JP2003202281A - Hardness remote measuring method and device - Google Patents
Hardness remote measuring method and deviceInfo
- Publication number
- JP2003202281A JP2003202281A JP2002001023A JP2002001023A JP2003202281A JP 2003202281 A JP2003202281 A JP 2003202281A JP 2002001023 A JP2002001023 A JP 2002001023A JP 2002001023 A JP2002001023 A JP 2002001023A JP 2003202281 A JP2003202281 A JP 2003202281A
- Authority
- JP
- Japan
- Prior art keywords
- hardness
- outer cylinder
- measured
- remote
- portable
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Abstract
Description
【0001】[0001]
【発明の属する技術分野】本発明は大型構造物等の表面
硬度を遠隔で測定可能にした遠隔硬度測定装置およびそ
の方法に関する。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a remote hardness measuring device and method capable of remotely measuring the surface hardness of a large structure or the like.
【0002】[0002]
【従来の技術】従来、硬度測定器には据置型と携帯型が
あり、試験片の硬度は据置型、製品の硬度は携帯型で計
測している。いずれの場合も、遠隔操作は行われておら
ず、検査員が計器や試験片、製品に直接触れ操作するこ
とにより計測している。2. Description of the Related Art Conventionally, hardness measuring instruments include a stationary type and a portable type. The hardness of a test piece is measured by the stationary type and the hardness of a product is measured by a portable type. In either case, remote operation is not performed, and the inspector measures the value by directly touching and operating the instrument, test piece, or product.
【0003】[0003]
【発明が解決しようとする課題】このため、水中に設置
されている機器の場合、検査員が計器や被測定面に直接
触れることができないので、当該水中機器の継続した性
能推移の検査はできなかった。本発明は、携帯型の硬度
計を水密チャンバー内へ組込み、遠隔操作で硬度測定を
行えるようにした遠隔硬度測定装置およびその方法を提
供することを目的とするものである。Therefore, in the case of a device installed in water, the inspector cannot directly touch the instrument or the surface to be measured, so that continuous performance transition of the underwater device can be inspected. There wasn't. An object of the present invention is to provide a remote hardness measuring device and a method thereof in which a portable hardness meter is incorporated in a watertight chamber so that hardness can be measured remotely.
【0004】[0004]
【課題を解決するための手段】上記の目的を達成するた
めに、請求項1に係る遠隔硬度測定方法の発明は、携帯
型硬度計と共に水密チャンバー外筒内に水密状態にして
収納された硬度計駆動用シリンダーに対し、遠隔制御装
置からチューブを介して作動流体を供給することによ
り、前記携帯型硬度計の計測子を被測定物1の表面に押
し付けて被測定物1の硬度を測定し、測定結果をセンサ
ーケーブルにより前記遠隔制御装置に収集するようにし
たことを特徴とする。In order to achieve the above object, the invention of a remote hardness measuring method according to a first aspect of the present invention is a hardness which is housed in a watertight chamber outer cylinder together with a portable hardness meter in a watertight state. The hardness of the object to be measured 1 is measured by supplying the working fluid from the remote control device to the meter driving cylinder through the tube to press the probe of the portable hardness meter against the surface of the object to be measured 1. The measurement result is collected in the remote control device by a sensor cable.
【0005】また、請求項2に係る遠隔硬度測定装置の
発明は、携帯型硬度計12と、この携帯型硬度計12を
前後に駆動させるシリンダー13と、これら携帯型硬度
計12およびシリンダー13を水密に収納するチャンバ
ー外筒11と、このチャンバー外筒11に設けられ当該
チャンバー外筒11を移動させるための操作ポール3
と、このチャンバー外筒11の被測定物に押し付けられ
る面と反対側の面に設けた反力打消し用流体噴出口5
と、前記チャンバー外筒11から離れた位置に設けら
れ、チューブを介して前記シリンダーおよび流体噴出口
5に作動流体を供給すると共にセンサーケーブルを介し
て前記携帯型硬度計12の計測結果を収集する遠隔制御
装置6とから構成したことを特徴とする。Further, the invention of a remote hardness measuring apparatus according to claim 2 includes a portable hardness meter 12, a cylinder 13 for driving the portable hardness meter 12 back and forth, and the portable hardness meter 12 and the cylinder 13. A chamber outer cylinder 11 that is housed in a watertight manner, and an operation pole 3 that is provided in the chamber outer cylinder 11 and that moves the chamber outer cylinder 11.
