JP2003183957A - Three-dimensional knitted fabric having unevenness - Google Patents

Three-dimensional knitted fabric having unevenness

Info

Publication number
JP2003183957A
JP2003183957A JP2002275453A JP2002275453A JP2003183957A JP 2003183957 A JP2003183957 A JP 2003183957A JP 2002275453 A JP2002275453 A JP 2002275453A JP 2002275453 A JP2002275453 A JP 2002275453A JP 2003183957 A JP2003183957 A JP 2003183957A
Authority
JP
Japan
Prior art keywords
ground
knitted fabric
dimensional
yarn
dimensional knitted
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP2002275453A
Other languages
Japanese (ja)
Other versions
JP3765783B2 (en
Inventor
Fumio Shirasaki
文雄 白崎
Kazunori Yamada
和則 山田
Yukito Kaneko
幸人 金子
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Seiren Co Ltd
Original Assignee
Seiren Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Seiren Co Ltd filed Critical Seiren Co Ltd
Priority to JP2002275453A priority Critical patent/JP3765783B2/en
Publication of JP2003183957A publication Critical patent/JP2003183957A/en
Application granted granted Critical
Publication of JP3765783B2 publication Critical patent/JP3765783B2/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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Classifications

    • AHUMAN NECESSITIES
    • A47FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47CCHAIRS; SOFAS; BEDS
    • A47C31/00Details or accessories for chairs, beds, or the like, not provided for in other groups of this subclass, e.g. upholstery fasteners, mattress protectors, stretching devices for mattress nets
    • A47C31/006Use of three-dimensional fabrics

Landscapes

  • Knitting Of Fabric (AREA)

Abstract

<P>PROBLEM TO BE SOLVED: To provide a three-dimensional knitted fabric having unevennesses, air permeability and cushioning properties especially suitable as an automotive sheet and eliminating a sticky feeling and stinking during perspiration. <P>SOLUTION: This three-dimensional knitted fabric having the unevennesses comprises front and back ground structures and interconnecting yarns connecting the ground structures. In the knitted fabric, at least one surface of the front and back ground structures has uneven parts with protruding parts and recessed parts having a great level difference. In the protruding parts, ground yarns are traversed at a suitable interval so that curved shapes having a distinct cross-sectional curvature can be formed. In the recessed parts, the ground yarns are cast off at a suitable interval so that the recessed parts have an opening. <P>COPYRIGHT: (C)2003,JPO

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【発明の属する技術分野】本発明は凹凸を有する立体編
物に関し、更に詳しくは発汗時のベタツキや不快感を解
消できる凹凸を有する立体編物に関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a three-dimensional knitted fabric having irregularities, and more particularly to a three-dimensional knitted fabric having irregularities capable of eliminating stickiness and discomfort during sweating.

【0002】[0002]

【従来の技術】表裏の地組織とそれを連結する連結糸よ
りなる立体編物は、その優れた反発性、クッション性、
通気性などから、多岐の分野にわたって利用されてい
る。衣料分野においては、一般衣料やスポーツ衣料、イ
ンナー衣料として利用され、また、内装材分野としては
自動車のシートや椅子、ベッドなどのクッション材など
として広く利用されている。この立体編物の表面に凹凸
を設けることで、肌に接触する面積が小さくなり、通気
性や、肌触りなどを向上させることができる。
2. Description of the Related Art A three-dimensional knitted fabric composed of front and back ground fabrics and connecting yarns that connect the two-dimensional fabrics has excellent resilience, cushioning properties,
It is used in various fields due to its breathability. In the field of clothing, it is used as general clothing, sports clothing and inner clothing, and in the field of interior materials, it is widely used as cushioning materials for automobile seats, chairs, beds and the like. By providing unevenness on the surface of the three-dimensional knitted fabric, the area in contact with the skin is reduced, and the breathability and the feel of the skin can be improved.

【0003】織編物の表面に凹凸を形成する方法はいく
つか提案されており、例えば特許文献1では、織編物に
高圧液流を打ち当ててウネ状スジ模様を形成させてい
る。また特許文献2では、編地をカレンダーロール等で
加熱プレスする事により柄模様を形成させている。その
他にも熱収縮糸を用いて熱処理により立体模様を形成す
る方法なども提案されている(特許文献3および4)。
Several methods have been proposed for forming irregularities on the surface of a woven or knitted material. For example, in Patent Document 1, a high-pressure liquid flow is applied to the woven or knitted material to form a unease-shaped stripe pattern. Further, in Patent Document 2, a pattern is formed by heating and pressing the knitted fabric with a calendar roll or the like. In addition, a method of forming a three-dimensional pattern by heat treatment using a heat shrinkable yarn has been proposed (Patent Documents 3 and 4).

【0004】しかしながら、高圧液流によるウネ形成方
法は、そのウネ形状を長期間保持することが難しく、ま
た加熱プレスによる方法は、編地がつぶれたり、表面が
硬化する事により風合いが悪くなる。熱収縮糸を用いる
方法では、高低差が少なく、凹凸感に乏しい物になって
しまうという問題があった。この様な後処理によるもの
ではなく、編みの組織で凹凸を形成させる方法が知られ
ている。例えば、特許文献5では、メッシュ編、針抜き
組織、タック編で凹凸構造を形成させる方法が開示され
ている。また、本発明者らが提案した特許文献6には編
地を編成するときに太さの異なる2本の糸を用い糸の振
り巾を調整して凹凸を形成させる方法の開示がある。
However, it is difficult to maintain the shape of the sea urchin by the high pressure liquid flow for a long period of time, and in the method of hot pressing, the texture is deteriorated because the knitted fabric is crushed or the surface is hardened. The method using the heat-shrinkable yarn has a problem that the difference in height is small and the unevenness is poor. There is known a method of forming irregularities by a knitting structure, not by such post-treatment. For example, Patent Document 5 discloses a method of forming a concavo-convex structure by mesh knitting, needle punching, and tuck knitting. Further, Patent Document 6 proposed by the present inventors discloses a method for forming unevenness by adjusting the swing width of a yarn using two yarns having different thicknesses when knitting a knitted fabric.

【0005】しかしながら、これらの方法は確かに凹凸
構造とはなるが、凹凸の高低差が小さく、且つ凸部の肌
への接触面積が依然大きいため、特に自動車シートとし
て適用した場合、例えば真夏での長時間着座の際にべと
つき感や蒸れ感を解消するには不十分である。
However, although these methods certainly provide a concavo-convex structure, since the height difference between the concavities and convexities is small and the contact area of the convex part with the skin is still large, it is applied particularly as an automobile seat, for example, in the midsummer. It is not enough to eliminate the sticky feeling and stuffiness when sitting for a long time.

