JP2003261197A - Manufacturing method for beverage in resin vessel and beverage in resin vessel - Google Patents

Manufacturing method for beverage in resin vessel and beverage in resin vessel

Info

Publication number
JP2003261197A
JP2003261197A JP2002057095A JP2002057095A JP2003261197A JP 2003261197 A JP2003261197 A JP 2003261197A JP 2002057095 A JP2002057095 A JP 2002057095A JP 2002057095 A JP2002057095 A JP 2002057095A JP 2003261197 A JP2003261197 A JP 2003261197A
Authority
JP
Japan
Prior art keywords
container
beverage
resin
filled
vessel
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP2002057095A
Other languages
Japanese (ja)
Other versions
JP3721336B2 (en
Inventor
Shinichiro Suzuki
紳一郎 鈴木
Mitsunari Oguchi
光成 小口
Wataru Kosugi
亘 小杉
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Asahi Soft Drinks Co Ltd
Original Assignee
Asahi Soft Drinks Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Asahi Soft Drinks Co Ltd filed Critical Asahi Soft Drinks Co Ltd
Priority to JP2002057095A priority Critical patent/JP3721336B2/en
Publication of JP2003261197A publication Critical patent/JP2003261197A/en
Application granted granted Critical
Publication of JP3721336B2 publication Critical patent/JP3721336B2/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

Links

Landscapes

  • Packging For Living Organisms, Food Or Medicinal Products That Are Sensitive To Environmental Conditiond (AREA)
  • Filling Of Jars Or Cans And Processes For Cleaning And Sealing Jars (AREA)

Abstract

<P>PROBLEM TO BE SOLVED: To provide a manufacturing method for a beverage in a resin vessel and the beverage in the resin vessel, which enables the heating sale of the beverage in the resin vessel undergoing aseptic filling, can inhibit the vessel from being expanded due to an increase in internal pressure inside the vessel during the heating sale, and offers a good appearance during the heating sale. <P>SOLUTION: In this manufacturing method for the beverage in the resin vessel 2, the resin vessel 2 is filled with a sterilized beverage in an aseptic environment after the inside of the vessel 2 is sterilized; a vessel body 14 is pressed by a pressing member 31; a barrel part 8 is recessed; the vessel 2 is filled with the beverage in a state in which the barrel part 8 of the vessel 2 is recessed inward; a cap 9 is seamed after filling; and after seaming, pressing pressure is released for manufacture. Since the inside of the vessel 2 after the manufacture is put into a decompressed state, the expansion of the vessel 2, which is caused by the increase of the internal pressure in the vessel 2 during the heating sale, can be suppressed. <P>COPYRIGHT: (C)2003,JPO

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【発明の属する技術分野】本発明は、飲料を完全無菌状
態で容器に充填するいわゆるアセプティック充填を用い
た樹脂製容器入り飲料の製造方法及び樹脂製容器入り飲
料に関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method for producing a resin-made container-containing beverage using so-called aseptic filling for filling a container into a container in a completely aseptic state, and a resin-made container-containing beverage.

【0002】[0002]

【従来の技術】一般に、飲料の充填方式には、アセプテ
ィック充填とホットパック充填とがある。アセプティッ
ク充填は、ペットボトル(ポリエチレン・テレフタレー
ト製容器)を薬液リンスにより殺菌し、無菌水リンスを
した後、殺菌済みの飲料を常温でペットボトルに充填す
るものである。ホットパック充填は、高温(約80乃至
100℃)に加熱した飲料をペットボトルに充填するも
のであり、かかるホットパック充填では、高温の飲料を
充填するため、口部を結晶化し且つ胴部の耐熱性も上げ
て耐熱性を高めた耐熱ボトルを用いている。
2. Description of the Related Art Generally, beverage filling methods include aseptic filling and hot pack filling. Aseptic filling is to sterilize a PET bottle (polyethylene terephthalate container) with a chemical rinse, sterilize with water, and then fill the PET bottle with a sterilized beverage at room temperature. The hot pack filling is to fill a PET bottle with a beverage heated to a high temperature (about 80 to 100 ° C.). In such a hot pack filling, since the hot beverage is filled, the mouth portion is crystallized and the body It uses a heat-resistant bottle that also has improved heat resistance.

【0003】アセプティック充填は、ホットパック充填
に比べて、殺菌条件が向上できるため飲料の種類等の中
身に制約がなく、且つ充填温度を常温レベルに下げられ
るため香味等について品質の良い飲料の充填を可能にし
ている。また、アセプティック充填に用いる容器は、一
般に、常温充填のため耐熱性が不要であるから、ホット
パック充填用の容器よりも耐熱性が低く且つ肉薄になっ
ている。
Compared to hot pack filling, aseptic filling can improve the sterilization condition, so that there are no restrictions on the content of the beverage and the like, and since the filling temperature can be lowered to the room temperature level, filling of beverages with good flavor and the like can be performed. Is possible. Further, since the container used for aseptic filling generally does not need heat resistance because it is filled at room temperature, it has lower heat resistance and is thinner than a container for hot pack filling.

【0004】近年、樹脂製容器入り飲料において、冬場
等に製品を店で販売する際には加熱プレートに缶入り飲
料を載せて加温する缶ウォーマに収納して飲料を温めて
(約55℃〜60℃)販売したり、自動販売機で加温販
売することが行われている。このような加温販売に、ア
セプティック充填した樹脂製容器入り飲料の加温販売が
望まれているが、アセプティック充填用の容器は、胴部
の耐熱性が低く且つ肉薄であるため、そのまま加温販売
に用いることができない。この場合、アセプティック充
填用の容器としてホットパック充填用の容器を用いるこ
とが考えられる。
In recent years, in the case of selling a product in a container made of resin in a store in winter, etc., the beverage can is put on a heating plate and stored in a can warmer for heating to warm the beverage (about 55 ° C.). (~ 60 degrees Celsius) are sold or heated by vending machines. For such warming sales, warming sales of aseptic-filled resin-contained beverages are desired, but since the container for aseptic filling has low heat resistance and is thin, it is heated as it is. Cannot be used for sale. In this case, it is conceivable to use a hot-pack filling container as the aseptic filling container.

【0005】一方、加温販売を目的とした樹脂製容器と
して、特開平9−240651号公報や特開平11−3
21839号公報には、加温販売時における容器底部の
変形を抑制する技術が開示されている。
On the other hand, as a resin container for the purpose of heating and selling, Japanese Patent Application Laid-Open No. 9-240651 and Japanese Patent Application Laid-Open No. 11-3.
Japanese Patent No. 21839 discloses a technique for suppressing the deformation of the bottom of the container at the time of heating and selling.

【0006】[0006]

【発明が解決しようとする課題】しかし、アセプティッ
ク充填にホットパック充填用の容器を用いた場合でも、
アセプティック充填では充填時の飲料の泡立ちを考慮し
て、充填時に内容液(飲料)が零れないように、容器上
部に空気部分(以下「空寸」という)を設けているた
め、内容液(飲料)のほかにこの空寸部分の気体の膨張
率が大きく、加温すると容器本体の圧力上昇が大きく、
容器の基本形態を維持できなくなるおそれがある。例え
ば、容器本体内の圧力が高まると、図10に二点鎖線で
示すように、容器本体が膨れて、隣接配置している隣の
容器に引掛けって取り出し難くなったり、著しく外観を
悪化させるという問題がある。一方、上述の2つの公開
公報には、容器本体の加温や膨張による容器底部の変形
を抑制する技術にとどまるものであり、加温時の圧力上
昇による容器本体の基本形態、特に容器胴部の基本形態
の変形防止には有効ではない。
However, even when a container for hot pack filling is used for aseptic filling,
In the aseptic filling, in consideration of the foaming of the beverage at the time of filling, an air portion (hereinafter referred to as "empty size") is provided in the upper part of the container so that the content liquid (beverage) does not spill at the time of filling. ) And the expansion coefficient of the gas in this empty part is large, and the pressure rise of the container body is large when heated,
The basic shape of the container may not be maintained. For example, when the pressure in the container body increases, the container body swells, as shown by the chain double-dashed line in FIG. There is a problem to let. On the other hand, the above-mentioned two publications are limited to the technique of suppressing the deformation of the bottom of the container due to the heating or expansion of the container body, and the basic form of the container body due to the pressure increase during heating, particularly the container body. It is not effective in preventing deformation of the basic form.

