JP2003231886A - Method for pyrolysis treatment of waste plastic and apparatus and fuel - Google Patents

Method for pyrolysis treatment of waste plastic and apparatus and fuel

Info

Publication number
JP2003231886A
JP2003231886A JP2002032461A JP2002032461A JP2003231886A JP 2003231886 A JP2003231886 A JP 2003231886A JP 2002032461 A JP2002032461 A JP 2002032461A JP 2002032461 A JP2002032461 A JP 2002032461A JP 2003231886 A JP2003231886 A JP 2003231886A
Authority
JP
Japan
Prior art keywords
oil
less
density
viscosity
tank
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP2002032461A
Other languages
Japanese (ja)
Other versions
JP3551958B2 (en
Inventor
Takeyoshi Den
建順 傳
Naoki Teramae
直樹 寺前
Kenji Nishimura
建二 西村
Ryohei Mori
良平 森
Katsunori Shinohara
勝則 篠原
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Mitsubishi Materials Corp
Original Assignee
Mitsubishi Materials Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Mitsubishi Materials Corp filed Critical Mitsubishi Materials Corp
Priority to JP2002032461A priority Critical patent/JP3551958B2/en
Publication of JP2003231886A publication Critical patent/JP2003231886A/en
Application granted granted Critical
Publication of JP3551958B2 publication Critical patent/JP3551958B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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Classifications

    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E50/00Technologies for the production of fuel of non-fossil origin
    • Y02E50/30Fuel from waste, e.g. synthetic alcohol or diesel
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/62Plastics recycling; Rubber recycling

Abstract

<P>PROBLEM TO BE SOLVED: To provide a method for pyrolysis treatment of waste plastics by which a low-viscosity pyrolysis oil of good quality can be obtained and an apparatus therefor. <P>SOLUTION: The method for pyrolysis treatment is to pyrolyze the waste plastics in an oil. In the method, contained chlorine is evaporated and removed and pyrolysis is advanced so as to suppress the production of organic volatiles by using the density of the resultant melt oil produced by the pyrolysis as an index. The pyrolysis oil is recovered without separating light organic components by distillation. The density of the melt oil is preferably controlled to ≥300 kg/m<SP>3</SP>to ≤700 kg/m<SP>3</SP>to carry out the pyrolysis. <P>COPYRIGHT: (C)2003,JPO

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【発明の属する技術分野】本発明は、廃プラスチック中
に含まれる塩素および金属やガラス等の固形異物を効率
的に除去し、かつ脱塩素後の廃プラスチックを比較的低
温で低粘性の流体燃料に転換し、あるいは室温において
粉砕性の良い固体燃料として扱うことを可能とする廃プ
ラスチックの分解処理方法および装置に関する。本発明
の処理方法ないし装置は利用先のニーズに応じて処理物
の性状を調整できる多機能型の廃プラスチック処理シス
テムである。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention efficiently removes chlorine and solid foreign substances such as metal and glass contained in waste plastics, and the waste plastics after dechlorination are fluid fuels of relatively low temperature and low viscosity. The present invention relates to a method and an apparatus for decomposing waste plastic, which can be converted into a solid fuel or can be treated as a solid fuel having good crushability at room temperature. The processing method or apparatus of the present invention is a multifunctional waste plastic processing system capable of adjusting the properties of the processed material according to the needs of the user.

【0002】[0002]

【従来の技術】従来、廃プラスチックの分解処理方法
は、廃プラスチツクから油を回収することを主体とした
油化プロセスと、製鉄所の高炉、セメントのキルン、ガ
ス化等の原料とする固体燃料を製造することを主体とし
たプロセスとが知られている。油化プロセスはプラスチ
ックから低沸点の炭化水素油を製造するものであり、廃
プラスチックを比較的低温で溶融して脱塩した後に35
0℃〜450℃の高温で長時間加熱することによって、
溶融プラスチックの熱分解を促して軽質の熱分解生成物
を蒸留分離して軽質油を回収し、残留する重質油分やチ
ャーは熱分解工程に戻して再度熱分解を行う方法であ
る。一方、固体燃料を製造するプロセスでは、廃プラを
ロータリーキルン方式やスクリュー内部に熱媒体を通し
て加熱し、280〜350℃程度の温度で20〜40分
滞留させて脱塩素を行わせた後に冷却して固体燃料とす
る。
2. Description of the Related Art Conventionally, a method for decomposing waste plastics is an oilification process mainly for recovering oil from waste plastics, and a solid fuel used as a raw material for a blast furnace in a steel mill, a kiln for cement, gasification, etc. It is known that the process is mainly based on manufacturing. The oilification process produces low-boiling hydrocarbon oils from plastics, and waste plastics are melted at a relatively low temperature and desalted.
By heating at a high temperature of 0 ° C to 450 ° C for a long time,
This is a method in which thermal decomposition of molten plastic is promoted, light pyrolysis products are separated by distillation to recover light oil, and residual heavy oil and char are returned to the pyrolysis step and pyrolyzed again. On the other hand, in the process for producing a solid fuel, waste plastic is heated in a rotary kiln system or a screw through a heating medium, and is retained at a temperature of about 280 to 350 ° C. for 20 to 40 minutes for dechlorination and then cooled. Use solid fuel.

【0003】[0003]

【発明が解決しようとする課題】従来の固形燃料の製造
プロセスにおいて、ロータリキルンを用いる方式では廃
プラスチックを気相雰囲気、多くの場合はさらに減圧下
で直接に加熱するために不均一な加熱状態になり、局部
的な過剰加熱によって分解生成物がさらに二次分解した
ガスやチャーの割合が多くなり、液油の回収量が低下す
ると云う問題がある。また、蒸発するガス量が多いため
に液油の粘性が高くなり、このため液油に混在する金属
やガラス等の固形異物の分離が難しく、これらの固形異
物が固体燃料に残留しやすいと云う問題がある。なお、
このような固形異物を含む液油が固化すると堅い塊とな
り粉砕性が悪い。また、有機溶媒を添加して廃プラを分
解する方法も知られているが(特願平10−22874号
等)、この方法は有機溶媒の回収やリサイクル工程の付
加などプロセスが煩雑になり、エネルギー効率も低下す
ると云う問題を有している。さらに固形燃料は用途が限
られ、廃プラスチックの利用動向の変化に柔軟に対応で
きないと云う問題がある。
In the conventional solid fuel manufacturing process, in the method using the rotary kiln, the waste plastic is directly heated under a gas phase atmosphere, and in many cases, under reduced pressure. Therefore, there is a problem that the proportion of gas or char in which the decomposition products are secondarily decomposed by local overheating increases, and the amount of liquid oil recovered decreases. Further, since the amount of gas to be evaporated is large, the viscosity of the liquid oil becomes high, so that it is difficult to separate solid foreign substances such as metal and glass mixed in the liquid oil, and these solid foreign substances are likely to remain in the solid fuel. There's a problem. In addition,
When the liquid oil containing such solid foreign matter is solidified, it becomes a hard mass and the pulverizability is poor. Further, a method of decomposing waste plastic by adding an organic solvent is also known (Japanese Patent Application No. 10-22874, etc.), but this method complicates the process such as recovery of an organic solvent and addition of a recycling step, There is a problem that energy efficiency is also reduced. Further, there is a problem that the use of solid fuel is limited and it is not possible to flexibly respond to changes in usage trends of waste plastic.