【0006】[0006]

【特許文献1】特公平1−40135号公報[Patent Document 1] Japanese Patent Publication No. 1-40135

【特許文献2】特開平4−146246号公報[Patent Document 2] Japanese Patent Laid-Open No. 4-146246

【特許文献3】特開平4−222260号公報[Patent Document 3] JP-A-4-222260

【特許文献4】特開平4−327259号公報[Patent Document 4] Japanese Patent Laid-Open No. 4-327259

【特許文献5】特開平9−137380号公報[Patent Document 5] JP-A-9-137380

【特許文献6】特開2001−11757号公報[Patent Document 6] Japanese Patent Laid-Open No. 2001-11757

【0007】[0007]

【発明が解決しようとする課題】本発明者らは、ある特
定の地組織編成方法と地組織編成構造を組み合わせるこ
とで、上記問題点を解決し、内装材に使用した場合、通
気性、クッション性に優れた立体編物を提供できること
を見出し、本発明を完成させるに至った。すなわち、本
発明は、特に、自動車シート、椅子、ベッドなどに使用
する場合、軽量、高空隙で高圧縮弾性、高通気性、柔ら
かい肌触りを持ち、長時間使用したときにおけるムレ
感、汗ばみ感を解消した凹凸を有する快適構造の立体編
物を提供することを目的とする。
DISCLOSURE OF THE INVENTION The present inventors have solved the above problems by combining a specific ground structure knitting method and a ground structure knitting structure, and when used as an interior material, have breathability and cushioning. It has been found that a three-dimensional knitted fabric having excellent properties can be provided, and the present invention has been completed. That is, the present invention, particularly when used for automobile seats, chairs, beds, etc., is lightweight, has high voids, high compression elasticity, high breathability, has a soft touch, and has a feeling of stuffiness and sweat when used for a long time. An object of the present invention is to provide a three-dimensional knitted fabric having a comfortable structure having unevenness.

【0008】[0008]

【課題を解決するための手段および発明の効果】上記目
的を達成できるようにした本発明は、請求項1に記載し
たように表裏の地組織と、地組織を連結する連結糸から
なる立体編物において、表裏少なくとも一面の地組織を
高低差の大きな凹凸部を有するよう形成し、凸部につい
ては明瞭な断面曲率を有する湾曲形状を形成できる程度
に、地糸が適宜間隔をあけて振られ、且つ凹部について
は地糸が適宜間隔をあけて糸抜きされた開口部が形成さ
れてあることを特徴としている。
MEANS FOR SOLVING THE PROBLEMS AND EFFECTS OF THE INVENTION The present invention, which has been made possible to achieve the above-mentioned object, is a three-dimensional knitted fabric composed of front and back ground fabrics and connecting yarns for connecting the ground fabrics as described in claim 1. In the above, the ground texture is formed on at least one surface of the front and back so as to have a large uneven portion having a height difference, and the convex portion is shaken at appropriate intervals so that a curved shape having a clear sectional curvature can be formed, In addition, the concave portion is characterized in that an opening portion is formed in which the ground yarn is pulled out at appropriate intervals.

【0009】本発明は、表裏少なくとも一方の地組織に
ついて、上記したような構成にすることによって、立体
繊維構造体の表裏少なくとも一面に高低差の大きな凹凸
構造を形成できると共に凸部については明瞭に断面曲率
を有する湾曲状に形成でき、凹部については開口部によ
るメッシュ構造を形成することができる。こうすること
によって、地組織の非開口部断面が丸みを帯びた形状と
なり、他物との接触面積が減少し通気性を大幅に向上さ
せることができる。つまり、肌に触れる面積が小さくな
ることから肌触りがよく、汗をかいてもベタツキ感がな
くなり、特に自動車用のシートに適用した場合、不快感
を解消することができる。また、凸部となる湾曲状の非
開口部の体積が増加することによってクッション性や耐
圧縮性に優れた立体編物となる。
According to the present invention, by forming at least one of the front and back ground textures as described above, a concavo-convex structure having a large height difference can be formed on at least one of the front and back surfaces of the three-dimensional fiber structure, and the protrusions can be clearly defined. It can be formed in a curved shape having a cross-sectional curvature, and the recess can have a mesh structure with openings. By doing so, the non-opening section of the ground structure has a rounded shape, the contact area with other objects is reduced, and the air permeability can be greatly improved. That is, since the area of contact with the skin is small, the skin feels good, and the sticky feeling is eliminated even if sweat is applied, and the discomfort can be eliminated particularly when applied to a vehicle seat. Further, the volume of the curved non-opening portion serving as the convex portion is increased, so that the three-dimensional knitted fabric is excellent in cushioning property and compression resistance.

【0010】また、請求項2に記載したように、表裏少
なくとも一面の地組織を構成する地糸の振り巾が3〜7
針であることを特徴としていると、請求項1の構成によ
る上記本発明の効果を奏する上で、より好ましいものと
なる。さらに、本発明の凹凸を有する立体編物は、請求
項3に記載したように、地糸の繊度が150〜550デ
シテックスであることが本発明の効果を奏する上で好ま
しい。
Further, as described in claim 2, the ground yarn constituting the ground structure of at least one surface of the front and back has a swing width of 3 to 7
A needle is more preferable for achieving the effect of the present invention according to the structure of claim 1. Further, in the three-dimensional knitted fabric having irregularities of the present invention, as described in claim 3, it is preferable that the fineness of the ground yarn is 150 to 550 decitex in order to exert the effect of the present invention.

【0011】そして、本発明の凹凸を有する立体編物
は、請求項4のように、地糸がポリエステル繊維からな
ることが本発明の効果を奏する上で好ましい。そしてま
た、本発明の凹凸を有する立体編物は、特に自動車シー
トに適用されることが好ましい。
In the three-dimensional knitted fabric having irregularities according to the present invention, it is preferable that the ground yarn is made of polyester fiber in order to obtain the effects of the present invention. Further, the three-dimensional knitted fabric having irregularities of the present invention is particularly preferably applied to an automobile seat.

【0012】[0012]

