが、前者はスカートを介して支持する構造となっている点で両者は支持構造を相違することになる。
【0016】
前記の様な差異は有るが、両者は共に近い将来解体の場に晒される可能性があり、共に効率的な解体の手法が求められることになるものであるが、本実施の形態においては、沸騰水型の原子炉圧力容器を直接の対象とし、加圧水型の原子炉圧力容器はその応用変形として対応し得るものとして以下説明する。
【0017】
すなわち、本実施の形態において、1は原子炉の圧力容器で、下方の鏡部1aを支持スカート5で支持され、周囲をコンクリート等の区画壁8で囲まれた据付空間4内に配置されている。
【0018】
なお、ここで圧力容器1は、例えば30年間というように定められた一定の期間の商業運転終了後に、放射能の減衰期間を考慮して更に5〜10年の一定の冷却期間を経た後、燃料棒や制御棒を除去して、同圧力容器1自体の解体作業に入る状況をイメージしたものとして示している。
【0019】
そしてこの圧力容器1は、その軸線に直交する水平面に沿って複数に切断されることを予定された状態であり、同切断を予定された切断面の位置に、複数の切断線2(切断線は切断面に含まれる。なお本明細書において、切断面は切断予定の面と切断された面の両方を総称する。)を平行に示している。
【0020】
また、図1においては、前記切断線2のそれぞれに対して、同切断線2を包含する位置に長方形状に区画して切り込み部7を示しているが、同切り込み部7については後に詳述する。
【0021】
図2には前記圧力容器1を切断線2に沿って切断する切断装置の概略を示しており、10はこの切断作業のために圧力容器1の上部に設置された上部架台、11は上部架台10に載置したホイストで、同ホイスト11はカバー12で覆われた索条により圧力容器1内に配置された支持台13に連結され、同支持台13を上下方向に移動可能にしている。
【0022】
支持台13は、回転して圧力容器1の壁面を切断する切断刃15と、同切断刃15を回転駆動する主駆動モータ19と、圧力容器1の周面に沿って切断刃15を移動させる旋回モータ16と、同切断刃15を上下に移動可能とした昇降モータ17と、更に同切断刃15を圧力容器1の壁面に向けて送り、同壁面に対する切り込み、切断を行う径送りモータ18等を支持している。
【0023】
なお、支持台13は、圧力容器1の軸線を中心とした円盤状又は放射腕状の部材で形成され、外周円上に3ヵ所以上の位置、好ましくは90°間隔に4ヵ所にクランプ14を備えており、圧力容器1に対して支持台13の位置を固定可能とし、切断面の水平度が保たれるように配慮されている。
【0024】
図3には、切り込み部7に設置するピッチホールド治具3を示している。
すなわち、ピッチホールド治具3は、水平部31と、これが切り込み部7に設置されたとき圧力容器1の内部側となる水平部31の端部で同水平部31から垂直方向に向けて突出状に固定された内方係止部32と、同内方係止部32の対向側で水平部31に接続した外方係止部33を設けている。
【0025】
そして外方係止部33は、水平部31と当接する端面に、同水平部31の端面に設けた凹溝31aと嵌合する凸条33aを設けるとともに、中心から偏倚した位置にピン36を設け、前記凹溝31aと凸条33aの嵌合が外れたとき、同ピン36を支点にして水平部31に対し回動可能になっている。
【0026】
また、前記水平部31側の前記ピン36の支持位置には、ピン36と同心状にばね35が配置され、ピン36を介して外方係止部33を圧力容器1の外方に向けて賦勢し、凹溝31aと凸条33aが嵌合を離脱するように作用している。
【0027】
他方、水平部31、外方係止部33には、その肉圧部にワイヤー34を案内するワイヤー通路が設けられ、同ワイヤー通路にワイヤー34を通して圧力容器1の内方に向く張力をかけ、その状態を維持するとき、前記ばね35の賦勢力に抗して凹溝31aと凸条33aの嵌合が維持され、外方係止部33は水平部31の延長部分状に同水平部31と一体的に接続した状態を保持することが出来る様にになっている。
【0028】
この形態は図3(a)〜(c)として動作段階毎に区分して示しており、図3(a)が初期設定の状態を示し、ピッチホールド治具3は凹溝31aと凸条33aを嵌合させ、かつワイヤー34に張力をかけてばね35の賦勢力に抗して外方係止部33と水平部31を一体化した状態である。
【0029】
次にワイヤー34を除去すると、図3(b)に示す様に、ばね35の賦勢力に抗する力がなくなり、ばね35によりピン36を介して外方係止部33が圧力容器1の外方に押動され、凹溝31aと凸条33aの嵌合が離脱される。
【0030】
そして次の瞬間には図3(c)に示す様に、外方係止部33は中央から偏倚した位置のピン36を支点として自重を利用して90°回動し、ピッチホールド治具3は、内方係止部32、水平部31、そして外方係止部33により、断面略コ字型の形状を形成することになる。
