JP2003285360A - Method and device for manufacturing flexible composite pipe - Google Patents

Method and device for manufacturing flexible composite pipe

Info

Publication number
JP2003285360A
JP2003285360A JP2002092977A JP2002092977A JP2003285360A JP 2003285360 A JP2003285360 A JP 2003285360A JP 2002092977 A JP2002092977 A JP 2002092977A JP 2002092977 A JP2002092977 A JP 2002092977A JP 2003285360 A JP2003285360 A JP 2003285360A
Authority
JP
Japan
Prior art keywords
pipe
pitch
interlock
neutral
engaging portion
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP2002092977A
Other languages
Japanese (ja)
Other versions
JP3857941B2 (en
Inventor
Tadashi Fuku
唯志 福
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Furukawa Electric Co Ltd
Original Assignee
Furukawa Electric Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Furukawa Electric Co Ltd filed Critical Furukawa Electric Co Ltd
Priority to JP2002092977A priority Critical patent/JP3857941B2/en
Publication of JP2003285360A publication Critical patent/JP2003285360A/en
Application granted granted Critical
Publication of JP3857941B2 publication Critical patent/JP3857941B2/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21CMANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
    • B21C37/00Manufacture of metal sheets, bars, wire, tubes or like semi-manufactured products, not otherwise provided for; Manufacture of tubes of special shape
    • B21C37/06Manufacture of metal sheets, bars, wire, tubes or like semi-manufactured products, not otherwise provided for; Manufacture of tubes of special shape of tubes or metal hoses; Combined procedures for making tubes, e.g. for making multi-wall tubes
    • B21C37/12Making tubes or metal hoses with helically arranged seams
    • B21C37/127Tube treating or manipulating combined with or specially adapted for use in connection with tube making machines, e.g. drawing-off devices, cutting-off
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21CMANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
    • B21C37/00Manufacture of metal sheets, bars, wire, tubes or like semi-manufactured products, not otherwise provided for; Manufacture of tubes of special shape
    • B21C37/06Manufacture of metal sheets, bars, wire, tubes or like semi-manufactured products, not otherwise provided for; Manufacture of tubes of special shape of tubes or metal hoses; Combined procedures for making tubes, e.g. for making multi-wall tubes
    • B21C37/12Making tubes or metal hoses with helically arranged seams
    • B21C37/121Making tubes or metal hoses with helically arranged seams with non-welded and non-soldered seams
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21CMANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
    • B21C37/00Manufacture of metal sheets, bars, wire, tubes or like semi-manufactured products, not otherwise provided for; Manufacture of tubes of special shape
    • B21C37/06Manufacture of metal sheets, bars, wire, tubes or like semi-manufactured products, not otherwise provided for; Manufacture of tubes of special shape of tubes or metal hoses; Combined procedures for making tubes, e.g. for making multi-wall tubes
    • B21C37/12Making tubes or metal hoses with helically arranged seams
    • B21C37/128Control or regulating devices

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Rigid Pipes And Flexible Pipes (AREA)
  • Extrusion Moulding Of Plastics Or The Like (AREA)

Abstract

<P>PROBLEM TO BE SOLVED: To provide a method for manufacturing a flexible composite pipe by which a flexible composite pipe having stable bending characteristics with the reduced pitch variation and dispersion of an interlocking pipe can be efficiently manufactured, and a device for manufacturing the pipe. <P>SOLUTION: The method for manufacturing a flexible composite pipe is as follows: before forming a plastics pipe on the interlocking pipe 1, the pitch between engagement parts 1A of the interlocking pipe 1 is elongated to more than a neutral pitch size where the stretch amount and the shrink amount of the engagement parts 1A are equalized to each other by stretching the engagement parts 1A in the axial direction of the pipe; then, the pitch between the engagement parts 1A is adjusted by reducing the pitch so that it is equal to the neutral pitch size; and in such a state that the pitch between the engagement parts 1A is kept at the neutral pitch size, a plastics material is extruded onto the interlocking pipe 1 directly or through an interposed layer to coat the interlocking pipe 1, thus forming the plastics pipe. <P>COPYRIGHT: (C)2004,JPO

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【発明の属する技術分野】本発明は流体輸送管用、電線
管用、ケーブル鎧装管用等に使用される可撓性複合管の
製造方法及び製造装置に関するものである。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method and an apparatus for manufacturing a flexible composite pipe used for fluid transport pipes, electric wire pipes, cable armor pipes and the like.

【0002】[0002]

【従来の技術】従来、例えば、流体輸送管としては短尺
な剛性金属管を長手方向に接続したパイプラインあるい
はプラスチック管を主体とした可撓性複合管が用いられ
る。後者の可撓性複合管は、例えば、図3に示すよう
に、曲げによるプラスチック管3の座屈を防止したり、
プラスチック管3内部に付着する原油、泥等の汚損物等
をワイヤー、ブラシ等を用いて定期的に清掃する際、管
内面が外傷を受けないように保護したりするために、プ
ラスチック管3内にインターロック管1を設け、更に、
プラスチック管3の上に必要に応じてプラスチック管3
を内圧及び軸力から補強するための金属補強層4及びプ
ラスチックの外部シース7を設けて構成される。
2. Description of the Related Art Conventionally, for example, as a fluid transport pipe, a pipeline in which a short rigid metal pipe is connected in the longitudinal direction or a flexible composite pipe mainly composed of a plastic pipe is used. The latter flexible composite pipe prevents buckling of the plastic pipe 3 due to bending, as shown in FIG.
In order to protect the inner surface of the plastic pipe 3 from external damage when regularly cleaning dirty oil such as crude oil and mud adhered to the inside of the plastic pipe 3 with a wire, a brush, etc., The interlock pipe 1 is installed in the
Plastic tube 3 on top of plastic tube 3 as required
It is configured by providing a metal reinforcing layer 4 and a plastic outer sheath 7 for reinforcing the internal pressure and the axial force.

【0003】更に詳細に説明すると、インターロック管
1は、図4に詳細に示すように、鋼製の金属テープ2の
両側縁をS字状又は図示しないがZ字状に折り曲げて係
合用フック2A、2Bを形成し、金属テープ2を所定の
ピッチでスパイラル状に巻回して隣接する係合用フック
2A、2B同士を互いにかみ合わせてスパイラル状の係
合部1Aを形成することにより設けられる。プラスチッ
ク管3はインターロック管1の上にナイロン、高密度ポ
リエチレン等のプラスチック材を押し出し被覆して設け
られる。
More specifically, as shown in detail in FIG. 4, the interlock tube 1 is formed by bending both side edges of a metal tape 2 made of steel into an S shape or a Z shape (not shown) for engagement. 2A and 2B are formed, the metal tape 2 is spirally wound at a predetermined pitch, and adjacent engaging hooks 2A and 2B are engaged with each other to form a spiral engaging portion 1A. The plastic pipe 3 is provided by extruding and covering the interlock pipe 1 with a plastic material such as nylon or high-density polyethylene.

