JP2003063887A - Internal mixing type fermentation apparatus - Google Patents

Internal mixing type fermentation apparatus

Info

Publication number
JP2003063887A
JP2003063887A JP2001256581A JP2001256581A JP2003063887A JP 2003063887 A JP2003063887 A JP 2003063887A JP 2001256581 A JP2001256581 A JP 2001256581A JP 2001256581 A JP2001256581 A JP 2001256581A JP 2003063887 A JP2003063887 A JP 2003063887A
Authority
JP
Japan
Prior art keywords
tank
scrapers
treated
sludge
processed
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP2001256581A
Other languages
Japanese (ja)
Inventor
Isamu Inoue
勇 井上
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Sumitomo Heavy Industries Ltd
Original Assignee
Sumitomo Heavy Industries Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Sumitomo Heavy Industries Ltd filed Critical Sumitomo Heavy Industries Ltd
Priority to JP2001256581A priority Critical patent/JP2003063887A/en
Publication of JP2003063887A publication Critical patent/JP2003063887A/en
Pending legal-status Critical Current

Links

Classifications

    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/40Bio-organic fraction processing; Production of fertilisers from the organic fraction of waste or refuse

Landscapes

  • Treatment Of Sludge (AREA)
  • Mixers With Rotating Receptacles And Mixers With Vibration Mechanisms (AREA)
  • Fertilizers (AREA)

Abstract

PROBLEM TO BE SOLVED: To provide an internal mixing type fermentation apparatus by which good compost is obtained without adjusting the apparatus in response to the change in the nature of a treated substance. SOLUTION: The treated substance X within a tank 5a is sequentially scraped up with a plurality of scrapers 10a, 10b arranged on the inner surface 5b of the peripheral wall of the tank 5a in accordance with the rotation of the tank 5a. In this case, the treated substances whose particle size become greater by being rolled and granulated according to the rotation of the tank 5a are also sequentially scraped up by the above scrapers 10a, 10b. The treated substances scraped up by the scrapers 10a, 10b are caused to slide down sequentially from scrapers 10a, 10b at a position higher than the repose angle θ5 of the above treated substances, and the treated substances slid down from the scrapers 10a, 10b collide with inclined baffle plates 11b (11a) and are crushed and further fall down and are mixed with the treated substances X forming an inclined face due to the rotation of the tank 5. In this way, the mixture becomes not to ball form but to granules of desired particle size so as to ensure air permeability and sufficiently fermented.

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【発明の属する技術分野】本発明は、汚泥を発酵させて
コンポスト(堆肥)を得る内部混合型発酵装置に関す
る。
TECHNICAL FIELD The present invention relates to an internal mixing type fermentation apparatus for fermenting sludge to obtain compost.

【0002】[0002]

【従来の技術】例えば下水等を活性汚泥処理することで
発生する余剰汚泥を、堆肥化し資源として再利用するコ
ンポスト化処理が知られている。
2. Description of the Related Art There is known a composting process in which surplus sludge generated by treating sewage or the like with activated sludge is composted and reused as a resource.

【0003】このコンポスト化処理では、汚泥脱水機
で、汚泥に凝集剤を混合し脱水して含水率80%程度の
脱水汚泥を得、この脱水汚泥を混合機で所定量の製品コ
ンポストと混合させてから、この脱水汚泥と製品コンポ
ストとの混合物を発酵槽に投入し発酵させる外部混合方
式が知られている。ここで、脱水汚泥に所定量の製品コ
ンポストを混合するのは、当該製品コンポストを種コン
ポストとすると共に、混合物の含水率をコンポスト化に
適した含水率とするためである。しかしながら、この外
部混合方式では、混合機と発酵槽を繋ぐ搬送コンベアや
混合機が別途必要で設備コストが嵩むため、脱水汚泥と
製品コンポストとの混合、混合物の発酵を同一の槽内で
実施する所謂内部混合型発酵装置が検討され、実用化さ
れてきている。
In this composting treatment, a sludge dewatering machine is used to mix sludge with a coagulant and dewater it to obtain dewatered sludge having a water content of about 80%, and this dewatered sludge is mixed with a predetermined amount of product compost in a mixer. Since then, an external mixing method is known in which a mixture of this dehydrated sludge and product compost is put into a fermenter and fermented. Here, the reason why a predetermined amount of product compost is mixed with the dehydrated sludge is that the product compost is used as seed compost and the water content of the mixture is set to a water content suitable for composting. However, in this external mixing method, a transport conveyor and a mixer that connect the mixer and the fermentation tank are separately required, and the equipment cost increases, so mixing of dehydrated sludge and product compost and fermentation of the mixture are performed in the same tank. So-called internal mixing type fermenters have been studied and put into practical use.

【0004】従来の内部混合型発酵装置の一例を図10
に示す。図10に示す内部混合型発酵装置80は、特開
平8−73290号公報等に記載の装置を適用して成る
もので、横設した回転自在なドラム状の槽(発酵タン
ク)81の内周面に螺旋状羽根(リボンスクリューとも
呼ぶ)82を設ける一方で、槽81の軸線上に当該槽8
1とは別個に回転自在な回転軸83を設けると共に当該
回転軸83の外周に上記螺旋状羽根82とは螺旋方向が
反対の螺旋状羽根84を設けて成る構成で、槽81内
で、製品コンポストを取り出す取出管86側に残留され
る所定量の製品コンポストに対して、投入管85から汚
泥を供給し、槽81及び回転軸83を同一方向に回転す
ることで螺旋状羽根82,84により汚泥及び残留製品
コンポストを混合しながら槽81の軸線方向に往復で繰
り返して移送しつつ混合物を発酵させて製品コンポスト
を得るものである。
An example of a conventional internal mixing type fermentation apparatus is shown in FIG.
Shown in. The internal mixing type fermentation apparatus 80 shown in FIG. 10 is configured by applying the apparatus described in JP-A-8-73290, and the like, and the inner circumference of a horizontally rotatable drum-shaped tank (fermentation tank) 81. While the spiral blade (also called a ribbon screw) 82 is provided on the surface, the tank 8 is placed on the axis of the tank 81.
1, a rotatable rotary shaft 83 is provided separately, and a spiral blade 84 having a spiral direction opposite to that of the spiral blade 82 is provided on the outer circumference of the rotary shaft 83. Sludge is supplied from the input pipe 85 to a predetermined amount of product compost remaining on the extraction pipe 86 side for taking out the compost, and the tank 81 and the rotary shaft 83 are rotated in the same direction, whereby the spiral blades 82, 84 are used. The product compost is obtained by fermenting the mixture while repeatedly transporting the sludge and the residual product compost in the axial direction of the tank 81 while repeating the transfer.

【0005】[0005]

【発明が解決しようとする課題】ここで、汚泥と残留製
品コンポストとが十分に混合されないと、良好な製品コ
ンポストが得られない。従って、上記発酵装置80にあ
っては、汚泥と残留製品コンポストの混合性を高めるべ
く槽81の回転速度を上げることが必要となる。しかし
ながら、このように槽81の回転速度を上げると、槽8
1の回転方向に持ち上げられた被処理物(汚泥、残留製
品コンポスト)が、当該被処理物の安息角を越えて持ち
上げられ、槽81の回転により形成されている被処理物
の傾斜面を滑り(転がり)落ちる。このように被処理物
が傾斜面を滑り落ちると転動造粒が生じ、この転動造粒
による被処理物の塊が槽81の回転に従って傾斜面を滑
り落ちる現象が繰り返され次第に大きな塊となって団子
状のコンポストとなる。このような団子状のコンポスト
は、通気性が悪く発酵が不十分となるため、不良コンポ
ストとなる。
If the sludge and the residual product compost are not sufficiently mixed, a good product compost cannot be obtained. Therefore, in the fermenter 80, it is necessary to increase the rotation speed of the tank 81 in order to improve the mixing property of the sludge and the residual product compost. However, if the rotation speed of the tank 81 is increased in this way, the tank 8
The object to be processed (sludge, residual product compost) lifted in the rotation direction of 1 is lifted above the repose angle of the object to be processed and slides on the inclined surface of the object to be processed formed by the rotation of the tank 81. (Rolling) falls. In this way, when the object to be processed slides down the inclined surface, rolling granulation occurs, and the phenomenon in which the mass of the object to be processed due to the rolling granulation slides down the inclined surface as the tank 81 rotates is gradually increased into a large mass. It will be dumpling-shaped compost. Such dumpling-like compost has poor air permeability and insufficient fermentation, resulting in defective compost.