【0031】
次に本実施の形態において、原子炉解体の一環として圧力容器1を切断する手順を交えて説明する。
【0032】
図1に基づいて前記に説明した様に、圧力容器1の軸線方向に所定間隔離して、同軸線に直交する複数の切断線2を定め、各切断線2を包含する位置で周方向に複数箇所、例えば90°間隔に4ヵ所、切り込み部7を形成する。
【0033】
この切り込み部7の形成は、図2に基づいて説明した切断装置を用いて行うが、要すれば切断刃15は圧力容器1の壁の厚み方向に切り込み部7を貫通させるに好適な工具を適宜選定して用いることができる。
【0034】
この様にして切り込み部7を形成した圧力容器1の一つの切断面(切断線2の一つに対応)は図4(a)に示す形態をなしており、この切り込み部7のそれぞれにピッチホールド治具3を圧力容器1の内部から外部へ向けて挿入し設置すると図4(b)に示す形態となり、更にその位置にピッチホールド治具3を保持すると図4(c)に示す形態となる。
【0035】
この切り込み部7に対するピッチホールド治具3の設置、保持の経過は、図3、又は図5からより明確に理解できる。
すなわち、図4(a)の様に形成された切り込み部7に、図3(a)の様に水平部31と外方係止部33をワイヤー34の張力で一体状にしたピッチホールド治具3を設置すると、図4(b)に示す形態となる。
【0036】
この状態はまた、図5(a)、(b)のそれぞれにおいて、ピッチホールド治具3の動きと変化を最初(図中、左側)の白抜き矢印で示す部位と、中央の白抜き矢印で示す部位に相当しており、ピッチホールド治具3は必要に応じ図示省略のマニピュレータ等のハンドリング機器を用いてこの位置に設置される。
【0037】
次いで図示省略した他のマニピュレータ等によりピッチホールド治具3のワイヤー34を除去すると、図4(b)の状況は図4(c)に進展するが、これは図3(b)〜(c)、図5(a)、(b)のそれぞれにおいて、最後の右側の白抜き矢印で示す部位に相当し、図3(c)、図5(c)に示す様に、外方係止部33がピン36を回動支点として90°回転し、同外方係止部33と内方係止部32が相俟ってピッチホールド治具3を切り込み部7の設置位置から脱落しない様に保持した形態となる。
【0038】
このようにして切断線2を含む位置にピッチホールド治具3が保持されると、切断線2に沿って切断が進行しても、同切断線2に沿った切断刃15の切断跡に相当する『ピッチ』は、所定間隔を保って『ホールド』され、切断刃15が圧迫されて切断の続行が不可能になるおそれは全くなく、また、従来の熱的切断工法とは全く異なるので、アーク切断やプラズマ切断のようにヒュームや生成ガスで汚染物が飛散、拡散するおそれもなく、簡便な手順と簡易な装置で、重量構造物の圧力容器1を適切に切断することが出来るものである。
【0039】
なお、圧力容器1は100〜250mm程度の厚みを有し、実用に供される切断刃15の厚み方向の切り込み能力は、1ストローク当たり約10〜20mmとすれば、同圧力容器1の切断に際して切断線2に沿った切断は十数回の繰り返しが必要となることから、前記切り込み部7を形成するタイミングは、切断線2に沿った切断刃15による周方向での切断と、種々の組合せを選択出来る。
【0040】
例えば、切り込み部7の形成は最初に行っておくか、周方向切断の途中でよいか、それとも周方向で最終的な切り離し切断を行う前でよいか等々のタイミングが考えられるが、少なくとも最終の切り離し切断が行われる以前であれば、適宜のタイミングを選んで切り込み部7を形成し、そこにピッチホールド治具3を設置、保持させるようにすればよい。
【0041】
なおまた、本実施の形態では沸騰水型の原子炉圧力容器を直接の対象として説明したが、前記したように加圧水型の原子炉圧力容器に対しても同様に適用できるものであり、その場合には圧力容器の側方に膨出状に設けられた一次冷却材の循環口部の支持部の他に、沸騰水型の様に鏡部の下方に配置する支持スカートが必要である。
【0042】
以上、本発明を図示の実施の形態について説明したが、本発明はかかる実施の形態に限定されず、本発明の範囲内でその具体的構造に種々の変更を加えてよいことはいうまでもない。
【0043】
【発明の効果】
以上、本出願の請求項1に記載の発明によれば、原子炉圧力容器の縦軸に水平方向で直交する切断面を前記縦軸方向で平行に複数箇所定め、それぞれの切断面に当たる位置で水平方向に圧力容器壁部を貫通させて複数の切り込み部を形成し、各切り込み部にピッチホールド治具をそれぞれ設置し、同ピッチホールド治具をその位置に保持させ、前記定められた各切断面を切断刃物で順次切断して原子炉圧力容器を輪切り状にするようにした原子炉圧力容器の切断方法を構成しているので、前記切り込み部にピッチホールド治具を設置した後これをその位置で保持させ、この状態で前記切断面を切断することにより、同切断を行う切断刃物が通過した後に一定間隔の切断線が順次形成されるが、ピッチホールド治具の介在で切断刃物による切断線の間隔は狭まることはなく、これにより荷重が切断刃物に掛かるおそれはなくなり、簡便な手法で重量構造物の原子炉圧力容器の切断を安定、且つ適切に行い得る有益で実現性の高い原子炉圧力容器の切断方法を得ることが出来たものである。