【0004】金属補強層4は中央に凹部を有し、両側縁
に凸部を有する断面略C字状の鋼条を2層逆向きに重ね
合わせて凹凸部を互いにかみ合わせながら短ピッチで巻
回して形成される内圧補強層5と、内圧補強層5の上に
複数本の平型鋼条を内側層と外側層の巻回方向が互いに
逆向きになるように内外2層に長ピッチで巻回して形成
される軸力補強層6とから構成される。なお、8は必要
に応じてインターロック管1とプラスチック管3との
間、金属補強層4の内圧補強層5と軸力補強層6との
間、軸力補強層6の平型鋼条間、軸力補強層6と外部シ
ース7との間に、紙、布、プラスチック等のテープをス
パイラル状に又は縦添え状に巻き付けることにより形成
されたテープ巻層、樹脂押出緩衝層等の介在層である。
The metal reinforcing layer 4 has a concave portion at the center and two steel strips having a substantially C-shaped cross section having convex portions on both side edges, which are laminated in opposite layers and wound at a short pitch while engaging the concave and convex portions with each other. And the inner pressure reinforcing layer 5 and a plurality of flat steel strips wound on the inner pressure reinforcing layer 5 at a long pitch in the inner and outer layers so that the winding directions of the inner layer and the outer layer are opposite to each other. And an axial force reinforcing layer 6 formed as described above. In addition, 8 is, if necessary, between the interlock pipe 1 and the plastic pipe 3, between the internal pressure reinforcing layer 5 of the metal reinforcing layer 4 and the axial force reinforcing layer 6, between the flat steel strips of the axial force reinforcing layer 6, An intervening layer such as a tape winding layer or a resin extrusion buffer layer formed by winding a tape of paper, cloth, plastic or the like spirally or vertically between the axial force reinforcing layer 6 and the outer sheath 7. is there.

【0005】[0005]

【発明が解決しようとする課題】このような可撓性複合
管を構成するインターロック管1は、その構造上の特徴
から伸縮自在で可撓性に富む反面、伸縮自在であること
から、外力の作用で伸びたり、縮んだりし易い欠点があ
る。そこで、可撓性複合管を製造するために、インター
ロック管1の上に直接又は介在層を介してプラスチック
材を押し出し被覆してプラスチック管3を設ける際、遅
くともその押し出し被覆工程までインターロック管1を
走行させる途中で、インターロック管1に無理な張力や
圧縮力が作用し、このため、インターロック管1の係合
部1A間のピッチP(図4参照)が変動してばらつきが
生じ易くなる。このような状態で、インターロック管1
の上に直接又は介在層を介してプラスチック材を押し出
し被覆してプラスチック管3を設けると、インターロッ
ク管1の係合部1A間のピッチPにばらつきが生じた状
態の可撓性複合管が製造される危険性が高くなる。
The interlock pipe 1 which constitutes such a flexible composite pipe is expandable and contractible due to its structural characteristics, while it is expandable and contractible. There is a drawback that it tends to expand or contract due to the action of. Therefore, in order to manufacture the flexible composite pipe, when the plastic pipe 3 is provided by extrusion coating the plastic material on the interlock pipe 1 directly or through the intervening layer, the interlock pipe is formed until the extrusion coating step at the latest. Unreasonable tension or compressive force acts on the interlock pipe 1 while the vehicle 1 is traveling, so that the pitch P (see FIG. 4) between the engaging portions 1A of the interlock pipe 1 fluctuates and varies. It will be easier. In such a state, the interlock pipe 1
When the plastic pipe 3 is provided by directly extruding and covering a plastic material on the above or through the intervening layer, the flexible composite pipe in which the pitch P between the engaging portions 1A of the interlock pipe 1 varies is produced. Increased risk of being manufactured.

【0006】一般に、インターロック管1の係合部1A
間のピッチPはその係合部1Aの管軸方向の伸び量と縮
み量が等しくなる中立ピッチ長に等しくなることが望ま
しい。ところが、インターロック管1の係合部1A間の
ピッチPにばらつきが生じると、インターロック管1の
長手方向に沿って係合部1A間のピッチPが中立ピッチ
長より長くなったり、短くなったりする個所ができて、
ピッチPが変動した個所の係合部1Aは伸びるけれども
殆ど縮まないとか、縮むけれども殆ど伸びないという状
態になり、可撓性複合管の曲げ特性が安定しなくなると
いう問題が生じる。
Generally, the engaging portion 1A of the interlock tube 1
The pitch P between them is preferably equal to the neutral pitch length at which the extension amount and the contraction amount of the engaging portion 1A in the pipe axis direction are equal. However, if the pitch P between the engaging portions 1A of the interlock pipe 1 varies, the pitch P between the engaging portions 1A becomes longer or shorter than the neutral pitch length along the longitudinal direction of the interlock pipe 1. There is a place to
The engaging portion 1A at the portion where the pitch P varies expands, but does not substantially contract, or contracts but hardly expands, which causes a problem that the bending characteristics of the flexible composite tube become unstable.

【0007】例えば、可撓性複合管におけるインターロ
ック管1のある係合部1A間のピッチPが前記中立ピッ
チ長よりも長くなり過ぎて伸び切った状態にあると、こ
の部分で可撓性複合管を曲げた場合、曲げによって引張
歪が作用する曲げの外側ではその伸びを吸収することが
できなくなる。プラスチック管3を設ける前ならば、こ
のような状態でも、曲げの内側が容易に縮むので、イン
ターロック管1を曲げることが可能であるが、プラスチ
ック管2でインターロック管1の外側を補強してしまう
と、曲げの内側の縮みが大きく拘束されてしまうため、
インターロック管1の係合部1Aの係合用フック2A、
2Bが変形してしまう等の不具合が生じる。
For example, when the pitch P between the engaging portions 1A of the interlock pipe 1 in the flexible composite pipe is too long and is longer than the neutral pitch length, the flexible portion is flexible. When a composite pipe is bent, the elongation cannot be absorbed outside the bend where tensile strain acts on the composite pipe. Even before the plastic pipe 3 is provided, the inside of the bend can be easily contracted even in such a state, so that the interlock pipe 1 can be bent, but the plastic pipe 2 reinforces the outside of the interlock pipe 1. If this happens, the shrinkage inside the bend will be greatly constrained,
The engaging hook 2A of the engaging portion 1A of the interlock tube 1,
Problems such as deformation of 2B occur.

【0008】逆に他の係合部1A間のピッチPが中立ピ
ッチ長よりも小さ過ぎて縮み切った状態にあるときにも
同様な不具合が生じる。即ち、この部分で可撓性複合管
を曲げた場合、曲げによって圧縮歪が作用する曲げの内
側ではその縮みを吸収することができなくなる。プラス
チック管3を設ける前ならば、このような状態でも、曲
げの外側が容易に伸びるので、インターロック管1を曲
げることが可能であるが、プラスチック管2でインター
ロック管1の外側を補強してしまうと、曲げの外側の伸
びが大きく拘束されてしまう。このような問題は、前記
流体輸送管用の可撓性複合管ばかりでなく、電線管用又
はケーブル鎧装管用等として使用される可撓性複合管に
ついても同様に生じる。
On the contrary, when the pitch P between the other engaging portions 1A is too smaller than the neutral pitch length and is in a fully compressed state, a similar problem occurs. That is, when the flexible composite pipe is bent at this portion, the shrinkage cannot be absorbed inside the bend where compressive strain acts due to the bending. Even before the plastic pipe 3 is provided, the outside of the bend easily extends even in such a state, so that the interlock pipe 1 can be bent. However, the plastic pipe 2 reinforces the outside of the interlock pipe 1. If this happens, the extension outside the bend will be greatly restricted. Such a problem occurs not only in the flexible composite pipe for the fluid transport pipe, but also in the flexible composite pipe used for the electric wire pipe or the cable armored pipe.

