JP2004044061A - Process for producing spun yarn - Google Patents

Process for producing spun yarn Download PDF

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JP2004044061A
JP2004044061A JP2003047944A JP2003047944A JP2004044061A JP 2004044061 A JP2004044061 A JP 2004044061A JP 2003047944 A JP2003047944 A JP 2003047944A JP 2003047944 A JP2003047944 A JP 2003047944A JP 2004044061 A JP2004044061 A JP 2004044061A
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Japan
Prior art keywords
heat treatment
spun yarn
string
polymer
film
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JP2003047944A
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JP4101084B2 (en
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Hitoshi Hashizume
橋爪 仁
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Shinano Kenshi Co Ltd
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Shinano Kenshi Co Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a method for producing a spun yarn capable of easily removing polymeric contaminating string- or film-shaped materials contaminated in the raw material of a natural fiber such as cotton, silk or the like in its spinning process. <P>SOLUTION: This method for producing the spun yarn by using the natural fiber such as cotton, silk or the like containing the string- or film-shaped polymeric contaminating materials, as the raw material is provided by performing a heat treatment on the natural fiber containing the polymeric contaminant at or higher temperature than the softening point of the polymeric contaminant and lower than the thermal decomposition point of the natural fiber to make the string- or film-shaped polymeric contaminants as lumpy materials in any of the production processes of the spun yarn and then removing the lumpy materials in the production processes of the spun yarn. <P>COPYRIGHT: (C)2004,JPO

Description

【0001】
【発明の属する技術分野】
本発明は紡績糸の製造方法に関し、更に詳細には紐状又はフィルム状の高分子夾雑物が含有されている綿花や絹等の天然繊維を原料に用いる紡績糸の製造方法に関する。
【0002】
【従来の技術】
綿花、絹、羊毛、麻等の天然繊維(以下、単に天然繊維と称することがある)を原料に用いて紡績糸を製造する際に、原料は図8に示す紡績工程を通過する。
原料の天然繊維中に混在する雑物を洗浄工程で洗浄して除去した後、解浄繊・梳綿工程で単繊維を引き揃えて得られた太い紐状の繊維体(スライバー)を、櫛梳工程で櫛体で梳って単繊維を更に引き揃えつつ短繊維を除去する。次いで、櫛梳工程を通過した複数本のスライバーを合わせて引き伸ばし、太さ斑を平均化する練篠工程を通過したスライバーを、粗紡工程で更に引き伸ばしつつ、わずかに撚りを加えて太い糸状の粗糸とする。更に、粗糸を精紡工程で引き伸ばしつつ撚りを加えて所望の太さの紡績糸が得られ、得られた紡績糸はボビン等に巻き取られる。
その後、ボビン等に巻き取られた紡績糸を織編機に供給する際には、仕上巻上工程で紡績糸を供給する織編機に適した巻きとされる。
【0003】
【発明が解決しようとする課題】
図8に示す紡績工程によれば、綿花や絹等の天然繊維の原料中に夾雑される、殻や蚕の蛹等の天然繊維に由来する夾雑物は、主として洗浄工程、解浄繊・梳綿工程及び櫛梳工程で除去できるため、紡績糸中に混入することを防止できる。
しかし、近年は、綿花や絹等の天然繊維の梱包等に、ポリプロピレンやポリエチレン等の高分子樹脂から成る紐やフィルム等が使用されるため、紐状やフィルム状の高分子夾雑物が天然繊維中に混入されることが多い。
かかる高分子夾雑物のうち、塊状の夾雑物は洗浄工程、解浄繊・梳綿工程及び櫛梳工程で除去できるが、紐状やフィルム状の高分子夾雑物は、解浄繊・梳綿工程で単繊維を引き揃えた場合或いは櫛梳工程で櫛体で梳った場合、単繊維の引き揃え方向或いは櫛体での梳り方向に裂けて繊維状体となり、紡績糸中に混入することがある。
この様に、紡績糸中に混入した高分子樹脂から成る繊維状体は、通常、天然繊維に用いられる染料では染色され難い。このため、高分子樹脂から成る繊維状体が混入した紡績糸を用いて得た最終製品である糸や織編物に、天然繊維用の染料を用いて染色を施すと、染色された糸や織編物には、実質的に染色されない高分子樹脂から成る繊維状体がすじ状に現われる染色斑が発生する。かかる染色斑が発生した糸や織編物は、不良品として扱われる。
【0004】
従来、天然繊維の原料中に夾雑された紐状やフィルム状の高分子夾雑物の除去は、天然繊維の原料の洗浄工程等での人の目視によるものである。このため、原料の表面に存在する高分子夾雑物を除去できるものの、原料の内方に存する高分子夾雑物は除去できず、天然繊維の原料中に混入した紐状やフィルム状の高分子夾雑物を充分に除去できない。その結果、最終製品である糸や織編物に染色斑を惹起し易くなっている。
そこで、本発明の課題は、綿花や絹等の天然繊維の原料中に夾雑された紐状やフィルム状の高分子夾雑物を、その紡績工程で容易に除去できる紡績糸の製造方法を提供することにある。
【0005】
【課題を解決するための手段】
