JP2004009703A - Method for boring continuous straight hole - Google Patents

Method for boring continuous straight hole Download PDF

Info

Publication number
JP2004009703A
JP2004009703A JP2002170364A JP2002170364A JP2004009703A JP 2004009703 A JP2004009703 A JP 2004009703A JP 2002170364 A JP2002170364 A JP 2002170364A JP 2002170364 A JP2002170364 A JP 2002170364A JP 2004009703 A JP2004009703 A JP 2004009703A
Authority
JP
Japan
Prior art keywords
hole
rod
continuous straight
straight hole
drilled
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP2002170364A
Other languages
Japanese (ja)
Other versions
JP3840145B2 (en
Inventor
Seiichiro Hamada
濱田 正一朗
Hisashi Tazaki
田崎 恒
Takahiro Araki
荒木 隆博
Isao Horiguchi
堀口 勇男
Kenji Yoshikawa
吉川 賢治
Tatsuhiro Furunaga
古長 達廣
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Nippon Steel Corp
Okumura Corp
Original Assignee
Nippon Steel Corp
Okumura Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Nippon Steel Corp, Okumura Corp filed Critical Nippon Steel Corp
Priority to JP2002170364A priority Critical patent/JP3840145B2/en
Publication of JP2004009703A publication Critical patent/JP2004009703A/en
Application granted granted Critical
Publication of JP3840145B2 publication Critical patent/JP3840145B2/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

Links

Images

Landscapes

  • Earth Drilling (AREA)
  • Processing Of Stones Or Stones Resemblance Materials (AREA)

Abstract

<P>PROBLEM TO BE SOLVED: To provide a method for boring a hole which eliminates a bend part and can accurately bore the hole in the direction of extending the continuous straight hole when the bend part is appeared in the hole while the continuous straight hole is bored in a reinforced concrete structure. <P>SOLUTION: In boring the continuous straight hole 1 in the reinforced concrete structure A with a boring rod 11, when the bend part 1a is appeared on the bored hole due to the presence of a reinforcing steel a, after enlarging the bend part 1a by pulling out the boring rod 11 and inserting a bit 22 for enlarging the hole, a hardening material C is filled in the enlarged bored hole part B and is hardened, and then again the boring rod 11 is inserted in the existing continuous straight hole 1 and the hole which is straightly communicated with the continuous straight hole 1 is bored in the hardening material C. <P>COPYRIGHT: (C)2004,JPO

