JP2003120761A - Gear, reduction gear mechanism, and electric type power steering device - Google Patents

Gear, reduction gear mechanism, and electric type power steering device

Info

Publication number
JP2003120761A
JP2003120761A JP2001322303A JP2001322303A JP2003120761A JP 2003120761 A JP2003120761 A JP 2003120761A JP 2001322303 A JP2001322303 A JP 2001322303A JP 2001322303 A JP2001322303 A JP 2001322303A JP 2003120761 A JP2003120761 A JP 2003120761A
Authority
JP
Japan
Prior art keywords
annular member
gear
core member
fitting portion
worm
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP2001322303A
Other languages
Japanese (ja)
Inventor
Masahiko Shiina
晶彦 椎名
Noritake Okawa
憲毅 大川
Mitsuharu Minami
光晴 南
Masashi Kuze
真史 久世
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Koyo Seiko Co Ltd
Original Assignee
Koyo Seiko Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Koyo Seiko Co Ltd filed Critical Koyo Seiko Co Ltd
Priority to JP2001322303A priority Critical patent/JP2003120761A/en
Publication of JP2003120761A publication Critical patent/JP2003120761A/en
Pending legal-status Critical Current

Links

Abstract

PROBLEM TO BE SOLVED: To easily obtain a desirable hollow without making any special work after a circular member having teeth on its outer circumference is coupled with a core member. SOLUTION: In an engagement part 14 between the circular member 12 of synthetic resin and the core member 13 engaged on the inner side of the circular member 12, a hollow 4 to restrict volume increase in a radial direction by expansion of the circular member 12 is provided, and the circular member 12 is fused with the core member 13. The desirable hollow 4 is thus easily obtained.

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【発明の属する技術分野】本発明は、外周に歯を有する
合成樹脂よりなる環状部材の内側に芯部材が嵌合された
歯車、該歯車を備える減速歯車機構、及び該減速歯車機
構を備える電動式パワーステアリング装置に関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a gear in which a core member is fitted inside an annular member made of a synthetic resin having teeth on the outer circumference, a reduction gear mechanism including the gear, and an electric motor including the reduction gear mechanism. Type power steering device.

【0002】[0002]

【従来の技術】図7は従来の減速歯車機構及び電動式パ
ワーステアリング装置の構成を示す断面図である。電動
式パワーステアリング装置は、操舵輪100に連結され
る入力軸101と、該入力軸101にトーションバー1
02を介して連結される出力軸103と、操舵輪100
を操舵することによって入力軸101に加わる回転トル
クを前記トーションバー102に生じる捩れによって検
出するトルクセンサ104と、該トルクセンサ104が
検出した操舵トルクに基づいて駆動される操舵補助用の
モータ(不図示)とを備え、該モータの回転を減速歯車
機構106を介して前記出力軸103及び該出力軸10
3に連結される伝達手段(不図示)を介して舵取機構
(不図示)に伝達するように構成されている。
2. Description of the Related Art FIG. 7 is a sectional view showing the structures of a conventional reduction gear mechanism and an electric power steering apparatus. The electric power steering apparatus includes an input shaft 101 connected to steered wheels 100 and a torsion bar 1 attached to the input shaft 101.
Output shaft 103 connected via 02 and steered wheels 100
A torque sensor 104 that detects a rotational torque applied to the input shaft 101 by steering the input shaft 101 by a twist generated in the torsion bar 102, and a steering assist motor (not operated) that is driven based on the steering torque detected by the torque sensor 104. And the output shaft 103 and the output shaft 10 through the reduction gear mechanism 106.
3 is configured to be transmitted to a steering mechanism (not shown) via a transmission means (not shown) connected to 3.

【0003】減速歯車機構106は前記モータ105の
回転に連動するウォーム107と、該ウォーム107に
噛合するウォームホイール108とを備えている。ウォ
ームホイール108は、前記ウォーム107に噛合する
歯を外周に有する合成樹脂製の環状部材109と、該環
状部材109の内側に嵌合された金属製の芯部材110
とを備え、該芯部材110が前記出力軸103に支持さ
れ、ウォーム107との噛合による騒音を小さくするよ
うにしてある。環状部材109は予め形成された前記芯
部材110を射出成形型にインサートとして収容配置
し、溶融された合成樹脂を芯部材110の外側周囲に射
出することにより成形し、芯部材110と一体に結合し
てある。
The reduction gear mechanism 106 is provided with a worm 107 that interlocks with the rotation of the motor 105 and a worm wheel 108 that meshes with the worm 107. The worm wheel 108 has an annular member 109 made of synthetic resin having teeth meshing with the worm 107 on the outer circumference, and a metallic core member 110 fitted inside the annular member 109.
The core member 110 is supported by the output shaft 103 to reduce noise caused by meshing with the worm 107. The annular member 109 is formed by accommodating the previously formed core member 110 as an insert in an injection mold and injecting a molten synthetic resin around the outside of the core member 110 to form the core member 110 and integrally connecting the core member 110 with the core member 110. I am doing it.

【0004】ウォーム107は、前記入力軸101及び
出力軸103の軸芯と交叉するように配置され、一対の
転がり軸受(不図示)を介してハウジング113の嵌合
孔内に支持されており、ウォームホイール108を支持
した出力軸103は一対の転がり軸受114,115を
介してハウジング113内に支持されており、ウォーム
107及びウォームホイール108のラジアル方向及び
アキシアル方向への移動が阻止されている。
The worm 107 is arranged so as to intersect with the axes of the input shaft 101 and the output shaft 103, and is supported in a fitting hole of the housing 113 via a pair of rolling bearings (not shown). The output shaft 103 supporting the worm wheel 108 is supported in the housing 113 via a pair of rolling bearings 114 and 115, and the movement of the worm 107 and the worm wheel 108 in the radial direction and the axial direction is prevented.

【0005】このようにウォーム107及びウォームホ
イール108が用いられた減速歯車機構、電動式パワー
ステアリング装置にあっては、ウォーム107及びウォ
ームホイール108の噛合部に適宜のバックラッシュ量
を設けてウォーム107及びウォームホイール108を
スムースに回転させるようにしてある。このバックラッ
シュ量が大きいときは歯打ち音が発生し、該歯打ち音が
自動車の室内に洩れることになり、また、噛合部のバッ
クラッシュ量が小さいときは負荷が大きくなり、ウォー
ム107及びウォームホイール108を円滑に回転させ
ることができなくなる。
In the reduction gear mechanism and the electric power steering device using the worm 107 and the worm wheel 108 as described above, an appropriate amount of backlash is provided at the meshing portion of the worm 107 and the worm wheel 108. Also, the worm wheel 108 can be smoothly rotated. When the amount of backlash is large, a rattling sound is generated, and the rattling sound leaks into the interior of the vehicle. When the amount of backlash in the meshing portion is small, the load is large, and the worm 107 and the worm 107 The wheel 108 cannot be smoothly rotated.

