JP2003229317A - Internal combustion engine - Google Patents
Internal combustion engineInfo
- Publication number
- JP2003229317A JP2003229317A JP2002024777A JP2002024777A JP2003229317A JP 2003229317 A JP2003229317 A JP 2003229317A JP 2002024777 A JP2002024777 A JP 2002024777A JP 2002024777 A JP2002024777 A JP 2002024777A JP 2003229317 A JP2003229317 A JP 2003229317A
- Authority
- JP
- Japan
- Prior art keywords
- bobbin
- coil
- primary
- iron core
- internal combustion
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Landscapes
- Ignition Installations For Internal Combustion Engines (AREA)
Abstract
Description
【発明の詳細な説明】
【0001】
【発明の属する技術分野】本発明は、エンジンの各プラ
グホール内に装着されて、各点火プラグに直結して使用
される内燃機関用点火コイルに係り、特に2次ボビンに
関する。
【0002】
【従来の技術】近年の独立型内燃機関用点火コイルは、
エンジンのプラグホールに導入されて各点火プラグに直
結され、コイル部の少なくとも一部がプラグホール内に
導入されて装着され、またコイル部はプラグホールに挿
入されるために、細長円筒形のコイルケースの内部に中
心鉄芯,2次コイル、1次コイル、外装鉄芯を内装して
いる。
【0003】従来の技術を適用した点火プラグに高電圧
を直接供給する点火コイル1の図3及び図4に示す。ケ
イ素鋼板等の磁性鋼鈑からなる中心鉄芯70と、この中
心鉄芯70の外周にあって分割溝23の溝幅が低圧部か
ら高圧部までほぼ均一になっている2次ボビン21に巻
回される2次コイル20と、この2次コイル20と同軸
的に配置された1次ボビン11に巻回される1次コイル
10と、これらコイル類の外側に外装鉄芯60と、ケー
ス30を備え、ケース30の中に絶縁材を注入し硬化さ
せてコイル部を形成している。
【0004】さらに前記コイル部の上部には、1次コイ
ル10及び2次コイル20と電気的に接続された1次電
流入力部31を備え、場合によっては1次電流をオン−
オフするパワートランジスタ80も収納される。また下
部には、高圧タワー部32を備え、この高圧タワー部3
2には2次高圧端子22を備え、2次コイル20で発生
した高電圧を図示しない点火プラグに伝えるスプリング
40と電気的に結合されている。さらに高圧タワー部3
2には、プラグホールの金属部に高電圧がリークしない
ようにプロテクタ50を備え、図示しない点火プラグと
密着勘合される。
【0005】上述の内燃機関用点火コイルの動作を説明
する。1次電流入力部31より入力された電流は、1次
コイル10を通り磁束を発生させ、中心鉄芯70ならび
に外装鉄芯60によって磁束を通りやすくし、パワート
ランジスタ80によって電流が点火時期で遮断されるこ
とで2次コイル20に高電圧を発生する。該2次コイル
20で発生した高電圧は、高圧タワー部32に取り付け
られた2次高圧端子22を通り、スプリング40を介し
て、点火プラグに印加される。
【0006】
【発明が解決しようとする課題】高性能で故障が無く低
価格の自動車が望まれる中、点火コイルにおいては、更
なる高出力、高寿命、低コストが望まれている。プラグ
ホール内に収納されるため、コイル部のスペースが非常
に狭く、この限られたスペースの中でいかに高出力かつ
絶縁性に優れた内燃機関用点火コイルを供給するかが課
題となっていた。
【0007】中心鉄芯70は周囲が絶縁されており、且
つ2次コイルの電界の影響を受けて、2次コイルの低圧
側と高圧側の中間電位にあるものと考えられる。例え
ば、2次コイルの低圧側が0V、高圧側が−30kVと
すると、中心鉄芯の中間電位は−15kVとなると思わ
れる。したがって、2次コイルと中心鉄芯間には、2次
コイル高圧側のほかに2次コイル低圧側にも中心鉄芯と
の間に15kV差の電位が発生するため、中心鉄芯の両
端部で電位差が発生している。また、2次ボビン内に中
心鉄芯を配置しているため、2次ボビン内径の中心位置
と中心鉄芯の中心位置がずれることにより、中心鉄芯と
2次ボビン間の特に中心鉄芯の両端部で熱応力集中が発
生している。このため上記の熱応力集中によって2次ボ
ビンの両端部にクラックが発生し絶縁の低下を招いてい
る。
【0008】本発明は上記課題に鑑みてなされたもの
で、スペースの制約が厳しい点火プラグに高電圧を供給
する内燃機関用点火コイルにおいて、応力の均等化を行
い絶縁性と高出力を充分に満足させることを目的とす
る。
【0009】
【課題を解決するための手段】上記課題を解決するため
の本発明の内燃機関用点火コイルは、鉄芯と、鉄芯と同
軸的に2次ボビンに2次導線を巻廻した2次コイルと、
1次ボビンに1次導線を巻廻した1次コイルとを備え、
点火プラグに直結しプラグホール内に収容される円筒形
の内燃機関用点火コイルにおいて、前記2次ボビンの分
割幅溝の溝幅を、2次ボビン中央部よりもその両端に位
置する2次ボビン低圧側及び2次ボビン高圧側のボビン
分割幅溝の溝幅を狭くしたことを特徴とする。
【0010】
【作用】上記手段を用いると、2次ボビンの分割幅溝の
溝幅を、2次ボビン中央部よりもその両端に位置する2
次ボビン低圧側及び2次ボビン高圧側のボビン分割幅溝
の溝幅を狭くしたことにより2次ボビン両端の強度が向
上でき、逆に強度的に余裕のある2次ボビン中央部のボ
ビン分割幅溝の溝幅を広くすることができるので、応力
を均等化でき絶縁性を確保し高寿命な内燃機関用点火コ
イルを提供することが可能となる。
【0011】
【発明の実施の形態】以下、本発明の実施形態に係わる
内燃機関用点火コイルについて、図1及び図2を参照し
て細に説明する。
【0012】図1に示した内燃機関用点火コイル1は、
ケイ素鋼板等の磁性鋼鈑からなる中心鉄芯70と、この
中心鉄芯70の外周にあって2次ボビン211に巻回さ
れる2次コイル201と、この2次コイル201と同軸
的に配置された1次ボビン11に巻回される1次コイル
10と、これらコイル類の外側に外装鉄芯60と、ケー
ス30を備え、ケース30の中に絶縁材を注入し硬化さ
せてコイル部を形成している。
【0013】さらに前記コイル部の上部には、1次コイ
ル10及び2次コイル201と電気的に接続された1次
電流入力部31を備え、場合によっては1次電流をオン
−オフするパワートランジスタ80も収納される。また
下部には、高圧タワー部32を備え、この高圧タワー部
32には2次高圧端子22を備え、2次コイル201で
発生した高電圧を図示しない点火プラグに伝えるスプリ
ング40と電気的に結合されている。さらに高圧タワー
部32には、プラグホール90の金属部に高電圧がリー
