JP2004036192A - Fluid injection member and connecting member used for it - Google Patents

Fluid injection member and connecting member used for it Download PDF

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Publication number
JP2004036192A
JP2004036192A JP2002193954A JP2002193954A JP2004036192A JP 2004036192 A JP2004036192 A JP 2004036192A JP 2002193954 A JP2002193954 A JP 2002193954A JP 2002193954 A JP2002193954 A JP 2002193954A JP 2004036192 A JP2004036192 A JP 2004036192A
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fluid
injection
fluid injection
hole
nipple
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JP2002193954A
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JP3909271B2 (en
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Chosei Yamada
山田 長政
Kaoru Onizuka
鬼塚 薫
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NIPPON GREASE NIPPLE KK
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NIPPON GREASE NIPPLE KK
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a fluid injection member which injects a fluid such as a repair material at a void place as the cause of a leakage of water in a concrete structure, and is constituted so as to comprise a check-valve mechanism preventing the back flow of the fluid discharged from a front end and the intermediate section of the front end. <P>SOLUTION: The fluid injection member 1 is constituted by comprising: a nipple member 20 applying pressure to the fluid and injecting the fluid; an elastic tube 21 tightly fixing the fluid injection member 1 on a hole interior wall for a repair, an injection plug body 28, through which the injected fluid is passed; a connecting member 4 with a discharge opening having the check-valve mechanism connecting the injection plug 2 and the pipe member 3, or the pipe member 3 and the pipe member 3; and a front end member 5 with the discharge opening formed at the front end section of the fluid injection member 1. <P>COPYRIGHT: (C)2004,JPO

Description

【0001】
【発明が属する技術分野】
本発明は、補修対象物に穴を穿設してその内部に挿入し、穴内壁に緊密に固定した後流体を高圧で注入する流体注入部材に関し、さらに詳しくは、補修対象物であるコンクリート構造物における水漏れの原因となる空隙箇所に補修材を注入し、先端及びその途中から流体を吐出する流体注入部材に関する。
【0002】
【従来の技術】
コンクリートの打継ぎ部には、コンクリート凝固時の凝固速度の差等により、僅かな隙間が生じる場合がある。またコンクリート建造物やトンネルの内壁等の構造物には耐火、耐久性が要求されるが、時間の経過における外環境の変化、例えば、寒暖の差や風雨等の種々の原因により次第に劣化し、ひび割れが発生することがある。当該コンクリートの隙間やひび割れが発生すると当該隙間を通って構造物の内側に水が浸入してくる。この際、発生した隙間やひび割れの中に水と反応して固化する補修材を注入して水漏れを防止する施策が行われている。
【0003】
そのような補修材を注入するための流体注入部材の一例として、本願出願人が先に出願した流体注入部材(特開平11−62260)を図7、図8に基づいて説明する。図7(a)は、ゴム製パッキン材160を膨張させていない通常状態の側面図、図7(b)は、ゴム製パッキン材160を膨張させた状態の側面図である。また、図8は、図7に示した流体注入部材の使用状態を示した断面図である。
流体注入部材100は、ニップル部材120、雄ネジ部材140、そして円筒状のゴム製パッキン材160を含んで構成されている。
【0004】
ニップル部材120には、長手方向に中心孔が穿孔されている。ニップル部材120の中心孔に切られた雌ネジ120dの最奥部はゴム製パッキン材160の端部に位置している。ニップル部材120の中心孔に切られた雌ネジ120dには、雄ネジ部材140の雄ネジ140aが螺合している。ニップル部材120の、係合部120bを回転させることにより、螺合している雌ネジ120d及び雄ネジ140aが浅く、又は深く螺合する。
図7(a)に示す流体注入部材100においてゴム製パッキン材160の通常状態は、雌ネジ120d及び雄ネジ140aが浅く螺合している状態である。そして、図7(b)の流体注入部材100においてゴム製パッキン材160を膨張させた状態は、雌ネジ120d及び雄ネジ140aが浅く螺合している状態である。つまり、雌ネジ120d及び雄ネジ140aを深く螺合させることで、流体注入部材100のゴム製パッキン材160は円周方向に膨張する機構をなしている。これにより、流体注入部材100は補修用の穴360に緊密に固定される。
【0005】
流体注入部材100を用いてコンクリートに生じた割れ340等を埋めるためには、まず、コンクリートに流体注入部材100よりも僅かに大きな直径を有する穴360を穿つ。この穴360はコンクリートに生じている割れ340等に連続していることが必要である。この穴360に、流体注入部材100をニップル部材120の先端が露出するように挿入する。次に、スパナ等の回転手段を六角ナットの形状をしている係合部120bに係合させ、ニップル部材120を回転させる。これにより、ニップル部材120の雌ネジ120dは雄ネジ部材140の雄ネジ140aと深く螺合するように進入する。ニップル部材120と雄ネジ部材140の端部との間隔が小さくなるため、ゴム製パッキン材160は、長手方向に押し縮められると共に、図8(b)のように円周方向に膨張して穴360の表面に緊密固定される。しかる後、補修材である流体をニップル頭部120aから注入する。この結果、補修材を穴360から割れ340に注入することが出来る。
【0006】
注入が終わった後、ハンマー等によりニップル部材120の端部を叩き、ニップル部材120に形成されている溝120cからニップル頭部120aまでのニップル部材120を叩き折る。この後、流体注入部材100の残部を穴360と共に一緒にコンクリートに埋め込み、補修は完了する。
【0007】
【発明が解決しようとする課題】
