JP2003324029A - Device and method for manufacturing coil for maglev railway - Google Patents

Device and method for manufacturing coil for maglev railway

Info

Publication number
JP2003324029A
JP2003324029A JP2002131064A JP2002131064A JP2003324029A JP 2003324029 A JP2003324029 A JP 2003324029A JP 2002131064 A JP2002131064 A JP 2002131064A JP 2002131064 A JP2002131064 A JP 2002131064A JP 2003324029 A JP2003324029 A JP 2003324029A
Authority
JP
Japan
Prior art keywords
cable
winding
coil
magnetic levitation
tension
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP2002131064A
Other languages
Japanese (ja)
Other versions
JP3960852B2 (en
Inventor
Yoshihiro Jizo
吉洋 地蔵
Yuji Nakahara
裕治 中原
Shiro Tatsumi
四郎 辰巳
Nobuaki Miyake
展明 三宅
Hiromori Ishihara
啓守 石原
Koji Ota
浩嗣 太田
Keizo Yoshikawa
恵三 吉川
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Mitsubishi Electric Corp
Central Japan Railway Co
Original Assignee
Mitsubishi Electric Corp
Central Japan Railway Co
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Mitsubishi Electric Corp, Central Japan Railway Co filed Critical Mitsubishi Electric Corp
Priority to JP2002131064A priority Critical patent/JP3960852B2/en
Publication of JP2003324029A publication Critical patent/JP2003324029A/en
Application granted granted Critical
Publication of JP3960852B2 publication Critical patent/JP3960852B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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  • Coil Winding Methods And Apparatuses (AREA)
  • Manufacture Of Motors, Generators (AREA)
  • Linear Motors (AREA)

Abstract

<P>PROBLEM TO BE SOLVED: To provide a device for manufacturing coil for maglev railway that can be improved in productivity. <P>SOLUTION: This device for manufacturing coil is provided with a plurality of reels 11 which are disposed coaxially with each other and around which a cable 17 can be wound to a prescribed number of layers in two steps, a turntable 15 which rotates the reels 11 around the axes of the reels 11, and a cable stretching mechanism 24 which stretches the cable 17 having the length required for winding the cable 17 around adjacent steps of adjacent reels 11 plus the length corresponding to the transition section (w) between coils with prescribed tension. The cable 17 is wound around the adjacent steps of the adjacent reels 11 from the inside to the outside by alternately rotating the reels 11 in opposite directions by means of the turntable 15 while the cable 17 is stretched by means of the stretching mechanism 24 and, at the same time, the transition section (w) is formed between both steps. <P>COPYRIGHT: (C)2004,JPO

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【発明の属する技術分野】この発明は、磁気浮上式鉄道
におけるリニアモータの電機子を構成する磁気浮上式鉄
道用コイルの製造装置および製造方法に関するものであ
る。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to an apparatus and method for manufacturing a coil for a magnetic levitation railway which constitutes an armature of a linear motor in a magnetic levitation railway.

【0002】[0002]

【従来の技術】この種従来の磁気浮上式鉄道用コイル
は、例えば特開平3−124253号公報等に開示され
ているように、図示はしないが、ケーブルをリールに巻
回して形成されたコイルを、リールから押し出しながら
パネルに取り付けるようにしているので、必要な巻数を
確保するために複数層巻きとすると崩れやすくなる。こ
のため、コイルを一層巻きとしてコイルの軸方向の段数
を増やすことにより必要な巻数を確保している。
2. Description of the Related Art A conventional magnetic levitation railway coil of this type is a coil formed by winding a cable around a reel (not shown) as disclosed in, for example, Japanese Patent Laid-Open No. 3-124253. Since it is attached to the panel while being pushed out from the reel, if it is wound in multiple layers in order to secure the required number of windings, it tends to collapse. Therefore, the required number of turns is secured by increasing the number of axial stages of the coil by winding the coil in one layer.

【0003】しかしながら、このようにコイルの軸方向
の段数を増やすということは、磁気浮上式鉄道用コイル
として使用される場合に、コイルが装着される軌道と鉄
道車両との間隔が増加することとなり、車両幅を減少さ
せるか、軌道の間隔を広げる必要がある。ところが、車
両幅を減少させることは輸送効率が低下するということ
になり、軌道の間隔を広げることは建設コストの増大に
つながるという問題点を残している。
However, increasing the number of coils in the axial direction in this manner increases the distance between the track on which the coil is mounted and the railway vehicle when used as a magnetic levitation railway coil. , It is necessary to reduce the vehicle width or widen the track spacing. However, reducing the vehicle width means lowering the transportation efficiency, and widening the track interval leads to an increase in construction cost.

【0004】コイルの軸方向の寸法を増やさずに巻線を
増やすには、コイルの径方向を増大させる方向に巻線、
すなわち、層数を増加させることが有効である。そこ
で、先行技術としてこの出願と同一の出願人による特願
2001−353747号では、以下に説明するような
構成とすることにより、コイルの軸方向の寸法を増やさ
ずに巻線を増加させることが提示されている。
In order to increase the number of windings without increasing the axial dimension of the coil, the windings should be increased in the radial direction of the coil.
That is, it is effective to increase the number of layers. Therefore, in Japanese Patent Application No. 2001-353747 filed by the same applicant as this application as prior art, the number of windings can be increased without increasing the axial dimension of the coil by adopting the configuration described below. Has been presented.

【0005】図6は先行技術における磁気浮上式鉄道用
コイルの構成を示す正面図、図7は図6におけるコイル
収納部材の構成を示す斜視図、図8は図7におけるコイ
ル収納部材にケーブルを巻回してコイルを形成する工程
を示す断面図である。図において、1は並設される複数
のコイル収納部材で、座部1a、この座部1aの中央部
に突出して形成される巻芯部1b、この巻芯部1bの周
囲を所定の間隔を介して取り囲むように形成される外枠
部1c、および巻芯部1bと外枠部1cの間に区画して
形成されるコイル収納部1dで構成されている。2はこ
れら各コイル収納部材1のコイル収納部1d内にそれぞ
れ収納される複数のコイルで、渡り部2aを介して同相
同士が接続されている。
FIG. 6 is a front view showing the structure of a magnetic levitation railway coil in the prior art, FIG. 7 is a perspective view showing the structure of the coil housing member in FIG. 6, and FIG. 8 is a cable in the coil housing member in FIG. It is sectional drawing which shows the process of winding and forming a coil. In the figure, reference numeral 1 denotes a plurality of coil accommodating members arranged side by side, and a seat portion 1a, a winding core portion 1b projecting from a central portion of the seat portion 1a, and a predetermined interval around the winding core portion 1b. It is configured by an outer frame portion 1c formed so as to surround it and a coil housing portion 1d formed by being partitioned between the winding core portion 1b and the outer frame portion 1c. Reference numeral 2 denotes a plurality of coils housed in the coil housing portion 1d of each of the coil housing members 1 and having the same phase connected to each other via the transition portion 2a.