【0009】本発明は上記課題を解決するためになされ
たもので、インターロック管の係合部間のピッチが中立
ピッチ長に等しくなって、そのピッチ変動、ばらつきが
減少し、安定した曲げ特性を有する可撓性複合管を能率
よく製造することができる可撓性複合管の製造方法及び
製造装置を提供することを目的とする。
The present invention has been made to solve the above-mentioned problems, and the pitch between the engaging portions of the interlock pipe becomes equal to the neutral pitch length, the pitch fluctuation and variation are reduced, and stable bending characteristics are achieved. An object of the present invention is to provide a method and an apparatus for manufacturing a flexible composite pipe capable of efficiently manufacturing a flexible composite pipe having the above.

【0010】[0010]

【課題を解決するための手段】本発明の請求項1に記載
された発明は、金属テープの両側縁をS字状又はZ字状
に折り曲げて係合用フックを形成し、金属テープを所定
のピッチでスパイラル状に巻回して隣接する係合用フッ
ク同士を互いにかみ合わせてスパイラル状の係合部を形
成してなるインターロック管の上に、直接又は介在層を
介してプラスチック材を押し出し被覆してプラスチック
管を設ける可撓性複合管の製造方法において、前記イン
ターロック管の上に遅くともプラスチック管を設ける前
に、インターロック管の係合部を管軸方向に引き伸ばし
て係合部間のピッチを係合部の伸び量と縮み量が等しく
なる中立ピッチ長よりも一旦長くし、その後、前記係合
部のピッチを短くして中立ピッチ長に等しくなるように
調整し、前記係合部のピッチを中立ピッチ長に保持した
状態で、インターロック管の上に直接又は介在層を介し
てプラスチック材を押し出し被覆してプラスチック管を
設ける構成になっている。
According to the invention described in claim 1 of the present invention, both side edges of the metal tape are bent into an S-shape or a Z-shape to form an engaging hook, and the metal tape is formed into a predetermined shape. A plastic material is extruded and coated directly or through an intervening layer on an interlock tube formed by spirally winding at a pitch and engaging adjacent engaging hooks with each other to form a spiral engaging portion. In the method of manufacturing a flexible composite pipe in which a plastic pipe is provided, the engaging portion of the interlock pipe is stretched in the pipe axial direction to form a pitch between the engaging portions before the plastic pipe is provided on the interlock pipe at the latest. Once longer than the neutral pitch length at which the extension amount and the contraction amount of the engaging portion are equal, then the pitch of the engaging portion is shortened and adjusted to be equal to the neutral pitch length. While maintaining the pitch in a neutral pitch in length, it has become coated extruded plastics material providing a plastic tube structure directly or through an intervening layer over the interlock pipe.

【0011】このような構成によると、遅くともインタ
ーロック管の上にプラスチック材を押し出し被覆してプ
ラスチック管を設ける際、インターロック管に無理な張
力や圧縮力が作用して、インターロック管の係合部間の
ピッチが変動してばらつくようなことがなくなり、イン
ターロック管の係合部間のピッチがほぼ中立ピッチ長に
保持されるので、安定した曲げ特性を有する可撓性複合
管を製造することができる。
With such a structure, when the plastic material is extruded and coated on the interlock tube to provide the plastic tube at the latest, an unreasonable tension or compression force acts on the interlock tube to cause the interlock tube to engage. Since the pitch between the joints does not fluctuate and fluctuate and the pitch between the engaging portions of the interlock pipe is maintained at a substantially neutral pitch length, a flexible composite pipe with stable bending characteristics is manufactured. can do.

【0012】本発明の請求項2に記載された発明は、請
求項1記載のインターロック管の係合部を管軸方向に引
き伸ばして係合部のピッチを係合部の伸び量と縮み量が
等しくなる中立ピッチ長よりも一旦長くする係合部ピッ
チ拡大機と、中立ピッチ長よりも長くされた係合部のピ
ッチを短くして中立ピッチ長に等しくなるように調整す
る係合部ピッチ調整機と、係合部のピッチが中立ピッチ
長に調整されたインターロック管の上に直接又は介在層
を介してプラスチック材を押し出し被覆してプラスチッ
ク管を設けるプラスチック管押出機とを備え、前記係合
部ピッチ調整機が、ウオーム軸の外周にインターロック
管の係合部の中立ピッチ長に等しいピッチを有するスパ
イラル状の歯が突設される複数本のウオームと、そのウ
オームをインターロック管の繰り出し速度に合わせて回
転駆動させる駆動源とを有し、複数本のウオームを、そ
の歯がインターロック管の係合部間の隙間に食い込むよ
うに、インターロック管の外周に回転自在に配設するこ
とにより構成されている。
According to a second aspect of the present invention, the engaging portion of the interlock pipe according to the first aspect is stretched in the axial direction of the pipe so that the pitch of the engaging portion is extended and contracted. The pitch of the engaging part that is once longer than the neutral pitch length that makes them equal, and the engaging part pitch that adjusts the pitch of the engaging part that is longer than the neutral pitch length to be equal to the neutral pitch length. An adjusting machine, and a plastic pipe extruder in which a plastic pipe is provided by extruding and covering a plastic material directly or through an intervening layer on an interlock pipe in which the pitch of the engaging portion is adjusted to a neutral pitch length, and The engaging part pitch adjuster includes a plurality of worms in which spiral teeth having a pitch equal to the neutral pitch length of the engaging part of the interlock pipe are projected on the outer periphery of the worm shaft, and the worms. The worm has a drive source that is driven to rotate in accordance with the feeding speed of the interlock pipe, and rotates a plurality of worms around the outer circumference of the interlock pipe so that the teeth bite into the gaps between the engaging parts of the interlock pipe. It is configured by being freely arranged.

【0013】このような構成によると、ウオームを有す
る係合部ピッチ調整機を用いて、遅くともプラスチック
管を設ける前におけるインターロック管の係合部間のピ
ッチを中立ピッチ長に等しくなるように調整するので、
全長にわたり安定した曲げ特性を有する可撓性複合管を
能率よく安価に製造することができる。
With such a structure, the pitch between the engaging portions of the interlock pipe before the plastic pipe is provided is adjusted to be equal to the neutral pitch length by using the engaging portion pitch adjuster having a worm. Because
A flexible composite pipe having stable bending characteristics over the entire length can be efficiently manufactured at low cost.

【0014】本発明の請求項3に記載された発明は、請
求項1記載のインターロック管の係合部を管軸方向に引
き伸ばして係合部のピッチを係合部の伸び量と縮み量が
等しくなる中立ピッチ長よりも一旦長くする係合部ピッ
チ拡大機と、中立ピッチ長よりも長くされた係合部のピ
ッチを短くして中立ピッチ長に等しくなるように調整す
る係合部ピッチ調整機と、係合部のピッチが中立ピッチ
長に調整されたインターロック管の上に直接又は介在層
を介してプラスチック材を押し出し被覆してプラスチッ
ク管を設けるプラスチック管押出機とを備え、前記係合
部ピッチ調整機が、ウオーム軸の外周にインターロック
管の進行方向の上流側では係合部間の中立ピッチ長より
も長く、下流側では中立ピッチ長に等しくなるように上
流側から下流側に向けて徐々に短くなるピッチを有する
スパイラル状の歯が突設されている複数本のウオーム
と、そのウオームをインターロック管の繰り出し速度に
合わせて回転駆動させる駆動源とを有し、複数本のウオ
ームを、その歯がインターロック管の係合部間の隙間に
食い込むように、インターロック管の外周に回転自在に
配設することにより構成されている。
According to a third aspect of the present invention, the engaging portion of the interlock pipe according to the first aspect is stretched in the axial direction of the pipe so that the pitch of the engaging portion is extended and contracted. The pitch of the engaging part that is once longer than the neutral pitch length that makes them equal, and the engaging part pitch that adjusts the pitch of the engaging part that is longer than the neutral pitch length to be equal to the neutral pitch length. An adjusting machine, and a plastic pipe extruder in which a plastic pipe is provided by extruding and covering a plastic material directly or through an intervening layer on an interlock pipe in which the pitch of the engaging portion is adjusted to a neutral pitch length, and The engaging part pitch adjuster is arranged on the outer circumference of the worm shaft such that the upstream side in the traveling direction of the interlock pipe is longer than the neutral pitch length between the engaging parts and the downstream side is equal to the neutral pitch length from the upstream side to the downstream side. On the side And a plurality of worms having spiral teeth having a pitch that gradually decreases, and a drive source for rotationally driving the worms in accordance with the feeding speed of the interlock pipe. The worm is rotatably arranged on the outer circumference of the interlock tube so that its teeth bite into the gaps between the engaging portions of the interlock tube.