【0007】そこで、本発明は、アセプティック充填し
た樹脂製容器入り飲料の加温販売が可能であり、且つ加
温販売時の容器内内圧の上昇による容器膨張を抑制でき
るとともに加温販売時における外観の良好な樹脂製容器
入り飲料の製造方法及び樹脂製容器入り飲料の提供を目
的とする。
Therefore, the present invention is capable of heating and selling aseptic-filled resin-contained beverages, suppressing the expansion of the container due to an increase in the internal pressure of the container at the time of heating and selling, and the appearance at the time of heating and selling. It is an object of the present invention to provide a good method for producing a beverage in a resin container and a beverage in a resin container.

【0008】[0008]

【課題を解決するための手段】請求項1に記載の発明
は、容器内を殺菌した後に殺菌済みの飲料を無菌環境下
で樹脂製容器に充填する樹脂製容器入り飲料の製造方法
において、容器本体を容器内側に凹ませた状態で飲料を
充填し、充填後キャップを巻き締めることを特徴とす
る。
The invention according to claim 1 is a method for producing a beverage in a resin container, in which a sterilized beverage is filled in a resin container under a sterile environment after sterilizing the inside of the container. It is characterized in that the beverage is filled in a state where the main body is dented inside the container, and the cap is wound up after the filling.

【0009】この請求項1に記載の発明では、アセプテ
ィック充填による飲料の充填工程において、容器本体を
内側に凹ませるように変形させ、内容積を販売時よりも
小さくした状態で、飲料を充填する。容器内の容積は販
売時よりもちいさいから、同じ容積の飲料を充填すれば
容器内にできる空寸部分が占める容積を小さくできる。
そして、飲料充填後にキャップを締めて製品とする。容
器本体の凹みは飲料の水圧や容器の塑性変形により元に
戻り又は多少凹みが残って、容器本体内は減圧状態にな
る。容器の凹みが多少残っても容器全体の形態にはほと
んど影響を及ぼさず、外観を害することがない。このよ
うにして製造した樹脂製容器入り飲料(製品)を加温し
た場合に、容器内飲料の膨張や容器内にある空寸部分を
占有する空気の膨張により容器内内圧が高まるが、加温
前の容器内は減圧状態であるから、加温後の容器内圧の
高まりを小さくでき、加温による容器の膨張や変形を抑
制できる。また、気体膨脹率は液体膨張率に比較して著
しく大きいが、空気(気体)が封入される空寸部分の容
積を小さくできるとともにかかる空寸部分が減圧状態で
あるため、加温による気体膨脹の影響を低減でき、容器
の膨張や基本形態の変形の防止効果が大きく、特に、品
質に誤解を生じるような容器の大きな膨張や変形を防止
できる。また、本発明により製造した製造樹脂製容器入
り飲料を販売時に加温しても、容器内内圧の上昇により
容器が変形して隣接配置した他の容器を圧して取り出し
難くなるのを防止できる。更に、空寸部分に封入される
空気の容積が小さいから容器内の内容物である飲料の酸
化を低減でき、品質保持能力が高い。樹脂製容器には、
ホットパック充填のように高い温度の飲料を充填するわ
けではないので、容器材料に要求される耐圧性を小さく
でき、樹脂材選択の自由度が高く、且つ樹脂製容器の肉
厚を薄くでき、軽量であり且つ使用後の廃棄処理や再生
処理が容易で、地球環境にやさしい。
According to the first aspect of the present invention, in the step of filling the beverage by aseptic filling, the container body is deformed so as to be recessed inward, and the beverage is filled in a state where the inner volume is smaller than that at the time of sale. . Since the volume in the container is smaller than that at the time of sale, if the same volume of beverage is filled, the volume occupied by the empty portion in the container can be reduced.
After filling the beverage, the cap is closed to obtain the product. The recess of the container body returns to its original state or some recess remains due to the water pressure of the beverage or the plastic deformation of the container, and the inside of the container body is in a reduced pressure state. Even if some dents are left in the container, it has almost no effect on the shape of the whole container and does not impair the appearance. When the plastic container beverage (product) manufactured in this way is heated, the internal pressure of the container increases due to the expansion of the beverage in the container and the expansion of the air occupying the empty space in the container. Since the inside of the previous container is in a depressurized state, the increase in the internal pressure of the container after heating can be reduced, and expansion and deformation of the container due to heating can be suppressed. Further, the gas expansion rate is significantly higher than the liquid expansion rate, but the volume of the empty space in which air (gas) is enclosed can be reduced and the empty space is in a decompressed state. The effect of can be reduced, and the effect of preventing expansion and deformation of the basic form of the container is large, and in particular, large expansion and deformation of the container that may cause misunderstanding of quality can be prevented. Also, even if the beverage containing the manufactured resin container manufactured according to the present invention is heated at the time of sale, it is possible to prevent the container from being deformed due to an increase in the internal pressure of the container and being difficult to take out by pressing another adjacent container. Furthermore, since the volume of the air enclosed in the empty portion is small, it is possible to reduce the oxidation of the beverage, which is the content in the container, and the quality retention ability is high. For resin containers,
Since hot beverages are not filled like hot pack filling, the pressure resistance required for container materials can be reduced, the degree of freedom in selecting resin materials is high, and the wall thickness of resin containers can be reduced, It is lightweight and easy to dispose of and recycle after use, and is friendly to the global environment.

【0010】請求項2に記載の発明は、請求項1に記載
の発明において、飲料を充填するときに、押圧部材を容
器胴部に押圧して容器胴部を容器の内側に凹ませ、キャ
ップ巻き締め後に押圧部材の押圧を解除することを特徴
とする。
According to a second aspect of the present invention, in the invention according to the first aspect, when the beverage is filled, the pressing member is pressed against the container body so that the container body is recessed inside the container and the cap is provided. It is characterized in that the pressing of the pressing member is released after the winding is fastened.

【0011】この請求項2に記載の発明では、請求項1
に記載の発明と同様な作用効果を奏するとともに、押圧
部材を容器胴部に所定の力で押圧することにより、容器
胴部を容易に凹ませることができる。しかも、押圧部材
を用いることにより容器胴部に凹みを形成させるための
操作が容易にでき、凹み量の調整も容易である。特に、
既存のアセプティック設備への組み込みも容易である。
また、容器胴部は底部や肩部等の他の部位に比較して面
積が広いので、少しの凹み量で容器内体積の大幅な減少
を図ることができる。
According to the invention of claim 2, claim 1
The same effect as that of the invention described in (1) can be obtained, and the container body can be easily recessed by pressing the pressing member against the container body with a predetermined force. Moreover, by using the pressing member, the operation for forming the recess in the container body can be easily performed, and the amount of the recess can be easily adjusted. In particular,
It is easy to incorporate into existing aseptic equipment.
Moreover, since the container body has a larger area than other parts such as the bottom and shoulders, it is possible to significantly reduce the volume inside the container with a small amount of depression.

【0012】請求項3に記載の発明は、請求項1又は2
に記載の発明において、押圧部材は、平面視略V字形状
であり、V字部分に容器胴部を挿入することを特徴とす
る。
The invention according to claim 3 is the invention according to claim 1 or 2.
In the invention described in (3), the pressing member is substantially V-shaped in a plan view, and the container body is inserted into the V-shaped portion.

【0013】この請求項3に記載の発明では、請求項1
又は2に記載の発明と同様な作用効果を奏するととも
に、押圧部材をV字状の凹とすることにより、飲料を充
填するときに容器本体を保持でき充填時の安定性が良
い。また、順次移動してくる容器を保持し易く、且つ容
器を移動させながら当接したり解除したりし易い。
In the invention described in claim 3, claim 1
Alternatively, the same effect as that of the invention described in 2 is obtained, and by forming the pressing member into a V-shaped recess, the container body can be held when the beverage is filled, and the stability at the time of filling is good. In addition, it is easy to hold the containers that are moving sequentially, and it is easy to contact and release the containers while moving the containers.