【0006】[0006]

【発明が解決しようとする課題】ところが、従来の電動
式パワーステアリング装置は、ウォーム107及びウォ
ームホイール108のラジアル方向への移動が阻止され
ており、ウォーム107及びウォームホイール108の
回転中心間距離が固定されているため、雰囲気温度が高
くなり、減速歯車機構106の温度が例えば80〜14
0℃の高温になったとき、又は、減速歯車機構106周
りの湿度が比較的高くなったとき、噛合い詰まりが発生
することになり、改善策が要望されていた。
However, in the conventional electric power steering apparatus, the worm 107 and the worm wheel 108 are prevented from moving in the radial direction, and the distance between the centers of rotation of the worm 107 and the worm wheel 108 is reduced. Since it is fixed, the ambient temperature becomes high, and the temperature of the reduction gear mechanism 106 is, for example, 80 to 14
When the temperature reaches a high temperature of 0 ° C. or when the humidity around the reduction gear mechanism 106 becomes relatively high, meshing clogging occurs, and improvement measures have been demanded.

【0007】発明者はこの噛合い詰まりの原因を追及し
た結果、環状部材109及び該環状部材109の内側に
嵌合された芯部材110を有するウォームホイール10
8の環状部材109は合成樹脂製であり、芯部材110
とウォーム107とは金属製であり、何れも材質の線膨
張係数が異なるにも拘らず、線膨張係数を考慮すること
なく、個々の部品が許容寸法となるように加工されてい
るため、組み立てるときの室温及び湿度においてバック
ラッシュ量が適正であったものが、雰囲気温度等による
減速歯車機構106の温度上昇によって合成樹脂製の環
状部材109が金属製の芯部材110及びウォーム10
7に比べて大きく膨張し、該環状部材109のラジアル
方向外方への体積が増加し、噛合い詰まりが発生するこ
とを見出した。
As a result of investigating the cause of this clogging of meshing, the inventor has made a worm wheel 10 having an annular member 109 and a core member 110 fitted inside the annular member 109.
The annular member 109 of No. 8 is made of synthetic resin, and has a core member 110.
The worm and the worm 107 are made of metal, and although the linear expansion coefficients of the materials are different from each other, the individual parts are processed to have allowable dimensions without considering the linear expansion coefficient. Although the amount of backlash was appropriate at room temperature and humidity, the annular member 109 made of synthetic resin made the metallic core member 110 and the worm 10 due to the temperature increase of the reduction gear mechanism 106 due to the ambient temperature and the like.
It was found that the ring member 109 expanded significantly as compared with No. 7, the volume of the annular member 109 in the radial direction increased, and meshing clogging occurred.

【0008】本発明の出願人は斯かる知見に基づいて前
記環状部材109、又は、前記芯部材110の外周に、
前記環状部材109の膨張によるラジアル方向への体積
増加を抑制すべき空所を設け、噛合い詰まりを抑制し得
るようにした電動式パワーステアリング装置を先に提案
した(特願2001−232498)。
The applicant of the present invention has found on the basis of such knowledge that the outer circumference of the annular member 109 or the core member 110 is
An electric power steering apparatus has been previously proposed (Japanese Patent Application No. 2001-232498), in which a space for suppressing an increase in volume in the radial direction due to expansion of the annular member 109 is provided to prevent clogging of the mesh.

【0009】しかしながら、ウォームホイール108は
前記したように芯部材110を射出成形型にインサート
として収容配置し、溶融された合成樹脂を芯部材110
の外側周囲に射出することにより前記環状部材109が
成形され、該環状部材109が芯部材110と一体に結
合されるため、この結合後に特別の加工を行うことなく
前記空所を得るには、該空所の形状及び配設箇所が制約
されることになり、望ましい空所を得ることが難しかっ
た。
However, in the worm wheel 108, as described above, the core member 110 is accommodated and arranged in the injection mold as an insert, and the molten synthetic resin is used as the core member 110.
Since the annular member 109 is molded by being injected to the outer periphery of and the annular member 109 is integrally connected to the core member 110, in order to obtain the void without performing special processing after the connection, Since the shape and location of the space are restricted, it is difficult to obtain a desired space.

【0010】本発明は斯かる事情に鑑みてなされたもの
であり、環状部材が芯部材に結合された後で特別の加工
を行うことなく、望ましい空所を簡易に得ることができ
る歯車、該歯車を備える減速歯車機構、及び電動式パワ
ーステアリング装置を提供することを目的とする。
The present invention has been made in view of the above circumstances, and it is possible to easily obtain a desired space without performing special processing after the annular member is joined to the core member. An object of the present invention is to provide a reduction gear mechanism including gears and an electric power steering device.

【0011】[0011]

【課題を解決するための手段】第1発明に係る歯車は、
外周に歯を有する合成樹脂よりなる環状部材と、該環状
部材の内側に嵌合される芯部材とを備えた歯車におい
て、前記環状部材と芯部材との嵌合部、又は、環状部材
の嵌合部の近傍に空所を有しており、前記環状部材が前
記芯部材に融着されていることを特徴とする。
A gear according to the first invention is
In a gear having an annular member made of synthetic resin having teeth on the outer periphery and a core member fitted inside the annular member, a fitting portion of the annular member and the core member, or fitting of the annular member It is characterized in that it has a void near the joint and that the annular member is fused to the core member.

【0012】第1発明にあっては、雰囲気温度等による
歯車の温度上昇、湿度上昇によって環状部材が膨張し、
ラジアル方向への体積が増加するとき、前記空所が狭く
なり、膨張による体積増加の一部を空所によって吸収す
ることができる。この結果、ラジアル方向外方への体積
増加を空所によって抑制でき、この体積増加による噛合
い詰まりをなくし得る。また、体積増加によっても前記
空所があまり狭くならない場合、別の歯車との噛合によ
って前記空所と歯面との間部分を空所の方向に撓ませる
ことが可能であるため、体積増加による噛合い詰まりを
なくし得る。さらに、環状部材と芯部材とが結合される
前に前記空所となるべき凹みが環状部材及び/又は芯部
材に設けられているため、環状部材が芯部材に結合され
た後で特別の加工を行うことなく、望ましい空所を簡易
に得ることができ、しかも、融着によって環状部材と芯
部材とを簡単に結合することができる。
In the first aspect of the invention, the annular member expands due to the temperature increase of the gear and the humidity increase due to the ambient temperature,
When the volume in the radial direction increases, the void becomes narrower, and a part of the volume increase due to expansion can be absorbed by the void. As a result, the increase in volume outward in the radial direction can be suppressed by the void, and clogging due to this increase in volume can be eliminated. Further, if the void does not become so narrow due to the increase in volume, it is possible to bend the portion between the void and the tooth surface in the direction of the void by meshing with another gear. It can eliminate clogging. Further, since the recess to be the void is provided in the annular member and / or the core member before the annular member and the core member are combined, special processing is performed after the annular member is connected to the core member. It is possible to easily obtain a desired empty space without performing the above, and it is possible to easily join the annular member and the core member by fusion bonding.

