JP2004019181A - Lock bolt pressurizing/expanding seal head and simultaneously pressurizing/expanding method of a plurality of lock bolts - Google Patents

Lock bolt pressurizing/expanding seal head and simultaneously pressurizing/expanding method of a plurality of lock bolts Download PDF

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Publication number
JP2004019181A
JP2004019181A JP2002173318A JP2002173318A JP2004019181A JP 2004019181 A JP2004019181 A JP 2004019181A JP 2002173318 A JP2002173318 A JP 2002173318A JP 2002173318 A JP2002173318 A JP 2002173318A JP 2004019181 A JP2004019181 A JP 2004019181A
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Japan
Prior art keywords
sleeve
packing
lock bolt
stopper wall
annular seal
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JP2002173318A
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Japanese (ja)
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JP4035001B2 (en
Inventor
Tatsuro Iwasaki
岩崎 辰郎
Masahiro Nakada
中田 雅博
Hiromichi Shiroma
城間 博通
Hiroyuki Tanase
田名瀬 寛之
Shigeo Matsubara
松原 茂雄
Takefumi Nakako
仲子 武文
Kenjiro Asai
浅井 健二郎
Kenichi Shinoda
篠田 研一
Isamu Yamaguchi
山口 勇
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Nippon Steel Nisshin Co Ltd
Yamamoto Suiatsu Kogyosho Co Ltd
Nippon Steel Nisshin Pipe Co Ltd
Original Assignee
Yamamoto Suiatsu Kogyosho Co Ltd
Nisshin Steel Co Ltd
Nisshin Kokan Co Ltd
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Application filed by Yamamoto Suiatsu Kogyosho Co Ltd, Nisshin Steel Co Ltd, Nisshin Kokan Co Ltd filed Critical Yamamoto Suiatsu Kogyosho Co Ltd
Priority to JP2002173318A priority Critical patent/JP4035001B2/en
Publication of JP2004019181A publication Critical patent/JP2004019181A/en
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a lock bolt pressurizing/expanding seal head having a simple structure easily fittable to a sleeve, and holding the sleeve when fitted to the sleeve. <P>SOLUTION: The sleeve is held in a cylindrical housing 6 by the action of sleeve holding annular packing 8 fitted in an annular recessed part 7 arranged in a small diameter part 4 or stopper wall side annular seal packing 9 inserted into a large diameter part 5 and reducing an inner diameter a little smaller than an outer diameter of the sleeve. After sealing the stopper wall side annular seal packing 9 and sleeve inserting port side annular seal packing 10 by being brought into pressure contact with the sleeve by pressing in a pressurized fluid from a fluid inflow port 15, the pressurized fluid is pressed in the sleeve, that is, a lock bolt via a fluid flowing hole 16 arranged in an adapter ring 11, and the lock bolt is pressurized and expanded. Since this seal head does not fall off by a holding mechanism when installed on the lock bolt, the pressurized fluid can be simultaneously supplied from one pump to a plurality of seal heads installed on the lock bolt so that a plurality of lock bolts can be simultaneously pressurized and expanded. <P>COPYRIGHT: (C)2004,JPO

Description

【0001】
【産業上の利用分野】
本発明は、岩盤に設けた孔内に挿入した鋼管膨張型ロックボルトに取り付けて、当該ロックボルトの内部に流体を圧入して加圧・膨張させるためのシールヘッド、およびそのシールヘッドを複数個使用して複数のロックボルトを同時に加圧・膨張させる方法に関する。
【0002】
【従来の技術】
近年、崩落し易い岩盤や地盤を固結させるために、従来の棒状ロックボルトに代わって管状の鋼管膨張型ロックボルトが使用されるようになった。
長手方向に膨張用凹部を有し、先端部が閉じられ、後端部に加圧流体圧入用スリーブが被せられた鋼管製のロックボルトを岩盤に設けた孔内に挿入し、スリーブの側面に穿った加圧流体圧入孔から加圧流体を圧入し、鋼管を加圧・膨張させて孔と密着させることによって岩盤や地盤を鋼管で固結しようとするものである。
そして、鋼管膨張型ロックボルトを膨張させるための装置に関しても種々のものが使用されている。
【0003】