【0014】請求項4に記載の発明は、請求項2又は3
に記載の発明において、容器胴部を凹ませる部分は、ラ
ベルの裏側に位置する領域であることを特徴とする。
The invention according to claim 4 is the invention according to claim 2 or 3.
In the invention described in (4), the portion in which the container body is recessed is a region located on the back side of the label.

【0015】この請求項4に記載の発明では、請求項2
又は3に記載の発明において、凹み部分が完全に元の形
状に戻らない場合でも、凹み部分はラベルの裏にあるの
で見え難く、外観に与える影響が少ない。
According to the invention described in claim 4,
Alternatively, in the invention described in (3), even when the recessed part does not completely return to the original shape, the recessed part is on the back of the label, so that it is difficult to see and has little influence on the appearance.

【0016】請求項5に記載の発明は、容器内を殺菌し
た後に殺菌済みの飲料を樹脂製容器に充填する樹脂製容
器入り飲料の製造方法において、無菌環境下で充填する
ときの飲料の温度が常温よりも高いことを特徴とする。
According to a fifth aspect of the present invention, in a method for producing a beverage in a resin container filled with a sterilized beverage in a resin container after sterilizing the inside of the container, the temperature of the beverage when filled in a sterile environment. Is higher than room temperature.

【0017】この請求項5に記載の発明は、アセプティ
ック充填において、飲料の温度を高くしているので、充
填後に自然冷却されることにより、飲料及び空寸部分の
空気の縮小により容器内が減圧状態になる。したがっ
て、かかる製品をその後加温した場合には容器内内圧の
高まりを小さくでき、加温による容器の膨張や変形を抑
制できる。特に、空寸部分が減圧状態であるため、加温
による気体膨脹の影響を低減でき、容器の膨張や基本形
態の変形の防止効果が大きいとともに、品質に誤解を生
じるような容器の膨張や変形を防止できる。したがっ
て、本発明により製造した製造樹脂製容器入り飲料を販
売時に加温した場合、容器内内圧の上昇により容器が変
形して隣接配置した他の容器を圧して取り出し難くなる
のを防止できる。また、空寸部分では充填された飲料の
蒸気圧により封入される空気の量が少なくでき飲料の酸
化を低減できるので、品質保持能力が高い。充填する飲
料の温度は室温よりも高いが、ホットパック充填のよう
に殺菌のための高い温度で充填するわけではないので、
容器材料に要求される耐熱性や耐圧性も小さくできるの
で、樹脂材選択の自由度が高く、且つ樹脂製容器の肉厚
を薄くでき、軽量であり且つ使用後の廃棄処理や再生処
理が容易で、地球環境にやさしい。
According to the fifth aspect of the present invention, since the temperature of the beverage is raised in the aseptic filling, it is naturally cooled after the filling, so that the inside of the container is decompressed by reducing the air in the beverage and the empty portion. It becomes a state. Therefore, when such a product is subsequently heated, the increase in internal pressure of the container can be reduced, and expansion and deformation of the container due to heating can be suppressed. In particular, since the empty part is in a decompressed state, the effect of gas expansion due to heating can be reduced, the effect of preventing expansion of the container and deformation of the basic form is great, and the expansion and deformation of the container causing misunderstanding in quality. Can be prevented. Therefore, when the manufactured resin-made beverage contained in the container manufactured by the present invention is heated at the time of sale, it is possible to prevent the container from being deformed due to an increase in the internal pressure of the container and pressing another container disposed adjacent thereto to make it difficult to take out. Further, in the empty portion, the amount of air enclosed by the vapor pressure of the filled beverage can be reduced and the oxidation of the beverage can be reduced, so that the quality retention ability is high. The temperature of the beverage to be filled is higher than room temperature, but since it is not filled at a high temperature for sterilization like hot pack filling,
Since the heat resistance and pressure resistance required for the container material can be reduced, there is a high degree of freedom in selecting the resin material, the thickness of the resin container can be made thin, and it is lightweight and easy to dispose and recycle after use. And it is kind to the global environment.

【0018】請求項6に記載の発明は、容器内を殺菌し
た後に殺菌済みの飲料を樹脂製容器に充填する樹脂製容
器入り飲料の製造方法において、樹脂製容器の本体を外
部から押圧して容器本体を容器内側に凹ませた状態で飲
料を充填し、キャップ巻きしめ後に押圧を解除するとと
もに、無菌環境下で充填する飲料の温度が常温よりも高
いことを特徴とする。
According to a sixth aspect of the present invention, in a method for producing a beverage in a resin container filled with a sterilized beverage in a resin container after sterilizing the inside of the container, the main body of the resin container is pressed from the outside. It is characterized in that the beverage is filled in a state where the container body is dented inside the container, the pressure is released after the cap is wrapped, and the temperature of the beverage to be filled in the aseptic environment is higher than room temperature.

【0019】この請求項6に記載の発明では、請求項1
及び5に記載の発明を組み合わせたものであり、上述の
請求項1及び5の作用効果を相乗的に得ることができ
る。
According to the invention described in claim 6, claim 1
It is a combination of the inventions described in (1) and (5), and the effects of the above-mentioned claims (1) and (5) can be synergistically obtained.

【0020】請求項7に記載の発明は、請求項5又は6
に記載の発明において、充填時の飲料の温度は30℃〜
70℃であることを特徴とする。
The invention according to claim 7 is the invention according to claim 5 or 6.
In the invention described in, the temperature of the beverage at the time of filling is 30 ° C to
It is characterized in that it is 70 ° C.

【0021】この請求項7に記載の発明では、請求項5
又は6に記載の作用効果を奏するとともに、充填する飲
料の温度を30℃〜70℃とすることにより、加温販売
時の容器の膨張を効果的に低減できるとともに、既存の
アセプティック充填設備で容易に実施可能であり、且つ
樹脂製容器に要求される耐熱性及び耐圧性を最小限度に
押えることができる。即ち、30℃以上としているの
は、これよりも飲料の充填温度が低いと、加温販売時に
おける容器の膨張を効果的に抑制することができないか
らである。また、70℃以下としているのは、加温販売
時の温度が一般的に約55℃〜60℃であり70℃以下
であれば、充分に加温販売時の膨張を抑制できるからで
ある。また、これよりも温度が高いと飲料の香味等につ
いて品質に影響を与えるおそれがあるとともに樹脂製容
器に高い耐熱性が要求されることになり、容器材料選定
の自由度が制限されるからである。飲料の充填温度は、
望ましくは50℃〜70℃である。50℃以上としてい
るのは、加温販売時の温度との差が小さく、加温販売時
における容器の膨張を確実に抑制できるからである。
According to the invention described in claim 7, claim 5
Or, the expansion of the container at the time of warming and selling can be effectively reduced and the existing aseptic filling facility can be easily used, while having the effect of 6 and by setting the temperature of the beverage to be filled to 30 ° C to 70 ° C. In addition, the heat resistance and pressure resistance required of the resin container can be suppressed to a minimum. That is, the reason for setting the temperature to 30 ° C. or higher is that if the filling temperature of the beverage is lower than this, the expansion of the container at the time of hot sale cannot be effectively suppressed. The reason why the temperature is 70 ° C. or lower is that the temperature at the time of hot sale is generally about 55 ° C. to 60 ° C., and if the temperature is 70 ° C. or lower, the expansion at the time of hot sale can be sufficiently suppressed. Also, if the temperature is higher than this, there is a possibility that the quality of the flavor of the beverage may be affected and that the resin container is required to have high heat resistance, which limits the degree of freedom in selecting the container material. is there. The filling temperature of the beverage is
It is preferably 50 ° C to 70 ° C. The temperature is set to 50 ° C. or higher because the difference from the temperature at the time of hot sale is small and the expansion of the container at the time of hot sale can be surely suppressed.