【0044】
また、請求項2に記載の発明によれば、原子炉圧力容器の予め定められた切断面で圧力容器壁部を貫通して形成された切り込み部に差し込まれる水平部と、同水平部から縦方向に突出した内方係止部と、同内方係止部と対向して前記水平部の端部に設けた外方係止部を有してピッチホールド治具を形成し、前記外方係止部は、同外方係止部を前記水平部の端部にその延長部分状に一体的に保持する保持部材と、同保持部材の保持解除により前記外方係止部を自重回動位置に移動する賦勢部材と、同外方係止部を回動自在に支持する回動支点を有して形成され、請求項1に記載の原子炉圧力容器の切断方法に用いられるピッチホールド治具を構成しているので、前記請求項1に記載の原子炉圧力容器の切断方法により原子炉圧力容器を予め定められた切断面で切断するに際し、切り込み部に差し込まれる水平部、同水平部から突出した内方係止部、及び同水平部の端部に設けた外方係止部で構成したピッチホールド治具が、同外方係止部の詳細構造に当たる保持部材、賦勢部材、回動支点等の共働で、同ピッチホールド治具を容易かつ確実に切り込み部に保持し、切断刃物の通過により形成される切断線の間隔を狭めることなく荷重が切断刃物に掛かるおそれを無くして、重量構造物の原子炉圧力容器の切断を安定、且つ適切に実行可能にした有益なピッチホールド治具を得ることが出来たものである。
【図面の簡単な説明】
【図1】本発明の実施の一形態に係る原子炉圧力容器の切断方法の概要を概略的に説明する説明図である。
【図2】本実施の形態において、切断に用いる切断装置の概要を概略的に説明する説明図である。
【図3】切断に際して用いるピッチホールド治具の概要を、(a)、(b)、(c)の順に動作変化を含めて示す説明図である。
【図4】図3のピッチホールド治具が設置される状況を(a)、(b)、(c)の順で段階的に示す説明図である。
【図5】ピッチホールド治具の動作変化を段階的に説明するもので、(a)は上面から、(b)は側面から、(c)は最終状況を正面から見た説明図である。
【符号の説明】
1   圧力容器
1a  鏡部
2   切断線
3   ピッチホールド治具
4   据付空間
5   支持スカート
6   下部空間
7   切り込み部
8   区画壁
10   上部架台
11   ホイスト
12   カバー
13   支持台
14   クランプ
15   切断刃
16   旋回モータ
17   昇降モータ
18   径送りモータ
31   水平部
31a  凹溝
32   内方係止部
33   外方係止部
33a  凸条
34   ワイヤー
35   ばね
36   ピン
[0001]
TECHNICAL FIELD OF THE INVENTION
The present invention relates to a method for cutting a nuclear reactor pressure vessel used as a core device of a nuclear power plant when dismantling the nuclear power plant, and a pitch hold jig used for executing the cutting method. It is.
[0002]
[Prior art]
A nuclear power plant developed as a typical example of the peaceful use of nuclear power has been commercialized in Japan for over 30 years and less than 40 years (Japan Nuclear Power Tokai Power Plant: 1966 (Commercial operation commenced in July), and there have been few cases where the operation was terminated during this period, and since there is a certain cooling period required after the operation is completed, there has been no example of actual dismantling.