【0006】次に、上記のように構成されるコイル2の
巻線手順を図8に基づいて説明する。まず、コイル2の
巻き始め部2bを図8(B)に示すようにコイル収納部
1d内に引き込んで、外周側を外枠部1cで規制しなが
ら巻回し、図8(C)、(D)に示すよう順次内側へ一
段目を巻回する。続いて、二段目は図8(E)に示すよ
うに巻芯部1bに内周側の規制を受けながら、図8
(F)、(G)に示すように内周側から外周側へ巻回
し、最後は図8(G)に示すように巻き終わり部2cを
コイル収納部1dから引き出すことにより1個目のコイ
ル2が完成する。そして、巻き終わり部2eから渡り部
2aを介し、2個間をおいて3個目のコイル収納部材1
のコイル収納部1d内に引き込まれ、上記と同様に巻線
が施されて同相分のコイル2が順次形成される。
Next, the winding procedure of the coil 2 constructed as above will be described with reference to FIG. First, as shown in FIG. 8 (B), the winding start portion 2b of the coil 2 is drawn into the coil housing portion 1d, and is wound while the outer peripheral side is regulated by the outer frame portion 1c. As shown in), the first step is wound inward. Subsequently, in the second stage, as shown in FIG. 8E, while the winding core portion 1b is regulated on the inner peripheral side,
As shown in (F) and (G), the first coil is wound from the inner circumference side to the outer circumference side, and finally, as shown in FIG. 8 (G), the winding end portion 2c is pulled out from the coil housing portion 1d. 2 is completed. Then, the second coil accommodation member 1 is provided with a gap between the winding end portion 2e and the transition portion 2a, with two gaps left therebetween.
The coil 2 is drawn into the coil housing portion 1d and wound in the same manner as described above to sequentially form the coils 2 for the same phase.

【0007】[0007]

【発明が解決しようとする課題】従来の磁気浮上式鉄道
用コイルは以上のように、コイル2の径方向の巻回数、
すなわち、層数を増加させることにより、コイル2の軸
方向寸法を増やすことなく必要な巻数を確保するように
している。しかしながら、巻芯部1bと外枠部1cで区
画されるコイル収納部1d内に、外枠部1cで外周側を
規制しながら外周側から内周側に向け、又、次の段では
巻芯部1bで内周側を規制しながら内周側から外周側に
向けて、それぞれ巻回するようにしているため、比較的
剛性の高いケーブルを成形するのは容易なことではな
く、非常に手間がかかり生産性が悪くなるという問題点
があった。
As described above, the conventional magnetic levitation railway coil has a number of windings in the radial direction of the coil 2,
That is, by increasing the number of layers, the required number of turns is ensured without increasing the axial dimension of the coil 2. However, in the coil housing portion 1d partitioned by the core portion 1b and the outer frame portion 1c, the outer frame portion 1c regulates the outer peripheral side from the outer peripheral side toward the inner peripheral side. Since the inner peripheral side is regulated by the portion 1b and the inner peripheral side is wound toward the outer peripheral side, it is not easy to mold a cable having relatively high rigidity, and it is very troublesome. However, there is a problem that productivity is deteriorated due to the increase in cost.

【0008】この発明は上記のような問題点を解消する
ためになされたもので、生産性の向上を図ることが可能
な磁気浮上式鉄道用コイルの製造装置および製造方法を
提供することを目的とするものである。
The present invention has been made to solve the above problems, and an object thereof is to provide an apparatus and a method for manufacturing a magnetic levitation railway coil capable of improving productivity. It is what

【0009】[0009]

【課題を解決するための手段】この発明の請求項1に係
る磁気浮上式鉄道用コイルの製造装置は、同軸上に配置
されコイルを形成するケーブルが軸方向に2段それぞれ
所定の層数巻回可能な複数の巻枠と、各巻枠を軸中心に
回転駆動する回転駆動機構と、各巻枠の相隣なる同士の
相隣なる両段に巻回長さおよびコイル間の渡り部長さに
相当する長さを有するケーブルの両端を所定の張力を介
して張架するケーブル張架機構とを備え、回転駆動機構
を介して各巻枠を交互に逆方向に回転駆動させることに
より、各巻枠の相隣なる同士の相隣なる両段にケーブル
張架機構で張架されたケーブルを巻き込み、同時に内側
から外側へ所定の層数回転方向に巻回するとともに両段
間に渡り部を形成するようにしたものである。
According to a first aspect of the present invention, there is provided a magnetic levitation railway coil manufacturing apparatus, wherein a cable which is coaxially arranged and which forms a coil is wound in two axial stages each having a predetermined number of layers. Corresponding to the winding length and the crossover length between the coils on the two adjacent stages of the adjacent reels of each reel. A cable tensioning mechanism for tensioning both ends of a cable having a predetermined length via a predetermined tension, and rotating each reel alternately in the opposite direction via a rotation drive mechanism, thereby The cable stretched by the cable tensioning mechanism is wound around the two adjacent steps of the adjacent ones, and at the same time, it is wound in the predetermined number of layers in the rotation direction from the inside to the outside, and the crossover portion is formed between the steps. It was done.

【0010】又、この発明の請求項2に係る磁気浮上式
鉄道用コイルの製造装置は、請求項1において、ケーブ
ル張架機構を、張架されるケーブルのほぼ中央部を外周
面に沿わせて折り返しU字状に成形する滑車と、ケーブ
ルを滑車の外周面に押し付けケーブルに所定の張力を付
与するテンションローラと、滑車およびテンションロー
ラを巻枠の軸方向に移動させる移動機構と、滑車、テン
ションローラおよび移動機構を搭載し、ケーブルの巻枠
への巻き込みに伴って巻枠側へ移動する台車とで構成す
るようにしたものである。
According to a second aspect of the present invention, there is provided an apparatus for manufacturing a magnetic levitation railway coil according to the first aspect, wherein the cable tensioning mechanism has a substantially central portion of the cable stretched along an outer peripheral surface. A pulley that is folded back to form a U-shape, a tension roller that applies a predetermined tension to the cable by pressing the cable against the outer peripheral surface of the pulley, a moving mechanism that moves the pulley and the tension roller in the axial direction of the reel, a pulley, A tension roller and a moving mechanism are mounted, and the carriage is configured to move to the reel side as the cable is wound into the reel.