【0013】第2発明に係る歯車は、前記芯部材は嵌合
部に前記環状部材の融着された部分が入り込む凹部を有
していることを特徴とする。第2発明にあっては、環状
部材の融着された部分が芯部材の凹部に入り込んでいる
ため、環状部材と芯部材との結合強度をより一層大きく
することができる。
A gear according to a second aspect of the invention is characterized in that the core member has a recess into which the fused portion of the annular member is inserted into the fitting portion. In the second aspect of the invention, since the fused portion of the annular member is inserted into the concave portion of the core member, it is possible to further increase the bonding strength between the annular member and the core member.

【0014】第3発明に係る歯車は、前記芯部材は嵌合
部に前記空所を有していることを特徴とする。第3発明
にあっては、環状部材の製作が容易である。
A gear according to a third aspect of the invention is characterized in that the core member has the void in the fitting portion. In the third aspect, the annular member can be easily manufactured.

【0015】第4発明に係る歯車は、前記環状部材は嵌
合部に前記空所を有していることを特徴とする。第4発
明にあっては、環状部材の内側から歯底までの厚さを比
較的小さくすることができ、しかも、前記空所となるべ
き凹みを潰すことなく環状部材と芯部材とを融着によっ
て簡単に結合することができる。
A gear according to a fourth aspect of the invention is characterized in that the annular member has the void in the fitting portion. According to the fourth aspect of the invention, the thickness from the inner side of the annular member to the tooth bottom can be made relatively small, and the annular member and the core member are fused together without crushing the recess to be the void. Can be easily combined by.

【0016】第5発明に係る歯車は、前記環状部材と芯
部材との嵌合部は回転中心に対して傾斜するテーパとし
てあることを特徴とする。第5発明にあっては、前記嵌
合部の軸長方向への相対移動を規制することができ、さ
らに、前記嵌合部の面圧を高め得るため、摩擦融着法、
スピン融着法、振動融着法等、高周波誘導加熱法に比べ
て簡易な融着法によって環状部材と芯部材とを結合する
ことができる。
The gear according to the fifth aspect of the invention is characterized in that the fitting portion between the annular member and the core member is tapered so as to be inclined with respect to the center of rotation. In the fifth aspect of the invention, the relative movement of the fitting portion in the axial direction can be restricted, and the surface pressure of the fitting portion can be increased.
The annular member and the core member can be joined by a simple fusion method such as a spin fusion method and a vibration fusion method, as compared with the high frequency induction heating method.

【0017】第6発明に係る歯車は、前記芯部材は前記
テーパの大径端に前記環状部材の一側面に当接する鍔を
有していることを特徴とする。第6発明にあっては、環
状部材が融着されるときにおいても、前記嵌合部の軸長
方向への相対移動を規制することができるため、摩擦融
着法等の簡易な融着法によって結合する場合においても
軸長方向の位置ずれを少なくすることができる。
A gear according to a sixth aspect of the invention is characterized in that the core member has a flange at the large diameter end of the taper, which is in contact with one side surface of the annular member. According to the sixth aspect of the invention, since the relative movement of the fitting portion in the axial direction can be restricted even when the annular member is fused, a simple fusion method such as a friction fusion method. Even in the case of coupling with each other, the positional deviation in the axial direction can be reduced.

【0018】第7発明に係る減速歯車機構は、外周に歯
を有する大歯車と、該大歯車に噛合する小歯車とを備え
た減速歯車機構において、前記大歯車は請求項1乃至6
の何れかに記載された歯車であることを特徴とする。
A reduction gear mechanism according to a seventh aspect of the present invention is a reduction gear mechanism including a large gear having teeth on the outer periphery thereof and a small gear meshing with the large gear, wherein the large gear is defined by claims 1 to 6.
It is a gear described in any of the above.

【0019】第8発明に係る電動式パワーステアリング
装置は、請求項7に記載された減速歯車機構と、前記小
歯車に連結された操舵補助用のモータと、該モータの回
転に伴う前記大歯車の回転力を舵取機構に伝達する伝達
手段とを備えていることを特徴とする。
An electric power steering apparatus according to an eighth aspect of the present invention is a reduction gear mechanism according to a seventh aspect of the present invention, a steering assist motor connected to the small gear, and the large gear that accompanies rotation of the motor. And a transmission means for transmitting the rotational force of the above to the steering mechanism.

【0020】第7発明及び第8発明にあっては、第1発
明から第6発明の何れかと同様となる。
The seventh and eighth inventions are the same as any of the first to sixth inventions.

【0021】[0021]

【発明の実施の形態】以下本発明をその実施の形態を示
す図面に基づいて詳述する。 実施の形態1 図1は本発明に係る歯車の実施の形態1の一部切欠正面
図、図2は図1のII−II線の拡大断面図、図3は芯部材
の一部を拡大した側面図である。この歯車1はモータ3
(図4参照)の回転によって回転されるウォーム2と噛
合するウォームホイールであり、外周に歯11を有する
合成樹脂製の環状部材12と、該環状部材12の内側に
嵌合された金属製の芯部材13とを備え、該芯部材13
に前記環状部材12が融着されている。さらに、芯部材
13と環状部材12との嵌合部14には、環状部材12
の膨張によるラジアル方向への体積増加を抑制すべき環
状の空所4が設けられている。
BEST MODE FOR CARRYING OUT THE INVENTION The present invention will be described in detail below with reference to the drawings showing the embodiments thereof. Embodiment 1 FIG. 1 is a partially cutaway front view of Embodiment 1 of a gear according to the present invention, FIG. 2 is an enlarged sectional view taken along the line II-II of FIG. 1, and FIG. 3 is an enlarged view of a part of a core member. It is a side view. This gear 1 is a motor 3
A worm wheel that meshes with the worm 2 that is rotated by the rotation (see FIG. 4), and is an annular member 12 made of synthetic resin having teeth 11 on the outer circumference, and a metal member fitted inside the annular member 12. A core member 13, and the core member 13
The annular member 12 is fused to the above. Further, in the fitting portion 14 between the core member 13 and the annular member 12, the annular member 12
Is provided with an annular space 4 in which an increase in volume in the radial direction due to expansion of the space is to be suppressed.