例えば、特公平2−5238号公報には、図1に示すように、両端部で閉じられ一端部に流体流入口101を有するスリーブ102が被せられ、該流体流入口101に連通して内部まで貫通する流体流入口を有する管状の鋼管膨張型ロックボルト103の端部を、スリーブ102とともに保持具104のソケット105に挿入し、該ソケット105を使用してロックボルトを加圧・膨張させることが提案されている。ソケット105に対してスリーブ102を密封するために、ソケット105内で供給リング106を挟んで軸線方向に相離れる2対の密封リング107,108,109,110が配置されている。またこれらの密封リングをソケット105とスリーブ102に押圧させるために、水圧で作動するピストン111を備えている。そして、ピストン111を作動させて密封リングをソケット105とスリーブ102に押圧した状態で、ソケット105内の供給リング106から、スリーブ102に設けられた流体流入口101を通って加圧流体がロックボルト103内に圧入されるようになっている。
【0004】
【発明が解決しようとする課題】
この装置は、ロックボルト103を加圧・膨張させようとする際に、スリーブ102とソケット105との密閉性を高めることができることに関しては優れた装置である。しかし、シール機構が複雑で、ピストン111を往復摺動させる態様を採用し、しかも数多くの環状密閉部材107等を使用しているために、異物が混入されている加圧流体を利用してシールしようとすると、摺動するピストン111の環状溝部に挿入されている環状密閉部材112,113や、ピストン−ハウジング本体間で圧縮変形を受ける環状密閉部材107〜110が劣化しやすいという欠点をもっている。また、スリーブ102をソケット105内に挿入した際に、スリーブ102を固定できないために、例えばトンネル内のクラウン部の補強に使用する際、作業者の手作業によるスリーブの保持が必要になって作業性がよくない。さらに、1本ずつのロックボルト103毎にソケット105内への挿入と加圧・膨張操作を繰り返すことになるので、作業効率もよくない。
【0005】
本発明は、このような問題を解消すべく案出されたものであり、構造が簡単であるとともにスリーブへの嵌着が容易で、しかもスリーブに嵌着した際にスリーブ保持が可能なロックボルト加圧・膨張用シールヘッドとそれを使用した複数ロックボルト同時加圧・膨張方法を提供することを目的とする。
【0006】
【課題を解決するための手段】
本発明のロックボルト加圧・膨張用シールヘッド1は、その目的を達成するため、先端にスリーブ挿入口2、後端にストッパー壁3を有し、後端のストッパー壁3につながる小径部4と、先端のスリーブ挿入口2につながる大径部5からなる円筒状ハウジング6と、前記小径部4に設けた環状凹部7に嵌め込まれたスリーブ保持用環状パッキン8と、前記大径部5に挿入されたストッパー壁側環状シールパッキン9、スリーブ挿入口側環状シールパッキン10及びその間に配置されたアダプターリング11と、前記スリーブ挿入口2から嵌入され前記ストッパー壁側環状シールパッキン9、スリーブ挿入口側環状シールパッキン10及びアダプターリング11の軸方向の移動を規制するガイドリング12を備え、前記アダプターリング11内面の軸方向中央に環状窪み13が形成されるとともに、前記ストッパー壁側環状シールパッキン9及びスリーブ挿入口側環状シールパッキン10の外面の軸方向中央にシールパッキン押圧用窪み14が形成され、しかも前記円筒状ハウジング6のアダプターリング11対応箇所に流体流入口15を貫通させ、前記アダプターリング11に流体流通孔16を貫通させた形状を有している。
【0007】
小径部4に設けた環状凹部7に嵌め込まれたスリーブ保持用環状パッキン8で、挿入されたスリーブを保持した状態で、ストッパー壁側環状シールパッキン9とスリーブ挿入口側環状シールパッキン10とでスリーブをシールし、加圧流体をロックボルト内に圧入してロックボルトを膨張させる。
スリーブ保持の態様として、スリーブ保持用環状パッキン8の代わりに、ストッパー壁側環状シールパッキン9の内径を挿入されるスリーブの外径よりもわずかに小さくして、ストッパー壁側環状シールパッキン9のみの作用でスリーブを保持してもよい。この際、ストッパー壁側環状シールパッキン9の内径を小さくする態様として、奥のストッパー壁側径が小さくなるように傾斜して小さくしてもよいし、軸方向中央を小さく、いわゆる山型断面としてもよい。
【0008】
このロックボルト加圧・膨張用シールヘッドを使用して、複数のロックボルトを同時に加圧・膨張させる。すなわち、上記ロックボルト加圧・膨張用シールヘッド1をロックボルトに被せたスリーブに嵌着・保持し、シールヘッドの流体流入口15に加圧流体供給管を接続する。それぞれがロックボルト加圧・膨張用シールヘッド1の流体流入口15に接続された複数の加圧流体供給管を、ジョイントブロック25の送水口に接続し、このジョイントブロックにポンプから加圧流体を圧入する。
【0009】
【実施の態様】
鋼管膨張型ロックボルトを膨張させる際には、ロックボルトに取り付けられ、ロックボルト内部につながる貫通孔を有するスリーブにシールヘッドを嵌め込んだ後、シールヘッドに設けた流体流入口から加圧流体を圧入している。
本発明者等は、スリーブにシールヘッドを嵌め込む際に、シールヘッドがロックボルトに取り付けられスリーブからシールヘッド自身の重さ等で落下しないような構造にするために、各種検討を行った。その結果、水圧を使用してシールヘッド内面とスリーブとを密着させるパッキンとは別に、保持用パッキンをシールヘッドハウジング内に配設することが有効であることを見出した。また、シールヘッドとスリーブを密着させるパッキンの一部の内径を小さくして、パッキン自体にスリーブを保持する作用を持たせてもよいことを見出した。
【0010】
シールヘッドの具体的構造を、図2を用いて説明する。(図3も適宜参照)
シールヘッド1を構成する円筒状ハウジング6は、先端にスリーブ挿入口2、後端にストッパー壁3が設けられている。内面はストッパー壁3に近い小径部4とスリーブ挿入口2につながる大径部5からなっている。この円筒状ハウジング6の後端ストッパー壁3に近接する小径部4に環状凹部7が設けられスリーブ保持用環状パッキン8が嵌め込まれている。この環状パッキン8の内径をスリーブ22の外径よりわずかに小さくすれば、内部に挿し込まれたスリーブ22はパッキンで保持される。したがって、例えばトンネルのクラウン部削孔に挿入されたロックボルト21のスリーブ22に取り付けた場合であっても、シールヘッド1が自重で抜け落ちるようなことはない。
【0011】
円筒状ハウジング6の大径部5には、奥から順に、ストッパー壁側環状シールパッキン9、アダプターリング11及びスリーブ挿入口側環状シールパッキン10が挿入され、さらにスリーブ挿入口2からガイドリング12がねじ込まれ、ストッパー壁側環状シールパッキン9、アダプターリング11及びスリーブ挿入口側環状シールパッキン10が軸方向に移動できないように位置決めされている。なお、17は、ガイドリング12と円筒状ハウジング6の間を密閉するための環状のガイドリングシール用パッキンである。
ストッパー壁側環状シールパッキン9及びスリーブ挿入口側環状シールパッキン10の外周面には、その表面に加圧流体を受けたとき当該環状シールパッキン自体を内側に押圧するための環状窪み14が形成されており、アダプターリング11の内周面には加圧流体を効率的に分散させるための環状窪み13が形成されている。
【0012】
また、円筒状ハウジング6のアダプターリング11設置箇所に1個の流体流入口15を貫通させ、アダプターリング11には内面の環状窪みに連通する流体流通孔16を2〜3個貫通させている。上記流体流入口15には、口金装着用雌ネジ部18が設けられている。
図2に示す態様では、流体流入口15は円筒状ハウジング6の外周面に開口するように穿たれているが、図3に見られるように、円筒状ハウジング6の軸に平行に、かつストッパー壁方向に伸びるように穿たれた挿通孔19に接続させ、その端部に口金装着用雌ネジ部20を設けてもよい。なお、この際には、流体流入口15の円筒状ハウジング外周面の開口部はネジあるいは他部材を溶接する等で閉じられる。この態様を採用すると、加圧流体の圧入時に、金具等の設置空間の狭い現場作業が行いやすいメリットもある。
【0013】
上記の態様では、シールヘッド1とスリーブ22はスリーブ保持用環状パッキン8で固定されることになるが、両者の固定を、スリーブ保持用環状パッキン8はなく、シール用の環状パッキンで行うことも可能である。その態様について説明する。
