JP2003053581A - Method for discriminating welding part and jig for discriminating welding part used therein - Google Patents

Method for discriminating welding part and jig for discriminating welding part used therein

Info

Publication number
JP2003053581A
JP2003053581A JP2001248253A JP2001248253A JP2003053581A JP 2003053581 A JP2003053581 A JP 2003053581A JP 2001248253 A JP2001248253 A JP 2001248253A JP 2001248253 A JP2001248253 A JP 2001248253A JP 2003053581 A JP2003053581 A JP 2003053581A
Authority
JP
Japan
Prior art keywords
pipe
bead width
butt
welding
welded
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP2001248253A
Other languages
Japanese (ja)
Other versions
JP3644914B2 (en
Inventor
Yutaka Kimura
裕 木村
Tomoo Namiki
智雄 並木
Hiroo Suzuki
博雄 鈴木
Minoru Watabe
實 渡部
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
NS ENGINEERING CORP
Japan Oxygen Co Ltd
Nippon Sanso Corp
Original Assignee
NS ENGINEERING CORP
Japan Oxygen Co Ltd
Nippon Sanso Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by NS ENGINEERING CORP, Japan Oxygen Co Ltd, Nippon Sanso Corp filed Critical NS ENGINEERING CORP
Priority to JP2001248253A priority Critical patent/JP3644914B2/en
Publication of JP2003053581A publication Critical patent/JP2003053581A/en
Application granted granted Critical
Publication of JP3644914B2 publication Critical patent/JP3644914B2/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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  • Length-Measuring Instruments Using Mechanical Means (AREA)

Abstract

PROBLEM TO BE SOLVED: To provide a method for discriminating the presence or absence of defect in welding part which is convenient, allows quick and exact inspection and can be easily operated and a jig for discriminating welding part used therein. SOLUTION: This method for discriminating welding part features that marking lines k are drawn on the positions which are a specified length dimension L apart from a butt edge surface of joint parts of respective connected piping P1 , P2 and thereafter, a welding part W which is worked by subjecting the respective piping P1 , P2 to butt welding is confirmed in such a manner that the marking lines k are positioned on the positions a predetermined length distance L apart from the center Wao of the surface bead width Wa or within the error dimension position suggesting lines 18a.

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【発明の属する技術分野】本発明は、ステンレス鋼製な
どの配管の突合せ溶接部が正しく溶接できているかを外
観から評価判定する方法とその評価判定方法に使用する
治具に関し、詳しくは突合せ溶接する配管の溶接前の継
ぎ手突合せ部の軸線の一致の確認、及び溶接後の突合せ
溶接部の溶接線の適正位置の確認、及びビード幅の適正
性の評価確認を簡便に、かつ正確に判定できる溶接部の
判定方法及びそれに使用する溶接部判定治具に関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method for evaluating and judging from the appearance whether or not a butt-welded portion of a pipe made of stainless steel or the like is correctly welded, and a jig used in the evaluation-judging method. It is possible to easily and accurately determine whether the axis of the joint butt section of the pipe before welding is confirmed, the proper position of the weld line of the butt weld section after welding, and the evaluation of the adequacy of the bead width are confirmed. TECHNICAL FIELD The present invention relates to a welded portion determination method and a welded portion determination jig used for the method.

【0002】[0002]

【従来の技術】半導体製造に当たって用いられる半導体
製造用ガスを製造装置や設備へ供給する配管には、一般
にステンレス鋼製の配管が用いられ、その中でも特に肉
厚の薄いステンレス鋼製配管が多く用いられている。そ
して、それらの配管の連結接合には、再現性よく溶接で
きるノンフィラーの自動ティグ(TIG)溶接による突
合せ溶接が一般に行われている。
2. Description of the Related Art Stainless steel pipes are generally used as pipes for supplying semiconductor manufacturing gas to semiconductor manufacturing equipment and facilities used in semiconductor manufacturing. Among them, particularly thin stainless steel pipes are often used. Has been. In addition, butt welding by non-filler automatic TIG (TIG) welding, which enables highly reproducible welding, is generally performed for connecting and joining these pipes.

【0003】しかるに、その配管の溶接後の突合せ継ぎ
手の溶接部の外観状態としては、溶接部面と配管面が連
続的で、凹凸が無い溶接外観であることが望まれてい
る。特に配管溶接部の内面においては、溶接部の裏波と
配管内壁面とが平坦であることが重要とされている。こ
れは、突合せ溶接にあたって溶接部に必要以上の熱が加
わり、溶接部の裏波面に凸部が存在することとなること
は、溶接金属が必要以上に配管内壁面に達してしまって
いることを示し、溶接金属からヒュームと呼ばれる極微
粒の金属粉が配管内に発生することとなり、またガスが
凸部に常にあたることによりパーティクルが発生し、ガ
スの汚染源となる。またこれらの溶接部には、耐食性が
低い溶接金属と熱影響部が存在するため、広い範囲で腐
食が発生するという問題も有していた。
However, as the appearance of the welded portion of the butt joint after the pipe is welded, it is desired that the welded portion surface and the pipe surface are continuous and the welded appearance is not uneven. In particular, on the inner surface of the welded portion of the pipe, it is important that the backside of the welded portion and the inner wall surface of the pipe are flat. This is because excessive heat is applied to the weld at the time of butt welding, and there is a protrusion on the back surface of the weld, which means that the weld metal has reached the inner wall surface of the pipe more than necessary. As shown, extremely fine metal powder called fumes is generated in the pipe from the weld metal, and particles are generated by constantly hitting the gas on the convex portion, which becomes a source of gas pollution. In addition, since these welds have a weld metal with low corrosion resistance and a heat-affected zone, there is a problem that corrosion occurs in a wide range.

【0004】一方、熱が不足すると配管内壁面までに溶
接金属が届かず、配管と配管との突合せ部間のクリアラ
ンスに起因する凹部が存在することがある。この場合に
は、これらの凹部はデッドスペースとなり、塵埃パーテ
ィクルが堆積し、その堆積したパーティクルがガスの供
給流通とともにこれに同伴され、ガスを汚染してしまう
問題が生じる。又、半導体製造用に腐食性ガスを使用す
る場合には、前記のごときデッドスペースが存在する
と、隙間腐食を惹起し易く、この隙間腐食により生じた
金属腐食生成物が剥離し、ガスを汚染せしめてしまうと
いう問題があった。更に、前記の如き配管内壁面に凹部
が生じた場合には、溶接が不十分で所定の強度を有さな
くなるため、凹部の大きさによっては、何らかの応力負
荷による破断という危険性も生じてくる。
On the other hand, when the heat is insufficient, the weld metal does not reach the inner wall surface of the pipe, and there may be a recess due to the clearance between the abutting portions of the pipe. In this case, these recesses become dead spaces, dust particles are accumulated, and the accumulated particles are entrained in the gas along with the supply and circulation of the gas, thereby contaminating the gas. When a corrosive gas is used for semiconductor manufacturing, the presence of the dead space as described above easily causes crevice corrosion, and the metal corrosion products generated by the crevice corrosion are separated to contaminate the gas. There was a problem that it would end up. Furthermore, if a recess is formed on the inner wall surface of the pipe as described above, welding will be insufficient and the strength will not be as specified, so there is a risk of breakage due to some stress load depending on the size of the recess. .

【0005】このようなことより、配管を溶接施工した
後の突合せ溶接部に、上記した如き問題となる溶接部の
状態の有無をチェックすることが行われていた。そして
そのチェック方法として、従来は、突合せ溶接するのに
先駆けて、予め同種のサンプル配管を共通する溶接条件
で溶接し、該配管を切断し、表ビード幅Waと裏波のビ
ード幅Wbを測定していた。即ち、具体的には適切な溶
接として必要な裏波の幅Wbが、Wb1≦Wb≦Wb2(ただ
しWb1<Wb2)の時、表のビート幅Waは、Wa1≦Wa≦
Wa2(ただしWa1<Wa2)になるという、裏波ビード幅
Wbと表ビード幅Waとの相関関係についてのデータを採
取するようにしていた。そして、これらの相関関係は、
使用する配管の口径、肉厚、材質の相異によりそれぞ
れ、配管の周部に沿った突合せ溶接箇所の異なる位置
(配管の天面、両側面、底面)毎に採取していた。
For these reasons, it has been practiced to check the butt-welded portion after welding the pipes for the above-mentioned problematic state of the welded portion. Conventionally, as a check method, prior to butt welding, sample pipes of the same kind are welded in advance under common welding conditions, the pipes are cut, and the front bead width Wa and the back bead width Wb are measured. Was. That is, specifically, when the width Wb of the backside wave required for proper welding is Wb1≤Wb≤Wb2 (where Wb1 <Wb2), the beat width Wa in the table is Wa1≤Wa≤
It was arranged to collect data on the correlation between the back bead width Wb and the front bead width Wa, which is Wa2 (where Wa1 <Wa2). And these correlations are
Depending on the diameter, thickness, and material of the pipe used, samples were taken at different positions of the butt welding points along the circumference of the pipe (top surface, both side surfaces, bottom surface of the pipe).

