JP2003276084A - Method and apparatus for molding cylindrical molded article - Google Patents

Method and apparatus for molding cylindrical molded article

Info

Publication number
JP2003276084A
JP2003276084A JP2002083592A JP2002083592A JP2003276084A JP 2003276084 A JP2003276084 A JP 2003276084A JP 2002083592 A JP2002083592 A JP 2002083592A JP 2002083592 A JP2002083592 A JP 2002083592A JP 2003276084 A JP2003276084 A JP 2003276084A
Authority
JP
Japan
Prior art keywords
molding
mold
molding material
cylindrical
tubular
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP2002083592A
Other languages
Japanese (ja)
Inventor
Giichi Ito
義一 伊藤
Takeshi Niide
毅 新出
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Sekisui Chemical Co Ltd
Original Assignee
Sekisui Chemical Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Sekisui Chemical Co Ltd filed Critical Sekisui Chemical Co Ltd
Priority to JP2002083592A priority Critical patent/JP2003276084A/en
Publication of JP2003276084A publication Critical patent/JP2003276084A/en
Pending legal-status Critical Current

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  • Shaping Of Tube Ends By Bending Or Straightening (AREA)

Abstract

<P>PROBLEM TO BE SOLVED: To provide a method and an apparatus for molding a cylindrical molded article capable of molding a cylindrical molded product equipped with a molding part having an undercut part on one part of an inner surface in high precision and in high appearance. <P>SOLUTION: The apparatus for molding a cylindrical molded article comprises a core mold 2 of which the maximum outer diameter is the almost same diameter as an inner diameter of a resin pipe while an outer peripheral surface of the almost same vertical sectional irregular shape as a vertical irregular shape of a port inner surface is provided; an outer mold 3 having a molding surface of an outer surface shape of the port and comprising a plurality of divided molds 31 so that the port part can be taken out in separating by being freely assembled so as to surround a working part 55 of the resin pipe 5a from outside; a core mold-eccentrically revolving mechanism 4 wherein the core mold 2 is revolved around a central axis of the port under a condition of being parallel and eccentric to the central axis of the molding part and the working part 55 is compressed in an outer mold direction; and a thick wall part molding apparatus wherein a necessary length of an end part of a cylindrical molding material is heated at ≥ a crystallization temperature and ≤ a melting temperature and a thick wall part corresponding to the molding part is molded by pushing the end part to a main body side revolving the cylindrical molded material. <P>COPYRIGHT: (C)2003,JPO

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【発明の属する技術分野】本発明は、筒状成形品の成形
方法及びその成形装置に関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method and apparatus for molding a tubular molded product.

【0002】[0002]

【従来の技術】樹脂配管材の端部に受口を形成する方法
としては、以下に述べるような方法が従来から行われて
いる。
2. Description of the Related Art As a method for forming a receiving port at the end of a resin pipe material, the following method has been conventionally performed.

【0003】(1)筒状成形材料としての樹脂パイプ等
の受口形成部に外面が受口の内面形状に沿う形状をした
金型を圧入する方法(スリーブ方式) (2)筒状成形材料としての樹脂パイプ内にコア型を挿
入したのち、油圧でコア型の一部(シェル)を外側に押
し広げるように移動させてパイプを拡径し受口を成形す
る所謂花びらコアを用いる方法(油圧によるシェル拡径
方式) (3)特開平7−1580号公報、特開平7−1582
号公報等に開示されているように、筒状成形材料として
の樹脂パイプ内にコア型を挿入したのち、機械的にコア
型の一部(シェル)を外側に押し広げるように移動させ
てパイプを拡径し、受口を成形する所謂花びらコアを用
いる方法(機械的作用によるシェル拡径方式) (4)射出成形によりアンダーカット部のない受口類似
形状の成形品を成形したのち、この受口類似成形品を切
削することによりアンダーカット部を形成して受口を得
る方法 (5)厚肉のパイプまたは円柱のロッドを押出成形した
物を切削加工して受口形状にする方法 しかしながら、上記のような従来の方法は、それぞれ以
下に述べるような問題を備えている。
(1) A method of press-fitting a mold having an outer surface conforming to the inner surface shape of the receiving port (sleeve method) into a receiving port forming portion such as a resin pipe as a cylindrical molding material (2) tubular molding material After the core mold is inserted into the resin pipe as described above, a part of the core mold (shell) is hydraulically moved so as to be spread outward to expand the diameter of the pipe and form a so-called petal core ( (Expansion method of shell diameter by hydraulic pressure) (3) JP-A-7-1580 and JP-A-7-1582
As disclosed in Japanese Unexamined Patent Publication (Kokai), etc., a core mold is inserted into a resin pipe serving as a cylindrical molding material, and then a part (shell) of the core mold is mechanically moved so as to be spread outward and the pipe is moved. A method of using a so-called petal core to expand the diameter of the shell and to form the socket (shell diameter expansion method by mechanical action) (4) After molding a molded product of the socket-like shape with no undercut portion by injection molding, A method of forming an undercut portion by cutting a molded product similar to a socket to obtain a socket (5) A method of cutting a thick pipe or a cylindrical rod extruded into a socket shape The conventional methods as described above have the following problems, respectively.

【0004】上記(1)の方法の場合、型構造は簡単で
あるが、コア型を圧入する際あるいは引き抜く際に大き
な力が必要である。しかも、受口にゴム輪の嵌合溝等の
大きな凹凸のアンダーカット部を有する場合、成形後に
コア型が成形品から抜けなくなる恐れがある。
In the case of the above method (1), the mold structure is simple, but a large force is required when the core mold is press-fitted or withdrawn. Moreover, when the receiving opening has a large concave and convex undercut portion such as a fitting groove of a rubber ring, there is a possibility that the core mold may not come off from the molded product after molding.

【0005】上記(2)の方法の場合、シェルが拡径方
向に移動し樹脂パイプの内面に密着するようになってい
るため、得られた受口部分の内面に型痕が残り、外観不
良や受口に内嵌られるシール用ゴム輪の装着不良を招い
たりする恐れがある。また、シェルの構造上充填後に保
圧をかける場合に、装置の故障の恐れがあるため大きな
保圧をかけにくい。
In the case of the above method (2), since the shell moves in the diameter expanding direction and comes into close contact with the inner surface of the resin pipe, a mold mark remains on the inner surface of the obtained receiving portion, resulting in poor appearance. Also, there is a risk that the rubber ring for sealing fitted inside the receptacle may be improperly mounted. In addition, due to the structure of the shell, when a holding pressure is applied after filling, it is difficult to apply a large holding pressure because the device may be broken.

【0006】上記(3)の方法の場合、シェルの拡径機
構が複雑で、かつ、部品点数が多く故障の原因になりや
すい。また、金型の構造が複雑なので、小口径のものの
成形には不適であるとともに、金型の製作費が高くな
る。
In the case of the above method (3), the shell diameter-expanding mechanism is complicated and the number of parts is large, which is likely to cause a failure. Further, since the structure of the mold is complicated, it is not suitable for molding a small diameter one, and the manufacturing cost of the mold becomes high.

