JP2004052415A - Filling device - Google Patents

Filling device Download PDF

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Publication number
JP2004052415A
JP2004052415A JP2002212855A JP2002212855A JP2004052415A JP 2004052415 A JP2004052415 A JP 2004052415A JP 2002212855 A JP2002212855 A JP 2002212855A JP 2002212855 A JP2002212855 A JP 2002212855A JP 2004052415 A JP2004052415 A JP 2004052415A
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JP
Japan
Prior art keywords
filler
cartridge
piston
guide member
cylinder
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JP2002212855A
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Japanese (ja)
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JP4020722B2 (en
Inventor
Yoshio Shirai
白井 義雄
Kazuhiro Saijo
西條 和宏
Masaharu Tsujimoto
辻本 正治
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MATSUI KOGYO KK
PARU UNIT KK
Original Assignee
MATSUI KOGYO KK
PARU UNIT KK
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Priority to JP2002212855A priority Critical patent/JP4020722B2/en
Publication of JP2004052415A publication Critical patent/JP2004052415A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05CAPPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C17/00Hand tools or apparatus using hand held tools, for applying liquids or other fluent materials to, for spreading applied liquids or other fluent materials on, or for partially removing applied liquids or other fluent materials from, surfaces
    • B05C17/005Hand tools or apparatus using hand held tools, for applying liquids or other fluent materials to, for spreading applied liquids or other fluent materials on, or for partially removing applied liquids or other fluent materials from, surfaces for discharging material from a reservoir or container located in or on the hand tool through an outlet orifice by pressure without using surface contacting members like pads or brushes
    • B05C17/015Hand tools or apparatus using hand held tools, for applying liquids or other fluent materials to, for spreading applied liquids or other fluent materials on, or for partially removing applied liquids or other fluent materials from, surfaces for discharging material from a reservoir or container located in or on the hand tool through an outlet orifice by pressure without using surface contacting members like pads or brushes with pneumatically or hydraulically actuated piston or the like

Landscapes

  • Coating Apparatus (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Working Measures On Existing Buildindgs (AREA)
  • Containers And Packaging Bodies Having A Special Means To Remove Contents (AREA)

Abstract

<P>PROBLEM TO BE SOLVED: To provide a filling device which is easy to handle and convenient to carry. <P>SOLUTION: When a filler 14 is injected into a prescribed filling place, a grip part 32 is gripped with a hand, and a piston 30 is reciprocated inside a cylinder 28. Thus, air is fed into a cartridge storage part 22; an internal pressure in the storage part 22 is gradually increased, and a cartridge 20, wherein the filler 14 is housed, is compressed. When the internal pressure in the storage part 22 is increased to some degree, a tip part of a guide member 24 is pressed against the filling place. A reaction against a pressing force in this case acts on the guide member 24, and the guide member 24 is pressed against a discharge valve 26, which is opened. <P>COPYRIGHT: (C)2004,JPO

Description

