JP2004060847A - Heating/heat-insulating piping - Google Patents

Heating/heat-insulating piping Download PDF

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Publication number
JP2004060847A
JP2004060847A JP2002222953A JP2002222953A JP2004060847A JP 2004060847 A JP2004060847 A JP 2004060847A JP 2002222953 A JP2002222953 A JP 2002222953A JP 2002222953 A JP2002222953 A JP 2002222953A JP 2004060847 A JP2004060847 A JP 2004060847A
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JP
Japan
Prior art keywords
heat
heat insulating
insulating materials
heating
layer
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP2002222953A
Other languages
Japanese (ja)
Inventor
Akinobu Tsuda
津田 明信
Katsuyuki Marui
丸井 勝之
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Nitta Moore Co
Original Assignee
Nitta Moore Co
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Nitta Moore Co filed Critical Nitta Moore Co
Priority to JP2002222953A priority Critical patent/JP2004060847A/en
Publication of JP2004060847A publication Critical patent/JP2004060847A/en
Pending legal-status Critical Current

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  • Central Heating Systems (AREA)

Abstract

<P>PROBLEM TO BE SOLVED: To provide heating/heat-insulating piping which is easy to construct in a small space and has excellent flexibility. <P>SOLUTION: A plurality of heat insulating materials composed of long materials having substantially circular or polygonal cross sections with a heat insulating characteristic is laid along a soaking layer 3, and the plurality of heat insulating materials covers nearly the entire periphery of the soaking layer 3. It is desirable that the heat insulating materials are spirally wrapped around the soaking layer 3, and that the number of heat insulating materials laid along the soaking layer 3 is four or more. The materials of the heat insulating materials are urethane, silicone or polyethylene. It is also desirable that the diameter of a heat insulating material is composed to be about 4-10mm, and that a helical pitch of the heat insulating materials wrapped around the soaking layer 3 is set at 250mm or more. <P>COPYRIGHT: (C)2004,JPO