【0022】請求項8に記載の発明は、請求項1乃至7
のいずれかに記載の発明において、容器に充填する飲料
は、乳の入った飲料又はお茶系飲料であることを特徴と
する。
The invention according to claim 8 is the invention according to claims 1 to 7.
In the invention described in any one of above, the beverage to be filled in the container is a milk-containing beverage or a tea-based beverage.

【0023】この請求項8に記載の発明では、請求項1
乃至7のいずれかに記載の発明と同様な作用効果を奏す
るとともに、特に乳の入った飲料やお茶系飲料では、殺
菌性の観点からアセプティック充填が要求されており、
しかも耐熱性及び耐圧性の低いアセプティック充填用の
容器を使用しているため、従来加温器を用いて加温し難
かったが、本発明では容器材料の大きな変更を伴わず加
温に供することができるので、これらの飲料においては
特に有効である。即ち、冬場等における飲料時にこれら
のものは温かいものの需要が高いので、これらの樹脂製
容器入り飲料が容器材料の大きな変更や肉厚の大きな増
加を伴わずに加温できる。乳の入った飲料としては、乳
の入ったコーヒーや、乳の入った紅茶、ココア、牛乳等
がある。お茶系飲料としては、混合茶、麦茶、玉露茶、
煎茶等がある。
In the invention described in claim 8, claim 1
In addition to exhibiting the same effect as the invention described in any one of 7 to 7, aseptic filling is required from the viewpoint of bactericidal properties, particularly in beverages and tea beverages containing milk.
Moreover, since a container for aseptic filling having low heat resistance and pressure resistance is used, it has been difficult to heat using a conventional warmer, but in the present invention, heating is performed without major change of container material. Therefore, it is particularly effective in these beverages. That is, since there is a high demand for warm beverages such as these during beverages in winter and the like, these resin-packaged beverages can be heated without causing a large change in the container material or a large increase in the wall thickness. Milk-containing beverages include milk-containing coffee, milk-containing tea, cocoa, and milk. As tea-based beverages, mixed tea, barley tea, gyokuro tea,
There is sencha, etc.

【0024】請求項9に記載の発明は、請求項1乃至8
のいずれかに記載の製造方法により製造したことを特徴
とする樹脂製容器入り飲料である。
The invention described in claim 9 is the invention according to claims 1 to 8.
A beverage in a resin container, which is produced by the production method according to any one of 1.

【0025】この請求項9に記載の発明では、請求項1
乃至8のいずれかに記載の発明と同様な作用効果を奏す
る樹脂製容器入り飲料を提供することができる。
According to the invention of claim 9, claim 1
It is possible to provide a beverage in a resin container having the same effects as those of the invention described in any one of items 1 to 8.

【0026】[0026]

【発明の実施の形態】以下に、添付図面を参照しながら
本発明の実施の形態を詳細に説明するが、まず、図1乃
至図5を参照して本発明の第1実施の形態を説明する。
図1は、第1実施の形態にかかる飲料の充填工程を示す
容器の正面図であり、図2は図1に示す容器の平面図で
あり、図3は樹脂製容器入り飲料の製造工程図であり、
図4は第1実施の形態により製造した樹脂製容器入り飲
料の正面図であり、図5は樹脂製容器入り飲料の加温販
売を説明する斜視図である。
BEST MODE FOR CARRYING OUT THE INVENTION Embodiments of the present invention will be described in detail below with reference to the accompanying drawings. First, a first embodiment of the present invention will be described with reference to FIGS. To do.
FIG. 1 is a front view of a container showing a beverage filling process according to the first embodiment, FIG. 2 is a plan view of the container shown in FIG. 1, and FIG. 3 is a manufacturing process diagram of a resin-contained beverage. And
FIG. 4 is a front view of the resin-containing container-made beverage produced according to the first embodiment, and FIG. 5 is a perspective view for explaining heating and selling of the resin-made container-containing beverage.

【0027】本実施の形態にかかる樹脂製容器入り飲料
1は、アセプティック充填により製造するものである
が、樹脂製容器2としては、耐熱性容器を用いており且
つ口部4が結晶化してある。この樹脂製容器入り飲料1
は、図5に示すような加温器3による加温販売が可能で
ある。尚、加温器3は、加熱されたホットプレート5に
缶入り飲料7や本実施の形態にかかる樹脂製容器入り飲
料1を載置して加温するものである。
The beverage 1 in a resin container according to the present embodiment is manufactured by aseptic filling. As the resin container 2, a heat resistant container is used and the mouth 4 is crystallized. . Beverage in this resin container 1
Can be heated and sold by the warmer 3 as shown in FIG. The warmer 3 heats the hot plate 5 on which the canned beverage 7 and the resin-contained beverage 1 according to the present embodiment are placed.

【0028】樹脂製容器(以下単に「容器」ということ
もある。)2は、ポリエチレン・テレフタレート(PE
T)製の飲料用ボトルであり、概して口部4と容器本体
14とから構成されており、更に、容器本体14は、肩
部6と、胴部8と、底部10とから構成されている。口
部4には、キャップ9が装着されて密封されている。
The resin-made container (hereinafter sometimes simply referred to as "container") 2 is made of polyethylene terephthalate (PE).
A beverage bottle made of T), which is generally composed of a mouth portion 4 and a container body 14, and further, the container body 14 is composed of a shoulder portion 6, a body portion 8 and a bottom portion 10. . A cap 9 is attached to the mouth portion 4 and sealed.

【0029】口部4には、白化結晶化されており、耐熱
性が付与されている。このように白化結晶化させて耐熱
性を高め、加温時におけるキャップ9の密閉性の低下を
防止するとともに、必要最小限の耐熱処理に留めてい
る。白化処理は、PETをプリフォーム工程により射出
成形して試験管状の中間成形品を得た後、白化工程でク
リスタライザーにより口部4を白化結晶させている。
The mouth portion 4 is whitened and crystallized to provide heat resistance. In this way, whitening and crystallization is performed to enhance the heat resistance, prevent the sealing property of the cap 9 from being deteriorated during heating, and keep the heat treatment to the minimum necessary. In the whitening treatment, PET is injection-molded in a preforming step to obtain a test tube-shaped intermediate molded product, and then the mouth 4 is whitened and crystallized by a crystallizer in the whitening step.

【0030】次に、本実施の形態にかかる樹脂製容器入
り飲料1の製造工程について説明する。図3において、
ステップS1で製造ラインに樹脂製容器2が供給される
と、ステップS2でこの樹脂製容器2が洗浄水により予
備洗浄される。続いてステップS3で薬剤リンスによる
殺菌処理がされる。殺菌薬剤としては、過酢酸系殺菌剤
が用いられる。次に、ステップS4で、滅菌水によるリ
ンスを行って仕上げリンスし、その後、充填工程のステ
ップS5〜ステップS8で常温による飲料の充填を行
う。飲料は、例えば殺菌した乳入りコーヒー飲料であ
る。
Next, a manufacturing process of the resin-contained beverage 1 according to the present embodiment will be described. In FIG.
When the resin container 2 is supplied to the production line in step S1, the resin container 2 is pre-washed with washing water in step S2. Then, in step S3, a sterilization process using a chemical rinse is performed. A peracetic acid-based bactericide is used as the bactericide. Next, in step S4, rinsing with sterilized water is performed to finish rinsing, and thereafter, beverages are filled at room temperature in steps S5 to S8 of the filling process. The beverage is, for example, a sterilized milk-added coffee beverage.

【0031】ステップS5では、順次搬送されてくる空
容器2を対抗配置した押圧部材31で保持するが、押圧
部材31は平面視略V字形状の凹部33で容器胴部8を
挟み、次に押圧部材31を容器2に向けて移動させ、容
器胴部8を押圧して胴部8を凹ませる。胴部8の凹み量
の調整は、押圧部材31の押圧量により調整できる。こ
のように胴部8を凹ませることにより、容器2内の容積
が小さくなる。容器2の凹み部分は、容器胴部8におい
て上下方向の略中央としている。この部分は、ラベル1
1が配置される裏側部分になり外部から見え難いととも
に凹み量を大きくとることができるからである。
In step S5, the sequentially conveyed empty containers 2 are held by the pressing members 31 arranged opposite to each other. The pressing members 31 sandwich the container body 8 with the concave portions 33 having a substantially V shape in plan view, The pressing member 31 is moved toward the container 2, and the container body 8 is pressed to recess the body 8. The amount of depression of the body portion 8 can be adjusted by the amount of pressing of the pressing member 31. By recessing the body portion 8 in this manner, the volume inside the container 2 is reduced. The recessed portion of the container 2 is located substantially at the center of the container body 8 in the vertical direction. This part is label 1
This is because it is a back side portion on which 1 is arranged, which is difficult to see from the outside and a large amount of depression can be taken.