And a reaction force canceling fluid ejection port 5 provided on the surface of the chamber outer cylinder 11 opposite to the surface pressed against the object to be measured.
And is provided at a position apart from the chamber outer cylinder 11, supplies working fluid to the cylinder and the fluid ejection port 5 via a tube, and collects measurement results of the portable hardness meter 12 via a sensor cable. It is characterized in that it is composed of a remote control device 6.
【0006】また、請求項3に係る遠隔硬度測定装置の
発明は、被測定物の表面に流体を噴射し異物を除去する
洗浄ノズルを設けたことを特徴とする。また、請求項4
に係る遠隔硬度測定装置の発明は、前記チャンバー外筒
12内部の気圧を周囲の気圧よりも高め、内部を水密状
態に保持するようにしたことを特徴とする。The invention of a remote hardness measuring apparatus according to claim 3 is characterized in that a cleaning nozzle for ejecting a fluid to remove foreign matter is provided on the surface of the object to be measured. In addition, claim 4
The invention of the remote hardness measuring apparatus according to the above aspect is characterized in that the pressure inside the chamber outer cylinder 12 is made higher than the atmospheric pressure of the surroundings to keep the inside in a watertight state.
【0007】更に、請求項5に係る遠隔硬度測定装置の
発明は、被測定物1の表面状態を撮影するモニタカメラ
10を設け、このモニタカメラの撮影データをケーブル
9により前記遠隔制御装置6に取り込むことを特徴とす
る。Further, in the invention of the remote hardness measuring apparatus according to claim 5, a monitor camera 10 for photographing the surface state of the object to be measured 1 is provided, and the photographing data of this monitor camera is sent to the remote controller 6 by a cable 9. It is characterized by incorporating.
【0008】また更に、請求項6に係る遠隔硬度測定装
置の発明は、チャンバー外筒に被測定物の測定面に対応
した形状の測定面接触アタッチメントを取り付けること
を特徴とする。Furthermore, the invention of a remote hardness measuring apparatus according to claim 6 is characterized in that a measurement surface contact attachment having a shape corresponding to the measurement surface of the object to be measured is attached to the chamber outer cylinder.
【0009】本発明では、まず携帯型硬度計を内蔵した
水密チャンバーを操作ポールの操作によって測定物表面
へ移動し接近する。次に水密チャンバーから、水または
空気を噴射して測定表面の異物を除去した後、水密チャ
ンバー外側から水中下では水圧を噴射し、気中では空気
を噴射することにより、噴射流体の反作用により水密チ
ャンバーを測定表面へ接触させ、シリンダーに圧力流体
を供給して携帯型硬度計を被測定面側に駆動して規定荷
重で押付ける。この操作は全て遠隔制御装置で遠隔によ
って行い、計測した硬度データは遠隔制御装置へ表示さ
れる。In the present invention, first, the watertight chamber containing the portable hardness meter is moved to the surface of the object to be measured by operating the operation pole. Next, water or air is jetted from the watertight chamber to remove foreign matter on the measurement surface, and then water pressure is jetted from the outside of the watertight chamber under water, and air is jetted in the air. The chamber is brought into contact with the measurement surface, pressure fluid is supplied to the cylinder, and the portable hardness meter is driven toward the surface to be measured and pressed with a specified load. This operation is all performed remotely by the remote control device, and the measured hardness data is displayed on the remote control device.
【0010】[0010]
【発明の実施の形態】図1は本発明装置の水中における
使用状態を示す図である。図において、1は被測定物で
あり、2はこの被測定物1の硬度を測定する硬度計およ
びこの硬度計を駆動するためのシリンダー機構を水密状
態に収納した水密チャンバーであり、この水密チャンバ
ー2の上部には当該水密チャンバー2を硬度測定の際、
移動させるための操作ポール3を固定している。また、
この水密チャンバー2の側部には、被測定物1の表面を
洗浄するための洗浄ノズル4を固定している。DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS FIG. 1 is a diagram showing a state of use of the device of the present invention in water. In the figure, 1 is an object to be measured, 2 is a watertight chamber in which a hardness meter for measuring the hardness of the object 1 to be measured and a cylinder mechanism for driving the hardness meter are housed in a watertight state. When measuring the hardness of the watertight chamber 2 on the upper part of 2,
The operation pole 3 for moving is fixed. Also,
A cleaning nozzle 4 for cleaning the surface of the DUT 1 is fixed to the side of the watertight chamber 2.