【0022】芯部材13は軟鋼等の金属材料によって円
板形に形成されており、外周面で、幅方向両側部には円
形のフランジ13a,13aが突設されており、該フラ
ンジ13a,13aの間に前記空所4を形成してある。
フランジ13a,13aの高さは等しくしてあり、換言
すれば、回転中心とほぼ平行になっており、該フランジ
13a,13aの周面に綾目形状のローレツトからなる
凹部13bが設けられている。また、芯部材13の中心
部には嵌合孔13cが穿設されており、該嵌合孔13c
に回転軸(例えば後記する出力軸31)が嵌合される。
尚、芯部材13の嵌合部14は幅方向の中心に対して両
側の形状がほぼ対称になっている。
The core member 13 is formed of a metal material such as mild steel into a disc shape, and circular flanges 13a, 13a are provided on both sides in the widthwise direction of the outer peripheral surface of the flange member 13a, 13a. The void 4 is formed between the two.
The heights of the flanges 13a, 13a are equal, in other words, they are substantially parallel to the center of rotation, and a concave portion 13b made of a twill-shaped lorette is provided on the peripheral surface of the flanges 13a, 13a. . Further, a fitting hole 13c is formed at the center of the core member 13, and the fitting hole 13c is formed.
A rotary shaft (for example, an output shaft 31 described later) is fitted in the.
The fitting portion 14 of the core member 13 is substantially symmetrical in shape on both sides with respect to the center in the width direction.

【0023】環状部材12は成形型内にナイロン樹脂等
の溶融された合成樹脂を射出することにより成形されて
おり、この成形された環状部材12が前記芯部材13の
フランジ13a,13aに融着される。環状部材12の
内側は、前記フランジ13a,13aに融着される両側
部の融着部12a,12aが回転中心とほぼ平行になっ
ており、この融着部12a,12aの間は両側面に亘っ
て凹の円弧となる歯底11aとの間の厚さがほぼ等しく
なるように湾曲している。また、この湾曲部12bはラ
ジアル方向への撓みを可能としてある。この環状部材1
2の歯11は、前記成形型によって成形されるのである
が、その他、歯11を有しない環状素体を成形した後、
歯切り加工により形成してもよい。
The annular member 12 is molded by injecting a molten synthetic resin such as nylon resin into a molding die, and the molded annular member 12 is fused to the flanges 13a, 13a of the core member 13. To be done. Inside the annular member 12, the fused portions 12a, 12a on both sides which are fused to the flanges 13a, 13a are substantially parallel to the center of rotation, and the space between the fused portions 12a, 12a is on both sides. It is curved so that the thickness between it and the tooth bottom 11a, which is a concave arc, is substantially equal. Further, the curved portion 12b is capable of bending in the radial direction. This annular member 1
The second tooth 11 is molded by the above-mentioned mold, but after molding the annular element body having no other teeth 11,
It may be formed by gear cutting.

【0024】空所4は前記環状部材12の融着部12
a,12aが芯部材13のフランジ13a,13aにし
まり嵌めとなるように嵌合された仮結合の状態で前記融
着部12a,12aが融着されることにより密封に形成
される。また、この空所4は、環状部材12の幅寸法の
1/2以上、好ましくは約2/3の幅寸法としてあり、
温度上昇、湿度上昇によって環状部材12がラジアル方
向へ膨張したとき、この膨張の一部を空所4で吸収する
ようにしてある。
The space 4 is a fusion-bonded portion 12 of the annular member 12.
The fusion-bonded portions 12a and 12a are fusion-bonded to each other in a temporary coupling state in which a and 12a are fitted to the flanges 13a and 13a of the core member 13 so as to be a tight fit, thereby forming a hermetic seal. Further, the space 4 has a width dimension of 1/2 or more, preferably about 2/3 of the width dimension of the annular member 12,
When the annular member 12 expands in the radial direction due to the temperature increase and the humidity increase, a part of the expansion is absorbed in the void 4.

【0025】環状部材12の融着は、例えば高周波誘導
加熱法により行われる。この高周波誘導加熱法は、高周
波電動発電機に接続された誘導コイルの内側に前記仮結
合された未完歯車を配置し、前記誘導コイルに高周波電
流を流すことにより、芯部材13の表面を加熱し、環状
部材12における融着部12a,12aの表面部分(芯
部材13との接触面部分)を溶かしてフランジ13a,
13aに融着する。この場合、融着された部分がフラン
ジ13a,13aの周面に設けられた凹部13bに入り
込むことになり、環状部材12と芯部材13との相対回
転及び軸長方向への相対移動が防止される。
The fusion of the annular member 12 is performed by, for example, a high frequency induction heating method. This high-frequency induction heating method heats the surface of the core member 13 by arranging the temporarily coupled unfinished gear inside an induction coil connected to a high-frequency motor generator and applying a high-frequency current to the induction coil. , The flange portions 13a, by melting the surface portions (contact surface portions with the core member 13) of the fusion-bonded portions 12a, 12a in the annular member 12.
Fused to 13a. In this case, the fused portion enters into the recess 13b provided on the peripheral surfaces of the flanges 13a, 13a, so that the relative rotation between the annular member 12 and the core member 13 and the relative movement in the axial direction are prevented. It

【0026】このように構成された歯車1は、例えば減
速歯車機構Aのウォームホイールとして使用される。図
4は減速歯車機構の断面図である。この減速歯車機構A
は芯部材13の嵌合孔13cが回転軸5に嵌合固定され
たウォームホイール1と、該ウォームホイール1の歯1
1と噛合する金属製のウォーム2と、該ウォーム2の歯
部21の両端に連なる軸部22,23に嵌合された軸受
6,7と、該軸受6,7を介して前記ウォーム2を回転
可能に支持したアルミニウム製のハウジング8とを備え
ており、一方の軸部23に連結されるモータ3の回転を
減速してウォームホイール1に伝達し、回転軸5を回転
させるように構成されている。
The gear 1 thus constructed is used as a worm wheel of the reduction gear mechanism A, for example. FIG. 4 is a sectional view of the reduction gear mechanism. This reduction gear mechanism A
Is a worm wheel 1 in which a fitting hole 13c of a core member 13 is fitted and fixed to a rotating shaft 5, and teeth 1 of the worm wheel 1.
1, a metal worm 2 that meshes with the bearing 1, bearings 6 and 7 fitted to shaft portions 22 and 23 connected to both ends of a tooth portion 21 of the worm 2, and the worm 2 via the bearings 6 and 7. And a housing 8 made of aluminum rotatably supported. The rotation of the motor 3 connected to one shaft portion 23 is reduced and transmitted to the worm wheel 1 to rotate the rotary shaft 5. ing.

【0027】このように構成された減速歯車機構Aは、
例えば電動式パワーステアリング装置に使用される。図
5は本発明に係る電動式パワーステアリング装置の断面
図である。
The reduction gear mechanism A thus constructed is
For example, it is used in an electric power steering device. FIG. 5 is a sectional view of the electric power steering apparatus according to the present invention.