Description

【0001】
【発明の属する技術分野】
本発明は、鉄筋コンクリート構造物などの被穿孔対象物に真っ直ぐな孔を連続直状に穿設する方法に関するものである。
【0002】
【従来の技術】
従来から、既設の鉄筋コンクリート構造物中に配管類等を通す場合、該鉄筋コンクリート構造物に予め、配管類等を挿通させるための連続直状の孔をボーリング機を用いて穿設することが行われている。
【0003】
ボーリング機は、先端にビットを装着しているロッドを軸心方向に推進力を与えながら回転させることにより被穿孔対象物に穿孔を行うもので、この穿孔の際に、被穿孔対象物における穿孔すべき部分に強度差がある場合、例えば、被穿孔対象物が鉄筋コンクリート構造物の場合であって、その鉄筋埋設部分を穿孔する場合や硬い層部分と軟らかい層とが並存している場合、或いは、亀裂が発生している場合等においては、回転しながら推進中のロッド先端に装着しているビットが、強度の弱い方へ曲がりながら穿孔する事態が生じる。
【0004】
このように、連続直状孔を穿設中に部分的に曲がり部が発生すると、穿孔後に該孔に上記配管類等を挿通する作業が行うことができないことになる。このため、例えば、特開2000−140576に記載されているように、ボーリング機によって被穿孔対象物に穿孔を行った時に、孔に曲がり部が生じると、ボーリング機の中空ロッドの先端部内に円筒形状の錘を周方向に転動自在に収納している曲がり修正具を用いてその錘の重量の軽重と転動方向を変化させながら該曲がり部を真っ直ぐな孔に修正することが行われている。
【0005】
【発明が解決しようとする課題】
しかしながら、このような孔の曲がり部修正方法では、ロッドの先端部を孔の曲がり方向と逆方向の孔壁面に押し付けながら該孔壁を切削するものであるから、その切削程度を調整することが極めて困難であり、曲がりが十分に修正されなかったり、或いは必要以上に修正されて逆方向に曲がりが生じたりして既設の直線状孔を延長する直線方向に正確に穿孔することができないという問題点があった。
【0006】
本発明はこのような問題点に鑑みてなされたもので、その目的とするところは、鉄筋コンクリート構造物や岩盤等の被穿孔対象物に連続直状の孔を穿設する場合において、孔の一部分に曲がりが生じた時にその曲がり部を既に穿設している直状孔を延長する方向に正確に連続した直状の孔に形成することができる連続直状孔の穿孔方法を提供するにある。
【0007】
【課題を解決するための手段】
上記目的を達成するために、本発明の連続直状孔の穿孔方法は、請求項1に記載したように、被穿孔対象物に孔を連続直線状に穿設する方法であって、穿孔装置によって穿設される孔に曲がりが生じた場合にその曲がり部を検知したのち、該曲がり部を拡大穿孔してこの拡大穿孔部に硬化材を充填し、硬化材の硬化後に上記穿孔装置によって硬化材に既設の連続直状孔を延長する方向に孔を直状に穿設することを特徴とする。
【0008】
また、請求項2に係る発明は、鉄筋コンクリート構造物に穿孔装置によって孔を連続直線状に穿設する際に、穿孔される連続直状孔上に埋設鉄筋の存在が検知された場合、この鉄筋埋設部を拡大穿孔して該拡大穿孔部に硬化材を充填し、硬化材の硬化後に上記穿孔装置によって硬化材に既設の連続直状孔を延長する方向に孔を直状に穿設することを特徴とする。
【0009】
【作用】
ロッドの先端に切削ビットを設けている穿孔装置によって被穿孔対象物に所定径を有する孔を連続直線状に穿設する。この孔の穿設途中において、孔に曲がりが生じた場合、その曲がり部を穿孔装置に配設している検知手段によって検出させ、穿孔装置のロッドを該孔から一旦、抜き取る。しかるのち、穿孔装置のロッド先端又は別なロッドの先端に拡孔ビットを装着してこのロッドを上記孔を通じて曲がり部まで挿入し、曲がり部の周囲を拡孔ビットにより拡径、掘削して拡大穿孔部を形成する。
【0010】
次いで、この拡大穿孔部内に上記穿孔装置の掘削ビットによって穿孔可能な強度を有する硬化材を充填し、この硬化材の硬化後、再び、穿孔装置のロッドを孔内に挿入して回転させながら推進させることにより、その先端の切削ビットによって硬化材に、該硬化材まで穿孔装置のロッドを挿入させている既設の連続直状孔を延長する方向に直状の孔を穿設する。なお、穿孔装置により穿設される孔の曲がり部の検知は、穿孔装置によって所定長さの孔を穿設したのちに行ってもよく、或いは、最後まで穿孔したのちに検知してもよいものであり、曲がり部の検知後に上記拡孔ビットによる曲がり部の拡大穿孔部の掘削と、この拡大穿孔部内への硬化材の充填、硬化後における穿孔を行えばよい。
【0011】
また、被穿孔対象物が鉄筋コンクリート構造物である場合においては、鉄筋コンクリート構造物に埋設されている鉄筋が計画穿孔線上に存在すると、穿孔装置の先端切削ビットによって該鉄筋部を切削する際に、鉄筋部側がコンクリート部側よりも切削抵抗が大きいので、切削ビットがコンクリート部側に曲がりながら穿孔していく事態が発生する。この場合、上記のように、切削ビットにより鉄筋を切除しながら孔の曲がり部を形成したのち、この曲がり部を拡径、掘削してもよいが、鉄筋コンクリート構造物に連続直状孔を穿孔しながら切削ビットが鉄筋存在部分に達した時に、この鉄筋の存在を検出して曲がり部を穿孔する前に拡孔ビットによって拡大穿孔部を掘削し、以下、上記同様に、該拡大穿孔部に硬化材を充填して硬化後にこの硬化材に既設の連続直状孔に連通する直状の孔を穿設してもよい。
【0012】
【発明の実施の形態】
次に本発明の具体的な実施の形態を図面について説明する。図1は被穿孔対象物が鉄筋コンクリート構造物Aであって、この鉄筋コンクリート構造物Aに穿孔装置10を用いて所定径を有する真っ直ぐな孔、即ち、連続直状孔1を穿孔している状態を示している。上記穿孔装置10は、定尺で一定径を有し且つ順次連結することによって長尺に形成し得るコアーチューブと称されるロッド11と、最先端側のロッド11の先端部に着脱自在に装着している切削ビット12と、最後部のロッド11の基端部を掴持するスイベルジョイント13と、このスイベルジョイント13を介してロッド11を回転駆動する油圧モータ14と、ロッド11を推進させる推進機構15と、ロッドガイド16及びロッドクランプ17とから構成している。
【0013】
上記油圧モータ14はスイベルジョイント13の背面に一体に取付けられてあり、スイベルジョイント14は推進機構15によって前後方向(ロッドの長さ方向)に移動させられる移動台18上に固定されている。この移動台18は、穿孔装置10の固定機台19上に前後方向に水平に敷設したレール20上に前後移動自在に配設されている一方、上記推進機構15は固定機台19の前後部に回転自在に軸支された前後スプロケット15a 、15b 間にフィードチェーン15c を掛け渡し、このフィードチェーン15c を上記移動台18に連結して油圧シリンダ15d により移動台18を前後動させるように構成している。
【0014】
また、上記ロッドガイド16及びロッドクランプ17は固定機台19の先端部(前端部)にロッドクランプ17を前側にして立設してあり、上記スイベルジョイント13によって掴持されるロッド11をその軸線上で該ロッドガイド16により前後移動可能に支持させると共にロッドクランプ17によってロッド11の連結時における挟着を行うようにしている。
【0015】
このように構成した穿孔装置10を使用して鉄筋コンクリート構造物Aの所定個所に前後面に貫通する連続直状孔1を穿孔するには、まず、穿孔装置10の固定機台19を鉄筋コンクリート構造物Aの一方の面(図においては後面)側の近傍部に設置、固定したのち、油圧モータ14を駆動してスイベルジョイント13に基端部を掴持されたロッド11を回転させると共に推進機構15の油圧シリンダ15a を作動させて移動台18を前方に向かって徐々に移動させていくと、ロッドガイド16に挿通、支持されている上記ロッド11の先端に装着した切削ビット12が鉄筋コンクリート構造物Aの壁面に当接したのち、ロッド11の回転力と軸心方向の推進力とによって鉄筋コンクリート構造物Aに前方に向かって一定径の孔1を連続直線状に穿孔していく。
【0016】
そして、一本のロッド11の長さに略相当する長さの連続直状孔1が穿孔されると、スイベルジョイント13によるこのロッド11の掴持を解くと共に該ロッド11の基端部をロッドクランプ17により固定させ、推進機構15によって移動台18を後退させたのち、上記ロッド11の基端に次の一定長さのロッド11の先端を連結させると共にこのロッド11の基端部をスイベルジョイント13に掴持させたのち、再び、上記同様にしてロッド11を回転させながら推進させることにより、連続直状孔1を穿孔する。
【0017】
このように、定尺のロッド11を順次継ぎ足すことによって鉄筋コンクリート構造物Aに前後壁面間に貫通する水平の連続直状孔1を穿孔するものであるが、鉄筋コンクリート構造物Aの前後壁面間の長さが長大である場合には、前後壁面側から穿孔装置10によって水平の連続直状孔1、1を穿設し、鉄筋コンクリート構造物Aの中間部でこれらの連続直状孔1、1を同一直線上で連通させればよい。また、ロッド11はコアーチューブであって、切削ビット12により切削された鉄筋コンクリート構造物部分が円柱状となって該ロッド11内に取り込まれるので、長い連続直状孔1を穿孔する場合には、ロッド11の長さに相当する長さの孔1が穿孔される毎に、一旦、連続直状孔1から最前端部のロッド11まで全長に亘って引き抜いてロッド11の連結を解いたのち、最前端部のロッド11内に取り込んでいる円柱状のコンクリート塊を抜き取り、再び、ロッド11を順次、連結しながら連続直状孔1内に挿入し、連続直状孔1の穿設を行うものである。
【0018】
穿孔装置10による上記連続直状孔1の穿孔中において、鉄筋コンクリート構造物Aの穿孔すべき部分に強度差がある場合、例えば、図2に示すように、鉄筋aの埋設部が存在した場合には、この鉄筋埋設部をロッド11の先端に装着している切削ビット12によって切削していくと、切削ビット12が該鉄筋aから逃げる方向に偏向してロッド11の先端部が弱体部側に曲がりながら穿孔し、それまで水平直線状に穿孔された連続直状孔1に曲がり部1aが生じることになる。
【0019】
この曲がり部1aの検出は、ロッド11の回転トルクや推力等の穿孔状態をロードセル等の検出手段によって検知したり、或いは、ロッドの中空内部を通じてロッド内の先端に装着しているターゲットの中心位置を測定することによって検出することができる。
【0020】
このような曲がり部1aが検出されると、穿孔装置10の移動台10を後退させてロッド11を既に穿孔した孔1、即ち、既設の連続直状孔1から抜き取り、先端に切削ビット12を装着している最前端のロッド11に代えて図3に示すように、先端部に拡孔ビット22を装着している中空ロッド21を連結する。この中空ロッド21は上記ロッド11と同一外径で同一長さに形成されていると共にその先端部内に拡孔ビット22を拡縮させる拡縮機構を配設している。拡孔ビット22は中空ロッド21の先端部を周方向に複数分割することによって形成された内外方向に拡縮可能な分割片23の先端に装着されてあり、各分割片23の内面は先端(前端)に向かって徐々に小径となるテーパ面24に形成されている。
【0021】
この拡孔ビット22を拡縮させる拡縮機構は、中空ロッド21の先端部をシリンダ部25に形成して該シリンダ部25内に前後摺動自在に配設したピストン26のロッド27の先端に、外周面を上記全ての分割片23のテーパ面24に圧接したテーパ面に形成している截頭円錐形状の楔体28を一体に固着し、この楔体28を常態においてはシリンダ部25内に圧入しているスプリング29の弾発力によって後退させて分割片23をこれらの分割片23自体の弾性復元力によって中空ロッド21の外径に等しい径まで縮小させている一方、スイベルジョイント13側に掴持されているロッド11の中空内部を通じて中空ロッド21内に加圧水を注入することにより、その水圧でピストン26の背面を押圧して楔体28を前進させ、分割片23を外方に屈折させて切削ビット12を拡径させるように構成している。
【0022】
そして、この中空ロッド21を鉄筋コンクリート構造物Aの後端面から連続直状孔1(以下、この孔を既設の連続直状孔1という)に挿入すると共にこの中空ロッド21に順次、ロッド11を上記同様にして継ぎ足すことにより、拡孔ビット22を上記曲がり部1aに達するまで挿入する。
【0023】
しかるのち、油圧モータ14を駆動してスイベルジョイント13に基端部を掴持されたロッド11を介して直列に連結している上記中空ロッド21を回転させると共に中空ロッド21内に加圧水を注入することにより、ピストン25をスプリング29の力に抗して前進させてロッド11を介して楔体28を一体に前進させ、図4に示すように分割片23をピーチ状に拡大させて拡孔ビット22を本来穿孔されるべき穿孔計画線上の位置において既設連続直状孔1の径よりも大径となるように、好ましくは曲がり部1aを全て含む大径に拡径させ、曲がり部1aを拡大、掘削する。
【0024】
さらに、穿孔装置10の推進機構15を駆動してロッド11を介して中空ロッド21を推進させることにより、拡径した拡孔ビット22を前進させて上記曲がり部1aを全長に亘って拡径させて図5に示すように拡大穿孔部Bを掘削、形成する。なお、拡縮機構には、そのピストン26の後面中央部からピストンロッド27内を通じて楔体28の先端面中央にまで連通する小径貫通孔30が穿設されてあり、この小径貫通孔30を通じて加圧水の一部を掘削される拡大掘削部B内に供給し、拡孔ビット22により切削された切削片や切削屑をロッド11、21の外周面と既設連続直状孔1の孔壁間の隙間を通じて外部に排出するように構成している。
【0025】
こうして、拡孔ビット22により曲がり部1aを拡大した拡大穿孔部Bを形成した後、拡孔ビット22を縮径させてロッド11、中空ロッド21を順次、既設の連続直状孔1から抜き取って撤去し、次いで、この連続直状孔1内に該連続直状孔1よりも小径(外径が上記コアチューブからなるロッド11の内径よりも小径)の硬化材注入パイプ31を挿入して図6に示すように、その先端ノズル部31a を拡大穿孔部B内に突出させ、注入パイプ31内に鉄筋コンクリート構造物外から硬化材Cを供給して先端ノズル部31a から拡大穿孔部B内に注入、充填する。
【0026】
硬化材Cとしては、セメントと砂とを混練したモルタル、或いはこのモルタルにベントナイトを添加した材料や、水ガラスと砂との混合物であってもよく、要するに、均質なものであって且つ注入時には流動性を有する液体状であって注入後、一定時間経過すれば硬化するものであればよい。なお、この硬化材Cの硬化時間を短くするために、速硬性のものを用いるのが望ましい。この硬化材Cの注入は、孔外にミキサー(図示せず)を設置し、このミキサーによって混練してポンプ駆動により注入パイプ31に供給することによって行われる。
【0027】
拡大穿孔部B内に対する硬化材Cは、拡大穿孔部B内において弱体部が形成されないように全体が均一な強度を有する密実に充填する必要がある。また、既設の連続直状孔1に面している充填硬化材Cの端面も孔軸方向に対して直角になる方がこの充填硬化材Cを上記切削ビット12によって再び穿孔する際に、該切削ビット12の直進性を保つために望ましいが、必ずしもこのように充填しておく必要はなく、例えば、モルタルでも貧配合のものであれば、切削ビット12によって容易に穿孔することができる。
【0028】
なお、注入パイプ31の外周面に先端が先端ノズル部31a の基端後方部にまで達している小径の排気管33を添設しておき、拡大穿孔部B内に硬化材Cが充填されるに従って、該拡大穿孔部B内の空気を外部に排出して硬化材Cを緻密に充填するようにしている。
【0029】
また、拡大穿孔部Bの長さと孔径とから硬化材Cの充填量が決定することができるので、先端ノズル部31a から拡大穿孔部B内に硬化材Cを充填するに従って注入パイプ31を徐々に後退させて該先端ノズル部31a を拡大穿孔部Bの奥側から既設の連続直状孔1に向かって徐々に引き戻し、充填後、注入パイプ31と共に連続直状孔1を通じて引き抜いてもよいが、この拡大穿孔部Bの位置や硬化材Cの充填状態を外部から確認することができないので、連続直状孔1内から挿入した注入パイプ31の先端ノズル部31a を拡大穿孔部Bの底面(奥底面)に当接させたのち、僅かに後退させて拡大穿孔部Bの中央部内に配設し、この状態で硬化材Cを拡大穿孔部B内に圧密状態に充填させ、充填後、注入パイプ31を回転させて該注入パイプ31の先端部に螺合している上記先端ノズル部31a を切り離すことにより充填した硬化材C内に残しておき、注入パイプ31のみを抜き取り、撤去して上記先端ノズル部31a は硬化材Cをコアチューブからなるロッド11の先端切削ビット12により切削する際に、該ロッド11内に取り込むようにしている。
【0030】
なお、このような拡大穿孔部B内に対する硬化材Cの充填は、注入パイプ31を使用することなく、上記拡孔ビット22を設けた中空ロッド21を利用して行ってもよい。即ち、この中空ロッド21の先端部に設けている拡孔ビット22によって上述したように拡大穿孔部Bを掘削、形成したのち、該中空ロッド21を連続直状孔1から引き抜く際に、拡縮機構のピストン26の後端から楔体28の前端まで貫通している小径貫通孔30を通じて硬化材Cを拡大穿孔部B内に充填してもよい。このように中空ロッド21を使用して硬化材Cの充填を行えば、上記注入パイプ31の挿入、充填工程を省略することができる。
【0031】
こうして、拡大穿孔部B内に硬化材Cを充填して硬化させたのち、再び、既設の連続直状孔1内を通じて先端に切削ビット12を装着しているロッド11を挿入し、必要に応じてロッド11を継ぎ足すことにより切削ビット12が拡大穿孔部Bに達するまでのロッド長としたのち、スイベルジョイント13を回転駆動すると共に推進機構15を作動させてロッド11を管軸方向に推進させ、図7に示すように、切削ビット12により硬化材Cの中心部に既設の連続直状孔1を延長する方向に該連続直状孔1と同径の孔1bを直状に穿設する。
【0032】
この場合、拡大穿孔部Bに硬化材Cが充填されていないと、ロッド11の先端部が拡大穿孔部B内に突出した際に、その自重によって下向きに偏向して拡大穿孔部Bの奥底から切削ビット12により孔が切削される時に、該孔の中心が既設の連続直状孔1の中心から変位する虞れがあるので、上述したように該拡大穿孔部B内に硬化材Cを充填しておき、切削ビット12によって穿孔される孔にロッド11の先端部を直状に支持させながら穿孔していくものである。
【0033】
このように、硬化材Cを貫通して直状の孔1bを穿孔したのち、さらにロッド11を回転させながら推進させて硬化材Cから鉄筋コンクリート構造物A内に切削ビット12により連続直状孔1を穿設し、この連続直状孔1の穿設中に曲がり部1aが生じた場合には、再び、上記同様にして該曲がり部1aを拡径させ、その拡大穿孔部Bに硬化材Cを充填、硬化させたのち、該硬化材Cに既設の連続直状孔1から直状に連通する孔1bを穿孔し、鉄筋コンクリート構造物A内に所定長さの連続直状孔1を設けるものである。なお、被穿孔対象物が鉄筋コンクリート構造物Aに限らず、岩盤であっても上記同様にしてこの岩盤中に連続直状孔1を穿孔することができる。
【0034】
図8は鉄筋コンクリート構造物A等の被穿孔対象物に上記連続直状孔1を穿設する場合のフローチャートであって、穿孔装置10を使用して上述したように先端に切削ビット12を装着しているロッド11を回転、推進させながら被穿孔対象物に連続直状孔1の穿孔を開始し、所定長の連続直状孔1を穿設されると一旦穿孔を停止して該連続直状孔1の曲がりを測定し、曲がりが生じていない場合には穿孔を続行してロッド11を継ぎ足しながら所定長まで連続直状孔1を穿設していく。
【0035】
一方、連続直状孔1の穿孔中に曲がりが測定された場合には、ロッド11を既設の連続直状孔1から引き抜いて先端に拡孔ビット22を装着している中空ロッド21を該連続直状孔1内に挿入し、曲がり部1aを拡径掘削して拡大穿孔部Bを形成したのち、この拡大穿孔部B内に硬化材Cを充填、硬化させ、しかるのち、再び、連続直状孔1内にロッド11を挿入し、先端切削ビット12により硬化材Cを貫通して上記既設の連続直状孔1に直状に連通する連続直状孔1を穿設するものである。