【0004】一方、従来の油化プロセスでは、分解油の
粘度を低下させるために廃プラスチック1重量部に対し
て2重量部以上の蒸留重質油を添加することが知られて
いるが(特開平11−310659号)、蒸留工程から熱分解工
程に大量の液油を循環して添加するために設備が複雑に
なり、処理効率も低下する。また、熱分解工程や蒸留工
程で大量の熱量が必要である。さらに、従来の方法は分
解油の粘度を指標として熱分解を制御しているが、熱分
解して生じた溶融液油は熱分解温度が上昇するとしばし
ば発泡現象を示すので粘度に依存していると熱分解を十
分に制御できない場合がある。
On the other hand, in the conventional oiling process, it is known to add 2 parts by weight or more of distilled heavy oil to 1 part by weight of waste plastic in order to reduce the viscosity of cracked oil (special characteristics). (Kaihei 11-310659), a large amount of liquid oil is circulated and added from the distillation process to the thermal decomposition process, which complicates the equipment and lowers the treatment efficiency. Moreover, a large amount of heat is required in the thermal decomposition process and the distillation process. Further, the conventional method controls the thermal decomposition by using the viscosity of the cracked oil as an index, but the melted liquid oil generated by the thermal decomposition often shows a foaming phenomenon when the thermal decomposition temperature rises, and thus depends on the viscosity. And thermal decomposition may not be well controlled.

【0005】[0005]

【課題を解決する手段】本発明は、従来の廃プラスチッ
ク分解処理方法における上記問題を解決したものであ
り、有機溶媒や蒸留重質油を添加しなくても、粘性が低
く、クリーンな分解生成物を液体および固体の何れの状
態でも回収することができる分解処理方法を提供する。
The present invention solves the above-mentioned problems in the conventional method for decomposing waste plastics, and has a low viscosity and clean decomposition products without adding an organic solvent or distilled heavy oil. Provided is a decomposition treatment method capable of recovering a substance in either a liquid state or a solid state.

【0006】本発明は、(1)廃プラスチックを油中で
熱分解する処理方法において、熱分解で生じた溶融液油
の密度を指標とし、含有塩素を熱分解して揮発除去する
と共に有機揮発分の生成を抑制するように熱分解を進
め、軽質有機成分を蒸留分離せずに分解油を回収するこ
とを特徴とする廃プラスチックの分解処理方法に関す
る。
The present invention (1) uses a density of molten oil produced by thermal decomposition as an index in a treatment method of thermally decomposing waste plastic in oil, and pyrolyzes and removes contained chlorine to remove organic volatilization. The present invention relates to a method for decomposing waste plastics, characterized by advancing thermal decomposition so as to suppress the generation of a component, and recovering decomposed oil without distilling and separating light organic components.

【0007】本発明の分解処理方法は、(2)廃プラス
チックを熱分解して含有塩素を揮発除去すると共に有機
揮発分の生成を抑制した溶融液油にする溶融分解工程
と、溶融液油をさらに熱分解して分解油に改質する改質
調整工程とを一段階で行う処理方法であって、溶融液油
の密度を300kg/m3以上〜700kg/m3以下に制御して
軽質分解油を回収する上記(1)の廃プラスチックの分解
処理方法、(3)上記(2)の一段階処理において、加熱
温度を320〜420℃、加熱時間を30分以下とし、
溶融液油の密度を300kg/m3以上〜700kg/m3以下に
制御すると共に溶融液油の粘度を300c.p以下に制御
する廃プラスチックの分解処理方法を含む。
The decomposition treatment method of the present invention comprises: (2) a melting and decomposition step of thermally decomposing waste plastic to volatilize and remove contained chlorine and produce a molten liquid oil in which generation of organic volatile components is suppressed; This is a treatment method in which a reforming adjustment step of thermally decomposing and reforming into cracked oil is performed in one step, and the density of molten oil is controlled to 300 kg / m 3 or more to 700 kg / m 3 or less and light cracking is performed. In the method for decomposing waste plastic of (1) above for recovering oil, (3) in the one-step treatment of (2) above, the heating temperature is 320 to 420 ° C., and the heating time is 30 minutes or less,
It includes a method for decomposing waste plastics, in which the density of the melted liquid oil is controlled to 300 kg / m 3 or more and 700 kg / m 3 or less and the viscosity of the melted liquid oil is controlled to 300 cp or less.

【0008】本発明の分解処理方法は、(4)溶融分解
工程と改質調整工程を二段階で行う処理方法であって、
第一段階の溶融分解工程において溶融液油の密度を40
0kg/m3 以上〜700kg/m3以下に制御し、第二段階の
改質調整工程において分解油の密度を300kg/m3以上
〜600kg/m3以下に制御して軽質分解油を回収する上
記(1)に記載する廃プラスチックの分解処理方法、
(5)上記(4)の二段階処理において、溶融分解工程の
加熱温度を250〜350℃、加熱時間60分以下と
し、溶融液油の密度を400kg/m3以上〜700kg/m3
下に制御すると共に粘度を600c.p以下に制御し、改
質調整工程の加熱温度を350〜420℃、加熱時間3
0分以下とし、分解油の密度を300kg/m3以上〜60
0kg/m3以下に制御すると共に粘度を300c.p以下に制
御する廃プラスチックの分解処理方法を含む。
The decomposition treatment method of the present invention is a treatment method in which (4) the melt decomposition step and the modification adjusting step are carried out in two stages,
In the first-stage melt cracking process, the density of the molten liquid oil was adjusted to 40
0 kg / m 3 or more ~700kg / m 3 was controlled to below the control to the density of the cracked oil below 300 kg / m 3 or more ~600kg / m 3 for recovering the light cracked oil in the reforming adjusting process of the second stage The method for decomposing waste plastic as described in (1) above,
(5) In the two-step treatment of (4) above, the heating temperature in the melt decomposition step is set to 250 to 350 ° C., the heating time is set to 60 minutes or less, and the density of the molten oil is set to 400 kg / m 3 or more and 700 kg / m 3 or less. In addition to controlling the viscosity to 600 c.p or less, the heating temperature in the reforming adjustment process is 350 to 420 ° C., and the heating time is 3
0 minutes or less, the density of cracked oil is 300kg / m 3 or more to 60
Includes a method for decomposing waste plastics, which controls the viscosity to 0 kg / m 3 or less and the viscosity to 300 c.p or less.