【0006】そこで、このような被処理物の転動造粒を
防止すべく、図11に示す内部混合型発酵装置が提案さ
れている。この発酵装置90は、回転自在なドラム状の
槽91内に、当該槽91と同軸に位置する固定軸92を
設けると共に、当該固定軸92に、傾斜するバッフル板
93を軸線方向に沿って多数枚並設して成る構成で、こ
れらのバッフル板93,93同士の間に被処理物を挟み
込むことで、槽91の回転により被処理物が安息角を越
えて持ち上げられた時の当該被処理物の滑り落ちを抑制
しながら被処理物を槽91のほぼトップ位置迄持ち上
げ、当該被処理物をこのトップ位置から重力落下させて
バッフル板93に当てて壊し、粗大(団子状)コンポス
トの生成を阻止しようというものである。
Therefore, in order to prevent such rolling granulation of the object to be treated, an internal mixing type fermentation apparatus shown in FIG. 11 has been proposed. This fermentation apparatus 90 is provided with a fixed shaft 92 coaxially with the tank 91 in a rotatable drum-shaped tank 91, and a large number of inclined baffle plates 93 along the axial direction on the fixed shaft 92. When the object to be processed is sandwiched between these baffle plates 93, 93 and the object to be processed is lifted above the angle of repose by the rotation of the tank 91, the object to be processed is lifted by the rotation of the tank 91. The object to be processed is lifted up to almost the top position of the tank 91 while suppressing the sliding down of the object, and the object to be processed is gravity dropped from the top position and crushed by hitting the baffle plate 93 to form a coarse (dango-shaped) compost. It is to stop.

【0007】しかしながら、この発酵装置90では、特
に汚泥の性状が変化すると、持ち上げ高さが変わるた
め、バッフル板93の傾斜角度やバッフル板93,93
同士の間隔をその都度調整する必要があり、作業が面倒
で実用的ではない。
However, in the fermentor 90, since the lifting height changes especially when the property of sludge changes, the inclination angle of the baffle plate 93 and the baffle plates 93, 93.
Since it is necessary to adjust the interval between each case, the work is troublesome and not practical.

【0008】本発明は、このような課題を解決するため
に成されたものであり、被処理物の性状に応じて装置を
調整すること無く、良好なコンポストが得られる内部混
合型発酵装置を提供することを目的とする。
The present invention has been made to solve the above problems, and provides an internal mixing type fermenter capable of obtaining good compost without adjusting the device according to the properties of the object to be treated. The purpose is to provide.

【0009】[0009]

【課題を解決するための手段】本発明による内部混合型
発酵装置は、ドラム状を成す槽を備え、この槽内に残留
する製品コンポストと入口から槽内に導入される汚泥と
を当該槽の回転で混合しさらに槽内で発酵させて製品コ
ンポストを得る内部混合型発酵装置において、槽の周壁
内面に配設され、槽の回転に従って槽内の被処理物を掻
き上げ当該被処理物の安息角より高い位置で滑落させる
複数のスクレーパと、このスクレーパからの被処理物の
落下位置に配設される傾斜するバッフル板と、を具備し
た。
The internal mixing type fermenter according to the present invention is provided with a drum-shaped tank, and the product compost remaining in the tank and the sludge introduced into the tank from the inlet are stored in the tank. In an internal mixing type fermenter that mixes by rotation and further ferments in the tank to obtain product compost, it is arranged on the inner surface of the peripheral wall of the tank and scrapes the object to be processed in the tank according to the rotation of the tank and rests the object to be processed. A plurality of scrapers that slide down at a position higher than a corner and an inclined baffle plate that is disposed at a position where the object to be processed fall from the scrapers are provided.

【0010】このような内部混合型発酵装置によれば、
槽内の被処理物は、槽の回転に従って、槽の周壁内面に
配設される複数のスクレーパにより順次掻き上げられ、
この際、槽の回転に従い転動造粒して粒径が大きくされ
た被処理物も当該スクレーパにより順次掻き上げられ、
このスクレーパにより掻き上げられた被処理物は当該被
処理物の安息角より高い位置でスクレーパから順次滑落
される。このスクレーパから滑落した被処理物は、傾斜
するバッフル板に衝突して破砕され、さらに落下して、
槽の回転により傾斜面を形成している被処理物と混合さ
れる。このため、混合物は団子状では無く所望の粒径と
されて通気性が確保され発酵が十分に成される。
According to such an internal mixing type fermentation apparatus,
The object to be treated in the tank is sequentially scraped by a plurality of scrapers arranged on the inner surface of the peripheral wall of the tank as the tank rotates,
At this time, the object to be treated whose particle size has been increased by rolling granulation according to the rotation of the tank is sequentially scraped up by the scraper,
The processing object scraped up by the scraper is successively slid off from the scraper at a position higher than the repose angle of the processing object. The object slid from the scraper collides with the slanting baffle plate, is crushed, and further falls,
It is mixed with the object to be processed forming the inclined surface by the rotation of the tank. For this reason, the mixture is not in the form of dumplings but has a desired particle size, air permeability is ensured, and fermentation is sufficiently performed.

【0011】ここで、バッフル板は、槽の軸線方向に複
数配設され、これらのバッフル板は、スクレーパから滑
落し衝突した被処理物が槽内の一方の端部側に向かうよ
うに傾斜する第一バッフル板と、槽内の他方の端部側に
向かうように傾斜する第二バッフル板と、を混在して成
る構成であると、バッフル板に衝突して破砕された被処
理物が、衝突したバッフル板に対応して何れか一方の端
部側に向かうように落下し、第一、第二の両バッフル板
により両端部側に向かうため、被処理物の軸線方向での
混合性が高められる。
Here, a plurality of baffle plates are arranged in the axial direction of the tank, and the baffle plates are slanted so that the object to be treated slid down from the scraper and colliding toward one end of the tank. If the first baffle plate and the second baffle plate inclined so as to be directed toward the other end of the tank are mixed, the object to be crushed by colliding with the baffle plate is, Corresponding to the baffle plate that collided, it drops toward one of the end sides and goes toward both end sides by both the first and second baffle plates. To be enhanced.

【0012】また、スクレーパは、槽の周壁内面に複数
配設され、これらのスクレーパは、槽内の被処理物を掻
き上げていく際に当該被処理物の一部が槽内の一方の端
部側に滑落するように傾斜する底板を備える第一スクレ
ーパと、槽内の他方の端部側に滑落するように傾斜する
底板を備える第二スクレーパと、を混在して成る構成で
あると、スクレーパにより掻き上げられる被処理物は、
掻き上げられていく際に、その一部が、掻き上げられる
スクレーパに対応して何れか一方の端部側に向かうよう
に滑落し、第一、第二のスクレーパにより両端部側に向
かうため、被処理物の軸線方向での混合性が十分に高め
られる。
Further, a plurality of scrapers are arranged on the inner surface of the peripheral wall of the tank, and when scraping up the object to be processed in the tank, a part of the object is treated at one end of the tank. A first scraper provided with a bottom plate inclined so as to slide down to the other side, and a second scraper provided with a bottom plate inclined so as to slide down toward the other end side in the tank, and a configuration comprising a mixture. The object to be scraped up by the scraper is
When being scraped up, a part of it slides down toward one of the end sides corresponding to the scraper to be scraped up, and the first and second scrapers move toward both end sides, The mixing property of the object to be processed in the axial direction is sufficiently enhanced.

【0013】また、第一、第二スクレーパは、槽の周壁
内面の周方向に配設されていると、被処理物の軸線方向
での混合性が一層十分に高められる。
Further, if the first and second scrapers are arranged in the circumferential direction of the inner surface of the circumferential wall of the tank, the mixing property of the object to be treated in the axial direction can be more sufficiently enhanced.

【0014】また、槽の周壁内面の周方向に配設される
第一、第二スクレーパの組は、槽の軸線方向に複数組配
設されていると、被処理物の軸線方向での混合性がより
一層十分に高められる。
If a plurality of sets of the first and second scrapers arranged in the circumferential direction on the inner surface of the peripheral wall of the tank are arranged in the axial direction of the tank, the objects to be treated are mixed in the axial direction. The sex is further enhanced sufficiently.