クしないようにプロテクタ50を備え、図示しない点火
プラグと密着勘合される。
【0014】図2に示した2次コイル201について、
前記2次コイル201は、分割溝23の溝幅を2次ボビ
ン211中央部よりも、その両端に位置する2次ボビン
211低圧側及び2次ボビン211高圧側のボビン分割
溝23の溝幅を狭くしている。これは、分割溝23の溝
幅が低圧部から高圧部までほぼ均一になっている2次コ
イル20と比較するならば、従来の2次ボビン21より
両端に位置する2次ボビン211低圧側及び2次ボビン
211高圧側のボビン分割溝23の溝幅が狭くなってい
て、2次ボビン211中央部の分割鍔24数を減らしボ
ビン分割溝23の溝幅を広くしている。
【0015】本実施例では、既述したように2次ボビン
211のうち中心鉄芯70との電位差による影響が少な
い2次コイル中央部のボビン強度を低下させても良く、
よって分割溝23の溝幅を最も広くできるので分割鍔2
4を減らすことができる。また、分割鍔24を減らした
分だけ2次コイルの巻線数を増加でき出力向上をはかる
ことができる。
【0016】
【発明の効果】本発明の内燃機関用点火コイルよれば、
2次ボビンの分割溝の溝幅を、2次ボビン中央部よりも
その両端に位置する2次ボビン低圧側及び2次ボビン高
圧側のボビン分割溝の溝幅を狭くしたことにより、2次
ボビン両端の強度が向上できると共に中央部の分割溝幅
を広くしたことで、2次巻線数を同等もしくは向上させ
ることができ、絶縁性と高出力を充分に満足させること
ができる。Description: BACKGROUND OF THE INVENTION [0001] 1. Field of the Invention [0002] The present invention relates to an ignition coil for an internal combustion engine which is mounted in each plug hole of an engine and is used directly connected to each ignition plug. In particular, it relates to a secondary bobbin. 2. Description of the Related Art In recent years, ignition coils for independent internal combustion engines have
Introduced into the plug hole of the engine and directly connected to each ignition plug, at least a part of the coil part is introduced and installed in the plug hole, and the coil part is inserted into the plug hole, so that an elongated cylindrical coil A central iron core, a secondary coil, a primary coil, and an exterior iron core are provided inside the case. FIGS. 3 and 4 show an ignition coil 1 for directly supplying a high voltage to an ignition plug to which the prior art is applied. Wound around a central iron core 70 made of a magnetic steel plate such as a silicon steel plate, and a secondary bobbin 21 on the outer periphery of the central iron core 70 in which the width of the dividing groove 23 is substantially uniform from the low-pressure portion to the high-pressure portion. A secondary coil 20 to be turned, a primary coil 10 wound around a primary bobbin 11 arranged coaxially with the secondary coil 20, an outer core 60 outside the coils, a case 30 And an insulating material is injected into the case 30 and cured to form a coil portion. Further, a primary current input section 31 electrically connected to the primary coil 10 and the secondary coil 20 is provided above the coil section, and in some cases, the primary current is turned on.
The power transistor 80 to be turned off is also stored. A high-pressure tower section 32 is provided at a lower portion.
2 has a secondary high voltage terminal 22 and is electrically coupled to a spring 40 for transmitting a high voltage generated by the secondary coil 20 to a spark plug (not shown). High pressure tower 3
2 is provided with a protector 50 for preventing a high voltage from leaking to the metal part of the plug hole, and is closely fitted to a spark plug (not shown). The operation of the above-described ignition coil for an internal combustion engine will be described. The current input from the primary current input unit 31 generates a magnetic flux through the primary coil 10, makes it easier to pass the magnetic flux by the center iron core 70 and the armature iron core 60, and interrupts the current