JP2003342330A - Method for manufacturing diene polymer rubber - Google Patents

Method for manufacturing diene polymer rubber

Info

Publication number
JP2003342330A
JP2003342330A JP2003053078A JP2003053078A JP2003342330A JP 2003342330 A JP2003342330 A JP 2003342330A JP 2003053078 A JP2003053078 A JP 2003053078A JP 2003053078 A JP2003053078 A JP 2003053078A JP 2003342330 A JP2003342330 A JP 2003342330A
Authority
JP
Japan
Prior art keywords
polymerization
polymer rubber
diene polymer
monomer
conjugated diene
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP2003053078A
Other languages
Japanese (ja)
Other versions
JP4155060B2 (en
Inventor
Seiichi Mabe
誠一 間部
Masanari Inagaki
勝成 稲垣
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Sumitomo Chemical Co Ltd
Original Assignee
Sumitomo Chemical Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Sumitomo Chemical Co Ltd filed Critical Sumitomo Chemical Co Ltd
Priority to JP2003053078A priority Critical patent/JP4155060B2/en
Publication of JP2003342330A publication Critical patent/JP2003342330A/en
Application granted granted Critical
Publication of JP4155060B2 publication Critical patent/JP4155060B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

Links

Abstract

<P>PROBLEM TO BE SOLVED: To manufacture a polymer having a high vinyl content and a narrow molecular weight distribution suitable for use as a tire by copolymerizing a conjugated diene monomer or a conjugated diene monomer and an aromatic vinyl monomer. <P>SOLUTION: The method for manufacturing the diene polymer rubber comprises polymerizing conjugated diene monomers or a conjugated diene monomer and an aromatic vinyl monomer in the presence of an organic lithium compound represented by the formula: R' (Li)X (wherein R' is an aliphatic or aromatic hydrocarbyl group; and X is an integer of 1-4), a polymerization solvent, tetrahydrofuran in an amount of 0.0053-0.1060 wt.% and ethylene glycol diethyl ether in an amount of 0.02-0.30 wt.%, each amount based on the polymerization solvent, and satisfies the following conditions (1) and (2): (1) The vinyl content of the conjugated diene monomer portion of the diene polymer rubber is at least 60%. (2) The Q value (Mw/Mn) as measured by the HLC of the diene polymer rubber at the time of the end of the polymerization reaction is at most 1.35. <P>COPYRIGHT: (C)2004,JPO

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【発明の属する技術分野】本発明は、ジエン系重合体ゴ
ムの製造方法に関するものである。更に詳しくは、本発
明はタイヤ用ゴムに好適な高ビニル含量且つ狭分子量分
布、好ましくは高分子量のジエン系共重合体の製造方法
に関するものである。
TECHNICAL FIELD The present invention relates to a method for producing a diene polymer rubber. More specifically, the present invention relates to a method for producing a diene copolymer having a high vinyl content and a narrow molecular weight distribution, preferably a high molecular weight, which is suitable for tire rubber.

【0002】[0002]

【従来の技術】有機リチウム化合物を用いる1,3−ブ
タジエン系共重合体ゴムの製造において、テトラヒドロ
フラン等のエーテル化合物を重合域に存在させることに
よりブタジエン部のビニル含量をコントロールすること
が知られている。しかし、高ビニル含量の1,3−ブタ
ジエン系共重合体ゴムをテトラヒドロフラン単独の添加
で得るためには、大量に添加する必要があり、経済的に
極めて不利である。又、特許文献1において、2種類の
エーテルの併用系によるビニル含量コントロール方法が
示めされているが、必ずしも高ビニル含有率の1,3−
ブタジエン系共重合体ゴムを効率良く得るに至っていな
い。特に高ビニル含量かつ高分子量の共重合体ゴムを得
ようとする場合、狭い分子量分布の共重合体が得られ
ず、タイヤ用途として好ましくない結果となる場合があ
った。
2. Description of the Related Art In the production of 1,3-butadiene copolymer rubber using an organolithium compound, it is known to control the vinyl content of the butadiene portion by allowing an ether compound such as tetrahydrofuran to exist in the polymerization region. There is. However, in order to obtain a 1,3-butadiene copolymer rubber having a high vinyl content by adding tetrahydrofuran alone, it is necessary to add a large amount, which is extremely economically disadvantageous. Further, in Patent Document 1, a method for controlling the vinyl content by a combined system of two kinds of ether is shown, but it is not always necessary to have a high vinyl content of 1,3-
A butadiene-based copolymer rubber has not been efficiently obtained. In particular, when an attempt is made to obtain a copolymer rubber having a high vinyl content and a high molecular weight, a copolymer having a narrow molecular weight distribution cannot be obtained, which may result in an unfavorable result for tire applications.

【0003】[0003]

【特許文献1】特公平5−46365号公報[Patent Document 1] Japanese Patent Publication No. 5-46365

【0004】[0004]

【発明が解決しようとする課題】かかる現状に鑑み、本
発明が解決しようとする課題は、共役ジエンモノマー又
は共役ジエンモノマーと芳香族ビニルモノマーとを、共
重合してタイヤ用途に好適な高ビニル含量かつ狭分子量
分布、更に好ましくは高分子量の重合体を製造する方法
を提供することにある。
In view of the present situation, the problem to be solved by the present invention is to provide a high vinyl suitable for tires by copolymerizing a conjugated diene monomer or a conjugated diene monomer and an aromatic vinyl monomer. It is an object of the present invention to provide a method for producing a polymer having a high content and a narrow molecular weight distribution, more preferably a high molecular weight.

【0005】[0005]

【課題を解決するための手段】すなわち、本発明は共役
ジエンモノマー又は共役ジエンモノマーと芳香族ビニル
モノマーとを、式R’(Li)X(式中、R’は脂肪族
または芳香族炭化水素基、Xは1〜4の整数である。)
で表される有機リチウム化合物、重合溶媒、重合溶媒に
対して、0.0053〜0.1060重量%のテトラヒ
ドロフラン及び、0.02〜0.30重量%のエチレン
グリコールジエチルエーテルの存在下に重合することを
特徴とし、かつ下記(1)〜(2)の条件を満たすジエ
ン系重合体ゴムの製造方法に係るものである。 (1)ジエン系重合体ゴムの共役ジエンモノマー部のビ
ニル含量が65%以上 (2)重合反応終了時点のジエン系重合体ゴムのHLC
測定におけるQ値(Mw/Mn)が、1.35以下
That is, according to the present invention, a conjugated diene monomer or a conjugated diene monomer and an aromatic vinyl monomer are represented by the formula R '(Li) X (wherein R'is an aliphatic or aromatic hydrocarbon). Group, X is an integer of 1 to 4.)
Polymerization is carried out in the presence of 0.0053 to 0.1060% by weight of tetrahydrofuran and 0.02 to 0.30% by weight of ethylene glycol diethyl ether based on the organolithium compound represented by The present invention relates to a method for producing a diene polymer rubber, which is characterized by the following conditions (1) and (2). (1) The vinyl content of the conjugated diene monomer portion of the diene polymer rubber is 65% or more (2) HLC of the diene polymer rubber at the end of the polymerization reaction
Q value (Mw / Mn) in measurement is 1.35 or less

【0006】[0006]