Description

【0001】
【発明の属する技術分野】
この発明は、気体や液体を加熱・保温しながら移送する加熱・保温配管に関するものである。
【0002】
【従来の技術】
加熱・保温配管は、一般的に、電気ヒータを沿わせた樹脂製導管の外周に均熱層を設け、その上からテープ状のガラスファイバーを4〜5層程度螺旋状にきつく巻き付けるようにして保温層を形成している。そして、その上に、製品の保護及び防水を目的としてPVC製の保護カバーを設けている。
【0003】
ところが、上記加熱・保温配管では、柔軟性に乏しく、狭い場所で曲げて配管施工することが困難であるという問題がある。
【0004】
したがって、加熱・保温配管を取り扱う業界では、狭い場所での配管施工が容易である柔軟性に優れた加熱・保温配管が開発されることを待ち望んでいる。
【0005】
【発明が解決しようとする課題】
そこで、この発明では、狭い場所での配管施工が容易である柔軟性に優れた加熱・保温配管を提供することを課題とする。
【0006】
【課題を解決するための手段】
(請求項1記載の発明)
この発明の加熱保温配管は、保温性を有し且つ断面が略円形又は多角形の長尺物から成る複数の保温材を、均熱層上に沿わせるようにしてあり、前記複数の保温材により均熱層のほぼ全周を覆うようにしている。
(請求項2記載の発明)
この発明の加熱保温配管は、上記請求項1記載の発明に関し、保温材は、均熱層上に螺旋状に巻き付けてある。
(請求項3記載の発明)
この発明の加熱保温配管は、上記請求項1又は2記載の発明に関し、均熱層上に沿わせた保温材は、4本以上であるものとしている。
(請求項4記載の発明)
この発明の加熱保温配管は、上記請求項1乃至3のいずれかに記載の発明に関して、保温材の材質は、ウレタン、シリコン又はポリエチレンである。
【0007】
なお、この発明の加熱保温配管の機能については以下の発明の実施の形態の欄で説明する。
【0008】
【発明の実施の形態】
この発明の実施形態の加熱保温配管を図面に従って説明する。
〔実施形態1〕
図1は、この発明の実施形態の加熱保温配管Hの概略図である。
(この加熱保温配管Hの基本構造について)
この実施形態の加熱保温配管Hは、図1に示すように、電気ヒータ2を沿わせた導管1の外周に均熱層3を設け、この上から断面が略円形状の長尺物から成る5本の保温材4を螺旋状に巻き付けると共に、その上に防湿層5と保護カバー6を順に設けるようにして構成させてある。
【0009】
導管1は、気体や液体を移送するものであり、樹脂(例えばPFA)又は金属により構成されている。
【0010】
電気ヒータ2は、コードヒータであり、このコードヒータはニクロム線にガラス編組を被覆して成るものを使用している。
【0011】
均熱層3は、導管1の全周にコードヒータからの熱が均一に行き渡るようにするためのものであり、アルミ泊とガラスクロスシートから成るテープ状の積層体が用いられている。
【0012】
保温材4は、直径が10mm程度の略円形状の構成されており、均熱層3に巻き付ける螺旋ピッチは300mm程度に設定してある。なお、この実施形態では5本の保温材4を均熱層3に巻き付けてある。
【0013】
防湿層5は、ポリエステルのテープを螺旋状に巻き付けて形成してある。
【0014】
保護カバー6は、製品の保護及び防水を目的として設けられたものであり、低硬度のPVC(従来より硬度が約20%低いPVC)製のパイプにより構成されている。
(この加熱保温配管Hの機能について)
この加熱保温配管Hでは、配管の柔軟性を低下させていた上記構成を採用しているから以下に示すような機能を奏する。
A.この加熱保温配管Hでは、▲1▼テープ状のガラスファイバーを4〜5層程度螺旋状にきつく巻き付けるようにしてできた従来の硬い保温層を、略円形状の発泡ウレタンより成る保温材4で構成された柔軟性のある保温層に変えてあり、▲2▼硬いPVC製の保護カバーを、低硬度のPVC(従来より硬度が約20%低いPVC)製の保護カバーに変えてあるから、当該加熱保温配管Hは非常に柔軟性を有するものとなる。
【0015】
したがって,この加熱保温配管Hを使用した場合、狭い場所での配管施工が容易になり、曲げ配管した状態を安定した状態で維持できる。
B.保温材4は、均熱層3に螺旋状に巻き付けてあるから、配管を屈曲させた際においても、保温材4が偏るようなことが少ない。したがって、均熱層3の周りに保温材4が平均して存在することになり、安定した流体の加熱保温が可能になる。
〔他の実施態様〕
上記実施形態1では、保温材4の断面形状は略円形状としてあるが、これに限定されることなく、断面形状は円形に近い多角形状でもよい。
【0016】
上記実施形態1では、保温材4は発泡ウレタンにより構成されたものとしてあるが、これに限定されることなく、発泡シリコンや発泡ポリエチレン等で構成させるようにしてもよい。
【0017】
上記実施形態1では、保温材4の直径は10mm程度としてあるが、これに限定されることなく、4〜20mmの範囲であれば使用できる。
【0018】
上記実施形態1では、均熱層3に巻き付ける螺旋ピッチは300mm程度に設定してあるが、これに限定されることなく、螺旋ピッチは250mm以上であればよい。
【0019】
上記実施形態1では、均熱層3に巻き付ける保温材4の本数は5本としてあるが、これに限定されることなく、4本以上であればよい。要するに、複数の保温材4により均熱層のほぼ全周を覆うことができればよい。
【0020】
【発明の効果】
この発明は上記のような構成であるから次の効果を有する。
【0021】
発明の実施の形態の欄に記載した内容から、狭い場所での配管施工が容易である柔軟性に優れた加熱・保温配管を提供できた。
【図面の簡単な説明】
【図1】この発明の実施形態1の加熱・保温配管の説明図。
【符号の説明】
1   導管
2   電気ヒータ
3   均熱層
4   保温材
5   防湿層
6   保護カバー
[0001]
TECHNICAL FIELD OF THE INVENTION
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a heating and heat retaining pipe for transferring a gas and a liquid while heating and keeping the temperature.
[0002]
[Prior art]
Heating and heat retaining pipes are generally provided with a soaking layer on the outer periphery of a resin conduit along which an electric heater is laid, and about 4 to 5 layers of tape-shaped glass fiber are spirally wound from above. A heat insulating layer is formed. Further, a protective cover made of PVC is provided thereon for the purpose of protecting and waterproofing the product.
[0003]
However, the above-mentioned heating and heat retaining pipe has a problem in that it has poor flexibility and it is difficult to bend the pipe in a narrow place to construct the pipe.
[0004]
Therefore, in the industry dealing with heating and heat-retaining pipes, there is a long-awaited need to develop a flexible heating and heat-retaining pipe that can be easily installed in a narrow place.
[0005]
[Problems to be solved by the invention]
In view of the above, an object of the present invention is to provide a flexible heating and heat-retaining pipe that is easy to perform in a narrow place.
[0006]
[Means for Solving the Problems]
(Invention of claim 1)
The heat insulation pipe according to the present invention has a plurality of heat insulation materials having a heat insulation property and a long section having a substantially circular or polygonal cross section arranged along the heat equalizing layer. Cover almost the entire circumference of the soaking layer.
(Invention of claim 2)
The heating and heat retaining pipe according to the present invention relates to the above-described first aspect, wherein the heat retaining material is spirally wound on the heat equalizing layer.
(Invention of claim 3)
The heating and heat-retaining pipe according to the present invention relates to the invention described in claim 1 or 2, wherein four or more heat-insulating materials are provided along the soaking layer.
(Invention of Claim 4)
In the heating and heat-retaining pipe according to the present invention, the material of the heat-retaining material is urethane, silicon or polyethylene.
[0007]
The function of the heat insulation pipe of the present invention will be described in the following embodiments of the present invention.