【0036】
以上の実施の形態においては、被穿孔対象物が鉄筋コンクリート構造物Aである場合に、該鉄筋コンクリート構造物Aに埋設されている鉄筋aが計画穿孔線上に存在すると、ロッド11の先端切削ビット12によってこの鉄筋aを切除しながら推進してその際に生じる孔の曲がり部1aを一旦、形成しているが、このような曲がり部1aが形成される前に、曲がり部1aを生じさせる上記鉄筋aの存在を検出してその鉄筋埋設部分を拡大、掘削してもよい。
【0037】
図9はそのフローチャートを示すもので、穿孔装置10を使用して上述したように先端に切削ビット12を装着しているロッド11を回転、推進させながら鉄筋コンクリート構造物Aに連続直状孔1の穿孔を開始し、この連続直状孔1を穿設しながらロッド11を推進中に、鉄筋aの存在の有無、即ち、ロッド先端に装着している切削ビット12が鉄筋に突き当たって一部を切削したかどうかを検出する。
【0038】
この検出はロッド11の推進力や回転トルクをロードセル等によって検知させることにより行われ、鉄筋aの存在が検出されない場合には、そのまま、連続直状孔1の穿孔を継続して所定長まで連続直状孔1を穿設する一方、鉄筋aの存在が検出されると、該鉄筋aを切削ビット12によって切除することなく、一旦、連続直状孔1の穿設を停止し、ロッド11を連続直状孔1から引き抜いて先端に拡孔ビット22を装着している中空ロッド21を該連続直状孔1内に挿入し、この連続直状孔1から連続した拡大穿孔部Bを掘削させたのち、この拡大穿孔部B内に硬化材Cを充填、硬化させ、しかるのち、再び、連続直状孔1内にロッド11を挿入し、先端切削ビット12により硬化材Cを貫通して上記既設の連続直状孔1に直状に連通する連続直状孔1を穿設するものである。なお、上記穿設停止以降の作業は、鉄筋aを切削ビット12により切除した後に行ってもよい。
【0039】
また、以上の実施の形態においては、連続直状孔1をコアチューブよりなるロッド11、即ち、コアボーリングによって穿孔しているが、その他の穿孔手段を採用しても本発明を満足させることができるものであり、また、連続直状孔1は水平方向に限らず鉛直方向を含め、あらゆる角度でもって鉄筋コンクリート構造物や岩盤等の被穿孔対象物の穿孔に適用することができる。
【0040】
【発明の効果】
以上のように本発明の請求項1に係る連続直状孔の穿孔方法によれば、穿孔装置によって被穿孔対象物に穿設される孔に曲がりが生じた場合に、その曲がり部を検知したのち該曲がり部を拡大穿孔してこの拡大穿孔部に硬化材を充填し、硬化材の硬化後に上記穿孔装置によって硬化材に既設の連続直状孔を延長する方向に孔を直状に穿設するものであるから、穿孔中に生じた孔の曲がり部を拡大穿孔してその曲がり部を無くした大径の拡大穿孔部内に硬化材を充填、硬化するので、連続直状孔を通じて穿孔装置によりこの硬化材を穿孔する際に、穿孔装置の外周面を均質な強度を有する硬化材によって支持させて曲がりを生じることなく連続直状孔を延長する直線方向に正確に且つ能率よく穿孔することができ、精度のよい所望長さの連続直状孔を形成することができる。
【0041】
また、請求項2に係る発明によれば、被穿孔対象物が鉄筋コンクリート構造物であって、この鉄筋コンクリート構造物に穿孔装置により孔を連続直線状に穿設する際に、穿孔される連続直状孔上に埋設鉄筋の存在が検知された場合、この鉄筋埋設部を拡大穿孔して該拡大穿孔部に硬化材を充填し、硬化材の硬化後に上記穿孔装置によって硬化材に既設の連続直状孔を延長する方向に孔を直状に穿設することを特徴とするものであるから、連続直状孔を穿孔中に鉄筋が存在した場合には、穿孔装置の推進力やトルクが変動するので、外部からは全く確認することができないその鉄筋の存在位置を容易に且つ確実に検出することができものであり、従って、穿孔装置によって該鉄筋を切除することなく、この鉄筋埋設部の拡大穿孔作業を能率よく行うことができると共に、この該拡大穿孔部内に硬化材を充填、硬化するので、連続直状孔を通じて穿孔装置によりこの硬化材を穿孔する際に、上記のように穿孔装置の外周面が均質な強度を有する硬化材によって支持されて曲がりを生じることなく連続直状孔を延長する直線方向に正確に且つ能率よく穿孔することができるものである。
【図面の簡単な説明】
【図1】被穿孔対象物に連続直状孔を穿設している状態の簡略縦断側面図、
【図2】孔に曲がり部が生じた状態の孔の先端部分を縦断側面図、
【図3】拡孔ビットを備えた中空ロッドの先端部分の縦断側面図、
【図4】拡孔ビットを拡径させた状態の中空ロッドの先端部分の縦断側面図、
【図5】曲がり部に拡大穿孔部を形成した状態の縦断側面図、
【図6】硬化材を充填している状態の縦断側面図、
【図7】硬化材中に直状の孔を穿設している状態の縦断側面図、
【図8】本発明の実施の形態を説明するためのフローチャート、
【図9】本発明の別な実施の形態を説明するためのフローチャート。
【符号の説明】
A 鉄筋コンクリート構造物
B 拡大穿孔部
C 硬化材
1 連続直状孔
1a 曲がり部
10 穿孔装置
11 ロッド
12 切削ビット
21 中空ロッド
22 拡孔ビット
[0001]
TECHNICAL FIELD OF THE INVENTION
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method for continuously drilling a straight hole in an object to be drilled such as a reinforced concrete structure.
[0002]
[Prior art]
2. Description of the Related Art Conventionally, when piping and the like are passed through an existing reinforced concrete structure, a continuous straight hole for inserting piping and the like is previously drilled through the reinforced concrete structure using a boring machine. ing.
[0003]
A boring machine drills an object to be drilled by rotating a rod having a bit attached to its tip while applying a propulsive force in the axial direction. If there is a difference in strength in the part to be pierced, for example, when the object to be pierced is a reinforced concrete structure, and when piercing the reinforced burial part or when the hard layer part and the soft layer coexist, or In the case where a crack is generated, the bit mounted on the tip of the rod being propelled while rotating may be punctured while bending toward the weaker strength.
[0004]
As described above, if a bent portion occurs partially during the formation of the continuous straight hole, the work of inserting the pipes or the like into the hole after the formation of the hole cannot be performed. For this reason, for example, as described in Japanese Patent Application Laid-Open No. 2000-140576, when a hole is bent when an object to be drilled is drilled by a boring machine, a cylinder is formed in the tip of the hollow rod of the boring machine. It is performed to correct the bent portion to a straight hole while changing the weight and the rolling direction of the weight of the weight by using a bending corrector that accommodates the weight of the shape so that it can roll freely in the circumferential direction. I have.
[0005]
[Problems to be solved by the invention]
However, in such a method for correcting a bent portion of a hole, since the tip of the rod is cut against the hole wall in a direction opposite to the bending direction of the hole, the hole wall is cut. It is extremely difficult, and the bend is not sufficiently corrected, or the bend is corrected more than necessary, causing a bend in the opposite direction, so that the existing straight hole cannot be accurately drilled in the straight line direction. There was a point.
[0006]
The present invention has been made in view of such a problem, and an object of the present invention is to form a continuous straight hole in an object to be drilled such as a reinforced concrete structure or a bedrock. The present invention provides a method of drilling a continuous straight hole that can be formed into a straight hole that is accurately continuous in the direction in which the straight hole that has already been drilled is extended when the bend occurs. .
[0007]
[Means for Solving the Problems]
In order to achieve the above object, a method of drilling a continuous straight hole according to the present invention is a method of drilling a hole in an object to be drilled in a continuous straight line, as described in claim 1, wherein In the case where a bend occurs in the hole formed by the above, after detecting the bent portion, the bent portion is enlarged and pierced, and the expanded material is filled with a hardening material, and after the hardened material is hardened, the hardening material is cured by the above-described drilling device. It is characterized in that a hole is drilled straight in the direction of extending the existing continuous straight hole in the material.
[0008]
Further, the invention according to claim 2 is characterized in that when a hole is continuously drilled in a reinforced concrete structure by a drilling device, when the presence of an embedded reinforcing bar is detected on the continuous straight hole to be drilled, Enlarging and piercing the buried portion, filling the enlarged perforated portion with a hardening material, and after hardening the hardening material, directly drilling a hole in a direction in which the existing continuous straight hole is extended in the hardened material by the above-described punching device. It is characterized.
[0009]
[Action]
A hole having a predetermined diameter is drilled in a continuous straight line in a drilling target object by a drilling machine having a cutting bit provided at the tip of a rod. If the hole is bent during the drilling of the hole, the bent portion is detected by the detecting means provided in the drilling device, and the rod of the drilling device is once removed from the hole. Thereafter, a drill bit is attached to the tip of the rod of the drilling device or the tip of another rod, and this rod is inserted into the bent portion through the hole, and the circumference of the bent portion is expanded by the drill bit, excavated and enlarged. Form a perforation.
[0010]
Next, the enlarged drilling portion is filled with a hardening material having a strength capable of being drilled by the drilling bit of the drilling device. After the hardening material is hardened, the rod of the drilling device is inserted into the hole again and propelled while rotating. By doing so, a straight hole is drilled in the hardened material by the cutting bit at the tip thereof in a direction to extend the existing continuous straight hole into which the rod of the drilling device is inserted up to the hardened material. In addition, the detection of the bent portion of the hole drilled by the drilling device may be performed after a hole of a predetermined length is drilled by the drilling device, or may be detected after the hole is drilled to the end. After detecting the bent portion, excavation of the enlarged perforated portion of the bent portion by the perforation bit, filling of the enlarged perforated portion with a hardening material, and perforation after hardening may be performed.
[0011]