【0001】
【産業上の利用分野】
この発明は、コンクリート建造物(ビルディング,防波堤または橋脚等)に発生した亀裂やモルタルの浮き部分等に補修用の充填剤を充填するのに用いられる携帯型の充填装置に関する。
【0002】
【従来の技術】
ビルディング,防波堤または橋脚等のコンクリート建造物においては、経年劣化によって、「モルタルの浮き」や「躯体のひび割れ」等が発生し、これらは、「モルタルの剥落」や「酸性雨水による躯体コンクリートの中性化」等の原因となっている。そのため、管理者は、コンクリート建造物の劣化状態を定期的に調査し、適切な時期に補修工事を行う必要がある。つまり、「モルタルの浮き」が見つかった場合には、コンクリートとモルタルとの隙間に充填接着剤を注入することにより「モルタルの剥落」を防止する必要があり、「躯体のひび割れ」が見つかった場合には、ひび割れ部分に充填シール剤を注入することにより「酸性雨水の浸入」を防止する必要がある。
【0003】
そこで、従来では、図13に示すようなピストル型の充填装置1を用いて、充填剤カートリッジ2内の充填剤(充填接着剤または充填シール剤等)を所定の充填箇所Aへ注入するようにしていた。
【0004】
【発明が解決しようとする課題】
コンクリート建造物の補修工事の多くは、狭い足場の上での施工となるため、充填装置は、取扱いが簡単で、かつ持運びに便利なものでなければならない。
【0005】
しかし、従来の充填装置1では、手動によるレバー3の引き込み動作によって充填剤カートリッジ2から充填剤を押し出すようにしていたので、充填剤の注入作業に過大な力を必要とし、取扱いが困難であった。また、把持部4やレバー3等が本体部1aの側面から突出して形成されていたので、これらの部分が足場の支柱や梯子等に引っ掛かるおそれがあり、持運びに不便であるという問題もあった。
【0006】
それゆえに、この発明の主たる目的は、取扱いが簡単で、かつ持運びに便利な充填装置を提供することである。
【0007】
【課題を解決するための手段】
請求項1に記載した発明は、「充填剤14が収容されたカートリッジ20を圧縮することにより充填剤14を所定の充填箇所Aへ注入するようにした充填装置10であって、カートリッジ20が収容され、軸方向一方端部に充填剤14を吐出する吐出口60が形成され、軸方向他方端部に空気を取り込む給気口94が形成された密閉筒状のカートリッジ収容部22、カートリッジ収容部22の軸方向一方端部に設けられ、吐出口60から吐出された充填剤14を充填箇所Aへ導くガイド部材24、吐出口60に設けられ、ガイド部材24から受ける押圧力によって開かれる吐出バルブ26、カートリッジ収容部22の軸方向他方端部に設けられ、給気口94を介してカートリッジ収容部22と連通されたシリンダ28、シリンダ28内に摺動自在に挿入され、シリンダ28内の空気を給気口94からカートリッジ収容部22内へ送り込むピストン30、ピストン30に設けられ、ピストン30に対して人の力を伝達する把持部32、および給気口94に設けられ、ピストン30により加圧された空気によって開かれる給気バルブ34を備える、充填装置10」である。
【0008】
この発明において、充填剤14を所定の充填箇所Aへ注入する際には、把持部32からピストン30に力を付与してシリンダ28の内部においてピストン30の往復運動を繰り返す。すると、カートリッジ収容部22の内部に空気が供給され、カートリッジ収容部22の内部圧力が徐々に上昇され、充填剤14が収容されたカートリッジ20が圧縮される。そして、カートリッジ収容部22の内部圧力がある程度に高まると、ガイド部材24の先端部を充填箇所Aへ押し当てる。すると、この押し当てる力の反力がガイド部材24に作用し、ガイド部材24が吐出バルブ26に押し当てられて吐出バルブ26が開かれる。
【0009】
請求項2に記載した発明は、請求項1に記載した発明において、「ガイド部材24は管状のノズル110を含み、ガイド部材24,シリンダ28およびピストン30のそれぞれの中心軸が同一直線上にあること」を特徴とする。
【0010】
この発明では、ガイド部材24のノズル110,シリンダ28およびピストン30のそれぞれの中心軸が同一直線上にあるので、ノズル110の先端部を充填箇所Aへ押し当てる方向とシリンダ28に対してピストン30を押し込む方向とが一致し、充填剤14の注入作業が容易になる。
【0011】
【発明の実施の形態】
図1〜図3を参照して、この発明が適用された充填装置10は、図7に示すように、ビルディング,防波堤または橋脚等のコンクリート建造物12の劣化箇所を補修する際に、所定の充填箇所Aに充填剤14を注入するものである。なお、図8に示した充填箇所Aは、コンクリート躯体16に対するモルタル18の浮き部分であり、充填剤14としては、モルタル18の剥落を防止するためにエポキシ接着剤等のような充填接着剤が用いられる。
【0012】
充填装置10(図1〜図3)は、充填剤カートリッジ20(図3,図4)を収容する密閉筒状のカートリッジ収容部22,ガイド部材24,吐出バルブ26,シリンダ28,ピストン30,把持部32および給気バルブ34等によって構成される。
【0013】
充填剤カートリッジ20は、図4に示すように、軸方向一方端部に開口20aを有する筒状のカートリッジ本体20bを含み、カートリッジ本体20bの軸方向他方端部には、充填剤14を吐出する吐出口20cが形成され、吐出口20cの内面には、雌ねじ20dが形成される。そして、カートリッジ本体20bの内部には、キャップ型の押圧部材20eが摺動自在に嵌合され、押圧部材20eによって閉塞された空間内に充填剤14が収容される。したがって、押圧部材20eがカートリッジ本体20bの開口20a側から吐出口20c側へと移動すると、カートリッジ本体20b内の充填剤14が圧縮され、充填剤カートリッジ20の内部圧力が上昇する。なお、充填剤カートリッジ20としては、外力で圧縮されることにより内部圧力が高められるものであればよく、その構造,材質および大きさ等は適宜変更可能であり、たとえば易変形性のフィルムからなる袋状の充填剤カートリッジが用いられてもよい。
【0014】
カートリッジ収容部22は、充填剤カートリッジ20を収容する収容部本体36と、収容部本体36の軸方向一方端部を閉塞する吐出側閉塞部材38と、吐出側閉塞部材38を収容部本体36に対して固定する固定部材40と、収容部本体36の軸方向他方端部を閉塞する給気側閉塞部材42とによって構成される。
【0015】
収容部本体36は、圧縮空気を蓄える蓄圧室として機能するものであり、取扱性および耐圧性等を考慮して、アルミニウム等のような軽量かつ高強度の材料により筒状に形成される。そして、収容部本体36の軸方向一方端部の外周面には、雄ねじ44が形成され、軸方向他方端部の外周面には、雄ねじ46が形成される。
【0016】
吐出側閉塞部材38は、図5に示すように、収容部本体36の軸方向一方端部にシールリング48を介して突き当てられる円盤状の閉塞部50を含み、閉塞部50の一方面には、筒状のカートリッジ用接続部52が形成され、カートリッジ用接続部52の外周面には、充填剤カートリッジ20の雌ねじ20dに螺合される雄ねじ54が形成される。また、閉塞部50の他方面には、筒状のガイド部材用接続部56が形成され、ガイド部材用接続部56の外周面には、雄ねじ58が形成される。そして、閉塞部50,カートリッジ用接続部52およびガイド部材用接続部56の中央部には、充填剤14を吐出する吐出口60がこれらを貫通して形成される。
【0017】
吐出口60は、カートリッジ用接続部52の開口端からガイド部材用接続部56の中央部に亘って形成された大径部60aと、ガイド部材用接続部56の開口端からその中央部に亘って形成された小径部60bとを含み、大径部60aと小径部60bとの境界部には、テーパ面60cが形成される。そして、大径部60aには、ボール62と、ボール62をテーパ面60cへ押し当てるためのコイルバネ64とが収容され、大径部60aの内面には、コイルバネ64を圧縮した状態で保持するリング状の保持部材66が装着される。つまり、吐出口60の内部においては、テーパ面60c,ボール62,コイルバネ64および保持部材66によって吐出バルブ26が構成される。