【発明の実施の形態】本発明は、例えば図1に示すよう
な6枚筬のダブルラッセル機による経編機を使用して編
成することができる。筬L1及び筬L2を通糸した編糸
は表裏の一面(表面または裏面)の地組織を、筬L5、
筬L6による糸を通糸した編糸は表裏の他面(裏面また
は表面)の地組織を形成する。これら表裏の地組織を筬
L3及び筬L4による糸を通糸した編糸が連結して立体
繊維構造物を形成する。この筬L5、L6(あるいはL
1、L2)の地糸の振り巾を所定の範囲とし、さらに上
記地糸が適宜の間隔をあけて糸抜きされて編成され、当
該地組織が開口部を有する組織即ちメッシュ組織とする
ことにより、表裏少なくとも一面の地組織を、高低差の
大きな凹凸部を有するよう形成し、凸部については明瞭
な断面曲率を有する湾曲状に形成できることになる。図
1において、1,2は前後針床の編針(ニードル)、3
は前後針床のトリックプレート、4はフロント側及びバ
ック側のステッチコーム、5は釜間を示している。
BEST MODE FOR CARRYING OUT THE INVENTION The present invention can be knitted, for example, by using a warp knitting machine such as a six-blade double Russell machine as shown in FIG. The knitting yarn that has passed through the reed L1 and the reed L2 has a ground structure on one surface (front surface or back surface) of the reed L5,
The knitting yarn that has been threaded through the reed L6 forms the ground structure of the other surface (back surface or front surface) of the front and back. These front and back ground fabrics are connected by the knitting yarns through which the yarns of the reed L3 and the reed L4 are connected to form a three-dimensional fiber structure. This reed L5, L6 (or L
(1), (L2) the width of the ground yarn is within a predetermined range, and the ground yarn is knitted by removing the yarn at an appropriate interval, and the ground fabric has a structure having an opening, that is, a mesh structure. It is possible to form the ground texture on at least one surface of the front and back so as to have uneven portions having large height differences, and to form the convex portions in a curved shape having a clear sectional curvature. In FIG. 1, 1 and 2 are knitting needles (needles) of front and rear needle beds, 3
Is a trick plate of the front and rear needle beds, 4 is a stitch comb on the front side and the back side, and 5 is a distance between the hooks.

【0013】表裏地組織や連結糸の素材は特に限定され
るものではなく、用途に応じて選択すればよいが、内装
材として使用される場合は摩耗性の問題からポリエステ
ル繊維を使用するのが好ましい。ダブルラッセルに代表
される立体繊維構造物は、表裏地組織と、それらを連結
する連結糸からなっており、繊維構造内部に空隙を有し
ていることから、もともと通気性の非常によいものであ
る。そしてさらにその表面に高低差の大きな凹凸を設け
ることで、肌に密着しにくくなり、通気性は向上し、ム
レ、ベタツキなどを解消する効果がより一層顕著とな
る。
The front and back fabrics and the material of the connecting yarn are not particularly limited and may be selected according to the application. However, when used as an interior material, polyester fiber is used because of its abrasion resistance. preferable. The three-dimensional fiber structure represented by double russell is composed of front and back fabrics and connecting yarns that connect them, and since it has voids inside the fiber structure, it has originally excellent air permeability. is there. Further, by providing unevenness with a large height difference on the surface, it becomes difficult to adhere to the skin, the air permeability is improved, and the effect of eliminating stuffiness, stickiness and the like becomes more remarkable.

【0014】凹凸を形成させるのは、表裏の地組織のう
ち、どちらか一面でよく、少なくとも肌側(肌に接する
面)を凹凸構造とすることが必須である。自動車シー
ト、椅子、ベッドなどに使用した場合も同様で、肌側を
凹凸構造とする。本発明は地組織の地糸の振り巾を所定
の範囲とすることが好ましく、且つ該地糸が適宜の間隔
をあけて糸抜きされて編成されることで、より多様な凹
凸を形成させることを特徴としている。地糸の振り巾を
大きくすると、その部分において複数の地糸が重なるこ
とになり、この重なる地糸の数は振り巾を大きくすれば
するほど多くなる。そして、地糸が複数重なった部分に
図7で示すような凸部Aの中心へ引っ張り合う力(T)
が発生し、該地糸が適宜の間隔をあけて糸抜きされて編
成されているので、張力(T)を相殺する反作用力(図
示せず)が発生しないため、凸部Aが形成される。突部
A,A間には凹部Bが形成される。
The unevenness may be formed on either one of the front and back ground structures, and it is essential that at least the skin side (the surface in contact with the skin) has the uneven structure. The same applies when used for automobile seats, chairs, beds, etc., and the skin side has an uneven structure. In the present invention, it is preferable to set the swing width of the ground yarn of the ground structure within a predetermined range, and the ground yarn is knitted by removing the yarn at appropriate intervals to form more various irregularities. Is characterized by. When the swing width of the ground yarn is increased, a plurality of ground yarns are overlapped at that portion, and the number of the overlapping ground yarns is increased as the swing width is increased. Then, a force (T) for pulling to the center of the convex portion A as shown in FIG.
Occurs, and the ground yarn is knitted by removing the yarn at an appropriate interval, so that a reaction force (not shown) for canceling the tension (T) does not occur, so that the convex portion A is formed. . A recess B is formed between the protrusions A and A.

【0015】図2は、振り巾と凸部形成をより詳細に表
した図である。A)はシンカーループを形成する地糸の
振り幅が3針振りの立体構造編物を表しており、B)は
6針振りの立体構造編物を表している。振り幅が大きく
なることで、シンカーループの重なりが多くなり、図に
示したように地組織の厚みが厚くなるため、より盛り上
がった曲率の大きい立体構造編物を得ることができる。
C)は8針振りの立体構造体を表している。振り巾が大
きくなることで、地組織の厚みが厚くなるが、シンカー
ループの重なりが多くなり、動きが制限されることで、
曲率を形成しにくくなり、重なりが少ない部分のみ曲率
を形成するので、図に示したように地組織が厚く、曲率
の少ない立体構造物となり易い。この様に地糸の振り巾
を所定の特定範囲とし、且つ該地糸が適宜の間隔をあけ
て糸抜きされて編成されることによって凹凸を表現する
ことができるのである。
FIG. 2 is a diagram showing the swing width and the formation of the convex portion in more detail. A) represents a three-dimensional knitted fabric in which the ground yarn forming the sinker loop has a three-needle swing, and B) represents a six-needle three-dimensionally structured knit. When the swing width is increased, the overlap of the sinker loops is increased, and the thickness of the ground structure is increased as shown in the figure, so that it is possible to obtain a three-dimensional structure knitted fabric having a more raised curvature and a large curvature.
C) represents a three-dimensional structure having eight needles. By increasing the swing width, the thickness of the ground structure becomes thicker, but the overlap of sinker loops increases and the movement is restricted,
Since it becomes difficult to form a curvature and the curvature is formed only in a portion where there is little overlap, as shown in the figure, the ground structure is thick and a three-dimensional structure having a small curvature is likely to be formed. Thus, the unevenness can be expressed by setting the swing width of the ground yarn within a predetermined specific range, and by knitting the ground yarn by pulling out the yarn at appropriate intervals.