【0007】上記(4)、(5)の方法の場合、精度よ
く受口を成形することができるが、加工費用がかさむ。
また、直管では端部の切削加工が難しく、まず、切削加
工して得た継手を直管の端部に接着または融着する方法
を取らねばならず、二次加工費用がかさむ。
In the case of the above methods (4) and (5), the receptacle can be molded with high accuracy, but the processing cost is high.
Further, it is difficult to cut the end portion of the straight pipe, and first, a method of adhering or fusing the joint obtained by the cutting work to the end portion of the straight pipe must be taken, which increases the cost of the secondary processing.

【0008】[0008]

【発明が解決しようとする課題】本発明は、このような
事情に鑑みて、成形装置の構造が簡易で少なくとも内面
の一部にアンダーカット部を有する成形部を備えた筒状
成形品を高精度かつ高外観に成形することができる、筒
状成形品の成形方法及びその成形装置を提供することを
目的としている。
SUMMARY OF THE INVENTION In view of such circumstances, the present invention provides a cylindrical molded article having a simple structure of a molding apparatus and provided with a molding portion having an undercut portion on at least a part of the inner surface thereof. An object of the present invention is to provide a method for molding a tubular molded product and a molding apparatus for the same, which can be molded with high precision and high appearance.

【0009】[0009]

【課題を解決するための手段】このような目的を達成す
るために、請求項1に係る発明の筒状成形品の成形方法
は、アンダーカット部を有する成形部を少なくとも一部
に備える筒状成形品の成形方法であって、前記成形部内
面形状に略対応する外面形状を有するコア型を、内径が
このコア型の最大径部より大きな筒状成形材料の加工部
にコア型の軸方向に相対移動させて挿入するコア型挿入
工程と、筒状成形材料の少なくとも前記加工部を加熱し
て易変形状態にする成形材料加熱工程と、筒状成形材料
を固定しつつ、コア型の中心軸を成形すべき成形部の中
心軸に対して平行状態に保ちながら偏芯させつつ、コア
型を成形すべき成形部の中心軸周りに公転させて前記加
工部をコア型外面で筒状成形材料の外周方向に圧縮しつ
つ成形部を成形する成形工程と、成形部が成形された筒
状成形品をコア型の軸方向に相対移動させて離型する離
型工程とからなり、上記成形材料加熱工程には、筒状成
形材料の端部を必要長さ分、結晶化温度以上、融点温度
以下で加熱し、この筒状成形材料を回転させながら上記
端部を本体部側に押し込むことにより成形部に見合う厚
肉部を形成する厚肉部形成工程を備えていることを特徴
とする。
In order to achieve such an object, a method for molding a tubular molded product according to a first aspect of the present invention is a tubular product having a molding portion having an undercut portion in at least a part thereof. A molding method for a molded product, wherein a core die having an outer surface shape substantially corresponding to the inner surface shape of the molding portion is formed in the axial direction of the core die at a processing portion of a tubular molding material having an inner diameter larger than the maximum diameter portion of the core die. Core mold insertion step of relatively moving and inserting into the core molding material, a molding material heating step of heating at least the processed portion of the tubular molding material to make it easily deformable, and fixing the tubular molding material to the center of the core mold. The shaft is revolved around the central axis of the molding part to be molded while eccentric while keeping the shaft parallel to the central axis of the molding part to be molded, and the processed part is cylindrically molded on the outer surface of the core mold. Forming the forming part while compressing in the outer peripheral direction of the material It comprises a molding step and a mold releasing step in which a tubular molded product having a molded part molded therein is relatively moved in the axial direction of the core mold and released from the mold. For a required length at a temperature above the crystallization temperature and below the melting point temperature, and by pressing this end into the main body side while rotating this tubular molding material, a thick wall portion that matches the molding portion is formed. It is characterized in that it includes a part forming step.

【0010】請求項2に係る発明の筒状成形品の成形装
置は、成形すべき筒状成形品に設けられたアンダーカッ
ト部を含む成形部の内面形状に略対応する外面形状を有
するとともに、最大外径が筒状成形材料の内径より小径
のコア型と、筒状成形材料を固定する固定手段と、コア
型の中心軸を成形すべき成形部の中心軸に対して平行状
態に保ちながら偏芯させつつ、コア型を成形すべき成形
部の中心軸周りに公転させてコア型外面で筒状成形材料
の外周方向に圧縮させるコア型偏芯公転機構と、筒状成
形材料の端部を成形部に見合う厚肉部に予め形成する厚
肉部形成装置とを備え、該厚肉部形成装置は、筒状成形
材料の本体部を回転自在に支持する回転支持手段と、筒
状成形材料の一端部を必要長さ分加熱する加熱手段と、
一端部を本体部側に押し込む押込手段と、押込手段によ
り押し込まれる一端部を成形部に見合う形状に予備賦形
する予備賦形手段とを備えてなるものである。
According to a second aspect of the present invention, there is provided a molding device for a cylindrical molded product, which has an outer surface shape substantially corresponding to an inner surface shape of a molding portion including an undercut portion provided in the cylindrical molded product to be molded. While maintaining the core die whose maximum outer diameter is smaller than the inner diameter of the tubular molding material, the fixing means for fixing the tubular molding material, and the central axis of the core die parallel to the central axis of the molding part to be molded. A core die eccentric revolution mechanism for revolving the core die around the center axis of the molding part to be eccentric and compressing it in the outer peripheral direction of the tubular molding material on the outer surface of the core die, and an end portion of the tubular molding material A thick-walled portion forming device that preliminarily forms a thick-walled portion corresponding to the molding portion, the thick-walled portion forming device includes a rotation support means that rotatably supports the main body of the tubular molding material, and a tubular molding Heating means for heating one end of the material by a required length,
It is provided with a pushing means for pushing one end portion toward the body portion side, and a pre-shaping means for pre-shaping the one end portion pushed by the pushing means into a shape corresponding to the molding portion.

【0011】請求項3に係る発明の筒状成形品の成形装
置は、前記固定手段が、成形部となる筒状成形材料の加
工部を外側から囲繞するように組み立自在で、分割時に
成形部が取り出し可能に分割される複数の分割型からな
り、少なくとも成形部の外面形状に略対応する内面形状
を有する外型である。
In the apparatus for molding a tubular molded product according to a third aspect of the present invention, the fixing means can be assembled so as to surround the processed portion of the cylindrical molding material to be the molding portion from the outside, and the molding portion can be divided at the time of division. Is an outer mold having a plurality of split dies that are removably divided and at least having an inner surface shape substantially corresponding to the outer surface shape of the molding portion.

【0012】本発明の成形方法において使用される成形
材料の材質としては、高密度ポリエチレン等の結晶化度
が高く、収縮性の大きい樹脂が好適であるが、塩化ビニ
ル樹脂、ポリスチレン等の非結晶性樹脂も使用可能であ
る。
As the material of the molding material used in the molding method of the present invention, a resin having a high degree of crystallinity and a high shrinkability such as high-density polyethylene is suitable, but a non-crystalline resin such as vinyl chloride resin or polystyrene is preferable. Resins can also be used.