【0028】電動式パワーステアリング装置は、上端が
舵取りのための操舵輪9に繋がり、下端に筒部を有する
入力軸10と、前記筒部内に挿入されてその上端が前記
入力軸10の筒部に同軸的に連結され、前記操舵輪9に
加わる操舵トルクの作用によって捩れるトーションバー
30と、下端が前記トーションバー30の下端に同軸的
に連結される出力軸31と、前記トーションバー30の
捩れに応じた入力軸10及び出力軸31の相対回転変位
量によって前記操舵輪9に加わる操舵トルクを検出する
トルクセンサ32と、該トルクセンサ32が検出したト
ルクに基づいて駆動される操舵補助用のモータ3と、該
モータ3の回転に連動し、該回転を減速して出力軸31
に伝達する前記減速歯車機構Aと、前記トルクセンサ3
2及び前記減速歯車機構Aが収容されたハウジング8と
を備え、このハウジング8に前記モータ3が取付けられ
ている。尚、出力軸31が前記回転軸5を構成してい
る。
The electric power steering apparatus has an upper end connected to a steering wheel 9 for steering and an input shaft 10 having a tubular portion at the lower end, and an upper end of the input shaft 10 inserted into the tubular portion of the input shaft 10. Of the torsion bar 30, a torsion bar 30 that is coaxially connected to the steering wheel 9, and is twisted by the action of steering torque applied to the steered wheels 9, an output shaft 31 whose lower end is coaxially connected to the lower end of the torsion bar 30, and the torsion bar 30. A torque sensor 32 for detecting a steering torque applied to the steered wheels 9 based on a relative rotational displacement amount of the input shaft 10 and the output shaft 31 according to the twist, and a steering assist for driving based on the torque detected by the torque sensor 32. Motor 3 and the rotation of the motor 3 to reduce the rotation of the output shaft 31
To the reduction gear mechanism A that is transmitted to the torque sensor 3
2 and a housing 8 accommodating the reduction gear mechanism A, and the motor 3 is attached to the housing 8. The output shaft 31 constitutes the rotary shaft 5.

【0029】減速歯車機構Aは、ウォーム2の軸部23
が前記モータ3の駆動軸3aに繋がっており、また、ウ
ォームホイール1が前記出力軸31の中間に嵌合固定さ
れており、これらウォーム2及びウォームホイール1の
噛合により前記駆動軸3aの回転を減速して出力軸31
に伝達し、該出力軸31からユニバーサルジョイントを
経て例えばラックピニオン式の舵取機構(図示せず)へ
伝達するようにしている。尚、出力軸31及びユニバー
サルジョイントが、ウォームホイール1の回転力を舵取
機構に伝達する伝達手段を構成している。
The reduction gear mechanism A includes a shaft portion 23 of the worm 2.
Is connected to the drive shaft 3a of the motor 3, and the worm wheel 1 is fitted and fixed in the middle of the output shaft 31. The engagement of the worm 2 and the worm wheel 1 causes the drive shaft 3a to rotate. Decelerate to output shaft 31
To the rack and pinion type steering mechanism (not shown) from the output shaft 31 via the universal joint. The output shaft 31 and the universal joint form a transmission unit that transmits the rotational force of the worm wheel 1 to the steering mechanism.

【0030】以上の如く構成された減速歯車機構A、電
動式パワーステアリング装置において、ウォームホイー
ル1における芯部材13の環状部材12への嵌合部14
には膨張による環状部材12のラジアル方向への体積増
加を抑制すべき空所4が設けられているため、温度上
昇、湿度上昇によって前記環状部材12がラジアル方向
へ膨張するとき、この環状部材12は空所4が狭くなる
ように膨張し、環状部材12の体積増加の一部が空所4
によって吸収される。この結果、ラジアル方向外方への
体積増加を抑制でき、この体積増加による噛合い詰まり
をなくし得る。また、体積増加によって前記空所4があ
まり狭くならない場合、体積が増加した環状部材12の
歯11がウォーム2の歯面に押付けられ、この押付けに
よって環状部材12の空所4よりも歯11側部分が空所
4内へ撓み、体積増加の一部を空所4によって吸収する
ことができ、噛合い詰まりをなくし得る。
In the reduction gear mechanism A and the electric power steering apparatus configured as described above, the fitting portion 14 of the core member 13 of the worm wheel 1 to the annular member 12 is provided.
Since there is a space 4 in which the increase in the volume of the annular member 12 in the radial direction due to expansion is to be suppressed, when the annular member 12 expands in the radial direction due to temperature increase and humidity increase, this annular member 12 Expands so that the space 4 becomes narrower, and part of the increase in volume of the annular member 12 is part of the space 4.
Absorbed by As a result, an increase in volume outward in the radial direction can be suppressed, and clogging due to this increase in volume can be eliminated. When the space 4 does not become too narrow due to the increase in volume, the teeth 11 of the annular member 12 having the increased volume are pressed against the tooth surface of the worm 2, and the pressing causes the teeth 11 of the annular member 12 to be closer to the teeth 11 than the space 4. The part flexes into the cavity 4 and a part of the volume increase can be absorbed by the cavity 4, thus eliminating clogging.

【0031】さらに、減速歯車機構Aを構成するウォー
ムホイール1及びウォーム2は回転中心線に対しその歯
すじが回転方向へ捩じれているため、電動式パワーステ
アリング装置においては、ウォーム2の歯面でウォーム
ホイール1の回転方向にトルクが加わるとき、ウォーム
ホイール1の歯幅方向(軸長方向)一方、他方へ分力が
発生することになるが、前記芯部材13の嵌合部14に
突設されたフランジ13a,13aの高さが等しいた
め、環状部材12の融着部12a,12aの耐強度を全
体的に等しくできる。
Further, since the tooth traces of the worm wheel 1 and the worm 2 constituting the reduction gear mechanism A are twisted in the rotation direction with respect to the rotation center line, the tooth surface of the worm 2 in the electric power steering apparatus is When torque is applied in the rotating direction of the worm wheel 1, a component force is generated in one of the tooth width direction (axial length direction) of the worm wheel 1 and the other, but it is projected on the fitting portion 14 of the core member 13. Since the heights of the formed flanges 13a and 13a are equal to each other, the fused portions 12a and 12a of the annular member 12 can have the same overall strength resistance.

【0032】また、環状部材12の両側に融着部12
a,12aがあり、該融着部12a,12aによって前
記空所4を密閉にすることができ、さらに、該空所4の
水蒸気を前記融着時に発生する熱によって蒸発させ得る
ため、空所4の水蒸気を比較的少なくすることができ
る。この結果、歯車周りの湿度が上昇した場合において
も、環状部材12の湿度による膨張を抑制できる。
Further, the fused portions 12 are formed on both sides of the annular member 12.
a, 12a, and the vacant space 4 can be hermetically sealed by the fusion-bonded portions 12a, 12a. Further, the steam in the vacant space 4 can be evaporated by the heat generated at the time of the fusion-bonding. The water vapor of No. 4 can be made relatively small. As a result, even when the humidity around the gear increases, the expansion of the annular member 12 due to the humidity can be suppressed.

【0033】実施の形態2 図6は歯車の実施の形態2の構成を示す拡大断面図であ
る。この実施の形態2の歯車1は、空所4となるべき凹
みを芯部材13に設ける代わりに、前記嵌合部14にお
ける環状部材12の両側面間の中央部に空所4aを全周
に亘って設け、さらに、前記嵌合部14を回転中心に対
して傾斜するテーパ面としたものである。
Second Embodiment FIG. 6 is an enlarged sectional view showing the structure of the second embodiment of the gear. In the gear 1 according to the second embodiment, instead of providing the core member 13 with a recess that should be the void 4, the void 4a is formed around the entire circumference in the central portion between both side surfaces of the annular member 12 in the fitting portion 14. Further, the fitting portion 14 is a tapered surface that is inclined with respect to the center of rotation.