【0032】ステップS6では、容器胴部8を凹ませた
状態のまま飲料を充填する。容器を押圧部材31で保持
したまま飲料を充填するので、容器2を安定させた状態
で飲料の充填ができる。所定量の飲料を充填後、ステッ
プS8でキャップ9を巻き締める。そして、キャップ巻
き締め後にステップS8により押圧部材31を容器2か
ら引き離して容器胴部8との当接を解除する。一方、キ
ャップ9は別工程により殺菌処理される。ステップS1
1でキャップ9が供給されると樹脂製容器2と同様にス
テップS12の予備洗浄、ステップS13の薬剤リン
ス、ステップS14の仕上げリンス工程の後、上述のス
テップS7で飲料が充填された樹脂製容器2に装着さ
れ、キャップ巻き締めが行われる。その後、ステップS
9のラベリング、ステップS10の印字、ステップS1
5のケーシング工程を得て、樹脂製容器入り飲料1がケ
ースに詰められて出荷される。
In step S6, the beverage is filled while the container body 8 is recessed. Since the beverage is filled while the container is held by the pressing member 31, the beverage can be filled while the container 2 is stable. After filling a predetermined amount of beverage, the cap 9 is wound up in step S8. Then, after tightening the cap, the pressing member 31 is separated from the container 2 in step S8 to release the contact with the container body 8. On the other hand, the cap 9 is sterilized by another process. Step S1
When the cap 9 is supplied in 1, the resin container filled with the beverage in the above step S7 after the preliminary cleaning in step S12, the chemical rinse in step S13, and the finishing rinse step in step S14 as in the resin container 2. It is attached to No. 2 and the cap is tightened. After that, step S
Labeling of 9, printing of step S10, step S1
After the casing step 5 is obtained, the plastic container-containing beverage 1 is packed in a case and shipped.

【0033】このようにして製造された樹脂製容器入り
飲料1は、そのまま店頭に陳列されたり、冷蔵庫や自動
販売機で冷却されたりするが、冬場等では加温器3によ
り温められた状態で陳列したり、自動販売機で加温して
販売することもできる。樹脂製容器入り飲料1は、その
まま店頭に陳列されたり、冷却される場合には、仮に胴
部8に凹みが残っていても凹み量は小さいため、容器2
の基本形態に影響を及ぼすことがなく、且つ外観を著し
く損なうことがない。特に、凹み部分はラベル11の裏
にあるので、外部から解り難い。
The resin-contained beverage 1 produced in this manner is displayed in the store as it is or cooled in a refrigerator or a vending machine, but in the winter or the like, it is heated by the warmer 3. It can be displayed or heated by a vending machine and sold. When the resin-containing beverage 1 is displayed in a store as it is or cooled, the amount of the dent is small even if the dent 8 remains in the body 8.
It does not affect the basic form of and does not significantly impair the appearance. In particular, since the recessed portion is on the back of the label 11, it is difficult to understand from the outside.

【0034】一方、加温器3により温められたり自動販
売機で加温されると、容器内飲料の膨張や容器内にある
空寸部分27を占有する空気の膨張により容器内内圧が
高まるが、加温前の容器内は減圧状態であるから、加温
後の容器内圧の高まりが小さく、加温による容器の膨張
や変形を抑制できる。容器内膨張による容器の変形がな
いかあるいはあっても少ないから、加温販売時に隣接配
置した他の容器を圧して加温器3や自動販売機からの取
り出しを妨げることがない。また、空寸部分27に封入
される空気の容積が小さいから容器内の内容物である飲
料の酸化を低減でき、品質保持能力が高い。
On the other hand, when heated by the warmer 3 or heated by the vending machine, the internal pressure of the container increases due to the expansion of the beverage in the container and the expansion of the air occupying the empty portion 27 in the container. Since the inside of the container before heating is in a depressurized state, the increase in the internal pressure of the container after heating is small, and expansion and deformation of the container due to heating can be suppressed. Since there is little or no deformation of the container due to expansion in the container, it does not hinder the removal from the warmer 3 or the vending machine by pressing another container that is adjacently arranged at the time of heating and selling. In addition, since the volume of the air enclosed in the empty portion 27 is small, it is possible to reduce the oxidation of the beverage, which is the content in the container, and the quality retention ability is high.

【0035】以下に、添付図面の図6乃至図8を参照し
て本発明の他の実施の形態を説明するが、上述した実施
の形態と同一の部分には、同一の符号を付することによ
り、その部分の詳細な説明を省略する。
Another embodiment of the present invention will be described below with reference to FIGS. 6 to 8 of the accompanying drawings. The same parts as those in the above-mentioned embodiment are designated by the same reference numerals. Therefore, a detailed description of that part will be omitted.

【0036】図6に第2実施の形態にかかる飲料の製造
方法の工程を示す。この第2実施の形態では、飲料の充
填工程S6において、上述した第1実施の形態と異な
り、容器を凹ませることは行わずに、飲料の充填温度を
常温(約25℃)よりも高い温度に加温したものを充填
している。充填する飲料の温度は、例えば、約50℃で
ある。その他の工程は、上述した実施の形態と同じであ
る。
FIG. 6 shows the steps of the method for producing a beverage according to the second embodiment. In the second embodiment, in the beverage filling step S6, unlike the above-described first embodiment, the filling temperature of the beverage is higher than room temperature (about 25 ° C.) without recessing the container. It is filled with heated material. The temperature of the beverage to be filled is, for example, about 50 ° C. Other steps are the same as those in the above-described embodiment.

【0037】この第2実施の形態では、充填時の飲料の
温度を常温よりも高くしているので、充填後に自然冷却
されることにより飲料及び空寸部分空気の縮小により容
器内が減圧状態になる。したがって、かかる製品をその
後加温した場合には容器内圧の高まりを小さくでき、加
温による容器2の膨張や変形を抑制できる。特に、空寸
部分27が減圧状態であるため、加温による気体膨脹の
影響を低減でき、容器2の膨張や基本形態の変形の防止
効果が大きいとともに、品質に誤解を生じるような容器
の膨張や変形を防止できる。また、空寸部分27では充
填された飲料の蒸気圧により封入される空気の量を少な
くでき容器内の内容物である飲料の酸化を低減でき、品
質保持能力が高い。尚、充填する飲料の温度を、30℃
〜70℃の範囲で種々設定して容器に充填したところ、
充填温度の違いにより加温販売時の容器の変形量は異な
るものの、約25℃の常温で充填したものに比較して従
来よりも変形量を小さくすることができた。
In the second embodiment, since the temperature of the beverage at the time of filling is higher than the room temperature, the beverage and the empty space air are reduced by the natural cooling after the filling, so that the inside of the container is depressurized. Become. Therefore, when such a product is subsequently heated, the increase in the internal pressure of the container can be reduced, and the expansion and deformation of the container 2 due to the heating can be suppressed. In particular, since the empty portion 27 is in a depressurized state, the influence of gas expansion due to heating can be reduced, the effect of preventing expansion of the container 2 and deformation of the basic form is great, and expansion of the container causing misunderstanding in quality. And deformation can be prevented. Further, in the empty portion 27, the amount of air enclosed due to the vapor pressure of the filled beverage can be reduced, the oxidation of the beverage which is the content in the container can be reduced, and the quality retention ability is high. The temperature of the beverage to be filled is 30 ° C.
When filled in a container with various settings in the range of ~ 70 ° C,
Although the amount of deformation of the container at the time of warming and selling varies depending on the filling temperature, the amount of deformation could be made smaller than that of the conventional one when compared to the one filled at room temperature of about 25 ° C.

