JP2003193103A - Broad-band electromagnetic wave absorber for quasi- millimeter wave - Google Patents

Broad-band electromagnetic wave absorber for quasi- millimeter wave

Info

Publication number
JP2003193103A
JP2003193103A JP2001400850A JP2001400850A JP2003193103A JP 2003193103 A JP2003193103 A JP 2003193103A JP 2001400850 A JP2001400850 A JP 2001400850A JP 2001400850 A JP2001400850 A JP 2001400850A JP 2003193103 A JP2003193103 A JP 2003193103A
Authority
JP
Japan
Prior art keywords
electromagnetic wave
powder
soft magnetic
magnetic metal
quasi
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP2001400850A
Other languages
Japanese (ja)
Inventor
Kazuhisa Tsutsui
和久 筒井
Nobuaki Tanaka
伸明 田中
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Daido Steel Co Ltd
Original Assignee
Daido Steel Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Daido Steel Co Ltd filed Critical Daido Steel Co Ltd
Priority to JP2001400850A priority Critical patent/JP2003193103A/en
Publication of JP2003193103A publication Critical patent/JP2003193103A/en
Pending legal-status Critical Current

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  • Powder Metallurgy (AREA)
  • Hard Magnetic Materials (AREA)
  • Soft Magnetic Materials (AREA)
  • Shielding Devices Or Components To Electric Or Magnetic Fields (AREA)

Abstract

<P>PROBLEM TO BE SOLVED: To provide an electromagnetic wave absorber which can be produced by dispersing powder of soft magnetic metal into a rubber or plastic matrix and forming the resultant compound into a sheet and in which high electromagnetic wave absorptivity can be obtained over a wide band in an area of quasi- millimeter wave, i.e., 20 to 30 GHz. <P>SOLUTION: The electromagnetic wave absorber is produced in under the following conditions. (1) Fine powder of ≤3 μm average particle size is used as the powder of soft magnetic metal. (2) Filling ratio of the powder of soft magnetic metal is 5 to 25 vol.% (3) Thickness of the sheet is 0.5 to 1.5 mm. The electromagnetic wave absorber in which absorptivity of -15 dB reflection loss is secured over a band ranging from >5 GHz to 8 to 9 GHz can be obtained. <P>COPYRIGHT: (C)2003,JPO

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【発明の属する技術分野】本発明は、準ミリ波、すなわ
ち20〜30GHzの高周波領域において使用する、広
い帯域にわたって高い電磁波吸収能を確保した電磁波吸
収体に関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to an electromagnetic wave absorber which is used in a quasi-millimeter wave, that is, in a high frequency region of 20 to 30 GHz, and which has a high electromagnetic wave absorbing ability over a wide band.

【0002】[0002]

【従来の技術】軟磁性金属の粉末をゴムまたはプラスチ
ックのマトリクス中に分散させ、通常はシート状に成形
してなるものが、電磁波吸収体として広く使用されてい
る。出願人は、この種の電磁波吸収体の研究を続け、種
々の用途に対応した製品を開発して、すでに多数を開示
している。
2. Description of the Related Art A soft magnetic metal powder dispersed in a rubber or plastic matrix and usually formed into a sheet is widely used as an electromagnetic wave absorber. The applicant has continued research on this type of electromagnetic wave absorber, has developed products for various applications, and has already disclosed many.

【0003】電磁波吸収体の用途の中には準ミリ波の領
域で使用するものが含まれており、これは、各種電子機
器で使用する周波数が高周波化する傾向により、必要に
なるものである。ところが、上記した構造の電磁波吸収
体の性能が発揮できるのは、高々1GHz程度であり、
20〜30GHzという領域には及ばないのが現状であ
る。
Some of the uses of the electromagnetic wave absorber include those used in the quasi-millimeter wave region, which is necessary because the frequencies used in various electronic devices tend to become higher. . However, the performance of the electromagnetic wave absorber having the above structure can be exhibited at a maximum of about 1 GHz,
At present, it does not reach the range of 20 to 30 GHz.