[0003]
However, in the U.S. and Europe, which is ahead of Japan in this field, actual examples of dismantling have begun to appear.Especially as a treatment of pressure vessels corresponding to heavy structures, after filling the inside of the pressure vessel with concrete etc., bury it deep underground A method or a method of cutting the pressure vessel into a plurality of pieces and burying the same in the ground in the same manner as described above is employed.
[0004]
Among these methods, when looking at the cutting process, a turntable is installed at the bottom of the pressure vessel that extends vertically and is installed at the side space position of the pressure vessel that is installed vertically. A cutting device is arranged, the cutting device is operated from the side peripheral surface while rotating the pressure vessel with a turntable, and the image of the cutting device that cuts with a cutting tool from the peripheral surface of the work rotating around the vertical axis is used as the pressure container. May be sliced along a horizontal plane perpendicular to the vertical axis.
[0005]
Further, as another cutting method, an arc cutting device or a plasma cutting device is taken in and installed in the pressure vessel that extends in the vertical direction and is erected, and these cutting devices are installed vertically in the pressure vessel. In some cases, the pressure vessel is moved along the inner peripheral surface of the same pressure vessel in a horizontal plane perpendicular to the axis, and cut in the same manner as above.
[0006]
[Problems to be solved by the invention]
However, among the cutting methods for cutting a pressure vessel in the United States and Europe, which are performed by rotating the pressure vessel with a turntable, the method is provided below the pressure vessel in order to connect various conduits to the pressure vessel. It is necessary to carry out parts from a narrow space, assemble them, and install them to support them from the lower surface of the pressure vessel. Preparatory work with cost is required.
[0007]
Also, in the method of cutting from the inside of the pressure vessel by a thermal cutting method such as an arc cutting device or a plasma cutting device, a large amount of cutting gas, fume and molten residue is generated, and radioactive substances are generated by these gases and fumes. It is necessary to take care to avoid mixing, adhering, scattering and diffusion into the wastewater. For this reason, special waste gas treatment equipment is required for safety, for example, a filter for removing particulate matter and a filter for removing molecular matter are required. And the like, and the cost must be increased.
[0008]
In such a situation, the present invention is difficult and costly for dismantling a pressure vessel, which is expected to increase in Japan in the near future in the near future, as in the cutting method leading in Europe and the United States. An object of the present invention is to provide a useful and highly feasible method for cutting a nuclear reactor, which can be implemented easily and at low cost, and a pitch hold jig used for the method, in place of a method directly connected to the up.
[0009]
[Means for Solving the Problems]
The present invention has been made in order to solve the above-described problems, and as a first means, a plurality of cut surfaces perpendicular to the longitudinal axis of the reactor pressure vessel in the horizontal direction are determined in parallel in the longitudinal axis direction, A plurality of cut portions are formed by penetrating the pressure vessel wall portion in the horizontal direction at a position corresponding to the cut surface of, a pitch hold jig is installed at each cut portion, and the pitch hold jig is held at that position, It is an object of the present invention to provide a method for cutting a reactor pressure vessel, in which each of the determined cut surfaces is sequentially cut by a cutting blade to make the reactor pressure vessel into a ring shape.
[0010]
That is, according to the first means, a plurality of cut surfaces of the reactor pressure vessel are determined in parallel to the axial direction, and a plurality of cut portions are formed by penetrating the pressure vessel wall at each cut surface position. After the holding jig is installed, the holding jig is held at that position, and the cutting surface is cut in this state. Therefore, the cutting is performed along the cutting surface in the horizontal direction to perform the cutting. After the cutting blade passes, cutting lines at regular intervals are sequentially formed.However, since a pitch hold jig is installed and held at a cut portion formed at a position corresponding to the cutting surface, the cutting line by the cutting blade is cut. The interval is not narrowed, so that there is no possibility that a load is applied to the cutting blade, and the reactor pressure vessel of the heavy structure can be cut stably and appropriately by a simple method.
[0011]
Further, as a second means, the present invention is used in the method for cutting a reactor pressure vessel in the first means, and is formed through a pressure vessel wall portion at a predetermined cut surface of the reactor pressure vessel. A horizontal portion inserted into the cut portion, an inner locking portion vertically projecting from the horizontal portion, and an outer locking provided at an end of the horizontal portion facing the inner locking portion. A holding member for integrally holding the outer locking portion at an end of the horizontal portion as an extension thereof at the outer locking portion. A biasing member that moves the outer locking portion to its own weight rotation position by releasing the holding of the holding member, and a pitch formed having a rotation fulcrum that rotatably supports the outer locking portion. This is to provide a hold jig.