【0015】このような構成によると、係合部ピッチ調
整機のウオームの歯がインターロック管の係合部間の隙
間に確実に食い込むので、インターロック管の係合部間
のピッチをより円滑に中立ピッチ長に等しくなるように
調整することが可能になり、より安定した曲げ特性を有
する可撓性複合管を製造することができる。
According to this structure, the teeth of the worm of the engaging portion pitch adjuster surely bite into the gap between the engaging portions of the interlock pipe, so that the pitch between the engaging portions of the interlock pipe can be made smoother. Since it can be adjusted to be equal to the neutral pitch length, a flexible composite pipe having more stable bending characteristics can be manufactured.

【0016】[0016]

【発明の実施の形態】次に、本発明の実施形態を図面に
より説明する。図1は本発明に係る可撓性複合管の製造
装置の一実施形態を示す概略線図、図2はその主要部で
ある係合部ピッチ調整機の使用状態を拡大して示す説明
図である。なお、従来の技術で説明したものと同一構
成、機能を有するものについては同一符号を用い、重複
を避けるために説明を省略又は簡略にする。
DESCRIPTION OF THE PREFERRED EMBODIMENTS Next, embodiments of the present invention will be described with reference to the drawings. FIG. 1 is a schematic diagram showing an embodiment of an apparatus for manufacturing a flexible composite pipe according to the present invention, and FIG. 2 is an explanatory view showing an enlarged state of use of an engagement portion pitch adjuster, which is a main portion thereof. is there. In addition, the same reference numerals are used for those having the same configurations and functions as those described in the related art, and the description thereof is omitted or simplified in order to avoid duplication.

【0017】本実施形態の可撓性複合管の製造装置は、
図1に示すように、インターロック管1を繰り出す繰出
機9、インターロック管1の係合部ピッチ拡大機10、
係合部ピッチ調整機11、プラスチック管押出機12、
可撓性複合管Aの引取機13を備え、インターロック管
の進行方向に沿ってタンデムに配設(縦配設)して構成
されている。
The manufacturing apparatus of the flexible composite pipe of this embodiment is
As shown in FIG. 1, a feeding device 9 for feeding the interlock pipe 1, a pitch expansion device 10 for the engaging portion of the interlock pipe 1,
Engaging part pitch adjuster 11, plastic pipe extruder 12,
The flexible composite pipe A is provided with a take-up machine 13, and is arranged in tandem (longitudinal arrangement) along the traveling direction of the interlock pipe.

【0018】係合部ピッチ拡大機10は、例えば、2台
の無限軌道式引取機10A、10Bをインターロック管
1の進行方向に沿ってタンデムに配設して構成され、繰
出機9より繰り出されたインターロック管1を引き取っ
て後方に配設された係合部ピッチ調整機11に供給す
る。インターロック管1を引き取る際、前段に配設され
た無限軌道式引取機10Aの引取速度よりも後段に配設
された無限軌道式引取機10Bの引取速度の方が常時大
きくなるように制御手段(図示せず)により制御されて
いる。これにより、係合部ピッチ拡大機10で引き取ら
れるインターロック管1の係合部1Aが管軸方向に引き
伸ばされて、係合部間のピッチがこの拡大機10に入る
前よりも長くなる。無限軌道式引取機10A、10Bの
引取速度差が大きくなるほど、そのピッチが長くなる。
そこで、前記引取速度差を所望の大きさに設定すること
により、インターロック管1の係合部1A間のピッチが
係合部1Aの伸び量と縮み量が等しくなる中立ピッチ長
よりも長くなるように制御されている。
The engaging portion pitch expanding machine 10 is constructed by arranging, for example, two endless track type take-up machines 10A and 10B in tandem along the traveling direction of the interlock pipe 1, and is fed from the feeding machine 9. The interlock pipe 1 is taken out and supplied to the engaging portion pitch adjuster 11 arranged rearward. When the interlock pipe 1 is pulled, the control means is set so that the take-up speed of the endless track type take-up machine 10B arranged at the rear stage is always higher than the take-up speed of the endless track type take-up machine 10A arranged at the front stage. (Not shown). As a result, the engaging portion 1A of the interlock pipe 1 pulled by the engaging portion pitch enlargement machine 10 is stretched in the pipe axial direction, and the pitch between the engaging portions becomes longer than before entering the enlargement machine 10. The pitch becomes longer as the take-up speed difference between the endless track take-up machines 10A and 10B becomes larger.
Therefore, by setting the take-up speed difference to a desired value, the pitch between the engaging portions 1A of the interlock tube 1 becomes longer than the neutral pitch length at which the extending amount and the contracting amount of the engaging portion 1A are equal. Is controlled.

【0019】なお、インターロック管1を許容される最
大まで引き伸ばし、係合部1A間のピッチを係合部1A
の伸び量が最大になるまで長くしておくと、係合部ピッ
チ調整機11で係合部1Aのピッチを短くして、該ピッ
チをより確実に前記中立ピッチ長に等しくなるように調
整することができるので好ましい。
The interlock pipe 1 is stretched to the maximum allowable length, and the pitch between the engaging portions 1A is set to the engaging portion 1A.
If the extension amount is increased to the maximum, the pitch of the engaging portion 1A is shortened by the engaging portion pitch adjuster 11 and the pitch is adjusted to be more surely equal to the neutral pitch length. It is possible because it is possible.

【0020】係合部ピッチ調整機11は係合部ピッチ拡
大機10の後方に配設されて、中立ピッチ長よりも長く
された係合部1Aのピッチを短くして中立ピッチ長に等
しくなるように調整する機能を有する。この係合部ピッ
チ調整機11は、図2に示すように、ウオーム軸16の
外周にスパイラル状の歯17が突設される2本のウオー
ム14、15と、2本のウオーム14、15を歯車、チ
ェーン、ベルト等の伝動手段19を介して連結され、イ
ンターロック管1の繰り出し速度に合わせて回転駆動さ
せるモータ等の駆動源18とを有する。
The engagement portion pitch adjuster 11 is disposed behind the engagement portion pitch enlarger 10 and shortens the pitch of the engagement portion 1A which is longer than the neutral pitch length to be equal to the neutral pitch length. Have the function of adjusting so. As shown in FIG. 2, the engagement portion pitch adjuster 11 includes two worms 14 and 15 having spiral teeth 17 protruding from the outer circumference of a worm shaft 16 and two worms 14 and 15. It has a drive source 18 such as a motor that is connected through a transmission unit 19 such as a gear, a chain, or a belt, and that is driven to rotate in accordance with the feeding speed of the interlock tube 1.