【0015】[0015]

【発明の実施の形態】以下、本発明に係る内部混合型発
酵装置の好適な実施形態について添付図面を参照しなが
ら説明する。図1は、本発明による内部混合型発酵装置
を採用したコンポスト製造システムを示す概略構成図、
図2は、図1中の内部混合型発酵装置を示す一部断面構
成図、図3は、図2のA−A矢視図、図4は、図3中の
位置Yに位置している第二スクレーパを槽内のB方向か
ら見た斜視図、図5は、図4のC−C矢視図、図6は、
図5のD−D矢視図、図7は、図2中のバッフル板及び
バッフル板支持軸を抽出して示す構成図、図8は、図7
のE−E矢視図である。
BEST MODE FOR CARRYING OUT THE INVENTION Preferred embodiments of an internal mixing type fermentation apparatus according to the present invention will be described below with reference to the accompanying drawings. FIG. 1 is a schematic configuration diagram showing a compost manufacturing system adopting an internal mixing type fermentation apparatus according to the present invention,
2 is a partial cross-sectional configuration diagram showing the internal mixing type fermentation apparatus in FIG. 1, FIG. 3 is a view taken along the line AA of FIG. 2, and FIG. 4 is located at a position Y in FIG. The perspective view which looked at the 2nd scraper from the B direction in the tank, FIG. 5 is the CC arrow line view of FIG. 4, FIG.
5 is a configuration view showing the baffle plate and the baffle plate support shaft in FIG. 2 extracted from FIG. 5, and FIG.
FIG.

【0016】このコンポスト製造システムは、水処理シ
ステムに付設されているもので、図1に示すように、コ
ンポストを生成する内部混合型発酵装置5を主体とし
て、これより前段に、汚泥貯留槽1、凝集剤貯槽2、汚
泥凝集槽3及び汚泥脱水機4を備えている。
This compost manufacturing system is attached to a water treatment system, and as shown in FIG. 1, mainly comprises an internal mixing type fermenter 5 for producing compost, and a sludge storage tank 1 in front of this. , A flocculant storage tank 2, a sludge flocculation tank 3, and a sludge dewatering machine 4.

【0017】汚泥貯留槽1は、例えば農業集落排水や産
業排水、小規模下水処理等の余剰活性汚泥(水処理シス
テムでの余剰活性汚泥)を貯留する。この汚泥貯留槽1
には、余剰活性汚泥を供給するラインL1を介して汚泥
凝集槽3が接続されている。
The sludge storage tank 1 stores surplus activated sludge (surplus activated sludge in a water treatment system) for agricultural settlement drainage, industrial drainage, small-scale sewage treatment, etc. This sludge storage tank 1
Is connected to a sludge aggregating tank 3 via a line L1 for supplying surplus activated sludge.

【0018】凝集剤貯槽2は、例えばポリ硫酸鉄等の無
機凝集剤の溶液を貯留する。この凝集剤貯槽2には、凝
集剤溶液を供給するラインL2を介して汚泥凝集槽3が
接続されている。
The coagulant storage tank 2 stores a solution of an inorganic coagulant such as polyiron sulfate. The sludge flocculation tank 3 is connected to the flocculant storage tank 2 through a line L2 for supplying a flocculant solution.

【0019】汚泥凝集槽3は、ラインL1からの余剰活
性汚泥とラインL2からの凝集剤溶液とを混合し、汚泥
を凝集して凝集汚泥を得る。この汚泥凝集槽3には、凝
集汚泥を供給するラインL3を介して汚泥脱水機4が接
続されている。
The sludge flocculation tank 3 mixes the excess activated sludge from the line L1 and the flocculant solution from the line L2 to flocculate the sludge to obtain flocculated sludge. A sludge dewatering machine 4 is connected to the sludge aggregating tank 3 via a line L3 for supplying the agglomerated sludge.

【0020】汚泥脱水機4は、例えばベルトプレス型、
スクリュープレス型、遠心脱水型等の汚泥脱水機であ
り、ラインL3からの凝集汚泥を含水率80〜90%程
度迄脱水し脱水汚泥(板状の脱水ケーキ)を得る。この
汚泥脱水機4には、脱水汚泥を供給するラインL4を介
して内部混合型発酵装置5が接続されている。
The sludge dehydrator 4 is, for example, a belt press type,
A sludge dewatering machine such as a screw press type or a centrifugal dewatering type, which dewaters the coagulated sludge from the line L3 to a water content of about 80 to 90% to obtain dewatered sludge (plate-shaped dewatered cake). An internal mixing type fermentation apparatus 5 is connected to the sludge dehydrator 4 via a line L4 for supplying dehydrated sludge.

【0021】内部混合型発酵装置5は、ラインL4から
の脱水汚泥を発酵させて製品コンポスト(堆肥)を得る
もので、1回/週で脱水汚泥が投入され1回/週で製品
コンポストを得る1週間サイクルのバッチ運転とされて
いる。
The internal mixing type fermenter 5 ferments the dehydrated sludge from the line L4 to obtain a product compost (compost). The dehydrated sludge is introduced once / week to obtain the product compost once / week. It is said to be a batch operation with a one-week cycle.

【0022】この発酵装置5は、その軸線が水平となる
ように配設される円筒状の槽5aを備え、この槽5a内
が、投入される脱水汚泥と後述の残留する製品コンポス
トを混合しこの混合物を発酵させる空間とされている。
This fermenter 5 is provided with a cylindrical tank 5a arranged so that its axis is horizontal, and the inside of this tank 5a mixes the dehydrated sludge to be introduced with the remaining product compost described below. It is a space for fermenting this mixture.

【0023】槽5aは、図2に示すように、その両端部
が、固定部としての支持板12a,12bにより閉じら
れていると共に回転自在に支持され、その周壁外面に固
定される円環状を成す歯車14に駆動源(不図示)から
回転駆動力が伝達されることで回転する。この槽5aの
一方側の端面上部には、上記ラインL4に接続され脱水
汚泥を槽5a内に投入する投入管21が、一方の支持板
12aを貫通して導入されている。
As shown in FIG. 2, both ends of the tank 5a are closed by support plates 12a and 12b serving as fixing portions and are rotatably supported and fixed to the outer surface of the peripheral wall of the tank 5a. Rotation is performed by transmitting a rotational drive force from a drive source (not shown) to the gear 14 formed. An input pipe 21 that is connected to the line L4 and that inputs the dehydrated sludge into the tank 5a is introduced through the one support plate 12a above the end surface of the tank 5a on one side.

【0024】また、発酵装置5には、図1に示すよう
に、ブロワ6が付設され、このブロワ6からの空気を槽
5aに導くライン5が設定されている。そして、槽5a
の一方側の端面に、ライン5に接続されブロワ6からの
空気を槽5a内に給気する給気管24が、図2に示すよ
うに、一方の支持板12aを貫通して導入されている。
また、ラインL5は、図1に示すように、その途中にブ
ロワ6からの空気を加熱する空気加熱器7を備えてい
る。ブロワ6は、発酵工程で単独に駆動され空気を槽5
a内に供給し、一方、ブロワ6及び空気加熱器7は、発
酵工程後の乾燥工程で共に駆動され温風を槽5a内に供
給する。
As shown in FIG. 1, the fermenter 5 is additionally provided with a blower 6 and a line 5 for introducing air from the blower 6 to the tank 5a is set. And tank 5a
An air supply pipe 24, which is connected to the line 5 and supplies air from the blower 6 into the tank 5a, is introduced through the one support plate 12a, as shown in FIG. .
Further, the line L5 is provided with an air heater 7 for heating the air from the blower 6 in the middle thereof, as shown in FIG. The blower 6 is independently driven in the fermentation process to supply air to the tank 5.
On the other hand, the blower 6 and the air heater 7 are driven together in the drying process after the fermentation process to supply hot air into the tank 5a.

【0025】また、槽5aの他方側の端面上部からは、
発酵工程、乾燥工程で生じる槽5a内の排ガスを排気処
理設備9に排出する排ガス管23が、図2に示すよう
に、他方の支持板12bを貫通して導出されている。こ
の排気処理設備9は、槽5aからの排ガスに所定の処理
を施して無害・無臭ガスとして外部に放出する。
From the upper end surface on the other side of the tank 5a,
An exhaust gas pipe 23 for discharging the exhaust gas in the tank 5a generated in the fermentation process and the drying process to the exhaust treatment facility 9 is led out through the other support plate 12b as shown in FIG. The exhaust treatment facility 9 performs a predetermined treatment on the exhaust gas from the tank 5a and discharges it as harmless and odorless gas to the outside.

【0026】さらに、槽5aの他方側の端面下部から
は、槽5a内で生成された製品コンポストを外部に取り
出し可能とする取出管22が、他方の支持板12bを貫
通して導出されている。この取り出された製品コンポス
トは、袋詰されて出荷される。
Further, from the lower end surface on the other side of the tank 5a, a take-out pipe 22 for taking out the product compost produced in the tank 5a to the outside is led out through the other support plate 12b. . The product compost thus taken out is packed in bags and shipped.

【0027】特に、本実施形態においては、図2及び図
3に示すように、槽5aの周壁内面5bに多数のスクレ
ーパ10a,10bを備えると共に、槽5a内に当該槽
5aの軸線に沿う多数のバッフル板11a,11bを備
えている。
In particular, in this embodiment, as shown in FIGS. 2 and 3, a large number of scrapers 10a, 10b are provided on the inner surface 5b of the peripheral wall of the tank 5a, and a large number of scrapers are arranged in the tank 5a along the axis of the tank 5a. Baffle plates 11a and 11b.