本発明者は、前記課題を解決すべく検討を重ねた結果、綿花や絹等の天然繊維の原料中に夾雑された紐状やフィルム状の高分子夾雑物は、綿花や絹等の天然繊維の熱分解温度よりも低温で軟化を開始すること、紐状やフィルム状の高分子夾雑物が夾雑された天然繊維に、高分子夾雑物が軟化する温度で加熱処理を施すと、軟化した高分子夾雑物は天然繊維を巻き込みつつ、櫛梳工程の櫛体で容易に除去し易い塊状物となることを見出し、本発明に到達した。
すなわち、本発明は、紐状又はフィルム状の高分子夾雑物が含有されている綿花や絹等の天然繊維を原料に用いて紡績糸を製造する際に、該紡績糸の製造工程のいずれかの工程において、前記高分子夾雑物を含有する天然繊維に対し、前記高分子夾雑物の軟化温度以上で且つ天然繊維の熱分解温度未満の温度下で熱処理を施し、前記紐状又はフィルム状の高分子夾雑物を塊状物とした後、前記塊状物を紡績糸の製造工程内で除去することを特徴とする紡績糸の製造方法にある。
【0006】
かかる本発明において、高分子夾雑物を含有する天然繊維に対する熱処理を、湿熱処理とすることによって、高分子夾雑物を含有する天然繊維全体に均一に熱処理を施すことができる。
この熱処理を、櫛梳工程までに施すことにより、紐状又はフィルム状の高分子夾雑物の塊状物を櫛体で容易に除去できる。
かかる熱処理としては、高分子夾雑物を含有する天然繊維を充填した容器内を、水蒸気によって所定圧力に保持する水蒸気熱処理を採用することにより、高分子夾雑物を含有する天然繊維全体に更に均一に熱処理を施すことができる。
尚、熱処理温度としては、高分子夾雑物が、ポリエチレン又はポリプロピレンから成る紐状又はフィルム状の高分子夾雑物であり、且つ天然繊維が絹であるとき、150〜170℃とすることが好ましい。
【0007】
本発明によれば、紡績糸の製造工程のいずれかの工程において、高分子夾雑物の軟化温度以上で且つ天然繊維の熱分解温度未満の温度下で熱処理を施し、紐状又はフィルム状の高分子夾雑物を塊状物とする。
かかる塊状物は、天然繊維を構成する単繊維よりも著しく太く、硬く且つ脆いため、紡績糸の製造工程内で除去できる。
例えば、原料中に紐状又はフィルム状の高分子夾雑物から成る塊状物が存在していた場合には、原料の洗浄工程や解浄繊・梳綿工程で用いる打綿機で砕かれて落下したり、櫛梳工程の櫛体等でネップとして除去できる。
また、塊状物は硬く且つ脆いため、巻取り等によって砕かれて短くなり、粗紡工程や精紡工程において、粗糸等が引き伸ばされた際に、砕かれて短くなった塊状物が落綿と共に落下する。
更に、精紡工程を通過した紡績糸内に塊状物が混入していても、ボビン等に巻き取られた紡績糸を織編機に供給する際に、紡績糸を供給する織編機に適した巻きとされる仕上巻上工程において、紡績糸の欠点をセンシングするセンサーによって容易に発見され易く、その部分をカットして除去できる。
その結果、従来の目視では見逃された塊状の天然繊維中に存する紐状又はフィルム状の高分子夾雑物も除去でき、得られた紡績糸の品質を向上できる。
【0008】
【発明の実施の形態】
本発明において対象とする紡績糸の原料としては、綿花、絹、羊毛、麻等の天然繊維であるが、絹を好適に用いることができる。
かかる天然繊維中に含有される紐状又はフィルム状の高分子夾雑物は、天然繊維の包装等に用いられたものであり、従来の紡績工程では完全に除去できず、紡績糸中に残存し、染色斑を惹起するものである。特に、紐状又はフィルム状の高分子夾雑物としては、ポリエチレン又はポリプロピレンから成る紐状又はフィルム状の高分子夾雑物が多い。
本発明では、紡績糸の製造工程のいずれかの工程、好ましくは櫛梳工程までに、紐状又はフィルム状の高分子夾雑物を含有する天然繊維に対し、高分子夾雑物の軟化温度以上で且つ天然繊維の熱分解温度未満の温度下で熱処理を施すことが大切である。
ここで、熱処理温度は、用いる原料中の天然繊維の熱分解温度及び混入される紐状又はフィルム状の高分子夾雑物の軟化温度をサンプリングして予め測定しておくことが好ましい。
この様にして定めた熱処理温度は、天然繊維の分解温度未満でも、天然繊維の劣化温度以上となる場合があるが、天然繊維に劣化温度以上の温度で熱処理を施しても実質的な影響が発生することのない熱処理時間となるように調整することが好ましい。
例えば、天然繊維として絹を用いた場合であって、ポリエチレン又はポリプロピレンから成る紐状又はフィルム状の高分子夾雑物が含有されているときには、熱処理温度を150〜170℃とし、湿熱下又は乾熱下において熱処理を行うことができる。
かかる熱処理温度での熱処理時間としては、湿熱処理では、10分以下、好ましくは5分以下、更に好ましくは1分以下、特に好ましくは30秒以下とする。乾熱処理でも、熱処理時間を5分以下とすることが好ましい。
湿熱処理の場合には、図1及び図2に示す水蒸気熱処理装置を好適に用いることができる。
【0009】
図1に示す水蒸気熱処理装置では、制御弁20が途中に設けられた水蒸気供給配管18が装着された圧力容器10内に、筒体12が収容されている。この筒体12には、その底部側に網14が設けられており、網14上に紐状又はフィルム状の高分子夾雑物(以下、単に高分子夾雑物と称することがある)が含有された天然繊維16が貯えられる。筒体12の底部には、圧力容器10の外側に制御弁24が設けられた排出配管22が装着されている。
図1に示す水蒸気熱処理装置では、水蒸気供給配管18に設けられた制御弁20は、熱処理中は圧力容器10内に一定量の水蒸気が供給されるように開度を制御する制御弁であり、排出配管22に装着された制御弁24は、圧力容器10内の水蒸気圧力を所定値に保持する圧力制御弁である。このため、熱処理が開始されると、水蒸気供給配管18から圧力容器10に供給された水蒸気は、筒体12に貯えられた天然繊維16を流下しつつ熱処理し、その一部はドレンと共に排出配管22を経由して排出される。このため、筒体12に貯えられた天然繊維16を短時間で確実に満遍なく熱処理することができる。
一方、熱処理開始から所定時間が経過して熱処理が完了した際には、制御弁20が閉となると共に、制御弁24が開となって、圧力容器10内の水蒸気圧を放圧した後、圧力容器10の蓋を開いて熱処理を施した天然繊維16を取出す。
尚、熱処理中に圧力容器10の底部に溜まるドレンは、圧力容器10の底部に設けられたドレントラップ等のドレン排出手段(図示せず)によって圧力容器10外に排出される。
【0010】
図1に示す水蒸気熱処理装置によれば、筒体12に貯えられた天然繊維16中を水蒸気が流下して熱処理を施すため、高分子夾雑物の軟化温度近傍の低温でも、高分子夾雑物を充分に軟化させることができる。
唯、図1に示す水蒸気熱処理装置では、熱処理中に水蒸気の一部を圧力容器10から排出しているため、熱エネルギー的に損失がある。
このため、高分子夾雑物の軟化温度よりも高温度で熱処理しても、天然繊維16が実質的に劣化することがない場合には、図2に示す水蒸気熱処理装置の様に、熱処理中に水蒸気の一部を圧力容器から排出することなく天然繊維に熱処理を施すことができる。
図2に示す水蒸気熱処理装置は、制御弁36が途中に設けられた水蒸気供給配管34が装着された圧力容器10内に、高分子夾雑物が含有された天然繊維16が貯えられた筒体32が収容されている。この圧力容器10の底部には、途中に制御弁40が設けられた排出配管38が装着されている。
図2に示す水蒸気熱処理装置では、熱処理が開始されると、制御弁36が開き、所定圧力に調整された水蒸気が水蒸気供給配管34を経由して圧力容器10内に供給され、排出配管38の制御弁40は閉じているため、圧力容器10内は水蒸気圧で所定圧力に到達して所定温度に維持される。このため、筒体32に貯えられた天然繊維16も所定温度に加熱される。