【0006】そして、表ビード幅WaがWa1〜Wa2の範
囲であることを確認することにより、裏波のビード幅W
bがWb1〜Wb2であることを、前記採取したデータによ
り読みとって間接的に判断していた。具体的には突合せ
溶接部にノギス等をあて、表ビード幅Waが所定の寸法
の範囲内に納まっているかの測定を行い、その寸法が適
正な裏波ビード幅Wbを得るのに適切な表ビード幅Waに
なっているかを、上記した相関関係データにより溶接部
内壁面の状態判断を行っていた。
Then, by confirming that the front bead width Wa is in the range of Wa1 to Wa2, the bead width W of the backside wave
The fact that b is Wb1 to Wb2 was read indirectly based on the data collected above. Specifically, a vernier caliper or the like is applied to the butt-welded portion to measure whether the front bead width Wa is within a predetermined dimension range, and the dimension is suitable for obtaining an appropriate backside bead width Wb. The state of the inner wall surface of the welded portion was judged based on the above correlation data to determine whether the bead width Wa was reached.

【0007】しかし、測定に使用するノギスは、その測
定針端面には厚みがあり、0.2mmの精度での測定は
困難であった。また現場配管では、突合せ溶接部が高所
にあったり、装置の裏面にあったりして、測定操作が困
難で、正確に測定することが困難であった。又、上記し
た如き採取するデータは、配管の口径、肉厚、材質、及
びその上に、これら異なる各配管それぞれについて、突
合せ溶接された配管周部に沿ったいくつかの各溶接部個
所で、それぞれ相異し、それ故、照合すべき対象データ
が多く、確認作業にはかなりの手間や工数を必要として
いた。
However, since the caliper used for the measurement has a thick end face of the measuring needle, it is difficult to measure it with an accuracy of 0.2 mm. Further, in the field piping, the butt welding portion is located at a high place or on the back surface of the device, and thus the measurement operation is difficult and it is difficult to perform accurate measurement. In addition, the data collected as described above is the diameter of the pipe, the wall thickness, the material, and on each of these different pipes, at each of several welded portions along the butt-welded pipe peripheral portion, Since they were different from each other, therefore, there were a lot of target data to be collated, and the confirmation work required considerable labor and man-hours.

【0008】又、何らかの理由により図7に示す突合せ
溶接状態の如き、溶接時に配管P1、P2の突合せ溶接部
端面51(P12)と溶接電極(図示せず)とがずれて溶
接されて、溶接部のビード溶接線52が突合せ溶接部端
面51からずれた場合であっても、表ビード幅WaがWa
1〜Wa2であると、裏波のビード幅WbがWb1〜Wb2に形
成されているとして判定される。しかし、前記した通
り、溶接部のビード溶接線52が突合せ溶接部端面51
からずれていることから、配管の突合せ溶接部端面51
の内壁面の溶融が起きずに、凹部が発生してしまうとい
う問題があった。又、たとえ配管P1、P2の突合せ溶接
部端面51(P12)と電極の狙い位置が一致していたと
しても、配管の微量不純物の影響で溶接金属がどちらか
一方の配管によってしまい、同様の凹部が生じてしまう
場合がある。しかもこのように溶接線52がずれた場
合、外観上、その溶接線のずれを目視では確認すること
ができない。特に、このようなずれが、微小である場合
は尚更である。それ故、表ビート幅Waが管理適正寸法
内であることから、突合せ溶接が適正になされている合
格品としてしまって、誤って溶接欠陥品を製作して提供
する可能性があった。
For some reason, such as the butt-welding state shown in FIG. 7, the end face 51 (P12) of the butt-welding portion of the pipes P1 and P2 and the welding electrode (not shown) are deviated and welded at the time of welding. Even if the bead weld line 52 of the part deviates from the end face 51 of the butt weld part, the front bead width Wa is Wa.
When it is 1 to Wa2, it is determined that the bead width Wb of the back wave is formed in Wb1 to Wb2. However, as described above, the bead welding line 52 of the welded portion is not the end surface 51 of the butt welded portion.
Since it is offset from the end face 51
There was a problem in that the inner wall surface of the steel did not melt and a recess was formed. Even if the end position 51 (P12) of the butt-welding portion of the pipes P1 and P2 and the target position of the electrode are the same, the weld metal is caused by either one of the pipes due to the influence of trace impurities in the pipes, and a similar recess is formed. May occur. Moreover, when the welding line 52 is deviated in this manner, the deviation of the welding line cannot be visually confirmed in appearance. Especially, when such a deviation is minute, it is even more serious. Therefore, since the front beat width Wa is within the proper management size, there is a possibility that a butt-welding product is regarded as a passing product and a welding defect product is erroneously manufactured and provided.

【0009】更に、突合せ溶接して連結する一方の配管
と、もう一方の配管との軸線がずれる(芯ずれ)ことに
より、連結した配管の突合せ溶接部の内壁面に段差が生
じるようなことがある。このように溶接部の内壁面に段
差が生じると、突合せ溶接部の溶接条件が部分的に異な
ることとなり、溶接部のその一部では溶接金属が内壁面
に達し、また他の一部では溶接金属が全く内壁面に届か
ないという問題が生じ、溶接部の溶接位置によって異な
る溶接状態が形成されて、上記したのと同様にパーティ
クルの同伴による供給ガスの汚染、隙間腐食等の発生等
の問題が生じることとなっていた。
Further, there is a possibility that a step may be formed on the inner wall surface of the butt-welded portion of the connected pipes due to the misalignment of the axes of the one pipe connected by butt welding and the other pipe (center misalignment). is there. When a step is formed on the inner wall surface of the welded portion in this way, the welding conditions of the butt welded portion are partially different, and the weld metal reaches the inner wall surface at a part of the welded portion and welds at the other portion. There is a problem that metal does not reach the inner wall surface at all, different welding states are formed depending on the welding position of the welded part, and similar to the above, problems such as contamination of supply gas due to entrainment of particles, occurrence of crevice corrosion, etc. Was to occur.

【0010】[0010]

【発明が解決しようとする課題】本発明は、上記した事
情に鑑みなされたもので、溶接欠陥の無い確実に突合せ
溶接で連結された配管を提供することを目的とし、突合
せ溶接部の溶接線のずれ、溶接配管の芯ずれを、簡便
に、しかも早く、正確に検査することができる操作容易
な溶接部の判定方法とその判定方法に使用する溶接部判
定治具を得ることを本発明の解決すべき課題とするもの
である。
SUMMARY OF THE INVENTION The present invention has been made in view of the above-mentioned circumstances, and an object thereof is to provide a pipe reliably connected by butt welding without welding defects. Of the present invention is to obtain a welded portion determination method used for the welded portion determination method and the operation method that can easily and quickly and accurately inspect the displacement of the weld pipe and the misalignment of the welded pipe. This is a problem to be solved.