【0028】スクレーパ10a,10bは、図3及び図
4に示すように、槽5aの周壁内面5bと共に箱形を形
成し、槽5aの回転に従って槽5a内の被処理物(汚
泥、残留製品コンポスト)を掻き上げていき、掻き上げ
た被処理物を所定位置から自重により滑落させると共
に、被処理物を掻き上げていく際に当該被処理物の一部
を自重により所定方向に滑落させて分散させるものであ
る。
As shown in FIGS. 3 and 4, the scrapers 10a and 10b form a box shape together with the inner surface 5b of the peripheral wall of the tank 5a, and the objects to be treated (sludge, residual product compost in the tank 5a are rotated as the tank 5a rotates. ) And slide down the scraped object to be processed from its predetermined position by its own weight, and when scraping the object to be processed, part of the object to be processed is slid down in its own direction and dispersed. It is what makes me.

【0029】以下、単体としてのスクレーパ10a,1
0bの構造を説明するが、説明理解の容易性を考慮し
て、槽5aの軸線を含む水平レベルHLに大凡位置して
いるスクレーパ10a,10bであって投入管21側か
ら見て右側に位置している(図3に示す位置Yに位置し
ている)スクレーパ10a,10bを説明する。なお、
この位置Yには、槽5aの回転に従って、スクレーパ1
0a、スクレーパ10bが順次位置することになる。
Hereinafter, the scrapers 10a, 1 as a single body
Although the structure of 0b will be described, in consideration of the easy understanding of the description, the scrapers 10a and 10b that are generally located at the horizontal level HL including the axis of the tank 5a are located on the right side when viewed from the charging pipe 21 side. The scrapers 10a and 10b that are operating (positioned at the position Y shown in FIG. 3) will be described. In addition,
At this position Y, the scraper 1 is moved according to the rotation of the tank 5a.
0a and the scraper 10b are sequentially located.

【0030】図4〜図6に示すように、スクレーパ10
a,10b(図4〜図6ではスクレーパ10bを図示)
は、周壁内面5bに連結され、槽5a内の何れか一方の
端部側に向かうに従い所定の下り傾斜とされる(水平レ
ベルHLに対して所定の傾斜角度θ1で傾斜する)底板
14と、この底板14の周壁内面5bの連結端部とは反
対側の端部に、当該底板14に対して所定の開角θ2で
連結される第一側板15と、これらの第一側板15及び
周壁内面5bに連結されると共に、底板14に対して所
定の開角θ3を有して当該底板14の上側端部(図4及
び図6の図示右側端部)に連結され、箱形の一方の開放
端を閉じる第二側板16と、を備えている。なお、図4
に示す斜線は、底板14及び第二側板16が連結される
周壁内面5bを表している。ここで、傾斜角度θ1は被
処理物の安息角以下の所定角度に設定され、開角θ2,
θ3は所定の鈍角に設定されているが、これら角度θ1
〜θ3の好適な角度に関しては後述する。
As shown in FIGS. 4 to 6, the scraper 10
a, 10b (scraper 10b is shown in FIGS. 4 to 6)
Is a bottom plate 14 that is connected to the inner surface 5b of the peripheral wall and has a predetermined downward inclination (inclination at a predetermined inclination angle θ1 with respect to the horizontal level HL) toward one of the ends of the tank 5a. A first side plate 15 connected to the bottom plate 14 at a predetermined opening angle θ2 at an end of the inner wall 5b of the bottom plate 14 opposite to the connecting end, and the first side plate 15 and the inner wall of the peripheral wall. 5b and also has a predetermined opening angle θ3 with respect to the bottom plate 14 and is connected to the upper end portion (the right end portion in the drawings of FIGS. 4 and 6) of the bottom plate 14 to open one side of the box shape. And a second side plate 16 closing the end. Note that FIG.
The hatched line indicates the inner surface 5b of the peripheral wall to which the bottom plate 14 and the second side plate 16 are connected. Here, the inclination angle θ1 is set to a predetermined angle equal to or less than the repose angle of the object to be processed, and the opening angle θ2
Although θ3 is set to a predetermined obtuse angle, these angles θ1
A preferred angle of ~? 3 will be described later.

【0031】そして、図2に示すように、底板14が槽
5a内の一方の端部側(投入管21側)に向かうに従い
下り傾斜とされるのが第一スクレーパ10aとされ、底
板14が槽5a内の他方の端部側(取出管22側)に向
かうに従い下り傾斜とされるのが第二スクレーパ10b
とされ、これらの第一、第二スクレーパ10a,10b
が、同一円周上に交互に多数並設されていると共に、こ
の同一円周上に多数並設される第一、第二スクレーパ1
0a,10bの組が、槽5aの軸線方向に多数組並設さ
れている。なお、図2に隠線(点線)で示すスクレーパ
10a,10bは、スクレーパ10a,10bの周壁内
面5bに対する固定部分を表している。
As shown in FIG. 2, the bottom plate 14 is a first scraper 10a that is inclined downward as it goes toward one end of the tank 5a (on the side of the charging pipe 21). The second scraper 10b is inclined downward toward the other end (outlet pipe 22 side) in the tank 5a.
And these first and second scrapers 10a, 10b
Are arranged in parallel on the same circumference, and a large number of first and second scrapers 1 are arranged on the same circumference.
A large number of sets of 0a and 10b are arranged in parallel in the axial direction of the tank 5a. The scrapers 10a and 10b shown by hidden lines (dotted lines) in FIG. 2 represent fixed portions of the scrapers 10a and 10b with respect to the inner surface 5b of the peripheral wall.

【0032】また、図2及び図3に示すように、槽5a
内の当該槽5aの軸線より上方には、バッフル板支持軸
13,13が上記支持板12a,12bに固定支持され
て水平に設置され、これらのバッフル板支持軸13に、
図2及び図7に示すように、上記多数のバッフル板11
a,11bが軸線に沿って並設されている。
Further, as shown in FIGS. 2 and 3, the tank 5a
The baffle plate support shafts 13, 13 are fixedly supported by the support plates 12a, 12b and installed horizontally above the axis of the tank 5a inside the baffle plate support shafts 13,
As shown in FIGS. 2 and 7, the multiple baffle plates 11 are
a and 11b are juxtaposed along the axis.

【0033】バッフル板11a,11bは、図7及び図
8に示すように、所定方向に傾斜する矩形板で構成さ
れ、所定位置のスクレーパ10a,10bから滑落して
くる被処理物が衝突することで当該被処理物を破砕する
と共に、この衝突した被処理物を所定方向に落下させて
分散させるものである。
As shown in FIGS. 7 and 8, the baffle plates 11a and 11b are rectangular plates which are inclined in a predetermined direction so that the objects to be slid off from the scrapers 10a and 10b at predetermined positions collide with each other. In addition to crushing the object to be processed, the colliding object is dropped in a predetermined direction to be dispersed.

【0034】これらのバッフル板11a,11bは、図
2及び図7に示すように、槽5aの中央より取出管22
側(他方の支持板12b側;他方の端部側)の第一バッ
フル板11aと、槽5aの中央より投入管21側(一方
の支持板12a側;一方の端部側)の第二バッフル板1
1bとに分けられ、第一バッフル板11aは、その上面
が槽5a内の一方の端部側に対面するように軸線に対し
て所定の傾斜角度θ4で傾斜して設置され、第二バッフ
ル板11bは、その上面が槽5a内の他方の端部側に対
面するように軸線に対して所定の傾斜角度θ4で傾斜し
て設置されている。そして、これらの傾斜するバッフル
板11a,11bは、図3に示すように、槽5aのトッ
プ位置及びその近傍位置の真下に位置するように設置さ
れている。なお、角度θ4の好適な角度に関しては後述
する。
These baffle plates 11a and 11b are, as shown in FIGS. 2 and 7, taken out from the center of the tank 5a.
Side (the other support plate 12b side; the other end side) of the first baffle plate 11a and the second baffle on the side of the charging pipe 21 (one support plate 12a side; one end side) from the center of the tank 5a. Board 1
1b, the first baffle plate 11a is installed at a predetermined inclination angle θ4 with respect to the axis so that its upper surface faces one end side in the tank 5a. 11b is installed so as to be inclined at a predetermined inclination angle θ4 with respect to the axis so that its upper surface faces the other end side in the tank 5a. As shown in FIG. 3, these inclined baffle plates 11a and 11b are installed so as to be located immediately below the top position of the tank 5a and the vicinity thereof. The suitable angle of the angle θ4 will be described later.