一方、熱処理開始から所定時間が経過して熱処理が完了した際には、制御弁36が閉となると共に、制御弁40が開となって、圧力容器10内の水蒸気をドレンと共に放出した後、圧力容器10の蓋を開いて熱処理を施した天然繊維16を取出す。
【0011】
図1及び図2に示す水蒸気熱処理では、圧力容器10を必要とするが、本発明の熱処理には、圧力容器10を必要としない乾熱処理も採用できる。図3に乾熱処理装置の一例を示す。
図3に示す乾熱処理装置では、駆動輪52と従動輪54との間に掛け渡されたベルトコンベア50上に、高分子夾雑物を含有する天然繊維16をマット状に広げ、電気ヒータ等で所定温度の熱風を発生する熱風発生装置の下方を通過させて熱風により所定温度に加熱する。
かかる乾熱処理装置では、天然繊維16が満遍なく所定温度まで加熱できるように、熱風発生装置からの熱風を天然繊維16に吹き付ける時間をベルトコンベア50の速度等を調整して行う。このため、図3に示す乾熱処理装置は、図1及び図2に示す水蒸気熱処理装置に比較して、熱処理速度が遅く且つ大型化し易い。
【0012】
図1〜図3に示す熱処理装置で軟化温度以上に加熱された、天然繊維中に含有されている高分子夾雑物は、天然繊維を巻き込みつつ塊状物となる。かかる塊状物は、天然繊維を構成する単繊維よりも著しく太く、硬く且つ脆いため、紡績工程で充分に除去できる。
紡績工程では、天然繊維の原料には、図4に示す開繊機や図5に示す打綿機が用いられている解浄繊工程を通過する。図4に示す開繊機では、回転しているローラ60,62やビータ64で天然繊維16を叩いて、原料の天然繊維16の塊をほぐして開繊する。開繊された天然繊維16は、図5に示す打綿機のビータ66で叩かれた後、一対のかごローラ70,70の前面に吸いつけられてマット状に成形される。
かかる図4に示す開繊機や図5に示す打綿機に、図1〜図3に示す熱処理装置で熱処理された天然繊維16を供給すると、天然繊維16に含有されていた紐状又はフィルム状の高分子夾雑物が熱処理されて形成された塊状物は、ビータ64,66やローラ60,62等によって砕かれる。
ビータ64等で砕かれて短く(小さく)なった塊状物は、開繊機の格子65、打綿機の格子68及びかごローラ70,70から落下し、天然繊維16から分離される。
【0013】
図4に示す開繊機や図5に示す打綿機を通過したマット状の天然繊維16は、梳綿工程で用いられる図6に示すカードによって、単繊維を引き揃えて太い紐状の繊維体(スライバー)とする。図6に示すカードでは、供給されたマット状の天然繊維16を、シリンダ72の表面に設けられた複数本の「く」字状の針と、フラット74に設けられた複数本の「く」字状の針とによって梳り、天然繊維16を構成する単繊維を引き揃えてスライバー76とする。
かかる図6に示すカードに、図1〜図3に示す熱処理装置で熱処理された天然繊維16を供給すると、天然繊維16に含有されていた紐状又はフィルム状の高分子夾雑物が熱処理されて形成された塊状物は、天然繊維を構成する単繊維よりも著しく太いため、シリンダ72の複数本の針と、フラット74の複数本の針とによる梳りの際に、針側に漉き取られて除去される。
【0014】
また、図6に示すカードを通過したスライバー76は、櫛梳工程で図7に示すコーマーを通過する。図7は、コーマーの原理図であり、図7(a)に示す様に、所定の間隔を置いて設けられている押部材78a,78aと押部材78b,78bとの間にスライバー76を挿入した後、スライバー76の一端を押部材78a,78aによって把持した状態で下櫛80を押部材78b,78bの方向に移動させてスライバー76を梳る。
次いで、図7(b)に示す様に、押部材78a,78aによってスライバー76の他端部を把持しつつ、上櫛82でスライバー76が梳られる方向に移動することによって、所定幅のスライバー76を梳り、押部材78a,78a又は押部材78b,78bで把持されない短繊維は、下櫛80又は上櫛82によって櫛取られつつ、単繊維を更に引き揃える。
かかる図7に示すコーマ−に、図1〜図3に示す熱処理装置で熱処理された天然繊維16から成るスライバー76を供給すると、天然繊維16に含有されていた紐状又はフィルム状の高分子夾雑物が熱処理されて形成された塊状物は、天然繊維を構成する単繊維よりも著しく太く且つ短いため、下櫛80又は上櫛82によって短繊維と共に櫛取られてスライバー76から除去される。
【0015】
櫛梳工程を通過した複数本のスライバー76,76・・を合わせて引き伸ばし、太さ斑を平均化する練篠工程を通過した後、粗紡工程で更に引き伸ばしつつ、わずかに撚りを加えて太い糸状の粗糸とする。更に、粗糸を精紡工程で引き伸ばしつつ撚りを加えて所望の太さの紡績糸が得られる。
かかる練篠工程以降においても、図1〜図3に示す熱処理装置で熱処理された紐状又はフィルム状の高分子夾雑物から成る塊状物は、天然繊維を構成する単繊維よりも著しく太く、短く且つ脆いため、塊状物が混入された糸状物に屈曲やしごき等が加えられたとき、塊状物は細かく砕かれる。このため、粗紡工程や精紡工程での引き伸ばし等の際に、細かく砕かれた塊状物は、容易に糸状物から落下して除去され易い。
また、精紡工程でも除去されず紡績糸に混入した塊状物は、ボビン等に巻き取られた紡績糸を織編機に供給する際に、紡績糸を供給する織編機に適した巻きとされる仕上巻上工程において、紡績糸の欠点をセンシングするセンサーによって容易に発見され易く、その部分をカットして除去できる。
【0016】
この様に、紡績工程のいずれの工程でも、図1〜図3に示す熱処理装置で熱処理された紐状又はフィルム状の高分子夾雑物から成る塊状物を除去可能である。このため、図1〜図3に示す熱処理装置による熱処理は、紡績工程のいずれの工程であってもよいが、天然繊維中のネップ等の除去を目的の一つとする櫛梳工程までに熱処理を施すことが好ましい。特に、図1〜図3に示す熱処理装置で熱処理を施した原料を洗浄工程に供給することによって、熱処理された紐状又はフィルム状の高分子夾雑物から成る塊状物は、天然繊維と共に紡績工程の種々の工程を通過する都度除去される。このため、熱処理された紐状又はフィルム状の高分子夾雑物から成る塊状物が極めて少ない紡績糸を得ることができ、紐状又はフィルム状の高分子夾雑物に因る染色斑を解消し得る高品質の糸又は織編物を得ることができる。
尚、図1及び図2には、圧力容器10の外部から水蒸気を供給する水蒸気熱処理装置を示したが、高分子夾雑物が含有された天然繊維16と共に圧力容器10に収容した所定量の水に、高周波やマイクロ波等の電磁波を照射して水蒸気を発生し、高分子夾雑物が含有された天然繊維16に水蒸気熱処理を施すようにしてもよい。
【0017】
【実施例】
本発明を実施例によって更に詳細に説明する。
実施例1
ポリプロピレン(PP)から成る紐状の高分子夾雑物が混入された絹原料に、図1に示す熱処理装置を用いて湿熱処理を施した。この湿熱処理では、絹原料が貯えられて筒体12を収容した圧力容器10内に、水蒸気供給配管18から水蒸気を供給し、圧力容器10の温度を160℃で20秒間保持した。この湿熱処理の際に、排出配管22の制御弁24を経由してドレンと水蒸気の一部とを連続して抜き出した。かかる湿熱処理を施した絹原料中には、PPから成る紐状の高分子夾雑物が大小の粒子状や棒状の塊状物となっていたが、目視した限りでは絹繊維は何等の影響も受けていなかった。
次いで、湿熱処理を施した絹原料を、図8に示す工程に供給して絹紡績糸を製造し、大小の粒子状や棒状の塊状物が除去される様子を観察した。