[0012]
That is, according to the second means, when the reactor pressure vessel is cut along a predetermined cutting plane in the first means, a pitch hold jig used to hold the gap between the cutting lines without narrowing it. The tool includes a horizontal portion inserted into a cut portion formed through the pressure vessel wall portion at a cut surface, an inner locking portion protruding from the horizontal portion, and an outer member provided at an end of the horizontal portion. The outer locking portion is formed with a holding member, a biasing member, a pivot point, and the like, and the outer locking portion is formed by extending the end portion of the horizontal portion. It changes into a form that is held integrally in a shape, a form in which the holding form is released to be in its own weight rotating state, and a form in which it becomes perpendicular to the horizontal portion by rotating its own weight. This ensures that the pitch hold jig is securely held in the notch and the cutting Load without narrowing the interval between the cutting lines formed by eliminating the possibility of acting on the cutting blade by, in which the cutting of the reactor pressure vessel of heavy construction stable and has adequate feasible.
[0013]
BEST MODE FOR CARRYING OUT THE INVENTION
An embodiment of the present invention will be described with reference to FIGS.
FIG. 1 is an explanatory view schematically illustrating an outline of a method of cutting a reactor pressure vessel according to the present embodiment, FIG. 2 is an explanatory view schematically illustrating an outline of a cutting apparatus used for cutting, and FIG. FIG. 4 is an explanatory view showing an outline of a pitch hold jig used in this case, including an operation change in the order of (a), (b) and (c). FIG. 4 shows a situation where the pitch hold jig of FIG. ), (B), (c) in order, FIG. 5 illustrates stepwise changes in the operation of the pitch hold jig, (a) from the top, (b) from the side (C) is an explanatory view of the final situation as viewed from the front.
[0014]
The mainstream of commercial nuclear reactors is a so-called light water reactor using water (H 2 O) as a coolant, but the light water reactor is further divided into a boiling water type and a pressurized water type. You.
[0015]
The boiling water reactor pressure vessel and the pressurized water reactor pressure vessel have the same basic structure in which both the reactor pressure vessels are erected upright, but the latter is a pressure vessel. In order to circulate the primary coolant to the outside, the inlet and outlet bulges like a nozzle, and the support part of the pressure vessel can be formed here. The support structure will be different.
[0016]
Although there is a difference as described above, both are likely to be exposed to the place of dismantling in the near future, and both will require an efficient dismantling method, but in this embodiment, A boiling water reactor pressure vessel will be described directly as a target, and a pressurized water reactor pressure vessel will be described below as being applicable as an applied modification thereof.
[0017]
That is, in the present embodiment, reference numeral 1 denotes a pressure vessel of a nuclear reactor, in which a lower mirror 1a is supported by a support skirt 5, and is disposed in an installation space 4 surrounded by a partition wall 8 made of concrete or the like. I have.
[0018]
Here, the pressure vessel 1, after a commercial operation for a certain period determined as, for example, 30 years, after a further cooling period of 5 to 10 years in consideration of the decay period of radioactivity, The fuel rod and the control rod are removed, and the pressure vessel 1 itself is shown as being imagined to be dismantled.
[0019]
The pressure vessel 1 is in a state where it is scheduled to be cut into a plurality of pieces along a horizontal plane orthogonal to its axis, and a plurality of cutting lines 2 (cutting lines 2) Are included in the cut surface. In the present specification, the cut surface is a general term for both the surface to be cut and the cut surface.)
[0020]
Also, in FIG. 1, a cutout portion 7 is shown in a rectangular shape at a position including the cutting line 2 for each of the cutting lines 2, but the cutout portion 7 will be described in detail later. I do.
[0021]
FIG. 2 schematically shows a cutting apparatus for cutting the pressure vessel 1 along a cutting line 2, wherein 10 is an upper mount installed on the pressure vessel 1 for this cutting operation, and 11 is an upper mount. The hoist 11 is connected to a support 13 disposed in the pressure vessel 1 by a cable covered with a cover 12 so that the support 13 can be moved vertically.
[0022]
The support base 13 rotates to cut the wall surface of the pressure vessel 1, a main drive motor 19 that rotationally drives the cutting blade 15, and moves the cutting blade 15 along the peripheral surface of the pressure vessel 1. A turning motor 16, a lifting / lowering motor 17 capable of vertically moving the cutting blade 15, and a radial feed motor 18 for feeding the cutting blade 15 toward the wall surface of the pressure vessel 1 to cut and cut the wall surface. I support.