【0011】[0011]

【課題を解決するための手段】本発明の溶接部の判定方
法は、配管の継ぎ手部突合せ端面から一定の長さ距離L
の位置にケガキ線を引いた後、該配管を突合せ溶接加工
した溶接部を、溶接部の表ビード幅を基準にして、前記
ケガキ線位置が前記表ビード幅の中心から所定の長さ距
離Lの適正位置又は許容し得る誤差寸法位置に位置して
いることを確認することを特徴とする。本発明では、許
容し得る誤差長さ距離を、L±最小裏波ビード幅×1/
2以内とすることができる。本発明では、基準にする溶
接部の表ビード幅が適正幅であることを確認したビード
幅であることが好ましい。配管の突合せ加工は、配管の
継ぎ手部突合せ端面から一定の長さ距離Lの位置に引い
たケガキ線を、その長さ距離Lを測定確認するととも
に、突合せ溶接する2本の配管の突合わせ部の芯ずれの
有無を確認後に突合せ溶接加工する方法をとることがで
きる。
According to the method of determining a welded portion of the present invention, a fixed length distance L from a butt end surface of a joint portion of a pipe is used.
After drawing a marking line at the position, the welded portion obtained by butt-welding the pipe is referenced to the front bead width of the welded portion, and the marking line position is a predetermined length distance L from the center of the front bead width. It is characterized by confirming that it is located at an appropriate position or an allowable error dimension position. In the present invention, the allowable error length distance is L ± minimum backside bead width × 1 /
It can be within 2. In the present invention, it is preferable that the reference bead width of the weld bead is a bead width that is confirmed to be an appropriate width. The butt processing of the pipe is performed by checking the scribe line drawn from the butt end face of the joint part of the pipe at a position of a constant length L, measuring and checking the length L, and butt welding the two pipes. It is possible to adopt a method of butt-welding after confirming the presence or absence of misalignment.

【0012】本発明の溶接部の判定治具は、平板よりな
り、その1部を直角に切り欠いて、それぞれの切り欠
き辺に長さ距離を刻印して形成されたケガキ線位置の長
さ距離測定確認スケール部、平板の一辺に、切り欠き
凹部を設け、切り欠き凹部の対向する2辺の間隙寸法
を、対象配管が挿通可能な寸法とし、突合せ溶接する一
方の配管から突合せ部を介して他方の配管に向って移動
することで、段差の有無を検知する芯ずれ検知部、平
板の一辺に、適切なビード幅を認知する所定のビード幅
寸法を切り欠いた凹部と該凹部の中心を基準にして辺に
沿って左右に所定の寸法Lの適正位置及び適正位置許容
誤差位置を示す示唆線よりなる溶接部状態測定ゲージ
部、及び平板の一辺に、先細りに切り欠いた略台形状
凹部を設け、該凹部の平行な二辺の短辺を許容ビード幅
の最小値よりも小さく、長辺をビード幅の許容最大値よ
りも大きくし、許容ビード幅の最大値と最小値の位置に
標識を設けてなるビード幅評価ゲージ部、の少なくとも
1つを備えてなることを特徴とする。
The welding jig for judging the welded portion of the present invention is made of a flat plate, one portion of which is cut out at a right angle, and the length of the marking line position is formed by marking the length distance on each notched side. Distance measurement confirmation scale part, a cutout recess is provided on one side of the flat plate, and the gap size between the two opposite sides of the cutout recess is set to a size through which the target pipe can be inserted, and one pipe to be butt welded through the butt joint. And the other pipe, the misalignment detection part that detects the presence or absence of a step, the concave part with a predetermined bead width dimension that recognizes the appropriate bead width on one side of the flat plate, and the center of the concave part Based on, the welded part state measurement gauge part consisting of a suggestion line showing a proper position and a proper position permissible error position of a predetermined dimension L along the side, and a trapezoidal shape with a tapered notch on one side of the flat plate A recess is provided and two parallel The bead width evaluation gauge part that has a short side smaller than the minimum allowable bead width, a long side larger than the maximum allowable bead width, and markers are provided at the maximum and minimum allowable bead widths. And at least one of the above.

【0013】[0013]

【発明の実施形態】本発明の溶接部の判定方法は、突合
せ溶接連結する前に、配管の継ぎ手部突合せ端面から一
定の長さ距離Lの位置にケガキ線を引いた後、該配管を
突合せ溶接加工した溶接部を、溶接部の表ビード幅を基
準にして、前記ケガキ線位置が前記表ビード幅の中心か
ら所定の長さ距離Lの位置又は許容し得る誤差寸法位置
に位置していることを確認するようにして、溶接部の適
正性を判定する方法である。
BEST MODE FOR CARRYING OUT THE INVENTION The method for determining a welded portion of the present invention is such that, before butt welding and connection, a marking line is drawn from a butt end surface of a joint portion of a pipe to a position of a constant length L, and then the pipe is butted. With respect to the welded portion subjected to the welding process, the marking line position is located at a position of a predetermined length distance L from the center of the front bead width or at an allowable error dimension position with reference to the front bead width of the welded portion. It is a method of determining the adequacy of the welded portion by confirming that.

【0014】そして、許容し得る誤差長さ距離位置がL
±最小裏波ビード幅×1/2以内であるようにして、突
合せ溶接部の溶接状態を確実な状態として溶接部の適正
性をより一層確かなものとして判定する方法としたもの
である。更に、基準にする溶接部の表ビード幅が適正幅
であることを確認するようにして、より一層突合せ溶接
部の適切さを検査判定するようにした溶接部の判定方法
としたものである。その上、配管の突合せ溶接加工は、
配管の継ぎ手部突合せ端面から一定の長さ距離Lの位置
に引いたケガキ線を、その長さ距離Lを測定確認すると
ともに、突合せ溶接する2本の配管の突合わせ部の芯ず
れの有無を確認した後に突合せ溶接加工するようにした
溶接部を対象にして溶接部の検査判定する方法としたも
のであるので、溶接部の欠陥の発生の無い、極めて優れ
た突合せ溶接による連結配管を提供することができる判
定方法である。
The allowable error length distance position is L
It is a method of determining the weld state of the butt welded portion as a reliable state and determining the adequacy of the welded portion as being more reliable by setting it within ± minimum backside bead width × 1/2. Further, it is a method for determining a welded portion, in which the reference bead width of the welded portion as a reference is confirmed to be an appropriate width, and the appropriateness of the butt welded portion is further inspected and determined. Moreover, the butt welding process of the pipe is
Measure the length L of the marking line drawn from the butt end face of the pipe joint at a certain length L, and check the length L of the scribe line, and check if there is any misalignment between the butt joints of the two pipes to be butt welded. Since it is a method of inspecting and determining the welded portion after confirming the welded portion to be subjected to the butt welding process, an extremely excellent butt-welded connecting pipe without the defect of the welded portion is provided. This is a determination method that can be performed.

【0015】本発明の実施の形態を図面を参照して説明
する。図1は本発明の溶接部の判定方法のために、突合
せ溶接前に、配管の継ぎ手部の突合せ溶接端面より一定
の距離Lにケガキ線を刻印するケガキ線刻印具の一例を
説明するもので、図1(A)は斜視図であり、図1
(B)は長手方向に沿った縦断面図であり、又図1
(C)はケガキ線が刻印された配管の説明図である。
又、図2は本発明の溶接部の判定方法に使用する溶接部
の判定治具の一例を説明する平面図である。
Embodiments of the present invention will be described with reference to the drawings. FIG. 1 illustrates an example of a marking line marking tool for marking a marking line at a constant distance L from the butt-welding end surface of the joint portion of the pipe before the butt welding for the method for determining the welded portion of the present invention. 1A is a perspective view, and FIG.
(B) is a longitudinal sectional view along the longitudinal direction, and FIG.
(C) is an explanatory view of a pipe in which a marking line is engraved.
Further, FIG. 2 is a plan view for explaining an example of a welding portion determination jig used in the welding portion determination method of the present invention.