環状凹部7及びそれに嵌め込まれたスリーブ保持用環状パッキン8を使用することなく、前記ストッパー壁側環状シールパッキン9を、スリーブの外径よりもわずかに小さくすることで保持できる。すなわち、外径が小さい環状シールパッキン内にスリーブが挿し込まれた状態になると、両者は固定される。
環状シールパッキンの内径を、スリーブが挿し込まれる方向の奥の方に向かって徐々に傾斜させて小さくすると、スリーブを挿入しやすいとともに抜け難くなる。また、パッキン断面を山型にすると、パッキンをどちらの方向にも挿入できる。
ストッパー壁側環状シールパッキン9とスリーブ保持用環状パッキン8の両者の作用で、挿入されたスリーブを保持する態様を採用してもよいことは、勿論である。
【0014】
円筒状ハウジング6の材質としては、通常一般構造用鋼やステンレス鋼が使用されるが、軽量化による作業性の向上を考慮すると高張力アルミニウム合金を使用することも有利である。
スリーブとして外径40〜50mm程度のものが使用されているので、ハウジング6はそのスリーブを受け入れられる程度の内径を有し、長さ60〜70mm程度あれば十分である。そして、スリーブ保持用環状パッキン8が嵌め込まれる環状凹部7の深さは、保持用パッキンの硬さ、横幅にもよるが、数mm程度で十分である。保持用パッキンとしては、硬さがショアーA硬度で70〜90度程度のニトリルゴムを用いることが好ましい。スリーブ保持用環状パッキン8の内径も、保持用パッキンの硬さ、横幅によっても変わるが、スリーブ外径に対してわずかに小さくした程度で十分である。幅も数mm程度で十分である。
【0015】
ストッパー壁側環状シールパッキン9及びスリーブ挿入口側環状シールパッキン10の材質も、前記保持用パッキン8と同程度の硬さのニトリルゴムやウレタンゴムを使用することが好ましい。サイズ的には、シールの際に負荷される圧力に耐えシール効果を十分に発揮させるためにある程度大きくすることが好ましい。
ストッパー壁側環状シールパッキン9にスリーブ保持機能を持たせるためには、その最小部内径はスリーブ外径に対してわずかに小さくした程度十分である。アダプターリング11の材質も、円筒状ハウジング6と同質のものが使用される。
【0016】
次に本発明ロックボルト加圧・膨張用シールヘッド1を使用して、ロックボルト21を加圧・膨張させる態様について説明する。
膨張用の凹みが形成され、先端部が閉じられ、後端部に加圧流体圧入用スリーブ22が被せられたロックボルト21のスリーブ22に本発明ロックボルト加圧・膨張用シールヘッド1を嵌め合わせる。なお、図4中、23はスリーブ22に設けた加圧流体圧入孔である。
スリーブがスリーブ保持用環状パッキン8又は/及びストッパー壁側環状シールパッキン9に抗するように挿し込まれる態様となって、スリーブ22はシールヘッド1内に保持される。したがって、例えばトンネルのクラウン部に穿たれた穴に挿入されたロックボルトに当該シールヘッドを嵌着させた場合であっても、シールヘッド1がスリーブ22から自重で落下するようなことはない。スリーブ保持用環状パッキン8又は/及びストッパー壁側環状シールパッキン9のサイズ,材質は、シールヘッド1内へのスリーブ22の着脱が人力で容易に行える範囲の着脱力になるように調整・設定することが好ましい。
【0017】
シールヘッド1の円筒状ハウジング6に穿たれた流体流入口15の端部に設けられた口金装着用雌ネジ部18に加圧流体注入用口金をねじ込み、加圧流体の圧入を開始する。
圧入された加圧流体は、円筒状ハウジング6内のアダプターリング11外周面に導かれる。アダプターリング11には内側に連通する流体流通孔16は2〜3個しか設けられていないので、加圧流体は流体流通孔16に達する前に2つの環状シールパッキン、すなわちストッパー壁側環状シールパッキン9とスリーブ挿入口側環状シールパッキン10の外周表面に設けられた押圧用窪み14に作用し、2つの環状シールパッキンを内方に移動、すなわちスリーブに押し付ける。環状シールパッキンを効かせてシールヘッド1内面とスリーブ22外面を密閉する。その後加圧流体は、アダプターリング11に穿たれた流体流通孔16を経由し、アダプターリング11内周の環状窪み13とスリーブの貫通孔、すなわち加圧流体圧入孔23を通ってロックボルト内に圧入され、ロックボルト21を膨張させる。
【0018】
上記態様は、一本のロックボルトを加圧・膨張させるものであるが、本発明ロックボルト加圧・膨張用シールヘッドを複数使用し、複数本のロックボルトを同時の加圧・膨張させることも可能である。
すなわち、図5に示すように、ロックボルト21に被着されたスリーブ22を嵌着・保持する複数のロックボルト加圧・膨張用シールヘッド1の、個々のシールヘッドハウジングに取り付けられた加圧流体注入用口金に加圧流体供給管を別々に接続する。それぞれがロックボルト加圧・膨張用シールヘッドの流体流入口に接続された複数の加圧流体供給管を、ジョイントブロック25の送水口に接続し、このジョイントブロック25をポンプ24に接続する。
ポンプ24の作動により、ジョイントブロック25を介して複数の加圧・膨張用シールヘッド1に同時に加圧流体を圧送し、上記と全く同様の作用で、各々のシールヘッド内面とスリーブ外面とを密閉し、その後、ロックボルト内に圧入して、複数のロックボルトを同時に加圧・膨張させる。
複数本のロックボルトが同時に膨張されることにより、例えば岩盤の部分的な軟弱部の補強作業が極めて短時間で効率良く行えるようになり、トンネルの安定性が格段に向上する。
【0019】
【発明の効果】
以上に説明したように、本発明ロックボルト加圧・膨張用シールヘッドの開発により、スリーブ保持用環状パッキンを配置することで、またはストッパー壁側環状シールパッキンにスリーブ保持機能を持たせることで、シールヘッドのスリーブへの着脱が容易に、いわゆるワンタッチで行えるようになった。しかも、保持用パッキンの保持力でシールヘッドが自重で落下するようなことがなくなったので、少数の作業員で効率良くシールヘッドの装着が行えるようになった。さらに、複数のシールヘッドを複数のスリーブに装着した後、シールヘッドの流体流入口に接続されたそれぞれの加圧流体供給管を一つのジョイントブロックに接続させれば、複数のロックボルトを同時に加圧・膨張させることができるので、岩盤の補強作業が極めて効率的に行えるようになる。
【図面の簡単な説明】
【図1】従来のロックボルト加圧・膨張用シールヘッド構造を説明する図
【図2】本発明のロックボルト加圧・膨張用シールヘッド構造を説明する図
【図3】本発明の他のロックボルト加圧・膨張用シールヘッド構造を説明する図
【図4】シールヘッドを使用してロックボルトを加圧・膨張させる態様を説明する図
【図5】本発明のロックボルト加圧・膨張用シールヘッドを使用して、複数のロックボルトを同時に加圧・膨張させる態様を説明する図
【符号の説明】
1:シールヘッド   2:スリーブ挿入口   3:ストッパー壁
4:小径部   5:大径部   6:円筒状ハウジング   7:環状凹部
8:スリーブ保持用環状パッキン   9:ストッパー壁側環状シールパッキン
10:スリーブ挿入口側環状シールパッキン   11:アダプターリング
12:ガイドリング   13:環状窪み   14:シールパッキン押圧用窪み   15:流体流入口   16:流体流通孔   17:ガイドリングシール用パッキン   18:口金装着用雌ネジ部   19:挿通孔
20:口金装着用雌ネジ部   21:ロックボルト   22:スリーブ
23:加圧流体圧入孔   24:ポンプ   25:ジョイントブロック
[0001]
[Industrial applications]
The present invention is directed to a seal head for attaching to a steel pipe expansion type lock bolt inserted into a hole provided in a rock, press-fitting a fluid into the lock bolt to pressurize and expand, and a plurality of the seal heads. The present invention relates to a method for simultaneously pressing and expanding a plurality of lock bolts using the same.