大きな粒子状の塊状物は、図4に示す開繊機や図5に示す打綿機を用いる解浄繊工程及び図6に示すカードを用いる梳綿工程で除去され、小さな粒子状の塊状物は、図7に示すコーマ−を用いる櫛梳工程で除去された。
また、棒状の塊状物は、解浄繊・梳綿工程及び櫛梳工程で除去され、且つ粗紡工程及び精紡工程での引き伸ばし等の際に、糸状物から落下して除去された。
更に、精紡工程でも除去されず絹紡績糸に混入した塊状物は、仕上巻上工程において、絹紡績糸の欠点をセンシングするセンサーによって発見され、その部分をカットして除去した。
この様にして得た絹紡績糸を用いて生地を織り、黒色のカチオン染料を用いて黒色に染色したところ、カチオン染料に染まらないPP夾雑物に因るすじ状の染色斑は発見できなかった。
【0018】
実施例2
実施例1において、ポリプロピレン(PP)から成る紐状の高分子夾雑物が混合された絹原料を洗浄工程で洗浄した後、実施例1と同一条件で湿熱処理を施した他は、実施例1と同様に絹紡績糸を製造した。
この絹紡績糸を用いて生地を織り、黒色のカチオン染料を用いて黒色に染色したところ、カチオン染料に染まらないPP夾雑物に因るすじ状の染色斑は発見できなかった。
【0019】
実施例3
図2に示す熱処理装置を用いて絹原料に湿熱処理を施した。この湿熱処理では、絹原料が貯えられて筒体32を収容した圧力容器10内に、水蒸気供給配管34から温度170℃の水蒸気を供給し、圧力容器10の温度を170℃で10分間保持した。かかる湿熱処理を終了した後、圧力容器10の水蒸気及びドレンを排出配管38から排出した。
次いで、この様に熱処理を施した絹原料を用い、実施例1と同様に絹紡績糸を製造した。
この絹紡績糸を用いて生地を織り、黒色のカチオン染料を用いて黒色に染色したところ、カチオン染料に染まらないPP夾雑物に因るすじ状の染色斑は発見できなかった。
【0020】
実施例4
実施例1で用いた絹原料を、洗浄工程で洗浄した後、図4に示す開繊機や図5に示す打綿機を用いる解浄繊工程でマット状の絹繊維を巻紙状に巻いたラップとした後、図3に示す熱処理装置を用いて乾熱処理を施した。この乾熱処理条件は、ラップが載置されたベルトコンベア50の走行速度を調整し、温度170℃の熱風を5分間ラップに吹き付けた。
その後、ラップを実施例1と同様の条件で梳綿工程及び櫛梳工程等を通過させて絹紡績糸を製造した。
この絹紡績糸を用いて生地を織り、黒色のカチオン染料を用いて黒色に染色したところ、カチオン染料に染まらないPP夾雑物に因るすじ状の染色斑は発見できなかった。
【0021】
比較例
実施例1において、絹原料に湿熱処理を施さなかった他は、実施例1と同様にして絹紡績糸を製造した。
この絹紡績糸を用いて生地を織り、黒色のカチオン染料を用いて黒色に染色したところ、カチオン染料に染まらないPP夾雑物に因るすじ状の染色斑が所々に発生した。
【0022】
【発明の効果】
本発明によれば、紐状又はフィルム状の高分子夾雑物が含有されている綿花や絹等の天然繊維を原料に用いても、紐状又はフィルム状の高分子夾雑物が除去された紡績糸を得ることができる。
このため、紡績糸内に混入した紐状又はフィルム状の高分子夾雑物に因る糸又は織編物の染色斑を解消でき、得られた紡績糸の品質を向上できる。
【図面の簡単な説明】
【図1】本発明の熱処理に用いる熱処理装置の一例を説明するための概略図である。
【図2】本発明の熱処理に用いる熱処理装置の他の例を説明するための概略図である。
【図3】本発明の熱処理に用いる熱処理装置の他の例を説明するための概略図である。
【図4】本発明の紡績工程で用いる開繊機の一例を説明するための概略図である。
【図5】本発明の紡績工程で用いる打綿機の一例を説明するための概略図である。
【図6】本発明の紡績工程のうち、梳綿工程で用いるカードの一例を説明するための概略図である。
【図7】本発明の紡績工程のうち、櫛梳工程で用いるコーマ−の原理を説明するための原理図である。
【図8】紡績工程を説明するための工程図である。
【符号の説明】
10 圧力容器
12,32 筒体
14 網
16 天然繊維
18,34 水蒸気供給配管
20,24,36,40 制御弁
22,38 排出配管
50 ベルトコンベア
64,66 ビータ
65,68 格子
72 シリンダ
74 フラット
76 スライバー
80 下櫛
82 上櫛
60,62 ローラ
70 かごローラ
78a,78b 押部材
[0001]
TECHNICAL FIELD OF THE INVENTION
The present invention relates to a method for producing a spun yarn, and more particularly, to a method for producing a spun yarn using a natural fiber such as cotton or silk containing a string-like or film-like polymer impurity as a raw material.
[0002]
[Prior art]
When a spun yarn is manufactured using natural fibers such as cotton, silk, wool, and hemp (hereinafter sometimes simply referred to as natural fibers) as raw materials, the raw materials pass through a spinning process shown in FIG.
After washing and removing foreign substances mixed in the natural fiber of the raw material in the washing step, a thick string-like fibrous body (sliver) obtained by aligning the single fibers in the refining and carding step is combed. In the combing process, the short fibers are removed while combing the single fibers by combing with a comb. Next, the plurality of slivers that have passed through the combing process are stretched together, and the sliver that has passed through the drawing process, which averages the unevenness in thickness, is further stretched in the roving process while slightly twisting to add a thick thread-like coarse. Thread. Further, the roving yarn is twisted while being stretched in the spinning step to obtain a spun yarn having a desired thickness, and the obtained spun yarn is wound around a bobbin or the like.