【0011】又、この発明の請求項3に係る磁気浮上式
鉄道用コイルの製造装置は、請求項1または2におい
て、ケーブルの巻枠への巻回時にケーブルを巻枠の中心
側へ押圧する押圧機構を備えたものである。
According to a third aspect of the present invention, in the magnetic levitation railway coil manufacturing apparatus according to the first or second aspect, when the cable is wound around the winding frame, the cable is pressed toward the center of the winding frame. It is equipped with a pressing mechanism.

【0012】又、この発明の請求項4に係る磁気浮上式
鉄道用コイルの製造装置は、請求項1または2におい
て、張架されるケーブルの両端側の間隔をケーブルが巻
き込まれる両巻枠の相隣なる両段の間隔に保持する間隔
保持機構を備えたものである。
According to a fourth aspect of the present invention, there is provided a magnetic levitation railway coil manufacturing apparatus according to the first or second aspect, in which the distance between both ends of the cable to be stretched is set between the two winding frames in which the cable is wound. It is provided with a space holding mechanism for holding the space between adjacent two stages.

【0013】又、この発明の請求項5に係る磁気浮上式
鉄道用コイルの製造装置は、請求項1または2におい
て、ケーブルの巻枠への巻回時に張架されるケーブルの
残長を順次検知し、ケーブルの残長に応じてケーブルに
付与される張力の大きさを制御するようにしたものであ
る。
According to a fifth aspect of the present invention, there is provided a magnetic levitation railway coil manufacturing apparatus according to the first or second aspect, in which the remaining lengths of the cables stretched around the winding frame of the cable are sequentially stretched. The amount of tension applied to the cable is detected and detected according to the remaining length of the cable.

【0014】又、この発明の請求項6に係る磁気浮上式
鉄道用コイルの製造装置は、請求項1における各巻枠の
相隣なる同士の相隣なる両段に所定の長さを有するケー
ブルの両端を所定の張力を介して張架する工程と、各巻
枠を回転させることにより張架されたケーブルの両端側
を両段に巻き込み、同時に内側から外側へ所定の層数巻
回する工程とを包含し、両工程をケーブルの巻回方向を
順次交互に逆方向にして繰り返すようにしたものであ
る。
According to a sixth aspect of the present invention, there is provided an apparatus for manufacturing a coil for a magnetic levitation type railway, wherein a coil having a predetermined length is provided on both adjacent stages of adjacent reels of each reel. A step of stretching both ends through a predetermined tension, and a step of winding both ends of the cable stretched by rotating each winding frame into both stages and simultaneously winding a predetermined number of layers from the inside to the outside. By including both steps, the winding direction of the cable is sequentially and alternately reversed and repeated.

【0015】[0015]

【発明の実施の形態】以下、この発明の各実施の形態を
図に基づいて説明する。 実施の形態1.図1はこの発明の実施の形態1における
磁気浮上式鉄道用コイルの製造装置の構成を示す正面
図、図2は図1における磁気浮上式鉄道用コイルの製造
装置の構成を示す平面図、図3は図1における磁気浮上
式鉄道用コイルの製造装置の動作開始時における状態を
示す正面図、図4はケーブル巻回後の巻枠の構成を示す
正面図、図5は図4における巻枠からコイルを取り外す
状態を示し、(A)は平面図、(B)は正面図である。
BEST MODE FOR CARRYING OUT THE INVENTION Embodiments of the present invention will be described below with reference to the drawings. Embodiment 1. 1 is a front view showing a configuration of a magnetic levitation railway coil manufacturing apparatus according to Embodiment 1 of the present invention, and FIG. 2 is a plan view showing a configuration of a magnetic levitation railway coil manufacturing apparatus in FIG. 3 is a front view showing a state at the start of operation of the magnetic levitation railway coil manufacturing apparatus in FIG. 1, FIG. 4 is a front view showing a configuration of a reel after the cable is wound, and FIG. 5 is a reel in FIG. The state which removes a coil from is shown, (A) is a top view and (B) is a front view.

【0016】図において、11は巻枠で、フランジ部1
2aの軸方向一側に芯部12b、他側にスペーサ部12
cが形成された巻胴12、およびこの巻胴12の芯部1
2bの端面にフランジ部12aと対向して取り外し可能
に固着され、各外側の面に吊り具14が固着されたフラ
ンジ13で構成されており、軸方向に各スペーサ部12
cを介して所定の間隔で複数段積み重ねられている。1
5はこれら各巻枠11を上面で保持し、軸中心に回転駆
動する回転駆動機構としての回転テーブル、16は各巻
枠11の最上段に載置されケーブル17が巻回して収納
されるドラムである。
In the figure, numeral 11 is a reel, which is a flange portion 1.
2a has a core portion 12b on one side in the axial direction and a spacer portion 12 on the other side.
Winding cylinder 12 in which c is formed, and core 1 of this winding cylinder 12
It is constituted by a flange 13 which is detachably fixed to the end surface of 2b so as to face the flange portion 12a, and a suspending tool 14 is fixed to each outer surface thereof.
A plurality of layers are stacked at a predetermined interval via c. 1
Reference numeral 5 denotes a rotary table as a rotary drive mechanism which holds each of the reels 11 on the upper surface and rotationally drives the reels about the axis, and 16 is a drum which is placed on the uppermost stage of each reel 11 and accommodates a cable 17 wound therein. .

【0017】18は図1中矢印A、Bで示す方向に回動
可能な回動レバー、19はこの回動レバー18の一端側
に回転可能に固着され、各巻枠11の相隣なる同士間に
両端が張架されるケーブル17のほぼ中央部を外周面に
沿わせて折り返しU字状に成形する滑車、20は回動レ
バー18の他端側に回転可能に固着され、回動レバー1
8が矢印B方向に回動することにより、ケーブル17を
滑車19の外周面に押し付けて、ケーブル17に所定の
張力を付与するテンションローラである。
Reference numeral 18 denotes a rotary lever which is rotatable in the directions indicated by arrows A and B in FIG. 1, and 19 is rotatably fixed to one end of the rotary lever 18 so that the winding frames 11 are adjacent to each other. A pulley 20 is formed by folding back a cable 17 having a substantially central portion along its outer peripheral surface to form a U-shape. A pulley 20 is rotatably fixed to the other end of the rotary lever 18.
8 is a tension roller that presses the cable 17 against the outer peripheral surface of the pulley 19 by rotating in the direction of arrow B to apply a predetermined tension to the cable 17.