【発明の実施の形態】本発明の共役ジエンモノマー又は
共役ジエンモノマーと芳香族ビニルモノマーを、式R’
(Li)X(式中、R’は脂肪族または芳香族炭化水素
基、Xは1〜4の整数である。)で表される有機リチウ
ム化合物、重合溶媒、重合溶媒に対して0.0053〜
0.1060重量%のテトラヒドロフラン及び、0.0
2〜0.30重量%のエチレングリコールジエチルエー
テルの存在下に重合することにより ブタジエン部のビ
ニル含量が65%以上且つ、重合反応終了時点の分子量
分布におけるMw/Mnが1.35以下の狭いポリマー
が得られる。又、省資源の観点からも更に好ましい方法
として、エーテル添加量を減らして製造する方法が例示
できる。この場合、テトラヒドロフランの添加量を0.
0053〜0.0318重量%且つエチレングリコール
ジエチルエーテルを0.04〜0.16重量%の添加量
にすることによりブタジエン部のビニル含量を下げるこ
となく目的の高ビニル含量のジエン系重合体を得ること
が出来き、且つ重合反応終了時点の分子量分布における
Mw/Mnを更に狭くすることが可能となる。この方法
により本発明のタイヤ用に好適な高ビニル含量且つ狭分
子量分布、更に好ましくは高分子量のジエン系重合体が
得られる。本方法で使用される共役ジエンモノマーとし
ては、特に限定されるものではないが、1,3−ブタジ
エン、イソプレン、1,3−ペンタジエン(ピペリ
ン)、2,3−ジメチル−1,3−ブタジエン、1,3
−ヘキサジエン等をあげることができ、これらのうちで
は、得られる共重合体の物性、工業的に実施する上での
入手性の観点から、1,3−ブタジエン、イソプレンが
好ましい。
BEST MODE FOR CARRYING OUT THE INVENTION The conjugated diene monomer or the conjugated diene monomer and the aromatic vinyl monomer of the present invention are represented by the formula R ′.
0.0053 with respect to the organolithium compound represented by (Li) X (in the formula, R ′ is an aliphatic or aromatic hydrocarbon group and X is an integer of 1 to 4), the polymerization solvent, and the polymerization solvent. ~
0.1060% by weight of tetrahydrofuran and 0.0
A narrow polymer having a vinyl content of 65% or more in the butadiene portion and an Mw / Mn of 1.35 or less in the molecular weight distribution at the end of the polymerization reaction by polymerizing in the presence of 2 to 0.30% by weight of ethylene glycol diethyl ether. Is obtained. Further, as a more preferable method from the viewpoint of resource saving, a method of producing by reducing the amount of ether added can be exemplified. In this case, the addition amount of tetrahydrofuran is 0.
A diene polymer having a desired high vinyl content can be obtained without lowering the vinyl content of the butadiene part by adding ethylene glycol diethyl ether in an amount of 0.04-0.0318% by weight and ethylene glycol diethyl ether in an amount of 0.04-0.16% by weight. In addition, Mw / Mn in the molecular weight distribution at the end of the polymerization reaction can be further narrowed. By this method, a diene polymer having a high vinyl content and a narrow molecular weight distribution, more preferably a high molecular weight, suitable for the tire of the present invention can be obtained. The conjugated diene monomer used in this method is not particularly limited, but 1,3-butadiene, isoprene, 1,3-pentadiene (piperine), 2,3-dimethyl-1,3-butadiene, 1,3
-Hexadiene and the like can be mentioned, and among these, 1,3-butadiene and isoprene are preferable from the viewpoint of the physical properties of the resulting copolymer and the availability in industrial practice.

【0007】本発明では、共役ジエンモノマー、例えば
1,3−ブタジエン部のビニル含量は、60%以上が好
ましく、より好ましくは65%以上、更に好ましくは6
8%以上である。ビニル含量が低すぎると重合体のTg
が低くなりすぎ、タイヤ用のゴムとして使用する場合に
好ましくない場合がある。また、ビニル含量が高い方が
高Tgとなり、グリップ性能を重視するタイヤ用途に好
適な重合体となり好ましい。
In the present invention, the vinyl content of the conjugated diene monomer such as 1,3-butadiene is preferably 60% or more, more preferably 65% or more, still more preferably 6%.
It is 8% or more. If the vinyl content is too low, the Tg of the polymer
May become too low, which is not preferable when used as rubber for tires. Further, the higher the vinyl content is, the higher the Tg becomes, and the polymer is suitable for the tire application in which the grip performance is important, which is preferable.

【0008】芳香族ビニルモノマーは芳香族の炭素原子
にビニル基が少なくとも1個結合している化合物であ
り、スチレン,1−ビニルナフタレン,3−ビニルトル
エン,ジビニルベンゼン等が挙げられる。中でも好適な
のは、ベンゼン核にビニル基が1個結合しているスチレ
ンである。他の例としては、3,5−ジエチルスチレ
ン、4−n−プロピルスチレン、2,4,6−トリメチ
ルスチレン、4−フェニルスチレン、4−p−トリルス
チレン、3,5−ジフェニルスチレン、3−エチル−1
−ビニルナフタレン、8−フェニル−1−ビニルナフタ
レン等が挙げられる。
The aromatic vinyl monomer is a compound in which at least one vinyl group is bonded to an aromatic carbon atom, and examples thereof include styrene, 1-vinylnaphthalene, 3-vinyltoluene and divinylbenzene. Among these, styrene having one vinyl group bonded to the benzene nucleus is preferable. Other examples include 3,5-diethyl styrene, 4-n-propyl styrene, 2,4,6-trimethyl styrene, 4-phenyl styrene, 4-p-tolyl styrene, 3,5-diphenyl styrene, 3- Ethyl-1
-Vinylnaphthalene, 8-phenyl-1-vinylnaphthalene and the like can be mentioned.

【0009】本発明では、芳香族ビニルモノマー含量は
任意に設定できるが、例えばスチレン含量は比較的低S
t含量、例えば20〜50%が好ましく、更に好ましく
は25〜40%の重合体を得ることが好ましい。St含
量が低すぎると重合体のTgが低くなりすぎ、タイヤ用
のゴムとして使用する場合に好ましくない場合がある。
また、St含量が高すぎると、重合溶媒への溶解度が低
下したり、エチレングリコールジエチルエーテルの添加
量が多量となる場合があり、かつ狭い分子量分布を有す
る共重合体が得られない場合がある。
In the present invention, the aromatic vinyl monomer content can be arbitrarily set, but for example, the styrene content is relatively low S.
It is preferable to obtain a polymer having a t content, for example, 20 to 50%, and more preferably 25 to 40%. When the St content is too low, the Tg of the polymer becomes too low, which may not be preferable when used as a rubber for tires.
On the other hand, if the St content is too high, the solubility in the polymerization solvent may decrease, the amount of ethylene glycol diethyl ether added may be large, and a copolymer having a narrow molecular weight distribution may not be obtained. .

【0010】本発明では、触媒として、式R’(Li)
xで表される有機リチウム化合物を用いる。式中、Xは
1〜4までの整数、R’は脂肪族又は芳香族炭化水素で
ある。R’の炭素数についてはとくに制限はなく、高分
子量物まで含まれる。R’(Li)xのうちxが1で、
R’が炭素数1〜20個の炭化水素基が好ましい。適当
なR’基はアルキル、アルケニル、シクロアルキル、ア
リール、アリカリール又はアラルキル等であり、具体例
は、メチル、エチル、n−プロピル、イソプロピル、n
−ブチル、イソブチル、sec−ブチル、ter−ブチ
ル、n−アミル、イソアミル、n−ヘキシル、2−エチ
ルヘキシル、n−オクチル、n−デシル、ステアリル
等;アリル、n−プロペニル、イソブテニル等;1−シ
クロヘキセニル、シクロヘキシル、シクロフキシルエタ
ル等;フェニル、ナフチル等、トリル、ブチルフェニ
ル、エチルナフチル等;ベンジル、フェニルブチル等で
ある。又、式R’の炭素数が2〜40個であり、Xが2
〜4であるような化合物も本発明の有機リチウム化合物
に含まれる。例えば、テトラメチレンジリチウム、ペン
タメチレンジリチウム、ヘキサメチレンジリチウム、ジ
フェニルエチレンジリチウム、1,5−ジリチウムナフ
タレン、1,20−ジリチオエイコサン、1,4−ジリ
チオシクロヘキサン等があげられる。又重合に悪影響を
及ぼさないヘテロ原子を含む官能基を含んだ有機リチウ
ム化合物も使用可能である。更に、又、40個以上の炭
素原子を含む炭化水素残基を有する有機モノリチウム化
合物又は、ジリチウム化合物も本発明の有機リチウム化
合物に含まれるが、好ましいのは低分子量または高分子
量の線状重合体の片末端または両末端がリチウムである
ような有機リチウム化合物であり、これらの中でもとく
に好適なのはポリスチリルモノリチウム、ポリブタジエ
ニルモノリチウム、ポリイソプレニルモノリチウム、ポ
リスチレンジリチウム、ポリブタジエニルジリチウム、
ポリイソプレニルジリチウム、スチレンとブタジエンの
線状共重合体で片末端または両末端がリチウムであるよ
うなもの等である。上記リチウム化合物は2種以上使用
しても構わない。上記リチウム化合物中、アルキル基が
2〜8個の炭素原子を有するアルキルリチウムが好適で
あり、特に好ましいのはn−ブチルリチウムである。
In the present invention, the catalyst of the formula R '(Li) is used as the catalyst.
An organolithium compound represented by x is used. In the formula, X is an integer of 1 to 4 and R'is an aliphatic or aromatic hydrocarbon. The carbon number of R'is not particularly limited and includes high molecular weight compounds. X is 1 out of R '(Li) x,
R'is preferably a hydrocarbon group having 1 to 20 carbon atoms. Suitable R'groups are alkyl, alkenyl, cycloalkyl, aryl, alicaryl or aralkyl and the like, specific examples being methyl, ethyl, n-propyl, isopropyl, n.
-Butyl, isobutyl, sec-butyl, ter-butyl, n-amyl, isoamyl, n-hexyl, 2-ethylhexyl, n-octyl, n-decyl, stearyl, etc .; allyl, n-propenyl, isobutenyl, etc .; 1-cyclo Hexenyl, cyclohexyl, cyclohexyl ethal, etc .; phenyl, naphthyl, etc., tolyl, butylphenyl, ethylnaphthyl, etc .; benzyl, phenylbutyl, etc. Further, the number of carbon atoms in the formula R ′ is 2 to 40, and X is 2
Compounds such as ~ 4 are also included in the organolithium compounds of the present invention. For example, tetramethylenedilithium, pentamethylenedilithium, hexamethylenedilithium, diphenylethylenedilithium, 1,5-dilithiumnaphthalene, 1,20-dilithioeicosane, 1,4-dilithiocyclohexane and the like can be mentioned. . It is also possible to use an organolithium compound containing a functional group containing a hetero atom that does not adversely affect the polymerization. Further, an organomonolithium compound having a hydrocarbon residue containing 40 or more carbon atoms or a dilithium compound is also included in the organolithium compound of the present invention, but a low molecular weight or high molecular weight linear heavy compound is preferable. An organolithium compound in which one end or both ends of the combination is lithium, and among these, particularly preferred are polystyryl monolithium, polybutadienyl monolithium, polyisoprenyl monolithium, polystyrene dilithium, and polybutadiene. Enildilithium,
Examples thereof include polyisoprenyldilithium and linear copolymers of styrene and butadiene, which have lithium at one or both ends. Two or more kinds of the above lithium compounds may be used. Among the above lithium compounds, alkyl lithium in which the alkyl group has 2 to 8 carbon atoms is preferable, and n-butyl lithium is particularly preferable.