【0021】ウオーム14、15の歯17は、インター
ロック管1の係合部1Aとは逆巻き方向へスパイラル状
にウオーム軸16の外周に突設され、先端が三角状に先
細るように形成されている。ウオーム14、15はイン
ターロック管1の外周に180度対向するように回転自
在に配設され、各スパイラル状の歯17の先細り先端部
がインターロック管1の係合部1A間の隙間に食い込む
ようになっている。そして、ウオーム14、15を、図
2の矢印方向へ繰り出されるインターロック管1の繰り
出し速度に応じて駆動源18により回転駆動させる。
The teeth 17 of the worms 14 and 15 are provided on the outer circumference of the worm shaft 16 in a spiral shape in the direction opposite to the engaging portion 1A of the interlock tube 1 so as to project in a triangular shape at their tips. ing. The worms 14 and 15 are rotatably arranged so as to face the outer circumference of the interlock pipe 1 by 180 degrees, and the tapered tips of the spiral teeth 17 bite into the gap between the engaging portions 1A of the interlock pipe 1. It is like this. Then, the worms 14, 15 are rotationally driven by the drive source 18 in accordance with the payout speed of the interlock tube 1 which is paid out in the direction of the arrow in FIG.

【0022】前記ウオーム14、15のスパイラル状の
歯17は、インターロック管1の進行方向の上流側(図
2の右側)の部分のピッチP1が、インターロック管1
の係合部間の前記中立ピッチ長よりも長くなり、進行方
向の下流側(図2の左側)の部分のピッチP2が前記中
立ピッチ長に等しくなり、中間部分のピッチが上流側か
ら下流側に向けて徐々に短くなるように突設されてい
る。
In the spiral teeth 17 of the worms 14 and 15, the pitch P1 at the upstream side (the right side in FIG. 2) in the traveling direction of the interlock tube 1 is such that
Is longer than the neutral pitch length between the engaging portions, the pitch P2 of the portion on the downstream side (left side in FIG. 2) in the traveling direction is equal to the neutral pitch length, and the pitch of the intermediate portion is from the upstream side to the downstream side. It is projected so that it becomes gradually shorter toward.

【0023】このように、ウオーム14、15のスパイ
ラル状の歯17のピッチが、インターロック管の進行方
向の上流側では係合部間の中立ピッチ長よりも長く、下
流側では中立ピッチ長に等しくなるように上流側から下
流側に向けて徐々に短くなるように構成されていると、
ウオーム14、15のスパイラル状の歯17がインター
ロック管1の係合部1A間の隙間に確実に食い込むと共
に、徐々に短くなるスパイラル状の歯17に案内され
て、インターロック管1の係合部1A間のピッチをより
円滑に中立ピッチ長に等しくなるように調整することが
可能になり、より安定した曲げ特性を有する可撓性複合
管を製造することができるので好ましい。
As described above, the pitch of the spiral teeth 17 of the worms 14 and 15 is longer than the neutral pitch length between the engaging portions on the upstream side in the traveling direction of the interlock pipe, and is set to the neutral pitch length on the downstream side. If it is configured to gradually become shorter from the upstream side to the downstream side so as to be equal,
The spiral teeth 17 of the worms 14 and 15 surely bite into the gap between the engaging portions 1A of the interlock tube 1, and are guided by the spiral teeth 17 which are gradually shortened to engage the interlock tube 1. It is preferable because the pitch between the portions 1A can be adjusted more smoothly to be equal to the neutral pitch length, and a flexible composite pipe having more stable bending characteristics can be manufactured.

【0024】なお、ウオーム14、15のスパイラル状
の歯17のピッチは、図示省略するが、インターロック
管1の進行方向の上流側から下流側に向けて該管1の前
記中立ピッチ長に等しくなるように構成してもよい。こ
のような構成のウオームを使用しても、プラスチック管
1を設ける際、インターロック管1の係合部1A間のピ
ッチを中立ピッチ長に保持することができる。
Although not shown, the pitch of the spiral teeth 17 of the worms 14, 15 is equal to the neutral pitch length of the interlock pipe 1 from the upstream side to the downstream side in the traveling direction. You may comprise so that it may become. Even when the worm having such a structure is used, when the plastic pipe 1 is provided, the pitch between the engaging portions 1A of the interlock pipe 1 can be maintained at the neutral pitch length.

【0025】また、本実施形態では、2本のウオーム1
4、15をインターロック管1の外周に180度対向す
るように配設したが、3本以上のウオームを配設するよ
うにしてもよい。3本のウオームを配設する場合には周
方向に120度の間隔を隔てて配設し、4本のウオーム
を配設する場合には、周方向に90度の間隔を隔てて配
設するのが望ましい。
In this embodiment, two worms 1 are used.
Although 4 and 15 are arranged to face the outer circumference of the interlock tube 1 by 180 degrees, three or more worms may be arranged. When three worms are arranged, they are arranged at intervals of 120 degrees in the circumferential direction, and when four worms are arranged, they are arranged at intervals of 90 degrees in the circumferential direction. Is desirable.

【0026】プラスチック管押出機12は、プラスチッ
ク材の押出部12Aとクロスヘッド12Bとで構成さ
れ、係合部ピッチ調整機11の後方に配設される。押出
部12Aで溶融されたプラスチック材がクロスヘッド1
2B内に挿通されたインターロック管1の上に押し出し
被覆されてプラスチック管3が設けられ、可撓性複合管
Aになる。
The plastic tube extruder 12 is composed of a plastic material extrusion section 12A and a cross head 12B, and is arranged behind the engagement section pitch adjuster 11. The plastic material melted in the extrusion section 12A is the crosshead 1
The plastic pipe 3 is provided by being extruded and covered on the interlock pipe 1 inserted in 2B to form the flexible composite pipe A.

【0027】なお、可撓性複合管Aの構成によっては、
インターロック管1の上にプラスチック管3を設ける前
に、インターロック管1の上に、インターロック管1の
係合部1A間の溝内へのプラスチック材の食い込み防
止、係合部1A間のピッチずれ抑制、プラスチック管押
出機12のニップル温度低下防止等のために、テープの
スパイラル、縦添え巻きによるテープ巻層、樹脂押出緩
衝層等の介在層8を設ける場合がある。この場合には、
図1に示すプラスチック管押出機12に代えて介在層形
成機(図示せず)が配設される。その場合には、介在層
形成機の手前側に前記係合部ピッチ調整機11が配設さ
れて、インターロック管1の係合部間のピッチが中立ピ
ッチ長に等しくなるように調整される。このようにして
外周に介在層8が設けられたインターロック管1の上
に、介在層形成機の後段に縦配設され、又は別場所に配
設されたプラスチック管押出機12により、プラスチッ
ク材を押し出し被覆してプラスチック管3を設けられ
る。
Depending on the structure of the flexible composite pipe A,
Before the plastic pipe 3 is provided on the interlock pipe 1, the plastic material is prevented from digging into the groove between the engaging portions 1A of the interlock pipe 1 and the space between the engaging portions 1A is provided on the interlock pipe 1. An intervening layer 8 such as a spiral of tape, a tape winding layer by vertical winding, or a resin extrusion buffer layer may be provided in order to suppress pitch deviation and prevent a decrease in the nipple temperature of the plastic tube extruder 12. In this case,
An interposing layer forming machine (not shown) is provided in place of the plastic pipe extruder 12 shown in FIG. In that case, the engaging portion pitch adjuster 11 is arranged on the front side of the interposing layer forming machine, and the pitch between the engaging portions of the interlock pipe 1 is adjusted to be equal to the neutral pitch length. . In this way, on the interlock pipe 1 provided with the intervening layer 8 on the outer periphery, a plastic pipe extruder 12 is provided longitudinally after the interposing layer forming machine, or is provided at a different place, so that the plastic material is Is extruded and coated to provide a plastic tube 3.