[0002]
[Prior art]
In recent years, in order to solidify rocks and ground that are easily collapsed, tubular steel pipe expansion-type lock bolts have been used instead of conventional rod-shaped lock bolts.
It has a concave portion for expansion in the longitudinal direction, the front end is closed, and a lock bolt made of steel pipe with a rear end covered with a sleeve for pressurized fluid press-fit is inserted into the hole provided in the rock, and inserted into the side of the sleeve. A pressurized fluid is press-fitted through a pressurized fluid press-fitting hole, and the steel pipe is pressurized and expanded to adhere to the hole, thereby trying to solidify the rock or ground with the steel pipe.
Various devices have been used for expanding a steel pipe expansion type lock bolt.
[0003]
For example, in Japanese Patent Publication No. 2-5238, as shown in FIG. 1, a sleeve 102 closed at both ends and having a fluid inlet 101 at one end is covered, and communicates with the fluid inlet 101 to reach the inside. The end of a tubular steel pipe inflatable lock bolt 103 having a fluid inlet therethrough is inserted into a socket 105 of a holder 104 together with a sleeve 102, and the socket 105 is used to pressurize and expand the lock bolt. Proposed. In order to seal the sleeve 102 with respect to the socket 105, two pairs of sealing rings 107, 108, 109, 110 which are axially separated from each other with the supply ring 106 therebetween in the socket 105 are arranged. A hydraulically operated piston 111 is provided to press these sealing rings against the socket 105 and the sleeve 102. Then, while the piston 111 is operated to press the sealing ring against the socket 105 and the sleeve 102, the pressurized fluid is supplied from the supply ring 106 in the socket 105 through the fluid inlet port 101 provided in the sleeve 102. 103 is press-fitted.
[0004]
[Problems to be solved by the invention]
This device is an excellent device with respect to the fact that the sealing property between the sleeve 102 and the socket 105 can be improved when the lock bolt 103 is to be pressurized and expanded. However, since the sealing mechanism is complicated, the mode in which the piston 111 is reciprocally slid is employed, and a large number of annular sealing members 107 and the like are used, the sealing is performed using a pressurized fluid containing foreign matter. If this is attempted, the annular sealing members 112 and 113 inserted into the annular grooves of the sliding piston 111 and the annular sealing members 107 to 110 that are subjected to compression deformation between the piston and the housing main body have a disadvantage that they are easily deteriorated. In addition, when the sleeve 102 is inserted into the socket 105, the sleeve 102 cannot be fixed. For example, when the sleeve 102 is used to reinforce a crown portion in a tunnel, it is necessary to manually hold the sleeve. Not good. Further, since the insertion into the socket 105 and the pressurization / expansion operation are repeated for each lock bolt 103, the work efficiency is not good.
[0005]
The present invention has been devised to solve such a problem, and has a simple structure, is easily fitted to a sleeve, and is capable of holding a sleeve when fitted to the sleeve. It is an object of the present invention to provide a pressure / expansion seal head and a method for simultaneously pressing / expanding a plurality of lock bolts using the same.