【0011】重合反応における有機リチウム化合物の量
の増量により重合速度を上昇せしめ、分子量を低下せし
めることはよく知られているが、テトラヒドロフラン及
びエチレングリコールジエチルエーテルを用いる本発明
の方法においてもこの特性は失われることはない。した
がって、有機リチウム化合物の量は重合目的または重合
方法により広範囲に変えることができ、通常モノマー1
モルに対して0.05〜100ミリモルの範囲にある
が、高分子量重合体を高活性で得ることを目的とした場
合は、0.1〜10ミリモルの範囲が用いられる、該添
加量が多すぎると低分子量の重合体しか得られず、逆に
少なすぎると、超高分子量の共重合体となり、混練加工
性等が悪化することがある。
It is well known that increasing the amount of the organolithium compound in the polymerization reaction increases the polymerization rate and decreases the molecular weight, but this characteristic is also observed in the method of the present invention using tetrahydrofuran and ethylene glycol diethyl ether. It will not be lost. Therefore, the amount of the organolithium compound can be varied over a wide range depending on the purpose of the polymerization or the method of polymerization.
The amount is in the range of 0.05 to 100 millimoles, but in the case of obtaining a high molecular weight polymer with high activity, the range of 0.1 to 10 millimoles is used. If it is too small, only a low molecular weight polymer is obtained, and if it is too small, it becomes an ultra high molecular weight copolymer, which may deteriorate the kneading processability.

【0012】本発明において、重合溶媒としては、プロ
パン、ブタン、ペンタン、ヘキサン、ヘプタン、イソオ
クタン、シクロペンタン、シクロヘキサン、デカン、ヘ
キサデカン、ベンゼン、トルエン、エチルベンゼン、キ
シレン類、ナフタレン、テトラヒドロナフタレン等の如
き脂肪族又は芳香族炭化水素が用いられる。これら重合
溶媒を2種併用してもよい。重合に用いられる重合溶媒
の量は重合体の所望の分子量、重合溶媒の種類等により
決定されるが、通常モノマー100重量部に対し、10
0〜2000重量部の範囲であり、300〜1000重
量部が好ましい。又必要ならば、重合反応の間に重合溶
媒を追加することによって適当な粘度に反応系を保つこ
とも出来る。該重合溶媒が少なすぎると溶液粘度が上昇
し、均質かつ狭分子量分布の重合体が得られない場合が
あり、また、多すぎると後工程でのポリマーと重合溶媒
の分離、重合溶媒の精製に多大なエネルギーを要し、工
業的にも、省エネルギーの観点からも好ましくない。本
発明では、テトラヒドロフランとエチレングリコールジ
エチルエーテルをビニル含有量のコントロール剤系とし
て用いる。これらの化合物の使用量は、重合溶媒に対し
て、テトラヒドロフランは0.0053〜0.1060
重量%,好ましくは0.0053〜0.0742重量%
である。更に好ましくは0.0053〜0.0640重
量%である。該添加量が少なすぎると重合速度が低下す
るとともに重合体のランダム性が低下し、タイヤ用ゴム
として好ましくない場合がある。該添加量が多すぎると
高ビニル含量の重合体を得るために多量のエチレングリ
コールジエチルエーテルを必要とし、実質的に高ビニル
含量の共重合体が得られない場合がある。また、エチレ
ングリコールジエチルエーテルは0.02〜0.30重
量%、好ましくは0.04〜0.30重量%、更に好ま
しくは0.04〜0.20である。該添加量が少ないと
高ビニル含量の重合体が得られない場合があり、逆に多
すぎると分子量分布の狭い共重合体が得られない場合が
ある。又、高ビニル含量の重合体を少ないエーテル添加
量で且つ、分子量分布を狭く、好ましくは高分子量のジ
エン系重合体を製造するには、テトラヒドロフランを
0.0053〜0.0318重量%且つエチレングリコ
ールジエチルエーテルを0.04〜0.16重量%を添
加する方法が好適である。なお、一般的にビニル含量の
調整にはエチレングリコールジブチルエーテルやTME
DA(N,N,N',N'−テトラメチルエチレンジアミ
ン)等を用いる方法が知られているが、これらを用いた
場合、高ビニル含量が達成出来ない、または高ビニル含
量が達成できても、狭分子量分布とならない、リビング
性が悪化する等の不利な点があり、本発明の目的である
高ビニルかつ狭分子量分布、好ましくは高分子量の重合
体の製造は実質的に困難である。
In the present invention, the polymerization solvent is a fat such as propane, butane, pentane, hexane, heptane, isooctane, cyclopentane, cyclohexane, decane, hexadecane, benzene, toluene, ethylbenzene, xylenes, naphthalene, tetrahydronaphthalene, etc. Group or aromatic hydrocarbons are used. Two kinds of these polymerization solvents may be used in combination. The amount of the polymerization solvent used for the polymerization is determined by the desired molecular weight of the polymer, the type of the polymerization solvent, etc.
It is in the range of 0 to 2000 parts by weight, preferably 300 to 1000 parts by weight. If necessary, the reaction system can be maintained at an appropriate viscosity by adding a polymerization solvent during the polymerization reaction. If the amount of the polymerization solvent is too small, the solution viscosity may increase, and a homogenous polymer having a narrow molecular weight distribution may not be obtained. It requires a large amount of energy, which is not preferable from the industrial and energy saving viewpoints. In the present invention, tetrahydrofuran and ethylene glycol diethyl ether are used as a vinyl content control agent system. Tetrahydrofuran is used in an amount of 0.0053 to 0.1060 with respect to the polymerization solvent.
% By weight, preferably 0.0053 to 0.0742% by weight
Is. More preferably, it is 0.0053 to 0.0640% by weight. If the amount added is too small, the polymerization rate will decrease and the randomness of the polymer will decrease, which may not be preferable as a rubber for tires. If the amount added is too large, a large amount of ethylene glycol diethyl ether is required to obtain a polymer having a high vinyl content, and a copolymer having a high vinyl content may not be substantially obtained. The content of ethylene glycol diethyl ether is 0.02 to 0.30% by weight, preferably 0.04 to 0.30% by weight, and more preferably 0.04 to 0.20. If the amount added is small, a polymer having a high vinyl content may not be obtained, and if the amount added is too large, a copolymer having a narrow molecular weight distribution may not be obtained. Further, in order to produce a high vinyl content polymer with a small amount of ether added and a narrow molecular weight distribution, preferably a high molecular weight diene polymer, tetrahydrofuran is added in an amount of 0.0053 to 0.0318% by weight and ethylene glycol. A method of adding 0.04 to 0.16% by weight of diethyl ether is preferable. In addition, ethylene glycol dibutyl ether and TME are generally used to adjust the vinyl content.
A method using DA (N, N, N ', N'-tetramethylethylenediamine) or the like is known, but when these are used, a high vinyl content cannot be achieved, or a high vinyl content can be achieved. However, there are disadvantages such as not having a narrow molecular weight distribution and deterioration of living property, and it is substantially difficult to produce a polymer having a high vinyl content and a narrow molecular weight distribution, preferably a high molecular weight, which is the object of the present invention.

