JP2004025813A - Toggle type mold clamping device for molding machine - Google Patents

Toggle type mold clamping device for molding machine Download PDF

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Publication number
JP2004025813A
JP2004025813A JP2002189866A JP2002189866A JP2004025813A JP 2004025813 A JP2004025813 A JP 2004025813A JP 2002189866 A JP2002189866 A JP 2002189866A JP 2002189866 A JP2002189866 A JP 2002189866A JP 2004025813 A JP2004025813 A JP 2004025813A
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JP
Japan
Prior art keywords
toggle
pressure receiving
recess
mold clamping
clamping device
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Granted
Application number
JP2002189866A
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Japanese (ja)
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JP3916143B2 (en
Inventor
Shinsuke Takahashi
高橋 信介
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Nissei Plastic Industrial Co Ltd
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Nissei Plastic Industrial Co Ltd
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Priority to JP2002189866A priority Critical patent/JP3916143B2/en
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Abstract

<P>PROBLEM TO BE SOLVED: To materialize a compact toggle type mold clamping device, with the interval between the pressure platen and the movable platen shortened by changing the toggle link pivoting means against the pressure platen. <P>SOLUTION: The center portion of the pressure platen 2 where a toggle driving device 13 locates is formed in an inward recess 6 which holds a link pin 15 together with a cross-head 12. Expanding slots 7 are provided on both sides in the opening of the recess 6. The ends of the toggle link 17 are inserted into the expanding slots 7 so that the toggle link 17 is pivoted. The toggle link 17 can be sunk into the recess 6 when the toggle is contracted. <P>COPYRIGHT: (C)2004,JPO