【0011】更にこの水密チャンバー2は、硬度測定の
際に硬度計の測定子を適切な力で測定物表面1へ押付け
る必要があるので、水中での測定の場合は圧力水を、気
中での測定の場合は圧縮空気をそれぞれ噴射するように
構成された反力打消用流体噴射口5を設けている。Further, since the watertight chamber 2 needs to press the stylus of the hardness meter against the surface 1 of the object to be measured with an appropriate force at the time of measuring the hardness, in the case of the measurement in water, the pressure water is aerated In the case of the measurement in (1), the reaction force canceling fluid injection port 5 configured to inject compressed air is provided.
【0012】6は遠隔制御装置であり、硬度測定の際チ
ューブ7を介して水密チャンバー2内のシリンダーや洗
浄ノズル4、更には反力打消用流体噴射口5に対して作
動流体を供給すると共に、センサーケーブル8を介して
測定データを収集し、コード9を介してモニタカメラ1
0で撮影した映像信号を収集するように機能する。A remote control device 6 supplies a working fluid to a cylinder in the watertight chamber 2, a cleaning nozzle 4, and a reaction force canceling fluid injection port 5 via a tube 7 during hardness measurement. , Collect measurement data via the sensor cable 8 and monitor camera 1 via the code 9.
It functions to collect video signals taken at 0.
【0013】次に、図2を参照して水密チャンバー2の
詳細構成について説明する。水密チャンバー2は図2で
示すように、水密構造のチャンバー外筒11の中を隔壁
11Aにより上下に2室11Bおよび11Cを形成して
いる。そして下室11Cには携帯型硬度計12を、上室
11Bにはシリンダー13のロッド14の移動量を前記
携帯型硬度計12に伝達する連結押し具15とをそれぞ
れ収容している。Next, the detailed structure of the watertight chamber 2 will be described with reference to FIG. As shown in FIG. 2, the watertight chamber 2 has two chambers 11B and 11C which are vertically formed by a partition 11A in a chamber outer cylinder 11 having a watertight structure. The lower chamber 11C accommodates the portable hardness meter 12, and the upper chamber 11B accommodates the connecting pusher 15 for transmitting the movement amount of the rod 14 of the cylinder 13 to the portable hardness meter 12.
【0014】16は前記隔壁11Aに設けられ携帯型硬
度計12を摺動自在に支持する位置決め用のベアリング
であり、17は携帯型硬度計12の計測子12Aの貫通
部に設けた水密保持用のオーリングである。そして18
は携帯型硬度計12をセンサーケーブル8に接続する信
号用コネクタである。Reference numeral 16 is a positioning bearing provided on the partition wall 11A for slidably supporting the portable hardness meter 12, and 17 is a watertight holding element provided in a penetrating portion of the gauge head 12A of the portable hardness meter 12. It is the O-ring. And 18
Is a signal connector for connecting the portable hardness meter 12 to the sensor cable 8.
【0015】19はチューブ7やセンサーケーブル8が
チャンバー外筒11を貫通する部分に設けたシールコネ
クタである。20はチャンバー外筒11の先端部に着脱
自在に設けられ、被測定物1の表面の曲率に応じた形状
を有するアタッチメントである。Reference numeral 19 is a seal connector provided at a portion where the tube 7 and the sensor cable 8 penetrate the chamber outer cylinder 11. Reference numeral 20 denotes an attachment which is detachably provided at the tip of the chamber outer cylinder 11 and has a shape corresponding to the curvature of the surface of the DUT 1.