【0018】
固定部材40は、図5に示すように、中央部に孔68を有する円盤状の係止部70と、係止部70の一方面の外周縁から軸方向へ延びて形成された筒状の接続部72とを含み、接続部72の内周面には、収容部本体36の雄ねじ44に螺合される雌ねじ74が形成される。また、接続部72の外周面には、図1に示すように、軸方向へ延びる複数の突条76が全周に亘って形成され、この突条76が手で持った際の滑り止めとなる。そして、係止部70の他方面には、図2に示すように、略長方形の転がり防止板78がねじ80によって取り付けられる。
【0019】
給気側閉塞部材42は、図6に示すように、円盤状の閉塞部82を含み、閉塞部82の一方面には、筒状のシリンダ用接続部84が形成され、シリンダ用接続部84の内周面には、雌ねじ86が形成される。閉塞部82の他方面には、閉塞部82の外周縁から軸方向へ延びて筒状の接続部88が形成され、接続部88の内周面には、収容部本体36の雄ねじ46に螺合される雌ねじ90が形成される。また、接続部88の外周面には、図1に示すように、軸方向へ延びる複数の突条92が全周に亘って形成され、この突条92が手で持った際の滑り止めとなる。さらに、閉塞部82の中央部には、給気口94が形成され、周縁部には、通気口96が形成され、給気口94の内周面には、雌ねじ98が形成される。そして、給気口94には、給気バルブ34が装着される。
【0020】
給気バルブ34は、一方端部が閉塞された筒状のバルブ本体100を含み、バルブ本体100の他方端部の外周面には雄ねじ102が形成され、バルブ本体100の側壁には、通気口104が形成される。また、バルブ本体100の外面には、通気口104を封鎖するためのゴムチューブ106が被せられる。そして、バルブ本体100の雄ねじ102が閉塞部82の雌ねじ98に螺合される。
【0021】
そして、カートリッジ収容部22の軸方向一方端部の吐出側閉塞部材38(図5)に対してガイド部材24が取り付けられ、軸方向他方端部の給気側閉塞部材42(図6)に対してシリンダ28が取り付けられる。
【0022】
ガイド部材24は、図5に示すように、吐出バルブ26のボール62に対して押圧力を付与するための押圧部材108と、押圧部材108に装着されるノズル110と、押圧部材108の脱落を防止する袋ナット112とによって構成される。
【0023】
押圧部材108は、先端部へ向かうにつれて縮径された略円錐台状の本体114を含み、本体114の後端部外周面には、鍔116が形成され、中心部には、貫通孔118が形成される。また、本体114の先端部における貫通孔118の内周面には、雌ねじ120が形成される。そして、本体114の大径側の端面には、小径部60bに挿入される管状の押圧部122が形成され、本体114の貫通孔118と押圧部122の内部空間とが連通される。押圧部122の長さは、その先端部がボール62に当接した状態において、本体114の大径側の端面とガイド部材用接続部56の端面との間に所定の隙間が生じるように設定される。
【0024】
ノズル110は、長手方向中央部から先端部へ向かうにつれて外径が縮径されたノズル本体124を含み、ノズル本体124の後端部の外周面には、雄ねじ126が形成される。そして、この雄ねじ126が、押圧部材108の雌ねじ120に螺合される。
【0025】
袋ナット112は、内周面に雌ねじ128を有するナット本体130を含み、ナット本体130の軸方向一方端部の内周面には、係止部132が形成される。そして、係止部132を押圧部材108の鍔116に係止させた状態で、ナット本体130の雌ねじ128が吐出側閉塞部材38の雄ねじ58に螺合される。
【0026】
シリンダ28は、図6に示すように、給気口94と連通する筒状のシリンダ本体134を含み、シリンダ本体134の軸方向一方端部の外周面には、雄ねじ136が形成され、軸方向他方端部の外周面には、雄ねじ138が形成される。そして、雄ねじ136が給気側閉塞部材42の雌ねじ86に螺合される。
【0027】
そして、シリンダ28の内部には、ピストン30が挿入され、シリンダ28を囲むようにして筒状の摺動ガイド140が配置され、シリンダ28の端部には、ピストン30および摺動ガイド140の離脱を防止するための離脱防止部材142が装着される。そして、ピストン30に対してキャップ型の把持部32が取り付けられる。
【0028】
ピストン30は、外周面にパッキン144が装着されたピストン本体146と、ピストン本体146と一体に形成されたピストンロッド148とを含み、ピストンロッド148の端部には、把持部32を取り付けるための雌ねじ150が形成される。
【0029】
摺動ガイド140は、把持部32を往復運動させる際のガイドとなるものであり、シリンダ28とほぼ同じ長さを有する筒状に形成される。そして、摺動ガイド140の軸方向一方端部が給気側閉塞部材42におけるシリンダ用接続部84の外面に嵌合される。
【0030】
離脱防止部材142は、ピストン本体146が係止される円盤状の本体152を含み、本体152の一方面には、シリンダ28の外面と摺動ガイド140の内面との間に嵌合される筒状の接続部154が形成され、接続部154の内周面には、雌ねじ156が形成される。また、本体152の中央部には、ピストンロッド148が挿通される孔158が形成され、本体152の所定箇所には、通気口160が形成される。そして、孔158にピストンロッド148が挿通された状態で、接続部154の雌ねじ156がシリンダ28の雄ねじ138に螺合され、接続部154の外面に摺動ガイド140の軸方向他方端部が嵌合される。
【0031】
把持部32は、摺動ガイド140の外径よりわずかに大きい内径を有する筒状の把持部本体162を含み、把持部本体162の軸方向一方端部は、円盤状の押圧部164によって閉塞される。そして、押圧部164の中央部には、ねじ166を挿通するための孔168が形成され、把持部本体162の端部外周面には、図1に示すように、ローレット目170が形成され、このローレット目170が手で持った際の滑り止めとなる。そして、把持部本体162の孔168にねじ166が挿通され、ねじ166がピストン30の雌ねじ150に螺合される。
【0032】
充填装置10を用いてモルタル18の浮き部分を補修する際には、図8に示すように、まず、充填剤14を充填すべき箇所(すなわち充填箇所A)を探し出し、モルタル18およびコンクリート躯体16に対して、充填箇所Aに至る穴172を形成する。一方、充填装置10のカートリッジ収容部22内に充填剤カートリッジ20(図4)を収容するとともに、充填剤カートリッジ20の吐出口20cを吐出側閉塞部材38のカートリッジ用接続部52(図5)に接続し、充填装置10を組み上げる。そして、この充填装置10を用いて、充填箇所Aに対して充填剤14を注入する。
【0033】
充填剤14の注入工程では、まず、一方の手でカートリッジ収容部22を把持するとともに、他方の手で把持部32を把持し、把持部32からピストン30に人の力を伝達することにより、図8に示すように、シリンダ28内においてピストン30を往復運動させる。すると、シリンダ28内で圧縮された空気の圧力により給気バルブ34が開放され、その空気が給気口94からカートリッジ収容部22の収容部本体36内へ供給される。したがって、ピストン30の往復運動を数回繰り返すうちに、収容部本体36の内部圧力が徐々に高められ、この圧力が充填剤カートリッジ20の押圧部材20eに作用して充填剤カートリッジ20の内部圧力が高められる。
【0034】