【0035】次に、このような構成を有するコンポスト
製造システムの作用について説明する。ここでは、説明
の都合上、発酵装置5で製品コンポスト(含水率20〜
35%程度)が生成された状態から説明する。先ず、所
定量の製品コンポストが残留するように、製品コンポス
トを取出管22から取り出す。取出管22側には所定量
(充填率で35%程度)の製品コンポストが残留され、
この残留する製品コンポストは、次の製造での種コンポ
ストとされると共に、次の製造で投入される脱水汚泥と
の混合物の含水率が40〜60%程度(コンポスト化に
適した含水率)となるように調整する。
Next, the operation of the compost manufacturing system having such a configuration will be described. Here, for the sake of convenience of explanation, product composting (water content of 20 to
(About 35%) will be described. First, the product compost is taken out from the extraction pipe 22 so that a predetermined amount of the product compost remains. A certain amount (about 35% in filling rate) of product compost remains on the extraction pipe 22 side,
This remaining product compost is used as seed compost in the next production, and the water content of the mixture with the dehydrated sludge added in the next production is about 40 to 60% (water content suitable for composting). Adjust so that

【0036】一方、汚泥貯留槽1の余剰活性汚泥と凝集
剤貯槽2の凝集剤溶液は、汚泥凝集槽3に導かれて混合
され、ここで凝集した凝集汚泥は汚泥脱水機4に導かれ
る。この凝集汚泥は、汚泥脱水機4が駆動されること
で、含水率80〜90%程度迄脱水されて、脱水汚泥は
投入管21を介して槽5a内に投入され、一方、汚泥脱
水機4で脱水した脱水濾液は所定に処理される。
On the other hand, the surplus activated sludge in the sludge storage tank 1 and the coagulant solution in the coagulant storage tank 2 are guided to and mixed with the sludge coagulation tank 3, and the coagulated sludge aggregated here is guided to the sludge dehydrator 4. The condensed sludge is dehydrated to a water content of about 80 to 90% by driving the sludge dewatering machine 4, and the dewatered sludge is put into the tank 5a through the feeding pipe 21 while the sludge dewatering machine 4 is supplied. The dehydrated filtrate dehydrated in (1) is processed as desired.

【0037】槽5aは、脱水汚泥が投入されると、脱水
汚泥と残留製品コンポストを良好に混合し得る所定の回
転速度で回転する。すると、これら被処理物が、槽5a
の回転に従って回転方向に持ち上げられ、当該被処理物
Xの安息角θ5(図3参照)を越えて持ち上げられるこ
とで、転動造粒を生じながら混合される。
When the dehydrated sludge is added, the tank 5a rotates at a predetermined rotation speed that allows the dehydrated sludge and the residual product compost to be mixed well. Then, these objects to be processed are in the tank 5a.
Is lifted in the rotation direction in accordance with the rotation of No. 1 and is lifted beyond the repose angle θ5 (see FIG. 3) of the object X to be mixed while causing rolling granulation.

【0038】一方、これと同時に、槽5aの回転に従っ
て、スクレーパ10a,10bにより被処理物が順次掻
き上げられる。この時、転動造粒により粒径が大きくさ
れた被処理物も順次掻き上げられていく。このスクレー
パ10a,10bが被処理物を掻き上げると、この際
に、底板14が傾斜角度θ1(被処理物の安息角以下)
の下り傾斜とされているため、掻き上げられた被処理物
は、その一部が滑落する。
On the other hand, at the same time, the scrapers 10a and 10b sequentially scrape up the object to be treated as the tank 5a rotates. At this time, the object to be treated whose grain size has been increased by rolling granulation is also scraped up in sequence. When the scrapers 10a and 10b scrape up the object to be processed, at this time, the bottom plate 14 has an inclination angle θ1 (below the repose angle of the object to be processed).
Since the object is scraped up, a part of the scraped object to be processed slides down.

【0039】ここで、被処理物が第一スクレーパ10a
で掻き上げられた場合には、当該第一スクレーパ10a
の底板14が槽5a内の一方の端部側(投入管21側)
に向かうに従い下り傾斜とされているため、被処理物の
一部が一方の端部側に向かうように滑落し、被処理物が
第二スクレーパ10bで掻き上げられた場合には、当該
第二スクレーパ10bの底板14が槽5a内の他方の端
部側(取出管22側)に向かうに従い下り傾斜とされて
いるため、被処理物の一部が他方の端部側に向かうよう
に滑落する。これらの第一スクレーパ10a、第二スク
レーパ10bは、槽5aの周壁内面の周方向に交互に配
設されているため、滑落する被処理物が軸線方向の両端
部側にほぼ均等に向かい、被処理物が軸線方向で十分に
混合され、さらに、これらのスクレーパ10a,10b
の周方向の組が、槽5aの軸線方向に複数組配設されて
いるため、被処理物が軸線方向で一層十分に混合され
る。このようにスクレーパ10a,10bから被処理物
の一部を滑落させるべく、底板14の傾斜角度θ1は、
5〜30°とするのが好ましい。
Here, the object to be treated is the first scraper 10a.
When scraped up by, the first scraper 10a
Bottom plate 14 is located at one end of tank 5a (on the side of charging pipe 21)
Since it is inclined downward as it goes toward, when a part of the object to be processed slides down toward one end side and the object to be processed is scraped up by the second scraper 10b, Since the bottom plate 14 of the scraper 10b is inclined downward toward the other end side (take-out pipe 22 side) in the tank 5a, a part of the object to be processed slides down toward the other end side. . Since the first scraper 10a and the second scraper 10b are alternately arranged in the circumferential direction of the inner surface of the circumferential wall of the tank 5a, the slidable object to be processed is directed to both end sides in the axial direction almost uniformly, and The processed materials are thoroughly mixed in the axial direction, and the scrapers 10a and 10b are further mixed.
Since a plurality of sets in the circumferential direction are arranged in the axial direction of the tank 5a, the object to be treated is more sufficiently mixed in the axial direction. In this way, in order to slide a part of the object to be processed from the scrapers 10a and 10b, the inclination angle θ1 of the bottom plate 14 is
It is preferably 5 to 30 °.

【0040】そして、被処理物を掻き上げたスクレーパ
10a,10bが、槽5aの回転に従い当該槽5aのト
ップ位置及びその近傍位置(被処理物の安息角θ5より
高い位置)に至ると、第一側板15が底板14に対して
開角θ2で開いているため、スクレーパ10a,10b
に掻き上げられた被処理物は、自重により滑落する(図
3に示す槽5aのトップ位置の第二スクレーパ10b参
照)。この時、転動造粒により粒径が大きくされた被処
理物も同様に滑落する。このように、槽5aのトップ位
置及びその近傍位置で自重により被処理物を滑落させる
べく、開角θ2は、110〜135°とするのが好まし
い。また、開角θ3は、120°程度とするのが好まし
い。
When the scrapers 10a and 10b scraping up the object to be processed reach the top position of the tank 5a and its vicinity (a position higher than the repose angle θ5 of the object to be processed) as the tank 5a rotates, Since the one side plate 15 is opened at an opening angle θ2 with respect to the bottom plate 14, the scrapers 10a, 10b
The object to be treated scraped up to the surface slides down by its own weight (see the second scraper 10b at the top position of the tank 5a shown in FIG. 3). At this time, the object to be treated whose grain size is increased by rolling granulation also slides down. In this way, it is preferable that the opening angle θ2 is 110 to 135 ° so that the object to be processed slides down by its own weight at the top position of the tank 5a and the position in the vicinity thereof. The open angle θ3 is preferably about 120 °.

【0041】ここで、槽5aのトップ位置及びその近傍
位置の真下の被処理物の落下位置には、バッフル板11
a,11bが配設されているため、落下する被処理物は
バッフル板11a,11bに衝突し、粗大な被処理物は
破砕される。
Here, the baffle plate 11 is provided at the dropping position of the object to be processed just below the top position of the tank 5a and its vicinity.
Since a and 11b are provided, the falling object to be processed collides with the baffle plates 11a and 11b, and the coarse object to be processed is crushed.

【0042】この時、一方の端部側の第二バッフル板1
1bに衝突した被処理物は、当該第二バッフル板11b
の上面が他方の端部側に対面するように傾斜しているた
め、他方の端部側に向かい、他方の端部側の第一バッフ
ル板11aに衝突した被処理物は、当該第一バッフル板
11aの上面が一方の端部側に対面するように傾斜して
いるため、一方の端部側に向かう。すなわち、一方の端
部側の被処理物は他方の端部側に向かい、他方の端部側
の被処理物は一方の端部側に向かうため、被処理物が軸
線方向でより一層十分に混合される。このように、バッ
フル板11a,11bにより被処理物を槽5a内の端部
側に導くべく、傾斜角度θ4は、45〜60°とするの
が好ましい。
At this time, the second baffle plate 1 on one end side
The object to be processed that collides with 1b is the second baffle plate 11b.
Since the upper surface of the other end is inclined so as to face the other end side, the object to be processed which is directed toward the other end side and collides with the first baffle plate 11a on the other end side is the first baffle. Since the upper surface of the plate 11a is inclined so as to face the one end side, the plate 11a faces the one end side. That is, since the object to be processed on one end side is directed to the other end side and the object to be processed on the other end side is directed to one end side, the object to be processed is more sufficiently axially. Mixed. In this way, the inclination angle θ4 is preferably 45 to 60 ° so that the baffle plates 11a and 11b guide the object to be processed to the end side in the tank 5a.