【0004】この問題の解決策として、出願人は、ま
ず、高次吸収ピークすなわち第二次、第三次の吸収ピー
クを利用して高い周波数領域まで吸収性能を及ぼすこと
を提案した(特開2001−189585)。それにつ
づいて、吸収のピークを位置させようとする周波数にお
けるシートの透磁率と誘電率の測定値に基づいて、特定
の式により表される反射減衰の値が最大になるよう、粉
末充填率とシートの厚さを選択することを提案した(特
開2001−189586)。
As a solution to this problem, the applicant first proposed that high-order absorption peaks, that is, second-order and third-order absorption peaks, are utilized to exert absorption performance up to a high frequency region (Japanese Patent Laid-Open No. 2000-242242). 2001-189585). Then, based on the measured values of the magnetic permeability and permittivity of the sheet at the frequency where the absorption peak is to be located, the powder filling factor and the powder filling factor are set so that the value of the reflection attenuation represented by a specific formula becomes maximum. It has been proposed to select the thickness of the sheet (JP 2001-189586).

【0005】これらの対策は、特定の周波数の電磁波を
吸収するという目的を達成する上では、好成績をおさめ
た。しかし、その後、準ミリ波の領域において、特定の
周波数で鋭いピークをもった選択的な吸収でなく、ある
程度広い周波数帯域にわたって、一定レベルの吸収性能
を示す電磁波吸収が必要とされるようになった。上記の
対策は、この要望には応えられない。
These measures have been successful in achieving the purpose of absorbing electromagnetic waves of a specific frequency. However, after that, in the quasi-millimeter wave region, instead of selective absorption having a sharp peak at a specific frequency, electromagnetic wave absorption showing a certain level of absorption performance over a relatively wide frequency band is required. It was The above measures cannot meet this demand.

【0006】[0006]

【発明が解決しようとする課題】本発明の目的は、新し
い要望に応え、準ミリ波の領域において、広い帯域にわ
たって、高い電磁波吸収能を確保した電磁波吸収体を提
供することにある。
SUMMARY OF THE INVENTION It is an object of the present invention to provide an electromagnetic wave absorber satisfying a new demand and ensuring a high electromagnetic wave absorbing ability over a wide band in the quasi-millimeter wave region.

【0007】[0007]

【課題を解決するための手段】上記の目的を達成する本
発明の準ミリ波用広帯域電磁波吸収体は、軟磁性金属の
粉末をゴムまたはプラスチックのマトリクス中に分散さ
せ、シート状に成形してなる電磁波吸収体において、下
記の条件をすべて満たすことにより、(a)軟磁性金属
の粉末として平均粒径3μm以下の微粉末を使用するこ
と、(b)軟磁性金属の粉末の充填率が5〜25容積%
の範囲にあること、および(c)シートの厚さが0.5
〜1.5mmの範囲にあること、準ミリ波帯において、少
なくとも5GHzの帯域にわたって反射減衰−15dB
の吸収性能を確保した電磁波吸収体である。
The quasi-millimeter wave broadband electromagnetic wave absorber of the present invention which achieves the above object is obtained by dispersing a powder of a soft magnetic metal in a matrix of rubber or plastic and molding it into a sheet. In this electromagnetic wave absorber, by satisfying all of the following conditions, (a) using a fine powder having an average particle diameter of 3 μm or less as the soft magnetic metal powder, and (b) filling the soft magnetic metal powder with a filling factor of 5 ~ 25% by volume
And (c) the sheet has a thickness of 0.5.
In the range of up to 1.5 mm, in the quasi-millimeter wave band, the return loss is -15 dB over at least 5 GHz.
It is an electromagnetic wave absorber that secures the absorption performance of.