【0013】本発明において、筒状とは、断面形状が真
円状の筒形だけでなく、卵形や楕円状をしているのもの
であっても構わないものであり、表面に各種形状の凸部
が突設されていてもよい。
In the present invention, the term "cylindrical" means not only a cylindrical shape having a perfect circular cross section, but also an oval shape or an elliptical shape, and various shapes on the surface. The convex portion may be provided so as to project.

【0014】本発明の成形方法において、成形材料加熱
工程は、コア型を加工部内に挿入する前でも後でも構わ
ない。
In the molding method of the present invention, the molding material heating step may be performed before or after inserting the core mold into the processing portion.

【0015】易変形状態とは、加工部がコア型の偏芯公
転により容易に変形する状態をいい、このときの加熱温
度は、筒状成形材料を構成する材料の軟化点温度以上で
あるのが好ましく、特に結晶化温度以上、融点温度以下
が好ましい。
The easily deformable state means a state in which the processed portion is easily deformed by the eccentric revolution of the core type, and the heating temperature at this time is equal to or higher than the softening point temperature of the material forming the tubular molding material. Is preferable, and particularly preferably crystallization temperature or higher and melting point temperature or lower.

【0016】[0016]

【発明の実施の形態】以下に、本発明の実施の形態を、
図面を参照しつつ詳しく説明する。
BEST MODE FOR CARRYING OUT THE INVENTION Embodiments of the present invention will be described below.
A detailed description will be given with reference to the drawings.

【0017】図1は、本発明の筒状成形品の成形装置の
1つの実施の形態をあらわしている。
FIG. 1 shows an embodiment of a molding apparatus for a cylindrical molded product according to the present invention.

【0018】図1に示すように、この成形装置1は、コ
ア型2と、外型3と、コア型偏芯公転機構4とを備え、
筒状成形品として図2(a)に示すようなシール用ゴム
輪(図示せず)が嵌合するリング状をしたゴム輪用凹溝
52がアンダーカット部として内面に設けられた受口5
1を成形部として有する片受口付き直管5を成形するこ
とができるようになっている。
As shown in FIG. 1, the molding apparatus 1 comprises a core mold 2, an outer mold 3, and a core mold eccentric revolution mechanism 4.
As a cylindrical molded product, a ring-shaped groove 52 for a rubber ring, into which a sealing rubber ring (not shown) as shown in FIG.
It is possible to mold a straight pipe 5 with a single socket having 1 as a molding portion.

【0019】コア型2は、その外面21が受口51内面
の縦断面凹凸形状と略同じ縦断面凹凸形状をした筒状を
していて、後で詳述するようにコア型偏芯機構4の軸部
本体452が一端から挿入され、軸部本体452に外嵌
されたベアリング6を介してコア型2の中心軸周りに回
転自在になっている。また、コア型2は、その最大径が
筒状成形材料である予め押出成形された樹脂パイプ5a
の内径より少し小径に形成されている。
The core mold 2 has a cylindrical shape whose outer surface 21 has a vertical cross-section uneven shape which is substantially the same as the vertical cross-sectional uneven shape of the inner surface of the receptacle 51, and the core type eccentric mechanism 4 is described in detail later. The shaft main body 452 is inserted from one end, and is rotatable about the central axis of the core mold 2 via the bearing 6 fitted onto the shaft main body 452. In addition, the core mold 2 has a resin pipe 5a that has a maximum diameter and is a tubular molding material and is extruded in advance.
The diameter is slightly smaller than the inner diameter of.

【0020】外型3は、その軸に沿って分割された2つ
の分割型31、31と支持板32とを備え、成形部であ
る受口51の外周面に沿う内面形状をしているととも
に、その最小径が樹脂パイプ5aの外径と略同じになっ
ている。また、支持板32は、両分割型31、31を離
接自在に動くように支持しているとともに、中央に後述
する軸部本体452の挿通孔33が穿設されている。
The outer mold 3 is provided with two split molds 31, 31 and a support plate 32 which are divided along the axis thereof, and has an inner surface shape along the outer peripheral surface of the receiving port 51 which is a molding portion. The minimum diameter is approximately the same as the outer diameter of the resin pipe 5a. Further, the support plate 32 supports the split molds 31, 31 so as to be movable in and out of contact with each other, and has a through hole 33 for a shaft main body 452, which will be described later, formed in the center thereof.

【0021】また、外型3は、その成形面に沿ってヒー
タ34と冷媒が通る冷却管35を備えている。
Further, the outer mold 3 is provided with a heater 34 and a cooling pipe 35 through which the refrigerant passes along the molding surface thereof.

【0022】図1に示すように、コア型偏芯公転機構4
は、ケーシング41と、回転ケース42と、進退部材
(押し引きアンギュラ)43およびスライドブロック
(偏芯アンギュラ)44と、コア型2を回転自在に支持
する軸部45とを備えている。回転ケース42は、軸受
け46により支持されてケーシング41内で回転自在な
っているとともに、スプロケット47が外嵌されてい
る。
As shown in FIG. 1, the core type eccentric revolution mechanism 4
Includes a casing 41, a rotating case 42, a forward / backward member (push / pull angular contact) 43, a slide block (eccentric angular contact) 44, and a shaft portion 45 that rotatably supports the core die 2. The rotating case 42 is supported by a bearing 46 and is rotatable in the casing 41, and a sprocket 47 is fitted onto the rotating case 42.

【0023】そして、回転ケース42は、電動機48の
回転軸に設けられたギヤ481、チェーン49およびこ
のスプロケット47を介して電動機48の回転駆動力が
伝達されケーシング41内で回転するようになってい
る。
The rotary case 42 is rotated in the casing 41 by transmitting the rotational driving force of the electric motor 48 through the gear 481, the chain 49 and the sprocket 47 provided on the rotary shaft of the electric motor 48. There is.

【0024】進退部材43は、断面略小判形をしてお
り、回転ケース42内にコア型方向にスライド自在に挿
入されているとともに、その後端が油圧シリンダ(図示
せず)のロッド先端に回転自在に支持されていて、回転
ケース42の回転に伴って回転するとともに、油圧シリ
ンダのロッドの伸縮によって回転ケース42内をコア型
2方向に進退するようになっている。
The advancing / retreating member 43 has a substantially oval cross section, is slidably inserted in the rotating case 42 in the direction of the core mold, and its rear end rotates to the rod tip of a hydraulic cylinder (not shown). It is freely supported, and rotates with the rotation of the rotating case 42, and moves back and forth inside the rotating case 42 in the core mold 2 direction by the expansion and contraction of the rod of the hydraulic cylinder.

【0025】また、進退部材43は、コア型2側の面
に、断面矩形をして進退部材43のスライド軸に対して
傾斜するアンギュラピン431が突設されている。
Further, the advancing / retreating member 43 is provided with an angular pin 431, which has a rectangular cross section and is inclined with respect to the slide shaft of the advancing / retreating member 43, on the surface on the core die 2 side.