【0028】前記可撓性複合管Aを電線管用、ケーブル
鎧装管用として使用する場合、簡単な構造の流体輸送管
用として使用する場合の製造装置の主要構成は以上の通
りである。また、図3に示す構成の流体輸送管を製造す
る場合には、図示省略するが、更に、前記プラスチック
管3の上に、金属補強層4を設ける補強層形成機及びプ
ラスチックの外部シース7を設けるシース押出機を備え
る。
When the flexible composite pipe A is used for an electric wire pipe or a cable armor pipe, and is used for a fluid transport pipe having a simple structure, the main construction of the manufacturing apparatus is as described above. Further, when manufacturing the fluid transport pipe having the structure shown in FIG. 3, although not shown, a reinforcement layer forming machine for providing the metal reinforcement layer 4 on the plastic pipe 3 and a plastic outer sheath 7 are further provided. A sheath extruder is provided.

【0029】本発明の可撓性複合管の製造装置は以上の
ような構成になっている。この装置はウオーム14、1
5を有する係合部ピッチ調整機11を用いて、遅くとも
プラスチック管3を設ける前に、インターロック管1の
係合部1A間のピッチを中立ピッチ長に等しくなるよう
に調整するので、全長にわたり安定した曲げ特性を有す
る可撓性複合管Aを能率よく安価に製造することができ
る。
The flexible composite pipe manufacturing apparatus of the present invention has the above-described structure. This device is a worm 14, 1
The pitch between the engaging portions 1A of the interlock pipe 1 is adjusted so as to be equal to the neutral pitch length by using the engaging portion pitch adjuster 11 having 5 before the plastic pipe 3 is provided at the latest. The flexible composite pipe A having stable bending characteristics can be efficiently manufactured at low cost.

【0030】前記実施形態の製造装置を用いて本発明の
可撓性複合管Aの製造方法を図1、2及び必要に応じて
図3、4により説明すると、予め、金属テープ2の両側
縁をS字状又はZ字状に折り曲げて係合用フック2A、
2Bを形成し、金属テープ2を所定のピッチでスパイラ
ル状に巻回して隣接する係合用フック2A、2B同士を
互いにかみ合わせてスパイラル状の係合部1Aを形成し
てなるインターロック管1を製作してドラムに巻き取
り、繰出機9に支持させる。
A method of manufacturing the flexible composite pipe A of the present invention using the manufacturing apparatus of the above embodiment will be described with reference to FIGS. 1 and 2 and, if necessary, FIGS. Is bent into an S-shape or a Z-shape to engage hooks 2A,
2B is formed, the metal tape 2 is spirally wound at a predetermined pitch, and the adjacent engaging hooks 2A and 2B are engaged with each other to form the spiral engaging portion 1A, thereby manufacturing the interlock pipe 1. Then, it is wound on a drum and supported by the feeding device 9.

【0031】次に、繰出機9からインターロック管1を
繰り出して係合部ピッチ拡大機10に供給し、そこで、
インターロック管1の係合部1Aを例えば伸び量が最大
になるまで引き伸ばして係合部1A間のピッチを前記中
立ピッチ長よりも一旦長くする。
Next, the interlock pipe 1 is fed from the feeding device 9 and supplied to the engaging portion pitch expanding device 10, where
The engaging portion 1A of the interlock tube 1 is stretched, for example, until the amount of extension becomes maximum, and the pitch between the engaging portions 1A is once made longer than the neutral pitch length.

【0032】次に、インターロック管1の係合部1Aを
前記のように最大に引き伸ばして、係合部1A間のピッ
チを中立ピッチ長より長くした状態で、インターロック
管1を係合部ピッチ調整機11に供給し、そこで、前記
係合部1A間のピッチを短くして中立ピッチ長に等しく
なるように調整する。
Then, the engaging portion 1A of the interlock tube 1 is stretched to the maximum as described above, and the interlock tube 1 is engaged with the engaging portion 1A with the pitch between the engaging portions 1A longer than the neutral pitch length. It is supplied to the pitch adjuster 11, where the pitch between the engaging portions 1A is shortened and adjusted to be equal to the neutral pitch length.

【0033】次に、インターロック管1の係合部1A間
のピッチを中立ピッチ長に保持した状態で、このインタ
ーロック管1をプラスチック管押出機3に供給し、イン
ターロック管1の上にナイロン、高密度ポリエチレン等
のプラスチック材を押し出し被覆してプラスチック管3
を設ける。なお、インターロック管1とプラスチック管
3との間にテープ巻層、樹脂押出緩衝層等の介在層8が
介在される場合には、インターロック管1の係合部1A
間のピッチを中立ピッチ長に保持した状態で、このイン
ターロック管1をプラスチック管押出機13に供給する
前に一旦介在層形成機(図示せず)に供給して介在層8
を設け、その後、介在層形成機の後段に、又は別場所に
配設されたプラスチック管押出機12で、前記介在層8
の上にプラスチック管3を設ける。
Next, while maintaining the pitch between the engaging portions 1A of the interlock pipe 1 at the neutral pitch length, the interlock pipe 1 is supplied to the plastic pipe extruder 3 and placed on the interlock pipe 1. Extruded and coated with a plastic material such as nylon or high-density polyethylene to cover the plastic tube 3
To provide. When an intervening layer 8 such as a tape winding layer or a resin extrusion buffer layer is interposed between the interlock tube 1 and the plastic tube 3, the engaging portion 1A of the interlock tube 1 is provided.
In the state where the pitch between them is maintained at the neutral pitch length, before supplying the interlock pipe 1 to the plastic pipe extruder 13, the interlock pipe 1 is once supplied to an intervening layer forming machine (not shown) and the interposing layer 8 is provided.
And then the plastic tube extruder 12 disposed at a later stage of the interposing layer forming machine or at another place, the interposing layer 8
A plastic tube 3 is provided on the top.

【0034】次に、その可撓性複合管の構成によって
は、更に、その上に金属補強層形成機で金属補強層4を
設け、シース押出機で外部シース7を設け、必要に応じ
て金属補強層4内、又は、金属補強層4と外部シース7
間にテープ巻層、樹脂押出緩衝層等の介在層8を介在さ
せることにより可撓性複合管Aを製造する。このように
して可撓性複合管Aを製造するので、インターロック管
1の係合部1A間のピッチが変動してばらつくようなこ
とがなくなり、安定した曲げ特性を有する可撓性複合管
Aを製造することができる。
Next, depending on the structure of the flexible composite tube, a metal reinforcing layer 4 is further provided thereon by a metal reinforcing layer forming machine, and an outer sheath 7 is provided by a sheath extruder, and if necessary, metal Inside the reinforcing layer 4, or the metal reinforcing layer 4 and the outer sheath 7
A flexible composite pipe A is manufactured by interposing an intervening layer 8 such as a tape winding layer and a resin extrusion buffer layer. Since the flexible composite pipe A is manufactured in this manner, the pitch between the engaging portions 1A of the interlock pipe 1 does not fluctuate and fluctuate, and the flexible composite pipe A has stable bending characteristics. Can be manufactured.