【0008】[0008]

【発明の実施形態】軟磁性金属の粉末として、本発明で
は平均粒径3μm以下という微粉末を使用する。その必
要は、後記する実施例と比較例との対比から理解できる
であろう。金属粉末の製造技術として常用されている噴
霧法では、このような微粉末の製造は容易でなく、噴霧
粉をさらに微細化する必要があるが、それには多大なエ
ネルギーを必要とし、しかも効率が低いから、むしろ、
カルボニル鉄粉末のように、高価ではあるが、それ自体
が本来微粉末を与える製造法による粉末を選択する方が
賢明である。
BEST MODE FOR CARRYING OUT THE INVENTION As the soft magnetic metal powder, fine powder having an average particle diameter of 3 μm or less is used in the present invention. The necessity can be understood from the comparison between the example and the comparative example described later. In the spraying method which is commonly used as a manufacturing technique for metal powders, it is not easy to manufacture such fine powders, and it is necessary to further miniaturize the sprayed powders, but this requires a large amount of energy and is more efficient. Rather low,
It is prudent to choose a powder, such as carbonyl iron powder, which is expensive but which by its own process gives itself a fine powder.

【0009】粉末を分散させるマトリクス材料は、常用
の塩素化ポリエチレンゴムが使いやすいが、耐熱性を要
求される場合は、アクリルゴムなど、それに適したもの
を選択する。そのほか、シートへの成形は、電磁波抑制
体の分野で既知の技術にしたがって実施すればよい。軟
磁性金属の粉末をマトリクス材料中に均一に分散させる
ことは、粉末が微細になるほど容易でなくなるから、た
とえば後記の実施例で行なっているような、軟磁性金属
の粉末に加え、電磁波に対して不活性な粉末充填剤を5
0容積%以下の量添加するなど、均一な分散を助ける手
法を採用することが推奨される。
As the matrix material for dispersing the powder, a commonly used chlorinated polyethylene rubber is easy to use. However, when heat resistance is required, an appropriate material such as acrylic rubber is selected. In addition, molding into a sheet may be performed according to a technique known in the field of electromagnetic wave suppressors. Since it is not easy to uniformly disperse the soft magnetic metal powder in the matrix material as the powder becomes finer, for example, in addition to the soft magnetic metal powder as performed in Examples described later, the 5 inert powder filler
It is recommended to adopt a method of helping uniform dispersion, such as adding an amount of 0% by volume or less.

【0010】微粉末の使用(a)とともに本発明の要件
である、軟磁性金属の粉末の充填率が5〜25容積%の
範囲にあること(b)と、シートの厚さが0.5〜1.
5mmの範囲にあること(c)とは、広い帯域にわたる吸
収能を実現する上で必要な要件であることが、やはり経
験的に知られた事項である。これらの範囲内で各要件を
適切に選択することにより、後記する実施例に見るよう
に、吸収される周波数帯域が若干異なる電磁波抑制シー
トを製作することができる。
Along with the use of fine powder (a), the filling factor of the soft magnetic metal powder, which is a requirement of the present invention, is in the range of 5 to 25% by volume (b), and the sheet thickness is 0.5. ~ 1.
It is also empirically known that the fact that the thickness is in the range of 5 mm (c) is a requirement necessary for realizing the absorption capacity over a wide band. By appropriately selecting each requirement within these ranges, it is possible to manufacture an electromagnetic wave suppression sheet having a slightly different frequency band to be absorbed, as will be seen in Examples described later.

【0011】軟磁性金属の粉末を分散させた構造の電磁
波抑制体が有効に作用する機構は、まだ十分に解明され
ていないが、電磁波抑制体の示す透磁率が磁束の封じ込
め効果をもたらすとか、透磁率がインダクタンス成分L
(透磁率の実部μ’)やリアクタンス成分R(透磁率の
虚部μ'')として、ノイズ電磁波発生のメカニズムに抑
制的に働くのではないか、という議論がなされている。
The mechanism by which the electromagnetic wave suppressor having the structure in which the powder of the soft magnetic metal is dispersed effectively works has not been fully clarified yet, but the magnetic permeability of the electromagnetic wave suppressor has the effect of confining magnetic flux. Permeability is inductance component L
It is argued that (real part of magnetic permeability μ ′) and reactance component R (imaginary part of magnetic permeability μ ″) may suppressively act on the mechanism of noise electromagnetic wave generation.