【0009】また、本発明は、(6)上記(1)〜(5)の何
れかの処理方法によって得た分解油を冷却後、200℃
〜300℃に維持して液体原料ないし液体燃料とし、ま
たは室温に冷却して固体原料ないし固体燃料とする廃プ
ラスチックの分解処理方法を含む。
The present invention also provides (6) 200 ° C. after cooling the cracked oil obtained by the treatment method according to any one of (1) to (5) above.
It includes a method for decomposing waste plastics, which is maintained at 300 ° C as a liquid raw material or liquid fuel or cooled to room temperature as a solid raw material or solid fuel.

【0010】さらに、本発明は(7)廃プラスチックを
油中で熱分解する溶融分解槽、熱分解工程で生じた分解
生成物を加熱して液化を促す改質調整槽、各槽を独立の
温度に制御する加熱手段、各槽を連通する管路、送液手
段、廃プラスチックと油の混合物の密度および粘度を監
視する手段を有することを特徴とする廃プラスチックの
分解処理装置、(8)上記(1)〜(6)の何れかの方法によ
って得られる鉛筆硬度3B以下の固体燃料に関する。
Further, according to the present invention, (7) a melting and decomposing tank for thermally decomposing waste plastic in oil, a reforming adjusting tank for promoting liquefaction by heating a decomposition product generated in the thermal decomposition step, and each tank is independent. (8) A decomposition processing apparatus for waste plastic, characterized by having a heating means for controlling the temperature, a pipeline connecting each tank, a liquid feeding means, and a means for monitoring the density and viscosity of a mixture of waste plastic and oil, (8) The present invention relates to a solid fuel having a pencil hardness of 3B or less, which is obtained by the method according to any one of (1) to (6) above.

【0011】本発明の分解処理方法は、廃プラスチック
を液油中で熱分解する場合、熱分解で生じた溶融液油お
よび分解油の密度を指標とし、含有塩素を熱分解して揮
発分離する一方、できるだけ有機揮発分の生成を抑制す
るように熱分解を進めて軽質な分解油に転換する熱分解
方法である。本発明の方法は、廃プラスチックを熱分解
して含有塩素を揮発除去すると共に有機揮発分の生成を
抑制した溶融液油にする溶融分解工程と、溶融液油をさ
らに熱分解して分解油に改質する改質調整工程とを有す
る。この溶融分解工程と改質調整工程は単一の処理槽を
用いて一段階で行っても良く、溶融分解工程と改質調整
工程とを各々の処理槽を用いて二段階で行っても良い。
In the decomposition treatment method of the present invention, when waste plastic is thermally decomposed in liquid oil, the density of the molten liquid oil and the decomposed oil produced by thermal decomposition is used as an index, and the chlorine contained is thermally decomposed and volatilized and separated. On the other hand, it is a thermal cracking method in which thermal cracking is promoted so as to suppress the formation of organic volatiles as much as possible and converted into light cracked oil. The method of the present invention comprises a melt decomposition step of thermally decomposing waste plastic to volatilize and remove contained chlorine and to produce a molten liquid oil in which the production of organic volatiles is suppressed, and the molten liquid oil is further thermally decomposed into decomposed oil. And a reforming adjusting step of reforming. The melt decomposition step and the modification adjusting step may be performed in one step using a single processing tank, or the melt decomposition step and the modification adjusting step may be performed in two steps using each processing tank. .

【0012】廃プラスチックに含まれる塩素は実質的に
溶融分解工程において揮発し、系外に除去される。ま
た、溶融分解工程および改質調整工程を通じて有機揮発
分の生成をできるだけ抑制して熱分解を進め、軽質有機
成分を蒸留分離せずに分解油を回収する。従って、本発
明の方法によれば、従来のような軽質有機成分の蒸留分
離を行わず、かつ重質油などを添加せずに廃プラスチッ
クを熱分解し、自己の熱分解で生じた液油中で熱分解を
進め、良質で塩素量の少ない低粘度の分解油を回収する
ことができる。また、不純物を除去した液体燃料または
固体燃料の何れの形態でも回収することができ、多方面
での利用が可能である。
Chlorine contained in the waste plastic is substantially volatilized in the melting and decomposition step and removed to the outside of the system. Further, through the melt decomposition step and the reforming adjustment step, the production of organic volatiles is suppressed as much as possible to proceed with thermal decomposition, and the cracked oil is recovered without separating the light organic components by distillation. Therefore, according to the method of the present invention, the waste plastic is pyrolyzed without the conventional distillative separation of light organic components and without the addition of heavy oil, etc. Pyrolysis can be promoted in it, and high-quality, low-viscosity cracked oil with a low chlorine content can be recovered. Further, it can be recovered in either form of liquid fuel or solid fuel from which impurities are removed, and it can be used in various fields.

【0013】なお、先に指摘したように従来のロータリ
ーキルン等を用いた廃プラスチックの熱分解ではガスお
よびチャーへの転換率が高く、分解油の回収率が低い。
また、従来の油化プロセスでは熱分解工程の後に蒸留工
程を設けて軽質有機成分を蒸留分離し、残余の中・重質
油を熱分解工程に戻しているので設備が複雑であり、処
理効率が低い。一方、本発明の処理方法では有機揮発分
の生成を抑制し、軽質有機成分を蒸留分離せずに分解油
を回収するので分解油の回収率が高く、かつ分解油の粘
性も低い。
As previously pointed out, in the conventional thermal decomposition of waste plastic using a rotary kiln or the like, the conversion rate to gas and char is high, and the recovery rate of decomposed oil is low.
Also, in the conventional oilification process, a distillation step is provided after the pyrolysis step to separate light organic components by distillation, and the remaining middle and heavy oils are returned to the pyrolysis step, so the equipment is complicated and the processing efficiency is high. Is low. On the other hand, in the treatment method of the present invention, the production of organic volatiles is suppressed and the cracked oil is recovered without distilling and separating the light organic components, so that the recovery rate of the cracked oil is high and the viscosity of the cracked oil is low.