【0034】軟鋼等の金属材料からなる芯部材13のテ
ーパ面の大径端には前記環状部材12の一側面に当接す
る円形の鍔13dが設けられている。また、芯部材13
のテーパ面には綾目形状のローレツトからなる前記凹部
13bが設けられている。
At the large-diameter end of the tapered surface of the core member 13 made of a metal material such as mild steel, there is provided a circular flange 13d that abuts one side surface of the annular member 12. In addition, the core member 13
The taper surface is provided with the concave portion 13b formed of a twill-shaped lowlet.

【0035】射出成形された環状部材12の嵌合部14
で、幅方向両側部には円形のフランジ12c,12dが
突設されており、該フランジ12c,12dの間を前記
空所4aとしてある。フランジ12c,12dは高さを
異ならせてあり、該フランジ12c,12dの周面をテ
ーパ面としてある。また、フランジ12c,12dの間
は両側面に亘って凹の円弧となる歯底11aとの間の厚
さがほぼ等しくなるように湾曲している。また、この湾
曲部12bはラジアル方向への撓みを可能としてある。
The fitting portion 14 of the injection-molded annular member 12
Then, circular flanges 12c and 12d are provided so as to project on both sides in the width direction, and the space 4a is formed between the flanges 12c and 12d. The flanges 12c and 12d have different heights, and the peripheral surfaces of the flanges 12c and 12d are tapered surfaces. Further, the flanges 12c and 12d are curved so that the thickness between the flanges 12c and 12d and the tooth bottom 11a, which is a concave arc, is substantially equal over both side surfaces. Further, the curved portion 12b is capable of bending in the radial direction.

【0036】空所4aは前記環状部材12のフランジ1
2c,12dが芯部材13のテーパ面に嵌合された仮結
合の状態で前記フランジ12c,12dの周面部が融着
されることにより密封に形成される。また、この空所4
aは、環状部材12の幅寸法の1/2以上、好ましくは
約2/3の幅寸法としてあり、温度上昇、湿度上昇によ
って環状部材12がラジアル方向へ膨張したとき、この
膨張の一部を空所4aで吸収するようにしてある。
The space 4a is the flange 1 of the annular member 12.
The peripheral surface portions of the flanges 12c and 12d are fusion-bonded to each other in a sealed state in which the taper surfaces 2c and 12d are fitted to the tapered surface of the core member 13 to form a hermetic seal. Also, this vacant space 4
The width a is not less than ½ of the width of the annular member 12, preferably about ⅔, and when the annular member 12 expands in the radial direction due to temperature increase and humidity increase, a part of the expansion is taken. The absorption is made in the void 4a.

【0037】環状部材12の融着は、前記高周波誘導加
熱法の他、摩擦融着法、スピン融着法、振動融着法によ
って行われる。例えば摩擦融着法は、環状部材12の他
側面を受台に当接させた状態で芯部材13の鍔13d側
から嵌合孔13cに伝振部材(不図示)を嵌合し、前記
嵌合部14のテーパ面同士を圧接させつつ前記伝振部材
を芯部材13の軸長方向へ振動させ、芯部材13のテー
パ面と前記フランジ12c,12dとの間に摩擦熱を発
生させ、該摩擦熱により前記フランジ12c,12dの
周面部を溶かして芯部材13に融着する。この場合、融
着された部分がフランジ13a,13aの周面に設けら
れた凹部に入り込むことになり、相対回転及び軸長方向
への相対移動が防止される。また、前記嵌合部14はテ
ーパ面になっているため、前記嵌合部14での面圧を軸
長方向への振動によって高めることができる。また、芯
部材13のテーパ面の大径端には鍔13dが設けられて
いるため、前記フランジ13a,13aの周面部が融着
されるときにおいても、前記嵌合部14の軸長方向への
相対移動を鍔13dが規制することになり、嵌合部14
の軸長方向への位置ずれを少なくすることができる。
The fusion of the annular member 12 is performed by a friction fusion method, a spin fusion method, or a vibration fusion method in addition to the high frequency induction heating method. For example, in the friction welding method, a vibration transmitting member (not shown) is fitted into the fitting hole 13c from the flange 13d side of the core member 13 in a state where the other side surface of the annular member 12 is brought into contact with the pedestal. The vibrating member is vibrated in the axial direction of the core member 13 while pressing the tapered surfaces of the joint portion 14 together to generate frictional heat between the tapered surface of the core member 13 and the flanges 12c and 12d. The peripheral surface portions of the flanges 12c and 12d are melted by frictional heat and fused to the core member 13. In this case, the fused portion enters into the concave portion provided on the peripheral surfaces of the flanges 13a, 13a, so that relative rotation and relative movement in the axial direction are prevented. Further, since the fitting portion 14 has a tapered surface, the surface pressure at the fitting portion 14 can be increased by vibration in the axial direction. Further, since the flange 13d is provided on the large-diameter end of the tapered surface of the core member 13, even when the peripheral surface portions of the flanges 13a, 13a are fused, the flange portion 13d is moved in the axial direction of the fitting portion 14. The flange 13d regulates the relative movement of the fitting portion 14d.
It is possible to reduce the positional deviation in the axial direction.

【0038】この実施の形態2において、温度上昇、湿
度上昇によって前記環状部材12がラジアル方向へ膨張
するとき、この環状部材12は空所4aが狭くなるよう
に膨張し、環状部材12の体積増加の一部が空所4aに
よって吸収される。この結果、ラジアル方向外方への体
積増加を抑制でき、噛合い詰まりをなくし得る。また、
体積増加によって前記空所4aがあまり狭くならない場
合、体積が増加した環状部材12の歯11がウォーム2
の歯面に押付けられ、この押付けによって環状部材12
の空所4aよりも歯11側部分が空所4a内へ撓み、体
積増加の一部を空所4aによって吸収することができ、
噛合い詰まりをなくし得る。
In the second embodiment, when the annular member 12 expands in the radial direction due to temperature increase and humidity increase, the annular member 12 expands so that the space 4a becomes narrower and the volume of the annular member 12 increases. Is partially absorbed by the void 4a. As a result, an increase in volume outward in the radial direction can be suppressed, and clogging of the mesh can be eliminated. Also,
When the space 4a does not become too narrow due to the increase in volume, the teeth 11 of the annular member 12 having the increased volume are replaced by the worm 2
Is pressed against the tooth surface of the annular member 12 by this pressing.
The portion of the tooth 11 side closer to the cavity 4a of the above is bent into the cavity 4a, and a part of the volume increase can be absorbed by the cavity 4a.
It can eliminate clogging.