【0012】軟磁性金属の粉末をマトリクス中に分散さ
せた電磁波抑制体について、透磁率の周波数特性を調べ
てみると、一般に、実部(μ’)はある周波数までほぼ
一定値を保ち、その周波数を過ぎた高周波側では、徐々
に低下する傾向を示す。一方、虚部(μ'')は、実部の
値が低下する周波数前後から次第に大きくなり、ピーク
値をもった後、徐々に低下するという傾向である。
Regarding the electromagnetic wave suppressor in which the powder of the soft magnetic metal is dispersed in the matrix, the frequency characteristic of the magnetic permeability is examined. Generally, the real part (μ ') keeps a substantially constant value up to a certain frequency, On the high frequency side beyond the frequency, it tends to gradually decrease. On the other hand, the imaginary part (μ ″) tends to gradually increase from around the frequency where the value of the real part decreases, has a peak value, and then gradually decreases.

【0013】図1は、後記する実施例1と比較例1の電
磁波抑制シートについて、20〜30GHzにおける透
磁率の変化を測定したグラフである。実施例の透磁率の
実部は、20GHz以下の領域では、(グラフには示し
てないが)20GHzにおける値より低く、次第に上昇
してから低下する傾向がわかる。虚部は、実部がピーク
を迎える周波数では低く、実部の値が低下を始めたとこ
ろで、入れ替わるように上昇している。一方、比較例の
透磁率は、グラフに表われた範囲では低下の一途をたど
っており、実部も虚部も、ともにピークを過ぎたことが
うかがわれる。
FIG. 1 is a graph showing changes in magnetic permeability at 20 to 30 GHz for the electromagnetic wave suppressing sheets of Example 1 and Comparative Example 1 described later. It can be seen that the real part of the magnetic permeability of the example is lower than the value at 20 GHz (not shown in the graph) in the region of 20 GHz or less, and gradually increases and then decreases. The imaginary part is low at the frequency at which the real part reaches its peak, and rises so as to be replaced when the value of the real part starts to decrease. On the other hand, the magnetic permeability of the comparative example keeps decreasing in the range shown in the graph, and it can be seen that both the real part and the imaginary part have passed the peaks.

【0014】このような透磁率のピークは、軟磁性金属
の粉末の自然共鳴によるピークであろうと、発明者らは
推測している。粉末の粒径が大きいと、渦電流の影響を
受けて透磁率が低い周波数においてすでに低下してしま
い、ピークは現れない。本発明では平均粒径3μm以下
という微細な粉末を使用することにより、準ミリ波帯ま
で渦電流の影響をなくすことができ、その結果、本来の
自然共鳴による透磁率のピークが現れたものと解され
る。
The present inventors presume that such a peak of magnetic permeability may be a peak due to natural resonance of the soft magnetic metal powder. If the particle size of the powder is large, it is affected by the eddy current, and the magnetic permeability is already reduced at a low frequency, and no peak appears. In the present invention, by using a fine powder having an average particle size of 3 μm or less, it is possible to eliminate the influence of eddy current up to the quasi-millimeter wave band, and as a result, the peak of magnetic permeability due to the natural resonance appears. Be understood.