Thereafter, when the spun yarn wound on the bobbin or the like is supplied to the weaving knitting machine, the yarn is formed into a winding suitable for the weaving knitting machine that supplies the spun yarn in the finishing hoisting step.
[0003]
[Problems to be solved by the invention]
According to the spinning process shown in FIG. 8, impurities derived from natural fibers such as husks and pupae of silkworms, which are contaminated in raw materials of natural fibers such as cotton and silk, are mainly subjected to a washing process, a de-filing / carding process. Since it can be removed in the cotton step and the combing step, it can be prevented from being mixed into the spun yarn.
However, in recent years, strings and films made of a polymer resin such as polypropylene and polyethylene are used for packing natural fibers such as cotton and silk, and the like. Often mixed in.
Among such high-molecular impurities, lump-like impurities can be removed by a washing step, a defibrating / carding step and a combing step, but string-like or film-like high-molecular impurities are defibrated / carded. When the single fibers are aligned in the process or combed in the combing process, the fibers are torn in the direction in which the single fibers are aligned or combed with the comb to form a fibrous body, which is mixed into the spun yarn. Sometimes.
As described above, the fibrous body composed of the polymer resin mixed into the spun yarn is usually difficult to be dyed by the dye used for the natural fiber. For this reason, when a yarn or a woven or knitted fabric, which is a final product obtained by using a spun yarn mixed with a fibrous body made of a polymer resin, is dyed with a dye for natural fibers, the dyed yarn or the woven fabric is dyed. In the knitted fabric, a stained spot appears in which a fibrous body made of a polymer resin that is not substantially dyed appears in a streak shape. A yarn or a woven or knitted material having such stained spots is treated as a defective product.
[0004]
BACKGROUND ART Conventionally, removal of string-like or film-like polymer contaminants contaminated in natural fiber raw materials is performed by visual inspection by a human in a washing process of the natural fiber raw materials. For this reason, although high-molecular impurities present on the surface of the raw material can be removed, high-molecular impurities existing inside the raw material cannot be removed, and string-like or film-like high-molecular impurities mixed in the raw material of the natural fiber can be removed. Things cannot be removed sufficiently. As a result, dyeing spots are likely to be caused on the yarn or woven or knitted fabric which is the final product.
Therefore, an object of the present invention is to provide a method for producing a spun yarn capable of easily removing a string-like or film-like polymer contaminant contaminated in a raw material of natural fibers such as cotton and silk in the spinning process. It is in.
[0005]
[Means for Solving the Problems]
As a result of repeated studies to solve the above problems, the present inventor found that string-like or film-like polymer impurities contaminated in raw materials of natural fibers such as cotton and silk are natural fibers such as cotton and silk. When softening is started at a temperature lower than the thermal decomposition temperature of a natural fiber impregnated with string-like or film-like polymer impurities, heat treatment is performed at a temperature at which the polymer impurities soften. The present inventors have found that molecular contaminants are lumps that can be easily removed by a comb in a combing process while involving natural fibers, and the present invention has been achieved.
That is, the present invention provides a method for producing a spun yarn using a natural fiber such as cotton or silk containing a string-like or film-like high molecular impurity as a raw material, the method comprising the steps of: In the step of, the natural fibers containing the polymer impurities, subjected to a heat treatment at a temperature equal to or higher than the softening temperature of the polymer impurities and lower than the thermal decomposition temperature of the natural fibers, the string-like or film-like The method for producing a spun yarn is characterized in that after the polymer impurities are formed into a lump, the lump is removed in a process of producing the spun yarn.
[0006]
In the present invention, by performing the heat treatment on the natural fiber containing the polymer contaminant as the wet heat treatment, the entire natural fiber containing the polymer contaminant can be uniformly heat-treated.
By performing this heat treatment up to the combing step, a lump or film-like lump of polymer impurities can be easily removed with a comb.
As such a heat treatment, the inside of the container filled with the natural fibers containing the polymer impurities is subjected to steam heat treatment for maintaining the pressure at a predetermined pressure by the steam, so that the entire natural fibers containing the polymer impurities are more evenly distributed. Heat treatment can be performed.
The heat treatment temperature is preferably set to 150 to 170 ° C. when the polymer impurity is a string-like or film-like polymer impurity made of polyethylene or polypropylene and the natural fiber is silk.
[0007]
According to the present invention, in any step of the production process of the spun yarn, a heat treatment is performed at a temperature equal to or higher than the softening temperature of the high molecular impurities and lower than the thermal decomposition temperature of the natural fiber, thereby forming a string or a film. The molecular contaminants are formed into lumps.
Such a lump is remarkably thicker, harder and more brittle than the single fiber constituting the natural fiber, and thus can be removed in the process of producing a spun yarn.
For example, if there is a lump of string-like or film-like high-molecular contaminants in the raw material, it is crushed and dropped by a batting machine used in the washing process of the raw material or in the fiberizing / carding process. And can be removed as a nep by a comb or the like in a combing process.
In addition, since the lump is hard and brittle, it is crushed and shortened by winding or the like, and in the roving or spinning process, when the roving is stretched, the lump which has been crushed and shortened together with the cotton wadding Fall.
Furthermore, even if a lump is mixed in the spun yarn that has passed through the spinning process, it is suitable for a weaving machine that supplies a spun yarn when supplying the spun yarn wound around a bobbin to the weaving machine. In the finishing winding process in which the yarn is wound, it is easily found by a sensor that senses a defect of the spun yarn, and the portion can be cut and removed.
As a result, string-like or film-like polymer contaminants existing in the massive natural fibers that have been overlooked by conventional visual inspection can be removed, and the quality of the obtained spun yarn can be improved.
[0008]
BEST MODE FOR CARRYING OUT THE INVENTION
The raw material of the spun yarn targeted in the present invention is a natural fiber such as cotton, silk, wool, and hemp, and silk can be suitably used.
The string-like or film-like polymer impurities contained in such natural fibers are used for packaging natural fibers and the like, and cannot be completely removed by the conventional spinning process, and remain in the spun yarn. , Causing staining spots. Particularly, as the string-like or film-like polymer impurities, there are many string-like or film-like polymer impurities made of polyethylene or polypropylene.
In the present invention, any of the production steps of the spun yarn, preferably by the combing step, with respect to the natural fiber containing the string-like or film-like polymer impurities, at a temperature not lower than the softening temperature of the polymer impurities. It is important that the heat treatment is performed at a temperature lower than the thermal decomposition temperature of the natural fiber.
Here, the heat treatment temperature is preferably measured in advance by sampling the thermal decomposition temperature of the natural fiber in the raw material to be used and the softening temperature of the string-like or film-like polymer impurity mixed therein.
The heat treatment temperature determined in this way may be higher than the degradation temperature of the natural fiber, even if it is lower than the decomposition temperature of the natural fiber. It is preferable to adjust so that the heat treatment time does not occur.