そして、充填剤カートリッジ20の内部圧力がある程度にまで高められると、図7に示すように、ガイド部材24のノズル110を穴172内に挿入し、ノズル110の先端部を充填箇所Aに押し当てる。すると、この押し当てる力の反力がガイド部材24に作用し、図9に示すように、ガイド部材24の押圧部122がボール62に押し当てられ、吐出バルブ26が開かれる。したがって、充填剤14は、吐出バルブ26を通してノズル110の先端部から吐出され、充填箇所Aへ注入される。
【0035】
充填剤14の注入過程では、図10に示すように、空気圧によって充填剤カートリッジ20の押圧部材20eがカートリッジ本体20bの奥へと押し込まれるため、カートリッジ収容部22の内部圧力が徐々に減少し、充填剤14を吐出させる力が減少する。そのため、注入作業を継続する場合には、ピストン30をさらに往復運動させることによって、カートリッジ収容部22の内部圧力を増大させる。
【0036】
このようにして充填箇所Aに充填剤14が十分に注入されると、穴172(図7)からノズル110を引き抜いた後、ポリマーセメントモルタル等を用いて穴172を封鎖する。
【0037】
この実施例によれば、ピストン30の往復運動を繰り返すことによりカートリッジ収容部22の内部圧力を徐々に高めることができるので、内部圧力を高めるために過大な力を必要としない。また、充填剤14を注入する際には、ガイド部材24におけるノズル110の先端部を充填箇所Aに押し当てるだけでよいので、充填剤14を吐出させるために過大な力を必要としない。したがって、充填装置10の取扱いは極めて簡単である。
【0038】
また、充填装置10は筒状であり、レバー等のような突出部が設けられていないので、携帯性および耐久性に優れる。
【0039】
さらに、ガイド部材24(ノズル110),シリンダ28およびピストン30のそれぞれの中心軸が同一直線上に配置されるように構成されているので、ガイド部材24のノズル110を充填箇所Aへ押し当てる方向とシリンダ28に対してピストン30を押し込む方向とが一致することとなり、充填剤14の注入作業が極めて容易である。
【0040】
なお、上述の実施例では、ノズル型のガイド部材24を用いた場合を示したが、ガイド部材24の種類は、補修箇所の状況に応じて適宜変更されてもよい。たとえば、図11に示すような壁面に生じたひび割れ174を補修する場合には、チップ型のガイド部材176が用いられてもよい。このガイド部材176では、図12に示すように、押圧部材178に対して筒状のチップ180が装着され、補修時には、チップ180がひび割れ174に押し当てられる。チップ180の材質は、特に限定されるものではないが、壁面に対する密着性等を考慮すると、シリコーン等のような軟質材料であることが望ましい。
【0041】
【発明の効果】
この発明によれば、ピストンの往復運動を繰り返すことによりカートリッジ収容部の内部圧力を徐々に高めていくことができる。また、充填剤を注入する際には、ガイド部材を充填箇所に押し当てるだけでよい。したがって、充填剤の注入作業のために過大な力を必要とすることはなく、充填装置の取扱性を飛躍的に向上できる。また、従来技術のように持運びの邪魔になるレバー等を設ける必要がないので、携帯性および耐久性に優れる。
【0042】
さらに、請求項2に記載した発明のように、ガイド部材としてのノズル,シリンダおよびピストンのそれぞれの中心軸が同一直線上に配置されるように構成すると、ノズルを充填箇所へ押し当てる方向とシリンダに対してピストンを押し込む方向とが一致するため、充填剤の注入作業が極めて容易になる。
【図面の簡単な説明】
【図1】この発明が適用された充填装置を示す正面図である。
【図2】この発明が適用された充填装置を示す底面図である。
【図3】図1におけるIII−III線断面図である。
【図4】充填剤カートリッジを示す断面図である。
【図5】図1実施例における吐出バルブを中心とした部分拡大断面図である。
【図6】図1実施例における給気バルブを中心とした部分拡大断面図である。
【図7】図1実施例の使用状態を示す図である。
【図8】カートリッジ収容部の内部圧力を高めるための動作を示す断面図である。
【図9】吐出バルブが開かれた状態を示す拡大断面図である。
【図10】充填剤が吐出される過程を示す断面図である。
【図11】壁面に生じたひび割れを補修する状態を示す図である。
【図12】壁面に生じたひび割れを補修するための充填装置を示す部分拡大断面図である。
【図13】従来の充填装置を示す図である。
【符号の説明】
10… 充填装置
14… 充填剤
16… コンクリート躯体
18… モルタル
20… 充填剤カートリッジ
22… カートリッジ収容部
24… ガイド部材
26… 吐出バルブ
28… シリンダ
30… ピストン
32… 把持部
34… 給気バルブ
38… 吐出側閉塞部材
40… 固定部材
42… 給気側閉塞部材
[0001]
[Industrial applications]
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a portable filling device used to fill a crack or a floating portion of mortar generated in a concrete building (building, breakwater, pier, etc.) with a filler for repair.
[0002]
[Prior art]
In concrete structures such as buildings, breakwaters, and piers, aging causes deterioration of mortar and cracks in the skeleton. These mortars are exfoliated and mortar flakes and concrete in skeleton concrete caused by acid rainwater. Sexualization ”. Therefore, it is necessary for the manager to periodically inspect the deterioration state of the concrete building and perform repair work at an appropriate time. In other words, if `` mortar floating '' is found, it is necessary to prevent `` mortar flakes '' by injecting filling adhesive into the gap between concrete and mortar, and if `` frame cracks '' are found It is necessary to prevent "infiltration of acid rainwater" by injecting a filling sealant into a cracked portion.
[0003]
Therefore, conventionally, a filler (filling adhesive or filling sealant, etc.) in the filler cartridge 2 is injected into a predetermined filling point A using a pistol-type filling device 1 as shown in FIG. I was
[0004]
[Problems to be solved by the invention]
Since most repair work on concrete structures is performed on narrow scaffolds, the filling device must be easy to handle and portable.