【0035】[0035]

【発明の効果】以上説明したように、本発明の請求項1
に記載された可撓性複合管の製造方法によると、遅くと
もインターロック管の上にプラスチック材を押し出し被
覆してプラスチック管を設ける際、インターロック管に
無理な張力や圧縮力が作用して、インターロック管の係
合部間のピッチが変動してばらつくようなことがなくな
り、インターロック管の係合部間のピッチがほぼ中立ピ
ッチ長に保持されるので、安定した曲げ特性を有する可
撓性複合管を製造することができる。
As described above, according to the first aspect of the present invention.
According to the method for producing a flexible composite pipe described in, when a plastic material is extruded and coated on an interlock pipe to provide a plastic pipe at the latest, an unreasonable tension or compression force acts on the interlock pipe, Since the pitch between the engaging portions of the interlock pipe does not fluctuate and vary and the pitch between the engaging portions of the interlock pipe is maintained at a substantially neutral pitch length, it is possible to provide a flexure having stable bending characteristics. A composite composite tube can be manufactured.

【0036】本発明の請求項2に記載された可撓性複合
管の製造装置によると、ウオームを有する係合部ピッチ
調整機を用いて、遅くともプラスチック管を設ける前に
おけるインターロック管の係合部間のピッチを中立ピッ
チ長に等しくなるように調整するので、全長にわたり安
定した曲げ特性を有する可撓性複合管を能率よく安価に
製造することができる。
According to the apparatus for manufacturing a flexible composite pipe according to the second aspect of the present invention, the engagement part pitch adjuster having a worm is used to engage the interlock pipe before the plastic pipe is provided at the latest. Since the pitch between the parts is adjusted to be equal to the neutral pitch length, it is possible to efficiently and inexpensively manufacture a flexible composite pipe having stable bending characteristics over the entire length.

【0037】本発明の請求項3に記載された可撓性複合
管の製造装置によると、係合部ピッチ調整機のウオーム
として、ウオーム軸の外周にインターロック管の進行方
向の上流側では係合部間の中立ピッチ長よりも長く、下
流側では中立ピッチ長に等しくなるように上流側から下
流側に向けて徐々に短くなるピッチを有するスパイラル
状の歯が突設される構成のウオームを使用するので、イ
ンターロック管の係合部間のピッチをより円滑に中立ピ
ッチ長に等しくなるように調整することが可能になり、
より安定した曲げ特性を有する可撓性複合管を製造する
ことができる。
According to the apparatus for manufacturing a flexible composite pipe according to the third aspect of the present invention, as a worm of the engaging portion pitch adjusting machine, it is engaged with the outer periphery of the worm shaft on the upstream side in the traveling direction of the interlock pipe. A worm with a spiral tooth having a pitch longer than the neutral pitch length between the joints and gradually decreasing from the upstream side to the downstream side so as to be equal to the neutral pitch length on the downstream side. Since it is used, it becomes possible to more smoothly adjust the pitch between the engaging portions of the interlock pipe to be equal to the neutral pitch length,
A flexible composite tube having more stable bending characteristics can be manufactured.

【図面の簡単な説明】[Brief description of drawings]

【図1】本発明に係る可撓性複合管の製造装置の一実施
形態を示す概略線図である。
FIG. 1 is a schematic diagram showing an embodiment of an apparatus for manufacturing a flexible composite pipe according to the present invention.

【図2】図1の製造装置の主要部である係合部ピッチ調
整機の使用状態を拡大して示す説明図である。
FIG. 2 is an explanatory view showing, in an enlarged manner, a usage state of an engagement portion pitch adjuster, which is a main portion of the manufacturing apparatus of FIG.

【図3】流体輸送に用いられる可撓性複合管を一部破断
した斜視図である。
FIG. 3 is a partially cutaway perspective view of a flexible composite pipe used for fluid transportation.

【図4】図3の可撓性複合管において、インターロック
管の係合部の一部拡大断面図である。
4 is a partially enlarged cross-sectional view of an engaging portion of an interlock pipe in the flexible composite pipe of FIG.

【符号の説明】[Explanation of symbols]

1 インターロック管 1A 係合部 2 金属テープ 2A 係合用フック 2B 係合用フック 3 プラスチック管 4 金属補強層 5 内圧補強層 6 軸力補強層 7 外部シース 8 介在層 9 繰出機 10 係合部ピッチ拡大機 10A 無限軌道式引取機 10B 無限軌道式引取機 11 係合部ピッチ調整機 12 プラスチック管押出機 12A 押出部 12B クロスヘッド 13 引取機 14 ウオーム 15 ウオーム 16 ウオーム軸 17 スパイラル状の歯 18 駆動源 19 伝動手段 A 可撓性複合管 P ピッチ P1 ピッチ P2 ピッチ 1 Interlock tube 1A engagement part 2 metal tape 2A engagement hook 2B engagement hook 3 plastic tubes 4 Metal reinforcement layer 5 Internal pressure reinforcement layer 6 Axial force reinforcement layer 7 External sheath 8 Intervening layer 9 Feeder 10 Engaging part pitch enlarger 10A endless track type take-off machine 10B endless track type take-off machine 11 Engagement part pitch adjuster 12 Plastic tube extruder 12A extrusion section 12B crosshead 13 Collection machine 14 worm 15 worms 16 worm shaft 17 spiral teeth 18 Drive source 19 Transmission means A flexible composite pipe P pitch P1 pitch P2 pitch

Claims (3)