【0013】本発明の重合法は、これまで詳述したモノ
マー、触媒、重合溶媒およびビニル含量コントロール剤
を用いるものであるが、その重合形式としては溶液重合
法が好ましく用いられる。本発明の重合法は、原料物質
の適当な添加方法を用いることによってバッチ式でも連
続式でも実施することが出来る。反応器に触媒、ビニル
含量コントロール剤、重合溶媒、及びモノマーを同時に
添加してもよいし、ビニル含量コントロール剤を重合溶
媒及びモノマーの添加後に加えることもできる等種々の
添加方法が可能である。
The polymerization method of the present invention uses the monomer, catalyst, polymerization solvent and vinyl content control agent described in detail above, and the solution polymerization method is preferably used as the polymerization method. The polymerization method of the present invention can be carried out batchwise or continuously by using an appropriate addition method of raw materials. The catalyst, the vinyl content control agent, the polymerization solvent, and the monomer may be added to the reactor at the same time, or the vinyl content control agent may be added after the addition of the polymerization solvent and the monomer, and various addition methods are possible.

【0014】また、適当な滞留時間の間、上述の種々の
添加方法等により、反応器中の反応剤濃度を所定値に保
持することによって連続的に重合を実施することが出来
る。バッチ法における重合時間は、特に制限されない
が、触媒量が少なくとも、24時間以内でほとんど完結
する。連続法においては、その滞留時間は、条件により
広く変わるが、一般には数十分から2時間程度である。
重合温度は、特に制限はないが、通常−80〜150℃
であり、0〜80℃が好ましい。バッチ式では、温度を
連続又は多段に分けて昇温してもよく、又連続方式にお
いては、重合終期に昇温してもよい。重合反応は任意の
圧力下で行うことが出来るが、通常実質的に液状にモノ
マーを保持するに充分な圧力で実施することが望まし
い。一般に圧力は、モノマー、重合溶媒及び、重合温度
に依存する。又、重合が完結したのち、四塩化珪素、四
塩化錫等のカップリング剤を用いてカップリング反応を
行うことが出来る。
Further, the polymerization can be continuously carried out by maintaining the concentration of the reactant in the reactor at a predetermined value by the above-mentioned various addition methods or the like for an appropriate residence time. The polymerization time in the batch method is not particularly limited, but almost complete when the catalyst amount is at least 24 hours. In the continuous method, the residence time varies widely depending on the conditions, but is generally several tens of minutes to 2 hours.
The polymerization temperature is not particularly limited, but is usually -80 to 150 ° C.
And 0 to 80 ° C is preferable. In the batch system, the temperature may be raised continuously or in multiple stages, and in the continuous system, the temperature may be raised at the final stage of the polymerization. The polymerization reaction can be carried out under any pressure, but it is usually desirable to carry out the polymerization at a pressure sufficient to keep the monomer substantially liquid. Generally, pressure depends on the monomer, polymerization solvent, and polymerization temperature. Further, after the polymerization is completed, the coupling reaction can be carried out using a coupling agent such as silicon tetrachloride or tin tetrachloride.

【0015】一般にタイヤ用途に用いる場合は、重合反
応完了後の(カップリング反応前の)重合体のQ値(M
w/Mn)は小さくかつ、分子量は大きい方が好まし
く、更にカップリング反応後のQ値も小さくし、分子量
を上げる方が物性上好ましい。具体的にはカップリング
前のQ値が1.35以下でであり、好ましくは1.30
であり、更に好ましくは1.25以下である。カップリ
ング後のQ値は2.2以下であり、好ましくは2.1と
Q値が小さい方がタイヤ性能として優れる。更にロール
加工性の面からもカップリングを実施した方が好まし
い。カップリング反応前の分子量としてはMwとして2
0万以上が好ましく、50万以上、更には70万以上が
好ましい。カップリング反応後の分子量としては、Mw
として60万以上が好ましく、より好ましくは110万
以上、更には120万以上が好ましい。分子量が高いほ
ど、高モジュラスとなり、かつ耐磨耗性にも優れる重合
体となる。一方、分子量が上がりすぎるとバンバリーミ
キサー等での混練加工性が悪化する場合があり、その場
合には30phr以上のオイルを添加することが好まし
く、更に好ましくは40phr以上、更には50phr
以上のオイルを添加することが望ましい。このオイル添
加により混練加工性の懸念がなくなり、物性に好ましい
カップリング後の分子量が130万以上更には170万
以上の分子量の重合体も有効に使用し得る。なお、オイ
ルは、ゴム用途に一般的に用いられるオイルであれば特
に制限は無いが、コストの観点から、アロマ油を用いる
場合が多い。
Generally, when used for tire applications, the Q value (M of the polymer after completion of the polymerization reaction (before the coupling reaction) (M
It is preferable that w / Mn) is small and the molecular weight is large, and it is preferable from the viewpoint of physical properties that the Q value after the coupling reaction is also small and the molecular weight is increased. Specifically, the Q value before coupling is 1.35 or less, preferably 1.30.
And more preferably 1.25 or less. The Q value after coupling is 2.2 or less, and the smaller the Q value, preferably 2.1, the better the tire performance. Further, it is preferable to perform the coupling from the viewpoint of roll processability. The molecular weight before the coupling reaction is 2 as Mw.
It is preferably at least 0,000, more preferably at least 500,000, further preferably at least 700,000. The molecular weight after the coupling reaction is Mw.
Is preferably 600,000 or more, more preferably 1.1 million or more, and further preferably 1.2 million or more. The higher the molecular weight, the higher the modulus and the more excellent the abrasion resistance of the polymer. On the other hand, if the molecular weight is too high, the kneading processability in a Banbury mixer may deteriorate, and in that case, it is preferable to add 30 phr or more of oil, more preferably 40 phr or more, and further 50 phr.
It is desirable to add the above oils. By adding this oil, there is no concern about kneading processability, and a polymer having a molecular weight after coupling, which is preferable for physical properties, of 1.3 million or more, and even 1.7 million or more can be effectively used. The oil is not particularly limited as long as it is an oil generally used for rubber applications, but from the viewpoint of cost, aromatic oil is often used.

【0016】一般に、触媒成分、ビニル含量コントロー
ル剤、重合溶媒、モノマー等重合工程に関与するすべて
の物質から水、酸素、二酸化炭素及び他の触媒を失活さ
せる物質を除去するのが好適であり、重合反応も乾燥窒
素または、アルゴンの如き不活性ガス雰囲気中で行うが
よい。
Generally, it is preferred to remove water, oxygen, carbon dioxide and other catalyst deactivating substances from all substances involved in the polymerization process such as catalyst components, vinyl content control agents, polymerization solvents, monomers and the like. The polymerization reaction may also be performed in an atmosphere of an inert gas such as dry nitrogen or argon.