【0038】図7〜図9に第3実施の形態を示す。この
第3実施の形態では、容器2として耐圧性ボトルを用
い、且つ図9に示すように通常のアセプティック充填に
より飲料の製造をおこなっている。容器2は、胴部8が
円筒形状であり且つ底部10をペタロイド形状とした容
器2を用いて、飲料は常温で且つ無菌環境下でアセプテ
ィック充填したものである。ペタロイド形状とは、容器
底部10に下方に向けて湾曲形状に突設した多数の脚部
12を形成したものである。
7 to 9 show a third embodiment. In the third embodiment, a pressure resistant bottle is used as the container 2 and the beverage is manufactured by ordinary aseptic filling as shown in FIG. The container 2 is a container 2 in which the body 8 has a cylindrical shape and the bottom 10 has a petaloid shape, and the beverage is aseptically filled at room temperature under a sterile environment. The petaloid shape is formed by forming a large number of leg portions 12 projecting downward in a curved shape on the container bottom portion 10.

【0039】この第3実施の形態では、容器2は胴部8
が円筒形状であり且つ底部10をペタロイド形状として
耐圧性を高めている。また、容器2の肉厚は耐圧性を高
める為、従来のアセプティック用ボトル(いわゆる並ボ
トル)よりも厚くしてある。この第3実施の形態では、
樹脂製容器2に耐圧性ボトルを用いているので、加温販
売する場合に容器内圧の上昇が生じても、かかる容器内
圧の上昇により容器2が変形するのを防止でき、隣接配
置した他の容器を圧して取り出し難くなることがなく、
アセプティック充填した樹脂製容器入り飲料の加温販売
が可能である。
In the third embodiment, the container 2 has a body portion 8
Has a cylindrical shape, and the bottom portion 10 has a petaloid shape to enhance pressure resistance. Further, the wall thickness of the container 2 is made thicker than that of a conventional aseptic bottle (so-called normal bottle) in order to enhance pressure resistance. In the third embodiment,
Since the pressure-resistant bottle is used for the resin container 2, even if the container internal pressure rises when heated and sold, it is possible to prevent the container 2 from being deformed due to the rise of the container internal pressure, and to prevent the other adjacent containers from being disposed. It is not difficult to take out the container by pressing it,
It is possible to heat and sell aseptic filled beverages in resin containers.

【0040】本発明は、上述した実施の形態に限定され
ず、その要旨を逸脱しない範囲内において、種々の変形
が可能である。例えば、上述した第1実施の形態におい
て、充填する飲料を第2実施の形態のように加温しても
よい。この場合には上述した第1及び第2実施の形態を
合わせた相乗効果を得ることができる。第l実施の形態
において、押圧部材31の形状は限定されず、円筒形状
や角柱形状等の棒状であってもよく、また容器2との当
接部分を湾曲させたものであってもよい。
The present invention is not limited to the above-described embodiments, and various modifications can be made without departing from the scope of the invention. For example, in the above-described first embodiment, the beverage to be filled may be heated as in the second embodiment. In this case, a synergistic effect obtained by combining the first and second embodiments described above can be obtained. In the first embodiment, the shape of the pressing member 31 is not limited and may be a rod shape such as a cylindrical shape or a prismatic shape, or the contact portion with the container 2 may be curved.

【0041】[0041]

【発明の効果】請求項1に記載の発明によれば、飲料を
アセプティック充填する工程において、容器本体を内側
に凹ませた状態で飲料を充填することにより、製造後に
容器内を減圧状態にできるので、本発明により製造した
樹脂製容器入り飲料(製品)を加温した場合に、加温に
よる容器内圧の高まりを小さくできる。これにより、加
温による容器の膨張を抑制でき、特に、品質に誤解を生
じるような容器の膨張や基本形態の変形を防止できる。
また、樹脂製容器入り飲料を加温販売しても、容器内内
圧の上昇により容器が変形して隣接配置した他の容器を
圧して取り出し難くなるのを防止できる。 更に、空寸
部分に封入される空気の容積が小さいから容器内の内容
物である飲料の酸化を低減でき、品質保持能力が高い。
容器材料に要求される耐圧性を小さくでき、樹脂材選択
の自由度が高く、樹脂製容器の肉厚を薄くでき、軽量で
あり且つ使用後の廃棄処理や再生処理が容易で、地球環
境にやさしい。
According to the invention described in claim 1, in the step of aseptically filling the beverage, by filling the beverage with the container body being recessed inward, the inside of the container can be depressurized after manufacturing. Therefore, when the beverage (product) in a resin container manufactured according to the present invention is heated, the increase in the internal pressure of the container due to the heating can be reduced. As a result, the expansion of the container due to heating can be suppressed, and in particular, the expansion of the container and the deformation of the basic form which may cause misunderstanding of the quality can be prevented.
Moreover, even if the beverage in a resin container is sold by heating, it is possible to prevent the container from being deformed due to an increase in the internal pressure of the container and pressing another container disposed adjacent thereto to make it difficult to take out. Furthermore, since the volume of the air enclosed in the empty portion is small, it is possible to reduce the oxidation of the beverage, which is the content in the container, and the quality retention ability is high.
The pressure resistance required for container materials can be reduced, the degree of freedom in selecting resin materials is high, the wall thickness of resin containers can be made thin, and it is lightweight, and can be easily disposed of after use or recycled. Easy.

【0042】請求項2に記載の発明によれば、請求項1
に記載の発明と同様な効果を奏するとともに、容器胴部
に押圧部材を押し当てて凹ませているので、既存設備へ
の組み込みが容易である。
According to the invention of claim 2, claim 1
The same effect as that of the invention described in (1) can be obtained, and since the pressing member is pressed against the body of the container to make it recessed, it can be easily incorporated into existing equipment.

【0043】請求項3に記載の発明によれば、請求項1
又は2に記載の発明と同様な効果を奏するとともに、押
圧部材をV字状とすることにより、飲料の充填時に容器
本体を保持でき充填時の安定性が良い。特に、順次搬送
されてくる容器を保持し易く、且つ容器を移動させなが
らの凹み形成がし易い。
According to the invention of claim 3, claim 1
Alternatively, the same effect as that of the invention described in 2 is provided, and the V-shaped pressing member allows the container body to be held during the filling of the beverage, and the stability during the filling is good. In particular, it is easy to hold the containers that are sequentially conveyed, and it is easy to form a recess while moving the containers.

【0044】請求項4に記載の発明によれば、請求項1
乃至3のいずれかに記載の発明と同様な効果を奏すると
ともに、製造後に凹み部分が完全に元の形状に戻らない
場合でも、凹み部分はラベルの裏にあるので見え難く、
外観に与える影響が少ない。
According to the invention of claim 4, claim 1
In addition to the same effect as the invention described in any one of 1 to 3, even if the recessed part does not completely return to the original shape after manufacturing, the recessed part is on the back of the label and is difficult to see.
Has little effect on appearance.