【0014】また、本発明の処理方法は廃プラスチック
の熱分解で生じた溶融液油および分解油の密度を指標と
して熱分解を制御するので、含有塩素の揮発分離と有機
揮発分の抑制を巧く行うことができる。密度を指標とし
て熱分解を制御することによって過剰な加熱と液油の発
泡をできるだけ生じないようにコントロールする。溶融
液油ないし分解油の密度は溶融分解工程と改質調整工程
とを一段階で行う場合には300kg/m3以上〜700kg/
m3以下とし、溶融分解工程と改質調整工程を二段階で行
う場合には、第一段階の熱分解工程において溶融液油の
密度を400kg/m3以上〜700kg/m3以下とし、第二段
階の改質調整工程において分解油の密度を300kg/m3
以上〜600kg/m3以下に制御するのが好ましい。
Further, in the treatment method of the present invention, the thermal decomposition is controlled by using the densities of the melt oil and the decomposed oil generated by the thermal decomposition of the waste plastic as an index, so that the volatilization separation of chlorine contained and the suppression of organic volatile components can be effectively performed. You can do it. By controlling the thermal decomposition using the density as an index, excessive heating and foaming of the liquid oil are controlled as little as possible. The density of the melt oil or cracked oil is 300 kg / m 3 or more to 700 kg / when the melt cracking step and the reforming adjusting step are performed in one step.
and m 3 or less, in the case of performing the melt decomposition process and reforming adjusting step in two stages, the density of the melt oil and 400 kg / m 3 or more ~700Kg / m 3 or less in the thermal decomposition step of the first stage, the In the two-stage reforming adjustment process, the density of cracked oil was 300 kg / m 3
It is preferable to control the above to 600 kg / m 3 or less.

【0015】なお、密度と共に粘度を制御しても良い。
一段階処理の場合、溶融液油の粘度は300c.p以下に
制御するのが好ましい。また、二段階処理の場合には溶
融分解工程の溶融液油の粘度を600c.p以下とし、改
質調整工程の分解油の粘度を300c.p以下に制御する
とよい。
The viscosity may be controlled together with the density.
In the case of the one-step treatment, the viscosity of the melt oil is preferably controlled to 300 c.p or less. Further, in the case of the two-stage treatment, it is preferable to control the viscosity of the melt oil in the melt cracking step to 600 c.p or less and the viscosity of the cracked oil in the reforming adjusting step to 300 c.p or less.

【0016】[0016]

【発明の実施の形態】以下、本発明を実施例に基づいて
詳細に説明する。本発明の処理方法を実施する装置構成
の一例を図1〜図3に示す。図1の装置例は溶融分解工
程と改質調整工程を一段階で行う例であり、溶融分解槽
10において廃プラスチックの熱分解と溶融液油の改質
を行う。図2の装置構成は溶融分解槽10による廃プラ
スチックの熱分解と改質調整槽11による溶融液油の改
質を二段階に行う例であり、図3の装置構成は溶融分解
槽10および改質調整槽11を有し、さらに改質調整槽
11から回収した分解油の一部を熱分解工程に循環する
系を有する例である。図1の装置例では溶融分解槽10
に密度計12aと粘度計12bが設けられており、図2
および図3の装置例では改質調整槽11に密度計12a
と粘度計12bが設けられている。また、溶融分解槽1
0および改質調整槽11には温度調整手段を備えた加熱
システム13が設けられている。さらに溶融分解槽10
の槽底から改質調整槽11の間には送液ポンプ14と濾
過部15が介設されている。
BEST MODE FOR CARRYING OUT THE INVENTION The present invention will be described in detail below based on Examples. An example of an apparatus configuration for carrying out the processing method of the present invention is shown in FIGS. The apparatus example of FIG. 1 is an example in which the melt decomposition step and the reforming adjustment step are performed in one step, and in the melt decomposition tank 10, thermal decomposition of waste plastic and reforming of molten liquid oil are performed. The apparatus configuration of FIG. 2 is an example in which the thermal decomposition of the waste plastic by the melt decomposition tank 10 and the reforming of the molten liquid oil by the reforming adjustment tank 11 are performed in two stages, and the apparatus configuration of FIG. This is an example having a quality adjusting tank 11 and further having a system in which a part of the cracked oil recovered from the reforming adjusting tank 11 is circulated in the thermal decomposition step. In the apparatus example of FIG. 1, the melting decomposition tank 10
2 is provided with a density meter 12a and a viscometer 12b.
In the apparatus example of FIG. 3, the density meter 12a is provided in the reforming adjustment tank 11.
And a viscometer 12b are provided. In addition, the melting decomposition tank 1
0 and the reforming adjusting tank 11 are provided with a heating system 13 having a temperature adjusting means. Further melting and decomposition tank 10
A liquid feed pump 14 and a filtering unit 15 are provided between the tank bottom and the reforming adjustment tank 11.

【0017】廃プラスチックの溶融分解工程と溶融液油
の改質調整工程を一段階で行う図1の処理システムで
は、廃プラスチックの熱分解によって生じた溶融液油の
密度を300kg/m3以上〜700kg/m3以下に制御し、軽
質の有機成分を蒸留分離せずに分解油を回収する。ま
た、好ましくは加熱温度を320〜420℃、好ましく
は360〜400℃とし、加熱時間を30分以下として
溶融液油の密度を上記範囲に制御すると共に溶融液油の
粘度を300c.p以下に制御する。なお、一段階処理で
は溶融液油と分解油は同一槽内で生成するので槽内の溶
融液油の密度を指標としてもよく、抜き出した分解油の
密度を指標としても良い。溶融液油の密度とは両者の場
合を含む。
In the treatment system of FIG. 1 in which the step of melting and decomposing waste plastic and the step of modifying and adjusting the molten liquid oil are performed in one step, the density of the molten liquid oil generated by the thermal decomposition of the waste plastic is 300 kg / m 3 or more. The cracked oil is collected without controlling the light organic components by distillation to 700 kg / m 3 or less. In addition, the heating temperature is preferably 320 to 420 ° C., preferably 360 to 400 ° C., the heating time is 30 minutes or less to control the density of the molten oil within the above range and the viscosity of the molten oil to 300 c.p or less. Control. In the one-step treatment, since the melted liquid oil and the cracked oil are produced in the same tank, the density of the melted oil in the tank may be used as an index or the density of the extracted cracked oil may be used as an index. The density of the molten oil includes both cases.