【0016】図1は、連結すべき2本の管のそれぞれ
に、突合せ溶接する前、突合せ溶接部端面より一定の距
離Lの位置の管壁ケガキ線を刻印するケガキ線刻印具の
一例を説明するものである。図1において、このケガキ
線刻印具1は、一端に挿入開口部2aを有して、該開口
部2aより中心軸上に沿って配管を挿入する有底2cの
透孔凹部2が形成されている円筒状配管挿入部3と、そ
の他端側に延出して配設されている保持部4とからなっ
ている。そして、前記保持部4には、該保持部に沿って
レバー部材5が配されている。該レバー部材5は、その
一端5aにケガキ針6が設けられていて、該ケガキ針6
が前記筒状配管挿入部3の他端側を貫通して透孔凹部2
の側壁2bに至って、該側壁2bを上下移動可能に貫通
して配され、レバー部材5の他端側は途中中間部5bが
支点7として回動自在に軸支されて、他端部5cをバネ
部材8で上方に向け付勢するようにして配されている。
FIG. 1 illustrates an example of a marking line marking tool for marking a marking line on the pipe wall at a position of a certain distance L from the end face of the butt-welded portion before butt-welding each of the two pipes to be connected. To do. In FIG. 1, this marking line marking tool 1 has an insertion opening 2a at one end, and a through hole recess 2 having a bottom 2c into which a pipe is inserted along the central axis from the opening 2a. It is composed of a cylindrical pipe insertion portion 3 and a holding portion 4 that extends to the other end side. A lever member 5 is arranged on the holding portion 4 along the holding portion. The lever member 5 is provided with a scribing needle 6 at one end 5 a thereof.
Passes through the other end of the tubular pipe insertion portion 3 and penetrates the through hole recess 2
To the side wall 2b of the lever member 5 so as to pass through the side wall 2b so as to be vertically movable. The spring member 8 is arranged so as to urge it upward.

【0017】この結果、前記レバー部材5の一端5aに
設けたケガキ針6は常に透孔凹部2の側壁2bより凹部
2内に突出した状態が保持され、ケガキ線を刻印するた
めに配管を挿入開口部2aより透孔凹部2に挿入する時
は、レバー部材5の他端部5cを保持部4とともに握り
しめて、ケガキ針6を透孔凹部外に移動せしめて、配管
を透孔凹部2に挿入すればよい。そして、挿入した配管
の突合せ端面が有底の透孔凹部2の底部2cに当ったこ
とを確認した後、レバー部材5の他端部5cでの握力を
解除することにより、ケガキ針6を配管に当接せしめ
る。その後、配管又はケガキ線刻印具を回転させること
により、図1(C)に図示する如く、配管Pの突合せ部
端面P0から一定の位置Lにケガキ線kを刻印すること
ができる。なおケガキ線の長さは、自動ティグ溶接のワ
ランプに配管を設置したとき、ケガキ線がワランプから
若干出る位置に形成すると、溶接にあたってワランプに
配管をセットする際に概略チェックできるため好まし
い。
As a result, the marking needle 6 provided at the one end 5a of the lever member 5 is always kept protruding from the side wall 2b of the through hole concave portion 2 into the concave portion 2, and the pipe is inserted to mark the marking line. When inserting into the through hole recess 2 from the opening 2a, the other end 5c of the lever member 5 is grasped together with the holding portion 4, the marking needle 6 is moved to the outside of the through hole recess, and the pipe is inserted into the through hole recess 2. Just insert it. Then, after confirming that the butt end surface of the inserted pipe hits the bottom portion 2c of the bottomed through hole concave portion 2, the gripping force at the other end portion 5c of the lever member 5 is released, so that the marking needle 6 is piped. Abut. Then, by rotating the pipe or the marking line marking tool, the marking line k can be marked at a fixed position L from the end face P0 of the abutting portion of the pipe P as shown in FIG. 1 (C). The length of the marking line is preferably formed at a position where the marking line slightly comes out of the waramp when the pipe is installed in the warag for automatic TIG welding, because it can be roughly checked when setting the pipe in the waramp for welding.

【0018】次に、図2により本発明の溶接部の判定治
具の一例について説明する。本発明の溶接部の判定治具
10は、隣り合う2辺が直交する4辺11a、11b、
11c、11dからなる4角形状の平板11よりなって
いる。そして、かかる4角形状の各辺に、 ケガキ線位置の長さ距離測定確認スケール部(w
部)、 芯ずれ検知部(x部)、 溶接部状態測定ゲージ部(y部)、及び ビード幅評価ゲージ部(z部)、の少なくとも1つ
を備えてなるものである。
Next, an example of the jig for determining the welded portion of the present invention will be described with reference to FIG. The welding jig 10 of the present invention has four sides 11a, 11b in which two adjacent sides are orthogonal to each other.
It is composed of a rectangular flat plate 11 composed of 11c and 11d. Then, on each side of the quadrangular shape, a length distance measurement confirmation scale part (w
Part), a misalignment detection part (x part), a weld part state measurement gauge part (y part), and a bead width evaluation gauge part (z part).

【0019】以下に、前記本発明の溶接部の判定治具1
0の各検査、測定ゲージ部の構成について説明する。 <ケガキ線位置の長さ距離測定確認スケール部(w部)>
図2のw部が示すようにステンレス鋼などの平板に、1
つの角部12aを直角に切り欠いて形成される直角に交
差する2辺12a-1、12a-2に交差部12a-0を基点
にして長さ(mm)の目盛りを付して構成されている。
そして、突合せ溶接で連結しようとする配管の突合せ部
端面を、直角を成す一辺12a-1又は12a-2に当接さ
せることにより、予め前記図1で図示したケガキ線刻印
具1で刻印されたケガキ線位置の長さ距離Lを容易に測
定して確認するものである。なお、2辺12a-1、12a
-2の交差部12a-0には、凹み部を設けておくことが望
ましい。この凹み部を設けることによって、配管端部の
外周縁に外方に突出する突出部が形成されている場合で
も、配管を辺12a-1、12a-2に沿って配置し、正確な
測定が可能となる。
Below, the jig 1 for judging the welded portion of the present invention is used.
The configuration of each inspection and measurement gauge unit of No. 0 will be described. <Scaling line position distance measurement confirmation scale part (w part)>
As shown in the w part of FIG.
The two sides 12a-1, 12a-2 formed by cutting out one corner 12a at a right angle and intersecting at a right angle are provided with a scale of length (mm) with the intersection 12a-0 as a base point. There is.
Then, the end face of the butt portion of the pipe to be connected by butt welding is brought into contact with one side 12a-1 or 12a-2 forming a right angle, and thus is preliminarily marked with the marking line marking tool 1 shown in FIG. The length distance L of the marking line position is easily measured and confirmed. Two sides 12a-1, 12a
It is desirable to provide a recess at the intersection 12a-0 of -2. By providing this recess, even if an outwardly projecting portion is formed on the outer peripheral edge of the pipe end, the pipe is arranged along the sides 12a-1 and 12a-2, and accurate measurement is possible. It will be possible.

【0020】<芯ずれ検知部(x部)>次に、四角形状
平板の4辺中の1辺11aに、切り欠き凹部13の対向
する平行な二辺13a、13bのうちの一辺13bが先
細に階段状13b1、13b2、13b3に切り欠いた先
細階段状の辺に形成されてなるとともに、切り欠き凹部
の間隙寸法n1、n2、n3を、対象配管が挿通可能な寸
法とし、連結する配管を溶接時に突合せ配置セットした
時、突合せ配置した溶接すべき配管の一方の配管から突
合せ部を介して他方の配管に向って移動せしめること
で、段差の有無を検知して、上記した所定の位置Lにケ
ガキ線を引いた配管同士を溶接する前に、突合せ溶接す
る配管同士に、芯ずれが無いかを確認するものである。
<Center misalignment detection section (x section)> Next, one side 13b of the two parallel sides 13a and 13b of the cutout concave portion 13 is tapered to one side 11a of the four sides of the rectangular flat plate. Is formed on the tapered stepped side cut out in the stepwise 13b1, 13b2, 13b3, and the gap dimensions n1, n2, n3 of the notched recesses are set to dimensions through which the target pipe can be inserted, and the pipes to be connected are When the butt placement is set during welding, the presence or absence of a step is detected by moving one of the butt-placed pipes to be welded toward the other via the butt portion, and the above-mentioned predetermined position L Before welding the pipes marked with the marking lines to each other, it is to confirm whether there is any misalignment between the pipes to be butt-welded.