【0018】21は回動レバー18の回動中心を支持
し、積み重ねられた各巻枠11の軸方向に移動させる移
動機構、22はこの移動機構21が搭載されケーブル1
7の各巻枠11への巻き込みに伴って、各巻枠11が保
持された回転テーブル15側へ、レール23を介して移
動する台車であり、これら18ないし23でケーブル張
架機構24を構成している。25はレール23上を移動
可能に配設され、滑車19によってU字状に成形された
ケーブル17を、その両端が巻き込まれる両巻枠11間
の間隔に、一対の棒状部材25aを介して保持する間隔
保持機構、26は回転テーブル15の側方に配設される
押圧機構としての押えローラで、積み重ねられた各巻枠
11に沿って軸方向に移動し、各巻枠11に巻回される
ケーブル17を巻枠11の中心側へ押圧する。
Reference numeral 21 denotes a moving mechanism that supports the turning center of the turning lever 18 and moves the stacked reels 11 in the axial direction, and reference numeral 22 denotes the cable 1 on which the moving mechanism 21 is mounted.
This is a dolly that moves via rails 23 to the side of the rotary table 15 holding each reel 11 as the reel 7 is wound around each reel 11, and these 18 to 23 form a cable tension mechanism 24. There is. Numeral 25 is movably arranged on the rail 23, and holds the cable 17 formed in a U shape by the pulley 19 at a distance between both winding frames 11 in which both ends thereof are wound, via a pair of rod-shaped members 25a. An interval holding mechanism 26 is a pressing roller serving as a pressing mechanism disposed on the side of the rotary table 15, and is a cable which is axially moved along each of the stacked reels 11 and wound around each reel 11. 17 is pressed toward the center of the bobbin 11.

【0019】次に、上記のように構成されるこの発明の
実施の形態1における磁気浮上式鉄道用コイルの製造装
置の動作を図に基づいて説明する。まず、図3に示すよ
うにドラム16からケーブル17を引き出し、その先端
を台車22の所定の位置に固定する。そして、台車22
を回転テーブル15から離れる方向に移動させ、下から
一番目の巻枠11の一段目(図においては下段)に巻回
するに必要な長さ分と、リード線に必要な長さ分だけケ
ーブル17を取り出し、その終端位置に一段分の段差
(図中hで示す)を形成して巻枠11に固定する。
Next, the operation of the magnetic levitation railway coil manufacturing apparatus having the above-described configuration according to the first embodiment of the present invention will be described with reference to the drawings. First, as shown in FIG. 3, the cable 17 is pulled out from the drum 16 and its tip is fixed to a predetermined position of the carriage 22. And the dolly 22
Is moved in the direction away from the rotary table 15, and the cable is wound by the length required to wind the first stage (the lower stage in the figure) of the first reel 11 from the bottom and the length required for the lead wire. The step 17 is taken out, a step (shown by h in the figure) for one step is formed at the terminal position, and the step 17 is fixed to the winding frame 11.

【0020】次いで、回転テーブル15を回転駆動させ
て巻枠11を例えばn回転させると、台車22が回転テ
ーブル15に近づく方向に移動し、ケーブル17は間隔
保持機構25の一方の棒状部材25aにより位置が規制
されながら、順次巻枠11側に巻き込まれて、一番目の
巻枠11の一段目に内側から外側へ向けてn層のコイル
部材群aが形成され、ケーブル17の先端側がリード
線lとして残される。そして、このようにして形成され
たコイル部材群aは巻枠11に、例えば紐で縛るなど
して固定する。又、ケーブル17が巻き込まれている
間、ケーブル17の外周側は押えローラ26により巻枠
11の中心側に所定の力で押圧されている。
Next, when the rotary table 15 is rotationally driven to rotate the bobbin 11 by, for example, n rotations, the carriage 22 moves toward the rotary table 15, and the cable 17 is moved by one rod-shaped member 25a of the spacing mechanism 25. While the position is regulated, the coil members are sequentially wound on the winding frame 11 side, the n-layer coil member group a 1 is formed from the inner side to the outer side at the first stage of the first winding frame 11, and the tip side of the cable 17 is a lead. It is left as line l. Then, the coil member group a 1 thus formed is fixed to the winding frame 11 by, for example, binding it with a string. Further, while the cable 17 is wound, the outer peripheral side of the cable 17 is pressed by the pressing roller 26 toward the center side of the winding frame 11 with a predetermined force.

【0021】次に、一番目の巻枠11の二段目(図にお
いては上段)と、二番目の巻枠11の一段目の巻回を行
う。まず、上記両段に巻回するに必要な長さ分と、両段
を結ぶ渡り部に必要な長さ分のケーブル17をドラム1
6から取り出す。そして、その中間近辺を滑車19に装
着し、台車22を回転テーブル15から離れる方向に移
動させてケーブル17をU字状にする。この時、U字状
のケーブル17の一端側は、コイル部材群a の終端に
形成された段差h部に繋がり固定されているので、他端
側の終端位置に上記段差と同様の段差を形成して巻枠1
1に固定する。
Next, the second stage of the first reel 11 (in the figure,
The upper stage) and the first stage winding of the second reel 11.
U First, the length required to wind the above two layers
Connect the cable 17 for the required length to the drum 1
Take out from 6. Then, attach the pulley 19 in the vicinity of the middle.
And move the carriage 22 away from the turntable 15.
It is moved to make the cable 17 U-shaped. At this time, U-shaped
One end side of the cable 17 of the coil member group a 1At the end of
Since it is connected and fixed to the formed step h part, the other end
The winding frame 1 is formed by forming a step similar to the above step at the end position on the side.
Fixed to 1.

【0022】次に、間隔保持機構25の両棒状部材25
aによりケーブル17の両端側を所定の位置に規制した
後、台車22をさらに回転テーブル15から離れる方向
に移動させるとともに、回動レバー18を図中矢印B方
向に回動させてケーブル17に所定の張力を付与する。
次いで、回転テーブル15を上記とは逆方向に回転駆動
させて巻枠11をn回転させると、台車22が回転テー
ブル15に近づく方向に移動し、ケーブル17は巻枠1
1側に順次巻き込まれる。そして、一番目の巻枠11の
二段目および二番目の巻枠11の一段目に、それぞれ内
側から外側へ向けてn層のコイル部材群a、bが同
時に形成され、取り出されたケーブル17の中央部が両
コイル部材群a、b間を結ぶ渡り部wとして残され
る。このようにして形成された両コイル部材群a、b
はコイル部材群aの場合と同様にして巻枠11に固
定する。
Next, both rod-shaped members 25 of the spacing holding mechanism 25.
After the both ends of the cable 17 are regulated to predetermined positions by a, the carriage 22 is moved further in the direction away from the rotary table 15, and the rotary lever 18 is rotated in the direction of arrow B in the figure so that the cable 17 is predetermined. The tension of.
Then, when the rotary table 15 is rotationally driven in the opposite direction to rotate the bobbin 11 n times, the carriage 22 moves toward the rotary table 15 and the cable 17 moves the bobbin 1 to the bobbin 1.
It is sequentially caught in the 1st side. Then, the n-layer coil member groups a 2 and b 1 were simultaneously formed and taken out from the inner side to the outer side on the second stage of the first winding frame 11 and the first stage of the second winding frame 11, respectively. The central portion of the cable 17 is left as a connecting portion w connecting the coil member groups a 2 and b 1 . Both coil member groups a 2 and b formed in this way
1 is fixed to the winding frame 11 in the same manner as the case of the coil member group a 1 .