[0023]
The support table 13 is formed of a disk-shaped or radial arm-shaped member centered on the axis of the pressure vessel 1, and clamps 14 at three or more positions on the outer circumference circle, preferably at four positions at 90 ° intervals. It is provided so that the position of the support base 13 can be fixed with respect to the pressure vessel 1 so that the horizontality of the cut surface is maintained.
[0024]
FIG. 3 shows the pitch hold jig 3 installed in the cutout portion 7.
That is, the pitch hold jig 3 has a horizontal portion 31 and an end protruding from the horizontal portion 31 in the vertical direction at the end of the horizontal portion 31 which is the inner side of the pressure vessel 1 when it is installed in the cut portion 7. And an outer locking portion 33 connected to the horizontal portion 31 on the opposite side of the inner locking portion 32.
[0025]
The outer locking portion 33 has, on an end surface that contacts the horizontal portion 31, a convex ridge 33 a that fits into a concave groove 31 a provided on the end surface of the horizontal portion 31, and a pin 36 that is offset from the center. When the groove 31a and the ridge 33a are disengaged from each other, the pin 36 can be used as a fulcrum to rotate with respect to the horizontal portion 31.
[0026]
A spring 35 is disposed concentrically with the pin 36 at a position where the pin 36 is supported on the horizontal portion 31, and the outer locking portion 33 is directed outward of the pressure vessel 1 via the pin 36. Energized, the concave groove 31a and the ridge 33a act so as to release the fitting.
[0027]
On the other hand, the horizontal portion 31 and the outer locking portion 33 are provided with a wire passage for guiding the wire 34 to the wall portion thereof, and a tension is applied to the wire passage toward the inside of the pressure vessel 1 through the wire 34. When this state is maintained, the engagement between the concave groove 31a and the ridge 33a is maintained against the urging force of the spring 35, and the outer locking portion 33 is formed as an extension of the horizontal portion 31. It can be maintained in a state of being integrally connected to the camera.
[0028]
This form is shown in FIGS. 3A to 3C separately for each operation stage, and FIG. 3A shows a state of initial setting. The pitch hold jig 3 includes a concave groove 31a and a convex ridge 33a. Are fitted and the wire 34 is tensioned to resist the urging force of the spring 35 so that the outer locking portion 33 and the horizontal portion 31 are integrated.
[0029]
Next, when the wire 34 is removed, as shown in FIG. 3B, the force against the urging force of the spring 35 is removed, and the outer locking portion 33 is moved out of the pressure vessel 1 via the pin 36 by the spring 35. And the engagement between the groove 31a and the ridge 33a is released.
[0030]
At the next moment, as shown in FIG. 3 (c), the outer locking portion 33 is rotated by 90 ° using its own weight with the pin 36 at a position deviated from the center as a fulcrum. The inner locking portion 32, the horizontal portion 31, and the outer locking portion 33 form a substantially U-shaped cross section.
[0031]
Next, in the present embodiment, a procedure for cutting the pressure vessel 1 as a part of the dismantling of the reactor will be described.
[0032]
As described above with reference to FIG. 1, a plurality of cutting lines 2 perpendicular to the coaxial line are defined at predetermined intervals in the axial direction of the pressure vessel 1, and a plurality of cutting lines 2 Cut portions 7 are formed at four locations, for example, at 90 ° intervals.
[0033]
The notch 7 is formed by using the cutting device described with reference to FIG. 2. If necessary, the cutting blade 15 may use a tool suitable for penetrating the notch 7 in the thickness direction of the wall of the pressure vessel 1. It can be appropriately selected and used.
[0034]
One cut surface (corresponding to one of the cutting lines 2) of the pressure vessel 1 in which the cuts 7 are formed in this manner has a form shown in FIG. 4A, and each of the cuts 7 has a pitch. When the holding jig 3 is inserted and installed from the inside of the pressure vessel 1 to the outside, the configuration shown in FIG. 4B is obtained. When the pitch holding jig 3 is further held at that position, the configuration shown in FIG. Become.
[0035]
The progress of the installation and holding of the pitch hold jig 3 with respect to the cut portion 7 can be more clearly understood from FIG. 3 or FIG.
That is, a pitch hold jig in which the horizontal portion 31 and the outer locking portion 33 are integrated with the cut portion 7 formed as shown in FIG. 4A by the tension of the wire 34 as shown in FIG. When 3 is installed, the configuration shown in FIG.
[0036]
In this state, in each of FIGS. 5A and 5B, the movement and change of the pitch hold jig 3 are indicated by the first (left side in the figure) white arrow and the center white arrow. The pitch hold jig 3 is installed at this position using a handling device such as a manipulator (not shown) as necessary.