at the ignition timing by the power transistor 80. As a result, a high voltage is generated in the secondary coil 20. The high voltage generated by the secondary coil 20 passes through the secondary high voltage terminal 22 attached to the high voltage tower 32, and is applied to the spark plug via the spring 40. [0006] While a high-performance, trouble-free and low-priced vehicle is desired, ignition coils are required to have higher output, longer life, and lower cost. Because it is housed in the plug hole, the space of the coil part is very narrow, and it has been an issue how to supply an ignition coil for an internal combustion engine with high output and excellent insulation in this limited space. . It is considered that the center iron core 70 is insulated at its periphery and is at an intermediate potential between the low voltage side and the high voltage side of the secondary coil under the influence of the electric field of the secondary coil. For example, if the low voltage side of the secondary coil is 0 V and the high voltage side is -30 kV, the intermediate potential of the central iron core is expected to be -15 kV. Therefore, a potential of 15 kV difference is generated between the secondary coil and the central iron core between the high voltage side of the secondary coil and the low voltage side of the secondary coil as well as the low voltage side of the secondary coil. Generates a potential difference. In addition, since the center iron core is arranged in the secondary bobbin, the center position of the inner diameter of the secondary bobbin and the center position of the center iron core are shifted, so that particularly the center iron core between the center iron core and the secondary bobbin. Thermal stress concentration occurs at both ends. For this reason, cracks occur at both ends of the secondary bobbin due to the above-mentioned concentration of thermal stress, which causes a decrease in insulation. SUMMARY OF THE INVENTION The present invention has been made in view of the above-mentioned problems, and in an ignition coil for an internal combustion engine for supplying a high voltage to an ignition plug whose space is severely restricted, the stress is equalized and the insulation and the high output are sufficiently achieved. The purpose is to satisfy. According to the present invention, there is provided an ignition coil for an internal combustion engine in which a secondary conductor is wound around a secondary bobbin coaxially with the iron core. A secondary coil,
A primary coil in which a primary conductor is wound around a primary bobbin,
In the cylindrical internal combustion engine ignition coil directly connected to the ignition plug and housed in the plug hole, the secondary bobbin divided width groove of the secondary bobbin has a groove width located at both ends of the secondary bobbin rather than a center portion thereof. The width of the bobbin division width grooves on the low pressure side and the secondary bobbin high pressure side is reduced. When the above means is used, the width of the divided width groove of the secondary bobbin is set at both ends of the secondary bobbin rather than at the center thereof.