【0016】なお、20は携帯型硬度計12をセンサー
ケーブル8に接続する信号用コネクタである。このチャ
ンバー外筒11内は、水密を保持するためにチューブ4
を通して圧縮空気を供給するようにしている。Reference numeral 20 is a signal connector for connecting the portable hardness meter 12 to the sensor cable 8. The inside of the chamber outer cylinder 11 has a tube 4 for maintaining watertightness.
The compressed air is supplied through.
【0017】次に本発明装置を用いて被測定物の硬度を
計測する作業について説明する。本発明装置は、水中に
おける計測と、気中における計測の双方に適用できる
が、水中における測定の場合について説明する。Next, the operation of measuring the hardness of the object to be measured using the device of the present invention will be described. The device of the present invention can be applied to both underwater measurement and in-air measurement, but the case of underwater measurement will be described.
【0018】まず、チャンバー外筒11の下部に被測定
物1の表面曲率に対応したアタッチメント20を取り付
ける。更に水密チャンバー2内にチューブ7を介して圧
縮空気を送り込み、チャンバー外筒11内を水密状態に
保持した状態で、操作ポール3を操作して被測定物1へ
接近させる。First, the attachment 20 corresponding to the surface curvature of the DUT 1 is attached to the lower portion of the chamber outer cylinder 11. Further, compressed air is sent into the watertight chamber 2 through the tube 7, and the operation pole 3 is operated to approach the DUT 1 while the chamber outer cylinder 11 is kept watertight.
【0019】測定作業に入る前に、被測定物表面1の異
物を除去することが必要であるため、遠隔制御装置6か
らチューブ7を通して洗浄ノズル4に圧縮空気を供給
し、この洗浄ノズル4から圧縮空気を被測定物表面1へ
噴射して塵などの異物を除去する。その後前記操作ポー
ル3を操作して被測定物1の表面に水密チャンバー2を
載せる。Since it is necessary to remove foreign matters on the surface 1 of the object to be measured before starting the measurement operation, compressed air is supplied from the remote control device 6 to the cleaning nozzle 4 through the tube 7 and the cleaning nozzle 4 is supplied. Compressed air is jetted onto the surface 1 of the object to be measured to remove foreign matters such as dust. After that, the operation pole 3 is operated to place the watertight chamber 2 on the surface of the DUT 1.
【0020】次に、遠隔制御装置6からチャンバー外筒
11の上部に設けた反力打消し用流体噴射口5に対して
チューブ7を介して高圧水を噴射し、この高圧水噴射時
の反作用により水密チャンバー2自体を被測定物表面1
へ押付ける。なお、ここまでの操作はモニタカメラ10
により監視しながら行う。Next, high pressure water is jetted from the remote control device 6 to the reaction force canceling fluid jet port 5 provided in the upper portion of the chamber outer cylinder 11 via the tube 7, and the reaction at the time of jetting the high pressure water is performed. The water-tight chamber 2 itself by the surface 1
Press against. The operation up to this point is performed by the monitor camera 10.
It will be done while monitoring.
【0021】水密チャンバー2が測定物表面1へ押付け
られていることが確認できたならば、遠隔制御装置6を
操作して、チューブ4を介してシリンダー13へ規定の
圧力の水を供給し、チャンバー外筒11内でシリンダー
ロッド14、連結押し具15と連動した携帯型硬度計1
2を実線矢印のように下方に移動させ、その先端に設け
てある計測子12Aを被測定物表面1へ規定量押付け
る。When it is confirmed that the watertight chamber 2 is pressed against the surface 1 of the object to be measured, the remote controller 6 is operated to supply water of a specified pressure to the cylinder 13 via the tube 4. Portable hardness tester 1 interlocking with the cylinder rod 14 and the connecting pusher 15 inside the chamber outer cylinder 11.
2 is moved downward as indicated by the solid line arrow, and the measuring element 12A provided at the tip thereof is pressed onto the surface 1 of the object to be measured by a specified amount.
【0022】この操作により硬度測定を行い、得られた
測定データをセンサーケーブル8を介して遠隔制御装置
6に収集し、この遠隔制御装置6で測定データを蓄積・
分析または表示等を行う。The hardness is measured by this operation, the obtained measurement data is collected in the remote control device 6 through the sensor cable 8, and the remote control device 6 accumulates the measurement data.