【0043】そして、被処理物は、上述のように、スク
レーパ10a,10b及びバッフル板11a,11bの
作用で十分に混合され、転動造粒で粗大化された被処理
物は、スクレーパ10a,10bから順次滑落してバッ
フル板11a,11bに衝突して順次破砕され、これが
繰り返され、粒径の粗大化を防止しつつ被処理物が十分
に混合される。
As described above, the object to be processed is sufficiently mixed by the action of the scrapers 10a and 10b and the baffle plates 11a and 11b, and the object to be processed coarsened by the rolling granulation is the scraper 10a, Sliding from 10b sequentially, colliding with the baffle plates 11a and 11b and sequentially crushing, this is repeated, and the object to be treated is sufficiently mixed while preventing coarsening of the particle size.

【0044】この混合による発酵工程では、ブロワ6が
単独で駆動され発酵に必要な空気が槽5a内に供給され
て混合物が良好に発酵し、所定期間の発酵工程が終了す
ると、乾燥工程が実施され、ブロワ6及び空気加熱器7
が共に駆動され温風が槽5a内に供給されて発酵物が乾
燥される。この乾燥工程及び発酵工程で生じる排ガス
は、排気処理設備9で処理される。そして、乾燥工程を
施すことで所定の含水率(20〜35%程度)の製品コ
ンポストが得られる。
In the fermentation process by this mixing, the blower 6 is driven independently to supply the air required for fermentation into the tank 5a to satisfactorily ferment the mixture, and when the fermentation process for a predetermined period is completed, the drying process is performed. Blower 6 and air heater 7
Are driven together to supply warm air into the tank 5a to dry the fermented product. Exhaust gas generated in the drying process and the fermentation process is treated in the exhaust treatment facility 9. Then, a drying process is performed to obtain a product compost having a predetermined water content (about 20 to 35%).

【0045】このように、本実施形態においては、混合
物の粗大化が防止されて所望の粒径とされているため、
通気性が確保され発酵が十分に成される。このため、被
処理物の性状の変化に対して装置を調整しなくても、良
好なコンポストが得られる。
As described above, in the present embodiment, since the coarsening of the mixture is prevented and the desired particle size is obtained,
Ventilation is secured and fermentation is fully achieved. Therefore, good compost can be obtained without adjusting the apparatus for changes in the properties of the object to be treated.

【0046】ところで、図10に示した発酵装置80で
は、投入管85から供給される含水率80〜90%の汚
泥を、回転軸83の螺旋状羽根84により槽81内の一
方の端部側(投入管85側)から製品コンポストが残留
する他方の端部側(取出管86側)に送ろうとしても当
該螺旋状羽根84に汚泥が付着するため、汚泥と残留製
品コンポストを十分に混合するのは無理である。そこ
で、汚泥の螺旋状羽根84に対する付着を防止すべく籾
殻等の水分調整剤を多量に投じることが考えられるが、
籾殻等の多量の入手は難しく、しかもランニングコスト
が高くなるという問題が生じると共に、槽81の大型化
が必要で設備コストが高くなるという問題がある。ま
た、図11に示した従来の発酵装置90でも、バッフル
板93が槽91内の一方の端部側のみを向くように傾斜
する構成とされているため、投入管85から供給される
汚泥と取出管86側に残留する製品コンポストとを十分
に混合するのは無理である。
By the way, in the fermenter 80 shown in FIG. 10, sludge having a water content of 80 to 90% supplied from the input pipe 85 is fed to the one end of the tank 81 by the spiral blades 84 of the rotary shaft 83. Even when trying to send the product compost from the (input pipe 85 side) to the other end side (the extraction pipe 86 side) where the product compost remains, the sludge adheres to the spiral blade 84, so the sludge and the residual product compost are sufficiently mixed. It is impossible. Therefore, in order to prevent the sludge from adhering to the spiral blades 84, it is possible to throw a large amount of a moisture regulator such as rice husks,
There is a problem that it is difficult to obtain a large amount of rice husks and the like, and the running cost becomes high, and that the tank 81 needs to be upsized and the equipment cost becomes high. Further, also in the conventional fermentation apparatus 90 shown in FIG. 11, since the baffle plate 93 is inclined so as to face only one end side in the tank 91, the sludge supplied from the input pipe 85 is It is impossible to sufficiently mix the product compost remaining on the extraction pipe 86 side.

【0047】しかしながら、本実施形態の発酵装置5で
は、前述したように、籾殻等の水分調整剤を用いなくて
も、スクレーパ10a,10b及びバッフル板11a,
11bにより、汚泥と残留製品コンポストの軸線方向で
の十分な混合が可能であり、良好な製品コンポストが得
られるようになっている。
However, in the fermentation apparatus 5 of this embodiment, as described above, the scrapers 10a, 10b and the baffle plates 11a,
By 11b, sludge and residual product compost can be sufficiently mixed in the axial direction, and good product compost can be obtained.

【0048】以下、上記実施形態のスクレーパによる効
果を確認すべく本発明者が実施した実施例1、比較例1
について述べる。
Hereinafter, Example 1 and Comparative Example 1 carried out by the inventor of the present invention in order to confirm the effect of the scraper of the above embodiment.
I will describe.

【0049】(実施例1)直径DM=600mm、長さ
LG=1500mm(図1参照)で、周壁内面に上記ス
クレーパ10a,10bを備える槽を用い、槽内に、4
mmの白色のポリプロピレンビーズを170L取出管側
に充填し、同径の赤色のポリプロピレンビーズを投入管
から20L投入した。槽の回転数は30回転/時間とし
5時間回転した。そして、5時間回転後、ポリプロピレ
ンビーズを採取して白色と赤色の混合状況を調べた。
(Example 1) A tank having a diameter DM = 600 mm, a length LG = 1500 mm (see FIG. 1) and equipped with the scrapers 10a and 10b on the inner surface of the peripheral wall was used.
170 mm of white polypropylene beads was filled into the side of the 170 L take-out tube, and 20 L of red polypropylene beads of the same diameter was put in from a charging pipe. The rotation speed of the tank was 30 rotations / hour, and the rotation was performed for 5 hours. Then, after rotating for 5 hours, polypropylene beads were collected to examine the mixed state of white and red.

【0050】(比較例1)図10に示す発酵装置80を
用いた点以外は実施例1と同じとした。
Comparative Example 1 The same as Example 1 except that the fermentation apparatus 80 shown in FIG. 10 was used.

【0051】実施例1、比較例1の結果を図9に示す。
図9では、横軸が槽内の軸線方向の位置を示し、縦軸が
全ポリプロピレンビーズに対する赤色ポリプロピレンビ
ーズの割合を示し、黒丸印が実施例1に、白丸印が比較
例1に各々対応している。
The results of Example 1 and Comparative Example 1 are shown in FIG.
In FIG. 9, the horizontal axis represents the axial position in the tank, the vertical axis represents the ratio of red polypropylene beads to all polypropylene beads, the black circles correspond to Example 1, and the white circles correspond to Comparative Example 1. ing.

【0052】図9に示すように、比較例1では、槽内の
軸線方向で混合が十分にされていないが、実施例1で
は、槽内の軸線方向で混合が十分にされている。これに
より、スクレーパ10a,10bが混合性を向上すると
いう効果が確認された。
As shown in FIG. 9, in Comparative Example 1, the mixing was not sufficiently performed in the axial direction in the tank, but in Example 1, the mixing was sufficiently performed in the axial direction in the tank. As a result, the effect that the scrapers 10a and 10b improve the mixing property was confirmed.

【0053】さらに、以下に、上記実施形態のスクレー
パ及びバッフル板による効果を確認すべく本発明者が実
施した実施例2、比較例2について述べる。
Further, Example 2 and Comparative Example 2 carried out by the present inventor in order to confirm the effects of the scraper and the baffle plate of the above-mentioned embodiment will be described below.