For example, when silk is used as a natural fiber, and when string-like or film-like high-molecular impurities made of polyethylene or polypropylene are contained, the heat treatment temperature is set to 150 to 170 ° C, and the heat or wet heat is applied. Heat treatment can be performed below.
The heat treatment time at such a heat treatment temperature is 10 minutes or less, preferably 5 minutes or less, more preferably 1 minute or less, particularly preferably 30 seconds or less in wet heat treatment. Even in the dry heat treatment, the heat treatment time is preferably set to 5 minutes or less.
In the case of wet heat treatment, the steam heat treatment apparatus shown in FIGS. 1 and 2 can be suitably used.
[0009]
In the steam heat treatment apparatus shown in FIG. 1, the cylinder 12 is accommodated in the pressure vessel 10 in which the steam supply pipe 18 provided with the control valve 20 in the middle is mounted. The cylindrical body 12 is provided with a net 14 on the bottom side thereof, and contains a string-like or film-like polymer impurity (hereinafter, may be simply referred to as a polymer impurity) on the net 14. Natural fibers 16 are stored. A discharge pipe 22 provided with a control valve 24 outside the pressure vessel 10 is attached to the bottom of the cylinder 12.
In the steam heat treatment apparatus shown in FIG. 1, the control valve 20 provided on the steam supply pipe 18 is a control valve for controlling an opening degree so that a certain amount of steam is supplied into the pressure vessel 10 during the heat treatment. The control valve 24 mounted on the discharge pipe 22 is a pressure control valve that holds the steam pressure in the pressure vessel 10 at a predetermined value. Therefore, when the heat treatment is started, the steam supplied from the steam supply pipe 18 to the pressure vessel 10 is subjected to the heat treatment while flowing down the natural fibers 16 stored in the cylindrical body 12, and a part thereof is discharged together with the drain. Discharged via 22. Therefore, the natural fibers 16 stored in the cylindrical body 12 can be heat-treated uniformly in a short time.
On the other hand, when the heat treatment is completed after a predetermined time has elapsed from the start of the heat treatment, the control valve 20 is closed and the control valve 24 is opened to release the water vapor pressure in the pressure vessel 10. The lid of the pressure vessel 10 is opened to take out the heat-treated natural fibers 16.
The drain that accumulates at the bottom of the pressure vessel 10 during the heat treatment is discharged out of the pressure vessel 10 by drain discharge means (not shown) such as a drain trap provided at the bottom of the pressure vessel 10.
[0010]
According to the steam heat treatment apparatus shown in FIG. 1, since steam flows down in the natural fibers 16 stored in the cylindrical body 12 to perform heat treatment, the polymer impurities can be removed even at a low temperature near the softening temperature of the polymer impurities. It can be sufficiently softened.
However, in the steam heat treatment apparatus shown in FIG. 1, since a part of the steam is discharged from the pressure vessel 10 during the heat treatment, there is a loss in thermal energy.
For this reason, when the natural fibers 16 are not substantially deteriorated even when the heat treatment is performed at a temperature higher than the softening temperature of the polymer impurities, as in the steam heat treatment apparatus shown in FIG. The natural fiber can be subjected to a heat treatment without discharging a part of the steam from the pressure vessel.
The steam heat treatment apparatus shown in FIG. 2 has a cylindrical body 32 in which natural fibers 16 containing polymer impurities are stored in a pressure vessel 10 equipped with a steam supply pipe 34 provided with a control valve 36 in the middle. Is housed. At the bottom of the pressure vessel 10, a discharge pipe 38 provided with a control valve 40 on the way is mounted.
In the steam heat treatment apparatus shown in FIG. 2, when the heat treatment is started, the control valve 36 is opened, and steam adjusted to a predetermined pressure is supplied into the pressure vessel 10 via the steam supply pipe 34, and the discharge pipe 38 Since the control valve 40 is closed, the inside of the pressure vessel 10 reaches a predetermined pressure by the steam pressure and is maintained at a predetermined temperature. Therefore, the natural fibers 16 stored in the cylindrical body 32 are also heated to a predetermined temperature.
On the other hand, when the heat treatment is completed after a predetermined time has elapsed from the start of the heat treatment, the control valve 36 is closed and the control valve 40 is opened to release the water vapor in the pressure vessel 10 together with the drain. The lid of the pressure vessel 10 is opened to take out the heat-treated natural fibers 16.
[0011]
Although the steam heat treatment shown in FIGS. 1 and 2 requires the pressure vessel 10, a dry heat treatment that does not require the pressure vessel 10 can be employed for the heat treatment of the present invention. FIG. 3 shows an example of the dry heat treatment apparatus.
In the dry heat treatment apparatus shown in FIG. 3, natural fibers 16 containing high-molecular impurities are spread in a mat shape on a belt conveyor 50 stretched between a driving wheel 52 and a driven wheel 54, and are heated by an electric heater or the like. The air is passed below a hot air generator that generates hot air of a predetermined temperature and is heated to a predetermined temperature by the hot air.
In such a dry heat treatment apparatus, the time for blowing the hot air from the hot air generator onto the natural fibers 16 is adjusted by adjusting the speed of the belt conveyor 50 and the like so that the natural fibers 16 can be uniformly heated to a predetermined temperature. Therefore, the dry heat treatment apparatus shown in FIG. 3 has a slow heat treatment rate and is likely to be large in size, as compared with the steam heat treatment apparatuses shown in FIGS.
[0012]
The polymer contaminants contained in the natural fibers, which have been heated to the softening temperature or higher by the heat treatment apparatus shown in FIGS. 1 to 3, become lumps while involving the natural fibers. Such a lump is remarkably thicker, harder and more brittle than the monofilament constituting the natural fiber, and thus can be sufficiently removed in the spinning process.
In the spinning process, the raw material of the natural fiber passes through a fiber refining process in which a fiber opening machine shown in FIG. 4 and a cotton batter shown in FIG. 5 are used. In the fiber opening machine shown in FIG. 4, the natural fibers 16 are beaten by the rotating rollers 60, 62 and the beater 64 to loosen a lump of the natural fibers 16 as the raw material and open the fiber. The opened natural fibers 16 are beaten by a beater 66 of a cotton batter shown in FIG. 5, and then sucked to the front surfaces of a pair of cage rollers 70, 70 to be formed into a mat shape.
When the natural fiber 16 heat-treated by the heat treatment apparatus shown in FIGS. 1 to 3 is supplied to the fiber opening machine shown in FIG. 4 or the cotton batter shown in FIG. 5, the string or film contained in the natural fiber 16 is obtained. The lump formed by heat-treating the high-molecular contaminants is crushed by beaters 64 and 66, rollers 60 and 62, and the like.
The lump which has been crushed and shortened (smaller) by the beater 64 or the like falls from the lattice 65 of the opening machine, the lattice 68 of the cotton batter and the cage rollers 70, 70, and is separated from the natural fibers 16.