近年、かかるコンクリート構造物の高層化、地下深度化などの巨大化により、地下基礎コンクリート躯体の厚みが年々、厚みを増している。車道、共同溝、保全用溝、非難溝等を含む集約的一体構造系コンクリート等も造られるようになり、コンクリート躯体厚みは3m〜5m以上へと益々厚くなっている。しかし、厚くなったコンクリート構造物の隙間や割れ等の内部不具合部は、流体注入部材100等の補修システムでは、コンクリート建物自体を壊さなければ補修箇所にすら到達することが出来ず、補修材をコンクリートの隙間や割れに行き渡らせることが極めて困難となってきている。
【0008】
補修に際して、ドリル削孔はコンクリート奥を狙い深く掘って、深い穴に補修材を注入している。しかし、深い穴の奥まで補修材を注入するために、非常に高い圧力を要していた。そのため、補修材の圧力等を調節して隙間や割れに補修材が行き渡るように、熟練者の長年の勘を必要としなければならなかった。
また、補修材には水と反応して直ちに固化する止水剤等が用いられる。止水剤は、水反応型ウレタン樹脂系等であり、広く用いられている。しかし、止水剤はコンクリート内部より出てくる水及び/又は反応促進の為に注水する水と、接触直後に反応凝固する。図9に示すように凝固が流体注入部材100の吐出口近傍で吐出後直ぐに起こると、補修材の吐出が抑制されると共に、未だ埋まっていない隙間や割れへ至る止水剤の注入経路がなくなってしまう。そのため更に止水剤を注入するには、さらに高い圧力を要するようになる。
さらに、図9に示すように流体注入部材100の先端に案内管180を連設しても、前記実施例と同様に吐出口近傍で補修材が凝固してしまい、上記と同様に穴の途中、隙間や割れに補修材が行き渡らないといった問題が生じている。
【0009】
そこで、本発明は大型コンクリート構造物に空けた注入穴内からコンクリートの隙間や割れに補修材を満遍なく注入するための流体注入部材を提供することを目的とする。また、補修材注入後に直ちに安全かつ短時間で穴から突出した部分を除去して目地材を充填出来る流体注入部材を提供することを目的とする。
【0010】
【課題を解決するための手段】
上記課題を解決する請求項1記載の発明は、補修対象物に穴を穿設してその内部に挿入し、穴内壁に緊密に固定した後流体を高圧で注入する流体注入部材において、流体注入部材の先端側及びその途中に流体を吐出する吐出口を設け、吐出口には逆止弁機構を有することが可能とされると共に、吐出口から流体を吐出させることにより穴内に注入可能としたことを特徴とする流体注入部材を提供する。
【0011】
請求項2記載の発明は、請求項1に記載の流体注入部材において、流体を注入する注入プラグと、内部に中心孔が穿設されたパイプ部材と、そして、逆止弁機構を備えられる吐出口を有する連結部材と、を有し、注入プラグの先端に取着した連結部材を介してパイプ部材が連結可能とされると共に、パイプ部材にさらに連結部材を取着することにより次々とパイプ部材を継ぎ足し可能とされていることを特徴とする。
【0012】
請求項3記載の発明は、請求項2に記載の流体注入部材において、注入プラグは、内部に中心孔が穿設された注入プラグ本体と、注入プラグ本体の外周部に嵌合された弾性チューブと、そして注入プラグ本体の一方の端部に螺合されるニップル取付部を含んで構成されていて、ニップル取付部と注入プラグ本体が螺合するに伴って、弾性チューブが膨張可能であることを特徴とする。
【0013】
請求項4記載の発明は、請求項3に記載の流体注入部材において、注入プラグは、高圧流体を注入する機器の注入用カップリングと液密に接続し得るような外形を有するニップル頭部とスパナ等の回転手段と係合する回転手段係合部を有するニップル本体とが一体的に形成された着脱可能なニップル部材を備えて構成されており、そして、ニップル本体の外周面には叩き折ることが可能な溝が形成されていることを特徴とする。
【0014】
請求項5記載の発明は、請求項2〜4のいずれか1項に記載の流体注入部材において、異なる長さのパイプ部材を組み合わせることにより長さ調整が可能とされていることを特徴とする。
【0015】
請求項6記載の発明は、請求項2〜5のいずれか1項に記載の流体注入部材に用いられる連結部材において、両端部に注入プラグの吐出側端部又はパイプ部材の一端部と結合される左右一対の結合部が設けられると共に、一対の結合部の間には両結合部を軸方向に貫通する縦孔と、縦孔から円周方向に延び外部に通じる横孔とが形成され、そして、横孔を封止する拡開可能な弾性を有するリング状封止部材により構成される逆止弁機構が設けられていることを特徴とする流体注入部材に用いられる連結部材を提供する。
【0016】
請求項7記載の発明は、請求項6に記載の流体注入部材に用いられる連結部材において、弾性を有するリング状封止部材の強度が選べることを特徴とする流体注入部材に用いられる連結部材を提供する。
【0017】
【発明の実施の形態】
以下、本発明に係る流体注入部材を図示された実施の形態に基づいて、更に詳しく説明する。
図1(a)は、本発明に係る流体注入部材の一実施形態の側面図、図1(b)は、その断面図である。図2は、図1に示す流体注入部材の構成を示した分解断面図である。また、図4(a)は、連結部材の断面図、図4(b)は、先端部材の断面図、そして図4(c)は、図4(b)とは異なる先端部材の分解断面図である。
図示された流体注入部材1は、流体を注入する注入プラグ2と、パイプ部材3と、連結部材4と、そして先端部材5とを含んで構成されている。
【0018】
注入プラグ2は、ニップル部材20、弾性チューブ21、ワッシャ22、受け座金24、歯付き座金25、スペーサ26、ニップル取付部27、そして注入プラグ本体28を含んで構成されている。
注入プラグ本体28の外周部はネジ山が切ってあり、注入プラグ本体28は雄ネジ構造になっている。注入プラグ本体28は、内部に長手方向に中心孔28aが穿設されている。注入プラグ本体28の外周部には、補修対象であるコンクリートに穿けた穴内部に流体注入部材1を緊密に固定するための弾性チューブ21が嵌め込まれている。また、弾性チューブ21により覆われていないパイプ部材の外周部には、ワッシャ22を介してスペーサ26が取り付けられている。さらに、注入プラグ本体28の注入口側端部には、ワッシャ22を挟んでニップル取付部27が螺合されている。ニップル取付部27の内部には、ネジ山があり、雌ネジとなっていて注入プラグ本体28の雄ネジと螺合するようになっている。そのため、注入プラグ本体28の雄ネジは、ニップル取付部27と螺合する部分より僅かに長く、雄ネジとなっていても良い。ニップル取付部27には、断面六角形のナット部27aが形成されていて、折るための溝27b、ニップル部材20を取り付ける係合部27dが設けられている。
【0019】
弾性チューブ21は、弾性体であるEPDM系のゴム、耐油性・耐腐食性に富むニトリルゴム、水素化ニトリルゴム、ブタジエンゴム、ブタジエンスチレンゴム当を用いるのが好ましい。ワッシャ22は、軽く回転でき高圧に耐えるデルリン、ナイロン等により製造可能である。スペーサ26は、SPCC等の鉄基合金により製造されることが好ましい。また、注入プラグ本体28はSTKM−11を含む機械構造用炭素鋼鋼管等の鉄基合金により構成されることが好ましい。ニップル部材20及びニップル取付部27においては、SUM24等の鉄基合金により製造可能であり、真鍮等の銅基合金から製造されても良い。
【0020】
弾性チューブ21には、当該穴内部の壁面と流体注入部材1とがしっかりとかみ合うように、軸方向に配列した突起21aと軸方向に垂直に配置された突起21bとが形成されている。弾性チューブ21は、図1において2つ用いられている。弾性チューブ21は注入プラグ本体28上を滑るワッシャ22と受け座金24、歯付き座金25により挟まれている。受け座金24の端面は、弾性チューブ21の端部に密接しており、弾性チューブ21から力が長手方向に分散されないようになっている。また、歯付き座金25は、1つ以上の歯が付いていて、当該歯が弾性チューブ21に食い込むことにより、弾性チューブにしっかりと固定されるようになっている。なお、弾性チューブ21を焼付けにより、注入プラグ本体28と一体的とすれば、受け座金24、歯付き座金25等を設ける必要性がなくなり、部品点数がそれだけ少なくなる利点がある。弾性チューブ21は、突起21a及び21bを必要に応じて変化させてよく、弾性チューブ21の数は、2つに限定されるものではなく、1つでも、3つ以上でも良い。
【0021】
ワッシャ22を挟んでスペーサ26の隣にはニップル取付部27が注入プラグ本体28に螺合されている。これによりニップル取付部27の係合部27dに、ニップル部材20が装着される。図1に示したニップル部材20は、ニップル頭部20aと回転手段係合部20bを有するニップル本体20cとが一体的に形成されている。ニップル頭部20aは、高圧流体を注入する高圧ポンプ等の機器の注入用カップリングと液密に接続し得るような外形を有している。ニップル部材20は、補修材注入の前後でニップル取付部27から着脱可能であり、流体の逆止弁機構が備わっている。ニップル取付部27の係合部27dには雌ネジが、ニップル部材20には雄ネジが切ってあり、雌ネジと雄ネジが螺合することによりニップル取付部27からニップル部材20が取り外し可能であるのが好ましい。