[0005]
However, in the conventional filling apparatus 1, since the filler is pushed out of the filler cartridge 2 by the manual pull-in operation of the lever 3, an excessive force is required for the filling operation of the filler, and handling is difficult. Was. In addition, since the grip portion 4, the lever 3, and the like are formed so as to protrude from the side surface of the main body portion 1a, there is a possibility that these portions may be caught on a pillar, a ladder, or the like of the scaffold, which is inconvenient to carry. Was.
[0006]
Therefore, a main object of the present invention is to provide a filling device which is easy to handle and convenient to carry.
[0007]
[Means for Solving the Problems]
The invention described in claim 1 is a filling device 10 configured to inject the filler 14 into a predetermined filling location A by compressing the cartridge 20 containing the filler 14, wherein the cartridge 20 contains A closed cylindrical cartridge receiving portion 22 and a cartridge receiving portion having a discharge port 60 for discharging the filler 14 at one end in the axial direction and an air supply port 94 for taking in air at the other end in the axial direction. A guide member 24 provided at one end in the axial direction of 22 to guide the filler 14 discharged from the discharge port 60 to the filling location A. A discharge valve provided at the discharge port 60 and opened by a pressing force received from the guide member 24. 26, a cylinder 28 which is provided at the other end in the axial direction of the cartridge accommodating portion 22 and is communicated with the cartridge accommodating portion 22 through an air supply port 94; A piston 30 for inserting air into the cartridge 28 from an air supply port 94 into the cartridge accommodating portion 22, a grip portion 32 provided on the piston 30 for transmitting a human force to the piston 30, and air supply A filling device 10 "comprising an air supply valve 34 provided at the port 94 and opened by air pressurized by the piston 30.
[0008]
In the present invention, when the filler 14 is injected into the predetermined filling point A, a force is applied to the piston 30 from the grip portion 32, and the piston 30 repeats reciprocating motion inside the cylinder 28. Then, air is supplied to the inside of the cartridge accommodating portion 22, the internal pressure of the cartridge accommodating portion 22 is gradually increased, and the cartridge 20 accommodating the filler 14 is compressed. Then, when the internal pressure of the cartridge accommodating portion 22 increases to some extent, the distal end portion of the guide member 24 is pressed against the filling location A. Then, the reaction force of the pressing force acts on the guide member 24, and the guide member 24 is pressed against the discharge valve 26 to open the discharge valve 26.
[0009]
According to the invention described in claim 2, in the invention described in claim 1, "the guide member 24 includes the tubular nozzle 110, and the respective central axes of the guide member 24, the cylinder 28, and the piston 30 are on the same straight line. That ".
[0010]
In the present invention, since the respective central axes of the nozzle 110, the cylinder 28 and the piston 30 of the guide member 24 are on the same straight line, the direction in which the tip of the nozzle 110 is pressed against the filling point A and the piston 30 And the direction in which the filler 14 is pushed in, and the work of injecting the filler 14 is facilitated.
[0011]
BEST MODE FOR CARRYING OUT THE INVENTION
Referring to FIGS. 1 to 3, a filling device 10 to which the present invention is applied, when repairing a deteriorated portion of a concrete building 12 such as a building, a breakwater or a pier, as shown in FIG. The filler 14 is injected into the filling point A. Note that the filling point A shown in FIG. 8 is a floating portion of the mortar 18 with respect to the concrete skeleton 16, and the filling agent 14 is a filling adhesive such as an epoxy adhesive or the like in order to prevent the mortar 18 from falling off. Used.
[0012]
The filling device 10 (FIGS. 1 to 3) includes a sealed cylindrical cartridge accommodating portion 22 for accommodating the filler cartridge 20 (FIGS. 3 and 4), a guide member 24, a discharge valve 26, a cylinder 28, a piston 30, a grip, and the like. It is constituted by the part 32 and the air supply valve 34.
[0013]
As shown in FIG. 4, the filler cartridge 20 includes a cylindrical cartridge body 20b having an opening 20a at one end in the axial direction, and discharges the filler 14 to the other end in the axial direction of the cartridge body 20b. A discharge port 20c is formed, and a female screw 20d is formed on the inner surface of the discharge port 20c. A cap-type pressing member 20e is slidably fitted inside the cartridge body 20b, and the filler 14 is accommodated in a space closed by the pressing member 20e. Therefore, when the pressing member 20e moves from the opening 20a side of the cartridge main body 20b to the discharge port 20c side, the filler 14 in the cartridge main body 20b is compressed, and the internal pressure of the filler cartridge 20 increases. The filler cartridge 20 may be any one that can increase the internal pressure by being compressed by an external force, and its structure, material, size, and the like can be changed as appropriate. For example, the filler cartridge 20 is made of an easily deformable film. A bag-like filler cartridge may be used.
[0014]
The cartridge accommodating section 22 includes an accommodating section main body 36 for accommodating the filler cartridge 20, a discharge-side closing member 38 for closing one axial end of the accommodating section main body 36, and a discharge-side closing member 38. It is composed of a fixing member 40 for fixing the housing portion 36 and an air supply side closing member 42 for closing the other end in the axial direction of the housing portion main body 36.
[0015]
The housing portion main body 36 functions as a pressure accumulating chamber for storing compressed air, and is formed in a tubular shape from a lightweight and high-strength material such as aluminum in consideration of handleability and pressure resistance. A male screw 44 is formed on the outer peripheral surface at one end in the axial direction of the housing portion main body 36, and a male screw 46 is formed on the outer peripheral surface at the other end in the axial direction.
[0016]
As shown in FIG. 5, the discharge-side closing member 38 includes a disk-shaped closing portion 50 that is abutted via a seal ring 48 to one end in the axial direction of the housing portion main body 36. A cylindrical cartridge connecting portion 52 is formed, and a male screw 54 screwed to the female screw 20 d of the filler cartridge 20 is formed on the outer peripheral surface of the cartridge connecting portion 52. A cylindrical guide member connecting portion 56 is formed on the other surface of the closing portion 50, and a male screw 58 is formed on the outer peripheral surface of the guide member connecting portion 56. A discharge port 60 for discharging the filler 14 is formed at the center of the closing portion 50, the cartridge connecting portion 52, and the guide member connecting portion 56 so as to pass therethrough.