Perform analysis or display.
【0023】測定が終了したならば、遠隔制御装置6に
よってシリンダー13内の圧力を下げ、ロッド14を破
線矢印のように戻すことにより携帯型硬度計12を元の
状態に戻す。更に反力打消し流体の噴射を止め、水密チ
ャンバー2を操作ポール3によって次の測定部へ移動す
る。When the measurement is completed, the remote controller 6 reduces the pressure in the cylinder 13 and returns the rod 14 as shown by the broken line arrow to restore the portable hardness meter 12 to its original state. Further, the injection of the reaction force canceling fluid is stopped, and the watertight chamber 2 is moved to the next measuring section by the operation pole 3.
【0024】なお、以上の説明は水中での計測の場合で
あるので、反力打消し流体として高圧水を用いたが、気
中での計測の場合は空気を反力打消し流体として採用す
る。また、本発明装置は被測定物1の上面だけでなく、
側面についても同様にして操作を行うことができる。Since the above description is for measurement in water, high-pressure water is used as the reaction force canceling fluid, but in the case of measurement in air, air is used as the reaction force canceling fluid. . The device of the present invention is not limited to the upper surface of the DUT 1,
The same operation can be performed on the side surface.
【0025】[0025]
【発明の効果】以上述べたように、本発明は硬度計およ
びこの硬度計を駆動するシリンダー機構を水密チャンバ
ー内に水密状態で収納し、遠隔により硬度測定を行える
ようにしたので、従来の技術と比較し、適用範囲又製品
調査の範囲が大きく向上し、機器製作時及び運転中の予
防保全等、機器保証の観点を大きく改善することができ
る。As described above, according to the present invention, the hardness meter and the cylinder mechanism for driving the hardness meter are housed in a watertight chamber in a watertight state so that the hardness can be measured remotely. Compared with the above, the scope of application or product survey is greatly improved, and the viewpoint of equipment assurance such as preventive maintenance during equipment manufacture and operation can be greatly improved.
【図1】本発明装置の水中における使用状態を示す図。FIG. 1 is a view showing a usage state of a device of the present invention in water.
【図2】水密チャンバーの一例を示す構成図。FIG. 2 is a configuration diagram showing an example of a watertight chamber.
1…被測定物、2…水密チャンバー、3…操作ポール、
4…洗浄ノズル、5…反力打消し用流体噴射口、6…遠
隔制御装置、7…チューブ、8…センサーケーブル、9
…コード、10…モニタカメラ、11…チャンバー外
筒、12…携帯型硬度計、12A…計測子、13…シリ
ンダー、14…シリンダーロッド、15…連結押し具、
11…チャンバー外筒、16…ベアリング、17…オー
リング、19…シールコネクタ、19…信号用コネク
タ、20…アタッチメント。1 ... Object to be measured, 2 ... Watertight chamber, 3 ... Operation pole,
4 ... Washing nozzle, 5 ... Reaction force canceling fluid ejection port, 6 ... Remote control device, 7 ... Tube, 8 ... Sensor cable, 9
... Code, 10 ... Monitor camera, 11 ... Chamber outer cylinder, 12 ... Portable hardness meter, 12A ... Measuring element, 13 ... Cylinder, 14 ... Cylinder rod, 15 ... Coupling pusher,
11 ... Chamber outer cylinder, 16 ... Bearing, 17 ... O-ring, 19 ... Seal connector, 19 ... Signal connector, 20 ... Attachment.
Claims (6)
内に水密状態にして収納された硬度計駆動用シリンダー
に対し、遠隔制御装置からチューブを介して作動流体を
供給することにより、前記携帯型硬度計の計測子を被測
定物1の表面に押し付けて被測定物の硬度を測定し、測
定結果をセンサーケーブルにより前記遠隔制御装置に収
集するようにしたことを特徴とする遠隔硬度測定方法。1. The portable type is provided by supplying a working fluid from a remote control device through a tube to a hardness meter driving cylinder housed in a watertight chamber outer cylinder together with a portable hardness meter in a watertight state. A remote hardness measuring method characterized in that a hardness of a hardness meter is pressed against the surface of the object to be measured 1 to measure the hardness of the object to be measured, and the measurement result is collected by the remote control device by a sensor cable.