[0006]
[Means for Solving the Problems]
In order to achieve the object, the seal head 1 for pressurizing and expanding the lock bolt according to the present invention has a sleeve insertion port 2 at the front end, a stopper wall 3 at the rear end, and a small-diameter portion 4 connected to the stopper wall 3 at the rear end. A cylindrical housing 6 having a large diameter portion 5 connected to the sleeve insertion opening 2 at the tip; an annular packing 8 for holding a sleeve fitted in an annular recess 7 provided in the small diameter portion 4; The inserted stopper-wall-side annular seal packing 9, the sleeve-insertion-portion-side annular seal packing 10, and the adapter ring 11 disposed therebetween, the stopper-wall-side annular seal packing 9, which is inserted from the sleeve insertion opening 2, and the sleeve insertion opening. A guide ring 12 for restricting axial movement of the side annular seal packing 10 and the adapter ring 11 is provided. An annular recess 13 is formed in the center of the stopper in the axial direction, and a recess 14 for pressing the seal packing is formed in the center of the outer surfaces of the stopper wall side annular seal packing 9 and the sleeve insertion port side annular seal packing 10 in the axial direction. A fluid inlet 15 penetrates a portion of the cylindrical housing 6 corresponding to the adapter ring 11, and a fluid flow hole 16 penetrates the adapter ring 11.
[0007]
While the inserted sleeve is held by the sleeve holding annular packing 8 fitted in the annular concave portion 7 provided in the small diameter portion 4, the stopper wall side annular seal packing 9 and the sleeve insertion opening side annular seal packing 10 are used to form the sleeve. And pressurized fluid is pressed into the lock bolt to expand the lock bolt.
As an aspect of the sleeve holding, instead of the sleeve holding annular packing 8, the inner diameter of the stopper wall side annular seal packing 9 is made slightly smaller than the outer diameter of the inserted sleeve, and only the stopper wall side annular seal packing 9 is used. The sleeve may be held in action. At this time, as a mode for reducing the inner diameter of the stopper wall side annular seal packing 9, the inner diameter of the stopper wall side may be inclined and reduced so as to decrease, or the center in the axial direction may be reduced, that is, as a so-called mountain-shaped cross section. Is also good.
[0008]
A plurality of lock bolts are simultaneously pressurized and expanded by using the seal head for pressurizing and expanding the lock bolts. That is, the seal head 1 for pressurizing and expanding the lock bolt is fitted and held on a sleeve covered by the lock bolt, and a pressurized fluid supply pipe is connected to the fluid inlet 15 of the seal head. A plurality of pressurized fluid supply pipes, each connected to the fluid inlet 15 of the seal head 1 for lock bolt pressurization / expansion, are connected to a water supply port of a joint block 25, and pressurized fluid from a pump is supplied to the joint block. Press in.
[0009]
Embodiment
When expanding the steel pipe expansion type lock bolt, the seal head is fitted into a sleeve having a through hole connected to the lock bolt and connected to the inside of the lock bolt, and then pressurized fluid is supplied from a fluid inlet provided in the seal head. It is press-fitted.
The present inventors have conducted various studies in order to form a structure in which the seal head is attached to the lock bolt and does not fall from the sleeve by the weight of the seal head itself when the seal head is fitted into the sleeve. As a result, it has been found that it is effective to dispose the holding packing in the seal head housing separately from the packing in which the inner surface of the seal head and the sleeve are brought into close contact with each other by using water pressure. Further, they have found that the inner diameter of a part of the packing for bringing the seal head into close contact with the sleeve may be reduced so that the packing itself may have an action of holding the sleeve.
[0010]
The specific structure of the seal head will be described with reference to FIG. (See also Fig. 3 as appropriate)
The cylindrical housing 6 constituting the seal head 1 is provided with a sleeve insertion port 2 at a front end and a stopper wall 3 at a rear end. The inner surface is composed of a small diameter portion 4 close to the stopper wall 3 and a large diameter portion 5 connected to the sleeve insertion opening 2. An annular concave portion 7 is provided in the small diameter portion 4 near the rear end stopper wall 3 of the cylindrical housing 6, and an annular packing 8 for holding a sleeve is fitted therein. If the inner diameter of the annular packing 8 is made slightly smaller than the outer diameter of the sleeve 22, the sleeve 22 inserted inside is held by the packing. Therefore, for example, even when the seal head 1 is attached to the sleeve 22 of the lock bolt 21 inserted into the crown hole of the tunnel, the seal head 1 does not fall off by its own weight.
[0011]
A stopper wall side annular seal packing 9, an adapter ring 11, and a sleeve insertion port side annular seal packing 10 are inserted into the large diameter portion 5 of the cylindrical housing 6 in order from the back, and a guide ring 12 is further inserted from the sleeve insertion port 2. The annular seal packing 9 on the stopper wall side, the adapter ring 11, and the annular seal packing 10 on the sleeve insertion port side are screwed and positioned so as not to move in the axial direction. Reference numeral 17 denotes an annular guide ring seal packing for sealing between the guide ring 12 and the cylindrical housing 6.
On the outer peripheral surface of the stopper wall side annular seal packing 9 and the sleeve insertion port side annular seal packing 10, an annular recess 14 is formed to press the annular seal packing itself inward when pressurized fluid is received on its surfaces. An annular recess 13 for efficiently dispersing the pressurized fluid is formed in the inner peripheral surface of the adapter ring 11.
[0012]
In addition, one fluid inflow port 15 penetrates through the cylindrical housing 6 at the place where the adapter ring 11 is installed, and the adapter ring 11 has two or three fluid flow holes 16 communicating with the inner annular recess. The fluid inlet 15 is provided with a female screw portion 18 for mounting a base.
In the embodiment shown in FIG. 2, the fluid inlet 15 is formed so as to open to the outer peripheral surface of the cylindrical housing 6. However, as shown in FIG. 3, the fluid inlet 15 is parallel to the axis of the cylindrical housing 6 and has a stopper. It may be connected to an insertion hole 19 formed so as to extend in the wall direction, and a female screw portion 20 for mounting a base may be provided at an end thereof. In this case, the opening of the fluid inlet 15 on the outer peripheral surface of the cylindrical housing is closed by welding screws or other members. When this mode is adopted, there is also an advantage that when the pressurized fluid is press-fitted, it is easy to perform on-site work with a small installation space for fittings and the like.