【0022】
また、回転手段係合部20bは、断面六角形のナットから構成されている。回転手段係合部20bのどの部位にスパナを係合させても、回転させることができ作業性が良好となる。なお、図示された実施例ではニップル部材20とニップル取付部27は二つの部材により構成されている。しかし、これは構成を制限するものではなく、図3に示すように一体成型されて、ニップル部29としても良い。また、回転手段係合部20bは、断面多角形でも良く、スパナ等による回転手段と整合する形状であれば良い。
【0023】
流体注入部材1において、ニップル取付部27のナット部27aを、スパナ等の回転部材により回転させることが出来る。このため、ニップル取付部27の雌ネジと注入プラグ本体28とが深く螺合する。これに伴い、注入プラグ2は、長さが短くなり、弾性チューブ21は長手方向に押し縮められ、円周方向に膨張する機構を有している。この機構により、流体注入部材1を当該穴内壁に緊密に固定することが可能である。そのため、高圧の流体を注入する時でも、流体注入時の反動及び/又は振動等で、流体注入部材1は当該穴より、抜けることが無い。
【0024】
図1の注入プラグ2は、ニップル取付部27の雌ネジと注入プラグ本体28の雄ネジとが浅く螺合している状態に相当する。ここで、ナット部27aを回転させることにより、螺合している雌ネジ及び雄ネジが深く螺合し、注入プラグ本体28の長さが全体として短くなる。しかし、スペーサ26は金属製で曲がらないため、弾性チューブ21は、長手方向に押し縮められる。この結果、弾性チューブ21は、円周方向に膨張する。
【0025】
一方、注入プラグ2の一方の端面には、連結部材4が取り付けされ、さらに当該穴の深さに応じて注入プラグ2にパイプ部材3が増設できるようになっている。
図4(a)において、連結部材4は中央の窪んだ略鼓状をなしている。この連結部材4の結合部41を介して、注入プラグ2やパイプ部材3が結合される。注入プラグ本体28及びパイプ部材3の結合部は少なくとも雄ネジになっていて、連結部材41の結合部41は、雌ネジになっている。そのため、注入プラグ2と連結部材4の結合、パイプ部材3と連結部材4の結合は、強固に螺合される。2つの結合部41の間には両結合部41を軸方向に貫通する縦孔42と、当該縦孔42から円周方向に延び外部に通じる横孔43が形成されている。なお、横孔43は1つ以上幾つでも良いが、複数設けると良い。連結部材4の中央が窪んでいる部分で、横孔43が形成されている位置を含む外周には、断面円弧状の溝44が形成されている。流体の逆止弁機構をなす断面円形のOリング44aが嵌合する断面円弧状の溝44が形成されている。もちろん、他の断面形状のOリング44a等の弾性体をも用いることが可能である。その際には連結部材4における溝44もOリング44aの断面形状に合わせて変化させることが出来る。このため、Oリング44aと溝44が点接触や線接触ではなく、面で接触され、流体の吐出に伴いOリング44aは拡開され、その後面接触で流体経路が閉じられる。さらに、強度の異なるOリング44aを用いることで、吐出圧力を恣意的に決定することが出来る。加えて流体がどの吐出孔から、どのような順番で吐出されるのかを制御可能である。なお、Oリング44aは、必要に応じて適宜用いられるのであって、Oリング44aは無くても良い。
【0026】
また、図示された連結部材4の外径は、溝44を挟んだ両側で異なり、先端側に外径の小さいほうが向くように取り付けされる。なお、この向きが逆になることも、又は外径が同じになることも図示された実施例は、制限するものではない。連結部材4は、真鍮等の銅基合金、SUS304、SUM24等の鉄基合金、若しくは合成樹脂等により、製造可能である。
【0027】
連結部材4を介して注入プラグ2に延長して、パイプ部材3は取り付けられる。当該穴の深さに対応するため、延長されるパイプ部材3の長さは長短多種に渡ることが出来る。これにより、適宜、流体注入部材1の長さを調整できる。また、さらにパイプ部材3を連結部材4を介して延長・連結させることが可能で、図示された好ましい実施形態は連結されるパイプ部材3の数を制限するものではない。延長されたパイプ部材3の先端には、先端部材5が取り付けられる。先端部材には、パイプ部材3の係合部51と、係合部51から通じる外部に貫通しない縦穴52と縦穴52から外部へ通じる横孔53が1つ以上設けられている。係合部51は雌ネジに、パイプ部材の係合部は雄ネジになっていて、強固に螺合される。この先端部材5には、連結部材4と同様にOリング等の弾性体等を用いて逆止弁機構を備えることも出来るが、当該実施形態では、逆止弁機構を有していない。
一方、先端部材5の代わりに、連結部材4に係合部材45を組み合わせて用いることが出来る。流体注入部材1の先端に連結部材4を取り付けると、結合部41が一つ使用されなくなる。当該結合部41にボルト等の係合部材45を取り付ける。結合部41には雌ネジ、ボルト等の係合部材45には雄ネジがあるため、螺合される。この結果、結合部41が完全に閉じられ、先端部材5と同じ効果を奏することが出来る。係合部材45として汎用のボルト等を用いれば、部品点数が減少できる。
なお、先端部材5は、真鍮等の銅基合金、SUS304、SUM24等の鉄基合金、若しくは合成樹脂等により、製造されることが好ましい。
【0028】
次に、係る流体注入部材1の使用方法について、その動作と共に図5及び図6を用いて説明する。
コンクリート構造物70内部に存在する隙間81及び亀裂82を埋めるために、まず、隙間81及び亀裂82に連結する穴80をコンクリート構造物70の壁面に開ける。この穴80は、流体注入部材1の直径よりも、僅かに大きな直径を有していれば、鉛直方向に垂直でも、傾斜していてもかまわない。穴80に、ニップル部材20が突出した状態まで、流体注入部材1を挿入する。この段階で、ナット部27aをスパナにより回転させ、螺合しているニップル取付部27の雌ネジ及び注入プラグ本体28の雄ネジとを深く螺合させる。弾性チューブ21は円周方向に膨張して、流体注入部材1は穴80に緊密に固定される。なお、図5に示したように、穴80の深さに合わせて、それぞれ、パイプ部材3の連結数が異なっている。
【0029】
次に、ニップル部材20に図示しない高圧ポンプを取り付け、補修材である止水剤を注入する。流体注入部材1を用いて、止水剤を注入すると、第1に止水剤は先端部材5の横孔53から吐出される。吐出された止水剤は、吐出圧力により穴80から隙間81及び亀裂82に広がる。しかし、水と接触することにより、反応凝固して、53からは止水剤が吐出されにくくなる。このため、流体注入部材1の内圧が高くなり、連結部材4のOリング44aが拡開し、横孔43から止水剤は吐出され始める。そして、一つの吐出口の近傍で吐出された止水剤が凝固しても、他の吐出口から順次止水剤が吐出される。その結果、図5に示すように深い穴でも充分に補修材を隙間81及び亀裂82等に行き渡らせることが出来る。ましてや連結部材4には、逆止弁機構が備わっているので、パイプ部材3内部に水が浸透することも無く、補修は確実に行われる。
【0030】
流体注入後、ニップル部材20をスパナ等により取り外す。ニップル取付部27のナット部27aをハンマー等で叩き、溝27bから突出している先端を叩き落す。そして、当該穴80と流体注入部材1の残部を共にコンクリート等で埋めて、補修は完了する。
【0031】
【発明の効果】
請求項1に記載の発明によれば、補修対象物に深い穴を穿設してその内部に挿入し、穴内壁に緊密に固定した後流体を高圧で注入する流体注入部材において、流体注入部材の先端及び途中から流体を吐出することが出来るので、吐出された流体がそれぞれより短い距離、より短い時間で隙間や割れ等に進入し、補修を完了することができる効果を有する。
【0032】
請求項2に記載の発明によれば、流体注入部材において、コンクリートの厚みに伴って深くなった補修用の穴の深さに合わせて、流体注入部材の長さを調節することが可能で、現場の補修作業において即座に適応可能になる効果を有する。また、連結部材に逆止弁機構を備えた吐出口があることから、まず、流体を流体注入部材内部に均一に行き渡らせることが可能であるばかりか、それぞれの吐出口から流体を均一に吐出することが出来る効果を有する。
【0033】
請求項3に記載の発明によれば、流体注入部材において、弾性チューブが膨張するため、流体注入部材を補修用に穿設した穴に緊密に固定することが出来る効果を有する。このため、補修材等の流体を完全に、且つ高圧で注入することが可能になる。
【0034】