【0017】重合が完結または、所望の分子量に到達し
た後もしくは続いてのカップリング反応の後、通常の後
処理方法により重合体を回収できる。例えば、酸化防止
化、触媒不活性化、重合体分離、回収、乾燥等の操作を
行って重合体を回収できる。即ち、重合溶液に酸化防止
剤を加えて、次にメチルアルコール、イソプロピルアル
コール、水等の触媒失活剤を添加し触媒を失活せしめ、
重合体を回収することも出来るし、或いは酸化防止剤を
加えた重合溶液を熱水の如き過熱された非炭化水素稀釈
剤中に注入し、又はある場合には重合溶媒と未反応モノ
マー混合物を留去することにより重合体を分離すること
も出来る。又触媒は、極めて少量でよく、一般に高沸点
の化合物であり、重合をほぼ完結させることも容易に出
来るので触媒除去の必要がなく、しばしば好ましい溶媒
として用いられる低沸点の脂肪族炭化水素例えばn−ヘ
キサンの除去のみをを重点的に考えればよい場合が多い
ので、この重合溶液に例えばフェニル−β-ナフチルア
ミンの如き酸化防止剤を加えてある場合は少量の触媒不
活性剤を更に加えて、この溶液を直接加熱すること、必
要があれば減圧操作を用いることによって重合溶媒を除
去すると同時に乾燥状態の重合体を得ることができる。
触媒は少量でよいので重合体中に残っても物性上何ら支
障はないことが多いが触媒残渣を低水準まで低減するこ
とが要求される場合は、元来触媒自体均一系であるの
で、多量の適当な媒体を選択して洗浄する方法で容易に
目的を達成することが出来る。もちろん重合体の精製に
は再沈殿も用い得る。以上のようにして得られるゴム状
又は樹脂状重合体中のビニル含量は、ビニル含量コント
ロール剤の重合溶媒に対する重量濃度及び重合温度によ
り制御することが出来る。共重合体のブタジエン部のビ
ニル含量は75%或いはそれ以上でも望むなら得られ
る。その際ビニル含量を大にするために温度を下げるか
又は且つビニル含量コントロール剤の重合溶媒に対する
重量濃度を大にすればよい。本プロセスにおける共重合
体では両モノマーの組成を適当にとれは高分子、かつゲ
ル分の無いゴム状固体の共重合体を得られるし、共重合
体の分子量はモノマーと有機リチウム化合物の比率によ
り決めることが可能である。
After the polymerization is completed or after the desired molecular weight is reached or after the subsequent coupling reaction, the polymer can be recovered by a usual post-treatment method. For example, the polymer can be recovered by performing operations such as antioxidation, catalyst deactivation, polymer separation, recovery, and drying. That is, an antioxidant is added to the polymerization solution, and then a catalyst deactivator such as methyl alcohol, isopropyl alcohol, and water is added to deactivate the catalyst,
The polymer can be recovered, or the polymerization solution containing an antioxidant can be injected into a superheated non-hydrocarbon diluent such as hot water, or in some cases the polymerization solvent and unreacted monomer mixture. The polymer can be separated by distilling off. Further, the catalyst may be a very small amount, and is generally a high boiling point compound, and since it is possible to easily complete the polymerization almost completely, it is not necessary to remove the catalyst and a low boiling point aliphatic hydrocarbon often used as a preferable solvent such as n. -It is often necessary to focus only on the removal of hexane, so if an antioxidant such as phenyl-β-naphthylamine is added to this polymerization solution, a small amount of a catalyst deactivator is further added, By heating this solution directly and, if necessary, using a decompression operation, the polymerization solvent can be removed and at the same time a dry polymer can be obtained.
Since a small amount of the catalyst is sufficient, there is often no problem in terms of physical properties even if it remains in the polymer, but when it is required to reduce the catalyst residue to a low level, since the catalyst itself is a homogeneous system, The object can be easily achieved by a method of selecting an appropriate medium and washing. Of course, reprecipitation may also be used to purify the polymer. The vinyl content in the rubbery or resinous polymer obtained as described above can be controlled by the weight concentration of the vinyl content control agent in the polymerization solvent and the polymerization temperature. The vinyl content of the butadiene part of the copolymer can be as high as 75% or even higher if desired. At that time, the temperature may be lowered in order to increase the vinyl content or the weight concentration of the vinyl content control agent with respect to the polymerization solvent may be increased. In the copolymer in this process, if the composition of both monomers is properly taken, a polymer and a rubber-like solid copolymer without gel content can be obtained, and the molecular weight of the copolymer depends on the ratio of the monomer and the organolithium compound. It is possible to decide.

【0018】[0018]

【実施例】以下、実施例により本発明を説明するが、本
発明はこれらにより何ら限定されるものではない。
EXAMPLES The present invention will be described below with reference to examples, but the present invention is not limited thereto.

【0019】実施例1 内容積5リットルのステンレス製重合反応容器を洗浄、
乾燥し、乾燥窒素で置換した後に1,3−ブタジエン2
07g、スチレン93g、テトラヒドロフラン1.35
g、ヘキサン2.55kg、エチレングリコールジエチ
ルエーテル5.1gをステンレス製重合反応容器に仕込
み、内温を30℃に安定させた後、重合開始剤としての
n−ブチルリチウムのn−ヘキサン溶液2.5mmol
を添加し、攪拌下に1,3−ブタジエン138g/12
0分、スチレン62g/90分の割合で連続添加し、6
0℃で3時間重合を行った。重合完了後、カップリング
剤である四塩化珪素0.375mmolを添加し、30
分攪拌後に10mlのメタノールを加えて、更に5分間
攪拌した。その後、重合反応容器の内容物を取り出し、
2.5gの2,6−ジ−t−ブチル−p−クレゾール
(住友化学製のスミライザーBHT)を加え、ヘキサン
の大部分を蒸発させた後、55℃で12時間減圧乾燥
し、重合体ゴムを得た。
Example 1 A stainless steel polymerization reaction container having an internal volume of 5 liters was washed,
After drying and replacing with dry nitrogen, 1,3-butadiene 2
07g, styrene 93g, tetrahydrofuran 1.35
g, hexane 2.55 kg, and ethylene glycol diethyl ether 5.1 g were charged into a stainless steel polymerization reaction container, the internal temperature was stabilized at 30 ° C., and then n-butyllithium solution of n-butyllithium as a polymerization initiator 2. 5 mmol
Was added, and 138 g of 1,3-butadiene / 123 with stirring
0 minutes, styrene 62g / 90 minutes continuously added, 6
Polymerization was carried out at 0 ° C. for 3 hours. After the completion of the polymerization, 0.375 mmol of silicon tetrachloride as a coupling agent was added,
After the minute stirring, 10 ml of methanol was added, and the mixture was further stirred for 5 minutes. Then, take out the contents of the polymerization reaction container,
After adding 2.5 g of 2,6-di-t-butyl-p-cresol (Sumitomo Chemical's Sumilizer BHT) and evaporating most of the hexane, the mixture was dried under reduced pressure at 55 ° C for 12 hours to obtain a polymer rubber. Got

【0020】実施例2 実施例1と同様にエチレングリコールジエチルエーテル
2.55g添加する以外は同じ方法にて処理した。
Example 2 The same procedure as in Example 1 was repeated except that 2.55 g of ethylene glycol diethyl ether was added.

【0021】実施例3 内容積20リットルのステンレス製重合反応容器を洗
浄、乾燥し、乾燥窒素で置換した後に1,3−ブタジエ
ン621g、スチレン279g、テトラヒドロフラン
5.4g、ヘキサン10.2kg、エチレングリコール
ジエチルエーテル20.4gをステンレス製重合反応容
器に仕込み、内温を30℃に安定させたの後、重合開始
剤としてのn−ブチルリチウムn−ヘキサン溶液3.0
mmolを添加し、攪拌下に1,3−ブタジエン414
g/135分、スチレン186g/105分の割合で連
続添加し、60℃で3時間重合を行った。重合完了後、
カップリング剤である四塩化珪素0.25mmolを添
加、30分攪拌後、10mlのメタノールを加えて、更
に5分間攪拌した。その後、重合反応容器の内容物を取
り出し、7.5gの2,6−ジ−t−ブチル−p−クレ
ゾール(住友化学製のスミライザーBHT)を加え、ヘ
キサンの大部分を蒸発させた後、55℃で12時間減圧
乾燥し、重合体ゴムを得た。
Example 3 A stainless steel polymerization reaction vessel having an internal volume of 20 liters was washed, dried, and purged with dry nitrogen, and then 621 g of 1,3-butadiene, 279 g of styrene, 5.4 g of tetrahydrofuran, 10.2 kg of hexane, and ethylene glycol. After charging 20.4 g of diethyl ether into a stainless steel polymerization reaction container and stabilizing the internal temperature at 30 ° C., n-butyllithium n-hexane solution 3.0 as a polymerization initiator was added.
mmol, 1,3-butadiene 414 with stirring
g / 135 minutes and styrene 186 g / 105 minutes were continuously added, and polymerization was carried out at 60 ° C. for 3 hours. After completion of polymerization,
After adding 0.25 mmol of silicon tetrachloride as a coupling agent and stirring for 30 minutes, 10 ml of methanol was added and further stirred for 5 minutes. After that, the contents of the polymerization reaction container were taken out, 7.5 g of 2,6-di-t-butyl-p-cresol (Sumilyzer BHT manufactured by Sumitomo Chemical Co., Ltd.) was added to evaporate most of hexane, and then 55 It was dried under reduced pressure at ℃ for 12 hours to obtain a polymer rubber.