【0016】地糸の振り巾は高低差の大きな凹凸とハッ
キリとした断面曲率を有する湾曲状が得られるために地
糸を何針分振るのかは、地糸の特徴によりどの程度が好
適かを選択することが重要であるが、通常は、上記した
ように3〜7針とすることが好適であり、より快適な使
い心地の凹凸立体編物を得るためには3〜6針とするこ
とが好ましい。通常、振り巾が2針以下とすると地糸の
厚みが出ず、凸部Aを形成できないし、振り巾を8針以
上とすると、上記のような理由から凸部の曲率が得られ
難いため、快適な使い心地の立体繊維構造物が得られ難
い。このように地糸の振り巾をある特定範囲とすること
によって、安定して立体的な凹凸模様を表現することが
できるのである。
As for the swing width of the ground yarn, since it is possible to obtain large unevenness of height difference and a curved shape having a clear sectional curvature, how many needles the ground yarn is shaken depends on the characteristics of the ground yarn. Although it is important to select, it is usually preferable to use 3 to 7 needles as described above, and to obtain a more comfortable and comfortable three-dimensional knitted fabric, 3 to 6 needles may be used. preferable. Normally, if the swing width is 2 stitches or less, the thickness of the ground yarn does not appear and the convex portion A cannot be formed, and if the swing width is 8 stitches or more, it is difficult to obtain the curvature of the convex portion for the reason described above. , It is difficult to obtain a comfortable three-dimensional fiber structure. Thus, by setting the swing width of the ground thread within a certain range, it is possible to stably express a three-dimensional uneven pattern.

【0017】本発明では、地糸の所定範囲の振りと、地
糸を適宜の間隔をあけて糸抜き編成して開口部であるメ
ッシュ組織とすることによって凸部Aにとって断面曲率
の大きい立体繊維構造物を得ることができる。図3の
には、地糸を所定範囲で振ってはいるが、地糸について
間隔をあけずに編成された地組織からなる立体編物の断
面図が示されている。また、図3のには本発明の立体
編物の断面図が示されている。これらを比較して見ると
分かるように、の立体編物は地糸が間隔をあけずに編
成されているため、曲率を作る張力(T)が反作用力に
よって相殺されてしまうため凹凸高さが地組織によって
吸収されてしまい、高低差が無くなってしまう。
In the present invention, the three-dimensional fiber having a large cross-section curvature for the convex portion A by swinging the ground yarn within a predetermined range and by knitting the ground yarn at appropriate intervals to form a mesh structure which is an opening. A structure can be obtained. FIG. 3 shows a cross-sectional view of a three-dimensional knitted fabric having a ground structure in which the ground yarn is knitted within a predetermined range, but the ground yarn is knitted without spacing. Further, FIG. 3 shows a cross-sectional view of the three-dimensional knitted fabric of the present invention. As can be seen by comparing these, in the three-dimensional knitted fabric, since the ground yarns are knitted without spacing, the tension (T) that creates the curvature is canceled by the reaction force, and therefore the uneven height is It is absorbed by the tissue and the height difference disappears.

【0018】また、図3のにはメッシュ組織による疑
似凹凸立体編物の断面図が示されている。本発明の断面
図と比較すると、従来の立体編物は開口幅は殆ど同じ
であるが、接地面積が極端に大きいことが分かる。つま
り、本発明の立体編物は、凸部Aが断面曲率の大きな湾
曲状をなしているので、他物との接触面積の低下が図れ
肌との接触面積が小さくなる。また、凸部Aと高低差の
大きな凹部Bについては、糸抜きによるメッシュとなる
開口部Cが形成されているので、一層通気性が良好とな
る。単位面積内に含まれる連結糸の本数が増加すること
で耐圧縮力が向上する。
Further, FIG. 3 shows a cross-sectional view of a pseudo three-dimensional knitted fabric having a mesh structure. As compared with the cross-sectional view of the present invention, it can be seen that the conventional three-dimensional knitted fabric has almost the same opening width, but the ground contact area is extremely large. That is, in the three-dimensional knitted fabric of the present invention, since the convex portion A has a curved shape with a large cross-sectional curvature, the contact area with other objects can be reduced and the contact area with the skin can be reduced. In addition, since the openings C, which are meshes formed by thread removal, are formed in the convex portions A and the concave portions B having a large height difference, the air permeability is further improved. The compression resistance is improved by increasing the number of connecting yarns included in the unit area.

【0019】図4および図5には、図3−に示す凹部
Bと突部Aを形成するため、上記したように特定した範
囲で地糸を振ると共に糸抜き編成する筬L5、L6によ
る糸をL5とL6として図示してあり、糸の重なりと糸
抜きによるメッシュ部分となる開口部Cを図示してい
る。ここで、本発明の立体編物を編成する方法について
詳しく説明する。図6は、本発明の立体編物を示す斜視
図である。
4 and 5, in order to form the concave portion B and the protruding portion A shown in FIG. 3, the reeds L5 and L6 for waving the ground yarn and knitting the yarn in the range specified above are also used. Are shown as L5 and L6, and an opening C which is a mesh portion due to overlapping of threads and thread removal is illustrated. Here, the method of knitting the three-dimensional knitted fabric of the present invention will be described in detail. FIG. 6 is a perspective view showing the three-dimensional knitted fabric of the present invention.

【0020】図8はニードルループが膨出して高低差を
有する立体構造体が形成される様子を模式的に示したも
のである。ここではシンカーループとニードルループの
動き、及び張力を表している。ニードルループの膨出量
(凸部の高さ)は、編成されるシンカーループ間の距離
と編成される糸の太さに大きく依存する。つまり、シン
カーループを編成する距離が長いほど張力が強く働き、
ニードルループが開口部地組織部の中央に引き寄せら
れ、強く膨出される。
FIG. 8 schematically shows how the needle loop bulges to form a three-dimensional structure having a height difference. Here, the movement and tension of the sinker loop and needle loop are shown. The bulging amount of the needle loop (height of the convex portion) largely depends on the distance between the kink sinker loops and the thickness of the knitted yarn. In other words, the longer the distance to knit the sinker loop, the stronger the tension,
The needle loop is pulled toward the center of the opening ground texture portion and strongly bulged.

【0021】シンカーループは、ニードルループの下部
に有り、シンカーループが3針以上に跨る事により3本
・4本・・と糸が重なり、ニードルループが大きく膨出
され全体として高低差が大きくなる。このように地組織
を構成する地糸の振り巾をある範囲とし、かつ該地組織
をメッシュ構造とすることによって、高低差のある表面
凹凸構造の立体編物となる。本発明の凹凸立体編物は、
その凸部の断面形状が弧を描いて湾曲しているという特
徴を有している。図9は、立体構造編物に荷重による圧
力を加えたときの形状を表した図である。従来の立体構
造編物は、連結糸が支えきれないほどの圧力が加わる
と、のように殆ど空隙が無くなってしまうが、本発明
の立体構造編物は、非開口部が曲率と厚みを持ってい
ることで、連結糸が潰れてしまっても、ある程度の空隙
を保持できるので、空気の流れる通路ができ、ムレにく
く快適な立体構造編物である。
The sinker loop is located below the needle loop, and when the sinker loop extends over three or more stitches, the threads overlap with three, four, and so on, and the needle loop is largely swollen to increase the height difference as a whole. . In this way, by setting the swing width of the ground yarn constituting the ground structure within a certain range and by forming the ground structure into a mesh structure, a three-dimensional knitted fabric having a surface uneven structure having a height difference is obtained. The uneven three-dimensional knitted fabric of the present invention,
It is characterized in that the cross-sectional shape of the convex portion is curved in an arc. FIG. 9 is a diagram showing a shape when a pressure due to a load is applied to the three-dimensional structure knitted fabric. In the conventional three-dimensional structure knitting, when a pressure is applied to the connecting yarn that cannot be fully supported, the voids almost disappear, but in the three-dimensional structure knitting of the present invention, the non-opening portion has curvature and thickness. As a result, even if the connecting yarn is crushed, a certain amount of void can be maintained, so that a passage for air can be formed, and the knitted fabric is a three-dimensional structure that is comfortable and stuffy.