Description

【0001】
【発明の属する技術分野】
この発明は、固定盤と可動盤とに取付けた金型の開閉及び型締を、圧受盤と可動盤との間に設けたトグル機構により行う成形機のトグル式型締装置に関するものである。
【0002】
【発明が解決しようとする課題】
通常のトグル式型締装置は、固定盤と可動盤との対向面に突設した受片に、リンクピンにより接続したトグルリンクの端部を軸支して、トグル機構を両盤にわたり取り付け、そのトグルリンクを受圧盤中央に設けたトグル駆動装置により、折畳み又は伸長して可動盤を固定盤に対し進退移動している。
【0003】
固定盤と可動盤に分割して取り付けた金型の型締は、トグルの伸長による型閉後の伸長力によりタイバーを伸ばし、タイバー反力を型締力として金型に付与している。このため受圧盤にも型締力と同等の力が作用することになる。また型締力はタイバーの伸び量によって決定されるので、受圧盤が伸長力により変形すると、その変形分だけタイバーを伸長することができず、設定された型締力を発生することができなくなる。このようなことから受圧盤は厚肉に形成されて剛性が付与されている。
【0004】
受圧盤を厚肉に形成すると、その分だけ型締装置が長くなり、固定盤と受圧盤とにわたり設けたタイバーも長くなる。またタイバーの伸び量は長さに比例するので、トグル機構も作動ストロークが長いものが必要となり、これらのことからトグル式型締装置では必然的に大型となる傾向にある。
【0005】
この発明は、上記トグル式型締装置の課題を解決するために考えられたものであって、その目的は、受圧盤に対するトグルリンクの軸支手段を変えるだけで、作動ストロークをそのままに受圧盤と可動盤との距離を短縮して、型締装置をコンパクトに構成することができる新たな成形機のトグル式型締装置を提供することにある。
【0006】
【課題を解決するための手段】
上記目的によるこの発明は、固定盤と圧受盤とをタイバーにより連結し、その圧受盤の中央に駆動装置を設置して、該受圧盤とタイバーに挿通した可動盤とにわたり設けたトグル機構により、固定盤と可動盤とに取付けた金型の開閉及び型締を行う型締装置において、上記受圧盤のトグル駆動装置が位置する中央部を、クロスヘッドと共にリンクピンを収容する内向きの凹所に形成するとともに、凹所の開口内両側に割り溝を設け、その割り溝に一方のトグルリンクの端部を挿入して軸支し、トグル縮小時に該トグルリンクを凹所内に没入可能に構成してなるというものである。
【0007】
またこの発明の上記トグル駆動装置は、上記凹所の中央に軸受部材により回転自在に支持して設けたねじ軸と、そのねじ軸と螺合したナット部材内装のクロスヘッドとからなり、そのねじ軸の駆動源を電動モータとしてなるというものである。
【0008】
さらに上記トグル駆動装置は、上記受圧盤の中央外側に設置した油圧シリンダと、その油圧シリンダから上記凹所の中央に伸縮自在に挿入したピストンロッドと、そのピストンロッドの先端に取付けたクロスヘッドとからなるというものでもある。
【0009】
【発明の実施の形態】
以下この発明を竪型成形機のトグル式型締装置について詳説する。
図1〜図3は、駆動源に電動サーボモータを採用したトグル機構の1実施形態を示すものである。
【0010】
図中1は固定盤、2は受圧盤で、両盤は四隅部をタイバー3により連結して、固定盤側を下側に機台上に設置してある。4はタイバー3に挿通して両盤間に設けた可動盤で、その可動盤4と固定盤1の対向面に金型5が分割して取り付けてある。
【0011】
上記受圧盤2の中央部は、後記するクロスヘッドとリンクピンとを収容できる内向きの深い凹所6に形成してある。この凹所6の開口内の両側にはリンク挿入用の複数の並行な割り溝7が設けてあり、その割り溝7と直角な軸孔8が受圧盤2に穿設してある。また凹所6の上部中央には軸受部材9が嵌装してある。
【0012】
10はダブルトグル機構(以下トグル機構という)で、上記軸受部材9により凹所6の中央に回転自在に支持して設けたボールねじ軸11(以下ねじ軸という)と、そのボールねじ軸11と螺合したナット部材内装のクロスヘッド12とからなる駆動装置13と、作動リンク14と共にリンクピン15により接続した長さが異なるトグルリンク(以下リンクという)16,17とからなる。
【0013】
このリンク16,17のうち、長いリンク16は端部を上記可動盤4に突設した受片18に支軸19により軸支して可動盤側に、短いリンク17は端部を上記割り溝7に挿入し、支軸20により軸支して受圧盤内にそれぞれ連結してある。また作動リンク14はクロスヘッド12の側部に突設した耳片にピン21により回動自在に連結され、その作動リンク14がクロスヘッド12と共に移動して、リンクピン15によるリンク16,17の接続部位を引張り又は押し戻し、トグル機構10を伸縮する。
【0014】
上記トグル駆動装置13は、受圧盤2の側部に取り付けた電動サーボモータ22を駆動源とし、ねじ軸外端のプーリー23と、電動サーボモータ側のプーリー24とに巻回したタイミングベルト25によりねじ軸11が回転する。これによりクロスヘッド12が内部のナット部材と共にねじ軸11を上下移動し、クロスヘッド12の上昇時に作動リンク14はリンクピン15を引っ張ってリンク16,17を折畳み、可動盤4を上昇して金型5の型開を行う。また降下時にはリンクピン15を元に押し戻して伸長し、可動盤4を降下して金型5の型閉じを行い、さらなる伸長により型締が行われる。
【0015】
図4に示す実施形態は、トグル機構10の駆動を油圧により行う場合を例示するものであつて、図1に示す駆動源を電動モータ22とする実施形態とは、トグル駆動装置13が異なるだけで、トグル機構10は同一構成からなる。したがつて、トグル機構10については符号を付して説明は省略する。
【0016】
この実施形態では、図1に示す凹所6の軸受部材9を受座26に替え、その受座26に油圧シリンダ27を設置している。受座26は中央に貫通孔を有し、その貫通孔を通してピストンロッド28を凹所6に位置させ、その先端に上記クロスヘッド12をピン連結して、ピストンロッド28の伸縮によりクロスヘッド12を上下移動するように構成している。
【0017】
上記実施形態の何れにおいても、上記受圧盤2のトグル駆動装置13が位置する中央部を、クロスヘッド12と共にリンクピン15を収容する内向きの凹所6に形成し、その凹所6の開口内両側に設けた割り溝7に、短いリンク17の端部を挿入して支軸20により回動自在に連結していることから、リンク17の支軸部が受圧盤2の内部となり、これによりリンク相互の折畳みが受圧盤内まで行われるようになって、リンク17は全体が受圧盤内に没入し、受圧盤2と可動盤4との間の作動スペースから除かれる。
【0018】
このため作動ストロークが、従来の受圧盤に突設した受片に、リンクを軸支したトグル機構と同一でも、受圧盤内に没入したリンク17の幅分だけ可動盤4が受圧盤側に接近するようになる。また受圧盤2の内部にリンク端部を挿入して軸支したので、その挿入分だけ受圧盤2と可動盤4の盤間距離を短く設定することができる。この結果、剛性付与のために受圧盤2の盤厚が厚く設定されるトグル式型締装置でも、型締装置の長さ短縮が図られて、全体をコンパクトに構成することが可能となる。特に竪型成形機では型締装置の高さを低く設計することができる。
【0019】
なお、上記実施形態は、型締装置を機台上に竪に設置した竪型成形機について説明したものであるが、通常のごとく機台上に横に設置しても、構成及び作用効果に変わるところがないので、この発明は横型成形機のトグル式型締装置としても採用し得るものである。
【図面の簡単な説明】
【図1】この発明に係わる成形機のトグル式型締装置の型開時の要部縦断面図である。
【図2】同上のリンク連結部位の縦断側面図である。
【図3】型閉時の要部縦断面図である。
【図4】この発明の他の実施形態の型閉時の要部縦断面図である。
【符号の説明】
1  固定盤
2  受圧盤
3  タイバー
4  可動盤
5  金型
6  凹所
7  割り溝
9  軸受部材
10  トグル機構
11  ねじ軸
12  クロスヘッド
13  トグル駆動装置
14  作動リンク
15  リンクピン
16,17  リンク
20  支軸
22  電動サーボモータ
26  受座
27  油圧シリンダ
28  ピストンロッド
[0001]