請求項4に記載の発明によれば、流体注入部材において、ニップルから高圧の流体を注入することが出来て、高圧ポンプ等を使用することが出来る効果を有する。また、ニップル部材が着脱可能であるため、ニップル部材を何度も使用することが出来る効果を有する。さらに、流体注入部材において穴より突出した部分を叩き折り可能であるため、流体注入後、直ちに流体注入部材の穴より突出した部分を除去して補修作業を完了することが、効率よく行われるようになる効果を有する。
請求項5に記載の発明によれば、流体注入部材の長さを制限無く、変化させることが出来る効果を有する。
【0035】
請求項6に記載の発明によれば、流体注入部材に用いられる連結部材において、連結部材には軸方向に貫通した縦孔と、縦孔から円周方向に延び外部に通じる横孔とが形成されているため、この連結部材により、注入プラグ及びパイプ部材は連結され、連結部材を介して流体を送ることが出来る効果を有する。また、横孔を封止する拡開可能な弾性リングにより逆止弁機構が構成されるため、外部から水等の侵入を防ぐばかりか、一旦吐出した流体の逆流を阻止することが出来る効果を有する。
【0036】
請求項7に記載の発明によれば、逆止弁機構において弾性を有するリングを拡開するためには一定値以上の力を要するため、様々な強度の弾性を有するリングを用いることで、吐出される流体の圧力を調節することが出来る効果を有する。
【図面の簡単な説明】
【図1】本発明に係る流体注入部材の一実施形態で、(a)は側面図、(b)は、(a)の断面図である。
【図2】図1に示す流体注入部材の構成を示した分解断面図である。
【図3】本発明に係る流体注入部材の第2の実施形態の断面図である。
【図4】本発明に係る連結部材及び先端部材の一実施形態の断面図で、(a)は連結部材、(b)は先端部材、(c)は(b)と異なる先端部材である。
【図5】本発明に係る流体注入部材の適用例の模式図である。
【図6】本発明に係る流体注入部材の適用例における流体の流れを表した模式図である。
【図7】従来の流体注入部材の一実施例の側面図であり、(a)はゴム製パッキン材を膨張させていない通常状態、(b)はゴム製パッキン材を膨張させた状態である。
【図8】(a)〜(d)は、それぞれ、図7の従来の流体注入部材の一実施例及び使用方法における各ステップの断面図である。
【図9】従来の流体注入部材を使用した時の状況を表した模式図である。
【符号の説明】
1  流体注入部材
2  注入プラグ
3  パイプ部材
4  連結部材
5  先端部材
20  ニップル部材
20a  ニップル頭部
20b  回転手段係合部
20c  ニップル本体
21  弾性チューブ
21a、21b 突起
22  ワッシャ
24  受け座金
25  歯付き座金
26  スペーサ
27  ニップル取付部
27a  ナット部
27b  溝
28  注入プラグ本体
28a  中心孔
29  ニップル部
41  結合部
42  縦孔
43  横孔
44  溝
44a  Oリング
45  係合部材
51  係合部
52  縦穴
53  横孔
70  コンクリート構造物
80  穴
81  隙間
82  亀裂
100  流体注入部材
120  ニップル部材
140  雄ネジ部材
160  ゴム製パッキン材
340  割れ
360  穴
[0001]
[Technical field to which the invention belongs]
The present invention relates to a fluid injection member for injecting a fluid at a high pressure after drilling a hole in an object to be repaired, inserting the hole into the hole, and fixing the hole tightly to the inner wall of the hole, and more specifically, a concrete structure that is an object to be repaired The present invention relates to a fluid injection member that injects a repair material into a gap that causes water leakage in an object, and discharges fluid from the tip and the middle thereof.
[0002]
[Prior art]
A slight gap may occur in the jointed portion of the concrete due to a difference in solidification speed when the concrete is solidified. In addition, structures such as concrete buildings and tunnel inner walls are required to have fire resistance and durability, but they gradually deteriorate due to various causes such as changes in the external environment over time, such as differences in temperature and wind and rain, Cracks may occur. When a gap or crack occurs in the concrete, water enters the inside of the structure through the gap. At this time, measures are taken to prevent water leakage by injecting a repair material that reacts with water into the generated gap or crack.
[0003]
As an example of a fluid injection member for injecting such a repair material, a fluid injection member (Japanese Patent Laid-Open No. 11-62260) previously filed by the applicant of the present application will be described with reference to FIGS. FIG. 7A is a side view of a normal state where the rubber packing material 160 is not expanded, and FIG. 7B is a side view of the state where the rubber packing material 160 is expanded. FIG. 8 is a cross-sectional view showing a usage state of the fluid injection member shown in FIG.
The fluid injection member 100 includes a nipple member 120, a male screw member 140, and a cylindrical rubber packing material 160.
[0004]
The nipple member 120 has a central hole in the longitudinal direction. The innermost part of the female screw 120 d cut in the center hole of the nipple member 120 is located at the end of the rubber packing material 160. The male screw 140a of the male screw member 140 is screwed into the female screw 120d cut in the center hole of the nipple member 120. By rotating the engaging portion 120b of the nipple member 120, the female screw 120d and the male screw 140a that are screwed together are shallowly or deeply screwed together.