【0045】請求項5に記載の発明によれば、アセプテ
ィック充填において、充填する飲料の温度を高くしてい
るので、充填後に自然冷却されることにより飲料及び空
寸部分空気の縮小により容器内を減圧状態にできる。し
たがって、かかる製品をその後加温した場合には容器内
圧の高まりを小さくでき、加温による容器の膨張や変形
を抑制できる。特に、容器の膨張や基本形態の変形の防
止効果が大きいとともに、品質に誤解を生じるような容
器の膨張や変形を防止できる。また、樹脂製容器入り飲
料を加温販売した場合、容器内圧の上昇により容器が膨
張して隣接配置した他の容器を圧して取り出し難くなる
のを防止できる。更に、空寸部分では充填された飲料の
蒸気圧により封入される空気の量が少なくできるので飲
料の酸化を低減でき、品質保持能力が高い。充填する飲
料の温度は、ホットパック充填のように殺菌のための高
い温度で充填するわけではないので、容器材料に要求さ
れる耐熱性や耐圧性も小さくでき、樹脂材選択の自由度
が高く、樹脂製容器の肉厚を薄くでき、軽量であり且つ
使用後の廃棄処理や再生処理が容易で、地球環境にやさ
しい。
According to the fifth aspect of the invention, since the temperature of the beverage to be filled is raised in the aseptic filling, the beverage and the empty space are reduced in the container by being naturally cooled after the filling. Can be depressurized. Therefore, when such a product is subsequently heated, the increase in the internal pressure of the container can be reduced, and expansion and deformation of the container due to heating can be suppressed. In particular, the effect of preventing expansion and deformation of the basic form of the container is great, and expansion and deformation of the container that may cause misunderstanding of quality can be prevented. Further, when the beverage in a resin container is sold by heating, it is possible to prevent the container from expanding due to an increase in the internal pressure of the container and pressing the other adjacent container to make it difficult to take out. Further, in the empty portion, the amount of air enclosed by the vapor pressure of the filled beverage can be reduced, so that the oxidation of the beverage can be reduced and the quality retention ability is high. The temperature of the beverage to be filled is not as high as for sterilization like hot pack filling, so the heat resistance and pressure resistance required for container materials can be reduced, and the flexibility of resin material selection is high. , The thickness of the resin container can be made thin, it is lightweight, and it is easy to dispose of or recycle after use, and it is friendly to the global environment.

【0046】請求項6に記載の発明によれば、請求項1
及び5に記載の発明を組み合わせた相乗効果を得ること
ができる。
According to the invention of claim 6, claim 1
It is possible to obtain a synergistic effect by combining the inventions described in 5 and 5.

【0047】請求項7に記載の発明によれば、請求項5
又は6に記載の効果を奏するとともに、充填する飲料の
温度を30℃〜70℃とすることにより、加温販売時の
容器の膨張を効果的に低減できるとともに、既存のアセ
プティック充填設備を利用して容易に実施でき、且つ樹
脂製容器に要求される耐熱性及び耐圧性を最小限度に押
えることができる。
According to the invention of claim 7, claim 5
Or, the expansion of the container at the time of warming and selling can be effectively reduced, and the existing aseptic filling equipment can be used by making the temperature of the beverage to be filled 30 ° C. to 70 ° C. with the effect described in 6. The heat resistance and pressure resistance required of the resin container can be suppressed to a minimum.

【0048】請求項8に記載の発明によれば、請求項1
乃至7のいずれかに記載の発明と同様な効果を奏すると
ともに、従来加温器を用いて加温し難く且つ冬場等にお
ける加温の需要が高い乳入り飲料やお茶系飲料を、容器
材料の大きな変更や肉厚の大きな増加を伴わずに提供で
きる。
According to the invention of claim 8, claim 1
To a milk-containing beverage or a tea-based beverage, which has the same effects as those of the invention described in any one of 7 to 7 and is difficult to heat using a conventional warmer and has a high demand for heating in the winter, etc. It can be offered without major changes or significant increase in wall thickness.

【0049】この請求項9に記載の発明では、請求項1
乃至8のいずれかに記載の発明と同様な作用効果を奏す
る樹脂製容器入り飲料を提供することができる。
In the invention described in claim 9, claim 1
It is possible to provide a beverage in a resin container having the same effects as those of the invention described in any one of items 1 to 8.

【図面の簡単な説明】[Brief description of drawings]

【図1】本発明の第1実施の形態における充填工程を示
す容器の正面図である。
FIG. 1 is a front view of a container showing a filling step according to a first embodiment of the present invention.

【図2】図1に示す充填時の容器の平面図である。FIG. 2 is a plan view of the container shown in FIG. 1 during filling.

【図3】第1実施の形態にかかる樹脂製容器入り飲料の
製造工程図である。
FIG. 3 is a manufacturing process diagram of a beverage in a resin container according to the first embodiment.

【図4】第1実施の形態により製造した樹脂製容器入り
飲料の正面図である。
FIG. 4 is a front view of the resin-packaged beverage produced according to the first embodiment.

【図5】樹脂製容器入り飲料の加温販売を説明する斜視
図である。
[Fig. 5] Fig. 5 is a perspective view for explaining heated sales of beverages in resin containers.

【図6】本発明の第2実施の形態にかかる樹脂製容器入
り飲料の製造工程図である。
FIG. 6 is a manufacturing process drawing of a beverage in a resin container according to a second embodiment of the present invention.

【図7】本発明の第3実施の形態にかかかる樹脂製容器
の正面図である。
FIG. 7 is a front view of a resin container according to a third embodiment of the present invention.

【図8】図7に示す容器の底面図である。FIG. 8 is a bottom view of the container shown in FIG.

【図9】第3実施の形態にかかる樹脂製容器入り飲料の
製造工程図である。
FIG. 9 is a manufacturing process diagram of a beverage in a resin container according to a third embodiment.

【図10】従来の樹脂製容器を示す正面図である。FIG. 10 is a front view showing a conventional resin container.

【符号の説明】[Explanation of symbols]

1 樹脂製容器入り飲料 2 樹脂製容器 8 胴部 10 底部 27 空寸部分 31 押圧部材 S5 容器加圧工程 S6 飲料充填工程 S7 キャップ巻き締め工程 S8 容器加圧解除工程 Beverages in resin containers 2 resin containers 8 torso 10 bottom 27 Empty portion 31 Pressing member S5 container pressurization process S6 Beverage filling process S7 cap tightening process S8 Container pressure release process

───────────────────────────────────────────────────── フロントページの続き (72)発明者 小杉 亘 茨城県北相馬郡守谷町緑1丁目1番21号 アサヒ飲料株式会社飲料研究所内 Fターム(参考) 3E035 AA03 BA04 BC02 CA03 3E079 AA04 AB01 BB05 BB07 FF16 GG01 GG02    ─────────────────────────────────────────────────── ─── Continued front page    (72) Inventor Wataru Kosugi             1-21-2 Midori, Moriya-cho, Kitasoma-gun, Ibaraki Prefecture             Asahi Beverage Co., Ltd. Beverage Research Institute F-term (reference) 3E035 AA03 BA04 BC02 CA03                 3E079 AA04 AB01 BB05 BB07 FF16                       GG01 GG02

Claims (9)