後に駆動させるシリンダーと、これら携帯型硬度計およ
びシリンダーを水密に収納するチャンバー外筒と、この
チャンバー外筒に設けられ当該チャンバー外筒を移動さ
せるための操作ポールと、前記チャンバー外筒の被測定
物に押し付けられる面と反対側の面に設けた反力打消し
用の流体噴出口と、前記チャンバー外筒から離れた位置
に設けられ、チューブを介して前記シリンダーおよび流
体噴出口に作動流体を供給すると共にセンサーケーブル
を介して前記携帯型硬度計の計測結果を収集する遠隔制
御装置とから構成したことを特徴とする遠隔硬度測定装
置。2. A portable hardness meter, a cylinder for driving the portable hardness meter back and forth, a chamber outer cylinder for accommodating the portable hardness meter and the cylinder in a watertight manner, and a chamber provided in the chamber outer cylinder. An operation pole for moving the outer cylinder, a fluid ejection port for canceling a reaction force provided on the surface of the chamber outer cylinder opposite to the surface pressed against the object to be measured, and a position separated from the chamber outer cylinder And a remote control device that supplies a working fluid to the cylinder and the fluid ejection port via a tube and collects measurement results of the portable hardness meter via a sensor cable. Hardness measuring device.
去する洗浄ノズルを設けたことを特徴とする請求項2記
載の遠隔硬度測定装置。3. The remote hardness measuring device according to claim 2, further comprising a cleaning nozzle for ejecting a fluid on the surface of the object to be measured to remove foreign matter.
の気圧よりも高め、内部を水密状態に保持するようにし
たことを特徴とする請求項2ないし3のいずれかに記載
の遠隔硬度測定装置。4. The remote hardness measurement according to claim 2, wherein the atmospheric pressure inside the chamber outer cylinder is made higher than the atmospheric pressure around the chamber to keep the inside watertight. apparatus.
メラを設け、このモニタカメラの撮影データをケーブル
により前記遠隔制御装置に取り込むことを特徴とする請
求項2記載の遠隔硬度測定装置。5. The remote hardness measuring device according to claim 2, wherein a monitor camera for photographing the surface condition of the object to be measured is provided, and the photographing data of the monitor camera is taken into the remote control device by a cable.
応した形状の測定面接触アタッチメントを取り付けるこ
とを特徴とする請求項2ないし3のいずれかに記載の遠
隔硬度測定装置。6. The remote hardness measuring device according to claim 2, wherein a measurement surface contact attachment having a shape corresponding to the measurement surface of the object to be measured is attached to the chamber outer cylinder.
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JP2002001023A JP3786606B2 (en) | 2002-01-08 | 2002-01-08 | Remote hardness measurement method and apparatus |
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2005265542A (en) * | 2004-03-17 | 2005-09-29 | Symbolic Atorii:Kk | Measuring instrument for measuring degree of deterioration of elastomer |
KR101206745B1 (en) | 2010-11-29 | 2012-11-30 | 국방과학연구소 | Apparatus and method of measuring underwater static pressure |
JP2013053871A (en) * | 2011-09-01 | 2013-03-21 | Kajima Corp | Quality evaluation method and quality evaluation device |
JP2015132620A (en) * | 2015-03-09 | 2015-07-23 | 鹿島建設株式会社 | Quality evaluation method and quality evaluation device |
-
2002
- 2002-01-08 JP JP2002001023A patent/JP3786606B2/en not_active Expired - Fee Related
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2005265542A (en) * | 2004-03-17 | 2005-09-29 | Symbolic Atorii:Kk | Measuring instrument for measuring degree of deterioration of elastomer |
KR101206745B1 (en) | 2010-11-29 | 2012-11-30 | 국방과학연구소 | Apparatus and method of measuring underwater static pressure |
JP2013053871A (en) * | 2011-09-01 | 2013-03-21 | Kajima Corp | Quality evaluation method and quality evaluation device |
JP2015132620A (en) * | 2015-03-09 | 2015-07-23 | 鹿島建設株式会社 | Quality evaluation method and quality evaluation device |
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JP3786606B2 (en) | 2006-06-14 |
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