【0039】その他の構成及び作用は実施の形態1と同
様であるため、同様の部品については同じ符号を付し、
その詳細な説明及び作用効果の説明を省略する。
Since other configurations and operations are the same as those of the first embodiment, the same parts are designated by the same reference numerals,
The detailed explanation and the explanation of the action and effect are omitted.

【0040】尚、以上説明した実施の形態において、前
記空所4,4aには乾燥した空気、水蒸気を含有しない
気体、又は、環状部材12の材料よりもヤング率の小さ
い弾性体等を充填し、空所4,4aの水蒸気をなくする
ようにしてもよい。この場合、空所4,4aには水蒸気
がないか、又は、比較的少ないため、空所4,4aの水
蒸気による環状部材12の膨張を抑制できる。また、空
所4,4aに前記弾性体が充填、又は、収容されている
場合、ウォーム2との噛合による環状部材12の空所
4,4a側への撓み量を前記弾性体によって調整し得る
ため、環状部材12の撓み量の設定を容易にできる。
In the embodiment described above, the voids 4 and 4a are filled with dry air, a gas containing no water vapor, or an elastic body having a Young's modulus smaller than that of the material of the annular member 12. It is also possible to eliminate the water vapor in the voids 4 and 4a. In this case, since there is no water vapor in the cavities 4 and 4a or there is relatively little water vapor, expansion of the annular member 12 due to water vapor in the cavities 4 and 4a can be suppressed. When the space 4, 4a is filled or accommodated with the elastic body, the elastic body can adjust the amount of bending of the annular member 12 toward the space 4, 4a side due to the engagement with the worm 2. Therefore, the bending amount of the annular member 12 can be easily set.

【0041】また、以上説明した実施の形態では、前記
空所4,4aを全周に亘って形成したが、その他、周方
向に長い1つ、又は、複数の長孔としてもよい。また、
前記空所4,4aは環状部材12の一側面、又は、両側
面に開放され、周方向に離間して複数配置された構成と
してもよい。さらに、前記空所4,4aは環状部材12
の内側と歯底11aとの間に周方向に離間して形成され
てもよい。
Further, in the embodiment described above, the cavities 4 and 4a are formed over the entire circumference, but one or a plurality of elongated holes that are long in the circumferential direction may be used. Also,
The cavities 4 and 4a may be open to one side surface or both side surfaces of the annular member 12 and may be arranged in a plurality in a circumferentially spaced manner. Further, the voids 4 and 4a are annular members 12.
It may be formed so as to be spaced apart in the circumferential direction between the inner side of and the bottom 11a.

【0042】また、実施の形態1では、高周波誘導加熱
法によって環状部材12を芯部材13に融着したが、そ
の他、実施の形態2のように摩擦融着法、スピン融着
法、振動融着法によって融着してもよい。また、実施の
形態2では高周波誘導加熱法によって融着してもよく、
融着の方法は特に制限されない。また、以上説明した実
施の形態の減速歯車機構Aは、ウォーム2である小歯車
及びウォームホイール1である大歯車を備えたウォーム
歯車である他、平歯の小歯車及び大歯車を備えた平歯車
であってもよい。
Further, in the first embodiment, the annular member 12 is fused to the core member 13 by the high frequency induction heating method, but in addition, as in the second embodiment, the friction welding method, the spin welding method, and the vibration fusion method are used. It may be fused by a bonding method. Further, in the second embodiment, fusion may be performed by a high frequency induction heating method,
The fusion method is not particularly limited. Further, the reduction gear mechanism A of the above-described embodiment is a worm gear including a small gear that is the worm 2 and a large gear that is the worm wheel 1, as well as a spur gear that includes a spur small gear and a large gear. It may be a gear.

【0043】[0043]

【発明の効果】以上詳述したように第1発明によれば、
歯車周りの温度上昇、湿度上昇によって歯車のラジアル
方向への体積が増加するとき、該体積増加の一部を空所
によって吸収し得るため、ラジアル方向外方への体積増
加を抑制でき、噛合い詰まりをなくし得るのであり、さ
らに、環状部材が芯部材に結合された後で特別の加工を
行うことなく、望ましい空所を簡易に得ることができ、
しかも、融着によって環状部材と芯部材とを簡単に結合
することができる。
As described above in detail, according to the first invention,
When the volume of the gear in the radial direction increases due to the temperature rise and humidity increase around the gear, a part of the volume increase can be absorbed by the void, so that the volume increase outward in the radial direction can be suppressed, and the meshing It is possible to eliminate clogging, and further, it is possible to easily obtain a desired empty space without performing special processing after the annular member is joined to the core member,
Moreover, the annular member and the core member can be easily joined by fusion.

【0044】第2発明によれば、環状部材と芯部材との
結合強度をより一層大きくすることができる。
According to the second invention, it is possible to further increase the coupling strength between the annular member and the core member.

【0045】第3発明によれば、環状部材の製作が容易
である。
According to the third invention, it is easy to manufacture the annular member.

【0046】第4発明によれば、環状部材の内側から歯
底までの厚さを比較的小さくすることができ、しかも、
前記空所となるべき凹みを潰すことなく環状部材と芯部
材とを融着によって簡単に結合することができる。
According to the fourth invention, the thickness from the inner side of the annular member to the tooth bottom can be made relatively small, and moreover,
The annular member and the core member can be easily joined by fusion without crushing the recess to be the void.

【0047】第5発明によれば、摩擦融着法、スピン融
着法、振動融着法等、高周波誘導加熱法に比べて簡易な
融着法によって環状部材と芯部材とを結合することがで
きる。
According to the fifth aspect of the present invention, the annular member and the core member can be joined by a simple fusion method such as a friction fusion method, a spin fusion method, a vibration fusion method and the like, as compared with the high frequency induction heating method. it can.

【0048】第6発明によれば、摩擦融着法等の簡易な
融着法によって結合する場合においても軸長方向の位置
ずれを少なくすることができる。
According to the sixth aspect of the present invention, it is possible to reduce the positional deviation in the axial direction even when joining by a simple fusion method such as a friction fusion method.

【0049】第7発明及び第8発明によれば、第1発明
から第6発明の何れかと同様の効果が得られる。
According to the seventh and eighth inventions, the same effect as that of any one of the first to sixth inventions can be obtained.

【図面の簡単な説明】[Brief description of drawings]

【図1】本発明に係る歯車の実施の形態1の一部切欠正
面図である。
FIG. 1 is a partially cutaway front view of a first embodiment of a gear according to the present invention.

【図2】図1のII−II線の拡大断面図である。FIG. 2 is an enlarged sectional view taken along line II-II of FIG.

【図3】本発明に係る歯車の芯部材の一部を拡大した側
面図である。
FIG. 3 is an enlarged side view of a part of the core member of the gear according to the present invention.

【図4】本発明に係る減速歯車機構の断面図である。FIG. 4 is a sectional view of a reduction gear mechanism according to the present invention.