The strength of both ends of the secondary bobbin can be improved by reducing the width of the bobbin division width grooves on the low pressure side of the secondary bobbin and the high pressure side of the secondary bobbin. Since the width of the groove can be widened, it is possible to provide an ignition coil for an internal combustion engine having equalized stress, ensuring insulation, and having a long life. DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS Hereinafter, an ignition coil for an internal combustion engine according to an embodiment of the present invention will be described in detail with reference to FIG. 1 and FIG. The ignition coil 1 for an internal combustion engine shown in FIG.
A central iron core 70 made of a magnetic steel plate such as a silicon steel plate, a secondary coil 201 wound around a secondary bobbin 211 on the outer periphery of the central iron core 70, and arranged coaxially with the secondary coil 201. A primary coil 10 wound around the primary bobbin 11 provided, an outer core 60 outside the coils, and a case 30. An insulating material is injected into the case 30 and cured to form a coil portion. Has formed. Further, a power transistor for electrically turning on and off the primary current is provided on the upper part of the coil section, and a primary current input section 31 electrically connected to the primary coil 10 and the secondary coil 201 is provided. 80 is also stored. A high-pressure tower section 32 is provided at a lower portion. The high-pressure tower section 32 has a secondary high-voltage terminal 22 and is electrically coupled to a spring 40 that transmits a high voltage generated in the secondary coil 201 to a spark plug (not shown). Have been. Further, the high-pressure tower portion 32 is provided with a protector 50 so that a high voltage does not leak to the metal portion of the plug hole 90, and is closely fitted to an ignition plug (not shown). Regarding the secondary coil 201 shown in FIG.
The secondary coil 201 sets the groove width of the dividing groove 23 such that the groove width of the bobbin dividing groove 23 on the secondary bobbin 211 low pressure side and the secondary bobbin 211 high pressure side located at both ends of the secondary bobbin 211 is larger than the central part thereof. It is narrow. This is because, when compared with the secondary coil 20 in which the groove width of the dividing groove 23 is substantially uniform from the low-pressure portion to the high-pressure portion, the secondary bobbin 211 located at both ends of the conventional secondary bobbin 21 on the low pressure side and The groove width of the bobbin dividing groove 23 on the high pressure side of the secondary bobbin 211 is narrow, and the number of the dividing flanges 24 at the central portion of the secondary bobbin 211 is reduced to increase the groove width of the bobbin dividing groove 23. In the present embodiment, the bobbin strength at the center of the secondary coil, which is less affected by the potential difference from the central iron core 70, of the secondary bobbin 211 may be reduced, as described above.
Therefore, the width of the dividing groove 23 can be maximized.
4 can be reduced. Further, the number of windings of the secondary coil can be increased by an amount corresponding to the reduction of the split collar 24, and the output can be improved. According to the ignition coil for an internal combustion engine of the present invention,
The secondary bobbin is formed by reducing the groove width of the secondary bobbin dividing groove on the secondary bobbin low pressure side and the secondary bobbin high pressure side located at both ends of the secondary bobbin rather than the central portion thereof. By increasing the strength at both ends and increasing the width of the dividing groove at the center, the number of secondary windings can be equalized or increased, and the insulation and high output can be sufficiently satisfied.