【0022】実施例4 内容積20リットルのステンレス製重合反応容器を洗
浄、乾燥し、乾燥窒素で置換した後に1,3−ブタジエ
ン621g、スチレン279g、テトラヒドロフラン
5.4g、ヘキサン10.2kg、エチレングリコール
ジエチルエーテル19.38gをステンレス製重合反応
容器に仕込み、内温を30℃に安定させ後、重合開始剤
としてのn−ブチルリチウムのn−ヘキサン溶液2.9
mmolを添加し、攪拌下に1,3−ブタジエン414
g/135分、スチレン186g/105分の割合で連
続添加し、60℃で3時間重合を行った。重合完了後、
カップリング剤である四塩化珪素0.25mmolを添
加、30分攪拌後、10mlのメタノールを加えて、更
に5分間攪拌した。その後、重合反応容器の内容物を取
り出し、2.5gの2,6−ジ−t−ブチル−p−クレ
ゾール(住友化学製のスミライザーBHT)を加え、ヘ
キサンの大部分を蒸発させた後、55℃で12時間減圧
乾燥し、重合体ゴムを得た。
Example 4 A polymerization reactor made of stainless steel having an internal volume of 20 liters was washed, dried, and purged with dry nitrogen, and then 621 g of 1,3-butadiene, 279 g of styrene, 5.4 g of tetrahydrofuran, 10.2 kg of hexane, and ethylene glycol. 19.38 g of diethyl ether was charged into a stainless steel polymerization reaction container, the internal temperature was stabilized at 30 ° C., and n-hexane solution of n-butyllithium as a polymerization initiator was then 2.9.
mmol, 1,3-butadiene 414 with stirring
g / 135 minutes and styrene 186 g / 105 minutes were continuously added, and polymerization was carried out at 60 ° C. for 3 hours. After completion of polymerization,
After adding 0.25 mmol of silicon tetrachloride as a coupling agent and stirring for 30 minutes, 10 ml of methanol was added and further stirred for 5 minutes. Then, the contents of the polymerization reaction vessel were taken out, 2.5 g of 2,6-di-t-butyl-p-cresol (Sumitizer Chemical's Sumilizer BHT) was added to evaporate most of hexane, and then 55 It was dried under reduced pressure at ℃ for 12 hours to obtain a polymer rubber.

【0023】実施例5 内容積20リットルのステンレス製重合反応容器を洗
浄、乾燥し、乾燥窒素で置換した後に1,3−ブタジエ
ン585g、スチレン315g、テトラヒドロフラン
5.4g、ヘキサン10.2kg、エチレングリコール
ジエチルエーテル18.36gをステンレス製重合反応
容器に仕込み、内温を30℃に安定させた後、重合開始
剤としてのn−ブチルリチウムのn−ヘキサン溶液2.
6mmolを添加し、攪拌下に1,3−ブタジエン39
0g/135分、スチレン210g/105分の割合で
連続添加し、60℃で3時間重合を行った。重合完了
後、カップリング剤である四塩化珪素0.26mmol
を添加、30分攪拌後、10mlのメタノールを加え
て、更に5分間攪拌した。その後の処理は、実施例4と
同様の処理を行った。
Example 5 A stainless steel polymerization reaction vessel having an internal volume of 20 liters was washed, dried, and purged with dry nitrogen, and then 585 g of 1,3-butadiene, 315 g of styrene, 5.4 g of tetrahydrofuran, 10.2 kg of hexane, and ethylene glycol. 1.36 g of diethyl ether was charged into a stainless steel polymerization reaction vessel, the internal temperature was stabilized at 30 ° C., and then n-butyllithium solution of n-butyllithium as a polymerization initiator 2.
6 mmol was added and 1,3-butadiene 39 was added with stirring.
0 g / 135 minutes and 210 g / 105 minutes of styrene were continuously added, and polymerization was carried out at 60 ° C. for 3 hours. After completion of polymerization, 0.26 mmol of silicon tetrachloride as a coupling agent
Was added and stirred for 30 minutes, 10 ml of methanol was added, and the mixture was further stirred for 5 minutes. The subsequent process was the same as that of Example 4.

【0024】実施例6 内容積20リットルのステンレス製重合反応容器を洗
浄、乾燥し、乾燥窒素で置換した後に1,3−ブタジエ
ン621g、スチレン279g、テトラヒドロフラン
3.24g、ヘキサン10.2kg、エチレングリコー
ルジエチルエーテル16.32gをステンレス製重合反
応容器に仕込み、内温を30℃に安定させた後、重合開
始剤としてのn−ブチルリチウムのn−ヘキサン溶液
3.0mmolを添加し、攪拌下に1,3−ブタジエン
414g/135分、スチレン186g/105分の割
合で連続添加し、60℃で3時間重合を行った。重合完
了後、カップリング剤である四塩化珪素0.345mm
olを添加、30分攪拌後、10mlのメタノールを加
えて、更に5分間攪拌した。その後の処理は、実施例4
と同様の処理を行った。
Example 6 A polymerization reactor made of stainless steel having an internal volume of 20 liters was washed, dried, and purged with dry nitrogen, and then 621 g of 1,3-butadiene, 279 g of styrene, 3.24 g of tetrahydrofuran, 10.2 kg of hexane, and ethylene glycol. After charging 16.32 g of diethyl ether into a stainless steel polymerization reaction vessel and stabilizing the internal temperature at 30 ° C., 3.0 mmol of n-hexane solution of n-butyllithium as a polymerization initiator was added, and the mixture was stirred at 1 , Butadiene of 414 g / 135 minutes and styrene of 186 g / 105 minutes were continuously added, and polymerization was carried out at 60 ° C. for 3 hours. After completion of polymerization, silicon tetrachloride as a coupling agent 0.345 mm
was added and stirred for 30 minutes, 10 ml of methanol was added, and the mixture was further stirred for 5 minutes. The subsequent processing is the same as in Example 4.
The same process was performed.

【0025】実施例7 内容積20リットルのステンレス製重合反応容器を洗
浄、乾燥し、乾燥窒素で置換した後に1,3−ブタジエ
ン621g、スチレン279g、テトラヒドロフラン
1.08g、ヘキサン10.2kg、エチレングリコー
ルジエチルエーテル13.26gをステンレス製重合反
応容器に仕込み、内温を30℃に安定させた後、重合開
始剤としてのn−ブチルリチウムのn−ヘキサン溶液
3.0mmolを添加し、攪拌下に1,3−ブタジエン
414g/135分、スチレン186g/105分の割
合で連続添加し、60℃で3時間重合を行った。重合完
了後、カップリング剤である四塩化珪素0.345mm
olを添加、30分攪拌後、10mlのメタノールを加
えて、更に5分間攪拌した。その後の処理は、実施例4
と同様の処理を行った。
Example 7 A stainless steel polymerization reaction vessel having an internal volume of 20 liters was washed, dried, and purged with dry nitrogen, and then 621 g of 1,3-butadiene, 279 g of styrene, 1.08 g of tetrahydrofuran, 10.2 kg of hexane, and ethylene glycol. 13.26 g of diethyl ether was charged into a stainless steel polymerization reaction vessel, the internal temperature was stabilized at 30 ° C., and then 3.0 mmol of n-hexane solution of n-butyllithium as a polymerization initiator was added, and the mixture was stirred to 1 , Butadiene of 414 g / 135 minutes and styrene of 186 g / 105 minutes were continuously added, and polymerization was carried out at 60 ° C. for 3 hours. After completion of polymerization, silicon tetrachloride as a coupling agent 0.345 mm
was added and stirred for 30 minutes, 10 ml of methanol was added, and the mixture was further stirred for 5 minutes. The subsequent processing is the same as in Example 4.
The same process was performed.