Further, in the case where the object to be drilled is a reinforced concrete structure, if the reinforcing bar buried in the reinforced concrete structure exists on the planned drilling line, the reinforcing bar is cut by the cutting bit at the tip of the drilling device. Since the cutting resistance is higher at the part side than at the concrete part side, a situation occurs in which the cutting bit pierces while bending toward the concrete part side. In this case, as described above, after forming the bent portion of the hole while cutting the reinforcing bar with a cutting bit, the bent portion may be expanded and excavated, but a continuous straight hole may be formed in the reinforced concrete structure. While the cutting bit reached the reinforcing bar existing portion, the presence of this reinforcing bar was detected and the enlarged drilling portion was excavated by the hole expanding bit before drilling the bent portion. After the material is filled and cured, a straight hole communicating with the existing continuous straight hole may be formed in the cured material.
[0012]
BEST MODE FOR CARRYING OUT THE INVENTION
Next, specific embodiments of the present invention will be described with reference to the drawings. FIG. 1 shows a state in which an object to be drilled is a reinforced concrete structure A, and a straight hole having a predetermined diameter, that is, a continuous straight hole 1 is drilled in the reinforced concrete structure A by using a drilling device 10. Is shown. The above-mentioned perforating device 10 has a rod 11 called a core tube which has a fixed diameter and a constant diameter and can be formed long by being sequentially connected, and is detachably attached to a distal end portion of the rod 11 on the most distal side. Cutting bit 12, a swivel joint 13 for grasping the base end of the last rod 11, a hydraulic motor 14 for rotating and driving the rod 11 via the swivel joint 13, and a propulsion for propelling the rod 11. It comprises a mechanism 15, a rod guide 16 and a rod clamp 17.
[0013]
The hydraulic motor 14 is integrally attached to the back surface of the swivel joint 13, and the swivel joint 14 is fixed on a movable table 18 that is moved by a propulsion mechanism 15 in the front-rear direction (the length direction of the rod). The moving table 18 is disposed on a rail 20 laid horizontally in the front-rear direction on a fixed machine table 19 of the drilling device 10 so as to be movable back and forth. A feed chain 15c is bridged between the front and rear sprockets 15a and 15b rotatably supported by the shaft, and the feed chain 15c is connected to the moving table 18 so that the moving table 18 is moved back and forth by a hydraulic cylinder 15d. ing.
[0014]
The rod guide 16 and the rod clamp 17 are erected at the front end (front end) of the fixing machine base 19 with the rod clamp 17 on the front side, and the rod 11 gripped by the swivel joint 13 is pivoted on its axis. The rod guide 16 is supported so as to be movable back and forth on the line, and the rod 11 is clamped by the rod clamp 17 when the rod 11 is connected.
[0015]
In order to use the drilling device 10 configured as described above to drill the continuous straight hole 1 penetrating the reinforced concrete structure A at a predetermined location on the front and rear surfaces, first, the fixing machine base 19 of the drilling device 10 is attached to the reinforced concrete structure. A is installed and fixed in the vicinity of one surface (rear surface in the figure) of the A, and then the hydraulic motor 14 is driven to rotate the rod 11 whose base end is gripped by the swivel joint 13 and to drive the propulsion mechanism 15. When the moving table 18 is gradually moved forward by operating the hydraulic cylinder 15a, the cutting bit 12 attached to the tip of the rod 11 inserted and supported by the rod guide 16 is moved to the reinforced concrete structure A. After contact with the wall surface of the reinforced concrete structure A, a hole 1 having a constant diameter is formed in the reinforced concrete structure A by the rotation force of the rod 11 and the propulsion force in the axial direction. Drill in a shape.
[0016]
When a continuous straight hole 1 having a length substantially equivalent to the length of one rod 11 is drilled, the swivel joint 13 releases the gripping of the rod 11, and the base end of the rod 11 is moved to the rod. After being fixed by the clamp 17 and retreating the moving table 18 by the propulsion mechanism 15, the distal end of the next fixed length rod 11 is connected to the proximal end of the rod 11, and the proximal end of the rod 11 is connected to the swivel joint. 13, the rod 11 is propelled while rotating the rod 11 in the same manner as described above, thereby drilling the continuous straight hole 1.
[0017]
As described above, the horizontal continuous straight hole 1 penetrating between the front and rear walls of the reinforced concrete structure A is formed by successively adding the fixed-length rods 11. When the length is large, horizontal continuous straight holes 1 and 1 are drilled from the front and rear wall surfaces by a drilling device 10, and these continuous straight holes 1 and 1 are formed in the middle part of the reinforced concrete structure A. What is necessary is just to communicate on the same straight line. Further, since the rod 11 is a core tube, and the reinforced concrete structure portion cut by the cutting bit 12 becomes cylindrical and is taken into the rod 11, when drilling the long continuous straight hole 1, Each time a hole 1 having a length corresponding to the length of the rod 11 is pierced, once the rod 11 is withdrawn from the continuous straight hole 1 over the entire length from the continuous straight hole 1 to the rod 11 at the forefront end, and the connection of the rod 11 is released. A method in which a columnar concrete mass taken in the rod 11 at the forefront end is removed, and the rods 11 are again inserted into the continuous straight hole 1 while sequentially connecting the rods, thereby forming the continuous straight hole 1. It is.
[0018]
During the drilling of the continuous straight hole 1 by the drilling device 10, when there is a difference in strength in the portion of the reinforced concrete structure A to be drilled, for example, as shown in FIG. When the rebar buried portion is cut by the cutting bit 12 attached to the tip of the rod 11, the cutting bit 12 is deflected in a direction to escape from the reinforcing bar a, and the tip of the rod 11 is moved toward the weakened portion. Punching is performed while bending, and a bending portion 1a is generated in the continuous straight hole 1 that has been drilled in a horizontal straight line.
[0019]
The detection of the bent portion 1a is performed by detecting a piercing state such as a rotational torque and a thrust of the rod 11 by a detecting means such as a load cell, or by detecting the center position of a target mounted on the tip of the rod through the hollow interior of the rod. Can be detected by measuring
[0020]
When such a bent portion 1a is detected, the moving table 10 of the drilling device 10 is retracted, the rod 11 is pulled out from the hole 1 in which the hole has already been drilled, that is, the existing continuous straight hole 1, and the cutting bit 12 is attached to the tip. As shown in FIG. 3, instead of the foremost rod 11 mounted, a hollow rod 21 having a hole-expanding bit 22 mounted on its distal end is connected. The hollow rod 21 is formed to have the same outer diameter and the same length as the rod 11, and has an expansion / contraction mechanism for expanding / contracting the hole expansion bit 22 in the distal end thereof. The hole-expanding bit 22 is mounted on the distal end of a segment 23 which is formed by dividing the distal end of the hollow rod 21 in the circumferential direction and which can be expanded and contracted in the inward and outward directions. ) Is formed on the tapered surface 24 whose diameter gradually decreases.
[0021]
The expanding / contracting mechanism for expanding / contracting the hole expanding bit 22 includes a distal end portion of a hollow rod 21 formed in a cylinder portion 25, and a distal end of a rod 27 of a piston 26 disposed slidably back and forth in the cylinder portion 25. A frustoconical wedge member 28 whose surface is formed in a tapered surface pressed against the tapered surface 24 of all the divided pieces 23 is integrally fixed, and this wedge member 28 is press-fitted into the cylinder portion 25 in a normal state. The split piece 23 is retracted by the resilience of the spring 29 to reduce the diameter of the split piece 23 to the diameter equal to the outer diameter of the hollow rod 21 by the elastic restoring force of the split piece 23 itself. By injecting pressurized water into the hollow rod 21 through the hollow interior of the rod 11 being held, the back pressure of the piston 26 is pressed by the water pressure to advance the wedge 28 and the divided piece 23 And configured to increase the diameter of the cutting bit 12 by refracting outward.
[0022]