【0026】一方、スライドブロック44は、コア型2
側の面に後述する軸部45に連結される連結ピン441
を有し、進退部材43側の面にアンギュラピン431と
同じ断面形状で同じ角度で傾斜するアンギュラ穴442
が穿設され、このアンギュラ穴442にアンギュラピン
431が摺動自在に挿入されている。
On the other hand, the slide block 44 comprises the core type 2
A connecting pin 441 connected to a shaft portion 45 described later on the side surface.
And has an angular hole 442 that has the same cross-sectional shape as the angular pin 431 and is inclined at the same angle on the surface of the advancing and retracting member 43
The angular pin 431 is slidably inserted into the angular hole 442.

【0027】すなわち、スライドブロック44は、進退
部材43がコア型2方向に前進後退することによって、
アンギュラピン431がアンギュラ穴442内に進退す
る。しかも、アンギュラ穴442およびアンギュラピン
431が進退部材43の進退方向に対して傾斜して設け
られているので、アンギュラピン431のアンギュラ穴
442内への進退によってその中心軸をコア型2aの中
心軸に直交する方向に回転ケース42内でスライドする
ようになっている。また、進退部材43が回転ケース4
2の回転に伴って回転すると、アンギュラピン431を
介してその回転力がスライドブロック44にも伝達さ
れ、スライドブロック44も進退部材43とともに回転
するようになっている。
That is, the slide block 44 is moved forward and backward by the advancing / retreating member 43 in the core mold 2 direction,
The angular pin 431 moves back and forth in the angular hole 442. Moreover, since the angular hole 442 and the angular pin 431 are provided so as to be inclined with respect to the advancing / retreating direction of the advancing / retreating member 43, the central axis of the angular pin 431 is moved by the advancing / retreating of the angular pin 431 into the angular axis of the core die 2a. It slides in the rotating case 42 in a direction orthogonal to the direction. Further, the advancing / retreating member 43 is the rotating case 4
When it rotates with the rotation of 2, the rotational force is transmitted to the slide block 44 via the angular pin 431, and the slide block 44 also rotates together with the advancing / retreating member 43.

【0028】軸部45は、基台部451と、軸部本体4
52とを備え、基台部451がその中心軸をスライドブ
ロック44の中心軸に一致させるようにして連結ピン4
41を介して固定されている。
The shaft portion 45 includes a base portion 451 and a shaft portion main body 4
52 and the base pin 451 has its central axis aligned with the central axis of the slide block 44.
It is fixed through 41.

【0029】軸部本体452は、支持板32に設けられ
た挿通孔33を介して外型3内部を臨んだ状態で、コア
型2a内部に挿入され、コア型2aがベアリング6を介
して着脱自在に支持されているとともに、軸部本体45
2周りに回転自在になっている。
The shaft main body 452 is inserted into the core mold 2a while facing the inside of the outer mold 3 through the insertion hole 33 formed in the support plate 32, and the core mold 2a is attached and detached via the bearing 6. It is supported freely and the shaft body 45
It is rotatable around 2.

【0030】また、軸部本体452内には、コア型2を
加熱するヒータ453およびコア型2aを冷却する冷却
水の冷却管454が設けられている。
A heater 453 for heating the core mold 2 and a cooling water cooling pipe 454 for cooling the core mold 2a are provided in the shaft body 452.

【0031】なお、進退部材43やスライドブロック4
4の材質としては、特に限定されないが、少なくとも進
退部材43やスライドブロック44の接触部を形成する
部分が耐衝撃性や耐じん性などを持つ材料で形成されて
いることが好ましく、強度の関係からマルエージング
鋼、クロム−モリブデン鋼(SMC鋼)や工具鋼(SK
D鋼)がより好ましい。また、耐磨耗性や低摩擦化など
を考慮すれば、真空焼入れやタフトライドなどの表面熱
処理を施すことがさらに好ましい。
The advancing / retreating member 43 and the slide block 4
The material of No. 4 is not particularly limited, but it is preferable that at least the portion forming the contact portion of the advancing / retreating member 43 and the slide block 44 is made of a material having impact resistance, dust resistance, etc. From maraging steel, chrome-molybdenum steel (SMC steel) and tool steel (SK
D steel) is more preferable. Further, in consideration of abrasion resistance and low friction, it is more preferable to perform surface heat treatment such as vacuum quenching and tuftride.

【0032】さらに、このように構成された成形装置1
には、筒状成形材料の加工部を成形部に見合う厚肉部に
予め賦形するための厚肉部形成装置が設けられている。
Further, the molding apparatus 1 configured as described above
Is provided with a thick portion forming device for preliminarily shaping the processed portion of the tubular molding material into a thick portion suitable for the molding portion.

【0033】図3は、上記厚肉部形成装置の構成を示し
ている。
FIG. 3 shows the construction of the thick portion forming device.

【0034】この厚肉部形成装置7は、筒状成形材料で
ある樹脂パイプ5aを回転可能に支持する回転支持手段
71と、樹脂パイプ5aの一端部551を必要長さ分加
熱する加熱手段72と、一端部を本体部552側に押し
込む押込手段73と、押込手段73による押し込み作用
と相まって一端部551を成形部に見合う形状の加工部
55に予め賦形する予備賦形手段74とを備えている。
This thick-walled portion forming device 7 has a rotation supporting means 71 for rotatably supporting a resin pipe 5a which is a cylindrical molding material, and a heating means 72 for heating one end 551 of the resin pipe 5a by a required length. And a pushing means 73 for pushing one end portion toward the main body portion 552 side, and a preliminary shaping means 74 for preliminarily shaping the one end portion 551 into the processing portion 55 having a shape corresponding to the molding portion in cooperation with the pushing action by the pushing means 73. ing.

【0035】回転支持手段71は、樹脂パイプ5aの本
体部552を保持する保持部材711と、該保持部材7
11に保持した樹脂パイプ5aを回転駆動させる駆動装
置714とで構成されている。
The rotation supporting means 71 includes a holding member 711 for holding the main body 552 of the resin pipe 5a, and the holding member 7.
11 and a driving device 714 that rotationally drives the resin pipe 5a.

【0036】保持部材711は、その中心部に樹脂パイ
プ5aが挿通可能な保持孔712が形成されており、こ
の保持孔712内に樹脂パイプ5aを配置可能なよう
に、一端部同士を中心に開閉自在に連結された2つの分
割部材で構成されている。この保持部材711は、樹脂
パイプ5aの本体部552の長さに応じて複数個(図示
では2個)設けられており、取付部材713を介して装
置本体に取付けられている。
The holding member 711 is formed with a holding hole 712 at the center thereof, through which the resin pipe 5a can be inserted. The holding member 711 has its one end portion centered so that the resin pipe 5a can be arranged in the holding hole 712. It is composed of two split members that are openably and closably connected. A plurality (two in the figure) of the holding members 711 are provided according to the length of the main body 552 of the resin pipe 5a, and are attached to the apparatus main body via the attachment member 713.