[0017]
The discharge port 60 has a large-diameter portion 60a formed from the open end of the cartridge connecting portion 52 to the center of the guide member connecting portion 56, and from the open end of the guide member connecting portion 56 to the center thereof. A tapered surface 60c is formed at the boundary between the large diameter portion 60a and the small diameter portion 60b. A ball 62 and a coil spring 64 for pressing the ball 62 against the tapered surface 60c are accommodated in the large diameter portion 60a, and a ring for holding the coil spring 64 in a compressed state is provided on the inner surface of the large diameter portion 60a. The holding member 66 is attached. That is, inside the discharge port 60, the discharge valve 26 is configured by the tapered surface 60c, the ball 62, the coil spring 64, and the holding member 66.
[0018]
As shown in FIG. 5, the fixing member 40 has a disk-shaped locking portion 70 having a hole 68 in the center and a cylindrical shape formed in the axial direction from the outer peripheral edge of one surface of the locking portion 70. A female screw 74 that is screwed into the male screw 44 of the housing body 36 is formed on the inner peripheral surface of the connecting portion 72. As shown in FIG. 1, a plurality of ridges 76 extending in the axial direction are formed on the outer peripheral surface of the connection portion 72 over the entire circumference, and the ridges 76 prevent slippage when held by hand. Become. As shown in FIG. 2, a substantially rectangular anti-rolling plate 78 is attached to the other surface of the locking portion 70 by screws 80.
[0019]
As shown in FIG. 6, the air supply side closing member 42 includes a disk-shaped closing portion 82, and a cylindrical connecting portion 84 is formed on one surface of the closing portion 82. A female screw 86 is formed on the inner peripheral surface of the. A cylindrical connecting portion 88 is formed on the other surface of the closing portion 82 so as to extend in the axial direction from the outer peripheral edge of the closing portion 82, and the inner circumferential surface of the connecting portion 88 is screwed into the male screw 46 of the housing portion main body 36. The female screw 90 to be combined is formed. As shown in FIG. 1, a plurality of ridges 92 extending in the axial direction are formed on the outer peripheral surface of the connecting portion 88 over the entire circumference. Become. Furthermore, an air supply port 94 is formed at the center of the closed portion 82, a vent 96 is formed at the peripheral edge, and a female screw 98 is formed on the inner peripheral surface of the air supply port 94. The air supply valve 94 is attached to the air supply port 94.
[0020]
The air supply valve 34 includes a cylindrical valve body 100 with one end closed, and a male screw 102 is formed on the outer peripheral surface of the other end of the valve body 100. 104 is formed. The outer surface of the valve body 100 is covered with a rubber tube 106 for closing the vent 104. Then, the male screw 102 of the valve body 100 is screwed into the female screw 98 of the closing portion 82.
[0021]
The guide member 24 is attached to the discharge-side closing member 38 (FIG. 5) at one end in the axial direction of the cartridge accommodating portion 22, and the guide member 24 is attached to the supply-side closing member 42 (FIG. 6) at the other end in the axial direction. The cylinder 28 is attached.
[0022]
As shown in FIG. 5, the guide member 24 includes a pressing member 108 for applying a pressing force to the ball 62 of the discharge valve 26, a nozzle 110 attached to the pressing member 108, and a dropping of the pressing member 108. And a cap nut 112 for preventing the rotation.
[0023]
The pressing member 108 includes a substantially truncated cone-shaped main body 114 whose diameter is reduced toward the front end, a flange 116 is formed on the outer peripheral surface of the rear end of the main body 114, and a through hole 118 is formed in the center. It is formed. A female screw 120 is formed on the inner peripheral surface of the through hole 118 at the tip of the main body 114. A tubular pressing portion 122 inserted into the small-diameter portion 60 b is formed on the large-diameter end surface of the main body 114, and the through-hole 118 of the main body 114 communicates with the internal space of the pressing portion 122. The length of the pressing portion 122 is set such that a predetermined gap is formed between the end surface of the large-diameter side of the main body 114 and the end surface of the guide member connecting portion 56 in a state where the distal end portion is in contact with the ball 62. Is done.
[0024]
The nozzle 110 includes a nozzle main body 124 whose outer diameter is reduced from the center in the longitudinal direction to the front end, and a male screw 126 is formed on the outer peripheral surface of the rear end of the nozzle main body 124. Then, the male screw 126 is screwed into the female screw 120 of the pressing member 108.
[0025]
The cap nut 112 includes a nut main body 130 having an internal thread 128 on the inner peripheral surface, and a locking portion 132 is formed on the inner peripheral surface at one end in the axial direction of the nut main body 130. Then, the female screw 128 of the nut main body 130 is screwed to the male screw 58 of the discharge-side closing member 38 in a state where the locking portion 132 is locked to the flange 116 of the pressing member 108.
[0026]
As shown in FIG. 6, the cylinder 28 includes a cylindrical cylinder body 134 that communicates with the air supply port 94. A male screw 136 is formed on the outer peripheral surface of one end of the cylinder body 134 in the axial direction. A male screw 138 is formed on the outer peripheral surface of the other end. Then, the male screw 136 is screwed into the female screw 86 of the air supply side closing member 42.
[0027]
The piston 30 is inserted into the cylinder 28, and a cylindrical sliding guide 140 is arranged so as to surround the cylinder 28. At the end of the cylinder 28, the piston 30 and the sliding guide 140 are prevented from coming off. Is attached. Then, a cap-type gripper 32 is attached to the piston 30.
[0028]
The piston 30 includes a piston body 146 having a packing 144 mounted on an outer peripheral surface thereof, and a piston rod 148 formed integrally with the piston body 146, and an end of the piston rod 148 for attaching the grip portion 32. An internal thread 150 is formed.
[0029]
The sliding guide 140 serves as a guide for reciprocating the grip portion 32 and is formed in a cylindrical shape having substantially the same length as the cylinder 28. Then, one axial end of the sliding guide 140 is fitted to the outer surface of the cylinder connecting portion 84 of the air supply side closing member 42.