Then, the hollow rod 21 is inserted from the rear end face of the reinforced concrete structure A into the continuous straight hole 1 (hereinafter, this hole is referred to as an existing continuous straight hole 1), and the rod 11 is sequentially inserted into the hollow rod 21 as described above. In the same manner, the expansion bit 22 is inserted until it reaches the bent portion 1a.
[0023]
Thereafter, the hydraulic motor 14 is driven to rotate the hollow rod 21 connected in series via the rod 11 whose base end is gripped to the swivel joint 13 and to inject pressurized water into the hollow rod 21. As a result, the piston 25 is advanced against the force of the spring 29 to advance the wedge body 28 integrally through the rod 11, and as shown in FIG. 22 is preferably enlarged to a larger diameter including all the bent portions 1a so as to be larger than the diameter of the existing continuous straight hole 1 at a position on a drilling planning line where the holes should be originally drilled, and the bent portions 1a are enlarged. To excavate.
[0024]
Further, by driving the propulsion mechanism 15 of the drilling device 10 and propelling the hollow rod 21 through the rod 11, the expanded bit 22 is advanced to expand the bent portion 1a over its entire length. As shown in FIG. 5, the enlarged perforated portion B is excavated and formed. The expansion / contraction mechanism is provided with a small-diameter through-hole 30 communicating from the center of the rear surface of the piston 26 to the center of the distal end surface of the wedge 28 through the piston rod 27. A part thereof is supplied into the enlarged excavated portion B to be excavated, and the cutting pieces and the cuttings cut by the hole expanding bit 22 are passed through the gap between the outer peripheral surfaces of the rods 11 and 21 and the hole wall of the existing continuous straight hole 1. It is configured to discharge to the outside.
[0025]
In this way, after forming the enlarged perforated portion B in which the bent portion 1a is enlarged by the enlarged bit 22, the diameter of the enlarged bit 22 is reduced, and the rod 11 and the hollow rod 21 are sequentially extracted from the existing continuous straight hole 1. Then, a hardening material injection pipe 31 having a smaller diameter than the continuous straight hole 1 (an outer diameter smaller than the inner diameter of the rod 11 composed of the core tube) is inserted into the continuous straight hole 1. As shown in FIG. 6, the tip nozzle portion 31a is projected into the enlarged perforated portion B, and the hardening material C is supplied into the injection pipe 31 from outside the reinforced concrete structure and injected into the enlarged perforated portion B from the tip nozzle portion 31a. , Filling.
[0026]
The hardening material C may be a mortar obtained by kneading cement and sand, or a material obtained by adding bentonite to this mortar, or a mixture of water glass and sand. Any liquid may be used as long as it is a liquid having fluidity and cures after a certain period of time after injection. In order to shorten the hardening time of the hardening material C, it is desirable to use a quick-hardening material. The injection of the hardening material C is performed by installing a mixer (not shown) outside the hole, kneading with the mixer, and supplying the kneaded material to the injection pipe 31 by driving a pump.
[0027]
The hardening material C for the inside of the enlarged perforated portion B needs to be densely filled with uniform strength as a whole so that no weakened portion is formed in the enlarged perforated portion B. When the end face of the filled hardening material C facing the existing continuous straight hole 1 is also perpendicular to the hole axis direction, when the filled hardening material C is drilled again by the cutting bit 12, Although it is desirable to maintain the straightness of the cutting bit 12, it is not always necessary to fill the cutting bit in this way. For example, if the mortar is poorly mixed, it can be easily drilled by the cutting bit 12.
[0028]
In addition, a small-diameter exhaust pipe 33 whose leading end reaches the rear end of the base end of the tip nozzle part 31a is attached to the outer peripheral surface of the injection pipe 31, and the hardening material C is filled in the enlarged perforated part B. Accordingly, the air in the enlarged perforated portion B is discharged to the outside so that the hardening material C is densely filled.
[0029]
Further, since the filling amount of the hardening material C can be determined from the length and the hole diameter of the enlarged perforated portion B, as the hardening material C is filled into the enlarged perforated portion B from the tip nozzle portion 31a, the injection pipe 31 is gradually moved. The tip nozzle portion 31a may be retracted and gradually pulled back from the deep side of the enlarged perforated portion B toward the existing continuous straight hole 1, and after filling, it may be withdrawn through the continuous straight hole 1 together with the injection pipe 31, Since the position of the enlarged perforated portion B and the filling state of the hardening material C cannot be confirmed from the outside, the tip nozzle portion 31a of the injection pipe 31 inserted from the continuous straight hole 1 is inserted into the bottom surface of the enlarged perforated portion B. After contacting the hardening material C, the hardened material C is filled into the enlarged perforated portion B in a compacted state, and the filling pipe is filled. Rotate 31 The tip nozzle portion 31a screwed to the tip portion of the pipe 31 is cut off and left in the filled hardening material C, and only the injection pipe 31 is removed and removed, and the tip nozzle portion 31a is hardened by the hardening material C. Is cut into the rod 11 when it is cut by the tip cutting bit 12 of the rod 11 made of a core tube.
[0030]
The filling of the hardening material C into the enlarged perforated portion B may be performed using the hollow rod 21 provided with the perforated bit 22 without using the injection pipe 31. That is, after the enlarged drilling portion B is excavated and formed by the expanding bit 22 provided at the distal end of the hollow rod 21 as described above, when the hollow rod 21 is pulled out from the continuous straight hole 1, the expanding and contracting mechanism is used. The hardening material C may be filled in the enlarged perforated portion B through a small diameter through hole 30 penetrating from the rear end of the piston 26 to the front end of the wedge body 28. If the filling of the hardening material C is performed using the hollow rod 21 in this manner, the steps of inserting and filling the injection pipe 31 can be omitted.
[0031]
After the hardening material C is filled and hardened in the enlarged perforated portion B in this manner, the rod 11 having the cutting bit 12 attached to the tip thereof is inserted again through the existing continuous straight hole 1 and, if necessary, Then, the rod 11 is extended so that the cutting bit 12 reaches the enlarged drilled portion B, and then the swivel joint 13 is driven to rotate and the propulsion mechanism 15 is operated to propel the rod 11 in the pipe axis direction. As shown in FIG. 7, a hole 1b having the same diameter as the continuous straight hole 1 is drilled in the direction of extending the existing continuous straight hole 1 in the center of the hardened material C by the cutting bit 12 in a straight line. .
[0032]
In this case, when the enlarged piercing portion B is not filled with the hardening material C, when the distal end portion of the rod 11 projects into the enlarged piercing portion B, it is deflected downward due to its own weight and from the bottom of the enlarged piercing portion B. When the hole is cut by the cutting bit 12, the center of the hole may be displaced from the center of the existing continuous straight hole 1, so that the hardening material C is filled in the enlarged perforated portion B as described above. The hole is drilled while the tip of the rod 11 is supported straight in the hole drilled by the cutting bit 12.
[0033]
After drilling the straight hole 1b through the hardening material C as described above, the rod 11 is further propelled while rotating, and the continuous straight hole 1b is cut from the hardening material C into the reinforced concrete structure A by the cutting bit 12. When the bent portion 1a is formed while the continuous straight hole 1 is formed, the bent portion 1a is expanded again in the same manner as described above, and the hardening material C is added to the expanded hole B. After curing and filling, a hole 1b communicating with the hardened material C from the existing continuous straight hole 1 in a straight line is provided, and a continuous straight hole 1 of a predetermined length is provided in the reinforced concrete structure A. It is. The object to be drilled is not limited to the reinforced concrete structure A, and the continuous straight hole 1 can be drilled in the rock in the same manner as described above, even if the rock is rock.