【0037】駆動装置714は、保持部材711に保持
した樹脂パイプ5aを一定方向に回転させるためのもの
で、樹脂パイプ5aの下部を支持する支持ローラ715
と、この支持ローラ715を回転駆動させる駆動モータ
716とを備えている。具体的には、支持ローラ715
の回転軸715aと駆動モータ716の出力軸716a
とがプーリ717a、717b及びベルト717cとか
らなる伝達手段で連結されており、駆動モータ716に
より支持ローラ715を回転させることで、支持部材7
11の保持孔712内に遊嵌保持された樹脂パイプ5a
を回転させるようにしている。
The driving device 714 is for rotating the resin pipe 5a held by the holding member 711 in a fixed direction, and a supporting roller 715 for supporting the lower portion of the resin pipe 5a.
And a drive motor 716 that rotationally drives the support roller 715. Specifically, the support roller 715
Rotary shaft 715a and output shaft 716a of drive motor 716
Are connected by a transmission means composed of pulleys 717a and 717b and a belt 717c. By rotating the supporting roller 715 by the drive motor 716, the supporting member 7
11, the resin pipe 5a loosely fitted and held in the holding hole 712.
I am trying to rotate.

【0038】加熱手段72は、ヒータが内蔵され、樹脂
パイプ5aの一端部551内に必要長さ挿入されるヒー
タ軸721と、樹脂パイプ5aの一端部551の外周面
に配設された外部ヒータ722とで構成されている。
The heating means 72 has a built-in heater, and has a heater shaft 721 inserted into one end 551 of the resin pipe 5a by a required length, and an external heater arranged on the outer peripheral surface of the one end 551 of the resin pipe 5a. And 722.

【0039】ヒータ軸721と外部ヒータ722とは、
樹脂パイプ5aの一端部551を内面側と外側とから加
熱するもので、具体的には上記一端部551を結晶化温
度以上、融点温度以下で加熱するのが好ましい。
The heater shaft 721 and the external heater 722 are
The one end portion 551 of the resin pipe 5a is heated from the inner surface side and the outer side, and specifically, it is preferable to heat the one end portion 551 at the crystallization temperature or higher and the melting point temperature or lower.

【0040】押込手段73は、樹脂パイプ5aの一端部
551が前記ヒータ軸721に挿入配置された際に当該
一端部551と当接するフランジ部731が形成された
筒状体に形成されており、前記ヒータ軸721の外周面
に当該ヒータ軸721の軸芯方向に摺動自在に嵌入され
ている。この押込手段73には、伸縮シリンダ732の
伸縮ロッド端733が連結され、伸縮シリンダ732の
伸縮動作により押込手段73を図示しないガイドレール
を介してヒータ軸721の外周面に沿ってその軸芯方向
に摺動させることで、フランジ部731により樹脂パイ
プ5aの一端部551を本体部552側に押し込むよう
にしている。
The pushing means 73 is formed in a tubular body having a flange portion 731 that comes into contact with the one end 551 of the resin pipe 5a when the one end 551 of the resin pipe 5a is inserted and arranged in the heater shaft 721. The heater shaft 721 is slidably fitted in the outer peripheral surface of the heater shaft 721 in the axial direction of the heater shaft 721. A telescopic rod end 733 of the telescopic cylinder 732 is connected to the pushing means 73, and the telescopic operation of the telescopic cylinder 732 causes the pushing means 73 to move in the axial direction along the outer peripheral surface of the heater shaft 721 via a guide rail (not shown). The end portion 551 of the resin pipe 5a is pushed into the main body portion 552 side by the flange portion 731 by sliding the end portion 551 to the main body portion 552 side.

【0041】予備賦形手段74は、樹脂パイプ5aと所
定の間隔を隔てて並行に配置された水平ローラ741
と、樹脂パイプ5aの本体部552側となる水平ローラ
741の一端側に設けられ、軸芯が傾斜して配置された
傾斜ローラ742とを備えている。
The pre-shape forming means 74 is a horizontal roller 741 arranged in parallel with the resin pipe 5a with a predetermined space.
And a tilt roller 742, which is provided on one end side of the horizontal roller 741 on the main body 552 side of the resin pipe 5a and has its axis inclined.

【0042】これら水平ローラ741及び傾斜ローラ7
42は、前記押込手段73により樹脂パイプ5aの一端
部551を押し込んだ際に、当該一端部551の外周面
を回転自在に支持しながら外方への膨出を規制するよう
にそれぞれ適数個設けられており、これにより成形部に
見合う形状に予備賦形するようにしている。
These horizontal roller 741 and tilt roller 7
42, when pushing the one end 551 of the resin pipe 5a by the pushing means 73, a proper number of 42 are respectively provided so as to rotatably support the outer peripheral surface of the one end 551 while restricting outward bulging. It is provided so that the shape is preliminarily shaped to match the molding portion.

【0043】次に、このように構成された厚肉部形成装
置7により樹脂パイプ5aの一端部551を予め厚肉に
予備賦型する場合について説明する。
Next, a case will be described in which the one end portion 551 of the resin pipe 5a is preliminarily thickly shaped by the thick portion forming device 7 having the above-described structure.

【0044】まず、樹脂パイプ5aの一端部551をヒ
ータ軸721に差し込んだ状態で、この樹脂パイプ5a
を保持部材711によって保持する。
First, with the one end 551 of the resin pipe 5a inserted into the heater shaft 721, the resin pipe 5a is
Are held by the holding member 711.

【0045】続いて、樹脂パイプ5aを駆動装置714
により回転させながらヒータ軸721と外部ヒータ72
2により一端部551をその内側と外側から同時に加熱
し、この一端部551を結晶化温度以上、融点温度以下
の状態にする。
Subsequently, the resin pipe 5a is connected to the driving device 714.
While rotating by the heater shaft 721 and the external heater 72
2, the one end 551 is heated from the inside and the outside at the same time, and the one end 551 is brought to a state of the crystallization temperature or higher and the melting point temperature or lower.

【0046】この後、押込手段73を作動させて一端部
551を本体部552側に徐々に移動させる。これによ
り一端部551が傾斜ローラ742により図4(a)に
示す状態から図4(b)に示すように徐々に厚肉に形成
され、最終的には傾斜ローラ742と水平ローラ741
とにより図4(c)に示すような成形部に見合う加工部
55(図3の二点鎖線、図5も参照)が厚肉に形成され
る。
After that, the pushing means 73 is operated to gradually move the one end 551 to the main body 552 side. As a result, the one end portion 551 is gradually thickened from the state shown in FIG. 4A by the inclined roller 742 as shown in FIG. 4B, and finally the inclined roller 742 and the horizontal roller 741 are formed.
By doing so, a processed portion 55 (two-dot chain line in FIG. 3, see also FIG. 5) corresponding to the molding portion as shown in FIG. 4C is formed thickly.