【0021】なお、前記階段状の辺13bでの切り欠き
凹部の間隙寸法n1、n2、n3を、対象配管が挿通可能
な寸法とは、対象配管の外径に許容できる芯ずれ量を加
えた寸法としたものである。ここで許容できる芯ずれ量
とは、最大に軸がずれても配管内面まで溶接金属が達
し、パーティクルが発生する原因とならない軸ずれ量
で、大略配管の肉厚の1/3以下であることが好まし
い。そして、該x部の使用にあたっては、連結すべき配
管の突合せセット部を切り欠き凹部13の中に配置し、
連結配管の一方の配管から突合せセット部をまたいで他
方の配管に向って該判定治具10を移動させる。軸線が
ずれていると、判定治具10の芯ずれ検知部(x部)が
軸線のずれで形成される段差により突合せセット部で係
止されて、通過することができず、容易に芯ずれを確認
することができる。該芯ずれの確認には、更に、判定治
具10を配管の周方向に沿って90度回転させた位置に
て再度同様な操作により検査することで、配管の突合せ
セット部の全方向にわたっての芯ずれを検査することが
できる。
The gap dimensions n1, n2, n3 of the notched recesses on the stepped side 13b are the dimensions through which the target pipe can be inserted, and the amount of misalignment allowable for the outer diameter of the target pipe is added. It is a dimension. The allowable amount of misalignment here is the amount of misalignment that does not cause the weld metal to reach the inner surface of the pipe and generate particles even if the axis is maximally misaligned, and is approximately 1/3 or less of the wall thickness of the pipe. Is preferred. When using the x portion, the butt setting portion of the pipes to be connected is placed in the notch recess 13,
The determination jig 10 is moved from one of the connecting pipes to the other pipe across the butt-setting part. If the axis is deviated, the misalignment detection section (x section) of the determination jig 10 is locked by the butt-setting section due to the step formed by the misalignment of the axis and cannot pass through, and the misalignment is easy. Can be confirmed. To confirm the misalignment, the judgment jig 10 is further inspected by a similar operation at a position rotated by 90 degrees along the circumferential direction of the pipe, so that the butt-setting part of the pipe is covered in all directions. Misalignment can be inspected.

【0022】<溶接部状態測定ゲージ部(y部)>4辺
の中の1辺11bに、適切なビード幅を認知する所定の
ビード幅寸法で切り欠いた凹部15(ビード幅Amm
用)、16(ビード幅Bmm用)、及び辺11cに配した
ビード幅寸法で切り欠いた凹部17(ビード幅Cmm用)
を設けてなるとともに、これらの凹部15、16、及び
17の中心15a、16a、17aを基準にして辺に沿
って左右に所定の寸法LとL±最小裏波ビード幅×1/
2との適正位置及び許容誤差寸法位置を示す示唆線1
8、18aよりなって、溶接部状態測定ゲージ部(y
部)を形成している。即ち、凹部15、16、17、の
中心から示唆線18までの長さは、溶接前に配管の突合
せ端面から所定の距離Lに刻印したケガキ線kまでの長
さに一致している。溶接線が多少ずれても、配管端面が
裏波のビード幅に納まる(溶接金属で溶融する)範囲で
あれば問題無く、必要な裏波のビード幅に応じて、許容
誤差位置示唆線18aが設けられている。具体的には必
要な裏波ビード幅がWb1〜Wb2であるので、許容誤差寸
法位置示唆線18aは、適正位置示唆線18の左右にW
b/2=0.5mmづつの寸法で設けている。
<Welding part state measuring gauge part (y part)> One side 11b of the four sides is a recess 15 (bead width Amm) cut out with a predetermined bead width dimension for recognizing an appropriate bead width.
), 16 (for bead width Bmm), and a recessed portion 17 (for bead width Cmm) cut out by the bead width dimension arranged on the side 11c.
And the predetermined dimensions L and L ± minimum backside bead width × 1 / on the left and right along the sides with the centers 15a, 16a, 17a of these recesses 15, 16, and 17 as references.
Proposal line 1 showing proper position and allowable error dimension position with 2
It consists of 8 and 18a, and a welded part state measurement gauge part (y
Part) is formed. That is, the length from the center of the recesses 15, 16, 17 to the suggestion line 18 corresponds to the length from the butt end face of the pipe to the marking line k stamped at a predetermined distance L before welding. Even if the welding line is slightly deviated, there is no problem as long as the end face of the pipe is within the range of the bead width of the back wave (melted by the weld metal), and the allowable error position suggestion line 18a is generated depending on the required bead width of the back wave. It is provided. Specifically, since the required backside bead width is Wb1 to Wb2, the allowable error dimension position suggestion line 18a is W to the left and right of the proper position suggestion line 18.
b / 2 = 0.5 mm each.

【0023】適正位置示唆線18及び2つの許容誤差寸
法位置示唆線18aは、凹部15、16、17の左右に
設けておくことが判定上望ましいが、一方向のみでもよ
い。また適切な表ビード幅の範囲がWa1〜Wa2であるの
で、凹部の水平方向の長さは、適切なビード幅の最大値
と最小値であるWa2、Wa1、及びその中間値である(W
a2+Wa1)/2 等、前記した如く凹部15、16、1
7と複数設けておくことにより、表ビード幅の判定とと
もに、簡単にこれら凹部15、16、17によって表ビ
ード幅の位置合せを、ビード幅の大きさによってこれら
の凹部を適宜選択して使用することで、より正確な測定
をすることができる。又、該切り込み凹部で前記表ビー
ド幅Waを確認するための測定ゲージとして簡易的に使
用することができる。
The proper position suggestion line 18 and the two allowable error dimension position suggestion lines 18a are preferably provided on the left and right sides of the recesses 15, 16 and 17 for the sake of judgment, but they may be provided in only one direction. Further, since the range of the appropriate front bead width is Wa1 to Wa2, the horizontal length of the recess is the appropriate maximum and minimum values of the bead width Wa2, Wa1, and an intermediate value thereof (W
a2 + Wa1) / 2 etc., as described above, the recesses 15, 16, 1
By providing 7 and a plurality, the position of the front bead width can be easily determined along with the determination of the front bead width, and these recesses can be appropriately selected and used depending on the size of the bead width. Therefore, more accurate measurement can be performed. Further, it can be simply used as a measuring gauge for confirming the front bead width Wa in the cut concave portion.

【0024】<ビード幅評価ゲージ部(z部)>4辺の
中の1辺11cに、先細りに切り欠いた略台形状凹部1
9を設け、該台形状凹部19の平行な上下二辺の短辺1
9aを許容ビード幅の最小値よりも小さく、長辺19b
をビード幅の許容最大値よりも大きくし、許容ビード幅
の最大値の位置と最小値の位置に標識20a及び20b
を設けて、ビード幅評価ゲージ部(z部)を構成してい
る。
<Bead Width Evaluation Gauge (z)> One side 11c among the four sides has a substantially trapezoidal concave portion 1 which is notched in a tapered shape.
9, the trapezoidal recess 19 has two parallel upper and lower short sides 1
9a is smaller than the minimum allowable bead width and long side 19b
Is set to be larger than the maximum allowable bead width, and markers 20a and 20b are provided at the maximum and minimum allowable bead widths.
Is provided to form a bead width evaluation gauge portion (z portion).

【0025】[0025]

【実施例】次に実施例として、上記した本発明の溶接部
の判定治具10を使用して、本発明の溶接部の判定方法
について説明する。なお、突合せ溶接における必要な表
ビード幅Waは、Wa1≦Wa≦Wa2(ただし、Wa1<Wa
2)である。そこで、表ビード幅Wa1の時、裏波のビー
ド幅Wb=Wb1であり、又、表ビード幅Wa2の時、裏波
のビード幅Wb=Wb2とするものである。
EXAMPLE A method for determining a welded portion of the present invention using the above-described welded portion determination jig 10 of the present invention will be described below as an example. The required front bead width Wa in butt welding is Wa1 ≤ Wa ≤ Wa2 (where Wa1 <Wa
2). Therefore, when the front bead width Wa1 is the back bead width Wb = Wb1, and when the front bead width Wa2 is the back bead width Wb = Wb2.

【0026】本発明の溶接部の判定方法は、図3、図
4、図5、図6に図示の如き態様で、以下のような配管
の溶接に関する状態を検査、確認し、溶接の適正性を判
定する。 ●突合せ溶接で連結する配管に、突合せ端面より所定の
距離Lにケガキ線を刻印する。上記図1で図示したケガ
キ線刻印具1を使用して、前記した操作により、連結す
る各配管Pの突合せ端面P0より所定の距離Lの位置に
ケガキ線kを刻印する。
The welded portion judging method of the present invention is a mode as shown in FIGS. 3, 4, 5, and 6, inspecting and confirming the following conditions relating to welding of pipes to check the adequacy of welding. To judge. ● Mark a marking line on the pipes connected by butt welding at a predetermined distance L from the butt end face. By using the marking line marking tool 1 shown in FIG. 1 above, the marking line k is marked at a position of a predetermined distance L from the butt end face P0 of each pipe P to be connected by the above-mentioned operation.