[0030]
The disengagement prevention member 142 includes a disk-shaped main body 152 to which the piston main body 146 is locked, and a cylinder fitted on one surface of the main body 152 between the outer surface of the cylinder 28 and the inner surface of the sliding guide 140. A connection portion 154 is formed, and a female screw 156 is formed on the inner peripheral surface of the connection portion 154. A hole 158 through which the piston rod 148 is inserted is formed at the center of the main body 152, and a vent 160 is formed at a predetermined position of the main body 152. Then, with the piston rod 148 inserted through the hole 158, the female screw 156 of the connecting portion 154 is screwed into the male screw 138 of the cylinder 28, and the other axial end of the sliding guide 140 is fitted to the outer surface of the connecting portion 154. Are combined.
[0031]
The grip portion 32 includes a cylindrical grip portion main body 162 having an inner diameter slightly larger than the outer diameter of the sliding guide 140, and one end in the axial direction of the grip portion main body 162 is closed by a disc-shaped pressing portion 164. You. A hole 168 for inserting a screw 166 is formed at the center of the pressing portion 164, and a knurl 170 is formed on an outer peripheral surface of an end portion of the grip portion main body 162, as shown in FIG. The knurled eye 170 serves as an anti-slip when held by hand. Then, a screw 166 is inserted into the hole 168 of the gripper body 162, and the screw 166 is screwed into the female screw 150 of the piston 30.
[0032]
When repairing the floating portion of the mortar 18 by using the filling device 10, first, as shown in FIG. 8, a portion to be filled with the filler 14 (that is, a filling portion A) is searched, and the mortar 18 and the concrete skeleton 16 are filled. , A hole 172 reaching the filling point A is formed. On the other hand, the filler cartridge 20 (FIG. 4) is accommodated in the cartridge accommodating portion 22 of the filling device 10, and the discharge port 20 c of the filler cartridge 20 is connected to the cartridge connecting portion 52 of the discharge-side closing member 38 (FIG. 5). Connect and assemble the filling device 10. Then, the filler 14 is injected into the filling location A using the filling device 10.
[0033]
In the step of injecting the filler 14, first, while holding the cartridge accommodating portion 22 with one hand, holding the grip portion 32 with the other hand, and transmitting human force from the grip portion 32 to the piston 30, As shown in FIG. 8, the piston 30 is reciprocated in the cylinder 28. Then, the air supply valve 34 is opened by the pressure of the air compressed in the cylinder 28, and the air is supplied from the air supply port 94 into the housing main body 36 of the cartridge housing 22. Therefore, while the reciprocating motion of the piston 30 is repeated several times, the internal pressure of the housing body 36 is gradually increased, and this pressure acts on the pressing member 20 e of the filler cartridge 20 to reduce the internal pressure of the filler cartridge 20. Enhanced.
[0034]
Then, when the internal pressure of the filler cartridge 20 is increased to some extent, the nozzle 110 of the guide member 24 is inserted into the hole 172 as shown in FIG. . Then, the reaction force of the pressing force acts on the guide member 24, and as shown in FIG. 9, the pressing portion 122 of the guide member 24 is pressed against the ball 62, and the discharge valve 26 is opened. Therefore, the filler 14 is discharged from the distal end of the nozzle 110 through the discharge valve 26 and injected into the filling location A.
[0035]
In the process of injecting the filler 14, as shown in FIG. 10, since the pressing member 20e of the filler cartridge 20 is pushed deep into the cartridge body 20b by air pressure, the internal pressure of the cartridge accommodating portion 22 gradually decreases, The force for discharging the filler 14 decreases. Therefore, when the injection operation is continued, the internal pressure of the cartridge accommodating portion 22 is increased by further reciprocating the piston 30.
[0036]
When the filler 14 is sufficiently injected into the filling location A in this way, the nozzle 110 is pulled out from the hole 172 (FIG. 7), and the hole 172 is closed using a polymer cement mortar or the like.
[0037]
According to this embodiment, since the internal pressure of the cartridge accommodating portion 22 can be gradually increased by repeating the reciprocating motion of the piston 30, an excessive force is not required to increase the internal pressure. Further, when the filler 14 is injected, it is only necessary to press the tip of the nozzle 110 in the guide member 24 against the filling point A, so that an excessive force is not required to discharge the filler 14. Therefore, handling of the filling device 10 is extremely simple.
[0038]
In addition, the filling device 10 has a cylindrical shape and is not provided with a protruding portion such as a lever, so that it is excellent in portability and durability.
[0039]
Further, since the respective central axes of the guide member 24 (nozzle 110), the cylinder 28 and the piston 30 are arranged on the same straight line, the direction in which the nozzle 110 of the guide member 24 is pressed against the filling point A And the direction in which the piston 30 is pushed into the cylinder 28 coincides with each other, and the work of injecting the filler 14 is extremely easy.
[0040]
In the above-described embodiment, the case where the nozzle type guide member 24 is used has been described, but the type of the guide member 24 may be appropriately changed according to the situation of the repair location. For example, when repairing a crack 174 generated on the wall surface as shown in FIG. 11, a tip-type guide member 176 may be used. In the guide member 176, as shown in FIG. 12, a cylindrical chip 180 is attached to the pressing member 178, and the chip 180 is pressed against the crack 174 during repair. The material of the chip 180 is not particularly limited, but is preferably a soft material such as silicone in consideration of adhesion to a wall surface and the like.
[0041]
【The invention's effect】
According to the present invention, the internal pressure of the cartridge accommodating portion can be gradually increased by repeating the reciprocating motion of the piston. Further, when injecting the filler, it is only necessary to press the guide member against the filling portion. Therefore, no excessive force is required for the operation of filling the filler, and the handling of the filling device can be dramatically improved. In addition, since it is not necessary to provide a lever or the like that hinders carrying as in the related art, it is excellent in portability and durability.
[0042]
Further, when the central axes of the nozzle, cylinder, and piston as guide members are arranged on the same straight line as in the invention described in claim 2, the direction in which the nozzle is pressed against the filling position and the cylinder The direction in which the piston is pushed in with respect to the direction of movement of the piston coincides with the direction of injection of the filler, so that the operation of injecting the filler becomes extremely easy.
[Brief description of the drawings]
FIG. 1 is a front view showing a filling device to which the present invention is applied.
FIG. 2 is a bottom view showing a filling device to which the present invention is applied.
FIG. 3 is a sectional view taken along line III-III in FIG.