【0018】上記一段階の処理システムにおいては、具
体的には、例えば、溶融分解槽の加熱温度および時間を
上記範囲に調整し、熱分解によって生じた溶融液油の密
度を上記範囲に維持して、有機揮発分の生成を抑制して
廃プラスチックの熱分解を進め溶融液油を生成させる。
廃プラスチックに含まれる塩素は熱分解によって揮発す
るので、これを系外に導いて除去する。さらに熱分解を
進めて溶融液油の液化を促し、生成した分解油を槽底か
ら抜き出し、ポンプ13によって濾過部15に導き、フ
ィルターを通して金属やガラス等の固形異物を取り除い
て分解油を回収する。フィルターの孔径は分解油の粘性
に応じ、例えば0.1mm〜10mm程度のものを用いると
良い。この分解油は軽質の有機成分を含み粘性が低いの
で容易に金属やガラス等の固形異物を分離することがで
きる。回収した分解油は冷却器16を通じ、約200℃
〜300℃程度に冷却して系外に取り出す。
In the above-mentioned one-step processing system, specifically, for example, the heating temperature and time of the melting and cracking tank are adjusted to the above range, and the density of the molten liquid oil generated by thermal decomposition is maintained in the above range. Then, the production of organic volatile matter is suppressed and the thermal decomposition of waste plastic is promoted to produce a molten liquid oil.
Chlorine contained in the waste plastic is volatilized by thermal decomposition, so it is taken out of the system and removed. The thermal decomposition is further promoted to promote the liquefaction of the melted oil, the generated decomposed oil is extracted from the bottom of the tank, guided by the pump 13 to the filter section 15, and solid foreign matters such as metal and glass are removed through the filter to recover the decomposed oil. . The pore size of the filter is preferably 0.1 mm to 10 mm, for example, depending on the viscosity of the cracked oil. Since this decomposed oil contains a light organic component and has a low viscosity, solid foreign matters such as metal and glass can be easily separated. The recovered cracked oil is passed through the cooler 16 to about 200 ° C.
It is cooled to about 300 ° C and taken out of the system.

【0019】廃プラスチックの溶融分解工程と溶融液油
の改質調整工程を二段階で行う図2の処理システムにお
いては、第一段階の溶融分解を温度250〜350℃、
好ましくは300〜340℃で60分以下行い、溶融液
油の密度を500kg/m3以上および粘度600c.p以下と
し、第二段階の改質調整を温度350〜420℃、好ま
しくは360〜400℃で30分以下行い、密度300
kg/m3以上および粘度300c.p以下の分解油に転換す
る。なお、加熱温度は廃プラスチックの種類や混合割合
に応じて定めれば良い。
In the treatment system shown in FIG. 2 in which the melting and decomposing process of the waste plastic and the reforming and adjusting process of the molten liquid oil are carried out in two steps, the melting and decomposing step of the first step is carried out at a temperature of 250 to 350 ° C.
It is preferably carried out at 300 to 340 ° C. for 60 minutes or less, the density of the molten oil is 500 kg / m 3 or more and the viscosity is 600 c.p or less, and the second stage reforming adjustment is carried out at a temperature of 350 to 420 ° C., preferably 360 to 400 ° C. 30 minutes or less at ℃, density 300
Convert to cracked oil with kg / m 3 or more and viscosity of 300 c.p or less. The heating temperature may be determined according to the type and mixing ratio of the waste plastic.

【0020】図2および図3の処理装置において、溶融
分解槽10に投入した廃プラスチックは上記温度で加熱
分解されて溶融液油となる。また、廃プラスチックに含
まれる塩素は溶融分解槽において揮発し脱塩されるの
で、これを系外に導く。一方、溶融液油は槽底から抜き
出して濾過部15に送り、金属やガラスなどの固形異物
を除去した後に改質調整槽11に送る。この改質調整槽
11において、溶融液油の密度と粘度を上記範囲に制御
して液化を促進する。この改質調整槽11の最適温度は
改質調整槽11に設けた密度計12aおよび粘度計12
bによって測定した分解油の密度および粘度に基づいて
定めれば良い。密度を上記範囲に調整することによって
改質調整槽内の過剰分解や発泡現象を防止することがで
きる。また粘度を上記範囲に調整して低粘性の分解油を
得ることができる。なお、この温度は廃プラスチックの
種類や混合割合によつて異なるので、この種類や割合に
基づいて調整すると良い。
2 and 3, the waste plastic charged into the melting and decomposing tank 10 is heated and decomposed at the above temperature to form a molten liquid oil. Further, chlorine contained in the waste plastic is volatilized and desalted in the melting decomposition tank, so that it is led to the outside of the system. On the other hand, the melted oil is withdrawn from the bottom of the tank and sent to the filtering section 15, where solid foreign matters such as metal and glass are removed and then sent to the reforming adjustment tank 11. In the reforming adjustment tank 11, the density and viscosity of the melted liquid oil are controlled within the above range to promote liquefaction. The optimum temperature of the reforming adjusting tank 11 is the density meter 12a and the viscometer 12 provided in the reforming adjusting tank 11.
It may be determined based on the density and viscosity of the cracked oil measured by b. By adjusting the density within the above range, it is possible to prevent excessive decomposition or foaming phenomenon in the reforming adjustment tank. Further, the viscosity can be adjusted within the above range to obtain cracked oil with low viscosity. Since this temperature varies depending on the type and mixing ratio of the waste plastic, it is advisable to adjust it based on this type and ratio.

【0021】改質調整槽11において、溶融プラスチッ
クを350℃〜420℃の温度下に短時間、例えば5分
〜60分程度に保持することにより、プラスチックの液
化が促進され、粘性の低い分解油を得ることができ、ま
た揮発による有機分のロスも少なくなる。改質調整槽1
1で生成した分解油を槽底から抜出し、冷却器16に送
り、約200℃〜300℃程度に冷却する。この冷却に
よって熱分解の進行を抑制し、揮発成分のロスを防止す
る。
By holding the molten plastic at a temperature of 350 ° C. to 420 ° C. for a short time, for example, about 5 minutes to 60 minutes in the reforming adjustment tank 11, liquefaction of the plastic is promoted and decomposed oil having a low viscosity. Can be obtained, and the loss of organic components due to volatilization can be reduced. Modification adjustment tank 1
The cracked oil generated in 1 is taken out from the bottom of the tank, sent to the cooler 16, and cooled to about 200 ° C to 300 ° C. This cooling suppresses the progress of thermal decomposition and prevents the loss of volatile components.