【0022】また、地糸の繊度としては、厚みや通気
性、剛性の点から150〜550デシテックスとするの
が好ましい。150デシテックス未満では、高低差のあ
る凹凸が得られにくいと言う問題があり、550デシテ
ックスを越えると、肌触りの点で問題がある。さらに編
機のゲージ数は、同じく厚みや通気性、剛性の点から1
6〜30ゲージ/インチとすることが好ましい。
The fineness of the ground yarn is preferably 150 to 550 decitex in terms of thickness, air permeability and rigidity. If it is less than 150 decitex, it is difficult to obtain unevenness having height difference, and if it exceeds 550 decitex, there is a problem in terms of touch. In addition, the gauge of the knitting machine is 1 from the viewpoints of thickness, breathability and rigidity.
It is preferably 6 to 30 gauge / inch.

【0023】このように表面を凹凸形状としたことで、
肌に密着する面積が小さくなり、ベタツキ感が抑えられ
る。さらに肌と繊維の間に新たな空隙が生じるため、通
気性がより向上する効果をもたらす。より肌触りを良く
するために、本発明ではさらに表面地組織を起毛やバフ
加工などを施して、凸部のみを毛羽立たせて立体模様を
有するスエード調編物とすることも可能である。
By making the surface uneven as described above,
The area that comes into close contact with the skin is reduced, and the sticky feeling is suppressed. Furthermore, since a new void is generated between the skin and the fiber, the air permeability is further improved. In order to improve the feel of the fabric, in the present invention, the surface fabric may be further raised or buffed so that only the convex portions are fluffed to obtain a suede-like knitted fabric having a three-dimensional pattern.

【0024】本発明の凹凸を有する立体繊維構造物は、
その優れた通気性や肌触り、クッション性を生かしてシ
ーツ、ベッドなどの寝装品や自動車シート、椅子など内
装材に用いることができ、その他にも広い用途に応用可
能である。以下、実施例を挙げて説明するが、本発明は
これらに限定されることなくいかなる形態にも適用可能
である。
The three-dimensional fiber structure having irregularities of the present invention is
Taking advantage of its excellent breathability, softness, and cushioning properties, it can be used for bedding such as sheets and beds, interior materials such as automobile seats and chairs, and is also applicable to a wide variety of other applications. Examples will be described below, but the present invention is not limited to these and can be applied to any form.

【0025】[0025]

【実施例】経編機として、カールマイヤー社製ダブルラ
ッセル編機RD6DPLM−22Gを使用した。図11
〜図18におけるL1〜L6の糸は、筬L1〜L6によ
るそれぞれの糸を示している。 評価法 <通気性>JIS L1018 6.34通気性の試験方法に準じて
試験を行った。
Example As a warp knitting machine, a double russel knitting machine RD6DPLM-22G manufactured by KARL MAYER was used. Figure 11
The yarns L1 to L6 in FIG. 18 represent the respective yarns of the reeds L1 to L6. Evaluation method <Breathability> The test was performed according to JIS L1018 6.34 Breathability test method.

【0026】評価は次の通りとした。単位:cc/sec/cm2 × 〜200 △ 200〜220 ○ 220〜 <接地面積率>被試験布を7cm×7cmの大きさにカ
ットした。表面(開口面)にスタンプ用のインク(シャ
チハタスタンプ台)を万遍なく付着させた後、白紙を載
せた。その上から直径7cmの円柱形の錘5kgを載せ
て、10秒間放置した。その後、被試験布から白紙を取
り除き、5cm×5cmの大きさに整えた後、白紙に付
着したインクの面積(接地面積)を測定した。なお、面
積の測定は5cm×5cmの大きさに整えた紙をスキャ
ナーでパソコン内に読み込み、インクと白紙の色を2値
化してインク色のドットを積分により集計して行った。
接地面積率は下記の式を用いて求めた。
The evaluation was as follows. Unit: cc / sec / cm 2 × to 200 Δ 200 to 220 ○ 220 to <ground contact area ratio> The test cloth was cut into a size of 7 cm × 7 cm. After a stamp ink (Shachihata stamp stand) was uniformly attached to the surface (opening surface), a blank sheet was placed. From above, 5 kg of a cylindrical weight having a diameter of 7 cm was placed and left for 10 seconds. After that, the white paper was removed from the test cloth, the size of the cloth was adjusted to 5 cm × 5 cm, and the area of the ink adhering to the white paper (ground area) was measured. The area was measured by reading a paper prepared in a size of 5 cm × 5 cm into a personal computer with a scanner, binarizing the colors of the ink and the white paper, and integrating the dots of the ink color by integration.
The contact area ratio was calculated using the following formula.

【0027】接地面積率(%)=インク付着面積/白紙
の面積×100 評価は次の通りとした。 × 30%〜 △ 20%〜30% ○ 〜20% <厚み保持率>被試験布を7cm×7cmの大きさに
し、厚みの変化がわかりやすいように4枚重ねにした。
その上に直径7cmの円柱型の錘5kgを載せ、この状
態で厚みの変化がでやすいように100℃で2時間放置
した。2時間後、錘を取り除いた直後の厚みを試験後の
厚みT2とし、錘を載せる前の厚みをT1として厚み保
持率(%)=T2/T1×100を得た。
Contact area ratio (%) = ink adhering area / blank paper area × 100 The evaluation is as follows. × 30% to Δ 20% to 30% ○ to 20% <Thickness retention> The test cloth was sized 7 cm x 7 cm, and four sheets were stacked so that the change in thickness could be easily understood.
A 5 kg columnar weight having a diameter of 7 cm was placed thereon, and left in this state at 100 ° C. for 2 hours so that the thickness could easily change. Two hours later, the thickness immediately after the weight was removed was taken as the thickness T2 after the test, and the thickness before mounting the weight was taken as T1 to obtain a thickness retention rate (%) = T2 / T1 × 100.