In the fluid injection member 100 shown in FIG. 7A, the normal state of the rubber packing material 160 is a state in which the female screw 120d and the male screw 140a are shallowly engaged. 7 (b) is a state where the rubber packing material 160 is expanded and the female screw 120d and the male screw 140a are shallowly engaged with each other. That is, the rubber packing material 160 of the fluid injection member 100 has a mechanism that expands in the circumferential direction by deeply engaging the female screw 120d and the male screw 140a. As a result, the fluid injection member 100 is tightly fixed in the repair hole 360.
[0005]
In order to fill the crack 340 and the like generated in the concrete using the fluid injection member 100, first, a hole 360 having a slightly larger diameter than the fluid injection member 100 is drilled in the concrete. The hole 360 needs to be continuous with a crack 340 or the like generated in the concrete. The fluid injection member 100 is inserted into the hole 360 so that the tip of the nipple member 120 is exposed. Next, a rotating means such as a spanner is engaged with the engaging portion 120b having a hexagonal nut shape, and the nipple member 120 is rotated. Thus, the female screw 120d of the nipple member 120 enters so as to be deeply engaged with the male screw 140a of the male screw member 140. Since the gap between the nipple member 120 and the end portion of the male screw member 140 is reduced, the rubber packing material 160 is compressed in the longitudinal direction and expanded in the circumferential direction as shown in FIG. It is closely fixed to the surface of 360. Thereafter, a fluid as a repair material is injected from the nipple head 120a. As a result, the repair material can be poured into the crack 340 from the hole 360.
[0006]
After the injection is completed, the end of the nipple member 120 is hit with a hammer or the like, and the nipple member 120 from the groove 120c formed in the nipple member 120 to the nipple head 120a is beaten. Thereafter, the remaining part of the fluid injection member 100 is embedded in the concrete together with the hole 360, and the repair is completed.
[0007]
[Problems to be solved by the invention]
In recent years, the thickness of underground concrete concrete frames has been increasing year by year due to the increase in the height of such concrete structures and the increase in underground depth. Aggregate monolithic concrete including a roadway, a common groove, a maintenance groove, a refractory groove, and the like have also been made, and the thickness of the concrete frame has been increased to 3 to 5 m or more. However, internal failure parts such as gaps and cracks in thickened concrete structures cannot be reached even in the repair site unless the concrete building itself is broken in the repair system such as the fluid injection member 100. It has become extremely difficult to spread through gaps and cracks in concrete.
[0008]
At the time of repair, drill holes are deeply drilled aiming at the depth of the concrete, and repair material is injected into the deep holes. However, a very high pressure was required to inject the repair material deep into the deep hole. For this reason, it has been necessary to have a long-time intuition of skilled workers so that the repair material can be spread over gaps and cracks by adjusting the pressure of the repair material.
In addition, a water-stopping agent that reacts with water and immediately solidifies is used as the repair material. Water-stopping agents are water-reactive urethane resin systems and the like, and are widely used. However, the water-stopping agent reacts and solidifies immediately after contact with water coming out of the concrete and / or water injected to promote the reaction. As shown in FIG. 9, when solidification occurs in the vicinity of the discharge port of the fluid injection member 100 immediately after discharge, the discharge of the repair material is suppressed, and there is no injection path of the water stop agent that leads to gaps or cracks that are not yet filled. End up. Therefore, a higher pressure is required to inject further the water-stopping agent.
Furthermore, as shown in FIG. 9, even if the guide tube 180 is continuously provided at the tip of the fluid injection member 100, the repair material is solidified in the vicinity of the discharge port in the same manner as in the above-described embodiment, There is a problem that the repair material does not reach the gaps and cracks.
[0009]
Then, an object of this invention is to provide the fluid injection | pouring member for inject | pouring a repair material uniformly in the clearance gap and crack of concrete from the injection hole vacated in the large-sized concrete structure. It is another object of the present invention to provide a fluid injection member that can be filled with a joint material by removing a portion protruding from a hole immediately after the repair material injection in a safe and short time.
[0010]
[Means for Solving the Problems]
The invention according to claim 1, which solves the above-mentioned problem, is a fluid injection member for injecting a fluid at a high pressure after a hole is drilled in the object to be repaired, inserted into the hole, and firmly fixed to the inner wall of the hole. A discharge port for discharging fluid is provided on the front end side of the member and in the middle thereof, and the discharge port can have a check valve mechanism and can be injected into the hole by discharging the fluid from the discharge port. The fluid injection member is provided.
[0011]
According to a second aspect of the present invention, there is provided the fluid injection member according to the first aspect, wherein the injection plug is provided with an injection plug for injecting a fluid, a pipe member having a central hole formed therein, and a check valve mechanism. A connecting member having an outlet, and the pipe member can be connected via the connecting member attached to the tip of the injection plug, and the pipe member is successively attached by attaching the connecting member to the pipe member. It is characterized in that it can be added.
[0012]
According to a third aspect of the present invention, in the fluid injecting member according to the second aspect, the injection plug includes an injection plug main body having a central hole formed therein, and an elastic tube fitted to an outer peripheral portion of the injection plug main body. And a nipple mounting portion that is screwed into one end of the injection plug body, and the elastic tube can be expanded as the nipple mounting portion and the injection plug body are screwed together. It is characterized by.
[0013]
According to a fourth aspect of the present invention, in the fluid injecting member according to the third aspect, the injection plug includes a nipple head having an outer shape capable of being fluid-tightly connected to an injection coupling of a device for injecting a high-pressure fluid. A nipple main body having a rotating nip engaging portion that engages with a rotating means such as a spanner is provided with a detachable nipple member integrally formed, and the outer peripheral surface of the nipple main body is bent. It is characterized in that a groove capable of being formed is formed.
[0014]
According to a fifth aspect of the present invention, in the fluid injection member according to any one of the second to fourth aspects, the length can be adjusted by combining pipe members having different lengths. .
[0015]
According to a sixth aspect of the present invention, in the connecting member used in the fluid injecting member according to any one of the second to fifth aspects, the both ends are coupled to the discharge side end of the injection plug or one end of the pipe member. A pair of left and right coupling portions are provided, and between the pair of coupling portions, a vertical hole penetrating both coupling portions in the axial direction and a lateral hole extending in the circumferential direction from the vertical hole to the outside are formed. And the connection member used for the fluid injection member provided with the non-return valve mechanism comprised by the ring-shaped sealing member which has the expandable elasticity which seals a horizontal hole is provided.
[0016]
According to a seventh aspect of the present invention, there is provided a connecting member used in the fluid injecting member, wherein the strength of the ring-shaped sealing member having elasticity can be selected in the connecting member used in the fluid injecting member according to the sixth aspect. provide.
[0017]
DETAILED DESCRIPTION OF THE INVENTION
Hereinafter, the fluid injection member according to the present invention will be described in more detail based on the illustrated embodiment.
FIG. 1A is a side view of an embodiment of a fluid injection member according to the present invention, and FIG. 1B is a cross-sectional view thereof. FIG. 2 is an exploded cross-sectional view showing the configuration of the fluid injection member shown in FIG. 4A is a sectional view of the connecting member, FIG. 4B is a sectional view of the tip member, and FIG. 4C is an exploded sectional view of the tip member different from FIG. 4B. It is.
The illustrated fluid injection member 1 includes an injection plug 2 for injecting a fluid, a pipe member 3, a connecting member 4, and a tip member 5.