【0022】改質調整槽11での熱分解は、改質調整槽
内に設置した密度計12aおよび粘度計12bを用いて
制御すると良い。槽内の溶融液油は温度の増加と共に熱
分解速度が上昇し、熱分解ガスの発生により発泡現象を
示す。この発泡現象は見かけ密度あるいは粘性の変化と
して現れるので、この変化を測定して改質調整槽の温度
を制御する。発泡現象は溶融プラスチックの成分割合等
によっても変化するが、概ね350℃〜420℃の温度
範囲で生じる。この発泡温度を目安にし、かつ加熱時間
を短時間にすることにより有機揮発成分の損失を防ぎつ
つ、粘性の低い分解油を得ることができる。なお、従来
の処理方法では熱分解ないし液化促進での滞留時間が長
いため、熱分解の進行に伴って有機揮発成分が抜けだす
ので分解油は炭素分の多い粘性の高い生成物になり、さ
らにこれが熱分解するとガスとコークスになる。
The thermal decomposition in the reforming adjustment tank 11 may be controlled by using a density meter 12a and a viscometer 12b installed in the reforming adjustment tank. The molten liquid oil in the tank has a thermal decomposition rate that increases with an increase in temperature, and a foaming phenomenon occurs due to the generation of thermal decomposition gas. Since this foaming phenomenon appears as a change in apparent density or viscosity, this change is measured and the temperature of the reforming adjustment tank is controlled. Although the foaming phenomenon changes depending on the component ratio of the molten plastic and the like, it generally occurs in the temperature range of 350 ° C to 420 ° C. By using this foaming temperature as a guide and shortening the heating time, it is possible to obtain a cracked oil having low viscosity while preventing loss of organic volatile components. In the conventional treatment method, since the residence time for pyrolysis or liquefaction promotion is long, organic volatile components escape with the progress of pyrolysis, so cracked oil becomes a product with high carbon content and high viscosity. When this is pyrolyzed, it becomes gas and coke.

【0023】図3に示す処理装置では、改質調整槽11
で一定時間滞留させた分解油の一部を溶融分解槽10に
戻して槽内の油と混合する。この混合によって熱分解油
は槽内温度250℃〜350℃に冷却される。また、溶
融分解槽10に戻される分解油は、従来の熱分解におけ
る蒸留重質油とは異なり、有機揮発分の蒸留分離を行わ
ず熱分解したものであるので軽質有機成分を含み、溶融
分解槽内の油の粘性を低下させる溶媒としても作用す
る。なお、溶融分解槽10に循環する分解油の量は廃プ
ラスチックの投入量の0.1〜10倍が適当である。
In the processing apparatus shown in FIG. 3, the reforming adjustment tank 11 is used.
A part of the cracked oil retained for a certain period of time is returned to the melt cracking tank 10 and mixed with the oil in the tank. By this mixing, the pyrolyzed oil is cooled to a tank temperature of 250 ° C to 350 ° C. The cracked oil returned to the melting and cracking tank 10 differs from the distilled heavy oil in the conventional thermal cracking in that it is thermally cracked without distilling and separating organic volatile components, so it contains light organic components and melts and decomposes. It also acts as a solvent that reduces the viscosity of the oil in the tank. The amount of cracked oil circulated in the melting and cracking tank 10 is preferably 0.1 to 10 times the amount of waste plastic input.

【0024】[0024]

【発明の効果】以上のように、本発明の処理方法では、
溶融分解槽による一段階処理、または溶融分解槽と改質
調整槽による二段階処理における滞留時間、温度、循環
量などに基づいて、槽内の密度をパラメータとし、また
好ましくは密度と共に粘度をパラメータとして熱分解工
程および液化促進工程を制御することによって、溶融分
解槽および改質調整槽から得られる分解油の性状を所望
の状態に調整することができる。具体的には、密度30
0kg/m3以上および粘度300c.p以下とすることにより
十分な流動性を有し、金属やガラスなどの固形異物を含
まず、かつ塩素含有量が極めて少ないクリーンな分解油
を得ることができる。また、本発明の処理方法によって
得られた分解油は室温に冷却すると粉砕性の良い固体と
なるので、固体原料ないし固体燃料としても利用するこ
とができる。
As described above, according to the treatment method of the present invention,
Based on the residence time, temperature, circulation amount, etc. in the one-step treatment by the melt decomposition tank or the two-step treatment by the melt decomposition tank and the reforming adjustment tank, the density in the tank is used as a parameter, and preferably the viscosity is used as a parameter together with the density. As a result, the properties of the cracked oil obtained from the melt cracking tank and the reforming adjusting tank can be adjusted to a desired state by controlling the thermal cracking step and the liquefaction promoting step. Specifically, density 30
By setting the viscosity to 0 kg / m 3 or more and the viscosity to 300 c.p or less, it is possible to obtain clean cracked oil having sufficient fluidity, containing no solid foreign matter such as metal or glass, and having an extremely small chlorine content. . Further, the cracked oil obtained by the treatment method of the present invention becomes a solid with good grindability when cooled to room temperature, and therefore can be used as a solid raw material or a solid fuel.

【0025】[0025]

【実施例】以下、本発明を実施例によって具体的に示
す。 〔実施例1〜3〕図1、図2および図3に示す分解処理
方法の装置構成によって、加熱温度と槽内滞留時間、循
環量、分解油等の密度を表1に示す値に制御して廃プラ
スチックの熱分解処理を行った。廃プラスチックはPV
C,PE,PP,PSを含むものを用いた。回収した分
解油の粘度と収率および塩素残留率を表1に示した。ま
た分解油の温度と粘度の関係を図4に示した。表1の結
果に示すように、本発明の処理方法によれば、一段階処
理(図1の装置例:実施例1)によって、粘度10c.p〜
830c.pの低粘性分解油を91.8〜96.4%の高率
で得ることができる。また、二段階処理(図2の装置
例:実施例2)によれば、粘度23c.p〜530c.pの低
粘度分解油を93.1〜96.2%の高率で得ることがで
きる。さらに分解油を循環した二段階処理(図3の装置
例:実施例3)によれば、粘度35c.p〜75c.pの極低
粘度分解油を94.1〜95.2%の高率で得ることがで
きる。また、本発明の処理方法に係る分解油の塩素残留
率は極めて低い。
EXAMPLES The present invention will be specifically described below with reference to examples. [Examples 1 to 3] The heating temperature, the residence time in the tank, the circulating amount, the density of cracked oil, etc. were controlled to the values shown in Table 1 by the apparatus constitution of the cracking treatment method shown in FIGS. 1, 2 and 3. The waste plastic was pyrolyzed. Waste plastic is PV
A material containing C, PE, PP, PS was used. The viscosity, yield and chlorine residual rate of the recovered cracked oil are shown in Table 1. The relationship between the temperature and the viscosity of the cracked oil is shown in FIG. As shown in the results of Table 1, according to the treatment method of the present invention, the viscosity of 10 c.p ~ is obtained by the one-step treatment (apparatus example of FIG. 1: Example 1).
830 c.p low viscosity cracked oil can be obtained at a high rate of 91.8-96.4%. Further, according to the two-step treatment (apparatus example of FIG. 2: Example 2), a low-viscosity cracked oil having a viscosity of 23 c.p to 530 c.p can be obtained at a high rate of 93.1 to 96.2%. . Furthermore, according to the two-stage treatment in which cracked oil is circulated (apparatus example in FIG. 3: Example 3), an extremely low-viscosity cracked oil having a viscosity of 35 c.p to 75 c.p has a high rate of 94.1 to 95.2%. Can be obtained at Further, the residual chlorine rate of the cracked oil according to the treatment method of the present invention is extremely low.