TECHNICAL FIELD OF THE INVENTION
The present invention relates to a toggle-type mold-clamping device for a molding machine that opens and closes and mold-clamps a mold attached to a fixed platen and a movable platen by a toggle mechanism provided between the pressure receiving platen and the movable platen.
[0002]
[Problems to be solved by the invention]
A normal toggle-type mold clamping device is configured to support the end of a toggle link connected by a link pin to a receiving piece protruding from a facing surface of a fixed plate and a movable plate, and attach a toggle mechanism to both plates. The movable link is moved forward and backward with respect to the fixed board by folding or extending the toggle link by a toggle drive device provided at the center of the pressure receiving board.
[0003]
In the mold clamping of the mold divided and attached to the fixed board and the movable board, the tie bar is extended by the extension force after the mold is closed due to the extension of the toggle, and the tie bar reaction force is applied to the mold as the mold clamping force. Therefore, a force equivalent to the mold clamping force acts on the pressure receiving plate. In addition, since the mold clamping force is determined by the amount of extension of the tie bar, if the pressure receiving plate is deformed by the extension force, the tie bar cannot be extended by the amount of the deformation, and the set mold clamping force cannot be generated. . For this reason, the pressure receiving plate is formed to be thick to have rigidity.
[0004]
When the pressure receiving plate is formed to be thick, the mold clamping device becomes longer by that amount, and the tie bar provided between the fixed plate and the pressure receiving plate becomes longer. In addition, since the amount of elongation of the tie bar is proportional to the length, the toggle mechanism also needs to have a long working stroke, and thus the toggle type mold clamping device tends to be necessarily large in size.
[0005]
The present invention has been conceived in order to solve the problem of the toggle-type mold clamping device, and has as its object to simply change the pivot support means of the toggle link with respect to the pressure receiving plate, and maintain the working stroke as it is. It is another object of the present invention to provide a toggle-type mold clamping device of a new molding machine that can reduce the distance between the movable platen and the movable platen, thereby making the mold clamping device compact.
[0006]
[Means for Solving the Problems]
The present invention according to the above object, the fixed plate and the pressure receiving plate are connected by a tie bar, a driving device is installed in the center of the pressure receiving plate, and a toggle mechanism provided over the pressure receiving plate and a movable plate inserted through the tie bar, In a mold clamping device for opening and closing and clamping a mold attached to a fixed plate and a movable plate, a center portion of the pressure receiving plate where a toggle drive device is located is provided with an inward recess for accommodating a link pin together with a crosshead. In addition, a split groove is provided on both sides inside the opening of the recess, the end of one toggle link is inserted into the split groove to support the shaft, and the toggle link can be immersed in the recess when the toggle is reduced. It is to be done.
[0007]
Further, the toggle drive device of the present invention comprises a screw shaft rotatably supported by a bearing member at the center of the recess, and a cross head inside a nut member screwed with the screw shaft. The drive source for the shaft is an electric motor.