【0028】評価は次の通りとした。 × 〜70% △ 70%〜90% ○ 90%〜 <ムレ感>被試験布でシートカバーを作製し、カーシー
トに被せた。そのシートに着座する人(被験者)の衣服
とシートの間に湿度測定器を挟み、室温25℃、湿度6
0%RHの環境下で1時間着座した時の、湿度を測定し
た。値は被験者5人の平均値であり、湿度測定器位置は
図10に示すとおりである。
The evaluation was as follows. × to 70% Δ 70% to 90% ○ 90% to <Mouret feeling> A seat cover was made from the test cloth and covered on the car seat. Insert a humidity measuring instrument between the seat of the person (subject) sitting on the seat and the seat, and set the room temperature to 25 ° C and the humidity to 6
Humidity was measured when sitting for 1 hour in an environment of 0% RH. The value is an average value of 5 subjects, and the position of the humidity measuring device is as shown in FIG.

【0029】評価は次の通りとした。 × 70%〜 △ 50%〜70% ○ 〜50%The evaluation was as follows. × 70% ~ △ 50% to 70% ○ ~ 50%

【0030】[0030]

【実施例1】図11に示した設計に基づき、立体編物を
作成した。なお、地糸、連結糸ともにポリエステル10
0%を使用し、凹凸側の地糸の繊度は167デシテック
スとした。開口部面側地組織はL−5、L−6で糸配列
をして、開口部面側地糸の振り巾を3針とした。得られ
た立体繊維構造物を190℃で1分間プレセットした
後、130℃にて染色、乾燥し、150℃で1分間仕上
げセットして、全厚1.8mm、編密度38コース/イ
ンチ、24ウェール/インチの凸部に明瞭な断面曲率を
持つ湾曲形状の立体繊維構造物を得た。得られた立体繊
維構造物について上記評価法に従い評価した。結果を表
1に示す。
Example 1 A three-dimensional knitted fabric was produced based on the design shown in FIG. Both the ground yarn and the connecting yarn are made of polyester 10
0% was used, and the fineness of the ground yarn on the uneven side was 167 decitex. The opening surface side ground fabric was arranged in yarns of L-5 and L-6, and the swing width of the opening surface side ground yarn was set to 3 needles. The obtained three-dimensional fiber structure is preset at 190 ° C. for 1 minute, then dyed at 130 ° C., dried, and finish-set at 150 ° C. for 1 minute to obtain a total thickness of 1.8 mm, a knitting density of 38 courses / inch, A curved three-dimensional fiber structure having a clear sectional curvature in the convex portion of 24 wale / inch was obtained. The obtained three-dimensional fiber structure was evaluated according to the above evaluation method. The results are shown in Table 1.

【0031】[0031]

【実施例2】図12に示した設計に基づき、立体編物を
作成した。なお、地糸、連結糸ともにポリエステル10
0%を使用し、凹凸側の地糸の繊度は330デシテック
スとした。開口部面側地組織はL−5、L−6で糸配列
をして、開口部面側地糸の振り巾を3針とした。得られ
た立体繊維構造物を190℃で1分間プレセットした
後、130℃にて染色、乾燥し、150℃で1分間仕上
げセットして、全厚2.2mm、編密度38コース/イ
ンチ、24ウェール/インチの凸部に明瞭な断面曲率を
持つ湾曲形状の立体繊維構造物を得た。得られた立体繊
維構造物について上記評価法に従い評価した。結果を表
1に示す。
Example 2 A three-dimensional knitted fabric was produced based on the design shown in FIG. Both the ground yarn and the connecting yarn are made of polyester 10
0% was used and the fineness of the ground yarn on the uneven side was 330 decitex. The opening surface side ground fabric was arranged in yarns of L-5 and L-6, and the swing width of the opening surface side ground yarn was set to 3 needles. The obtained three-dimensional fiber structure is preset at 190 ° C. for 1 minute, then dyed at 130 ° C., dried, and finish-set at 150 ° C. for 1 minute to obtain a total thickness of 2.2 mm, a knitting density of 38 courses / inch, A curved three-dimensional fiber structure having a clear sectional curvature in the convex portion of 24 wale / inch was obtained. The obtained three-dimensional fiber structure was evaluated according to the above evaluation method. The results are shown in Table 1.

【0032】[0032]

【実施例3】図13に示した設計に基づき、立体編物を
作成した。なお、地糸、連結糸ともにポリエステル10
0%を使用し、凹凸側の地糸の繊度は330デシテック
スとした。開口部面側地組織はL−5、L−6で糸配列
をして、開口部面側地糸の振り巾を4針とした。得られ
た立体繊維構造物を190℃で1分間プレセットした
後、130℃にて染色、乾燥し、150℃で1分間仕上
げセットして、全厚2.7mm、編密度38コース/イ
ンチ、24ウェール/インチの凸部に明瞭な断面曲率を
持つ湾曲形状の立体繊維構造物を得た。得られた立体繊
維構造物について上記評価法に従い評価した。結果を表
1に示す。
Example 3 A three-dimensional knitted fabric was produced based on the design shown in FIG. Both the ground yarn and the connecting yarn are made of polyester 10
0% was used and the fineness of the ground yarn on the uneven side was 330 decitex. The opening surface side ground fabric was arranged in yarns of L-5 and L-6, and the swing width of the opening surface side ground yarn was 4 needles. The obtained three-dimensional fiber structure is preset at 190 ° C. for 1 minute, then dyed at 130 ° C., dried, and finish-set at 150 ° C. for 1 minute to obtain a total thickness of 2.7 mm, a knitting density of 38 courses / inch, A curved three-dimensional fiber structure having a clear sectional curvature in the convex portion of 24 wale / inch was obtained. The obtained three-dimensional fiber structure was evaluated according to the above evaluation method. The results are shown in Table 1.

【0033】[0033]

【実施例4】図14に示した設計に基づき、立体編物を
作成した。なお、地糸、連結糸ともにポリエステル10
0%を使用し、凹凸側の地糸の繊度は330デシテック
スとした。開口部面側地組織はL−5、L−6で糸配列
をして、開口部面側地糸の振り巾を6針とした。得られ
た立体繊維構造物を190℃で1分間プレセットした
後、130℃にて染色、乾燥し、150℃で1分間仕上
げセットして、全厚3.1mm、編密度38コース/イ
ンチ、24ウェール/インチの凸部に明瞭な断面曲率を
持つ湾曲形状の立体繊維構造物を得た。得られた立体繊
維構造物について上記評価法に従い評価した。結果を表
1に示す。
Example 4 A three-dimensional knitted fabric was produced based on the design shown in FIG. Both the ground yarn and the connecting yarn are made of polyester 10
0% was used and the fineness of the ground yarn on the uneven side was 330 decitex. The opening surface side ground fabric was arranged in yarns of L-5 and L-6, and the opening surface side ground yarn had a swing width of 6 needles. The obtained three-dimensional fiber structure is preset at 190 ° C. for 1 minute, then dyed at 130 ° C., dried, and finish-set at 150 ° C. for 1 minute to obtain a total thickness of 3.1 mm, a knitting density of 38 courses / inch, A curved three-dimensional fiber structure having a clear sectional curvature in the convex portion of 24 wale / inch was obtained. The obtained three-dimensional fiber structure was evaluated according to the above evaluation method. The results are shown in Table 1.