【0023】以下、上記コイル部材群a、bの場合
と同様にして、二番目の巻枠11の二段目と三番目の巻
枠11の一段目、三番目の巻枠11の二段目と四番目の
巻枠11の一段目、四番目の巻枠11の二段目と五番目
の巻枠11の一段目がそれぞれ同時に巻回されて、コイ
ル部材群b、c、コイル部材群c、d、コイル
部材群d、eがそれぞれ形成され、両コイル部材群
、c間、c、d間、d、e間にそれぞれ
渡り部wが残される。最後にコイル部材群aの場合と
同様にし五番目の巻枠11の二番目のコイル部材群e
がリード線lと共に形成される。そして、各巻枠11の
コイル部材群a、a、コイル部材群b、b、コ
イル部材群c、c、コイル部材群d、d、コイ
ル部材群e、eでそれぞれ2段、5層のコイル27
が構成され、各コイル28は渡り部wで連結されるとと
もに、両端にはリード線lが形成されている。
Thereafter, similarly to the case of the coil member groups a 2 and b 1 , the second stage of the second winding frame 11, the first stage of the third winding frame 11 and the second stage of the third winding frame 11 are carried out. The coil member groups b 2 , c 1 are wound by simultaneously winding the first stage of the fourth winding frame 11 and the second stage of the fourth winding frame 11 and the first stage of the fifth winding frame 11, respectively. Coil member groups c 2 and d 1 and coil member groups d 2 and e 1 are formed, respectively, and a crossover portion is provided between the coil member groups b 2 and c 1, between c 2 and d 1, and between d 2 and e 1 , respectively. w is left. Finally, as in the case of the coil member group a 1 , the second coil member group e 2 of the fifth reel 11 is
Are formed with the lead wire l. Then, the coil member groups a 1 and a 2 , the coil member groups b 1 and b 2 , the coil member groups c 1 and c 2 , the coil member groups d 1 and d 2 , and the coil member groups e 1 and e 2 of each winding frame 11. 2 layers and 5 layers of coils 27 each
, Each coil 28 is connected by a transition portion w, and lead wires 1 are formed at both ends.

【0024】上記のようにして各巻枠11にコイル27
がそれぞれ形成されると、まず、ドラム16が回転テー
ブル15から取り外され、次いで、図4に示すように各
巻枠11をコイル27と共に取り外す。そして、図5
(B)に示すように各巻枠11をそれぞれ分離させた
後、図示はしないが巻枠11のフランジ部13を巻胴1
2から取り外し、図5(A)に示すようにコイル27の
所定の位置をバインダ28で固定した後、巻胴12から
順次取り外す。そして、図示はしないが、これら各コイ
ル27は磁気浮上式鉄道の軌道コンクリートの壁面の所
定の位置に、それぞれ渡り部wを介して繋がった状態で
固定される。
The coil 27 is attached to each reel 11 as described above.
When each is formed, the drum 16 is first removed from the rotary table 15, and then each winding frame 11 is removed together with the coil 27 as shown in FIG. And FIG.
After separating each winding frame 11 as shown in (B), the flange portion 13 of the winding frame 11 is attached to the winding drum 1 (not shown).
2, the coil 27 is fixed at a predetermined position with a binder 28 as shown in FIG. 5 (A), and then sequentially removed from the winding drum 12. Although not shown, each of the coils 27 is fixed to a predetermined position on the wall surface of the track concrete of the magnetic levitation railway in a state of being connected to each other via the crossover w.

【0025】このように上記実施の形態1によれば、回
転テーブル15を介して各巻枠11を交互に逆方向に回
転駆動させることにより、巻枠11の相隣なる同士の相
隣なる両段に、ケーブル張架機構24により所定の張力
が付与されて張架されたケーブル17を巻き込み、同時
に内側から外側へ所定の層数だけ回転方向に巻回してこ
れを順次繰り返すことにより、各巻枠11に軸方向に2
段、所定の層数巻回されたコイル27を形成するように
しているので、コイル27の成形が容易となり、作業性
の向上、ひいては生産性の向上を図ることができる。
As described above, according to the first embodiment, the reels 11 are alternately driven to rotate in opposite directions via the rotary table 15, so that the reels 11 adjacent to each other are adjacent to each other. , The cable 17 stretched by applying a predetermined tension by the cable tensioning mechanism 24 is wound, and at the same time, it is wound in the rotation direction from the inner side to the outer side by a predetermined number of layers, and this is sequentially repeated, whereby each reel 11 is wound. 2 in the axial direction
Since the coil 27 is formed by winding a predetermined number of layers, the coil 27 can be easily formed, and the workability and the productivity can be improved.

【0026】又、ケーブル17の巻枠11への巻回時
に、ケーブル17を押えローラ26により巻枠11の中
心側へ押圧するようにしているので、ケーブル17の巻
き込みを膨らむことなくより確実に行うことができるよ
うになり、信頼性の向上を図ることができる。又、ケー
ブル張架機構24に張架されるケーブル17の両端側の
間隔を、間隔保持機構25によりケーブル17が巻き込
まれる両巻枠11の相隣なる両段の間隔に保持するよう
にしているので、ケーブル17の巻き込みを所定の位置
に確実に行うことができ、信頼性の向上を図ることがで
きる。
Further, when the cable 17 is wound around the winding frame 11, the pressing roller 26 presses the cable 17 toward the center of the winding frame 11, so that the winding of the cable 17 does not swell and is more reliable. As a result, the reliability can be improved. Further, the distance between both ends of the cable 17 stretched around the cable tension mechanism 24 is maintained at the distance between the two adjacent stages of both reels 11 around which the cable 17 is wound by the distance maintaining mechanism 25. Therefore, the winding of the cable 17 can be surely performed at a predetermined position, and the reliability can be improved.