【図面の簡単な説明】
【図1】 本発明の技術を適用した内燃機関用点火コイ
ルの縦断面図
【図2】 本発明の2次コイルの縦断面図
【図3】 従来の内燃機関用点火コイルの縦断面図
【図4】 従来の2次コイルの縦断面図
【符号の説明】
図において同一符号は同一、又は相当部分を示す。
1 内燃機関用点火コイル
10 1次コイル
11 1次ボビン
20、201 2次コイル
21、211 2次ボビン
22 2次高圧端子
23 分割溝
24 分割鍔
30 ケース
31 1次電流入力部
32 高圧タワー部
40 スプリング
50 プロテクタ
60 外装鉄芯
70 中心鉄芯
71 緩衝材
72 保護テープ
80 パワートランジスタBRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is a longitudinal sectional view of an ignition coil for an internal combustion engine to which the technology of the present invention is applied; FIG. 2 is a longitudinal sectional view of a secondary coil of the present invention; FIG. FIG. 4 is a longitudinal sectional view of an ignition coil. FIG. 4 is a longitudinal sectional view of a conventional secondary coil. [Description of References] In the drawings, the same reference numerals indicate the same or corresponding parts. DESCRIPTION OF SYMBOLS 1 Ignition coil 10 for internal combustion engines Primary coil 11 Primary bobbin 20, 201 Secondary coil 21, 211 Secondary bobbin 22 Secondary high voltage terminal 23 Dividing groove 24 Dividing flange 30 Case 31 Primary current input section 32 High voltage tower section 40 Spring 50 Protector 60 Exterior iron core 70 Center iron core 71 Buffer material 72 Protective tape 80 Power transistor
Claims (1)
導線を巻廻した2次コイルと、1次ボビンに1次導線を
巻廻した1次コイルとを備え、点火プラグに直結しプラ
グホール内に収容される円筒形の内燃機関用点火コイル
において、前記2次ボビンの分割溝の溝幅を、2次ボビ
ン中央部よりもその両端に位置する2次ボビン低圧側及
び2次ボビン高圧側のボビン分割溝の溝幅を狭くしたこ
とを特徴とする内燃機関用点火コイル。Claims 1. An iron core, a secondary coil having a secondary bobbin wound around a secondary bobbin coaxially with the iron core, and a primary coil having a primary wire wound around a primary bobbin. A cylindrical bobbin, which is directly connected to the spark plug and housed in the plug hole, wherein the width of the divided groove of the secondary bobbin is located at both ends of the secondary bobbin rather than at the center thereof. An ignition coil for an internal combustion engine, characterized in that the widths of the bobbin dividing grooves on the secondary bobbin low pressure side and the secondary bobbin high pressure side are reduced.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2002024777A JP2003229317A (en) | 2002-01-31 | 2002-01-31 | Internal combustion engine |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2002024777A JP2003229317A (en) | 2002-01-31 | 2002-01-31 | Internal combustion engine |
Publications (1)
Publication Number | Publication Date |
---|---|
JP2003229317A true JP2003229317A (en) | 2003-08-15 |
Family
ID=27747120
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP2002024777A Pending JP2003229317A (en) | 2002-01-31 | 2002-01-31 | Internal combustion engine |
Country Status (1)
Country | Link |
---|---|
JP (1) | JP2003229317A (en) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2012500478A (en) * | 2008-08-15 | 2012-01-05 | フェデラル−モーグル・イグニション・カンパニー | Ignition coil with spaced secondary sector windings |
CN105118643A (en) * | 2015-08-21 | 2015-12-02 | 海盐县爱建汽车电器有限责任公司 | Novel automobile ignition coil |
-
2002
- 2002-01-31 JP JP2002024777A patent/JP2003229317A/en active Pending
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2012500478A (en) * | 2008-08-15 | 2012-01-05 | フェデラル−モーグル・イグニション・カンパニー | Ignition coil with spaced secondary sector windings |
CN105118643A (en) * | 2015-08-21 | 2015-12-02 | 海盐县爱建汽车电器有限责任公司 | Novel automobile ignition coil |
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