[0008]
BEST MODE FOR CARRYING OUT THE INVENTION
A heat insulation pipe according to an embodiment of the present invention will be described with reference to the drawings.
[Embodiment 1]
FIG. 1 is a schematic diagram of a heating and heat retaining pipe H according to an embodiment of the present invention.
(About the basic structure of this heating insulation pipe H)
As shown in FIG. 1, a heating and heat retaining pipe H of this embodiment is provided with a heat equalizing layer 3 on the outer periphery of a conduit 1 along which an electric heater 2 extends, and is formed of a long object having a substantially circular cross section from above. Five heat insulating materials 4 are spirally wound, and a moisture-proof layer 5 and a protective cover 6 are sequentially provided thereon.
[0009]
The conduit 1 transfers gas and liquid, and is made of resin (for example, PFA) or metal.
[0010]
The electric heater 2 is a cord heater, and the cord heater uses a nichrome wire covered with a glass braid.
[0011]
The heat equalizing layer 3 is for uniformly distributing the heat from the cord heater over the entire circumference of the conduit 1, and uses a tape-like laminate made of aluminum sheet and glass cloth sheet.
[0012]
The heat retaining material 4 is formed in a substantially circular shape having a diameter of about 10 mm, and a helical pitch wound around the heat equalizing layer 3 is set to about 300 mm. In this embodiment, five heat insulating materials 4 are wound around the soaking layer 3.
[0013]
The moisture-proof layer 5 is formed by spirally winding a polyester tape.
[0014]
The protective cover 6 is provided for the purpose of protecting and waterproofing the product, and is formed of a pipe made of low-hardness PVC (a PVC whose hardness is about 20% lower than that of the related art).
(About the function of this heating and heat retaining pipe H)
Since the above-mentioned configuration in which the flexibility of the piping is reduced is employed in the heating and heat retaining pipe H, the following functions are provided.
A. In this heating insulation pipe H, (1) a conventional hard insulation layer formed by tightly winding about 4 to 5 layers of tape-shaped glass fibers in a spiral manner with a heat insulation material 4 made of substantially circular urethane foam. (2) Because the protective cover made of hard PVC is changed to a protective cover made of low-hardness PVC (PVC whose hardness is about 20% lower than the conventional one), The heat insulation pipe H is very flexible.
[0015]
Therefore, when the heat insulation pipe H is used, the pipe construction in a narrow place becomes easy, and the bent pipe state can be maintained in a stable state.
B. Since the heat insulating material 4 is spirally wound around the heat equalizing layer 3, even when the pipe is bent, the heat insulating material 4 is less likely to be biased. Therefore, the heat insulating material 4 is present around the heat equalizing layer 3 on average, and stable heating and heat insulating of the fluid can be achieved.
(Other embodiments)
In the first embodiment, the cross-sectional shape of the heat insulating material 4 is substantially circular, but is not limited thereto, and the cross-sectional shape may be a polygonal shape close to a circle.
[0016]
In the first embodiment, the heat retaining material 4 is made of urethane foam, but is not limited to this, and may be made of foamed silicone, foamed polyethylene, or the like.
[0017]
In the first embodiment, the diameter of the heat insulating material 4 is about 10 mm. However, the present invention is not limited to this, and may be used as long as it is in the range of 4 to 20 mm.
[0018]
In the first embodiment, the spiral pitch wound around the heat equalizing layer 3 is set to about 300 mm. However, the present invention is not limited to this, and the spiral pitch may be 250 mm or more.
[0019]
In the first embodiment, the number of the heat insulating materials 4 wound around the heat equalizing layer 3 is five. However, the number is not limited to this and may be four or more. In short, it is only necessary that a plurality of heat insulating materials 4 can cover almost the entire circumference of the soaking layer.
[0020]
【The invention's effect】
The present invention has the following effects because it has the above configuration.
[0021]
From the contents described in the section of the embodiment of the present invention, it was possible to provide a heating and heat-retaining pipe which is excellent in flexibility and easy to perform piping in a narrow place.
[Brief description of the drawings]
FIG. 1 is an explanatory diagram of a heating and heat retaining pipe according to a first embodiment of the present invention.
[Explanation of symbols]
DESCRIPTION OF SYMBOLS 1 Conduit 2 Electric heater 3 Soaking layer 4 Heat insulating material 5 Moistureproof layer 6 Protective cover