[0037]
Next, when the wire 34 of the pitch hold jig 3 is removed by another manipulator or the like (not shown), the situation of FIG. 4 (b) progresses to FIG. 4 (c), which is shown in FIGS. 3 (b) to 3 (c). 5 (a) and 5 (b), it corresponds to the part shown by the white arrow on the last right side, and as shown in FIG. 3 (c) and FIG. Is rotated by 90 ° with the pin 36 as a pivot point, and the outer locking portion 33 and the inner locking portion 32 work together to hold the pitch hold jig 3 so as not to drop from the installation position of the cut portion 7. It becomes the form which did.
[0038]
When the pitch hold jig 3 is held at the position including the cutting line 2 in this manner, even if the cutting proceeds along the cutting line 2, it corresponds to the cutting trace of the cutting blade 15 along the cutting line 2. The “pitch” is “held” at a predetermined interval, and there is no possibility that the cutting blade 15 is pressed to make it impossible to continue cutting, and is completely different from the conventional thermal cutting method. There is no danger of contaminants being scattered or diffused by fumes or generated gas as in arc cutting or plasma cutting, and the pressure vessel 1 of a heavy structure can be appropriately cut by a simple procedure and a simple device. is there.
[0039]
Note that the pressure vessel 1 has a thickness of about 100 to 250 mm, and the cutting capability in the thickness direction of the cutting blade 15 that is practically used is about 10 to 20 mm per stroke. Since the cutting along the cutting line 2 needs to be repeated ten and several times, the timing of forming the cut portion 7 is determined by various combinations of the cutting in the circumferential direction by the cutting blade 15 along the cutting line 2 and various combinations. Can be selected.
[0040]
For example, it is possible to form the cut portion 7 first, during the circumferential cutting, or before performing the final cutting in the circumferential direction. Before the separation and cutting are performed, the notch 7 may be formed at an appropriate timing, and the pitch hold jig 3 may be installed and held there.
[0041]
In addition, in the present embodiment, the boiling water reactor pressure vessel has been described as a direct object, but the present invention can be similarly applied to the pressurized water reactor pressure vessel as described above. Requires a supporting skirt disposed below the mirror portion, such as a boiling water type, in addition to a supporting portion of a primary coolant circulating port provided in a bulging shape on the side of the pressure vessel.
[0042]
As described above, the present invention has been described with reference to the illustrated embodiments. However, the present invention is not limited to such embodiments, and it goes without saying that various changes may be made to the specific structure within the scope of the present invention. Absent.
[0043]
【The invention's effect】
As described above, according to the invention described in claim 1 of the present application, a plurality of cut planes that are orthogonal to the longitudinal axis of the reactor pressure vessel in the horizontal direction are determined in parallel in the longitudinal axis direction, and at positions corresponding to the respective cut planes. A plurality of cut portions are formed by penetrating the pressure vessel wall portion in the horizontal direction, a pitch hold jig is installed at each cut portion, and the pitch hold jig is held at that position, and each of the predetermined cuts is determined. Since the reactor pressure vessel cutting method is configured so that the surface is sequentially cut with a cutting blade to make the reactor pressure vessel into a ring shape, after installing a pitch hold jig in the cut portion, By holding at a position and cutting the cut surface in this state, cutting lines at regular intervals are sequentially formed after the cutting blade performing the cutting passes, but cutting by the cutting blade with the intervention of a pitch hold jig. The distance between the reactors is not narrowed, so that the load is not applied to the cutting blade, and the reactor pressure vessel of the heavy structure can be cut stably and appropriately in a useful and highly feasible reactor. A method for cutting the pressure vessel was obtained.
[0044]
According to the second aspect of the present invention, a horizontal portion inserted into a cut portion formed through a pressure vessel wall portion at a predetermined cut surface of the reactor pressure vessel, and a vertical portion from the horizontal portion. Forming a pitch hold jig having an inner locking portion protruding in the direction, and an outer locking portion provided at an end of the horizontal portion facing the inner locking portion. The locking portion includes a holding member that integrally holds the outer locking portion at an end of the horizontal portion in an extended portion thereof, and a rotation of the outer locking portion by its own weight by releasing the holding member. The pitch used in the cutting method of the reactor pressure vessel according to claim 1, wherein the biasing member is formed having a biasing member that moves to the moving position, and a rotation fulcrum that rotatably supports the outer locking portion. Since the holding jig is configured, the reactor pressure vessel is determined in advance by the reactor pressure vessel cutting method according to claim 1. A pitch hold jig composed of a horizontal portion inserted into the cut portion, an inner locking portion protruding from the horizontal portion, and an outer locking portion provided at an end of the horizontal portion when cutting at the cut surface. The tool holds the pitch hold jig easily and securely in the notch by the cooperation of the holding member, biasing member, rotation fulcrum, etc. It is possible to obtain a useful pitch hold jig that can stably and appropriately perform cutting of a reactor pressure vessel of a heavy structure without eliminating a possibility that a load is applied to a cutting blade without reducing a distance between formed cutting lines. It is something that can be done.