[0034]
FIG. 8 is a flowchart in the case where the continuous straight hole 1 is drilled in an object to be drilled, such as a reinforced concrete structure A, and the drill bit 10 is attached to the tip using the drilling device 10 as described above. The drilling of the continuous straight hole 1 is started in the object to be drilled while the rod 11 being rotated and propelled, and once the continuous straight hole 1 of a predetermined length is drilled, the drilling is temporarily stopped and the continuous straight hole 1 is stopped. The bend of the hole 1 is measured, and if no bend occurs, the drilling is continued and the continuous straight hole 1 is drilled to a predetermined length while adding the rod 11.
[0035]
On the other hand, when bending is measured during drilling of the continuous straight hole 1, the rod 11 is pulled out from the existing continuous straight hole 1, and the hollow rod 21 having the widening bit 22 attached to the tip thereof is connected to the continuous rod 1. After being inserted into the straight hole 1 and enlarging and bending the bent portion 1a to form an enlarged perforated portion B, a hardening material C is filled and hardened in the enlarged perforated portion B, and thereafter, the continuous straight portion is again formed. The rod 11 is inserted into the hole 1, and the continuous straight hole 1 penetrates the hardening material C by the tip cutting bit 12 and communicates with the existing continuous straight hole 1 in a straight line.
[0036]
In the above embodiment, when the object to be drilled is the reinforced concrete structure A and the reinforcing bar a embedded in the reinforced concrete structure A exists on the planned drilling line, the tip cutting bit 12 of the rod 11 is used. The rebar a is propelled while being cut off, and the bent portion 1a of the hole generated at that time is once formed. However, before the bent portion 1a is formed, the rebar a that forms the bent portion 1a is formed. May be detected and the reinforcing bar buried portion may be enlarged and excavated.
[0037]
FIG. 9 shows a flow chart of the process, in which the continuous straight hole 1 is formed in the reinforced concrete structure A while rotating and propelling the rod 11 having the cutting bit 12 attached to the tip as described above using the drilling device 10. While drilling is started and the rod 11 is propelled while drilling the continuous straight hole 1, the presence or absence of the reinforcing bar a, that is, the cutting bit 12 attached to the rod tip abuts on the reinforcing bar and a part thereof Detects whether or not cutting has occurred.
[0038]
This detection is performed by detecting the propulsion force and the rotation torque of the rod 11 by a load cell or the like. If the presence of the reinforcing bar a is not detected, the continuous straight hole 1 is continuously drilled to a predetermined length. When the presence of the reinforcing bar a is detected while the straight hole 1 is drilled, the drilling of the continuous straight hole 1 is temporarily stopped without cutting the reinforcing bar a with the cutting bit 12 and the rod 11 is removed. A hollow rod 21 having a widening bit 22 attached to the distal end thereof withdrawn from the continuous straight hole 1 is inserted into the continuous straight hole 1, and a continuous enlarged drilled portion B is continuously drilled from the continuous straight hole 1. Thereafter, the hardening material C is filled and hardened in the enlarged perforated portion B, and thereafter, the rod 11 is inserted again into the continuous straight hole 1, and the hardening material C is penetrated by the tip cutting bit 12 so as to pass through the hardening material C. Communicates straight to the existing continuous straight hole 1 Is intended to bored continue straight hole 1. The work after the stop of the drilling may be performed after the rebar a is cut off by the cutting bit 12.
[0039]
Further, in the above embodiment, the continuous straight hole 1 is pierced by the rod 11 made of a core tube, that is, core boring, but the present invention can be satisfied even by employing other piercing means. The continuous straight hole 1 can be applied to the drilling of an object to be drilled such as a reinforced concrete structure or a bedrock at any angle including not only the horizontal direction but also the vertical direction.
[0040]
【The invention's effect】
As described above, according to the method for drilling a continuous straight hole according to claim 1 of the present invention, when the hole drilled in the object to be drilled by the drilling device detects the bent portion. Thereafter, the bent portion is enlarged and perforated, and a hardening material is filled in the enlarged perforated portion. After the hardening material is hardened, a hole is formed in a straight line in a direction in which the existing continuous straight hole is extended in the hardened material by the above-described punching device. Since the bent portion of the hole generated during drilling is enlarged, the hardening material is filled into the large-diameter enlarged drilled portion where the bent portion has been eliminated and the bent portion is eliminated, and the hardened material is hardened. When piercing the hardened material, the outer peripheral surface of the piercing device is supported by the hardened material having a uniform strength, and it is possible to accurately and efficiently pierce a continuous linear hole without bending so as to extend a continuous straight hole. And a continuous straight line of the desired length with high accuracy It is possible to form the hole.
[0041]
According to the second aspect of the invention, the object to be drilled is a reinforced concrete structure, and when a hole is continuously drilled in the reinforced concrete structure by a drilling device, a continuous straight hole is drilled. When the presence of an embedded reinforcing bar is detected on the hole, the reinforcing bar buried portion is enlarged and pierced, and the enlarged perforated portion is filled with a hardening material. It is characterized by drilling holes straight in the direction in which the holes are extended, so if there is a reinforcing bar during drilling of continuous straight holes, the propulsion force and torque of the drilling device fluctuate. Therefore, it is possible to easily and reliably detect the location of the reinforcing bar which cannot be confirmed from the outside at all, and therefore, it is possible to enlarge the reinforcing bar buried portion without cutting off the reinforcing bar by the drilling device. Efficient drilling work Since the hardening material is filled and hardened in the enlarged perforated portion, when the hardening material is pierced by the piercing device through the continuous straight hole, the outer peripheral surface of the piercing device is uniform as described above. The present invention enables accurate and efficient drilling in a linear direction extending a continuous straight hole without bending by being supported by a hardened material having strength.
[Brief description of the drawings]
FIG. 1 is a simplified longitudinal side view of a state in which a continuous straight hole is drilled in an object to be drilled;
FIG. 2 is a longitudinal sectional side view of a tip portion of a hole in a state where a bent portion is formed in the hole;
FIG. 3 is a longitudinal side view of a distal end portion of a hollow rod provided with a perforated bit;
FIG. 4 is a vertical sectional side view of a distal end portion of a hollow rod in a state where a diameter of a hole expanding bit is expanded;
FIG. 5 is a longitudinal sectional side view showing a state where an enlarged perforated portion is formed in a bent portion;
FIG. 6 is a vertical cross-sectional side view showing a state where a hardening material is filled.
FIG. 7 is a longitudinal sectional side view showing a state where a straight hole is formed in a hardening material.
FIG. 8 is a flowchart for explaining an embodiment of the present invention;
FIG. 9 is a flowchart for explaining another embodiment of the present invention.
[Explanation of symbols]
A reinforced concrete structure
B Enlarged hole
C hardening material
1 continuous straight hole
1a Bent section
10 Punching device
11 Rod
12 Cutting bits
21 Hollow rod
22 Expanding bit