【0034】[0034]

【比較例1】図15に示した設計に基づき、立体編物を
作成した。なお、地糸、連結糸ともにポリエステル10
0%を使用し、凹凸側の地糸の繊度は330デシテック
スとした。表面地組織は無地組織とし、該組織は地糸の
L−5、L−6で糸配列をして、糸抜きのない無地面の
振り巾を3針とした。得られた立体繊維構造物を190
℃で1分間プレセットした後、130℃にて染色、乾燥
し、150℃で1分間仕上げセットして、全厚1.9m
m、編密度38コース/インチ、24ウェール/インチ
の立体繊維構造物を得た。得られた立体繊維構造物につ
いて上記評価法に従い評価した。結果を表1に示す。
Comparative Example 1 Based on the design shown in FIG. 15, a three-dimensional knitted fabric was prepared. Both the ground yarn and the connecting yarn are made of polyester 10
0% was used and the fineness of the ground yarn on the uneven side was 330 decitex. The surface ground fabric was a plain fabric, and the fabric was arranged with yarns L-5 and L-6 of the ground yarn, and the swing width of the plain fabric without thread removal was 3 needles. The obtained three-dimensional fiber structure is 190
After presetting at ℃ for 1 minute, dyeing at 130 ℃, drying, finish setting at 150 ℃ for 1 minute, total thickness 1.9m
A three-dimensional fiber structure having a m, knitting density of 38 courses / inch, and 24 wales / inch was obtained. The obtained three-dimensional fiber structure was evaluated according to the above evaluation method. The results are shown in Table 1.

【0035】[0035]

【比較例2】図16に示した設計に基づき、立体編物を
作成した。なお、地糸、連結糸ともにポリエステル10
0%を使用し、凹凸側の地糸の繊度は330デシテック
スとした。開口部面側地組織はL−5、L−6で糸配列
をして、開口部面側地糸の振り巾を8針とした。得られ
た立体繊維構造物を190℃で1分間プレセットした
後、130℃にて染色、乾燥し、150℃で1分間仕上
げセットして、全厚3.3mm、編密度38コース/イ
ンチ、24ウェール/インチの立体繊維構造物を得た。
得られた立体繊維構造物について上記評価法に従い評価
した。結果を表1に示す。
Comparative Example 2 Based on the design shown in FIG. 16, a three-dimensional knitted fabric was prepared. Both the ground yarn and the connecting yarn are made of polyester 10
0% was used and the fineness of the ground yarn on the uneven side was 330 decitex. The opening surface side ground fabric was arranged in a yarn arrangement of L-5 and L-6, and the opening surface side ground yarn had a swing width of 8 needles. The obtained three-dimensional fiber structure is preset at 190 ° C. for 1 minute, then dyed and dried at 130 ° C., finish-set at 150 ° C. for 1 minute, the total thickness 3.3 mm, the knitting density 38 courses / inch, A 24 wales / inch solid fiber structure was obtained.
The obtained three-dimensional fiber structure was evaluated according to the above evaluation method. The results are shown in Table 1.

【0036】[0036]

【比較例3】図17に示した設計に基づき、立体編物を
作成した。なお、地糸、連結糸ともにポリエステル10
0%を使用し、メッシュ側の地糸の繊度は167デシテ
ックスとした。開口部面側地組織はL−5、L−6で糸
配列をして、開口部面側地糸の振り巾を1針とした。得
られた立体繊維構造物を190℃で1分間プレセットし
た後、130℃にて染色、乾燥し、150℃で1分間仕
上げセットして、全厚1.3mm、編密度38コース/
インチ、24ウェール/インチの立体繊維構造物を得
た。得られた立体繊維構造物について上記評価法に従い
評価した。結果を表1に示す。
[Comparative Example 3] A three-dimensional knitted fabric was produced based on the design shown in FIG. Both the ground yarn and the connecting yarn are made of polyester 10
0% was used, and the fineness of the ground yarn on the mesh side was 167 decitex. The opening surface side ground fabric was arranged in yarns of L-5 and L-6, and the swing width of the opening surface side ground yarn was set to 1 needle. The obtained three-dimensional fiber structure is preset at 190 ° C. for 1 minute, then dyed and dried at 130 ° C., finish-set at 150 ° C. for 1 minute, total thickness 1.3 mm, knitting density 38 courses /
An inch, 24 wales / inch solid fiber structure was obtained. The obtained three-dimensional fiber structure was evaluated according to the above evaluation method. The results are shown in Table 1.

【0037】[0037]

【比較例4】図18に示した設計に基づき、立体編物を
作成した。なお、地糸、連結糸ともにポリエステル10
0%を使用し、メッシュ側の地糸の繊度は167デシテ
ックスとした。開口部面側地組織はL−5、L−6で糸
配列をして、開口部面側地糸の振り巾を1針とした。得
られた立体繊維構造物を190℃で1分間プレセットし
た後、130℃にて染色、乾燥し、150℃で1分間仕
上げセットして、全厚2.7mm、編密度38コース/
インチ、24ウェール/インチの立体繊維構造物を得
た。得られた立体繊維構造物について上記評価法に従い
評価した。結果を表1に示す。
[Comparative Example 4] A three-dimensional knitted fabric was produced based on the design shown in FIG. Both the ground yarn and the connecting yarn are made of polyester 10
0% was used, and the fineness of the ground yarn on the mesh side was 167 decitex. The opening surface side ground fabric was arranged in yarns of L-5 and L-6, and the swing width of the opening surface side ground yarn was set to 1 needle. The obtained three-dimensional fiber structure is preset at 190 ° C. for 1 minute, then dyed at 130 ° C., dried, and finish-set at 150 ° C. for 1 minute to give a total thickness of 2.7 mm and a knitting density of 38 courses /
An inch, 24 wales / inch solid fiber structure was obtained. The obtained three-dimensional fiber structure was evaluated according to the above evaluation method. The results are shown in Table 1.

【0038】[0038]

【表1】 [Table 1]

【図面の簡単な説明】[Brief description of drawings]

【図1】ダブルラッセル機の編成主要部分を示す概略図
である。
FIG. 1 is a schematic view showing a main part of a knitting of a double Russell machine.

【図2】本発明の立体編物を示す断面図である。FIG. 2 is a cross-sectional view showing a three-dimensional knitted fabric of the present invention.

【図3】本発明と従来技術を比較する模式図である。FIG. 3 is a schematic diagram comparing the present invention with a conventional technique.

【図4】本発明による表裏の一面における地糸の組織図
である。
FIG. 4 is a structural diagram of the ground yarn on one side of the front and back according to the present invention.

【図5】本発明による表裏の一面における地糸の立体組
織図である。
FIG. 5 is a three-dimensional structure diagram of the ground yarn on the front and back surfaces according to the present invention.

【図6】本発明の立体編物を示す斜視図である。FIG. 6 is a perspective view showing a three-dimensional knitted fabric of the present invention.