【0027】実施の形態2.この実施の形態では、上記
実施の形態1における滑車19に、ケーブル17の巻き
込まれた長さからU字状のケーブル17の残長を順次検
知する残長検知センサ(図示せず)を配置し、検知され
た残長に応じて回動レバー18を回動させ、テンション
ローラ20の位置を変えることにより、ケーブル17に
付与される張力の大きさを制御するようにしたものであ
る。すなわち、張力を大にするとケーブル17は強く密
に巻回されるため、最後に残される渡り部wの長さが長
くなり、又、張力を小にするとケーブル17は若干緩ん
で巻回されるため、渡り部wの長さが短くなるので、こ
の関係を利用して、ケーブル17の残長に応じ、残長が
長いと検知される場合は張力を小に、又、残長が短いと
検知される場合は張力を大に制御する。
Embodiment 2. In this embodiment, a residual length detection sensor (not shown) that sequentially detects the remaining length of the U-shaped cable 17 from the length in which the cable 17 is wound is arranged in the pulley 19 in the first embodiment. The amount of tension applied to the cable 17 is controlled by rotating the rotating lever 18 according to the detected remaining length and changing the position of the tension roller 20. That is, when the tension is increased, the cable 17 is tightly and tightly wound, so that the length of the crossover portion w left at the end becomes long, and when the tension is decreased, the cable 17 is slightly loosely wound. Therefore, since the length of the crossover w becomes short, this relationship is used to reduce the tension when the remaining length is detected to be long according to the remaining length of the cable 17, and when the remaining length is short. If it is detected, the tension is largely controlled.

【0028】このように上記実施の形態2によれば、ケ
ーブル17の巻枠11への巻回時に、ケーブル17の残
長を順次検知してケーブル17の残長に応じて、ケーブ
ル17に付与される張力の大きさを制御するようにして
いるので、各渡り部wの長さを同一長さに揃えることが
できるため、各コイル27を磁気浮上式鉄道の軌道コン
クリートの壁面の所定の位置にそれぞれ固定する際に、
渡り部wの長さが短いために他の線を接ぎ足したり、長
さが長過ぎるために余り線を処理する等の必要がなくな
るため、作業性の改善を図り生産性の向上を図ることが
できる。
As described above, according to the second embodiment, when the cable 17 is wound around the winding frame 11, the remaining length of the cable 17 is sequentially detected, and the remaining length of the cable 17 is applied to the cable 17. Since the magnitude of the applied tension is controlled, the lengths of the crossovers w can be made equal to each other, so that each coil 27 is placed at a predetermined position on the wall surface of the track concrete of the magnetic levitation railway. When fixing each to
Since the length of the crossover w is short, it is not necessary to add another line, and it is not necessary to process a surplus line because the length is too long, so workability is improved and productivity is improved. You can

【0029】なお、上記構成では、巻枠11側へ巻き込
まれたケーブルの長さから残長を検知するようにしてい
るが、これに限定されるものではなく、回転テーブル1
5と台車22との間の間隔を順次検知して残長を検知す
るようにしても良く、上記と同様の効果を発揮すること
ができることは言うまでもない。
In the above construction, the remaining length is detected from the length of the cable wound on the side of the winding frame 11, but the present invention is not limited to this, and the rotary table 1 is not limited to this.
It is needless to say that it is possible to detect the remaining length by sequentially detecting the interval between the vehicle 5 and the carriage 22 and to obtain the same effect as the above.

【0030】[0030]

【発明の効果】以上のように、この発明の請求項1によ
れば、同軸上に配置されコイルを形成するケーブルが軸
方向に2段それぞれ所定の層数巻回可能な複数の巻枠
と、各巻枠を軸中心に回転駆動する回転駆動機構と、各
巻枠の相隣なる同士の相隣なる両段に巻回長さおよびコ
イル間の渡り部長さに相当する長さを有するケーブルの
両端を所定の張力を介して張架するケーブル張架機構と
を備え、回転駆動機構を介して各巻枠を交互に逆方向に
回転駆動させることにより、各巻枠の相隣なる同士の相
隣なる両段にケーブル張架機構で張架されたケーブルを
巻き込み、同時に内側から外側へ所定の層数回転方向に
巻回するとともに両段間に渡り部を形成するようにした
ので、生産性の向上を図ることが可能な磁気浮上式鉄道
用コイルの製造装置を提供することができる。
As described above, according to the first aspect of the present invention, the cable which is coaxially arranged and which forms the coil has a plurality of winding frames each capable of winding a predetermined number of layers in two stages in the axial direction. , A rotary drive mechanism for rotating each reel around its axis, and both ends of a cable having a length corresponding to the winding length and the length of the transition between the coils on both adjacent stages of each adjacent reel. And a cable tensioning mechanism for tensioning the reels via a predetermined tension, and by rotating the reels alternately in opposite directions via the rotation drive mechanism, the reels adjacent to each other are adjacent to each other. The cable stretched by the cable tension mechanism is wound around the steps, and at the same time, it is wound from the inner side to the outer side in the predetermined number of layers in the rotating direction and the crossover is formed between both steps, improving the productivity. Magnetic levitation railway coil manufacturing device capable of achieving It is possible to provide.

【0031】又、この発明の請求項2によれば、請求項
1において、ケーブル張架機構を、張架されるケーブル
のほぼ中央部を外周面に沿わせて折り返しU字状に成形
する滑車と、ケーブルを滑車の外周面に押し付けケーブ
ルに所定の張力を付与するテンションローラと、滑車お
よびテンションローラを巻枠の軸方向に移動させる移動
機構と、滑車、テンションローラおよび移動機構を搭載
し、ケーブルの巻枠への巻き込みに伴って巻枠側へ移動
する台車とで構成するようにしたので、生産性の向上を
図ることが可能な磁気浮上式鉄道用コイルの製造装置を
提供することができる。
According to a second aspect of the present invention, in the first aspect, the cable tensioning mechanism is formed by folding the cable tensioning mechanism into a U-shape by folding a substantially central portion of the cable along the outer peripheral surface. A tension roller that presses the cable against the outer peripheral surface of the pulley to apply a predetermined tension to the cable, a moving mechanism that moves the pulley and the tension roller in the axial direction of the reel, and a pulley, a tension roller, and a moving mechanism, Since it is configured with a trolley that moves to the winding frame side as the cable is wound into the winding frame, it is possible to provide a magnetic levitation railway coil manufacturing apparatus capable of improving productivity. it can.

【0032】又、この発明の請求項3によれば、請求項
1または2において、ケーブルの巻枠への巻回時にケー
ブルを巻枠の中心側へ押圧する押圧機構を備えたので、
生産性の向上は勿論のこと、信頼性の向上を図ることが
可能な磁気浮上式鉄道用コイルの製造装置を提供するこ
とができる。
Further, according to claim 3 of the present invention, in claim 1 or 2, the pressing mechanism for pressing the cable toward the center of the winding frame is provided when the cable is wound around the winding frame.
It is possible to provide an apparatus for manufacturing a magnetic levitation railway coil that can improve not only productivity but also reliability.