[0013]
In the above embodiment, the seal head 1 and the sleeve 22 are fixed by the sleeve-holding annular packing 8, but they may be fixed by the sealing ring-shaped packing without the sleeve-holding annular packing 8. It is possible. The mode will be described.
The stopper wall side annular seal packing 9 can be held slightly smaller than the outer diameter of the sleeve without using the annular recess 7 and the sleeve holding annular packing 8 fitted therein. That is, when the sleeve is inserted into the annular seal packing having a small outer diameter, both are fixed.
When the inner diameter of the annular seal packing is gradually reduced toward the back in the direction in which the sleeve is inserted, the sleeve is easily inserted and hardly removed. When the cross section of the packing is formed into a mountain shape, the packing can be inserted in either direction.
Needless to say, a mode in which the inserted sleeve is held by the action of both the stopper wall side annular seal packing 9 and the sleeve holding annular packing 8 may be adopted.
[0014]
As a material of the cylindrical housing 6, a general structural steel or a stainless steel is usually used, but it is also advantageous to use a high-tensile aluminum alloy in consideration of improvement in workability due to weight reduction.
Since a sleeve having an outer diameter of about 40 to 50 mm is used, the housing 6 has an inner diameter enough to receive the sleeve, and a length of about 60 to 70 mm is sufficient. The depth of the annular recess 7 into which the sleeve-holding annular packing 8 is fitted depends on the hardness and the lateral width of the holding packing, but a depth of about several mm is sufficient. As the holding packing, it is preferable to use nitrile rubber having a Shore A hardness of about 70 to 90 degrees. Although the inner diameter of the annular ring 8 for holding the sleeve also varies depending on the hardness and the lateral width of the packing for holding, it is sufficient that the inner diameter is slightly smaller than the outer diameter of the sleeve. A width of about several mm is sufficient.
[0015]
The stopper wall side annular seal packing 9 and the sleeve insertion port side annular seal packing 10 are also preferably made of nitrile rubber or urethane rubber having the same hardness as the holding packing 8. In terms of size, it is preferable to increase the size to some extent in order to withstand the pressure applied during sealing and sufficiently exhibit the sealing effect.
In order to provide the stopper wall side annular seal packing 9 with the sleeve holding function, the minimum inner diameter thereof is sufficient to be slightly smaller than the outer diameter of the sleeve. The material of the adapter ring 11 is the same as that of the cylindrical housing 6.
[0016]
Next, a mode in which the lock bolt 21 is pressurized and expanded using the seal head 1 for pressurizing and expanding the lock bolt of the present invention will be described.
The seal head 1 for pressurizing and expanding the lock bolt of the present invention is fitted to the sleeve 22 of the lock bolt 21 in which a recess for expansion is formed, the front end is closed, and the sleeve 22 for pressurized fluid press-fit is covered on the rear end. Match. In FIG. 4, reference numeral 23 denotes a pressurized fluid press-fitting hole provided in the sleeve 22.
The sleeve 22 is held in the seal head 1 in such a manner that the sleeve is inserted so as to oppose the sleeve holding annular packing 8 and / or the stopper wall side annular seal packing 9. Therefore, for example, even when the seal head is fitted to the lock bolt inserted into the hole formed in the crown portion of the tunnel, the seal head 1 does not fall from the sleeve 22 by its own weight. The size and material of the sleeve-holding annular packing 8 and / or the stopper-wall-side annular seal packing 9 are adjusted and set so that the attachment / detachment force of the sleeve 22 to / from the seal head 1 can be easily removed manually. Is preferred.
[0017]
A pressurized fluid injecting cap is screwed into a cap mounting female screw section 18 provided at an end of a fluid inlet 15 formed in the cylindrical housing 6 of the seal head 1 to start press-fitting the pressurized fluid.
The pressurized fluid that has been pressed is guided to the outer peripheral surface of the adapter ring 11 in the cylindrical housing 6. Since only two or three fluid communication holes 16 communicating with the inside are provided in the adapter ring 11, the pressurized fluid has two annular seal packings before reaching the fluid communication holes 16, that is, the stopper wall side annular seal packing. Acting on the pressing recess 14 provided on the outer peripheral surface of the annular seal packing 9 and the sleeve insertion port side, the two annular seal packings are moved inward, that is, pressed against the sleeve. The inner surface of the seal head 1 and the outer surface of the sleeve 22 are sealed by using an annular seal packing. Thereafter, the pressurized fluid passes through the fluid flow hole 16 formed in the adapter ring 11, passes through the annular recess 13 on the inner circumference of the adapter ring 11 and the through hole of the sleeve, that is, the pressurized fluid press-in hole 23, and enters the lock bolt. The press-fitting causes the lock bolt 21 to expand.
[0018]
In the above embodiment, one lock bolt is pressurized and expanded. However, a plurality of lock bolt pressurized and expanded seal heads are used to simultaneously pressurize and expand a plurality of lock bolts. Is also possible.
That is, as shown in FIG. 5, a plurality of lock bolt pressurizing / expanding seal heads 1 for fitting and holding a sleeve 22 attached to the lock bolts 21 are pressurized attached to individual seal head housings. The pressurized fluid supply pipes are separately connected to the fluid inlet. A plurality of pressurized fluid supply pipes, each connected to a fluid inlet of a seal head for lock bolt pressurization / expansion, are connected to a water supply port of a joint block 25, and this joint block 25 is connected to a pump 24.
By the operation of the pump 24, a pressurized fluid is simultaneously pumped to a plurality of seal heads 1 for pressurization and expansion via the joint block 25, and the inner surface of each seal head and the outer surface of the sleeve are hermetically sealed in exactly the same manner as described above. Thereafter, the plurality of lock bolts are press-fitted and expanded at the same time by being pressed into the lock bolts.