[0018]
The injection plug 2 includes a nipple member 20, an elastic tube 21, a washer 22, a receiving washer 24, a toothed washer 25, a spacer 26, a nipple attachment portion 27, and an injection plug main body 28.
The outer peripheral portion of the injection plug body 28 is threaded, and the injection plug body 28 has a male screw structure. The injection plug body 28 has a central hole 28a formed in the longitudinal direction therein. An elastic tube 21 for tightly fixing the fluid injection member 1 is fitted in the outer peripheral portion of the injection plug body 28 inside a hole drilled in the concrete to be repaired. A spacer 26 is attached to the outer periphery of the pipe member not covered with the elastic tube 21 via a washer 22. Furthermore, a nipple mounting portion 27 is screwed to the end portion on the injection port side of the injection plug body 28 with the washer 22 interposed therebetween. Inside the nipple mounting portion 27, there is a screw thread, which is a female screw that is screwed into the male screw of the injection plug main body 28. Therefore, the male screw of the injection plug main body 28 may be slightly longer than the portion screwed with the nipple mounting portion 27 and may be a male screw. The nipple mounting portion 27 is formed with a nut portion 27a having a hexagonal cross section, and is provided with a groove 27b for folding and an engaging portion 27d for mounting the nipple member 20.
[0019]
The elastic tube 21 is preferably made of an EPDM rubber, which is an elastic body, nitrile rubber, hydrogenated nitrile rubber, butadiene rubber, butadiene styrene rubber, which is rich in oil resistance and corrosion resistance. The washer 22 can be made of Delrin, nylon or the like that can rotate lightly and withstand high pressure. The spacer 26 is preferably made of an iron-based alloy such as SPCC. Moreover, it is preferable that the injection plug main body 28 is comprised with iron-base alloys, such as a carbon steel pipe for machine structures containing STKM-11. The nipple member 20 and the nipple mounting portion 27 can be manufactured from an iron-based alloy such as SUM24, and may be manufactured from a copper-based alloy such as brass.
[0020]
The elastic tube 21 is formed with projections 21a arranged in the axial direction and projections 21b arranged perpendicular to the axial direction so that the wall surface inside the hole and the fluid injection member 1 are firmly engaged. Two elastic tubes 21 are used in FIG. The elastic tube 21 is sandwiched between a washer 22 that slides on the injection plug main body 28, a receiving washer 24, and a toothed washer 25. The end face of the receiving washer 24 is in close contact with the end portion of the elastic tube 21 so that the force is not dispersed from the elastic tube 21 in the longitudinal direction. Further, the toothed washer 25 has one or more teeth, and when the teeth bite into the elastic tube 21, the toothed washer 25 is firmly fixed to the elastic tube. If the elastic tube 21 is integrated with the injection plug main body 28 by baking, there is no need to provide the receiving washer 24, the toothed washer 25, etc., and there is an advantage that the number of parts is reduced accordingly. The elastic tube 21 may change the protrusions 21a and 21b as necessary, and the number of the elastic tubes 21 is not limited to two, and may be one or three or more.
[0021]
Next to the spacer 26 with the washer 22 in between, a nipple mounting portion 27 is screwed into the injection plug main body 28. As a result, the nipple member 20 is attached to the engaging portion 27 d of the nipple mounting portion 27. The nipple member 20 shown in FIG. 1 is integrally formed with a nipple head 20a and a nipple main body 20c having a rotating means engaging portion 20b. The nipple head 20a has such an external shape that it can be liquid-tightly connected to an injection coupling of a device such as a high-pressure pump that injects a high-pressure fluid. The nipple member 20 is detachable from the nipple mounting portion 27 before and after the repair material injection, and is provided with a fluid check valve mechanism. The engaging portion 27d of the nipple mounting portion 27 has a female screw and the nipple member 20 has a male screw, and the nipple member 20 can be removed from the nipple mounting portion 27 by screwing the female screw and the male screw. Preferably there is.
[0022]
Moreover, the rotation means engaging part 20b is comprised from the nut of a cross-sectional hexagon. Regardless of which part of the rotating means engaging portion 20b is engaged with the spanner, it can be rotated and the workability is improved. In the illustrated embodiment, the nipple member 20 and the nipple mounting portion 27 are constituted by two members. However, this does not limit the configuration, and the nipple portion 29 may be integrally formed as shown in FIG. The rotating means engaging portion 20b may have a polygonal cross section as long as the rotating means engaging portion 20b is aligned with the rotating means such as a spanner.
[0023]
In the fluid injection member 1, the nut portion 27a of the nipple mounting portion 27 can be rotated by a rotating member such as a spanner. For this reason, the female screw of the nipple mounting portion 27 and the injection plug main body 28 are deeply screwed together. Accordingly, the length of the injection plug 2 is shortened, and the elastic tube 21 has a mechanism that is compressed in the longitudinal direction and expands in the circumferential direction. With this mechanism, the fluid injection member 1 can be tightly fixed to the inner wall of the hole. Therefore, even when high-pressure fluid is injected, the fluid injection member 1 does not come out of the hole due to reaction and / or vibration during fluid injection.
[0024]
The injection plug 2 in FIG. 1 corresponds to a state where the female screw of the nipple mounting portion 27 and the male screw of the injection plug body 28 are shallowly engaged. Here, by rotating the nut portion 27a, the female screw and the male screw which are screwed together are deeply screwed, and the length of the injection plug body 28 is shortened as a whole. However, since the spacer 26 is made of metal and does not bend, the elastic tube 21 is compressed in the longitudinal direction. As a result, the elastic tube 21 expands in the circumferential direction.
[0025]
On the other hand, a connecting member 4 is attached to one end face of the injection plug 2, and a pipe member 3 can be added to the injection plug 2 in accordance with the depth of the hole.
In FIG. 4A, the connecting member 4 has a substantially drum shape with a depressed center. The injection plug 2 and the pipe member 3 are coupled via the coupling portion 41 of the coupling member 4. The connecting portion of the injection plug main body 28 and the pipe member 3 is at least a male screw, and the connecting portion 41 of the connecting member 41 is a female screw. Therefore, the connection between the injection plug 2 and the connecting member 4 and the connection between the pipe member 3 and the connecting member 4 are firmly screwed together. Between the two connecting portions 41, a vertical hole 42 penetrating both the connecting portions 41 in the axial direction and a horizontal hole 43 extending in the circumferential direction from the vertical hole 42 to the outside are formed. One or more horizontal holes 43 may be provided, but a plurality of horizontal holes 43 may be provided. A groove 44 having an arc-shaped cross section is formed on the outer periphery including the position where the horizontal hole 43 is formed at a portion where the center of the connecting member 4 is recessed. A groove 44 having an arcuate cross section is formed in which an O-ring 44a having a circular cross section that forms a fluid check valve mechanism is fitted. Of course, it is possible to use an elastic body such as an O-ring 44a having another cross-sectional shape. At that time, the groove 44 in the connecting member 4 can also be changed in accordance with the cross-sectional shape of the O-ring 44a. For this reason, the O-ring 44a and the groove 44 are brought into contact with a surface instead of a point contact or a line contact, and the O-ring 44a is expanded as the fluid is discharged, and the fluid path is closed by the subsequent surface contact. Furthermore, the discharge pressure can be arbitrarily determined by using O-rings 44a having different strengths. In addition, it is possible to control in what order the fluid is discharged from which discharge hole. The O-ring 44a is appropriately used as necessary, and the O-ring 44a may be omitted.