【0026】比較例1 内容積5リットルのステンレス製重合反応容器を洗浄、
乾燥し、乾燥窒素で置換した後に1,3−ブタジエン2
07g、スチレン93g、テトラヒドロフラン1.35
g、ヘキサン2.55kg、ジエチレングリコールジエ
チルエーテル2.55gをステンレス製重合反応容器に
仕込み、内温を30℃に安定させた後、重合開始剤とし
てのn−ブチルリチウムのn−ヘキサン溶液2.5mm
olを添加し、攪拌下に1,3−ブタジエン138g/
120分、スチレン62g/90分の割合で連続添加
し、60℃で3時間重合を行った。重合完了後、カップ
リング剤である四塩化珪素0.375mmolを添加
し、30分攪拌後は、実施例1と同様の処理を行った。
Comparative Example 1 A polymerization reactor made of stainless steel having an internal volume of 5 liters was washed,
After drying and replacing with dry nitrogen, 1,3-butadiene 2
07g, styrene 93g, tetrahydrofuran 1.35
g, hexane 2.55 kg, and diethylene glycol diethyl ether 2.55 g were charged in a stainless steel polymerization reaction container, and after stabilizing the internal temperature at 30 ° C., n-hexane solution of n-butyllithium as a polymerization initiator 2.5 mm
ol was added, and with stirring, 138 g of 1,3-butadiene /
120 minutes and 62 g / 90 minutes of styrene were continuously added, and polymerization was carried out at 60 ° C. for 3 hours. After completion of the polymerization, 0.375 mmol of silicon tetrachloride as a coupling agent was added, and after stirring for 30 minutes, the same treatment as in Example 1 was performed.

【0027】比較例2 内容積5リットルのステンレス製重合反応容器を洗浄、
乾燥し、乾燥窒素で置換した後に1,3−ブタジエン2
07g、スチレン93g、テトラヒドロフラン1.35
g、ヘキサン2.55kg、TMEDA(N,N,
N',N'−テトラメチルエチレンジアミン)5.1gを
ステンレス製重合反応容器に仕込み、内温を30℃に安
定させた後、重合開始剤としてのn−ブチルリチウムの
n−ヘキサン溶液2.5mmolを添加し、攪拌下に
1,3−ブタジエン138g/120分、スチレン62
g/90分の割合で連続添加し、60℃で3時間重合を
行った。重合完了後、カップリング剤である四塩化珪素
0.375mmolを添加し、30分攪拌後は、実施例
1と同様の処理を行った。
Comparative Example 2 A polymerization reactor made of stainless steel having an internal volume of 5 liters was washed,
After drying and replacing with dry nitrogen, 1,3-butadiene 2
07g, styrene 93g, tetrahydrofuran 1.35
g, hexane 2.55 kg, TMEDA (N, N,
5.1 g of N ′, N′-tetramethylethylenediamine) was charged into a stainless steel polymerization reaction container, the internal temperature was stabilized at 30 ° C., and then 2.5 mmol of n-hexane solution of n-butyllithium as a polymerization initiator. Was added, and 138 g of 1,3-butadiene and 120 minutes of styrene were added with stirring.
It was continuously added at a rate of g / 90 minutes, and polymerized at 60 ° C. for 3 hours. After completion of the polymerization, 0.375 mmol of silicon tetrachloride as a coupling agent was added, and after stirring for 30 minutes, the same treatment as in Example 1 was performed.

【0028】実施例1〜実施例7、比較例1及び比較例
2で得た各重合体ゴムについて、下記のとおり測定、評
価を行った。重合体ゴムのビニル含量 赤外分光分析法により測定した。重合体ゴムのスチレン含量 屈折率法により測定した。重合体ゴムの分子量,分子量分布 HLC−8120GPC(東ソー製)により ポリマー
0.1gをテトラヒドロフラン20mlに溶解した溶液
を40℃にてカラム(東ソー製カラム:TSKgelSuperHM-
H直列2本)、紫外分光計(東ソー製UV−8020)
を通過させて分子量(標準ポリスチレン換算)、分子量
分布を測定した。
The polymer rubbers obtained in Examples 1 to 7 and Comparative Examples 1 and 2 were measured and evaluated as follows. Vinyl Content of Polymer Rubber Determined by infrared spectroscopy. Styrene content of polymer rubber It was measured by a refractive index method. Molecular weight and molecular weight distribution of polymer rubber HLC-8120 GPC (manufactured by Tosoh) A solution of 0.1 g of polymer dissolved in 20 ml of tetrahydrofuran was subjected to a column at 40 ° C (Tosoh column: TSKgel SuperHM-
H series 2), UV spectrometer (Tosoh UV-8020)
And the molecular weight (standard polystyrene conversion) and the molecular weight distribution were measured.

【0029】測定結果を表1、表2に示す。The measurement results are shown in Tables 1 and 2.

【0030】[0030]

【表1】 ビニル含量コントロール剤 A:エチレングリコールジエチルエーテル B:ジエチレングリコールジエチルエーテル C:N,N,N’,N’−テトラメチルエチレンジアミ
[Table 1] Vinyl content control agent A: ethylene glycol diethyl ether B: diethylene glycol diethyl ether C: N, N, N ′, N′-tetramethylethylenediamine

【0031】[0031]

【表2】 ビニル含量コントロール剤 A:エチレングリコールジエチルエーテル[Table 2] Vinyl content control agent A: ethylene glycol diethyl ether

【0032】[0032]

【発明の効果】以上説明したとおり、本発明により共役
ジエンモノマー又は共役ジエンモノマーと芳香族ビニル
モノマーとを、共重合してタイヤ用途に好適な高ビニル
含量かつ狭分子量分布、更に好ましくは高分子量の重合
体を製造する方法を提供することができた。
As described above, according to the present invention, a conjugated diene monomer or a conjugated diene monomer and an aromatic vinyl monomer are copolymerized to obtain a high vinyl content and a narrow molecular weight distribution suitable for tire applications, and more preferably a high molecular weight. It was possible to provide a method for producing the polymer.

フロントページの続き Fターム(参考) 4J015 DA02 EA00 4J100 AB00Q AB02Q AB04Q AB07Q AB16Q AS01P AS02P AS03P AS04P BC43Q CA04 CA31 DA04 FA08 FA19 FA30 HA55 HB29 HD07 HE14 Continued front page    F-term (reference) 4J015 DA02 EA00                 4J100 AB00Q AB02Q AB04Q AB07Q                       AB16Q AS01P AS02P AS03P                       AS04P BC43Q CA04 CA31                       DA04 FA08 FA19 FA30 HA55                       HB29 HD07 HE14

Claims (4)