【図5】本発明に係る電動式パワーステアリング装置の
断面図である。
FIG. 5 is a sectional view of an electric power steering device according to the present invention.

【図6】本発明に係る歯車の実施の形態2の構成を示す
拡大断面図である。
FIG. 6 is an enlarged cross-sectional view showing the configuration of the second embodiment of the gear according to the present invention.

【図7】従来の減速歯車機構及び電動式パワーステアリ
ング装置の構成を示す断面図である。
FIG. 7 is a cross-sectional view showing a configuration of a conventional reduction gear mechanism and an electric power steering device.

【符号の説明】[Explanation of symbols]

1 ウォームホイール(大歯車) 11 歯 12 環状部材 13 芯部材 13b 凹部 13d 鍔 14 嵌合部 2 ウォーム(小歯車) 3 モータ 4、4a 空所 A 減速歯車機構 1 Worm wheel (large gear) 11 teeth 12 Annular member 13 core member 13b recess 13d Tsuba 14 Fitting part 2 worm (small gear) 3 motor 4, 4a void A reduction gear mechanism

───────────────────────────────────────────────────── フロントページの続き (72)発明者 南 光晴 大阪府大阪市中央区南船場三丁目5番8号 光洋精工株式会社内 (72)発明者 久世 真史 大阪府大阪市中央区南船場三丁目5番8号 光洋精工株式会社内 Fターム(参考) 3D033 CA04 3J009 DA06 DA16 DA18 EA06 EA19 EA23 EA32 EB06 EB14 FA06 3J030 AB03 BA03 BB02 BC01 BC10 BD06 CA10    ─────────────────────────────────────────────────── ─── Continued front page    (72) Inventor Mitsuharu Minami             3-5-8 Minamisenba, Chuo-ku, Osaka-shi, Osaka               Koyo Seiko Co., Ltd. (72) Inventor Masashi Kuze             3-5-8 Minamisenba, Chuo-ku, Osaka-shi, Osaka               Koyo Seiko Co., Ltd. F-term (reference) 3D033 CA04                 3J009 DA06 DA16 DA18 EA06 EA19                       EA23 EA32 EB06 EB14 FA06                 3J030 AB03 BA03 BB02 BC01 BC10                       BD06 CA10

Claims (8)

【特許請求の範囲】[Claims] 【請求項1】 外周に歯を有する合成樹脂よりなる環状
部材と、該環状部材の内側に嵌合される芯部材とを備え
た歯車において、前記環状部材と芯部材との嵌合部、又
は、環状部材の嵌合部の近傍に空所を有しており、前記
環状部材が前記芯部材に融着されていることを特徴とす
る歯車。
1. A gear having an annular member made of a synthetic resin having teeth on the outer periphery and a core member fitted inside the annular member, wherein a fitting portion between the annular member and the core member, or A gear having a space in the vicinity of the fitting portion of the annular member, wherein the annular member is fused to the core member.
【請求項2】 前記芯部材は嵌合部に前記環状部材の融
着された部分が入り込む凹部を有している請求項1記載
の歯車。
2. The gear according to claim 1, wherein the core member has a recess into which the fused portion of the annular member is inserted into the fitting portion.
【請求項3】 前記芯部材は嵌合部に前記空所を有して
いる請求項1又は2記載の歯車。
3. The gear according to claim 1, wherein the core member has the void in a fitting portion.
【請求項4】 前記環状部材は嵌合部に前記空所を有し
ている請求項1乃至3の何れかに記載の歯車。
4. The gear according to claim 1, wherein the annular member has the void in a fitting portion.
【請求項5】 前記環状部材と芯部材との嵌合部は回転
中心に対して傾斜するテーパとしてある請求項1乃至4
の何れかに記載の歯車。
5. The fitting portion between the annular member and the core member is tapered to incline with respect to the center of rotation.
The gear according to any one of 1.
【請求項6】 前記芯部材は前記テーパの大径端に前記
環状部材の一側面に当接する鍔を有している請求項5記
載の歯車。
6. The gear according to claim 5, wherein the core member has a flange at the large-diameter end of the taper, which comes into contact with one side surface of the annular member.
【請求項7】 外周に歯を有する大歯車と、該大歯車に
噛合する小歯車とを備えた減速歯車機構において、前記
大歯車は請求項1乃至6の何れかに記載された歯車であ
ることを特徴とする減速歯車機構。
7. A reduction gear mechanism comprising a large gear having teeth on its outer periphery and a small gear meshing with the large gear, wherein the large gear is the gear according to any one of claims 1 to 6. A reduction gear mechanism characterized by the above.
【請求項8】 請求項7に記載された減速歯車機構と、
前記小歯車に連結された操舵補助用のモータと、該モー
タの回転に伴う前記大歯車の回転力を舵取機構に伝達す
る伝達手段とを備えていることを特徴とする電動式パワ
ーステアリング装置。
8. A reduction gear mechanism according to claim 7,
An electric power steering device comprising: a steering assisting motor connected to the small gear; and a transmission means for transmitting the rotational force of the large gear accompanying the rotation of the motor to a steering mechanism. .
JP2001322303A 2001-10-19 2001-10-19 Gear, reduction gear mechanism, and electric type power steering device Pending JP2003120761A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2001322303A JP2003120761A (en) 2001-10-19 2001-10-19 Gear, reduction gear mechanism, and electric type power steering device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2001322303A JP2003120761A (en) 2001-10-19 2001-10-19 Gear, reduction gear mechanism, and electric type power steering device

Publications (1)

Publication Number Publication Date
JP2003120761A true JP2003120761A (en) 2003-04-23

Family

ID=19139374

Family Applications (1)

Application Number Title Priority Date Filing Date
JP2001322303A Pending JP2003120761A (en) 2001-10-19 2001-10-19 Gear, reduction gear mechanism, and electric type power steering device

Country Status (1)

Country Link
JP (1) JP2003120761A (en)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2007237459A (en) * 2006-03-06 2007-09-20 Honda Motor Co Ltd Worm wheel and its manufacturing method
DE102016104915A1 (en) * 2016-03-16 2017-09-21 Trw Automotive Gmbh Worm wheel and vehicle steering device with a worm wheel
DE102015005467B4 (en) * 2014-04-30 2019-05-09 Scania Cv Ab Cylindrical gear with helical teeth and gear shift mechanism with such a gear

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2007237459A (en) * 2006-03-06 2007-09-20 Honda Motor Co Ltd Worm wheel and its manufacturing method
DE102015005467B4 (en) * 2014-04-30 2019-05-09 Scania Cv Ab Cylindrical gear with helical teeth and gear shift mechanism with such a gear
DE102016104915A1 (en) * 2016-03-16 2017-09-21 Trw Automotive Gmbh Worm wheel and vehicle steering device with a worm wheel
DE102016104915B4 (en) 2016-03-16 2023-08-10 Zf Automotive Germany Gmbh Worm wheel and vehicle steering device with a worm wheel

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