【0027】●前記配管Pに刻印したケガキ線kの位置
を確認する。上記図2に図示した、本発明の溶接部の判
定治具10のケガキ線位置の長さ距離測定確認スケール
部(w部)を使用して、図3に図示するようにして、ケガ
キ線kが配管Pの突合せ端面P0から所定の距離Lの位
置に引かれているかを確認する。これは、配管Pの突合
せ部端面P0を、直角を成す一辺12a-1又は12a-2
に当接させて、それぞれに示唆されている寸法目盛り1
2bを読みとることにより、予め前記図1で図示しため
ケガキ線刻印具1で刻印されたケガキ線位置の長さ距離
が適切なLの位置にあるかを測定して確認する。
Check the position of the marking line k imprinted on the pipe P. As shown in FIG. 3, the marking line k is used by using the scale portion (w portion) for measuring the length and distance of the marking line position of the judgment jig 10 of the welding portion of the present invention shown in FIG. Is drawn to a position of a predetermined distance L from the butt end surface P0 of the pipe P. This is because the end face P0 of the butt portion of the pipe P has a side 12a-1 or 12a-2 forming a right angle.
Dimension scale 1 suggested by each
By reading 2b, it is measured and confirmed whether or not the length distance of the marking line position marked by the marking line marking tool 1 in advance as shown in FIG. 1 is at an appropriate L position.

【0028】●連結する配管の突合せセット位置の芯ず
れの確認。上記図2に図示した、本発明の溶接部の判定
治具10の辺11aに設けた芯ずれ検知部(x部)を使
用し、図4に図示するように、連結すべき配管P1、P2
の突合せセット部P12を切り欠き凹部13の中に配置
し、連結配管の一方の配管P1から突合せセット部P12
をまたいで他方の配管P2に向って該判定治具10を移
動させる。軸線がずれていると、判定治具10の芯ずれ
検知部(x部)が軸線のずれで形成される段差により突
合せセット部で係止されて、通過することができず、容
易に芯ずれを確認することができる。該芯ずれの確認に
は、更に、判定治具10を配管の周方向に沿って90度
回転させた位置にて再度同様な操作により検査すること
で、配管の突合せセット部の全方向にわたっての芯ずれ
を検査することができる。
Check the misalignment of the butt set position of the connecting pipes. As shown in FIG. 4, the pipes P1 and P2 to be connected are used by using the misalignment detection portion (x portion) provided on the side 11a of the welding jig 12 of the present invention shown in FIG.
The butt-set portion P12 of No. 1 is arranged in the notch recess 13 and the butt-set portion P12 from one pipe P1 of the connecting pipe
The determination jig 10 is moved across the pipe toward the other pipe P2. If the axis is misaligned, the misalignment detection part (x part) of the determination jig 10 is locked by the butt set part due to the step formed by the misalignment of the axis and cannot pass through, and the misalignment is easy. Can be confirmed. To confirm the misalignment, the judgment jig 10 is further inspected by the same operation again at a position rotated by 90 degrees along the circumferential direction of the pipe, so that the butt-setting part of the pipe can be seen in all directions. Misalignment can be inspected.

【0029】●ビード幅評価。上記図2に図示した、本
発明の溶接部の判定治具10の辺11cに設けたビード
幅評価ゲージ部(z部)を使用し、図5に図示するよう
にして、突合せ溶接によって連結された配管P1+P2の
溶接部Wの表ビード幅Waに、ビード幅評価ゲージ部
(z部)の台形状凹部19をあてがい、対象とする表ビ
ード幅Waが台形状の切り欠き凹部19の最大値幅(Wa
2)の標識20aと最小値幅(Wa1)の標識20bとの
間にあるか否かを読みとり、検査対象の表ビード幅Wa
が適切なビード幅となっているかどうかを瞬時に確認す
る。
Evaluation of bead width. Using the bead width evaluation gauge portion (z portion) provided on the side 11c of the jig 10 for judging the welded portion of the present invention shown in FIG. 2 above, the bead width evaluation gauge portion (z portion) is connected by butt welding as shown in FIG. The trapezoidal recessed portion 19 of the bead width evaluation gauge portion (z portion) is applied to the front bead width Wa of the welded portion W of the pipe P1 + P2, and the target front bead width Wa is the maximum width of the trapezoidal notched recessed portion 19 ( Wa
It is read whether or not it is between the mark 20a of 2) and the mark 20b of the minimum width (Wa1), and the front bead width Wa of the inspection target is read.
Instantly check if is the proper bead width.

【0030】●溶接部状態測定。次に、上記図2に図示
した、本発明の溶接部の判定治具10の辺11bに設け
た溶接部状態測定ゲージ部(y部)を使用して、図6に
図示するようにして、突合せ溶接で連結した配管の溶接
部Wの状態を測定する。測定にあたって、先の溶接部W
の表ビード幅Wa評価ゲージ部(z部)で、表ビード幅
Waが特定されたのに従って、それに対応するビード幅
寸法の切り欠き凹部を、判定治具10の辺11b、及び
辺11cに設けた溶接部状態測定ゲージ部(y部)に配
設されている切り欠いた凹部15(ビード幅Amm用)、
16(ビード幅Bmm用)、及び辺11cに配したビード
幅寸法で切り欠いた凹部17(ビード幅Cmm用)から選
択する。
● Weld condition measurement. Next, using the weld portion state measuring gauge portion (y portion) provided on the side 11b of the determination jig 10 for the weld portion of the present invention shown in FIG. 2, as shown in FIG. The state of the welded portion W of the pipes connected by butt welding is measured. When measuring, the welded part W
According to the specification of the front bead width Wa in the front bead width Wa evaluation gauge section (z section), a cutout concave portion having a bead width corresponding to the front bead width Wa is provided on the side 11b and the side 11c of the determination jig 10. And a recessed portion 15 (for bead width Amm) provided in the weld state measuring gauge portion (y portion),
16 (for the bead width B mm) and a recessed portion 17 (for the bead width C mm) cut out by the bead width dimension arranged on the side 11c.

【0031】そして、溶接部Wの表ビードWaを、選択
したこの表ビード幅に適応する切り欠き凹部、例えば切
り欠き凹部16に、表ビード幅Waの中心Waoと切り込
み凹部中心16aとを合せる。そこで溶接前に、配管P
にその突合せ端面P0から所定の距離Lの位置に刻印し
たケガキ線kが、測定ゲージ部(z部)に、凹部中心1
6aから所定距離Lに記した適正位置示唆線18や、該
示唆線18より±最小裏波ビード幅×1/2の位置に記
された許容誤差寸法位置示唆線18aに位置しているこ
とを確認する。仮にケガキ線kが許容誤差寸法位置示唆
線18a内からはずれている場合には、突合せ溶接時、
電極と配管の突合せ端面とがずれて溶接が行われたこと
となる。このように配管の突合せ溶接端面は溶接により
確認できなくなっているにもかかわらず、溶接部Wの表
ビード幅Waの中心Waoと突合せ溶接線のずれを容易に
確認することができて、溶接欠陥の有無を判定すること
ができる。
Then, the front bead Wa of the welded portion W is aligned with the center Wao of the front bead width Wa and the center of the recessed recess 16a in a notch recess corresponding to the selected front bead width, for example, the notch recess 16. Therefore, before welding, pipe P
A marking line k imprinted at a predetermined distance L from the butt end face P0 is provided on the measuring gauge portion (z portion) at the center of the concave portion 1.
6a, a proper position suggestion line 18 marked at a predetermined distance L, and an allowable error dimension position suggestion line 18a marked ± minimum backside bead width × 1/2 from the suggestion line 18 Check. If the marking line k deviates from the permissible error dimension position suggestion line 18a, during butt welding,
This means that welding was performed with the electrodes and the abutting end faces of the pipes displaced from each other. As described above, although the butt weld end surface of the pipe cannot be confirmed by the welding, it is possible to easily confirm the deviation between the center Wao of the front bead width Wa of the welded portion W and the butt weld line, resulting in a welding defect. The presence or absence of can be determined.