【0047】このように樹脂パイプ5aを回転させなが
ら内側と外側とを同時に加熱することで均一な温度分布
をもたらすことができ、また一旦、一端部551を結晶
化温度以上、融点温度以下に加熱することで、一端部5
51の樹脂構造を一度破壊するとともに、形状保持可能
な融点温度以下としているので、傾斜ローラ742と水
平ローラ741とより一端部551の外周面を成形部に
見合う形状に容易に予備賦形することができる。なお、
加工部55の内周面はヒータ軸721によってそのまま
の内径形状に保持されている。つまり、ヒータ軸721
も予備賦形手段74の一部を担っている。
Thus, by heating the inside and the outside simultaneously while rotating the resin pipe 5a, a uniform temperature distribution can be obtained, and the one end 551 is once heated above the crystallization temperature and below the melting temperature. By doing, one end 5
Since the resin structure of 51 is once destroyed and the melting point temperature is lower than the shape-retaining temperature, it is possible to easily preform the outer peripheral surface of the one end portion 551 by the inclined roller 742 and the horizontal roller 741 into a shape corresponding to the molding portion. You can In addition,
The inner peripheral surface of the processed portion 55 is held by the heater shaft 721 in the same inner diameter shape. That is, the heater shaft 721
Also plays a part of the preliminary shaping means 74.

【0048】このようにして一端部551を予め成形部
に見合う形状の加工部55に予備賦型した樹脂パイプ5
aは、成形装置1を用いて後述する成形方法により受口
51が形成された片受口付き直管5を成形することがで
きる。
In this way, the resin pipe 5 whose one end 551 is preliminarily shaped on the processed portion 55 having a shape suitable for the molding portion in advance.
For a, it is possible to mold the straight pipe 5 with a single socket having the socket 51 by the molding method described later using the molding apparatus 1.

【0049】つぎに、図6及び図7によってこの成形装
置1を用いた本発明の成形方法を工程順に説明する。
Next, the molding method of the present invention using this molding apparatus 1 will be described in order of steps with reference to FIGS. 6 and 7.

【0050】 図6(a)に示すように、外型3を2
つの分割型31、31が離れた状態にするとともに、コ
ア型2aをその中心軸が支持板32の挿通孔33の中心
軸と一致した状態にしておく。
As shown in FIG. 6 (a), the outer mold 3 has two
The two split dies 31, 31 are separated from each other, and the core die 2a is kept in a state where its central axis coincides with the central axis of the insertion hole 33 of the support plate 32.

【0051】 ヒータ34、453によって外型3お
よびコア型2の成形面付近を樹脂パイプ5aの易変形温
度まで加熱しておく。
The heaters 34 and 453 heat the vicinity of the molding surfaces of the outer mold 3 and the core mold 2 to the easily deformable temperature of the resin pipe 5 a.

【0052】 厚肉部形成装置7により一端部551
を結晶化温度以上、融点温度以下に加熱して、当該一端
部551を予め成形部に見合う厚肉形状に予備賦型した
樹脂パイプ5aの加工部55をコア型2に外嵌する。
One end 551 by the thick portion forming device 7
Is heated to a temperature equal to or higher than the crystallization temperature and equal to or lower than the melting point temperature, and the processed portion 55 of the resin pipe 5a in which the one end portion 551 is preliminarily shaped into a thick shape corresponding to the molding portion is fitted onto the core mold 2.

【0053】 図6(b)に示すように、2つの分割
型31、31を閉合して外型3によって加工部55を囲
繞するように組み立てて外型3の最小径部で樹脂パイプ
5aの外周面をクランプする。
As shown in FIG. 6 (b), the two split dies 31, 31 are closed and assembled by the outer die 3 so as to surround the processed portion 55, and the resin pipe 5 a of the smallest diameter portion of the outer die 3 is formed. Clamp the outer peripheral surface.

【0054】 図6(c)に示すように、回転ケース
42を回転させながら、徐々に進退部材43をコア型2
a側に進出させてコア型2aを偏芯させながら、樹脂パ
イプ5aを外型3の型面方向に圧縮する。
As shown in FIG. 6C, the advancing / retreating member 43 is gradually moved toward the core die 2 while rotating the rotating case 42.
The resin pipe 5a is compressed in the mold surface direction of the outer mold 3 while advancing to the a side to eccentric the core mold 2a.

【0055】 図7(a)に示すように、回転ケース
42を回転させながら、コア型2aをさらに偏芯量を増
加させて外型3との間で全周にわたって均一に圧縮して
受口51を成形する。
As shown in FIG. 7 (a), while rotating the rotating case 42, the eccentricity of the core mold 2 a is further increased and the core mold 2 a is uniformly compressed with the outer mold 3 over the entire circumference to receive the socket. Mold 51.

【0056】 冷却管35、454に冷却水を通して
外型3およびコア型2aを冷却して樹脂を冷却固化させ
たのち、図7(b)に示すように、コア型2aを中立位
置まで戻すとともに、図7(c)に示すように、外型3
の両分割型31、31をその最小径部が受口51の最大
外径部より受口51の中心軸より離れた位置にくるよう
に分離する。
After cooling water is passed through the cooling pipes 35 and 454 to cool the outer mold 3 and the core mold 2a to solidify the resin by cooling, the core mold 2a is returned to the neutral position as shown in FIG. 7B. , The outer mold 3 as shown in FIG.
The two split molds 31 and 31 are separated so that the minimum diameter portion thereof is located at a position apart from the maximum outer diameter portion of the receiving opening 51 from the central axis of the receiving opening 51.

【0057】 図7(c)に示すように、受口51が
形成された片受口付き直管5をコア型2aの軸方向に抜
き取り離型する。ただし、離型に支障が無ければ、必ず
しもコア型2aを中立位置に戻す必要はない。
As shown in FIG. 7 (c), the straight pipe 5 with a single socket having the socket 51 formed therein is removed in the axial direction of the core mold 2 a and separated. However, it is not necessary to return the core mold 2a to the neutral position as long as it does not hinder the mold release.

【0058】なお、およびの工程は、順序が逆でも
構わない。
The steps of and may be reversed in order.

【0059】このように、厚肉部形成装置7により加工
部55を成形部に見合う形状の厚肉に予備賦形してお
き、この加工部55を上述したように成形装置1によっ
て成形するため、図6(b)に示すように外型3で樹脂
パイプ5aをクランプした際には、加工部55が予備賦
型によって外型3に略密着した状態になっており、この
状態から成形を行うことができるので、加工部55を余
分に押し広げることがない。このため、成形時間を短く
できるとともに、しわなどの無い外観のよい成形品を得
ることができる。また、深さの深いアンダーカット部や
厚肉の異なる受口部でも、容易に成形することができ
る。
As described above, the thick portion forming device 7 preliminarily shapes the processed portion 55 into a thick wall having a shape suitable for the molding portion, and the processing portion 55 is molded by the molding device 1 as described above. As shown in FIG. 6B, when the resin pipe 5a is clamped by the outer mold 3, the processing portion 55 is in a state of being substantially in close contact with the outer mold 3 by the pre-molding. Since it can be performed, the processed portion 55 is not excessively expanded. Therefore, the molding time can be shortened, and a molded product having a good appearance without wrinkles can be obtained. Further, it is possible to easily form a deep undercut portion or a receiving portion having a different thickness.