[0008]
Further, the toggle drive device includes a hydraulic cylinder installed outside the center of the pressure receiving plate, a piston rod that is telescopically inserted into the center of the recess from the hydraulic cylinder, and a crosshead attached to a tip of the piston rod. It also consists of.
[0009]
BEST MODE FOR CARRYING OUT THE INVENTION
Hereinafter, the present invention will be described in detail for a toggle type mold clamping device of a vertical molding machine.
FIGS. 1 to 3 show an embodiment of a toggle mechanism employing an electric servomotor as a drive source.
[0010]
In the drawing, reference numeral 1 denotes a fixed plate, 2 denotes a pressure receiving plate, and both plates are connected at four corners by tie bars 3, and the fixed plate side is installed on the machine base with the lower side. Reference numeral 4 denotes a movable plate which is inserted between the tie bars 3 and provided between the two plates. A mold 5 is divided and attached to the opposing surfaces of the movable plate 4 and the fixed plate 1.
[0011]
A central portion of the pressure receiving plate 2 is formed as a deep inward concave portion 6 which can accommodate a crosshead and a link pin described later. A plurality of parallel split grooves 7 for link insertion are provided on both sides inside the opening of the recess 6, and a shaft hole 8 perpendicular to the split groove 7 is formed in the pressure receiving plate 2. A bearing member 9 is fitted in the upper center of the recess 6.
[0012]
Reference numeral 10 denotes a double toggle mechanism (hereinafter, referred to as a toggle mechanism), which includes a ball screw shaft 11 (hereinafter, referred to as a screw shaft) rotatably supported at the center of the recess 6 by the bearing member 9 and a ball screw shaft 11. It comprises a drive device 13 comprising a crosshead 12 with a threaded nut member inside, and toggle links (hereinafter referred to as links) 16 and 17 having different lengths connected by an operation link 14 and a link pin 15.
[0013]
Of the links 16 and 17, the longer link 16 has an end portion supported by a support piece 19 protruding from the movable platen 4 with a support shaft 19, and the shorter link 17 has an end portion formed with the split groove. 7 and supported by a support shaft 20 and connected to the respective pressure receiving panels. The operating link 14 is rotatably connected to a lug projecting from a side portion of the crosshead 12 by a pin 21. The operating link 14 moves together with the crosshead 12, and the links 16 and 17 are linked by the link pin 15. The connection part is pulled or pushed back, and the toggle mechanism 10 is expanded and contracted.
[0014]
The toggle drive device 13 uses an electric servomotor 22 attached to a side of the pressure receiving plate 2 as a drive source, and includes a timing belt 25 wound around a pulley 23 at an outer end of a screw shaft and a pulley 24 on an electric servomotor side. The screw shaft 11 rotates. As a result, the crosshead 12 moves up and down the screw shaft 11 together with the internal nut member, and when the crosshead 12 is raised, the operating link 14 pulls the link pin 15 to fold the links 16 and 17 and raises the movable platen 4 to raise the metal. The mold 5 is opened. Further, at the time of lowering, the link pin 15 is pushed back and extended, the movable platen 4 is lowered to close the mold 5 and the mold is clamped by further extending.
[0015]