By simultaneously expanding a plurality of lock bolts, for example, the work of reinforcing a partially soft portion of the rock can be efficiently performed in a very short time, and the stability of the tunnel is significantly improved.
[0019]
【The invention's effect】
As described above, by the development of the seal head for lock bolt pressurization / expansion of the present invention, by arranging the annular packing for holding the sleeve, or by providing the annular seal packing on the stopper wall side with the sleeve holding function, The seal head can be easily attached to and detached from the sleeve, so-called one-touch operation. In addition, since the seal head does not drop under its own weight due to the holding force of the holding packing, the seal head can be efficiently mounted by a small number of workers. Furthermore, if a plurality of seal heads are mounted on a plurality of sleeves, and each pressurized fluid supply pipe connected to the fluid inlet of the seal head is connected to one joint block, a plurality of lock bolts can be simultaneously applied. Since it can be compressed and expanded, the work of reinforcing the rock can be performed very efficiently.
[Brief description of the drawings]
FIG. 1 is a diagram illustrating a conventional seal head structure for lock bolt pressurization / expansion. FIG. 2 is a diagram illustrating a seal head structure for lock bolt pressurization / expansion of the present invention. FIG. FIG. 4 is a diagram illustrating a seal head structure for pressurizing and expanding a lock bolt. FIG. 4 is a diagram illustrating a mode of pressurizing and expanding a lock bolt using a seal head. FIG. 5 is a pressurizing and expanding a lock bolt of the present invention. For explaining a mode in which a plurality of lock bolts are simultaneously pressurized and expanded by using a sealing head for [Description of reference numerals]
1: Seal head 2: Sleeve insertion opening 3: Stopper wall 4: Small diameter section 5: Large diameter section 6: Cylindrical housing 7: Annular concave section 8: Annular packing for holding sleeve 9: Stopper wall side annular seal packing 10: Sleeve insertion Mouth side annular seal packing 11: Adapter ring 12: Guide ring 13: Annular dent 14: Seal packing pressing dent 15: Fluid inflow port 16: Fluid flow hole 17: Packing for guide ring seal 18: Female screw part for fitting base 19 : Insertion hole 20: female screw part for mounting a base 21: lock bolt 22: sleeve 23: pressurized fluid press-in hole 24: pump 25: joint block

Claims (7)

先端にスリーブ挿入口(2)、後端にストッパー壁(3)を有し、後端のストッパー壁につながる小径部(4)と、先端のスリーブ挿入口につながる大径部(5)からなる円筒状ハウジング(6)と、前記小径部(4)に設けた環状凹部(7)に嵌め込まれたスリーブ保持用環状パッキン(8)と、前記大径部(5)に挿入されたストッパー壁側環状シールパッキン(9)、スリーブ挿入口側環状シールパッキン(10)及びその間に配置されたアダプターリング(11)と、前記スリーブ挿入口(2)から嵌入され前記ストッパー壁側環状シールパッキン(9)、スリーブ挿入口側環状シールパッキン(10)及びアダプターリング(11)の軸方向の移動を規制するガイドリング(12)を備え、前記アダプターリング(11)内面の軸方向中央に環状窪み(13)が形成されるとともに、前記ストッパー壁側環状シールパッキン(9)及びスリーブ挿入口側環状シールパッキン(10)の外面の軸方向中央にシールパッキン押圧用窪み(14)が形成され、しかも前記円筒状ハウジング(6)のアダプターリング(11)対応箇所に流体流入口(15)を貫通させ、前記アダプターリング(11)に流体流通孔(16)を貫通させた形状を有することを特徴とするロックボルト加圧・膨張用シールヘッド。It has a sleeve insertion port (2) at the front end and a stopper wall (3) at the rear end, and is composed of a small diameter section (4) connected to the rear end stopper wall and a large diameter section (5) connected to the front end sleeve insertion port. A cylindrical housing (6), an annular packing (8) for holding a sleeve fitted in an annular recess (7) provided in the small diameter portion (4), and a stopper wall side inserted in the large diameter portion (5). An annular seal packing (9), a sleeve insertion port side annular seal packing (10) and an adapter ring (11) arranged therebetween, and the stopper wall side annular seal packing (9) fitted through the sleeve insertion port (2). A guide ring (12) for restricting axial movement of the annular seal packing (10) on the sleeve insertion port side and the adapter ring (11), and a shaft on the inner surface of the adapter ring (11). An annular recess (13) is formed at the center in the opposite direction, and a seal packing pressing recess (14) is formed at the axial center of the outer surface of the stopper wall side annular seal packing (9) and the sleeve insertion port side annular seal packing (10). Is formed, and a fluid inlet (15) is made to penetrate a portion corresponding to the adapter ring (11) of the cylindrical housing (6), and a fluid flow hole (16) is made to penetrate the adapter ring (11). A seal head for pressurizing and expanding a lock bolt, comprising: ストッパー壁側環状シールパッキン(9)の内径が挿入されるスリーブの外径よりもわずかに小さくされている請求項1に記載のロックボルト加圧・膨張用シールヘッド。2. A seal head for pressurizing and expanding a lock bolt according to claim 1, wherein the inner diameter of the stopper wall-side annular seal packing (9) is slightly smaller than the outer diameter of the sleeve into which the stopper is inserted. 