【特許請求の範囲】[Claims] 【請求項1】 容器内を殺菌した後に殺菌済みの飲料を
無菌環境下で樹脂製容器に充填する樹脂製容器入り飲料
の製造方法において、容器本体を容器内側に凹ませた状
態で飲料を充填し、充填後キャップを巻き締めることを
特徴とする樹脂製容器入り飲料の製造方法。
1. A method for producing a resin-made container-containing beverage in which a sterilized beverage is filled in a resin container in a sterile environment after sterilizing the inside of the container, and the beverage is filled in a state where the container body is recessed inside the container. Then, the method for producing a beverage in a resin container, which comprises tightening the cap after filling.
【請求項2】 飲料を充填するときに、押圧部材を容器
胴部に押圧して容器胴部を容器の内側に凹ませ、キャッ
プ巻き締め後に押圧部材の押圧を解除することを特徴と
する請求項1に記載の樹脂製容器入り飲料の製造方法。
2. When filling a beverage, the pressing member is pressed against the container body so that the container body is recessed inside the container, and the pressing of the pressing member is released after the cap is tightened. Item 2. A method for producing a beverage in a resin container according to Item 1.
【請求項3】 押圧部材は、平面視略V字形状であり、
V字部分に容器胴部を挿入することを特徴とする請求項
2に記載の樹脂製容器入り飲料の製造方法。
3. The pressing member has a substantially V shape in a plan view,
The method for producing a beverage containing a resin container according to claim 2, wherein the container body is inserted into the V-shaped portion.
【請求項4】 容器胴部を凹ませる部分は、ラベルの裏
側に位置する領域であることを特徴とする請求項2又は
3に記載の樹脂製容器。
4. The resin container according to claim 2, wherein the portion where the container body is recessed is an area located on the back side of the label.
【請求項5】 容器内を殺菌した後に殺菌済みの飲料を
樹脂製容器に充填する樹脂製容器入り飲料の製造方法に
おいて、無菌環境下で充填するときの飲料の温度が常温
よりも高いことを特徴とする樹脂製容器入り飲料の製造
方法。
5. A method for producing a beverage in a resin container, in which a sterilized beverage is filled in a resin container after sterilizing the inside of the container, wherein the temperature of the beverage when filled in a sterile environment is higher than room temperature. A method for producing a beverage containing a resin container, which is characterized.
【請求項6】 容器内を殺菌した後に殺菌済みの飲料を
樹脂製容器に充填する樹脂製容器入り飲料の製造方法に
おいて、樹脂製容器の本体を外部から押圧して容器本体
を容器内側に凹ませた状態で飲料を充填し、キャップ巻
きしめ後に押圧を解除するとともに、無菌環境下で充填
する飲料の温度が常温よりも高いことを特徴とする樹脂
製容器入り飲料の製造方法。
6. A method for producing a beverage containing a resin container, in which a sterilized beverage is filled into a resin container after sterilizing the inside of the container, and the main body of the resin container is pressed from the outside so that the container body is recessed inside the container. A method for producing a beverage in a resin container, wherein the beverage is filled in a filled state, the pressure is released after the cap is wrapped, and the temperature of the filled beverage is higher than room temperature in a sterile environment.
【請求項7】 充填時の飲料の温度は30℃〜70℃で
あることを特徴とする請求項5又は6に記載の樹脂製容
器入り飲料の製造方法。
7. The method for producing a beverage in a resin container according to claim 5 or 6, wherein the temperature of the beverage at the time of filling is 30 ° C to 70 ° C.
【請求項8】 容器に充填する飲料は、乳の入った飲料
又はお茶系飲料であることを特徴とする請求項1乃至7
のいずれかに記載の樹脂製容器入り飲料の製造方法。
8. The beverage filled in the container is a milk-containing beverage or a tea-based beverage.
The method for producing a beverage in a resin container according to any one of 1.
【請求項9】 請求項1乃至8のいずれかに記載の製造
方法により製造したことを特徴とする樹脂製容器入り飲
料。
9. A beverage in a resin container, which is produced by the production method according to any one of claims 1 to 8.
JP2002057095A 2002-03-04 2002-03-04 Method for producing resinous beverage in container and beverage in plastic container Expired - Lifetime JP3721336B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2002057095A JP3721336B2 (en) 2002-03-04 2002-03-04 Method for producing resinous beverage in container and beverage in plastic container

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2002057095A JP3721336B2 (en) 2002-03-04 2002-03-04 Method for producing resinous beverage in container and beverage in plastic container

Related Child Applications (1)

Application Number Title Priority Date Filing Date
JP2005129912A Division JP4338671B2 (en) 2005-04-27 2005-04-27 Method for producing beverage in resin container and beverage in resin container

Publications (2)

Publication Number Publication Date
JP2003261197A true JP2003261197A (en) 2003-09-16
JP3721336B2 JP3721336B2 (en) 2005-11-30

Family

ID=28667449

Family Applications (1)

Application Number Title Priority Date Filing Date
JP2002057095A Expired - Lifetime JP3721336B2 (en) 2002-03-04 2002-03-04 Method for producing resinous beverage in container and beverage in plastic container

Country Status (1)

Country Link
JP (1) JP3721336B2 (en)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2012120766A (en) * 2010-12-10 2012-06-28 Terumo Corp Method for manufacturing medical bag and medical bag
WO2015189894A1 (en) * 2014-06-09 2015-12-17 東洋製罐グループホールディングス株式会社 Method and system for aseptic filling of beverage
JP2019147609A (en) * 2018-02-28 2019-09-05 東洋製罐株式会社 Synthetic resin bottle

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2012120766A (en) * 2010-12-10 2012-06-28 Terumo Corp Method for manufacturing medical bag and medical bag
WO2015189894A1 (en) * 2014-06-09 2015-12-17 東洋製罐グループホールディングス株式会社 Method and system for aseptic filling of beverage
CN106458554A (en) * 2014-06-09 2017-02-22 东洋制罐集团控股株式会社 Method and system for aseptic filling of beverage
JP2019147609A (en) * 2018-02-28 2019-09-05 東洋製罐株式会社 Synthetic resin bottle
JP7427862B2 (en) 2018-02-28 2024-02-06 東洋製罐株式会社 Synthetic resin bottle
US12006122B2 (en) 2018-02-28 2024-06-11 Toyo Seikan Co., Ltd. Synthetic resin bottle

Also Published As

Publication number Publication date
JP3721336B2 (en) 2005-11-30

Similar Documents

Publication Publication Date Title
US6502369B1 (en) Method of supporting plastic containers during product filling and packaging when exposed to elevated temperatures and internal pressure variations
US8141733B2 (en) Beverage container having circular arcs
ATE345077T1 (en) METHOD, MACHINE AND PACKAGING FOR PRODUCING AND TRANSPORTING HOT AND COLD BEVERAGES
JP4338671B2 (en) Method for producing beverage in resin container and beverage in resin container
EP2013092A1 (en) Plastic bottle
JP2003261197A (en) Manufacturing method for beverage in resin vessel and beverage in resin vessel
MX2007008169A (en) A container for product with better stability.
JP7062352B2 (en) Plastic bottles, fillers, and methods for manufacturing fillers
EP1535845B1 (en) Method of aseptic filling
JP3662226B2 (en) Resin containers and beverages in resin containers
JP2003160123A (en) Resin-made container, manufacturing method for the same, and beverage filled therein
JP2003160123A5 (en)
JP2003212296A (en) Method for manufacturing beverage filling bottle
JP6866521B2 (en) System for providing warmable packaged beverages
JP2010036988A (en) Method for manufacturing container-filled content
JP2003112716A (en) Container made of resin, method for manufacturing resin- made container, and drink in resin-made container
JP4297013B2 (en) Method and apparatus for producing containerized beverage
JP2002326692A (en) Drink in container made of resin and its producing method
JP2017197257A (en) Plastic bottle, filling body and production method of filling body
JP2003063571A (en) Method for providing heated beverage
JP2007168803A (en) Container for food and drink
EP1214161B1 (en) Insert piece for a container holding a liquid which is to be heated or cooled, container having an insert piece of this nature, and process for forming an insert piece
KR101205608B1 (en) Beverage container accomodable additives&#39; kind and ratio
JP2005350091A (en) Method for filling acidic liquid content in thermoplastic resin-made container
JP2003334854A (en) Manufacturing method for pet bottle for aseptic filling

Legal Events

Date Code Title Description
A977 Report on retrieval

Free format text: JAPANESE INTERMEDIATE CODE: A971007

Effective date: 20050224

A131 Notification of reasons for refusal

Free format text: JAPANESE INTERMEDIATE CODE: A131

Effective date: 20050304

A521 Request for written amendment filed

Free format text: JAPANESE INTERMEDIATE CODE: A523

Effective date: 20050427

A02 Decision of refusal

Free format text: JAPANESE INTERMEDIATE CODE: A02

Effective date: 20050630

A521 Request for written amendment filed

Free format text: JAPANESE INTERMEDIATE CODE: A523

Effective date: 20050804

A911 Transfer to examiner for re-examination before appeal (zenchi)

Free format text: JAPANESE INTERMEDIATE CODE: A911

Effective date: 20050811

TRDD Decision of grant or rejection written
A01 Written decision to grant a patent or to grant a registration (utility model)

Free format text: JAPANESE INTERMEDIATE CODE: A01

Effective date: 20050905

A61 First payment of annual fees (during grant procedure)

Free format text: JAPANESE INTERMEDIATE CODE: A61

Effective date: 20050912

R150 Certificate of patent or registration of utility model

Ref document number: 3721336

Country of ref document: JP

Free format text: JAPANESE INTERMEDIATE CODE: R150

Free format text: JAPANESE INTERMEDIATE CODE: R150

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20080916

Year of fee payment: 3

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20090916

Year of fee payment: 4

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20090916

Year of fee payment: 4

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20100916

Year of fee payment: 5

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20110916

Year of fee payment: 6

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20120916

Year of fee payment: 7

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20130916

Year of fee payment: 8

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

EXPY Cancellation because of completion of term