【0015】図1の実施例1の電磁波抑制シートが好成
績であった事実から、透磁率の実部と虚部とが、大きな
周波数間隔を隔ててピークを有するような製品が、広い
帯域にわたる吸収性能を示すものと考えられる。上述し
た軟磁性粉末の平均粒径の要件(a)に加え、粉末充填
率の要件(b)およびシート厚さの要件(c)を満たす
ことにより、好ましい透磁率の特性が実現する。
From the fact that the electromagnetic wave suppression sheet of Example 1 in FIG. 1 was successful, a product in which the real part and the imaginary part of the magnetic permeability have peaks at large frequency intervals is absorbed over a wide band. It is considered to show performance. In addition to the requirement (a) of the average particle diameter of the soft magnetic powder described above, the requirement (b) of the powder filling rate and the requirement (c) of the sheet thickness satisfy the desirable magnetic permeability characteristics.

【0016】[0016]

【実施例】下記の表に掲げた軟磁性金属粉末を使用し、
マトリクス材料としては塩素化ポリエチレンゴムを選
び、不活性充填剤として炭酸カルシウム粉末を加えた配
合物を、それぞれ記載の厚さのシートに圧延した。得ら
れた3種の電磁波抑制シートについて、導波管法によ
り、20〜30GHzの領域における反射減衰の値を測
定した。
[Example] Using the soft magnetic metal powder listed in the following table,
Chlorinated polyethylene rubber was chosen as the matrix material, and the formulation with calcium carbonate powder added as an inert filler was rolled into sheets of the indicated thickness. The values of reflection attenuation in the region of 20 to 30 GHz were measured for the obtained three types of electromagnetic wave suppression sheets by the waveguide method.

【0017】 [0017]

【0018】結果は、図2のグラフに示すとおりであっ
て、−15dBの反射減衰が得られたのは、比較例では
24〜28GHzの、広さ5GHzの帯域に止まった
が、実施例1では22〜30GHzと、9GHzの幅、
実施例2では21〜28GHzと、8GHzの幅が確保
できた。
The results are shown in the graph of FIG. 2. The return loss of -15 dB was obtained in the comparative example in the band of 24-28 GHz and the width of 5 GHz, but in Example 1. Then 22 ~ 30GHz and 9GHz width,
In Example 2, the widths of 21 to 28 GHz and 8 GHz could be secured.

【0019】[0019]

【発明の効果】本発明に従って軟磁性金属の粉末をゴム
またはプラスチックのマトリクス中に分散させた電磁波
抑制シートを製作すれば、準ミリ波帯と呼ばれる20〜
30GHzの高周波領域において、ピークが2カ所ある
電磁波吸収性能をもち、二つのピークの間とその前後に
わたって高い反射減衰が実現するから、帯域幅にして8
〜9GHzという広い範囲の電磁波抑制が可能になる。
According to the present invention, when an electromagnetic wave suppressing sheet in which a powder of a soft magnetic metal is dispersed in a rubber or plastic matrix is produced, it is called a quasi-millimeter wave band.
In the high frequency region of 30 GHz, it has electromagnetic wave absorption performance with two peaks, and high reflection attenuation is realized between the two peaks and before and after it, so that the bandwidth is 8
It is possible to suppress electromagnetic waves in a wide range of up to 9 GHz.

【図面の簡単な説明】[Brief description of drawings]

【図1】 本発明の電磁波抑制シートの作用機構を説明
するための、実施例と比較例との、20〜30GHzに
おける透磁率の変化を示すグラフ。
FIG. 1 is a graph showing a change in magnetic permeability at 20 to 30 GHz of an example and a comparative example for explaining a function mechanism of the electromagnetic wave suppression sheet of the present invention.

【図2】 本発明の実施データであって、実施例と比較
例の電磁波抑制シートについて、20〜30GHzにお
ける反射減衰を示すグラフ。
FIG. 2 is a graph showing the return loss at 20 to 30 GHz for the electromagnetic wave suppression sheets of the example and the comparative example, which is the implementation data of the present invention.