【0026】〔比較例1、2〕図1および図3の処理構
成において、溶融分解槽または改質調整槽の加熱温度を
500℃としたほかは本発明の処理条件内で廃プラスチ
ックの分解処理を行った。この結果を表1に対比して示
した。加熱温度が高い比較例は何れも過剰分解し、収率
が低下した。
[Comparative Examples 1 and 2] In the processing constitutions of FIGS. 1 and 3, decomposition treatment of waste plastic is carried out within the processing conditions of the present invention except that the heating temperature of the melting decomposition tank or the reforming adjusting tank is 500 ° C. I went. The results are shown in comparison with Table 1. All of the comparative examples having a high heating temperature were excessively decomposed and the yield was lowered.

【0027】[0027]

【表1】 [Table 1]

【0028】〔実施例4、比較例3〕実施例1で得た分
解油からなる固形物(実施例4)と、従来の小型ロータリ
ーキルンを用いて廃プラスチックを熱分解した固形物
(比較例3)について、図5に示す粉砕試験機を用いて粉
砕性を調べた。試験方法は試験機内部のロータスピード
ミル51(20000rpm)に固形物を入れ、その粉砕物を篩い
52(80mesh)にかけ、残留物を戻して粉砕を繰り返し
た。この結果(粉砕回数に対する通過残留率)を図6のグ
ラフに示した。図示するように、本発明の実施例に係る
固形物は粉砕性が良く、10回程度の粉砕で残留率20
wt%程度であるが、比較例の固形物は粉砕性が悪く、粉
砕を12回行っても80wt%程度が残留する。また、比
較例3の固形物の鉛筆硬度は概ね2Hであるが、実施例
4の固形物の鉛筆硬度は概ね3B以下であった。この固
形物は粉砕性が良いので固形燃料として好適であり、ま
た多方面の用途に適する。
[Example 4 and Comparative Example 3] A solid substance (Example 4) made of the cracked oil obtained in Example 1 and a solid substance obtained by thermally decomposing waste plastic using a conventional small rotary kiln.
Regarding (Comparative Example 3), the pulverizability was examined using the pulverization tester shown in FIG. As a test method, a solid substance was put into a rotor speed mill 51 (20000 rpm) inside the tester, the pulverized product was passed through a sieve 52 (80 mesh), the residue was returned, and the pulverization was repeated. The result (residual passage rate with respect to the number of pulverizations) is shown in the graph of FIG. As shown in the figure, the solid matter according to the embodiment of the present invention has good pulverizability, and the residual rate of 20 is obtained by pulverizing about 10 times.
Although it is about wt%, the solid matter of the comparative example has poor pulverizability, and about 80 wt% remains even if the pulverization is performed 12 times. The pencil hardness of the solid of Comparative Example 3 was about 2H, but the pencil hardness of the solid of Example 4 was about 3B or less. This solid is suitable as a solid fuel because it has good pulverizability, and is suitable for various applications.

【図面の簡単な説明】[Brief description of drawings]

【図1】本発明の一段階処理の装置構成例を示す概念
図。
FIG. 1 is a conceptual diagram showing a device configuration example of one-step processing of the present invention.

【図2】本発明の二階処理の装置構成例を示す概念図。FIG. 2 is a conceptual diagram showing a device configuration example of the second floor processing of the present invention.

【図3】本発明の二段階処理と循環系を有する装置構成
例を示す概念図。
FIG. 3 is a conceptual diagram showing a configuration example of an apparatus having a two-step processing and a circulation system of the present invention.

【図4】分解油(流出油)温度と粘度の関係を示すグラ
フ。
FIG. 4 is a graph showing the relationship between cracked oil (spilled oil) temperature and viscosity.

【図5】粉砕試験機の概略図FIG. 5 is a schematic diagram of a grinding tester.

【図6】粉砕試験の結果を示すグラフFIG. 6 is a graph showing the results of a grinding test.

【符号の説明】[Explanation of symbols]

10−溶融分解槽、11−改質調整槽、12a密度計、
12b−粘度計、13−加熱システム、14−送液ポン
プ、15−濾過部、16−冷却器。 51−ロータスピードミル、52−篩い。
10-melt decomposition tank, 11-reforming adjustment tank, 12a density meter,
12b-viscosimeter, 13-heating system, 14-liquid transfer pump, 15-filtration part, 16-cooler. 51-rotor speed mill, 52-sieving.

───────────────────────────────────────────────────── フロントページの続き (72)発明者 寺前 直樹 茨城県那珂郡那珂町向山1002番14号 三菱 マテリアル株式会社総合研究所那珂研究セ ンター内 (72)発明者 西村 建二 茨城県那珂郡那珂町向山1002番14号 三菱 マテリアル株式会社総合研究所那珂研究セ ンター内 (72)発明者 森 良平 茨城県那珂郡那珂町向山1002番14号 三菱 マテリアル株式会社システム事業センター 内 (72)発明者 篠原 勝則 東京都文京区小石川1−3−25 小石川大 国ビル 三菱マテリアル株式会社システム 事業センター内 Fターム(参考) 4F301 CA09 CA27 CA41 CA53 CA71 CA72 4H015 AA17 BA01 BB03 CB01 4H029 CA15    ─────────────────────────────────────────────────── ─── Continued front page    (72) Inventor Naoki Teramae             1002-1 Mukaiyama, Naka-machi, Naka-gun, Ibaraki Prefecture             Materials Research Laboratories Naka Research Center             In the center (72) Inventor Kenji Nishimura             1002-1 Mukaiyama, Naka-machi, Naka-gun, Ibaraki Prefecture             Materials Research Laboratories Naka Research Center             In the center (72) Inventor Ryohei Mori             1002-1 Mukaiyama, Naka-machi, Naka-gun, Ibaraki Prefecture             Material Co., Ltd. System Business Center             Within (72) Inventor Katsunori Shinohara             1-3-25 Koishikawa, Bunkyo-ku, Tokyo Koishikawa Univ.             Kuni Building Mitsubishi Materials Corporation System             Within the business center F-term (reference) 4F301 CA09 CA27 CA41 CA53 CA71                       CA72                 4H015 AA17 BA01 BB03 CB01                 4H029 CA15

Claims (8)