【0054】(実施例2)図1及び図2に示す発酵装置
5を用いて、槽5aを直径DM=1800mm、長さL
G=4000mmとし、スクレーパ10a,10bの寸
法(寸法部位に関しては図4〜図6参照)を、底板14
の槽軸線方向長さL11=200mm、底板14の幅L
12=200mm、第二側板16の底板14との連結部
からの垂直方向高さL13=100mm、傾斜角度θ1
=10°、開角θ2=120°,135°(120°は
中央から取出管22側のスクレーパ、135°は中央よ
り投入管21側のスクレーパ)、開角θ3=120°と
し、これらスクレーパ10a,10bを周壁内面5bの
周方向に22.5°ごとに交互に等配すると共に(周方
向に全部で16個)、これらの周方向のスクレーパ10
a,10bの組を軸線方向に7組設置した(周方向及び
軸線方向全部で112個)。また、バッフル板11a,
11bの寸法(寸法部位に関しては図7及び図8参照)
を、バッフル板11a,11bの鉛直方向高さL14=
520mm、バッフル板11a,11bの軸線方向長さ
L15=300mm、バッフル板同士の間隔L16=6
00mm、バッフル板11a,11bの幅L17=60
0mm、傾斜角度θ4=60°とした。そして、槽5a
内に、含水率30%程度の製品コンポストを残留してお
いて、含水率80%程度、厚さ2〜4mm、面積1〜1
0cm2の板状の脱水汚泥(脱水助剤として無機塩使
用)を、混合物平均含水率が45%程度となるように投
入管21から投入し、発酵を促進すべく油粕等の発酵助
剤40kgを投入管21から投入した。脱水汚泥投入か
ら発酵終了迄の約6日間は、6回転/時間の低速で連続
回転した。発酵に必要な空気に関しては、発酵状態を監
視しながらその送風量及び排気量をブロワ6及び排気処
理設備9で調整した。発酵終了後は、空気加熱器7によ
る80°Cの温風で、含水率30〜35%程度になるよ
うに乾燥した。乾燥後のコンポストを取出管22から取
り出し、粒度及び発酵状態を調べた。
Example 2 Using the fermentation apparatus 5 shown in FIGS. 1 and 2, the tank 5a has a diameter DM = 1800 mm and a length L.
G = 4000 mm, and the dimensions of the scrapers 10a and 10b (see FIGS. 4 to 6 for the dimension parts) are determined by the bottom plate 14
Length of the tank in the axial direction L11 = 200 mm, width L of the bottom plate 14
12 = 200 mm, vertical height L13 from the connecting portion of the second side plate 16 with the bottom plate 14 = 100 mm, inclination angle θ1
= 10 °, open angle θ2 = 120 °, 135 ° (120 ° is a scraper from the center to the take-out pipe 22 side, 135 ° is a scraper from the center to the input pipe 21 side), and an open angle θ3 = 120 °. , 10b are alternately arranged every 22.5 ° in the circumferential direction of the inner surface 5b of the circumferential wall (16 in total in the circumferential direction), and the scrapers 10 in the circumferential direction are arranged.
Seven sets of a and 10b were installed in the axial direction (112 in total in the circumferential direction and the axial direction). In addition, the baffle plate 11a,
Dimension of 11b (see FIGS. 7 and 8 for dimension part)
Is the vertical height L14 of the baffle plates 11a and 11b =
520 mm, axial length L15 of baffle plates 11a and 11b = 300 mm, distance L16 between baffle plates = 6
00 mm, width L17 of the baffle plates 11a and 11b = 60
The tilt angle was 0 mm and the inclination angle θ4 was 60 °. And tank 5a
The product compost with a water content of about 30% remains inside, and the water content is about 80%, the thickness is 2 to 4 mm, and the area is 1 to 1.
A 0 cm 2 plate-shaped dehydrated sludge (using an inorganic salt as a dehydration aid) is charged from the charging pipe 21 so that the average water content of the mixture is about 45%, and 40 kg of a fermentation aid such as oil cake to promote fermentation. Was charged from the charging pipe 21. For about 6 days from the addition of dehydrated sludge to the end of fermentation, continuous rotation was performed at a low speed of 6 revolutions / hour. Regarding the air required for fermentation, the blower amount and the exhaust amount were adjusted by the blower 6 and the exhaust treatment facility 9 while monitoring the fermentation state. After the fermentation was completed, it was dried with warm air of 80 ° C by the air heater 7 so that the water content became about 30 to 35%. The dried compost was taken out from the take-out tube 22, and the particle size and the fermentation state were examined.

【0055】(比較例2)図10に示す発酵装置80を
用いた点以外は実施例2と同じとした。
Comparative Example 2 The same as Example 2 except that the fermentation apparatus 80 shown in FIG. 10 was used.

【0056】その結果、比較例2では、数cm以上の団
子状コンポストが50%以上と多量に製造されると共に
未発酵部分が多いが、実施例2では、8mm以上の粗大
コンポストは認められず、また未発酵部分も認められな
かった。これにより、スクレーパ10a,10b及びバ
ッフル板11a,11bが、団子状の粗大コンポストを
無くし発酵を十分とするという効果が確認された。
As a result, in Comparative Example 2, dumpling-shaped composts of several cm or more were produced in a large amount of 50% or more and unfermented portions were large, but in Example 2, coarse compost of 8 mm or more was not recognized. Also, no unfermented part was observed. As a result, it was confirmed that the scrapers 10a and 10b and the baffle plates 11a and 11b have the effect of eliminating coarse dumpling-shaped coarse compost and achieving sufficient fermentation.

【0057】以上、本発明をその実施形態に基づき具体
的に説明したが、本発明は上記実施形態に限定されるも
のではなく、例えば、上記実施形態においては、槽5a
の中央を境として取出管22側と投入管21側とでバッ
フル板を第一バッフル板11a、第二バッフル板11b
とに分けているが、第一、第二バッフル板11a,11
bを軸線方向に沿って交互に配設しても良い。
Although the present invention has been specifically described based on its embodiment, the present invention is not limited to the above embodiment. For example, in the above embodiment, the tank 5a is used.
The first baffle plate 11a and the second baffle plate 11b are used as the baffle plates on the side of the take-out pipe 22 and the side of the feed pipe 21 with the center of the boundary as the boundary.
The first and second baffle plates 11a and 11 are divided into
b may be arranged alternately along the axial direction.

【0058】また、スクレーパ10a,10bとして
は、特に好ましいとして上記実施形態の構造を採用して
いるが、この構造に限定されるものではない。
As the scrapers 10a and 10b, the structure of the above embodiment is adopted as being particularly preferable, but the scrapers are not limited to this structure.

【0059】[0059]

【発明の効果】本発明による内部混合型発酵装置は、槽
内の被処理物を、槽の回転に従って、槽の周壁内面に配
設した複数のスクレーパにより順次掻き上げ、この際、
槽の回転に従い転動造粒して粒径が大きくされた被処理
物も当該スクレーパにより順次掻き上げ、このスクレー
パにより掻き上げた被処理物を当該被処理物の安息角よ
り高い位置でスクレーパから順次滑落させ、このスクレ
ーパから滑落した被処理物を、傾斜するバッフル板に衝
突させて破砕し、さらに落下させて、槽の回転により傾
斜面を形成している被処理物と混合するようにし、混合
物を団子状では無く所望の粒径として通気性を確保し十
分に発酵するように構成したものであるから、被処理物
の性状の変化に対して装置を調整しなくても、良好なコ
ンポストを得ることが可能となる。
INDUSTRIAL APPLICABILITY The internal mixing type fermenter according to the present invention sequentially scrapes up the object to be treated in the tank by a plurality of scrapers arranged on the inner surface of the peripheral wall of the tank according to the rotation of the tank.
The object to be treated, which has been increased in size by rolling granulation according to the rotation of the tank, is also sequentially scraped by the scraper, and the object scraped by the scraper is removed from the scraper at a position higher than the repose angle of the workpiece. Sliding down one by one, the object to be slid off from this scraper is crushed by colliding with an inclined baffle plate, and further dropped, so that the object to be processed which forms an inclined surface by rotation of the tank is mixed, Since the mixture is not in the form of dumplings but has a desired particle size to ensure air permeability and sufficient fermentation, good composting is possible without adjusting the device for changes in the properties of the object to be treated. Can be obtained.

【図面の簡単な説明】[Brief description of drawings]

【図1】本発明による内部混合型発酵装置を採用したコ
ンポスト製造システムを示す概略構成図である。
FIG. 1 is a schematic configuration diagram showing a compost manufacturing system adopting an internal mixing type fermentation apparatus according to the present invention.

【図2】図1中の内部混合型発酵装置を示す一部断面構
成図である。
FIG. 2 is a partial cross-sectional configuration diagram showing the internal mixing type fermentation apparatus in FIG.