───────────────────────────────────────────────────── フロントページの続き Fターム(参考) 4K018 AA24 BA13 BB04 JA30 KA43 5E040 CA13 5E321 BB21 BB32 BB53 GG05    ─────────────────────────────────────────────────── ─── Continued front page    F-term (reference) 4K018 AA24 BA13 BB04 JA30 KA43                 5E040 CA13                 5E321 BB21 BB32 BB53 GG05

Claims (3)

【特許請求の範囲】[Claims] 【請求項1】 軟磁性金属の粉末をゴムまたはプラスチ
ックのマトリクス中に分散させ、シート状に成形してな
る電磁波吸収体において、下記の条件をすべて満たすこ
とにより、(a)軟磁性金属の粉末として平均粒径3μ
m以下の微粉末を使用すること、(b)軟磁性金属の粉
末の充填率が5〜25容積%の範囲にあること、および
(c)シートの厚さが0.5〜1.5mmの範囲にあるこ
と、準ミリ波帯において、少なくとも5GHzの帯域に
わたって反射減衰−15dBの吸収性能を確保した準ミ
リ波用広帯域電磁波吸収体。
1. An electromagnetic wave absorber formed by dispersing a soft magnetic metal powder in a rubber or plastic matrix, and molding the sheet into a sheet, so that (a) the soft magnetic metal powder is satisfied. As an average particle size of 3μ
using a fine powder of m or less, (b) the filling rate of the soft magnetic metal powder is in the range of 5 to 25% by volume, and (c) the sheet has a thickness of 0.5 to 1.5 mm. A broadband electromagnetic wave absorber for the quasi-millimeter wave, which has an absorption performance of reflection attenuation of -15 dB over the band of at least 5 GHz in the quasi-millimeter wave band.
【請求項2】 軟磁性金属の粉末としてカルボニル鉄粉
末を使用した請求項1の準ミリ波用広帯域電磁波吸収
体。
2. The broadband electromagnetic wave absorber for quasi-millimeter wave according to claim 1, wherein carbonyl iron powder is used as the soft magnetic metal powder.
【請求項3】 軟磁性金属の粉末に加えて、電磁波に対
して不活性な粉末充填剤を50容積%以下の量添加した
請求項1の準ミリ波用広帯域電磁波吸収体。
3. The broadband electromagnetic wave absorber for quasi-millimeter wave according to claim 1, wherein a powder filler inert to electromagnetic waves is added in an amount of 50% by volume or less in addition to the soft magnetic metal powder.
JP2001400850A 2001-12-28 2001-12-28 Broad-band electromagnetic wave absorber for quasi- millimeter wave Pending JP2003193103A (en)

Priority Applications (1)

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Publications (1)

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JP2003193103A true JP2003193103A (en) 2003-07-09

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2006059502A1 (en) * 2004-11-30 2006-06-08 Bridgestone Corporation Rubber composition for wave absorber and wave absorbing sheet
US9450312B2 (en) 2013-09-20 2016-09-20 Kabushiki Kaisha Toshiba Magnetic metal particle aggregate and radio wave absorber
KR102204744B1 (en) 2019-10-16 2021-01-19 한국항공우주산업 주식회사 Rubber matrix composites for impedance matching and application method thereof
WO2022210153A1 (en) * 2021-03-31 2022-10-06 富士フイルム株式会社 Structure, method for manufacturing structure, and composition

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2006059502A1 (en) * 2004-11-30 2006-06-08 Bridgestone Corporation Rubber composition for wave absorber and wave absorbing sheet
US9450312B2 (en) 2013-09-20 2016-09-20 Kabushiki Kaisha Toshiba Magnetic metal particle aggregate and radio wave absorber
KR102204744B1 (en) 2019-10-16 2021-01-19 한국항공우주산업 주식회사 Rubber matrix composites for impedance matching and application method thereof
WO2022210153A1 (en) * 2021-03-31 2022-10-06 富士フイルム株式会社 Structure, method for manufacturing structure, and composition

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