FIG. 4 is a sectional view showing a filler cartridge.
FIG. 5 is a partially enlarged sectional view centering on a discharge valve in the embodiment of FIG. 1;
FIG. 6 is a partially enlarged sectional view centering on an air supply valve in the embodiment of FIG. 1;
FIG. 7 is a diagram showing a use state of the embodiment in FIG. 1;
FIG. 8 is a sectional view showing an operation for increasing the internal pressure of the cartridge accommodating portion.
FIG. 9 is an enlarged sectional view showing a state in which a discharge valve is opened.
FIG. 10 is a cross-sectional view showing a process of discharging a filler.
FIG. 11 is a diagram showing a state in which a crack generated on a wall surface is repaired.
FIG. 12 is a partially enlarged sectional view showing a filling device for repairing a crack generated on a wall surface.
FIG. 13 is a view showing a conventional filling device.
[Explanation of symbols]
Reference Signs List 10 Filling device 14 Filler 16 Concrete skeleton 18 Mortar 20 Filler cartridge 22 Cartridge accommodating part 24 Guide member 26 Discharge valve 28 Cylinder 30 Piston 32 Gripping part 34 Air supply valve 38 Discharge side closing member 40 ... Fixed member 42 ... Supply side closing member

Claims (2)

充填剤が収容されたカートリッジを圧縮することにより前記充填剤を所定の充填箇所へ注入するようにした充填装置であって、
前記カートリッジが収容され、軸方向一方端部に前記充填剤を吐出する吐出口が形成され、軸方向他方端部に空気を取り込む給気口が形成された密閉筒状のカートリッジ収容部、
前記カートリッジ収容部の軸方向一方端部に設けられ、前記吐出口から吐出された前記充填剤を前記充填箇所へ導くガイド部材、
前記吐出口に設けられ、前記ガイド部材から受ける押圧力によって開かれる吐出バルブ、
前記本体の軸方向他方端部に設けられ、前記給気口を介して前記カートリッジ収容部と連通されたシリンダ、
前記シリンダ内に摺動自在に挿入され、前記シリンダ内の空気を前記給気口から前記カートリッジ収容部内へ送り込むピストン、
前記ピストンに設けられ、前記ピストンに対して人の力を伝達する把持部、および
前記給気口に設けられ、前記ピストンにより加圧された空気によって開かれる給気バルブを備える、充填装置。
A filling device configured to inject the filler into a predetermined filling point by compressing a cartridge containing the filler,
The cartridge is housed, a discharge port for discharging the filler is formed at one end in the axial direction, and a sealed cylindrical cartridge housing section is formed with an air supply port for taking in air at the other end in the axial direction.
A guide member provided at one end in the axial direction of the cartridge accommodating portion, for guiding the filler discharged from the discharge port to the filling portion,
A discharge valve provided at the discharge port and opened by a pressing force received from the guide member;
A cylinder provided at the other end in the axial direction of the main body, and communicated with the cartridge housing portion via the air supply port;
A piston that is slidably inserted into the cylinder and feeds air in the cylinder from the air supply port into the cartridge housing portion;
A filling device, comprising: a grip portion provided on the piston for transmitting a human force to the piston; and an air supply valve provided on the air supply opening and opened by air pressurized by the piston.
前記ガイド部材は管状のノズルを含み、前記ガイド部材,前記シリンダおよび前記ピストンのそれぞれの中心軸が同一直線上にあることを特徴とする、請求項1に記載した充填装置。The filling device according to claim 1, wherein the guide member includes a tubular nozzle, and respective central axes of the guide member, the cylinder, and the piston are on the same straight line.
JP2002212855A 2002-07-22 2002-07-22 Filling equipment Expired - Fee Related JP4020722B2 (en)

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JP4020722B2 JP4020722B2 (en) 2007-12-12

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Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR100591268B1 (en) 2004-08-20 2006-06-19 김길수 Cosmetics container and a pumping device used for the same
JP2011524796A (en) * 2008-05-06 2011-09-08 グラコ ミネソタ インコーポレーテッド Cleaning liquid cartridge
JP2011194295A (en) * 2010-03-18 2011-10-06 Brother Industries Ltd Cloth adhesion apparatus and cartridge
WO2012063992A1 (en) * 2010-11-08 2012-05-18 와이앤케이텍(주) Repair fluid injection device for repairing cracks in concrete structure
JP2017074583A (en) * 2015-10-15 2017-04-20 ザ・ボーイング・カンパニーThe Boeing Company System, device, and method of applying adhesive material
CN107975217A (en) * 2017-12-22 2018-05-01 中建八局第建设有限公司 One kind being capable of self-relieving rechargeable caulking gun
WO2022080518A1 (en) * 2020-10-14 2022-04-21 이종범 Cosmetic liquid container capable of injecting cosmetic liquid in inverted state
CN115780119A (en) * 2023-01-10 2023-03-14 格致汽车科技股份有限公司 Powder spraying agent knife handle for numerical control machining center and powder spraying method thereof

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR100591268B1 (en) 2004-08-20 2006-06-19 김길수 Cosmetics container and a pumping device used for the same
JP2011524796A (en) * 2008-05-06 2011-09-08 グラコ ミネソタ インコーポレーテッド Cleaning liquid cartridge
JP2011194295A (en) * 2010-03-18 2011-10-06 Brother Industries Ltd Cloth adhesion apparatus and cartridge
WO2012063992A1 (en) * 2010-11-08 2012-05-18 와이앤케이텍(주) Repair fluid injection device for repairing cracks in concrete structure
JP2017074583A (en) * 2015-10-15 2017-04-20 ザ・ボーイング・カンパニーThe Boeing Company System, device, and method of applying adhesive material
CN107975217A (en) * 2017-12-22 2018-05-01 中建八局第建设有限公司 One kind being capable of self-relieving rechargeable caulking gun
WO2022080518A1 (en) * 2020-10-14 2022-04-21 이종범 Cosmetic liquid container capable of injecting cosmetic liquid in inverted state
CN115780119A (en) * 2023-01-10 2023-03-14 格致汽车科技股份有限公司 Powder spraying agent knife handle for numerical control machining center and powder spraying method thereof

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