The embodiment shown in FIG. 4 exemplifies a case in which the toggle mechanism 10 is driven by hydraulic pressure, and is different from the embodiment in which the drive source shown in FIG. Thus, the toggle mechanism 10 has the same configuration. Therefore, the toggle mechanism 10 is denoted by the reference numeral, and the description is omitted.
[0016]
In this embodiment, the bearing member 9 of the recess 6 shown in FIG. 1 is replaced with a seat 26, and a hydraulic cylinder 27 is installed in the seat 26. The seat 26 has a through hole in the center, the piston rod 28 is positioned in the recess 6 through the through hole, the crosshead 12 is pin-connected to the tip of the piston rod 28, and the crosshead 12 is It is configured to move up and down.
[0017]
In any of the above-described embodiments, the central portion of the pressure receiving plate 2 where the toggle drive device 13 is located is formed in the inward recess 6 for accommodating the link pin 15 together with the crosshead 12, and the opening of the recess 6 is formed. Since the ends of the short links 17 are inserted into the split grooves 7 provided on both inner sides and are rotatably connected by the support shaft 20, the support shaft of the link 17 is located inside the pressure receiving plate 2, and As a result, the links are folded up to the inside of the pressure receiving plate, and the entire link 17 is immersed in the pressure receiving plate, and is removed from the working space between the pressure receiving plate 2 and the movable plate 4.
[0018]
Therefore, even if the operation stroke is the same as the toggle mechanism that supports the link on the receiving piece protruding from the conventional pressure receiving plate, the movable platen 4 approaches the pressure receiving plate side by the width of the link 17 immersed in the pressure receiving plate. I will do it. In addition, since the link end is inserted into the pressure receiving plate 2 and supported by the shaft, the distance between the pressure receiving plate 2 and the movable plate 4 can be set shorter by the amount of insertion. As a result, even in a toggle-type mold clamping device in which the thickness of the pressure receiving platen 2 is set to be large for imparting rigidity, the length of the mold clamping device can be shortened, and the entire structure can be made compact. Particularly in a vertical molding machine, the height of the mold clamping device can be designed to be low.
[0019]
The above embodiment describes a vertical molding machine in which the mold clamping device is installed vertically on the machine base. Since there is no change, the present invention can also be adopted as a toggle-type mold clamping device of a horizontal molding machine.
[Brief description of the drawings]
FIG. 1 is a longitudinal sectional view of a main part of a toggle type mold clamping device of a molding machine according to the present invention when a mold is opened.
FIG. 2 is a longitudinal sectional side view of a link connecting portion of the above.
FIG. 3 is a longitudinal sectional view of a main part when a mold is closed.
FIG. 4 is a longitudinal sectional view of a main part when a mold is closed according to another embodiment of the present invention.
[Explanation of symbols]
DESCRIPTION OF SYMBOLS 1 Fixed board 2 Pressure receiving board 3 Tie bar 4 Movable board 5 Die 6 Recess 7 Split groove 9 Bearing member 10 Toggle mechanism 11 Screw shaft 12 Cross head 13 Toggle drive device 14 Operation link 15 Link pin 16, 17 Link 20 Support shaft 22 Electric servo motor 26 Seat 27 Hydraulic cylinder 28 Piston rod