【特許請求の範囲】[Claims] 【請求項1】 金属テープの両側縁をS字状又はZ字状
に折り曲げて係合用フックを形成し、金属テープを所定
のピッチでスパイラル状に巻回して隣接する係合用フッ
ク同士を互いにかみ合わせてスパイラル状の係合部を形
成してなるインターロック管の上に、直接又は介在層を
介してプラスチック材を押し出し被覆してプラスチック
管を設ける可撓性複合管の製造方法において、前記イン
ターロック管の上に遅くともプラスチック管を設ける前
に、インターロック管の係合部を管軸方向に引き伸ばし
て係合部間のピッチを係合部の伸び量と縮み量が等しく
なる中立ピッチ長よりも一旦長くし、その後、前記係合
部のピッチを短くして中立ピッチ長に等しくなるように
調整し、前記係合部のピッチを中立ピッチ長に保持した
状態で、インターロック管の上に直接又は介在層を介し
てプラスチック材を押し出し被覆してプラスチック管を
設けることを特徴とする可撓性複合管の製造方法。
1. An engaging hook is formed by bending both side edges of a metal tape into an S-shape or a Z-shape, and the metal tape is spirally wound at a predetermined pitch so that adjacent engaging hooks are engaged with each other. In the method for producing a flexible composite pipe, the plastic pipe is formed by extruding and covering a plastic material directly or through an intervening layer on the interlock pipe formed with a spiral engagement portion to form the interlock pipe. Before installing the plastic pipe on the pipe at the latest, stretch the engaging portion of the interlock pipe in the pipe axial direction so that the pitch between the engaging portions is greater than the neutral pitch length at which the extension amount and the contraction amount of the engaging portion are equal. Once the length of the engaging portion is shortened, the pitch of the engaging portion is shortened to be equal to the neutral pitch length, and the pitch of the engaging portion is maintained at the neutral pitch length. A method for producing a flexible composite pipe, characterized in that a plastic pipe is provided by extruding and covering a plastic material directly on the Cook pipe or through an intervening layer.
【請求項2】 請求項1記載のインターロック管の係合
部を管軸方向に引き伸ばして係合部のピッチを係合部の
伸び量と縮み量が等しくなる中立ピッチ長よりも一旦長
くする係合部ピッチ拡大機と、中立ピッチ長よりも長く
された係合部のピッチを短くして中立ピッチ長に等しく
なるように調整する係合部ピッチ調整機と、係合部のピ
ッチが中立ピッチ長に調整されたインターロック管の上
に直接又は介在層を介してプラスチック材を押し出し被
覆してプラスチック管を設けるプラスチック管押出機と
を備え、前記係合部ピッチ調整機が、ウオーム軸の外周
にインターロック管の係合部の中立ピッチ長に等しいピ
ッチを有するスパイラル状の歯が突設される複数本のウ
オームと、そのウオームをインターロック管の繰り出し
速度に合わせて回転駆動させる駆動源とを有し、複数本
のウオームを、その歯がインターロック管の係合部間の
隙間に食い込むように、インターロック管の外周に回転
自在に配設することにより構成されていることを特徴と
する可撓性複合管の製造装置。
2. The engaging portion of the interlock pipe according to claim 1 is stretched in the pipe axial direction so that the pitch of the engaging portion is once longer than a neutral pitch length at which the extension amount and the contraction amount of the engaging portion are equal. Engagement part pitch expander, engagement part pitch adjuster that adjusts the pitch of the engagement part that is longer than the neutral pitch length to be equal to the neutral pitch length, and the pitch of the engagement part is neutral. And a plastic pipe extruder in which a plastic pipe is provided by extruding and covering a plastic material directly or via an intervening layer on an interlock pipe adjusted to a pitch length, wherein the engaging portion pitch adjusting machine is a worm shaft A plurality of worms with spiral teeth protruding on the outer periphery having a pitch equal to the neutral pitch length of the engaging part of the interlock pipe, and the worms are rotated according to the feeding speed of the interlock pipe. And a driving source for driving the plurality of worms, and the plurality of worms are rotatably arranged on the outer circumference of the interlock pipe so that the teeth of the worm bite into the gaps between the engaging portions of the interlock pipe. An apparatus for manufacturing a flexible composite pipe, which is characterized in that
【請求項3】 請求項1記載のインターロック管の係合
部を管軸方向に引き伸ばして係合部のピッチを係合部の
伸び量と縮み量が等しくなる中立ピッチ長よりも一旦長
くする係合部ピッチ拡大機と、中立ピッチ長よりも長く
された係合部のピッチを短くして中立ピッチ長に等しく
なるように調整する係合部ピッチ調整機と、係合部のピ
ッチが中立ピッチ長に調整されたインターロック管の上
に直接又は介在層を介してプラスチック材を押し出し被
覆してプラスチック管を設けるプラスチック管押出機と
を備え、前記係合部ピッチ調整機が、ウオーム軸の外周
にインターロック管の進行方向の上流側では係合部間の
中立ピッチ長よりも長く、下流側では中立ピッチ長に等
しくなるように上流側から下流側に向けて徐々に短くな
るピッチを有するスパイラル状の歯が突設されている複
数本のウオームと、そのウオームをインターロック管の
繰り出し速度に合わせて回転駆動させる駆動源とを有
し、複数本のウオームを、その歯がインターロック管の
係合部間の隙間に食い込むように、インターロック管の
外周に回転自在に配設することにより構成されているこ
とを特徴とする可撓性複合管の製造装置。
3. The engaging portion of the interlock pipe according to claim 1 is stretched in the pipe axial direction so that the pitch of the engaging portion is once longer than a neutral pitch length at which the extension amount and the contraction amount of the engaging portion are equal. Engagement part pitch expander, engagement part pitch adjuster that adjusts the pitch of the engagement part that is longer than the neutral pitch length to be equal to the neutral pitch length, and the pitch of the engagement part is neutral. And a plastic pipe extruder in which a plastic pipe is provided by extruding and covering a plastic material directly or via an intervening layer on an interlock pipe adjusted to a pitch length, wherein the engaging portion pitch adjusting machine is a worm shaft The outer periphery has a pitch that is longer than the neutral pitch length between the engaging portions on the upstream side in the traveling direction of the interlock pipe, and gradually decreases from the upstream side to the downstream side so as to be equal to the neutral pitch length on the downstream side. Su It has a plurality of worms with spiral teeth protruding and a drive source that drives the worms to rotate in accordance with the feeding speed of the interlock pipe. An apparatus for manufacturing a flexible composite pipe, wherein the interlock pipe is rotatably arranged on the outer circumference of the interlock pipe so as to bite into the gap between the engaging portions.
JP2002092977A 2002-03-28 2002-03-28 Manufacturing method and manufacturing apparatus for flexible composite tube Expired - Lifetime JP3857941B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2002092977A JP3857941B2 (en) 2002-03-28 2002-03-28 Manufacturing method and manufacturing apparatus for flexible composite tube

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2002092977A JP3857941B2 (en) 2002-03-28 2002-03-28 Manufacturing method and manufacturing apparatus for flexible composite tube

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JP2003285360A true JP2003285360A (en) 2003-10-07
JP3857941B2 JP3857941B2 (en) 2006-12-13

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US8993873B2 (en) 2008-11-26 2015-03-31 Microlink Devices, Inc. Solar cell with a backside via to contact the emitter layer
WO2018115787A1 (en) 2016-12-23 2018-06-28 Technip France The method and installation for regulating the pitch of the turns of a metal carcass
WO2022008728A1 (en) 2020-07-10 2022-01-13 National Oilwell Varco Denmark I/S Method of and system for manufacturing a carcass with controlled pitch

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5943772U (en) * 1982-09-16 1984-03-22 古河電気工業株式会社 flexible composite tube
JPS6322489U (en) * 1986-07-28 1988-02-15
JPH06286014A (en) * 1993-03-31 1994-10-11 Sekiyu Kodan Production of flexible fluid transport pipe
JPH0982145A (en) * 1995-09-11 1997-03-28 Chubu Electric Power Co Inc Directly-cooled power cable
JPH1122456A (en) * 1997-07-08 1999-01-26 Calsonic Corp Interlock pipe and flexible tube for automobile exhaust system using it

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5943772U (en) * 1982-09-16 1984-03-22 古河電気工業株式会社 flexible composite tube
JPS6322489U (en) * 1986-07-28 1988-02-15
JPH06286014A (en) * 1993-03-31 1994-10-11 Sekiyu Kodan Production of flexible fluid transport pipe
JPH0982145A (en) * 1995-09-11 1997-03-28 Chubu Electric Power Co Inc Directly-cooled power cable
JPH1122456A (en) * 1997-07-08 1999-01-26 Calsonic Corp Interlock pipe and flexible tube for automobile exhaust system using it

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US8993873B2 (en) 2008-11-26 2015-03-31 Microlink Devices, Inc. Solar cell with a backside via to contact the emitter layer
WO2018115787A1 (en) 2016-12-23 2018-06-28 Technip France The method and installation for regulating the pitch of the turns of a metal carcass
FR3061048A1 (en) * 2016-12-23 2018-06-29 Technip France METHOD AND INSTALLATION FOR STEAM ADJUSTMENT OF SPIRITS OF A METAL CARCASS
WO2022008728A1 (en) 2020-07-10 2022-01-13 National Oilwell Varco Denmark I/S Method of and system for manufacturing a carcass with controlled pitch

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