【0060】しかも、コア型2が偏芯状態を保ちながら
公転し、当該コア型2の周面が加工部55内面に沿って
スムーズに転動するので、加工部55の樹脂を内部から
外型3の成形面に向かって垂直に均等に圧縮し、樹脂の
収縮力を均等に分散できるので、その形状を矯正すると
共に密度を高めることができる。すなわち、アンダーカ
ット形状の受口を備えた成形部であっても、均一な密度
を持ち、そりや変形、残留ひずみ等が少なく、収縮ムラ
のない高精度で外観の優れた筒状成形品を容易に一体成
形することができる。
Moreover, since the core die 2 revolves while maintaining the eccentricity, and the peripheral surface of the core die 2 smoothly rolls along the inner surface of the machined portion 55, the resin of the machined portion 55 is moved from the inside to the outside die. Since the resin can be uniformly compressed vertically toward the molding surface of No. 3 to evenly disperse the shrinkage force of the resin, the shape can be corrected and the density can be increased. In other words, even for a molded part with an undercut-shaped receptacle, a cylindrical molded product with uniform density, less warpage, deformation, residual strain, etc. It can be easily integrally molded.

【0061】本発明は、上記の実施の形態に限定されな
い。例えば図8に示すような受口形状を有する片受口直
管などを成形することもでき、また、筒状成形品は片受
口直管に限らず継手などであってもよい。
The present invention is not limited to the above embodiment. For example, a single-ended straight pipe having a receiving shape as shown in FIG. 8 can be molded, and the tubular molded product is not limited to the single-ended straight pipe but may be a joint or the like.

【0062】[0062]

【実施例】筒状成形材料としての呼び径50mm(内径
48mm)の高密度ポリエチレン樹脂パイプ5aと、図
1に示すような成形装置1とを用意し、つぎの成形条件
でゴム輪凹溝52を内面に有する受口51を備えた図2
(a)に示すような片受口付き直管5を、厚肉部形成装
置7により予備賦型して成形した。なお、コア型2aの
偏芯量の制御は、温度センサの値をフィードバックさせ
て切り替えた。
EXAMPLE A high density polyethylene resin pipe 5a having a nominal diameter of 50 mm (inner diameter 48 mm) as a cylindrical molding material and a molding apparatus 1 as shown in FIG. 1 were prepared, and the rubber ring groove 52 was formed under the following molding conditions. 2 with a socket 51 having an inner surface
The straight pipe 5 with a single socket as shown in (a) was preliminarily shaped by the thick portion forming device 7 and molded. The control of the eccentricity of the core mold 2a was switched by feeding back the value of the temperature sensor.

【0063】加熱温度:150℃ 加熱時間:10分 コア型偏芯公転時間:10分 コア型の偏芯量:13mm コア型の公転速度:25rpm これにより得られた受口付きパイプを加工後に温度23
℃の部屋で保管し、加工1時間後に図2(a)に示すA
(起点としての管端から10mm)、B(起点としての
管端から25mm)、C(起点としての管端から60m
m)、D(起点としての管端から100mm)の4箇所
で図2(b)に示す周方向の各6点でそれぞれ内径およ
び外径を測定し、その測定値の最大値と最小値との差を
真円度として求めた。
Heating temperature: 150 ° C. Heating time: 10 minutes Core type eccentric revolution time: 10 minutes Core type eccentricity: 13 mm Core type revolution speed: 25 rpm After processing the pipe with a socket thus obtained, the temperature is 23.
Stored in a room at ℃ for 1 hour after processing A shown in Fig. 2 (a)
(10 mm from the tube end as the starting point), B (25 mm from the tube end as the starting point), C (60 m from the tube end as the starting point)
m) and D (100 mm from the pipe end as a starting point), the inner diameter and the outer diameter are measured at each of 6 points in the circumferential direction shown in FIG. 2B, and the maximum and minimum values of the measured values are measured. The roundness was calculated as the difference.

【0064】この結果、切削品には若干劣るものの、従
来の射出成形により受口部を成形し、受口部を直管部分
と融着した片受口付きポリエチレン樹脂パイプの場合と
同様に真円度が0.2mmであった。
As a result, although it is slightly inferior to the cut product, as in the case of the polyethylene resin pipe with a single-ended opening in which the receiving portion is molded by conventional injection molding and the straight portion is fused with the receiving portion, The roundness was 0.2 mm.

【0065】これに対して、従来の花びらコアを用いて
成形した片受口付き硬質塩化ビニル樹脂パイプの場合、
真円度が0.8mmであった。
On the other hand, in the case of a hard vinyl chloride resin pipe with a single socket formed by using a conventional petal core,
The roundness was 0.8 mm.

【0066】さらに、アンダーカット部であるゴム輪用
凹溝52部分を軸方向に切断し、その断面において溝の
深さを測定したところ、良好な寸法が得られた。また、
外観も捻じれやしわなどが無く良好で型痕もなく転写性
が良好で切削等の二次加工の必要がないものであった。
Furthermore, when the groove 52 for the rubber ring, which is the undercut portion, was cut in the axial direction and the depth of the groove was measured in the cross section, good dimensions were obtained. Also,
The appearance was good with no twists or wrinkles, there were no mold marks, and the transferability was good, and there was no need for secondary processing such as cutting.

【0067】[0067]

【発明の効果】以上述べたように、本発明の筒状成形品
の成形方法及びその成形装置によれば、厚肉部形成装置
により加工部を成形部に見合う形状の厚肉に予備賦形し
ておき、この状態で加工部を成形するため、成形時間を
短くできるとともに、しわなどの無い外観のよい成形品
を得ることができる。また、深さの深いアンダーカット
部や厚肉の異なる受口部でも、容易に成形することがで
きる。
As described above, according to the method and apparatus for molding a tubular molded article of the present invention, the thick-walled portion forming device preliminarily shapes the processed portion into a thick wall having a shape matching the molded portion. In addition, since the processed portion is molded in this state, the molding time can be shortened and a molded product with good appearance without wrinkles can be obtained. Further, it is possible to easily form a deep undercut portion or a receiving portion having a different thickness.

【図面の簡単な説明】[Brief description of drawings]

【図1】本発明にかかる筒状成形品の成形装置の1つの
実施の形態をあらわす断面図である。
FIG. 1 is a cross-sectional view showing one embodiment of a molding device for a cylindrical molded product according to the present invention.

【図2】(a)は図1の成形装置を用いて成形される片
受口付き直管の断面図、(b)が測定ポイントを示す図
である。
2A is a cross-sectional view of a straight pipe with a single socket formed by using the forming apparatus of FIG. 1, and FIG. 2B is a view showing measurement points.

【図3】厚肉部形成装置の構成を示す側面図である。FIG. 3 is a side view showing a configuration of a thick portion forming device.

【図4】厚肉部形成装置により厚肉部を予備賦型する際
の過程を示す概略図である。
FIG. 4 is a schematic view showing a process of preforming a thick portion by a thick portion forming device.

【図5】予備賦型後の樹脂パイプの形状を示す斜視図で
ある。
FIG. 5 is a perspective view showing the shape of a resin pipe after preliminary shaping.

【図6】図1の成形装置を用いた筒状成形品の成形方法
を工程順に説明する説明図である。
6A and 6B are explanatory diagrams illustrating a method of molding a tubular molded product using the molding apparatus of FIG. 1 in order of steps.

【図7】図6の工程の後工程を順に説明する説明図であ
る。
FIG. 7 is an explanatory diagram for sequentially explaining subsequent steps of the step of FIG.