[0026]
Also, the outer diameter of the illustrated connecting member 4 is different on both sides of the groove 44, and is attached so that the smaller outer diameter is directed to the tip side. It should be noted that the illustrated embodiment does not limit whether this orientation is reversed or the outer diameter is the same. The connecting member 4 can be manufactured from a copper-based alloy such as brass, an iron-based alloy such as SUS304 or SUM24, or a synthetic resin.
[0027]
The pipe member 3 is attached to the injection plug 2 through the connecting member 4. In order to correspond to the depth of the hole, the length of the extended pipe member 3 can be various in length. Thereby, the length of the fluid injection | pouring member 1 can be adjusted suitably. Further, the pipe member 3 can be extended and connected via the connecting member 4, and the preferred embodiment shown in the figure does not limit the number of pipe members 3 to be connected. A tip member 5 is attached to the tip of the extended pipe member 3. The tip member is provided with an engagement portion 51 of the pipe member 3, a vertical hole 52 that does not penetrate to the outside that communicates from the engagement portion 51, and one or more horizontal holes 53 that communicate from the longitudinal hole 52 to the outside. The engaging portion 51 is a female screw, and the engaging portion of the pipe member is a male screw, which are firmly screwed together. The tip member 5 can be provided with a check valve mechanism using an elastic body such as an O-ring as in the case of the connecting member 4, but does not have a check valve mechanism in this embodiment.
On the other hand, the engaging member 45 can be used in combination with the connecting member 4 instead of the tip member 5. When the connecting member 4 is attached to the tip of the fluid injection member 1, one coupling portion 41 is not used. An engagement member 45 such as a bolt is attached to the coupling portion 41. Since the coupling part 41 has a male screw in the engaging member 45 such as a female screw and a bolt, they are screwed together. As a result, the coupling portion 41 is completely closed, and the same effect as the tip member 5 can be obtained. If a general-purpose bolt or the like is used as the engaging member 45, the number of parts can be reduced.
The tip member 5 is preferably manufactured from a copper-based alloy such as brass, an iron-based alloy such as SUS304 or SUM24, or a synthetic resin.
[0028]
Next, the usage method of the fluid injection member 1 will be described with reference to FIGS. 5 and 6 together with the operation thereof.
In order to fill the gap 81 and the crack 82 existing inside the concrete structure 70, first, a hole 80 connected to the gap 81 and the crack 82 is opened in the wall surface of the concrete structure 70. As long as the hole 80 has a diameter slightly larger than the diameter of the fluid injection member 1, the hole 80 may be perpendicular to the vertical direction or inclined. The fluid injection member 1 is inserted into the hole 80 until the nipple member 20 protrudes. At this stage, the nut portion 27a is rotated by a spanner, and the female screw of the nipple mounting portion 27 and the male screw of the injection plug main body 28 that are screwed together are deeply screwed together. The elastic tube 21 expands in the circumferential direction, and the fluid injection member 1 is tightly fixed in the hole 80. In addition, as shown in FIG. 5, according to the depth of the hole 80, the connection number of the pipe member 3 differs, respectively.
[0029]
Next, a high pressure pump (not shown) is attached to the nipple member 20, and a water stop agent that is a repair material is injected. When the water stop agent is injected using the fluid injection member 1, first, the water stop agent is discharged from the lateral hole 53 of the tip member 5. The discharged water-stopping agent spreads from the hole 80 to the gap 81 and the crack 82 by the discharge pressure. However, when it comes into contact with water, it reacts and solidifies, making it difficult for the water-stopper to be discharged from 53. For this reason, the internal pressure of the fluid injection member 1 increases, the O-ring 44a of the connecting member 4 expands, and the waterstop agent starts to be discharged from the lateral hole 43. And even if the water stop agent discharged in the vicinity of one discharge port coagulates, a water stop agent is discharged sequentially from the other discharge ports. As a result, as shown in FIG. 5, the repair material can be sufficiently distributed to the gap 81, the crack 82, etc. even in a deep hole. In addition, since the connecting member 4 is provided with a check valve mechanism, water does not penetrate into the pipe member 3 and the repair is reliably performed.
[0030]
After the fluid injection, the nipple member 20 is removed with a spanner or the like. The nut portion 27a of the nipple mounting portion 27 is hit with a hammer or the like, and the tip protruding from the groove 27b is hit. Then, the hole 80 and the remainder of the fluid injection member 1 are both filled with concrete or the like, and the repair is completed.
[0031]
【The invention's effect】
According to the first aspect of the present invention, in the fluid injection member for injecting a fluid at a high pressure after drilling a deep hole in the object to be repaired and inserting the deep hole into the inside of the repair target and fixing the object tightly to the inner wall of the hole, the fluid injection member Since the fluid can be discharged from the front end and the middle of each, the discharged fluid can enter the gap, crack, etc. in a shorter distance and in a shorter time, and the repair can be completed.
[0032]
According to the invention of claim 2, in the fluid injection member, it is possible to adjust the length of the fluid injection member in accordance with the depth of the repair hole that has become deeper with the thickness of the concrete, It has the effect of being immediately adaptable during on-site repair work. In addition, since the connecting member has a discharge port equipped with a check valve mechanism, it is possible not only to distribute the fluid uniformly inside the fluid injection member, but also to discharge the fluid uniformly from each discharge port. It has the effect that can be done.
[0033]
According to the third aspect of the present invention, since the elastic tube expands in the fluid injection member, there is an effect that the fluid injection member can be tightly fixed to the hole drilled for repair. For this reason, it becomes possible to completely inject a fluid such as a repair material at a high pressure.
[0034]
According to invention of Claim 4, in a fluid injection | pouring member, a high pressure fluid can be inject | poured from a nipple and it has the effect that a high pressure pump etc. can be used. Further, since the nipple member is detachable, the nipple member can be used many times. Further, since the portion of the fluid injection member protruding from the hole can be struck, the portion protruding from the hole of the fluid injection member can be removed immediately after the fluid injection to complete the repair work efficiently. Has the effect of becoming.
According to the fifth aspect of the present invention, there is an effect that the length of the fluid injection member can be changed without limitation.
[0035]
According to the sixth aspect of the present invention, in the connecting member used for the fluid injecting member, the connecting member is formed with a longitudinal hole penetrating in the axial direction and a lateral hole extending in the circumferential direction from the longitudinal hole and leading to the outside. Therefore, this connecting member connects the injection plug and the pipe member, and has an effect of sending fluid through the connecting member. In addition, since the check valve mechanism is configured by an expandable elastic ring that seals the horizontal hole, not only can water be prevented from entering from the outside, but also the effect of preventing the reverse flow of the fluid once discharged. Have.
[0036]
According to the seventh aspect of the present invention, in order to expand the elastic ring in the check valve mechanism, a force greater than a certain value is required. The pressure of the fluid to be adjusted can be adjusted.
[Brief description of the drawings]
FIG. 1 is a side view of a fluid injection member according to an embodiment of the present invention, and FIG. 1B is a cross-sectional view of FIG.
FIG. 2 is an exploded cross-sectional view showing a configuration of the fluid injection member shown in FIG.