先端にスリーブ挿入口(2)、後端にストッパー壁(3)を有し、後端のストッパー壁につながる小径部(4)と、先端のスリーブ挿入口につながる大径部(5)からなる円筒状ハウジング(6)と、前記大径部(5)に挿入されたストッパー壁側環状シールパッキン(9)、スリーブ挿入口側環状シールパッキン(10)及びその間に配置されたアダプターリング(11)と、前記スリーブ挿入口(2)から嵌入され前記ストッパー壁側環状シールパッキン(9)、スリーブ挿入口側環状シールパッキン(10)及びアダプターリング(11)の軸方向の移動を規制するガイドリング(12)を備え、前記ストッパー壁側環状シールパッキン(9)の内径が挿入されるスリーブの外径よりもわずかに小さくされ、さらに、前記アダプターリング(11)内面の軸方向中央に環状窪み(13)が形成されるとともに、前記ストッパー壁側環状シールパッキン(9)及びスリーブ挿入口側環状シールパッキン(10)の外面の軸方向中央にシールパッキン押圧用窪み(14)が形成され、しかも前記円筒状ハウジング(6)のアダプターリング(11)対応箇所に流体流入口(15)を貫通させ、前記アダプターリング(11)に流体流通孔(16)を貫通させた形状を有することを特徴とするロックボルト加圧・膨張用シールヘッド。It has a sleeve insertion port (2) at the front end and a stopper wall (3) at the rear end, and is composed of a small diameter section (4) connected to the rear end stopper wall and a large diameter section (5) connected to the front end sleeve insertion port. A cylindrical housing (6), a stopper wall side annular seal packing (9) inserted into the large diameter portion (5), a sleeve insertion side annular seal packing (10), and an adapter ring (11) arranged therebetween. And a guide ring (9) fitted through the sleeve insertion opening (2) to restrict axial movement of the stopper wall side annular seal packing (9), the sleeve insertion opening side annular seal packing (10) and the adapter ring (11). 12), the inner diameter of the stopper wall side annular seal packing (9) is made slightly smaller than the outer diameter of the sleeve into which the stopper is inserted, and the adapter (11) An annular recess (13) is formed at the axial center of the inner surface, and a seal is formed at the axial center of the outer surface of the stopper wall side annular seal packing (9) and the sleeve insertion port side annular seal packing (10). A recess (14) for packing pressing is formed, and a fluid inlet (15) is made to penetrate a portion corresponding to the adapter ring (11) of the cylindrical housing (6), and a fluid flow hole (16) is formed in the adapter ring (11). ). A seal head for pressurizing and expanding a lock bolt, characterized in that the seal head has a shape penetrating through. ストッパー壁側環状シールパッキン(9)の内面が、ストッパー壁(3)に近づくにつれ小さくなるように傾斜されて形作られている請求項2または3に記載のロックボルト加圧・膨張用シールヘッド。4. The seal head according to claim 2, wherein an inner surface of the stopper wall-side annular seal packing (9) is formed so as to be inclined so as to become smaller as approaching the stopper wall (3). ストッパー壁側環状シールパッキン(9)の内面が、軸方向中央部が小さくなるよう、断面山型に形作られている請求項2または3に記載のロックボルト加圧・膨張用シールヘッド。4. The seal head for pressurizing and expanding a lock bolt according to claim 2, wherein the inner surface of the stopper-wall-side annular seal packing (9) is formed to have a mountain-shaped cross-section such that a central portion in the axial direction is reduced. 円筒状ハウジング(6)に設けた流体流入口(15)を、円筒状ハウジング(6)の軸に平行かつストッパー壁方向に伸びるように穿たれた挿通孔(19)を介してストッパー壁側端部に開口させた請求項1〜5のいずれかに記載のロックボルト加圧・膨張用シールヘッド。The fluid inlet (15) provided in the cylindrical housing (6) is connected to the stopper wall side end through an insertion hole (19) formed parallel to the axis of the cylindrical housing (6) and extending in the direction of the stopper wall. The seal head for pressurizing and expanding a lock bolt according to any one of claims 1 to 5, wherein the seal head has an opening in a portion. 請求項1〜6のいずれかに記載のロックボルト加圧・膨張用シールヘッド(1)をロックボルト(21)に被せたスリーブ(22)を嵌着・保持し、シールヘッド(1)の流体流入口(15)に加圧流体供給管を接続するとともに、それぞれがロックボルト加圧・膨張用シールヘッドの流体流入口に接続された複数の加圧流体供給管を、ジョイントブロック(25)の送水口に接続し、該ジョイントブロック(25)にポンプ(24)から加圧流体を圧入することを特徴する複数のロックボルトの同時加圧・膨張方法。A sleeve (22) in which the lock bolt press / expansion seal head (1) according to any one of claims 1 to 6 is covered by a lock bolt (21), and the seal head (1) is fluidized. A pressurized fluid supply pipe is connected to the inflow port (15), and a plurality of pressurized fluid supply pipes each connected to the fluid inflow port of the seal head for lock bolt pressurization and expansion are connected to the joint block (25). A method for simultaneously pressurizing and expanding a plurality of lock bolts, comprising connecting to a water supply port and pressurizing a pressurized fluid from a pump (24) into the joint block (25).
JP2002173318A 2002-06-13 2002-06-13 Lock bolt pressurization / expansion seal head and multiple lockbolt simultaneous pressurization / expansion method Expired - Lifetime JP4035001B2 (en)

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2007169893A (en) * 2005-12-19 2007-07-05 Raito Kogyo Co Ltd Opening cut-off device
US7773225B2 (en) 2004-02-16 2010-08-10 Tiziano Barea Device for the optical analysis, including two-dimensional, of a thread or yarn
US7927043B2 (en) 2003-11-17 2011-04-19 Nisshin Steel Co., Ltd. Rockbolts made of steel pipes
JP2015214870A (en) * 2014-05-13 2015-12-03 有光工業株式会社 Liquid injector
JP2017110428A (en) * 2015-12-17 2017-06-22 株式会社山本水圧工業所 Fluid injection jig

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US7927043B2 (en) 2003-11-17 2011-04-19 Nisshin Steel Co., Ltd. Rockbolts made of steel pipes
US7773225B2 (en) 2004-02-16 2010-08-10 Tiziano Barea Device for the optical analysis, including two-dimensional, of a thread or yarn
JP2007169893A (en) * 2005-12-19 2007-07-05 Raito Kogyo Co Ltd Opening cut-off device
JP2015214870A (en) * 2014-05-13 2015-12-03 有光工業株式会社 Liquid injector
JP2017110428A (en) * 2015-12-17 2017-06-22 株式会社山本水圧工業所 Fluid injection jig

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