【図3】図2のA−A矢視図である。FIG. 3 is a view taken along the line AA of FIG.

【図4】図3中の位置Yに位置している第二スクレーパ
を槽内のB方向から見た斜視図である。
FIG. 4 is a perspective view of the second scraper located at the position Y in FIG. 3 as seen from the direction B in the tank.

【図5】図4のC−C矢視図である。5 is a view taken along the line CC of FIG.

【図6】図5のD−D矢視図である。FIG. 6 is a view on arrow D-D of FIG. 5.

【図7】図2中のバッフル板及びバッフル板支持軸を抽
出して示す構成図である。
FIG. 7 is a configuration diagram showing the baffle plate and the baffle plate support shaft in FIG. 2 in an extracted manner.

【図8】図7のE−E矢視図である。FIG. 8 is a view taken along the line EE of FIG.

【図9】槽内での被処理物の軸線方向の混合状況を実施
例1と比較例1で比較して示す図である。
FIG. 9 is a diagram showing a state of mixing in the axial direction of the object to be treated in the tank in comparison between Example 1 and Comparative Example 1.

【図10】従来技術に係る内部混合型発酵装置を示す構
成図である。
FIG. 10 is a configuration diagram showing an internal mixing type fermentation apparatus according to a conventional technique.

【図11】従来技術に係る他の内部混合型発酵装置を示
す構成図である。
FIG. 11 is a configuration diagram showing another internal mixing type fermentation apparatus according to the prior art.

【符号の説明】[Explanation of symbols]

5…内部混合型発酵装置、5a…槽、5b…周壁内面、
10a…第一スクレーパ、10b…第二スクレーパ、1
1a…第一バッフル板、11b…第二バッフル板、14
…スクレーパの底板、21…投入管(入口;一方の端部
側)、22…取出管(他方の端部側)、θ5…被処理物
の安息角、X…被処理物。
5 ... internal mixing type fermenter, 5a ... tank, 5b ... inner wall inner surface,
10a ... first scraper, 10b ... second scraper, 1
1a ... 1st baffle board, 11b ... 2nd baffle board, 14
... bottom plate of scraper, 21 ... input pipe (inlet; one end side), 22 ... take-out pipe (other end side), θ5 ... repose angle of object to be treated, X ... object to be treated.

Claims (5)

【特許請求の範囲】[Claims] 【請求項1】 ドラム状を成す槽を備え、この槽内に残
留する製品コンポストと入口から槽内に導入される汚泥
とを当該槽の回転で混合しさらに槽内で発酵させて製品
コンポストを得る内部混合型発酵装置において、 前記槽の周壁内面に配設され、前記槽の回転に従って前
記槽内の被処理物を掻き上げ当該被処理物の安息角より
高い位置で滑落させる複数のスクレーパと、このスクレ
ーパからの被処理物の落下位置に配設される傾斜するバ
ッフル板と、 を具備した内部混合型発酵装置。
1. A drum-shaped tank is provided, and product compost remaining in this tank and sludge introduced into the tank through an inlet are mixed by rotation of the tank and fermented in the tank to produce product compost. In the internal mixing type fermenter to obtain, a plurality of scrapers disposed on the inner surface of the peripheral wall of the tank, scraping up the object to be treated in the tank according to the rotation of the tank and sliding it down at a position higher than the repose angle of the object to be treated An internal mixing-type fermentation apparatus comprising: an inclined baffle plate arranged at a position where the object to be treated is dropped from the scraper.
【請求項2】 前記バッフル板は、前記槽の軸線方向に
複数配設され、 これらのバッフル板は、前記スクレーパから滑落し衝突
した被処理物が前記槽内の一方の端部側に向かうように
傾斜する第一バッフル板と、前記槽内の他方の端部側に
向かうように傾斜する第二バッフル板と、を混在して成
ることを特徴とする請求項1記載の内部混合型発酵装
置。
2. A plurality of the baffle plates are arranged in the axial direction of the tank, and the baffle plates are arranged so that an object to be processed that has slid from the scraper and collides toward one end of the tank. 2. The internal mixing type fermenter according to claim 1, wherein a first baffle plate inclined toward the other end and a second baffle plate inclined toward the other end side in the tank are mixed. .
【請求項3】 前記スクレーパは、前記槽の周壁内面に
複数配設され、 これらのスクレーパは、前記槽内の被処理物を掻き上げ
ていく際に当該被処理物の一部が前記槽内の一方の端部
側に滑落するように傾斜する底板を備える第一スクレー
パと、前記槽内の他方の端部側に滑落するように傾斜す
る底板を備える第二スクレーパと、を混在して成ること
を特徴とする請求項1又は2記載の内部混合型発酵装
置。
3. A plurality of the scrapers are provided on an inner surface of a peripheral wall of the tank, and when these scrapers scrape up the object to be processed in the tank, a part of the object to be processed is in the tank. A first scraper having a bottom plate inclined to slide to one end side and a second scraper having a bottom plate inclined to slide to the other end side in the tank are mixed. The internal mixing type fermentation apparatus according to claim 1 or 2, characterized in that.
【請求項4】 前記第一、第二スクレーパは、前記槽の
周壁内面の周方向に配設されていることを特徴とする請
求項3記載の内部混合型発酵装置。
4. The internal mixing type fermenter according to claim 3, wherein the first and second scrapers are arranged in the circumferential direction of the inner surface of the circumferential wall of the tank.
【請求項5】 前記槽の周壁内面の周方向に配設される
前記第一、第二スクレーパの組は、前記槽の軸線方向に
複数組配設されていることを特徴とする請求項4記載の
内部混合型発酵装置。
5. A plurality of sets of the first and second scrapers arranged in the circumferential direction of the inner surface of the peripheral wall of the tank are arranged in the axial direction of the tank. The internal mixing type fermentation apparatus described.
JP2001256581A 2001-08-27 2001-08-27 Internal mixing type fermentation apparatus Pending JP2003063887A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2001256581A JP2003063887A (en) 2001-08-27 2001-08-27 Internal mixing type fermentation apparatus

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2001256581A JP2003063887A (en) 2001-08-27 2001-08-27 Internal mixing type fermentation apparatus

Publications (1)

Publication Number Publication Date
JP2003063887A true JP2003063887A (en) 2003-03-05

Family

ID=19084377

Family Applications (1)

Application Number Title Priority Date Filing Date
JP2001256581A Pending JP2003063887A (en) 2001-08-27 2001-08-27 Internal mixing type fermentation apparatus

Country Status (1)

Country Link
JP (1) JP2003063887A (en)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2011045873A (en) * 2009-07-27 2011-03-10 Norio Yamauchi Revolution-rotation stirrer
JP2014083510A (en) * 2012-10-25 2014-05-12 Fujio Hori Container rotating device
JP2014094380A (en) * 2014-01-10 2014-05-22 Fujio Hori Container rotating device

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2011045873A (en) * 2009-07-27 2011-03-10 Norio Yamauchi Revolution-rotation stirrer
JP2014083510A (en) * 2012-10-25 2014-05-12 Fujio Hori Container rotating device
JP2014094380A (en) * 2014-01-10 2014-05-22 Fujio Hori Container rotating device

Similar Documents

Publication Publication Date Title
EP1535888A1 (en) Apparatus and method for producing matured compost-like substance
US4411682A (en) Process and apparatus for producing compost
KR20160043313A (en) A horizontal cylinder type agitating fermenter
CN207783803U (en) Agaric compost agitating device
JP2003063887A (en) Internal mixing type fermentation apparatus
US7138271B2 (en) Continuous composter
JP3660191B2 (en) Fermentation drying method
JP2519623B2 (en) Fertilizer manufacturing method
CN209778681U (en) Automatic organic waste treatment system
JP3660229B2 (en) Fermentation drying method of internal mixing type fermentation dryer
JPS5910957B2 (en) composting equipment
KR100554523B1 (en) Fermentation device of organic material
CN112843844A (en) Biological fertilizer synthesizer
JP2002068872A (en) Fermentation drying machine and fermentation drying system as well as fermentation drying method
CA2435017C (en) Continuous composter
JPS5835616Y2 (en) Organic waste compost production equipment
CN101900475B (en) Treatment method of poultry manure
JP2539728B2 (en) Method and apparatus for promoting fermentation of organic sludge using an inclined surface
CN116726781B (en) High-temperature rapid mixing processing equipment
CN115322026B (en) Organic fertilizer crushing, stirring and fermenting process
JPH09165283A (en) Apparatus for fermentation treatment
CN107443620B (en) A kind of waste tire fine rubber powder finished product collating unit
KR200367307Y1 (en) Fermentation device of organic material
JP3035290B1 (en) Organic waste water conditioning equipment
JPS607958B2 (en) Fermentation treatment equipment for sludge, etc.