【0033】又、この発明の請求項4によれば、請求項
1または2において、張架されるケーブルの両端側の間
隔をケーブルが巻き込まれる両巻枠の相隣なる両段の間
隔に保持する間隔保持機構を備えたので、生産性の向上
は勿論のこと、信頼性の向上を図ることが可能な磁気浮
上式鉄道用コイルの製造装置を提供することができる。
According to a fourth aspect of the present invention, in the first or second aspect, the distance between both ends of the cable to be stretched is maintained at the distance between two adjacent stages of both reels around which the cable is wound. Since the interval holding mechanism is provided, it is possible to provide a magnetic levitation railway coil manufacturing device capable of improving not only productivity but also reliability.

【0034】又、この発明の請求項5によれば、請求項
1または2において、ケーブルの巻枠への巻回時に張架
されるケーブルの残長を順次検知し、ケーブルの残長に
応じてケーブルに付与される張力の大きさを制御するよ
うにしたので、作業性の向上は勿論のこと、生産性の向
上を図ることが可能な磁気浮上式鉄道用コイルの製造装
置を提供することができる。
Further, according to claim 5 of the present invention, in claim 1 or 2, the remaining length of the cable stretched when the cable is wound around the winding frame is sequentially detected, and the remaining length of the cable is determined according to the remaining length of the cable. Since the magnitude of the tension applied to the cable is controlled by using the cable, it is possible to provide not only the workability but also the magnetic levitation type railway coil manufacturing device capable of improving the productivity. You can

【0035】又、この発明の請求項6によれば、請求項
1における各巻枠の相隣なる同士の相隣なる両段に所定
の長さを有するケーブルの両端を所定の張力を介して張
架する工程と、各巻枠を回転させることにより張架され
たケーブルの両端側を両段に巻き込み、同時に内側から
外側へ所定の層数巻回する工程とを包含し、両工程をケ
ーブルの巻回方向を順次交互に逆方向にして繰り返すよ
うにしたので、生産性の向上を図ることが可能な磁気浮
上式鉄道用コイルの製造方法を提供することができる。
According to a sixth aspect of the present invention, both ends of a cable having a predetermined length are stretched by a predetermined tension on both adjacent stages of the adjacent winding frames of the first aspect. The step of winding the cable and the step of winding both ends of the cable stretched by rotating each winding frame into both stages and simultaneously winding a predetermined number of layers from the inside to the outside are included. Since the turning directions are sequentially and alternately reversed and repeated, it is possible to provide a method for manufacturing a magnetic levitation railway coil capable of improving productivity.

【図面の簡単な説明】[Brief description of drawings]

【図1】 この発明の実施の形態1における磁気浮上式
鉄道用コイルの製造装置の構成を示す正面図である。
FIG. 1 is a front view showing a configuration of a magnetic levitation railway coil manufacturing device according to a first embodiment of the present invention.

【図2】 図1における磁気浮上式鉄道用コイルの製造
装置の構成を示す平面図である。
FIG. 2 is a plan view showing a configuration of a magnetic levitation railway coil manufacturing device in FIG.

【図3】 図1における磁気浮上式鉄道用コイルの製造
装置の動作開始時における状態を示す正面図である。
3 is a front view showing a state at the start of operation of the magnetic levitation railway coil manufacturing device in FIG. 1. FIG.

【図4】 ケーブル巻回後の巻枠の構成を示す正面図で
ある。
FIG. 4 is a front view showing the structure of the reel after the cable is wound.

【図5】 図4における巻枠からコイルを取りはずす状
態を示し、(A)は平面図、(B)は正面図である。
5 shows a state in which the coil is removed from the winding frame in FIG. 4, (A) is a plan view, and (B) is a front view.

【図6】 先行技術における磁気浮上式鉄道用コイルの
構成を示す正面図である。
FIG. 6 is a front view showing the configuration of a magnetic levitation railway coil according to the prior art.

【図7】 図6におけるコイル収納部材の構成を示す斜
視図である。
FIG. 7 is a perspective view showing a configuration of a coil housing member in FIG.

【図8】 図7におけるコイル収納部材にケーブルを巻
回してコイルを形成する工程を示す断面図である。
8 is a cross-sectional view showing a step of winding a cable around the coil housing member in FIG. 7 to form a coil.

【符号の説明】[Explanation of symbols]

11 巻枠、15 回転テーブル、16 ドラム、17
ケーブル、18 回動レバー、19 滑車、20 テ
ンションローラ、24 ケーブル張架機構、25 間隔
保持機構、26 押えローラ、27 コイル、28 バ
インダ、a〜e コイル部材群、l リード線、w
渡り部。
11 reels, 15 rotary tables, 16 drums, 17
Cable, 18 rotation lever, 19 pulley, 20 tension roller, 24 cable tension mechanism, 25 spacing mechanism, 26 presser roller, 27 coil, 28 binder, a 1 to e 1 coil member group, l lead wire, w
Crossing section.

───────────────────────────────────────────────────── フロントページの続き (72)発明者 中原 裕治 東京都千代田区丸の内二丁目2番3号 三 菱電機株式会社内 (72)発明者 辰巳 四郎 東京都千代田区丸の内二丁目2番3号 三 菱電機株式会社内 (72)発明者 三宅 展明 東京都千代田区丸の内二丁目2番3号 三 菱電機株式会社内 (72)発明者 石原 啓守 愛知県名古屋市中村区名駅1丁目1番4号 東海旅客鉄道株式会社内 (72)発明者 太田 浩嗣 愛知県名古屋市中村区名駅1丁目1番4号 東海旅客鉄道株式会社内 (72)発明者 吉川 恵三 愛知県名古屋市中村区名駅1丁目1番4号 東海旅客鉄道株式会社内 Fターム(参考) 5E002 AA05 AA08 AA11 5H615 AA01 BB01 PP01 PP12 PP15 PP17 QQ03 QQ05 QQ26 SS10 5H641 GG02 GG05 GG08 GG11    ─────────────────────────────────────────────────── ─── Continued front page    (72) Inventor Yuji Nakahara             2-3 2-3 Marunouchi, Chiyoda-ku, Tokyo             Inside Ryo Electric Co., Ltd. (72) Inventor Shiro Tatsumi             2-3 2-3 Marunouchi, Chiyoda-ku, Tokyo             Inside Ryo Electric Co., Ltd. (72) Inventor Miyake Nobuaki             2-3 2-3 Marunouchi, Chiyoda-ku, Tokyo             Inside Ryo Electric Co., Ltd. (72) Inventor Hiroshi Ishihara             1-4, Mei Station, Nakamura-ku, Nagoya City, Aichi Prefecture               Tokai Passenger Railway Co., Ltd. (72) Inventor Hirotsugu Ota             1-4, Mei Station, Nakamura-ku, Nagoya City, Aichi Prefecture               Tokai Passenger Railway Co., Ltd. (72) Inventor Keizo Yoshikawa             1-4, Mei Station, Nakamura-ku, Nagoya City, Aichi Prefecture               Tokai Passenger Railway Co., Ltd. F-term (reference) 5E002 AA05 AA08 AA11                 5H615 AA01 BB01 PP01 PP12 PP15                       PP17 QQ03 QQ05 QQ26 SS10                 5H641 GG02 GG05 GG08 GG11