[0013]
The mat-like natural fibers 16 that have passed through the opening machine shown in FIG. 4 or the cotton batter shown in FIG. 5 are used to make single fibers in a card shown in FIG. (Sliver). In the card shown in FIG. 6, the supplied mat-shaped natural fibers 16 are divided into a plurality of “く” shaped needles provided on the surface of the cylinder 72 and a plurality of “く” shaped needles provided on the flat 74. The fibers are combed with a needle in the shape of a letter, and the single fibers constituting the natural fibers 16 are aligned to form a sliver.
When the natural fiber 16 heat-treated by the heat treatment apparatus shown in FIGS. 1 to 3 is supplied to the card shown in FIG. 6, the string-like or film-like polymer impurities contained in the natural fiber 16 are heat-treated. Since the formed mass is significantly thicker than the single fiber constituting the natural fiber, it is scraped to the needle side when combing with the plurality of needles of the cylinder 72 and the plurality of needles of the flat 74. Removed.
[0014]
The sliver 76 that has passed through the card shown in FIG. 6 passes through the comber shown in FIG. 7 in the combing step. FIG. 7 is a principle diagram of the comber. As shown in FIG. 7A, a sliver 76 is inserted between push members 78a, 78a provided at predetermined intervals and push members 78b, 78b. After that, the lower comb 80 is moved in the direction of the pressing members 78b, 78b while one end of the sliver 76 is held by the pressing members 78a, 78a, and the sliver 76 is combed.
Next, as shown in FIG. 7B, the sliver 76 having a predetermined width is moved in the direction in which the sliver 76 is combed by the upper comb 82 while holding the other end of the sliver 76 with the pressing members 78a, 78a. The short fibers that are not gripped by the pressing members 78a and 78a or the pressing members 78b and 78b are further combed by the lower comb 80 or the upper comb 82 to further align the single fibers.
When the sliver 76 composed of the natural fibers 16 heat-treated by the heat treatment apparatus shown in FIGS. 1 to 3 is supplied to the comber shown in FIG. 7, the string-like or film-like polymer impurities contained in the natural fibers 16 are contained. Since the lump formed by heat-treating the object is significantly thicker and shorter than the single fiber constituting the natural fiber, the lump is combed together with the short fiber by the lower comb 80 or the upper comb 82 and removed from the sliver 76.
[0015]
The slivers 76, 76, ... that passed through the combing process were stretched together, and after passing through the drawing process in which the unevenness in thickness was averaged, while being further stretched in the roving process, a slight twist was added to form a thick thread. Roving. Further, the roving yarn is twisted while being stretched in the spinning step, and a spun yarn having a desired thickness is obtained.
Even after the kneading step, the lump formed of the string-like or film-like polymer contaminants heat-treated by the heat treatment apparatus shown in FIGS. 1 to 3 is significantly thicker and shorter than the single fibers constituting the natural fibers. Because of the brittleness, when a bend or ironing or the like is added to the thread-like material mixed with the lump, the lump is finely crushed. Therefore, at the time of stretching in the roving process or the spinning process, the finely crushed lump is easily dropped from the filament and easily removed.
In addition, when the spun yarn wound on a bobbin or the like is supplied to the weaving machine, the lump that has not been removed in the spinning process and is mixed with the spun yarn is suitable for the weaving machine that supplies the spun yarn. In the finishing winding process performed, the spun yarn is easily detected by a sensor that senses a defect of the spun yarn, and the portion can be cut and removed.
[0016]
As described above, in any of the spinning processes, it is possible to remove a lump formed of a string-like or film-like polymer impurity which has been heat-treated by the heat treatment apparatus shown in FIGS. For this reason, the heat treatment by the heat treatment apparatus shown in FIGS. 1 to 3 may be any of the spinning steps. However, the heat treatment is not performed until the combing step, one of which is to remove neps or the like in natural fibers. Preferably, it is applied. In particular, by supplying the raw material subjected to the heat treatment by the heat treatment apparatus shown in FIGS. 1 to 3 to the washing step, the lump formed from the string-like or film-like polymer contaminants subjected to the heat treatment can be mixed with the natural fiber in the spinning step. Each time it passes through the various steps of For this reason, it is possible to obtain a spun yarn having a very small amount of lump composed of the heat-treated string-like or film-like polymer impurities, and it is possible to eliminate stain spots caused by the string-like or film-like polymer impurities. High quality yarn or woven or knitted fabric can be obtained.
1 and 2 show a steam heat treatment apparatus for supplying steam from the outside of the pressure vessel 10, but a predetermined amount of water stored in the pressure vessel 10 together with the natural fibers 16 containing polymer impurities. Alternatively, steam may be generated by irradiating electromagnetic waves such as high frequency waves and microwaves to generate natural water vapor, and the natural fiber 16 containing polymer impurities may be subjected to a steam heat treatment.
[0017]
【Example】
The present invention will be described in more detail by way of examples.
Example 1
The silk raw material mixed with the string-like polymer impurities made of polypropylene (PP) was subjected to wet heat treatment using the heat treatment apparatus shown in FIG. In this wet heat treatment, steam was supplied from the steam supply pipe 18 into the pressure vessel 10 in which the silk raw material was stored and the cylindrical body 12 was stored, and the temperature of the pressure vessel 10 was maintained at 160 ° C. for 20 seconds. During the wet heat treatment, the drain and a part of the steam were continuously extracted via the control valve 24 of the discharge pipe 22. In the silk raw material subjected to the wet heat treatment, the string-like polymer impurities made of PP were formed into large and small particles or rod-like aggregates, but silk fibers were not affected at all by visual observation. I didn't.
Next, the silk raw material subjected to the wet heat treatment was supplied to the step shown in FIG. 8 to produce a spun silk yarn, and it was observed how large and small particles and rod-like aggregates were removed.
The large particulate mass is removed in the fiber opening process shown in FIG. 4 or the fiber opening process shown in FIG. 5 and the carding process shown in FIG. 6, and the small particulate mass is removed. And in a combing process using a comber shown in FIG.
Further, the rod-shaped mass was removed in the fiber refining / carding process and the combing process, and was dropped and removed from the thread-like material during stretching in the roving process and the spinning process.
Further, the lump which was not removed in the spinning process and was mixed in the spun silk yarn was found in the finishing winding process by a sensor for sensing a defect of the spun silk yarn, and the portion was cut and removed.
When the fabric was woven using the silk spun yarn thus obtained and dyed black using a black cationic dye, no streaky spots due to PP impurities that did not stain the cationic dye could be found. .
[0018]
Example 2
Example 1 was the same as Example 1 except that the silk raw material mixed with the string-like polymer impurities made of polypropylene (PP) was washed in the washing step and then subjected to the wet heat treatment under the same conditions as in Example 1. A silk spun yarn was produced in the same manner as described above.
The fabric was woven using this silk spun yarn and dyed black using a black cationic dye. As a result, no streak-like spots due to PP impurities that did not stain the cationic dye could be found.