【図7】本発明の編成例を示す模式図である。FIG. 7 is a schematic view showing a knitting example of the present invention.

【図8】地組織の膨出を説明する模式図である。FIG. 8 is a schematic diagram for explaining swelling of the ground structure.

【図9】荷重による変形状態を示す模式図である。FIG. 9 is a schematic diagram showing a deformed state due to a load.

【図10】ムレ感の測定を説明する模式図である。FIG. 10 is a schematic diagram illustrating measurement of stuffiness.

【図11】実施例1の組織を示す図である。FIG. 11 is a diagram showing the structure of Example 1.

【図12】実施例2の組織を示す図である。FIG. 12 is a diagram showing a structure of Example 2.

【図13】実施例3の組織を示す図である。FIG. 13 is a diagram showing the structure of Example 3;

【図14】実施例4の組織を示す図である。FIG. 14 is a diagram showing a structure of Example 4.

【図15】比較例1の組織を示す図である。15 is a diagram showing the structure of Comparative Example 1. FIG.

【図16】比較例2の組織を示す図である。16 is a diagram showing a structure of Comparative Example 2. FIG.

【図17】比較例3の組織を示す図である。17 is a diagram showing the structure of Comparative Example 3. FIG.

【図18】比較例4の組織を示す図である。FIG. 18 is a view showing the structure of Comparative Example 4.

【符号の説明】[Explanation of symbols]

L1〜L6 筬(図1) L5,L6 表裏一方の面の地糸 L1,L2 表裏他方の面の地糸 L3,L4 連結糸 A 凸部 B 凹部 C メッシュとなる開口部 L1 to L6 reeds (Fig. 1) L5, L6 Ground yarn on one side L1, L2 Ground thread on the other side L3, L4 connecting thread A convex part B recess C mesh opening

───────────────────────────────────────────────────── フロントページの続き (72)発明者 金子 幸人 福井県福井市毛矢1丁目10番1号 セーレ ン株式会社内 Fターム(参考) 4L002 AA07 AC07 CA01 CA03 CB01 CB02 DA01 DA04 EA00 EA02 FA06    ─────────────────────────────────────────────────── ─── Continued front page    (72) Inventor Sachito Kaneko             1-10-1 Koya, Fukui City, Fukui Prefecture Sale             Within the corporation F term (reference) 4L002 AA07 AC07 CA01 CA03 CB01                       CB02 DA01 DA04 EA00 EA02                       FA06

Claims (5)

【特許請求の範囲】[Claims] 【請求項1】 表裏の地組織と、地組織を連結する連結
糸からなる立体編物において、表裏少なくとも一面の地
組織を高低差の大きな凹凸部を有するよう形成し、凸部
については明瞭な断面曲率を有する湾曲形状に形成でき
る程度に、地糸が適宜間隔をあけて振られ、且つ凹部に
ついては地糸が適宜間隔をあけて糸抜きされた開口部が
形成されてあることを特徴とする凹凸を有する立体編
物。
1. A three-dimensional knitted fabric consisting of front and back ground fabrics and connecting yarns that connect the ground fabrics, wherein at least one front and back ground fabrics are formed to have large unevenness of height difference, and a convex section has a clear cross section. It is characterized in that the ground yarn is shaken at an appropriate interval so that it can be formed into a curved shape having a curvature, and the recess is provided with an opening portion in which the ground yarn is removed at an appropriate interval. A three-dimensional knitted fabric with irregularities.
【請求項2】 表裏少なくとも一面の地組織を構成する
地糸の振り巾が3〜7針であることを特徴とする請求項
1記載の凹凸を有する立体編物。
2. The three-dimensional knitted fabric having irregularities according to claim 1, wherein the ground yarn constituting at least one surface of the front and back surfaces has a swing width of 3 to 7 needles.
【請求項3】 地糸の繊度が150〜550デシテック
スであることを特徴とする請求項1または2記載の凹凸
を有する立体編物。
3. The three-dimensional knitted fabric having irregularities according to claim 1, wherein the fineness of the ground yarn is 150 to 550 decitex.
【請求項4】 地糸がポリエステル繊維からなることを
特徴とする請求項1〜3の何れかに記載の凹凸を有する
立体編物。
4. The three-dimensional knitted fabric having irregularities according to claim 1, wherein the ground yarn is made of polyester fiber.
【請求項5】 自動車シートに適用されることを特徴と
する請求項1〜4の何れかに記載の凹凸を有する立体編
物。
5. The three-dimensional knitted fabric having irregularities according to claim 1, which is applied to an automobile seat.
JP2002275453A 2001-09-28 2002-09-20 Three-dimensional knitted fabric with irregularities Expired - Lifetime JP3765783B2 (en)

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JP2001-303508 2001-09-28
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WO2006038465A1 (en) * 2004-10-06 2006-04-13 Seiren Co., Ltd. Warp knitted fabric with three-dimensional structure
WO2006106974A1 (en) * 2005-03-31 2006-10-12 Seiren Co., Ltd. Cloth exhibiting acoustic absorption
JP2008075190A (en) * 2006-09-19 2008-04-03 Seiren Co Ltd Three-dimensional fabric and laminate using the same
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WO2006038465A1 (en) * 2004-10-06 2006-04-13 Seiren Co., Ltd. Warp knitted fabric with three-dimensional structure
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JPWO2006106974A1 (en) * 2005-03-31 2008-09-25 セーレン株式会社 Fabric having sound absorption
WO2006106974A1 (en) * 2005-03-31 2006-10-12 Seiren Co., Ltd. Cloth exhibiting acoustic absorption
JP2008075190A (en) * 2006-09-19 2008-04-03 Seiren Co Ltd Three-dimensional fabric and laminate using the same
JP4611950B2 (en) * 2006-09-19 2011-01-12 セーレン株式会社 Solid knitted fabric and laminate using the solid knitted fabric
JP2008138318A (en) * 2006-12-01 2008-06-19 Asahi Kasei Fibers Corp Warp knitted fabric
JP2019507639A (en) * 2016-03-07 2019-03-22 パープル イノベーション,エルエルシー Cushion cover having integrally knitted high-relief graphic features, and cushion using such a cushion cover
US11976392B2 (en) 2016-03-07 2024-05-07 Purple Innovation, Llc Cushion cover with integrally knit, high-relief graphic feature and cushions employing such cushion covers
JP2018057518A (en) * 2016-10-04 2018-04-12 株式会社ユニチカテクノス bag
CN114248463A (en) * 2020-09-21 2022-03-29 江苏金风科技有限公司 Fiber fabric, jig thereof and manufacturing method thereof
WO2022255309A1 (en) * 2021-06-01 2022-12-08 旭化成株式会社 Double raschel knitted fabric and upholstery material containing same
JP7237260B1 (en) * 2021-06-01 2023-03-10 旭化成株式会社 Double raschel knitted fabric and skin material containing it

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