【図8】本発明の成形方法及び成形装置で成形される筒
状成形品の他の例をあらわす断面図である。
FIG. 8 is a cross-sectional view showing another example of a tubular molded product molded by the molding method and the molding apparatus of the present invention.

【符号の説明】[Explanation of symbols]

1 成形装置 2 コア型 3 外型 31 分割型 4 コア型偏芯公転機構 5 片受口付き直管(筒状成形品) 5a 樹脂パイプ(筒状成形材料) 51 受口(成形部) 52 ゴム輪用凹溝(アンダーカット部) 55 加工部 551 一端部 552 本体部 7 厚肉部形成装置 71 回転支持手段 72 加熱手段 73 押込手段 74 予備賦形手段 1 molding equipment 2 core type 3 External type 31 split type 4 core type eccentric revolution mechanism 5 Straight pipe with single-ended opening (cylindrical molded product) 5a Resin pipe (cylindrical molding material) 51 Receptacle (molding part) 52 Recessed groove for rubber ring (undercut part) 55 Processing Department 551 One end 552 main body 7 Thick wall forming device 71 Rotation support means 72 heating means 73 Pushing means 74 Preliminary shaping means

Claims (3)

【特許請求の範囲】[Claims] 【請求項1】 アンダーカット部を有する成形部を少な
くとも一部に備える筒状成形品の成形方法であって、 前記成形部内面形状に略対応する外面形状を有するコア
型を、内径がこのコア型の最大径部より大きな筒状成形
材料の加工部にコア型の軸方向に相対移動させて挿入す
るコア型挿入工程と、 筒状成形材料の少なくとも前記加工部を加熱して易変形
状態にする成形材料加熱工程と、 筒状成形材料を固定しつつ、コア型の中心軸を成形すべ
き成形部の中心軸に対して平行状態に保ちながら偏芯さ
せつつ、コア型を成形すべき成形部の中心軸周りに公転
させて前記加工部をコア型外面で筒状成形材料の外周方
向に圧縮しつつ成形部を成形する成形工程と、 成形部が成形された筒状成形品をコア型の軸方向に相対
移動させて離型する離型工程とからなり、 上記成形材料加熱工程には、筒状成形材料の端部を必要
長さ分、結晶化温度以上、融点温度以下で加熱し、この
筒状成形材料を回転させながら上記端部を本体部側に押
し込むことにより成形部に見合う厚肉部を形成する厚肉
部形成工程を備えていることを特徴とする筒状成形品の
成形方法。
1. A method of molding a tubular molded product, comprising a molding part having an undercut part in at least a part thereof, wherein a core mold having an outer surface shape substantially corresponding to the inner surface shape of the molding part is used. A core mold inserting step of relatively moving in the axial direction of the core mold and inserting it into a machined part of a cylindrical molding material larger than the maximum diameter part of the mold, and heating at least the machining part of the cylindrical molding material to make it easily deformable. Molding process to heat the molding material, and to mold the core mold while fixing the cylindrical molding material and eccentric while keeping the central axis of the core mold parallel to the central axis of the molding part to be molded. Molding process in which the molding part is molded while revolving around the central axis of the molding part and compressing the processing part in the outer peripheral direction of the cylindrical molding material on the outer surface of the core mold; Mold release work by releasing the mold by moving it relative to the axial direction of In the molding material heating step, the end portion of the tubular molding material is heated by a required length at a temperature equal to or higher than the crystallization temperature and equal to or lower than the melting point temperature, and the end portion is heated while rotating the tubular molding material. A method for molding a tubular molded article, comprising: a thick-walled portion forming step of forming a thick-walled portion corresponding to the molded portion by being pushed into the main body side.
【請求項2】 成形すべき筒状成形品に設けられたアン
ダーカット部を含む成形部の内面形状に略対応する外面
形状を有するとともに、最大外径が筒状成形材料の内径
より小径のコア型と、 筒状成形材料を固定する固定手段と、 コア型の中心軸を成形すべき成形部の中心軸に対して平
行状態に保ちながら偏芯させつつ、コア型を成形すべき
成形部の中心軸周りに公転させてコア型外面で筒状成形
材料の外周方向に圧縮させるコア型偏芯公転機構と、 筒状成形材料の端部を成形部に見合う厚肉部に予め形成
する厚肉部形成装置とを備え、 該厚肉部形成装置は、筒状成形材料の本体部を回転自在
に支持する回転支持手段と、筒状成形材料の一端部を必
要長さ分加熱する加熱手段と、一端部を本体部側に押し
込む押込手段と、押込手段により押し込まれる一端部を
成形部に見合う形状に予備賦形する予備賦形手段とを備
えてなることを特徴とする筒状成形品の成形装置。
2. A core having an outer surface shape substantially corresponding to an inner surface shape of a molding portion including an undercut portion provided in a tubular molding product to be molded, and having a maximum outer diameter smaller than an inner diameter of the cylindrical molding material. The mold, the fixing means for fixing the tubular molding material, and the eccentricity while keeping the central axis of the core mold parallel to the central axis of the molding part to be molded, A core type eccentric revolution mechanism that revolves around the central axis and compresses the outer surface of the core mold in the outer peripheral direction of the tubular molding material, and a thick wall that pre-forms the end of the tubular molding material into a thick part that matches the molding part. A thick part forming device, the thick part forming device includes a rotation supporting means for rotatably supporting the main body of the cylindrical molding material, and a heating means for heating one end of the cylindrical molding material by a required length. , Pushing the one end to the main body side and the pushing means Tubular molded article of a molding apparatus characterized by comprising a preliminary shaping means for pre-shaped into a shape commensurate with the molding portion Murrell end.
【請求項3】 前記固定手段が、成形部となる筒状成形
材料の加工部を外側から囲繞するように組み立自在で、
分割時に成形部が取り出し可能に分割される複数の分割
型からなり、少なくとも成形部の外面形状に略対応する
内面形状を有する外型であることを特徴とする請求項2
記載の筒状成形品の成形装置。
3. The fixing means is free to assemble so as to surround a processed portion of a cylindrical molding material, which is a molding portion, from the outside,
3. The outer die, which comprises a plurality of split dies in which the molding portion is removably divided at the time of division, and which has an inner surface shape at least approximately corresponding to the outer surface shape of the molding portion.
Molding device for the cylindrical molded article described.
JP2002083592A 2002-03-25 2002-03-25 Method and apparatus for molding cylindrical molded article Pending JP2003276084A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2002083592A JP2003276084A (en) 2002-03-25 2002-03-25 Method and apparatus for molding cylindrical molded article

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2002083592A JP2003276084A (en) 2002-03-25 2002-03-25 Method and apparatus for molding cylindrical molded article

Publications (1)

Publication Number Publication Date
JP2003276084A true JP2003276084A (en) 2003-09-30

Family

ID=29206911

Family Applications (1)

Application Number Title Priority Date Filing Date
JP2002083592A Pending JP2003276084A (en) 2002-03-25 2002-03-25 Method and apparatus for molding cylindrical molded article

Country Status (1)

Country Link
JP (1) JP2003276084A (en)

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