Claims (4)

保温性を有し且つ断面が略円形又は多角形の長尺物から成る複数の保温材を、均熱層上に沿わせるようにしてあり、前記複数の保温材により均熱層のほぼ全周を覆うようにしたことを特徴とする加熱保温配管。A plurality of heat insulating materials having a heat insulating property and having a substantially circular or polygonal cross section are arranged along the heat equalizing layer, and the plurality of heat insulating materials substantially surround the entire heat equalizing layer. A heat-insulating pipe characterized by being covered. 保温材は、均熱層上に螺旋状に巻き付けてあることを特徴とする請求項1記載の加熱保温配管。The heat insulation pipe according to claim 1, wherein the heat insulation material is spirally wound on the heat equalizing layer. 均熱層上に沿わせた保温材は、4本以上であることを特徴とする請求項1又は2記載の加熱保温配管。The heat insulation pipe according to claim 1, wherein the number of heat insulation materials provided along the soaking layer is four or more. 保温材は、ウレタン、シリコン又はポリエチレンであることを特徴とする請求項1乃至3のいずれかに記載の加熱保温配管。The heat insulation pipe according to any one of claims 1 to 3, wherein the heat insulation material is urethane, silicon or polyethylene.
JP2002222953A 2002-07-31 2002-07-31 Heating/heat-insulating piping Pending JP2004060847A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2002222953A JP2004060847A (en) 2002-07-31 2002-07-31 Heating/heat-insulating piping

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2002222953A JP2004060847A (en) 2002-07-31 2002-07-31 Heating/heat-insulating piping

Publications (1)

Publication Number Publication Date
JP2004060847A true JP2004060847A (en) 2004-02-26

Family

ID=31942845

Family Applications (1)

Application Number Title Priority Date Filing Date
JP2002222953A Pending JP2004060847A (en) 2002-07-31 2002-07-31 Heating/heat-insulating piping

Country Status (1)

Country Link
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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2007263348A (en) * 2006-03-30 2007-10-11 Nitta Moore Co Fluid heating tube and its heating method
JP2009168119A (en) * 2008-01-15 2009-07-30 Nitta Moore Co Heating-heat insulating cover for pipe joint
CN103363565A (en) * 2012-03-26 2013-10-23 谢昆男 High-frequency electric heating unit

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2007263348A (en) * 2006-03-30 2007-10-11 Nitta Moore Co Fluid heating tube and its heating method
JP4711132B2 (en) * 2006-03-30 2011-06-29 ニッタ株式会社 Fluid heating tube and heating method thereof
JP2009168119A (en) * 2008-01-15 2009-07-30 Nitta Moore Co Heating-heat insulating cover for pipe joint
CN103363565A (en) * 2012-03-26 2013-10-23 谢昆男 High-frequency electric heating unit

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