【特許請求の範囲】[Claims] 【請求項1】 廃プラスチックを油中で熱分解する処理
方法において、熱分解で生じた溶融液油の密度を指標と
し、含有塩素を熱分解して揮発除去すると共に有機揮発
分の生成を抑制するように熱分解を進め、軽質有機成分
を蒸留分離せずに分解油を回収することを特徴とする廃
プラスチックの分解処理方法。
1. In a treatment method of thermally decomposing waste plastics in oil, the density of a molten liquid oil produced by thermal decomposition is used as an index to thermally decompose the chlorine contained and volatilize and remove it, while suppressing the formation of organic volatile components. As described above, the method for decomposing waste plastics is characterized by promoting thermal decomposition and recovering decomposed oil without distilling and separating light organic components.
【請求項2】 廃プラスチックを熱分解して含有塩素を
揮発除去すると共に有機揮発分の生成を抑制した溶融液
油にする溶融分解工程と、溶融液油をさらに熱分解して
分解油に改質する改質調整工程とを一段階で行う処理方
法であって、溶融液油の密度を300kg/m3以上〜70
0kg/m3以下に制御して軽質分解油を回収する請求項1
の廃プラスチックの分解処理方法。
2. A melt-decomposition step of thermally decomposing waste plastic to volatilize and remove chlorine contained therein and to produce a molten liquid oil in which generation of organic volatile matter is suppressed, and to further decompose the molten liquid oil into a decomposed oil. It is a treatment method in which a reforming and adjusting step for improving quality is performed in one step, and the density of the melt oil is 300 kg / m 3 or more to 70 or more.
The light cracked oil is recovered by controlling to 0 kg / m 3 or less.
Disposal of waste plastics.
【請求項3】 請求項2の一段階処理において、加熱温
度を320〜420℃、加熱時間を30分以下とし、溶
融液油の密度を300kg/m3以上〜700kg/m3以下に制
御すると共に溶融液油の粘度を300c.p以下に制御す
る廃プラスチックの分解処理方法。
3. The one-step treatment according to claim 2, wherein the heating temperature is 320 to 420 ° C., the heating time is 30 minutes or less, and the density of the molten oil is controlled to 300 kg / m 3 or more and 700 kg / m 3 or less. Along with this, a method for decomposing waste plastics that controls the viscosity of the molten oil to 300 c.p or less.
【請求項4】 溶融分解工程と改質調整工程を二段階で
行う処理方法であって、第一段階の溶融分解工程におい
て溶融液油の密度を400kg/m3以上〜700kg/m3以下
に制御し、第二段階の改質調整工程において分解油の密
度を300kg/m3以上〜600kg/m3以下に制御して軽質
分解油を回収する請求項1に記載する廃プラスチックの
分解処理方法。
4. A treatment method in which a melt cracking step and a reforming adjusting step are carried out in two steps, wherein the density of the molten liquid oil is 400 kg / m 3 or more to 700 kg / m 3 or less in the first step melt cracking step. controlled, decomposition treatment method of waste plastics according to claim 1, the density of the cracked oil in the reforming adjusting process of the second stage 300 kg / m 3 or more ~600kg / m 3 by controlling the following recovering light cracked oil .
【請求項5】 請求項4の二段階処理において、溶融分
解工程の加熱温度を250〜350℃、加熱時間60分
以下とし、溶融液油の密度を400kg/m3以上〜700k
g/m3以下に制御すると共に粘度を600c.p以下に制御
し、改質調整工程の加熱温度を350〜420℃、加熱
時間30分以下とし、分解油の密度を300kg/m3以上
〜600kg/m3以下に制御すると共に粘度を300c.p以
下に制御する廃プラスチックの分解処理方法。
5. The two-stage treatment according to claim 4, wherein the heating temperature in the melt decomposition step is 250 to 350 ° C., the heating time is 60 minutes or less, and the density of the molten oil is 400 kg / m 3 to 700 k.
The viscosity is controlled to g / m 3 or less and the viscosity is controlled to 600 c.p or less, the heating temperature in the reforming adjustment step is 350 to 420 ° C., the heating time is 30 minutes or less, and the density of cracked oil is 300 kg / m 3 or more to A method for decomposing waste plastics, controlling the viscosity to 300 kg / m 3 or less and the viscosity to 300 c.p or less.
【請求項6】 請求項1〜5の何れかの処理方法によっ
て得た分解油を冷却後、200℃〜300℃に維持して
液体原料ないし液体燃料とし、または室温に冷却して固
体原料ないし固体燃料とする廃プラスチックの分解処理
方法。
6. After cooling the cracked oil obtained by the treatment method according to any one of claims 1 to 5, it is maintained at 200 to 300 ° C. to be a liquid raw material or liquid fuel, or cooled to room temperature to be a solid raw material or liquid fuel. A method for decomposing waste plastics used as solid fuels.
【請求項7】 廃プラスチックを油中で熱分解する溶融
分解槽、熱分解工程で生じた分解生成物を加熱して液化
を促す改質調整槽、各槽を独立の温度に制御する加熱手
段、各槽を連通する管路、送液手段、廃プラスチックと
油の混合物の密度および粘度を監視する手段を有するこ
とを特徴とする廃プラスチックの分解処理装置。
7. A melting and decomposing tank for thermally decomposing waste plastic in oil, a reforming adjusting tank for promoting liquefaction by heating a decomposition product generated in the thermal decomposition step, and heating means for controlling each tank to an independent temperature. An apparatus for decomposing waste plastic, comprising: a pipe communicating with each tank, a liquid feeding means, and a means for monitoring the density and viscosity of a mixture of waste plastic and oil.
【請求項8】 請求項1〜6の何れかの方法によって得
られる鉛筆硬度3B以下の固体燃料。
8. A solid fuel having a pencil hardness of 3B or less, which is obtained by the method according to claim 1.
JP2002032461A 2002-02-08 2002-02-08 Waste plastic decomposition treatment method and apparatus and fuel Expired - Fee Related JP3551958B2 (en)

Priority Applications (1)

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JP3551958B2 JP3551958B2 (en) 2004-08-11

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6881303B2 (en) * 2000-02-29 2005-04-19 Tokyo Ertec Co., Ltd. Method and system for pyrolyzing plastic and pyrolysate product
WO2023128624A1 (en) * 2021-12-29 2023-07-06 Sk Innovation Co., Ltd. Method for producing waste plastic pyrolysis oil with reduced chlorine

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6881303B2 (en) * 2000-02-29 2005-04-19 Tokyo Ertec Co., Ltd. Method and system for pyrolyzing plastic and pyrolysate product
WO2023128624A1 (en) * 2021-12-29 2023-07-06 Sk Innovation Co., Ltd. Method for producing waste plastic pyrolysis oil with reduced chlorine

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