Claims (6)

【特許請求の範囲】[Claims] 【請求項1】 同軸上に配置されコイルを形成するケー
ブルが軸方向に2段それぞれ所定の層数巻回可能な複数
の巻枠と、上記各巻枠を軸中心に回転駆動する回転駆動
機構と、上記各巻枠の相隣なる同士の相隣なる両段に上
記巻回長さおよび上記コイル間の渡り部長さに相当する
長さを有するケーブルの両端を所定の張力を介して張架
するケーブル張架機構とを備え、 上記回転駆動機構を介して上記各巻枠を交互に逆方向に
回転駆動させることにより、上記各巻枠の相隣なる同士
の相隣なる両段に上記ケーブル張架機構で張架された上
記ケーブルを巻き込み、同時に内側から外側へ所定の層
数上記回転方向に巻回するとともに上記両段間に上記渡
り部を形成することを特徴とする磁気浮上式鉄道用コイ
ルの製造装置。
1. A plurality of winding frames, each of which is coaxially arranged and which forms a coil, is capable of winding a predetermined number of layers in two stages in an axial direction, and a rotary drive mechanism for rotationally driving each of the winding frames around an axis. , A cable in which both ends of a cable having a length corresponding to the winding length and a length of a transition portion between the coils are stretched on adjacent two adjacent stages of the winding frames via a predetermined tension. A tensioning mechanism, and by alternately rotating the reels in opposite directions via the rotation drive mechanism, the cable tensioning mechanism is provided on both adjacent stages of the neighboring reels. Manufacture of a coil for a magnetic levitation railway characterized by winding the stretched cable and simultaneously winding a predetermined number of layers from the inner side to the outer side in the rotation direction and forming the crossover portion between the two stages. apparatus.
【請求項2】 ケーブル張架機構は、張架されるケーブ
ルのほぼ中央部を外周面に沿わせて折り返しU字状に成
形する滑車と、上記ケーブルを上記滑車の外周面に押し
付け上記ケーブルに所定の張力を付与するテンションロ
ーラと、上記滑車およびテンションローラを巻枠の軸方
向に移動させる移動機構と、上記滑車、テンションロー
ラおよび移動機構を搭載し、上記ケーブルの巻枠への巻
き込みに伴って上記巻枠側へ移動する台車とで構成され
ていることを特徴とする請求項1記載の磁気浮上式鉄道
用コイルの製造装置。
2. A cable tension mechanism, wherein a pulley is formed by folding back a substantially central portion of the cable along the outer peripheral surface to form a U-shape, and pressing the cable against the outer peripheral surface of the pulley to attach the cable to the cable. A tension roller for applying a predetermined tension, a moving mechanism for moving the pulley and the tension roller in the axial direction of the reel, a pulley, a tension roller, and a moving mechanism are mounted, and the cable is wound around the reel. 2. The apparatus for manufacturing a coil for a magnetic levitation railway according to claim 1, characterized in that it is configured with a trolley that moves to the side of the bobbin.
【請求項3】 ケーブルの巻枠への巻回時に上記ケーブ
ルを上記巻枠の中心側へ押圧する押圧機構を備えたこと
を特徴とする請求項1または2記載の磁気浮上式鉄道用
コイルの製造装置。
3. The magnetic levitation railway coil according to claim 1, further comprising a pressing mechanism for pressing the cable toward the center of the winding frame when the cable is wound around the winding frame. Manufacturing equipment.
【請求項4】 張架されるケーブルの両端側の間隔を上
記ケーブルが巻き込まれる両巻枠の相隣なる両段の間隔
に保持する間隔保持機構を備えたことを特徴とする請求
項1または2記載の磁気浮上式鉄道用コイルの製造装
置。
4. A distance holding mechanism for holding a distance between both ends of a cable to be stretched at a distance between two adjacent stages of both reels around which the cable is wound. 2. The magnetic levitation railway coil manufacturing device according to 2.
【請求項5】 ケーブルの巻枠への巻回時に張架される
上記ケーブルの残長を順次検知し、上記ケーブルの残長
に応じて上記ケーブルに付与される張力の大きさを制御
することを特徴とする請求項1または2記載の磁気浮上
式鉄道用コイルの製造装置。
5. The remaining length of the cable stretched when the cable is wound around a winding frame is sequentially detected, and the magnitude of the tension applied to the cable is controlled according to the remaining length of the cable. The magnetic levitation railway coil manufacturing device according to claim 1 or 2.
【請求項6】 請求項1における各巻枠の相隣なる同士
の相隣なる両段に所定の長さを有するケーブルの両端を
所定の張力を介して張架する工程と、 上記各巻枠を回転させることにより上記張架されたケー
ブルの両端側を上記両段に巻き込み、同時に内側から外
側へ所定の層数巻回する工程とを包含し、 上記両工程を上記ケーブルの巻回方向を順次交互に逆方
向にして繰り返すことを特徴とする磁気浮上式鉄道用コ
イルの製造方法。
6. A step of tensioning both ends of a cable having a predetermined length on both adjacent steps of each winding frame according to claim 1 through a predetermined tension, and rotating each of the winding frames. The step of winding both ends of the stretched cable into the two stages and simultaneously winding a predetermined number of layers from the inner side to the outer side by alternately performing the two winding steps of the cable. A method of manufacturing a coil for a magnetic levitation railway, which is characterized by repeating the above in the reverse direction.
JP2002131064A 2002-05-07 2002-05-07 Magnetic levitation railway coil manufacturing apparatus and manufacturing method Expired - Fee Related JP3960852B2 (en)

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Application Number Priority Date Filing Date Title
JP2002131064A JP3960852B2 (en) 2002-05-07 2002-05-07 Magnetic levitation railway coil manufacturing apparatus and manufacturing method

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JP2003324029A true JP2003324029A (en) 2003-11-14
JP3960852B2 JP3960852B2 (en) 2007-08-15

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Country Link
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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2006340576A (en) * 2005-06-06 2006-12-14 Honda Motor Co Ltd Winding machine and winding method
CN102315732A (en) * 2011-08-25 2012-01-11 江苏宝杰隆电磁线有限公司 Winding device of double coils of motor

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2006340576A (en) * 2005-06-06 2006-12-14 Honda Motor Co Ltd Winding machine and winding method
CN102315732A (en) * 2011-08-25 2012-01-11 江苏宝杰隆电磁线有限公司 Winding device of double coils of motor

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