Claims (2)

被穿孔対象物に孔を連続直線状に穿設する方法であって、穿孔装置によって穿設される孔に曲がりが生じた場合にその曲がり部を検知したのち、該曲がり部を拡大穿孔してこの拡大穿孔部に硬化材を充填し、硬化材の硬化後に上記穿孔装置によってこの硬化材に既設の連続直状孔を延長する方向に孔を直状に穿設することを特徴とする連続直状孔の穿孔方法。A method of continuously piercing a hole in an object to be pierced, wherein when a hole formed by a piercing device is bent, the bent portion is detected, and then the bent portion is enlarged and pierced. This enlarged perforated portion is filled with a hardening material, and after the hardening material is hardened, a hole is formed in the hardening material in a straight line in a direction of extending the existing continuous straight hole by the punching device. Drilling method of hole. 鉄筋コンクリート構造物に穿孔装置によって孔を連続直線状に穿設する際に、穿孔される連続直状孔上に埋設鉄筋の存在が検知された場合、この鉄筋埋設部を拡大穿孔して該拡大穿孔部に硬化材を充填し、硬化材の硬化後に上記穿孔装置によってこの硬化材に既設の連続直状孔を延長する方向に孔を直状に穿設することを特徴とする連続直状孔の穿孔方法。When a hole is continuously drilled in a reinforced concrete structure by a drilling device, if the presence of an embedded reinforcing bar is detected on a continuous straight hole to be drilled, the reinforcing bar buried portion is enlarged and drilled. Filling the portion with a hardening material, after the hardening of the hardening material, a hole is formed in a straight line in the direction of extending the existing continuous straight hole in the hardening material by the punching device, characterized in that Perforation method.
JP2002170364A 2002-06-11 2002-06-11 Drilling method for continuous straight holes Expired - Lifetime JP3840145B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2002170364A JP3840145B2 (en) 2002-06-11 2002-06-11 Drilling method for continuous straight holes