FIG. 3 is a cross-sectional view of a second embodiment of a fluid injection member according to the present invention.
4 is a cross-sectional view of an embodiment of a connecting member and a tip member according to the present invention, where (a) is a connecting member, (b) is a tip member, and (c) is a tip member different from (b).
FIG. 5 is a schematic view of an application example of a fluid injection member according to the present invention.
FIG. 6 is a schematic view showing the flow of fluid in an application example of the fluid injection member according to the present invention.
7A and 7B are side views of an embodiment of a conventional fluid injection member, where FIG. 7A is a normal state in which the rubber packing material is not expanded, and FIG. 7B is a state in which the rubber packing material is expanded. .
FIGS. 8A to 8D are cross-sectional views of steps in the embodiment of the conventional fluid injection member of FIG.
FIG. 9 is a schematic view showing a situation when a conventional fluid injection member is used.
[Explanation of symbols]
1 Fluid injection member
2 Injection plug
3 Pipe members
4 connecting members
5 Tip member
20 Nipple member
20a Nipple head
20b Rotating means engaging portion
20c Nipple body
21 Elastic tube
21a, 21b Protrusion
22 Washer
24 Washer
25 Toothed washer
26 Spacer
27 Nipple mounting part
27a Nut
27b Groove
28 Injection plug body
28a Center hole
29 Nipple
41 joint
42 Vertical hole
43 Horizontal hole
44 groove
44a O-ring
45 Engagement member
51 engaging part
52 Vertical hole
53 Horizontal hole
70 Concrete structures
80 holes
81 Clearance
82 crack
100 Fluid injection member
120 Nipple member
140 Male thread member
160 Rubber packing material
340 crack
360 holes

Claims (7)

補修対象物に穴を穿設してその内部に挿入し、該穴内壁に緊密に固定した後流体を高圧で注入する流体注入部材において、
前記流体注入部材の先端側及びその途中に前記流体を吐出する吐出口を設け、前記吐出口には逆止弁機構を有することが可能とされると共に、前記吐出口から流体を吐出させることにより前記穴内に注入可能としたことを特徴とする流体注入部材。
In a fluid injecting member for injecting a fluid at a high pressure after drilling a hole in a repair object and inserting the hole into the inside of the object to be repaired and tightly fixing the inner wall
By providing a discharge port for discharging the fluid on the front end side of the fluid injection member and in the middle thereof, the discharge port can have a check valve mechanism, and by discharging the fluid from the discharge port A fluid injection member characterized in that injection into the hole is possible.
請求項1に記載の流体注入部材において、
流体を注入する注入プラグと、
内部に中心孔が穿設されたパイプ部材と、そして、
逆止弁機構を備えられる吐出口を有する連結部材と、
を有し、
注入プラグの先端に取着した前記連結部材を介して前記パイプ部材が連結可能とされると共に、当該パイプ部材にさらに連結部材を取着することにより次々とパイプ部材を継ぎ足し可能とされていることを特徴とする流体注入部材。
The fluid injection member according to claim 1,
An injection plug for injecting fluid;
A pipe member having a central hole drilled therein, and
A connecting member having a discharge port provided with a check valve mechanism;
Have
The pipe member can be connected via the connecting member attached to the tip of the injection plug, and the pipe member can be added one after another by attaching a connecting member to the pipe member. A fluid injection member.
請求項2に記載の流体注入部材において、
前記注入プラグは、内部に中心孔が穿設された注入プラグ本体と、前記注入プラグ本体の外周部に嵌合された弾性チューブと、そして前記注入プラグ本体の一方の端部に螺合されるニップル取付部を含んで構成されていて、
ニップル取付部と注入プラグ本体が螺合するに伴って、弾性チューブが膨張可能であることを特徴とする流体注入部材。
The fluid injection member according to claim 2,
The injection plug is screwed into an injection plug main body having a central hole formed therein, an elastic tube fitted to the outer periphery of the injection plug main body, and one end of the injection plug main body. It is configured including the nipple mounting part,
A fluid injection member, wherein the elastic tube is expandable as the nipple mounting portion and the injection plug main body are screwed together.
請求項3に記載の流体注入部材において、
前記注入プラグは、高圧流体を注入する機器の注入用カップリングと液密に接続し得るような外形を有するニップル頭部とスパナ等の回転手段と係合する回転手段係合部を有するニップル本体とが一体的に形成された着脱可能なニップル部材を備えて構成されており、
そして、ニップル本体の外周面には叩き折ることが可能な溝が形成されていることを特徴とする流体注入部材。
The fluid injection member according to claim 3,
The injection plug has a nipple head having an outer shape capable of being liquid-tightly connected to an injection coupling of a device for injecting a high-pressure fluid, and a nipple main body having a rotating means engaging portion engaging with a rotating means such as a spanner. And is configured to include a detachable nipple member integrally formed,
And the fluid injection member characterized by the groove | channel which can be beaten formed in the outer peripheral surface of a nipple main body.
請求項2〜4のいずれか1項に記載の流体注入部材において、
異なる長さのパイプ部材を組み合わせることにより長さ調整が可能とされていることを特徴とする流体注入部材。
The fluid injection member according to any one of claims 2 to 4,
A fluid injection member characterized in that the length can be adjusted by combining pipe members of different lengths.
請求項2〜5のいずれか1項に記載の流体注入部材に用いられる連結部材において、
両端部に前記注入プラグの吐出側端部又は前記パイプ部材の一端部と結合される左右一対の結合部が設けられると共に、当該一対の結合部の間には両結合部を軸方向に貫通する縦孔と、当該縦孔から円周方向に延び外部に通じる横孔とが形成され、そして、当該横孔を封止する拡開可能な弾性を有するリング状封止部材により構成される逆止弁機構が設けられていることを特徴とする流体注入部材に用いられる連結部材。
In the connection member used for the fluid injection member according to any one of claims 2 to 5,
A pair of left and right coupling portions coupled to the discharge side end portion of the injection plug or one end portion of the pipe member are provided at both ends, and both coupling portions are penetrated in the axial direction between the pair of coupling portions. A non-return comprising a longitudinal hole and a lateral hole extending in the circumferential direction from the longitudinal hole and leading to the outside, and comprising a ring-shaped sealing member having expandable elasticity for sealing the lateral hole A connecting member used for a fluid injection member, wherein a valve mechanism is provided.
請求項6に記載の流体注入部材に用いられる連結部材において、
前記弾性を有するリング状封止部材の強度が選べることを特徴とする流体注入部材に用いられる連結部材。
In the connection member used for the fluid injection member according to claim 6,
A connection member used for a fluid injection member, wherein the strength of the ring-shaped sealing member having elasticity can be selected.
JP2002193954A 2002-07-02 2002-07-02 Fluid injection member and connecting member used therefor Expired - Fee Related JP3909271B2 (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2014187539A3 (en) * 2013-05-20 2015-07-02 Hendrik Schälicke Method and device for subsequent sealing of concrete structures surrounded by soil such as tunnels, using sealing joints

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2014187539A3 (en) * 2013-05-20 2015-07-02 Hendrik Schälicke Method and device for subsequent sealing of concrete structures surrounded by soil such as tunnels, using sealing joints

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