[0019]
Example 3
The silk raw material was subjected to wet heat treatment using the heat treatment apparatus shown in FIG. In this wet heat treatment, steam at a temperature of 170 ° C. was supplied from the steam supply pipe 34 into the pressure vessel 10 in which the silk raw material was stored and the cylindrical body 32 was accommodated, and the temperature of the pressure vessel 10 was maintained at 170 ° C. for 10 minutes. . After the completion of the wet heat treatment, the steam and the drain in the pressure vessel 10 were discharged from the discharge pipe 38.
Next, a silk spun yarn was produced in the same manner as in Example 1 using the silk raw material thus heat-treated.
The fabric was woven using this silk spun yarn and dyed black using a black cationic dye. As a result, no streak-like spots due to PP impurities that did not stain the cationic dye could be found.
[0020]
Example 4
After the silk raw material used in Example 1 was washed in a washing step, a mat-shaped silk fiber was wrapped into a paper wrap in a fiber opening step shown in FIG. 4 or a cotton baking machine shown in FIG. After that, a dry heat treatment was performed using the heat treatment apparatus shown in FIG. The dry heat treatment conditions were such that the running speed of the belt conveyor 50 on which the wrap was placed was adjusted, and hot air at a temperature of 170 ° C. was blown onto the wrap for 5 minutes.
Thereafter, the wrap was passed through a carding step and a combing step under the same conditions as in Example 1 to produce a spun silk yarn.
The fabric was woven using this silk spun yarn and dyed black using a black cationic dye. As a result, no streak-like spots due to PP impurities that did not stain the cationic dye could be found.
[0021]
Comparative Example A silk spun yarn was produced in the same manner as in Example 1 except that the silk raw material was not subjected to wet heat treatment.
The fabric was woven using the silk spun yarn and dyed black using a black cationic dye. As a result, stripe-like stained spots due to PP contaminants that did not stain with the cationic dye occurred in some places.
[0022]
【The invention's effect】
According to the present invention, even when a natural fiber such as cotton or silk containing a string-like or film-like polymer impurity is used as a raw material, the spinning from which the string-like or film-like polymer impurity is removed Yarn can be obtained.
For this reason, dyeing spots on the yarn or woven / knitted fabric due to the string-like or film-like high molecular impurities mixed in the spun yarn can be eliminated, and the quality of the obtained spun yarn can be improved.
[Brief description of the drawings]
FIG. 1 is a schematic diagram for explaining an example of a heat treatment apparatus used for a heat treatment of the present invention.
FIG. 2 is a schematic diagram for explaining another example of the heat treatment apparatus used for the heat treatment of the present invention.
FIG. 3 is a schematic diagram for explaining another example of the heat treatment apparatus used for the heat treatment of the present invention.
FIG. 4 is a schematic diagram illustrating an example of a fiber opening machine used in the spinning process of the present invention.
FIG. 5 is a schematic diagram for explaining an example of a cotton swab used in a spinning process of the present invention.
FIG. 6 is a schematic diagram illustrating an example of a card used in a carding step in the spinning step of the present invention.
FIG. 7 is a principle diagram for explaining the principle of the comber used in the combing step in the spinning step of the present invention.
FIG. 8 is a process diagram for explaining a spinning process.
[Explanation of symbols]
Reference Signs List 10 pressure vessel 12, 32 cylinder 14 net 16 natural fiber 18, 34 steam supply pipe 20, 24, 36, 40 control valve 22, 38 discharge pipe 50 belt conveyor 64, 66 beater 65, 68 lattice 72 cylinder 74 flat 76 sliver 80 Lower comb 82 Upper comb 60, 62 Roller 70 Basket rollers 78a, 78b Push member

Claims (5)

紐状又はフィルム状の高分子夾雑物が含有されている綿花や絹等の天然繊維を原料に用いて紡績糸を製造する際に、
該紡績糸の製造工程のいずれかの工程において、前記高分子夾雑物を含有する天然繊維に対し、前記高分子夾雑物の軟化温度以上で且つ天然繊維の熱分解温度未満の温度下で熱処理を施し、前記紐状又はフィルム状の高分子夾雑物を塊状物とした後、前記塊状物を紡績糸の製造工程内で除去することを特徴とする紡績糸の製造方法。
When producing a spun yarn using natural fibers such as cotton or silk containing string-like or film-like polymer impurities as raw materials,
In any one of the production steps of the spun yarn, a heat treatment is performed on the natural fiber containing the polymer impurity at a temperature equal to or higher than the softening temperature of the polymer impurity and lower than the thermal decomposition temperature of the natural fiber. Applying the string-like or film-like polymer impurities to the mass, and removing the mass in a spun yarn production process.
高分子夾雑物を含有する天然繊維に対する熱処理を、湿熱処理とする請求項1記載の紡績糸の製造方法。The method for producing a spun yarn according to claim 1, wherein the heat treatment of the natural fiber containing the polymer impurities is a wet heat treatment. 熱処理を、櫛梳工程までに施す請求項1又は請求項2記載の紡績糸の製造方法。3. The method for producing a spun yarn according to claim 1, wherein the heat treatment is performed before the combing step. 熱処理を、高分子夾雑物を含有する天然繊維を充填した容器内を、水蒸気によって所定圧力に保持する水蒸気熱処理とする請求項1〜3のいずれか一項記載の紡績糸の製造方法。The method for producing a spun yarn according to any one of claims 1 to 3, wherein the heat treatment is a steam heat treatment in which the inside of a container filled with natural fibers containing a polymer impurity is maintained at a predetermined pressure by steam. 高分子夾雑物が、ポリエチレン又はポリプロピレンから成る紐状又はフィルム状の高分子夾雑物であり、且つ天然繊維が絹であるとき、熱処理温度を150〜170℃とする請求項1〜4のいずれか一項記載の紡績糸の製造方法。5. The heat treatment temperature is 150 to 170 ° C. when the polymer impurity is a string-like or film-like polymer impurity made of polyethylene or polypropylene, and the natural fiber is silk. A method for producing a spun yarn according to claim 1.
JP2003047944A 2002-05-20 2003-02-25 Method for producing spun yarn Expired - Fee Related JP4101084B2 (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103614783A (en) * 2013-12-05 2014-03-05 苏州骏熠纺织有限公司 Raw silk impregnating device
CN117243191A (en) * 2023-11-15 2023-12-19 四川省农业机械科学研究院 Silkworm tray capable of expanding seats rapidly and silkworm breeding method

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103614783A (en) * 2013-12-05 2014-03-05 苏州骏熠纺织有限公司 Raw silk impregnating device
CN117243191A (en) * 2023-11-15 2023-12-19 四川省农业机械科学研究院 Silkworm tray capable of expanding seats rapidly and silkworm breeding method
CN117243191B (en) * 2023-11-15 2024-01-23 四川省农业机械科学研究院 Silkworm tray capable of expanding seats rapidly and silkworm breeding method

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