【0032】なお上記y部の溶接状態測定ゲージ部で
は、ビード幅Waに相当する幅の切り込み凹部15、1
6、17を設け、その中心から適正位置示唆線18まで
の長さを、ケガキ線治具で引くケガキ線kまでの長さL
としてと一致させたが、必ずしも切り込み凹部を設ける
必要はなく、切り込み凹部の代わりに、切り込み凹部の
中心の位置に基準線を設け、基準線から適正位置示唆線
までの長さを前記ケガキ線までの長さLとしてもよい。
In the welding state measuring gauge portion of the above-mentioned y portion, the notch recesses 15 and 1 having a width corresponding to the bead width Wa.
6 and 17 are provided, and the length from the center to the proper position suggestion line 18 is the length L to the marking line k drawn by the marking line jig.
However, it is not always necessary to provide the notch recess, and instead of the notch recess, a reference line is provided at the center position of the notch recess, and the length from the reference line to the proper position suggestion line is up to the marking line. The length L may be L.

【0033】又、本発明の上記した、 ケガキ線位置の長さ距離測定確認スケール部(w
部)、 芯ずれ検知部(x部)、 溶接部状態測定ゲージ部(y部)、及び ビード幅評価ゲージ部(z部) は図2に示すように一つの四角形の平板に全て収めて配
設されているので、溶接部の判定作業を作業効率よく行
うことができる。しかしこれらを別々に作製してもよ
い。又、この溶接部の判定治具は、汎用的な配管である
外径1/4インチ、3/8インチ、1/2インチに適用
し得るような様式で、1つの平板に設けていることが望
ましい。
Further, the scale distance measurement confirmation scale portion (w) of the marking line position of the present invention described above is used.
Part), the misalignment detection part (x part), the weld part state measurement gauge part (y part), and the bead width evaluation gauge part (z part) are all housed in one rectangular flat plate as shown in FIG. Since it is provided, the work of determining the welded portion can be performed efficiently. However, these may be produced separately. In addition, this jig for determining the welded part should be provided on one flat plate in such a manner that it can be applied to 1/4 inch, 3/8 inch and 1/2 inch outer diameters which are general-purpose pipes. Is desirable.

【0034】[0034]

【発明の効果】本発明の溶接部の判定方法とそれに使用
する判定治具は、上記した如き形態で実施され、以下の
ような効果を奏する。配管の突合せ溶接では、溶接線の
突合せ溶接端面からのずれにより、配管内壁面に凹部が
生じる溶接部の不良欠陥について、溶接ビードの外観だ
けでは判断が困難であったのが、配管の突合せ端面から
ケガキ線を引くケガキ線治具、及び ケガキ線位置の長さ距離測定確認スケール部(w
部)、 芯ずれ検知部(x部)、 溶接部状態測定ゲージ部(y部)、及び ビード幅評価ゲージ部(z部) を配設した溶接部の判定治具を用いるようにしたので、
これにより、容易に溶接線のずれによる溶接部の不良を
確認することができる。
EFFECTS OF THE INVENTION The welding portion determination method and the determination jig used therefor according to the present invention are embodied as described above and have the following effects. In butt welding of pipes, it was difficult to judge the defective defect in the welded part where a recess is formed on the inner wall surface of the pipe due to the deviation of the welding line from the butt welded end face. The marking line jig for drawing the marking line from the marking line, and the scale part for checking the length and distance of the marking line position (w
Part), the misalignment detection part (x part), the weld part state measurement gauge part (y part), and the bead width evaluation gauge part (z part) are used.
As a result, it is possible to easily confirm the defect in the welded portion due to the deviation of the welding line.

【0035】又、ケガキ線位置の長さ距離測定確認スケ
ール部(w部)を併用することにより、一層溶接部の判定
の信頼を上げることができる。更に、切り欠き凹部の対
向する2辺を、平行かつ配管外径に許容できる軸線ずれ
量を加えた寸法とした芯ずれ検知部(x部)を用いるこ
とにより、芯ずれによる溶接部の不良発生を容易に防止
することができる。
Further, by additionally using the scale distance measurement confirmation scale portion (w portion) at the marking line position, the reliability of the determination of the welded portion can be further improved. Further, by using the misalignment detection part (x part) in which the two opposite sides of the cutout recess are parallel and the size of the pipe outer diameter plus an allowable axial misalignment amount is used, defects in the welded part due to misalignment occur. Can be easily prevented.

【0036】その上更に、本発明の判定方法により、溶
接欠陥の有無を極めて正確に確認しえるので、欠陥不良
品の使用が低減され、溶接欠陥による供給ガスへの不純
物の混入が防止され、特に極微量の微粒子パーティクル
等の不純物混入が好ましくない半導体製造用ガスの供給
のための配管として極めて顕著な効果を奏する。
Furthermore, since the presence / absence of a welding defect can be confirmed very accurately by the determination method of the present invention, the use of defective products can be reduced, and the mixing of impurities into the supply gas due to the welding defect can be prevented. In particular, a very remarkable effect is obtained as a pipe for supplying a semiconductor manufacturing gas in which impurities such as an extremely small amount of fine particles are not preferable.

【図面の簡単な説明】[Brief description of drawings]

【図1】 ケガキ線を刻印するケガキ線刻印具の一例と
ケガキ線が刻印された配管の説明図。
FIG. 1 is an explanatory view of an example of a marking line marking tool for marking a marking line and a pipe on which the marking line is marked.

【図2】 本発明の溶接部の判定方法に使用する溶接部
の判定治具の一例を説明する平面図。
FIG. 2 is a plan view illustrating an example of a welding portion determination jig used in the welding portion determination method of the present invention.

【図3】 配管に刻印したケガキ線kの位置を確認する
方法の説明図。
FIG. 3 is an explanatory diagram of a method for confirming the position of a marking line k imprinted on a pipe.

【図4】 連結する配管の突合せセット位置の芯ずれの
確認する方法の説明図。
FIG. 4 is an explanatory view of a method for confirming misalignment of a butt set position of connecting pipes.

【図5】 ビード幅の評価方法の説明図。FIG. 5 is an explanatory diagram of a bead width evaluation method.

【図6】 溶接部状態の測定方法の説明図。FIG. 6 is an explanatory diagram of a method for measuring a welded portion state.

【図7】 突合せ溶接状態で溶接線ずれが起きた時の、
配管溶接部の説明図。
[FIG. 7] When a welding line shift occurs in a butt welding state,
Explanatory drawing of a pipe welding part.

【符号の説明】[Explanation of symbols]

1…ケガキ線刻印具、 2…透孔凹部、 3…円筒状配
管挿入部、4…保持部、 5…レバー、 6…ケガキ
針、 10…溶接部判定治具、11…四角形状の平板、
11a、11b、11c、11d…四角形の1辺、12
a…四角形の1角部、 12a-0…交差部 12a-1、12a-2…直角に切り欠いて形成される直角
に交差する辺、13…切り欠き凹部、 13a、13b
…切り欠き凹部13の対向する平行辺、15、16、1
7…所定のビード幅寸法で切り欠いた凹部、15a、1
6a、17a…切り欠いた凹部の中心、18…適正位置
を示す示唆線、 18a…許容誤差寸法位置を示す示唆
線、19…先細りに切り欠いた略台形状凹部、 19a
…平行な上下二辺の短辺、19b…平行な上下二辺の長
辺、 20a…許容ビード幅の最大値標識、20b…許
容ビード幅の最小値標識、 P…配管、 P0…突合せ
端面、W…溶接部、 Wa…表ビード幅、 Wao…表ビ
ード幅の中心、Wb…裏波ビード幅、 k…ケガキ線、
L…所定長さ距離、w…ケガキ線位置の長さ距離測定
確認スケール部 x…芯ずれ検知部、 y…溶接部状態測定ゲージ部、z
…ビード幅評価ゲージ部
DESCRIPTION OF SYMBOLS 1 ... Marking line marking tool, 2 ... Through hole concave part, 3 ... Cylindrical pipe insertion part, 4 ... Holding part, 5 ... Lever, 6 ... Scribing needle, 10 ... Welding part judging jig, 11 ... Square plate,
11a, 11b, 11c, 11d ... One side of a quadrangle, 12
a ... One corner of a quadrangle, 12a-0 ... Intersections 12a-1, 12a-2 ... Sides intersecting at right angles formed by notching at right angles, 13 ... Notched recesses, 13a, 13b
... Opposing parallel sides of the cutout recess 13, 15, 16, 1
7 ... Recesses cut out with a predetermined bead width, 15a, 1
6a, 17a ... Center of notched concave portion, 18 ... Suggestive line showing proper position, 18a ... Suggestive line showing allowable error dimension position, 19 ... Tapered notched concave portion, 19a
… Short sides of two parallel upper and lower sides, 19b… Long sides of two parallel upper and lower sides, 20a ... Maximum mark of allowable bead width, 20b ... Minimum mark of allowable bead width, P ... Piping, P0 ... Butt end face, W: welded portion, Wa: front bead width, Wao: center of front bead width, Wb: backside bead width, k: marking line,
L ... Predetermined length distance, w ... Marked line position length distance measurement confirmation scale part x ... Misalignment detection part, y ... Welded part state measurement gauge part, z
… Bead width evaluation gauge