[Brief description of the drawings]
FIG. 1 is an explanatory view schematically illustrating an outline of a method for cutting a reactor pressure vessel according to an embodiment of the present invention.
FIG. 2 is an explanatory diagram schematically illustrating an outline of a cutting device used for cutting in the present embodiment.
FIG. 3 is an explanatory diagram showing an outline of a pitch hold jig used for cutting, including an operation change in the order of (a), (b), and (c).
FIG. 4 is an explanatory diagram showing a situation in which the pitch hold jig of FIG. 3 is installed in a stepwise manner in the order of (a), (b), and (c).
FIGS. 5A and 5B are diagrams for explaining the operation change of the pitch hold jig in a stepwise manner, wherein FIG. 5A is a top view, FIG. 5B is a side view, and FIG.
[Explanation of symbols]
DESCRIPTION OF SYMBOLS 1 Pressure vessel 1a Mirror part 2 Cutting line 3 Pitch hold jig 4 Installation space 5 Support skirt 6 Lower space 7 Notch 8 Partition wall 10 Upper gantry 11 Hoist 12 Cover 13 Support pedestal 14 Clamp 15 Cutting blade 16 Rotating motor 17 Elevating motor 18 Diameter feed motor 31 Horizontal part 31a Groove 32 Inner locking part 33 Outer locking part 33a Convex line 34 Wire 35 Spring 36 Pin

Claims (2)

原子炉圧力容器の縦軸に水平方向で直交する切断面を前記縦軸方向で平行に複数箇所定め、それぞれの切断面に当たる位置で水平方向に圧力容器壁部を貫通させて複数の切り込み部を形成し、各切り込み部にピッチホールド治具をそれぞれ設置し、同ピッチホールド治具をその位置に保持させ、前記定められた各切断面を切断刃物で順次切断して原子炉圧力容器を輪切り状にすることを特徴とする原子炉圧力容器の切断方法。A plurality of cut surfaces perpendicular to the longitudinal axis of the reactor pressure vessel in the horizontal direction are defined in parallel at the longitudinal axis direction, and a plurality of cuts are made by penetrating the pressure vessel wall horizontally at positions corresponding to the respective cut surfaces. Forming, installing a pitch hold jig at each notch, holding the same pitch hold jig at that position, sequentially cutting each of the predetermined cut surfaces with a cutting blade, and cutting the reactor pressure vessel into a ring shape. A method for cutting a reactor pressure vessel. 原子炉圧力容器の予め定められた切断面で圧力容器壁部を貫通して形成された切り込み部に差し込まれる水平部と、同水平部から縦方向に突出した内方係止部と、同内方係止部と対向して前記水平部の端部に設けた外方係止部を有してピッチホールド治具を形成し、前記外方係止部は、同外方係止部を前記水平部の端部にその延長部分状に一体的に保持する保持部材と、同保持部材の保持解除により前記外方係止部を自重回動位置に移動する賦勢部材と、同外方係止部を回動自在に支持する回動支点を有して形成され、請求項1に記載の原子炉圧力容器の切断方法に用いられることを特徴とするピッチホールド治具。A horizontal portion inserted into a cut portion formed through the pressure vessel wall at a predetermined cut surface of the reactor pressure vessel, an inner locking portion projecting vertically from the horizontal portion, A pitch hold jig is formed having an outer locking portion provided at an end of the horizontal portion opposite to the outer locking portion, and the outer locking portion includes the outer locking portion. A holding member integrally held at an end of the horizontal portion in the form of an extension thereof, an urging member for moving the outer locking portion to its own weight rotation position by releasing the holding of the holding member, A pitch hold jig which is formed having a rotation fulcrum for rotatably supporting the locking portion, and which is used in the method for cutting a reactor pressure vessel according to claim 1.
JP2002222551A 2002-07-31 2002-07-31 Reactor pressure vessel cutting method and pitch hold jig used in the cutting method Expired - Lifetime JP3861142B2 (en)

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