Claims (3)

固定盤と圧受盤とをタイバーにより連結し、その圧受盤の中央に駆動装置を設置して、該受圧盤とタイバーに挿通した可動盤とにわたり設けたトグル機構により、固定盤と可動盤とに取付けた金型の開閉及び型締を行う型締装置において、
上記受圧盤のトグル駆動装置が位置する中央部を、クロスヘッドと共にリンクピンを収容する内向きの凹所に形成するとともに、凹所の開口内両側に割り溝を設け、その割り溝に一方のトグルリンクの端部を挿入して軸支し、トグル縮小時に該トグルリンクを凹所内に没入可能に構成してなることを特徴とする成形機のトグル式型締装置。
The fixed plate and the pressure receiving plate are connected by a tie bar, and a driving device is installed in the center of the pressure receiving plate, and a toggle mechanism provided between the pressure receiving plate and the movable plate inserted through the tie bar provides a fixed plate and a movable plate. In a mold clamping device that opens and closes and clamps the mounted mold,
The center portion of the pressure receiving plate where the toggle drive device is located is formed in an inward recess for accommodating the link pin together with the crosshead, and split grooves are provided on both sides inside the opening of the recess, and one of the split grooves is provided in the split groove. A toggle-type mold clamping device for a molding machine, wherein an end of a toggle link is inserted and supported so that the toggle link can be immersed in a recess when the toggle is reduced.
上記トグル駆動装置は、上記凹所の中央に軸受部材により回転自在に支持して設けたねじ軸と、そのねじ軸と螺合したナット部材内装のクロスヘッドとからなり、そのねじ軸の駆動源を電動モータとしてなることを特徴とする請求項1記載の成形機のトグル式型締装置。The toggle drive device includes a screw shaft rotatably supported by a bearing member at the center of the recess, and a cross head with a nut member screwed into the screw shaft, and a drive source for the screw shaft is provided. 2. A toggle mold clamping device for a molding machine according to claim 1, wherein said device is an electric motor. 上記トグル駆動装置は、上記受圧盤の中央外側に設置した油圧シリンダと、その油圧シリンダから上記凹所の中央に伸縮自在に挿入したピストンロッドと、そのピストンロッドの先端に取付けたクロスヘッドとからなることを特徴とする請求項1記載の成形機のトグル式型締装置。The toggle drive device includes a hydraulic cylinder installed outside the center of the pressure receiving plate, a piston rod that is inserted from the hydraulic cylinder into the center of the recess so as to be extendable and contractable, and a crosshead attached to the tip of the piston rod. The toggle-type mold clamping device for a molding machine according to claim 1, wherein:
JP2002189866A 2002-06-28 2002-06-28 Toggle mold clamping device of molding machine Expired - Fee Related JP3916143B2 (en)

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JP2004025813A true JP2004025813A (en) 2004-01-29
JP3916143B2 JP3916143B2 (en) 2007-05-16

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US9256196B2 (en) 2014-03-14 2016-02-09 Brother Kogyo Kabushiki Kaisha Image forming apparatus
CN107901344A (en) * 2017-12-11 2018-04-13 杭州索凯实业有限公司 A kind of injection mold and its injection moulding process rapidly and efficiently demoulded

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US9256196B2 (en) 2014-03-14 2016-02-09 Brother Kogyo Kabushiki Kaisha Image forming apparatus
US9513596B2 (en) 2014-03-14 2016-12-06 Brother Kogyo Kabushiki Kaisha Image forming apparatus
CN107901344A (en) * 2017-12-11 2018-04-13 杭州索凯实业有限公司 A kind of injection mold and its injection moulding process rapidly and efficiently demoulded
CN107901344B (en) * 2017-12-11 2023-08-11 杭州索凯实业有限公司 Injection mold capable of rapidly and efficiently demolding and injection molding method thereof

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