───────────────────────────────────────────────────── フロントページの続き (72)発明者 並木 智雄 神奈川県川崎市幸区塚越4丁目320番1号 エヌエスエンジニアリング株式会社内 (72)発明者 鈴木 博雄 神奈川県川崎市幸区塚越4丁目320番1号 エヌエスエンジニアリング株式会社内 (72)発明者 渡部 實 神奈川県川崎市幸区塚越4丁目320番1号 エヌエスエンジニアリング株式会社内   ─────────────────────────────────────────────────── ─── Continued front page    (72) Inventor Tomoo Namiki             4-320-1, Tsukagoshi, Saiwai-ku, Kawasaki-shi, Kanagawa               NES Engineering Co., Ltd. (72) Inventor Hiroo Suzuki             4-320-1, Tsukagoshi, Saiwai-ku, Kawasaki-shi, Kanagawa               NES Engineering Co., Ltd. (72) Inventor Minoru Watanabe             4-320-1, Tsukagoshi, Saiwai-ku, Kawasaki-shi, Kanagawa               NES Engineering Co., Ltd.

Claims (5)

【特許請求の範囲】[Claims] 【請求項1】 配管の継ぎ手部突合せ端面から一定の長
さ距離Lの位置にケガキ線を引いた後、該配管を突合せ
溶接加工した溶接部を、溶接部の表ビード幅を基準にし
て、前記ケガキ線位置が前記表ビード幅の中心から所定
の長さ距離Lの適正位置又は許容し得る誤差寸法位置に
位置していることを確認することを特徴とする溶接部の
判定方法。
1. A scribe line is drawn from a butt end face of a joint portion of a pipe at a position of a constant length L, and then a butt-welded welded portion of the pipe is used as a reference based on a front bead width of the welded portion. A method for determining a weld portion, characterized in that it is confirmed that the marking line position is located at an appropriate position of a predetermined length distance L from the center of the front bead width or an allowable error dimension position.
【請求項2】 許容し得る誤差長さ距離が、L±最小裏
波ビード幅×1/2以内であることを特徴とする請求項
1記載の溶接部の判定方法。
2. The method for determining a welded portion according to claim 1, wherein the allowable error length distance is within L ± minimum backside bead width × ½.
【請求項3】 基準にする溶接部の表ビード幅が適正幅
であることを確認したビード幅であることを特徴とする
請求項1記載の溶接部の判定方法。
3. The method for determining a welded portion according to claim 1, wherein the reference bead width is a bead width that is confirmed to be an appropriate width.
【請求項4】 配管の突合せ加工は、配管の継ぎ手部突
合せ端面から一定の長さ距離Lの位置に引いたケガキ線
を、その長さ距離Lを測定確認するとともに、突合せ溶
接する2本の配管の突合わせ部の芯ずれの有無を確認後
に突合せ溶接加工してなることを特徴とする請求項1記
載の溶接部の判定方法。
4. A pipe butting process is carried out by butt welding two marking lines drawn from a butt end face of a joint portion of a pipe at a position of a constant length L by measuring and confirming the length L. The method for determining a welded portion according to claim 1, wherein the butt welding is performed after confirming whether the butt portion of the pipe is misaligned.
【請求項5】 平板よりなり、その1部を直角に切り
欠いて、それぞれの切り欠き辺に長さ距離を刻印して形
成されたケガキ線位置の長さ距離測定確認スケール部、
平板の一辺に、切り欠き凹部を設け、切り欠き凹部の
対向する2辺の間隙寸法を、対象配管が挿通可能な寸法
とし、突合せ溶接する一方の配管から突合せ部を介して
他方の配管に向って移動することで、段差の有無を検知
する芯ずれ検知部、平板の一辺に、適切なビード幅を
認知する所定のビード幅寸法を切り欠いた凹部と該凹部
の中心を基準にして辺に沿って左右に所定の寸法Lの適
正位置及び適正位置許容誤差位置を示す示唆線よりなる
溶接部状態測定ゲージ部、及び平板の一辺に、先細り
に切り欠いた略台形状凹部を設け、該凹部の平行な二辺
の短辺を許容ビード幅の最小値よりも小さく、長辺をビ
ード幅の許容最大値よりも大きくし、許容ビード幅の最
大値と最小値の位置に標識を設けてなるビード幅評価ゲ
ージ部、の少なくとも1つを備えてなることを特徴とす
る溶接部の判定治具。
5. A scale part for measuring and measuring a length distance at a marking line position, which is formed of a flat plate, one part of which is cut out at a right angle and each cutout side is marked with a length distance,
A cutout recess is provided on one side of the flat plate, and the gap dimension between the two opposite sides of the cutout recess is set to a size through which the target pipe can be inserted. From one pipe to be butt-welded to the other pipe through the butt joint. By moving it, the misalignment detection part that detects the presence or absence of a step, the recess on one side of the flat plate that has a predetermined bead width dimension that recognizes the appropriate bead width, and the side based on the center of the recess Along the left and right, a welded portion state measuring gauge portion consisting of a suggestion line indicating a proper position and a proper position permissible error position of a predetermined dimension L, and a substantially trapezoidal recessed portion which is notched to one side of the flat plate are provided. The shorter sides of the two parallel sides are smaller than the minimum allowable bead width, the long sides are larger than the maximum allowable bead width, and markers are provided at the maximum and minimum allowable bead widths. At least one of the bead width evaluation gauge section Determining jig welds characterized in that it comprises a.
JP2001248253A 2001-08-17 2001-08-17 Judging jig for welds Expired - Lifetime JP3644914B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2001248253A JP3644914B2 (en) 2001-08-17 2001-08-17 Judging jig for welds

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2001248253A JP3644914B2 (en) 2001-08-17 2001-08-17 Judging jig for welds

Publications (2)

Publication Number Publication Date
JP2003053581A true JP2003053581A (en) 2003-02-26
JP3644914B2 JP3644914B2 (en) 2005-05-11

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Family Applications (1)

Application Number Title Priority Date Filing Date
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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2009109388A (en) * 2007-10-31 2009-05-21 Nakano Plants Kk Template
WO2015045128A1 (en) * 2013-09-27 2015-04-02 株式会社小松製作所 Wear limit determination gauge
JP2016087630A (en) * 2014-10-31 2016-05-23 三菱重工業株式会社 Distortion correction method
JP2019161041A (en) * 2018-03-14 2019-09-19 ヤマハ発動機株式会社 Adaptability determination method for component storage tape and determination jig used therefor
RU211344U1 (en) * 2021-10-08 2022-06-01 Общество с ограниченной ответственностью "Газпром трансгаз Ухта" METAL HEIGHT CONTROL PATTERN

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2009109388A (en) * 2007-10-31 2009-05-21 Nakano Plants Kk Template
WO2015045128A1 (en) * 2013-09-27 2015-04-02 株式会社小松製作所 Wear limit determination gauge
JP2016087630A (en) * 2014-10-31 2016-05-23 三菱重工業株式会社 Distortion correction method
JP2019161041A (en) * 2018-03-14 2019-09-19 ヤマハ発動機株式会社 Adaptability determination method for component storage tape and determination jig used therefor
RU211344U1 (en) * 2021-10-08 2022-06-01 Общество с ограниченной ответственностью "Газпром трансгаз Ухта" METAL HEIGHT CONTROL PATTERN

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