【特許請求の範囲】[Claims] 【請求項1】 共役ジエンモノマー又は共役ジエンモノ
マーと芳香族ビニルモノマーとを、式R’(Li)X
(式中、R’は脂肪族または芳香族炭化水素基、Xは1
〜4の整数である。)で表される有機リチウム化合物、
重合溶媒、重合溶媒に対して、0.0053〜0.10
60重量%のテトラヒドロフラン及び、0.02〜0.
30重量%のエチレングリコールジエチルエーテルの存
在下に重合することを特徴とし、かつ下記(1)〜
(2)の条件を満たすジエン系重合体ゴムの製造方法。 (1)ジエン系重合体ゴムの共役ジエンモノマー部のビ
ニル含量が60%以上 (2)重合反応終了時点のジエン系重合体ゴムのHLC
測定におけるQ値(Mw/Mn)が、1.35以下
1. A conjugated diene monomer or a conjugated diene monomer and an aromatic vinyl monomer are represented by the formula R ′ (Li) X.
(In the formula, R ′ is an aliphatic or aromatic hydrocarbon group, and X is 1
Is an integer of ~ 4. ) An organolithium compound represented by
0.0053 to 0.10 with respect to the polymerization solvent and the polymerization solvent
60 wt% tetrahydrofuran and 0.02-0.
Polymerization is performed in the presence of 30% by weight of ethylene glycol diethyl ether, and the following (1) to
A method for producing a diene polymer rubber that satisfies the condition (2). (1) The vinyl content of the conjugated diene monomer portion of the diene polymer rubber is 60% or more (2) HLC of the diene polymer rubber at the end of the polymerization reaction
Q value (Mw / Mn) in measurement is 1.35 or less
【請求項2】 共役ジエンモノマーと芳香族ビニルモノ
マーとを、式R’(Li)X(式中、R’は脂肪族また
は芳香族炭化水素基、Xは1〜4の整数である。)で表
される有機リチウム化合物、重合溶媒、重合溶媒に対し
て、0.0053〜0.0742重量%のテトラヒドロ
フラン及び、0.02〜0.20重量%のエチレングリ
コールジエチルエーテルの存在下に重合することを特徴
とし、かつ下記(1)〜(3)の条件を満たすジエン系重合体
ゴムの製造方法。 (1)ジエン系重合体ゴムの共役ジエンモノマー部のビ
ニル含量が65%以上かつSt含量が20%〜50% (2)重合反応終了時点のジエン系重合体ゴムのHLC
測定におけるQ値(Mw/Mn)が、1.30以下 (3)カップリング反応終了後のジエン系重合体ゴムの
HLC測定におけるQ値(Mw/Mn)が、2.2以下
であり、かつMwが60万以上
2. A conjugated diene monomer and an aromatic vinyl monomer are represented by the formula R ′ (Li) X (wherein R ′ is an aliphatic or aromatic hydrocarbon group, and X is an integer of 1 to 4). Polymerization is performed in the presence of 0.0053 to 0.0742% by weight of tetrahydrofuran and 0.02 to 0.20% by weight of ethylene glycol diethyl ether with respect to the organolithium compound represented by A method for producing a diene polymer rubber, which is characterized in that it also satisfies the following conditions (1) to (3). (1) The vinyl content of the conjugated diene monomer portion of the diene polymer rubber is 65% or more and the St content is 20% to 50%. (2) HLC of the diene polymer rubber at the end of the polymerization reaction.
The Q value (Mw / Mn) in the measurement is 1.30 or less (3) The Q value (Mw / Mn) in the HLC measurement of the diene polymer rubber after the completion of the coupling reaction is 2.2 or less, and Mw is over 600,000
【請求項3】 下記(1)〜(4)の条件を満たす請求
項2記載のジエン系重合体ゴム。 (1)ジエン系重合体ゴムの共役ジエンモノマー部のビ
ニル含量が65%以上かつSt含量が25%〜40% (2)重合反応終了時点のジエン系重合体ゴムのHLC
測定におけるQ値(Mw/Mn)が、1.30以下 (3)カップリング反応終了後のジエン系重合体ゴムの
HLC測定におけるQ値(Mw/Mn)が、2.1以下
であり、かつMwが110万以上 (4)油展量40phr以上
3. The diene polymer rubber according to claim 2, which satisfies the following conditions (1) to (4). (1) The vinyl content of the conjugated diene monomer portion of the diene polymer rubber is 65% or more and the St content is 25% to 40% (2) HLC of the diene polymer rubber at the end of the polymerization reaction
The Q value (Mw / Mn) in the measurement is 1.30 or less (3) The Q value (Mw / Mn) in the HLC measurement of the diene polymer rubber after the completion of the coupling reaction is 2.1 or less, and Mw is over 1.1 million (4) Oil extension is over 40 phr
【請求項4】 下記(1)〜(4)の条件を満たす請求
項2記載のジエン系重合体ゴムの製造方法。 (1)ジエン系重合体ゴムの共役ジエンモノマー部のビ
ニル含量が65%以上かつSt含量が25%〜40% (2)重合反応終了時点のジエン系重合体ゴムのHLC
測定におけるQ値(Mw/Mn)が、1.30以下 (3)カップリング反応終了後のジエン系重合体ゴムの
HLC測定におけるQ値(Mw/Mn)が、2.1以下
であり、かつMwが110万以上 (4)油展量40phr以上
4. The method for producing a diene polymer rubber according to claim 2, which satisfies the following conditions (1) to (4). (1) The vinyl content of the conjugated diene monomer portion of the diene polymer rubber is 65% or more and the St content is 25% to 40% (2) HLC of the diene polymer rubber at the end of the polymerization reaction
The Q value (Mw / Mn) in the measurement is 1.30 or less (3) The Q value (Mw / Mn) in the HLC measurement of the diene polymer rubber after the completion of the coupling reaction is 2.1 or less, and Mw is over 1.1 million (4) Oil extension is over 40 phr
JP2003053078A 2002-03-20 2003-02-28 Method for producing diene polymer rubber Expired - Fee Related JP4155060B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2003053078A JP4155060B2 (en) 2002-03-20 2003-02-28 Method for producing diene polymer rubber

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
JP2002078343 2002-03-20
JP2002-78343 2002-03-20
JP2003053078A JP4155060B2 (en) 2002-03-20 2003-02-28 Method for producing diene polymer rubber

Publications (2)

Publication Number Publication Date
JP2003342330A true JP2003342330A (en) 2003-12-03
JP4155060B2 JP4155060B2 (en) 2008-09-24

Family

ID=29781933

Family Applications (1)

Application Number Title Priority Date Filing Date
JP2003053078A Expired - Fee Related JP4155060B2 (en) 2002-03-20 2003-02-28 Method for producing diene polymer rubber

Country Status (1)

Country Link
JP (1) JP4155060B2 (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2012162683A (en) * 2011-02-08 2012-08-30 Toho Chem Ind Co Ltd Method for producing polymer

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2012162683A (en) * 2011-02-08 2012-08-30 Toho Chem Ind Co Ltd Method for producing polymer

Also Published As

Publication number Publication date
JP4155060B2 (en) 2008-09-24

Similar Documents

Publication Publication Date Title
EP2022803B1 (en) Process for producing functionalized polymers
JP2730163B2 (en) Method for producing high trans low vinyl conjugated diene polymer
US7879958B2 (en) Polyhydroxy compounds as polymerization quenching agents
JP3748277B2 (en) Anionic polymerization initiators containing adducts of cyclic secondary amines and conjugated dienes and products obtained therefrom
JP4728088B2 (en) Production of tires containing syndiotactic polybutadiene, rubber compositions and rubber components
US20060241241A1 (en) Process of producing a siloxy-functionalized polymer
JP6106658B2 (en) Process for producing branched conjugated diene polymer
JP2007092080A (en) Anionic polymerization initiator dissolved in solvent, preparation method thereof, and product therefrom
JP2005290355A (en) Modified diene polymer rubber and its production method
JP2007092079A (en) Rubber composition and tire
JP2005509066A (en) Linear block copolymer and method for producing the same
US6800689B2 (en) Process for producing polymer rubber and oil extended polymer rubber
JPH093129A (en) Production of polybutadiene rubber
JP3877836B2 (en) Anionic copolymerization of conjugated dienes and vinylarene in the presence of alkyl ethers of tetrahydropyranylmethanol.
JP4523410B2 (en) Method for producing polymerisate using conjugated diene and vinyl aromatic compound, polymerisate produced thereby, and use thereof
JP2712622B2 (en) Method for producing conjugated diene polymer
JP2003342330A (en) Method for manufacturing diene polymer rubber
RU2569674C2 (en) Heterogeneous catalyst composition for polymerisation of isoprene, method for production and use thereof
JP2006257262A (en) Modified diene-based polymer rubber and method for producing the same
JP5539808B2 (en) Process for producing 1,3-butadiene / 1-butene copolymer and 1,3-butadiene / 1-butene copolymer obtained therefrom
RU2666724C1 (en) Method for producing butadiene polymers or butadiene copolymers with styrene with low content of 1,2-units in butadiene part
JP2712612B2 (en) Method for producing conjugated diene polymer
JP2711347B2 (en) Block copolymer and rubber composition
JPH10259221A (en) Thermoplastic elastomer and its production
JPS5918709A (en) Manufacture of conjugated diene polymer

Legal Events

Date Code Title Description
A621 Written request for application examination

Free format text: JAPANESE INTERMEDIATE CODE: A621

Effective date: 20050921

A977 Report on retrieval

Free format text: JAPANESE INTERMEDIATE CODE: A971007

Effective date: 20071108

A131 Notification of reasons for refusal

Free format text: JAPANESE INTERMEDIATE CODE: A131

Effective date: 20071113

A521 Request for written amendment filed

Free format text: JAPANESE INTERMEDIATE CODE: A523

Effective date: 20071226

RD05 Notification of revocation of power of attorney

Free format text: JAPANESE INTERMEDIATE CODE: A7425

Effective date: 20080129

RD05 Notification of revocation of power of attorney

Free format text: JAPANESE INTERMEDIATE CODE: A7425

Effective date: 20080512

TRDD Decision of grant or rejection written
A01 Written decision to grant a patent or to grant a registration (utility model)

Free format text: JAPANESE INTERMEDIATE CODE: A01

Effective date: 20080617

A01 Written decision to grant a patent or to grant a registration (utility model)

Free format text: JAPANESE INTERMEDIATE CODE: A01

A61 First payment of annual fees (during grant procedure)

Free format text: JAPANESE INTERMEDIATE CODE: A61

Effective date: 20080630

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20110718

Year of fee payment: 3

R151 Written notification of patent or utility model registration

Ref document number: 4155060

Country of ref document: JP

Free format text: JAPANESE INTERMEDIATE CODE: R151

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20110718

Year of fee payment: 3

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20110718

Year of fee payment: 3

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20120718

Year of fee payment: 4

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20120718

Year of fee payment: 4

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20130718

Year of fee payment: 5

LAPS Cancellation because of no payment of annual fees