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2002170364A JP3840145B2 (en) 2002-06-11 2002-06-11 Drilling method for continuous straight holes

Publications (2)

Publication Number Publication Date
JP2004009703A true JP2004009703A (en) 2004-01-15
JP3840145B2 JP3840145B2 (en) 2006-11-01

Family

ID=30436652

Family Applications (1)

Application Number Title Priority Date Filing Date
JP2002170364A Expired - Lifetime JP3840145B2 (en) 2002-06-11 2002-06-11 Drilling method for continuous straight holes

Country Status (1)

Country Link
JP (1) JP3840145B2 (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2011102523A (en) * 2009-11-11 2011-05-26 Tomotake Shigemori Excavating bit of ground excavating device
JP2017105199A (en) * 2017-01-18 2017-06-15 Fsテクニカル株式会社 Diameter expanding drill bit

Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP3182260U (en) * 2012-12-29 2013-03-14 株式会社ナイステック Anchor hole tip diameter expansion device
JP5384761B1 (en) * 2012-12-29 2014-01-08 株式会社ベステムサービス Anchor bolt construction method and diameter-expanded drill shaft for blade bolt

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2011102523A (en) * 2009-11-11 2011-05-26 Tomotake Shigemori Excavating bit of ground excavating device
JP2017105199A (en) * 2017-01-18 2017-06-15 Fsテクニカル株式会社 Diameter expanding drill bit

Also Published As

Publication number Publication date
JP3840145B2 (en) 2006-11-01

Similar Documents

Publication Publication Date Title
JP4288331B2 (en) Rock bolt and supporting method using the same
KR100720685B1 (en) A soil nail
JP3840145B2 (en) Drilling method for continuous straight holes
JP4603652B2 (en) The consolidation method of natural ground
JP4230386B2 (en) Tube unit
JP5543885B2 (en) Bent boring method and drilling device used therefor
KR101000569B1 (en) Slope reinforcement nailing for road and housing area and method which uses them
KR20120002276A (en) Retaining structure and the construction method and expansion digging unit for it and anchor devices
JP3863320B2 (en) Tunnel receiving method
JP2000027172A (en) Bearing ground improvement method for existing structure
JP2007284875A (en) Soil improvement construction method by high-pressure injection stirring
JP4341029B2 (en) Pile foundation method
JP2005180112A (en) Ground improvement structure and ground improvement method
JP4184233B2 (en) Ground improvement body construction method and apparatus
JP2003184499A (en) Large diameter lock bolt anchor for natural ground reinforcement
KR101018890B1 (en) Grouting method utilizing anchor apparatus for direct-boring
JP3795997B2 (en) Method for reinforcing unconsolidated ground and apparatus for forming reinforcing body
KR102479503B1 (en) Casingless Micro - Pile Construction Method And Construction Device
JP3370483B2 (en) Lock bolt driving adapter
KR102470802B1 (en) Drilling apparatus for earth anchor
JP4116730B2 (en) Tunnel long end receiving method
JP5684025B2 (en) Drilling device for direction correction
JP2875064B2 (en) Ground reinforcement method and ground reinforcement equipment
JP2005054486A (en) Drilling machine and tension-member insertion construction method
JP2000186490A (en) Natural ground reinforcement

Legal Events

Date Code Title Description
A711 Notification of change in applicant

Free format text: JAPANESE INTERMEDIATE CODE: A711

Effective date: 20041005

A621 Written request for application examination

Free format text: JAPANESE INTERMEDIATE CODE: A621

Effective date: 20041008

A521 Request for written amendment filed

Free format text: JAPANESE INTERMEDIATE CODE: A821

Effective date: 20041005

A977 Report on retrieval

Free format text: JAPANESE INTERMEDIATE CODE: A971007

Effective date: 20060706

TRDD Decision of grant or rejection written
A01 Written decision to grant a patent or to grant a registration (utility model)

Free format text: JAPANESE INTERMEDIATE CODE: A01

Effective date: 20060718

A61 First payment of annual fees (during grant procedure)

Free format text: JAPANESE INTERMEDIATE CODE: A61

Effective date: 20060804

R150 Certificate of patent or registration of utility model

Ref document number: 3840145

Country of ref document: JP

Free format text: JAPANESE INTERMEDIATE CODE: R150

Free format text: JAPANESE INTERMEDIATE CODE: R150

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20120811

Year of fee payment: 6

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20120811

Year of fee payment: 6

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20150811

Year of fee payment: 9

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

EXPY Cancellation because of completion of term