JP2003022492A - Wireless sensor, bearing device with sensor, and self- acting device with sensor - Google Patents

Wireless sensor, bearing device with sensor, and self- acting device with sensor

Info

Publication number
JP2003022492A
JP2003022492A JP2002086612A JP2002086612A JP2003022492A JP 2003022492 A JP2003022492 A JP 2003022492A JP 2002086612 A JP2002086612 A JP 2002086612A JP 2002086612 A JP2002086612 A JP 2002086612A JP 2003022492 A JP2003022492 A JP 2003022492A
Authority
JP
Japan
Prior art keywords
power
unit
sensor
generator
power supply
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP2002086612A
Other languages
Japanese (ja)
Inventor
Koichi Morita
耕一 森田
Tomoyuki Yanagisawa
知之 柳沢
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
NSK Ltd
Original Assignee
NSK Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by NSK Ltd filed Critical NSK Ltd
Priority to JP2002086612A priority Critical patent/JP2003022492A/en
Publication of JP2003022492A publication Critical patent/JP2003022492A/en
Pending legal-status Critical Current

Links

Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C29/00Bearings for parts moving only linearly
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C19/00Bearings with rolling contact, for exclusively rotary movement
    • F16C19/52Bearings with rolling contact, for exclusively rotary movement with devices affected by abnormal or undesired conditions
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C41/00Other accessories, e.g. devices integrated in the bearing not relating to the bearing function as such
    • F16C41/004Electro-dynamic machines, e.g. motors, generators, actuators
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C41/00Other accessories, e.g. devices integrated in the bearing not relating to the bearing function as such
    • F16C41/008Identification means, e.g. markings, RFID-tags; Data transfer means
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C19/00Bearings with rolling contact, for exclusively rotary movement
    • F16C19/02Bearings with rolling contact, for exclusively rotary movement with bearing balls essentially of the same size in one or more circular rows
    • F16C19/04Bearings with rolling contact, for exclusively rotary movement with bearing balls essentially of the same size in one or more circular rows for radial load mainly
    • F16C19/06Bearings with rolling contact, for exclusively rotary movement with bearing balls essentially of the same size in one or more circular rows for radial load mainly with a single row or balls
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C19/00Bearings with rolling contact, for exclusively rotary movement
    • F16C19/52Bearings with rolling contact, for exclusively rotary movement with devices affected by abnormal or undesired conditions
    • F16C19/525Bearings with rolling contact, for exclusively rotary movement with devices affected by abnormal or undesired conditions related to temperature and heat, e.g. insulation
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C2233/00Monitoring condition, e.g. temperature, load, vibration
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C29/00Bearings for parts moving only linearly
    • F16C29/04Ball or roller bearings
    • F16C29/06Ball or roller bearings in which the rolling bodies circulate partly without carrying load
    • F16C29/0633Ball or roller bearings in which the rolling bodies circulate partly without carrying load with a bearing body defining a U-shaped carriage, i.e. surrounding a guide rail or track on three sides
    • F16C29/0635Ball or roller bearings in which the rolling bodies circulate partly without carrying load with a bearing body defining a U-shaped carriage, i.e. surrounding a guide rail or track on three sides whereby the return paths are provided as bores in a main body of the U-shaped carriage, e.g. the main body of the U-shaped carriage is a single part with end caps provided at each end
    • F16C29/0638Ball or roller bearings in which the rolling bodies circulate partly without carrying load with a bearing body defining a U-shaped carriage, i.e. surrounding a guide rail or track on three sides whereby the return paths are provided as bores in a main body of the U-shaped carriage, e.g. the main body of the U-shaped carriage is a single part with end caps provided at each end with balls
    • F16C29/064Ball or roller bearings in which the rolling bodies circulate partly without carrying load with a bearing body defining a U-shaped carriage, i.e. surrounding a guide rail or track on three sides whereby the return paths are provided as bores in a main body of the U-shaped carriage, e.g. the main body of the U-shaped carriage is a single part with end caps provided at each end with balls with two rows of balls, one on each side of the rail

Abstract

PROBLEM TO BE SOLVED: To provide a wireless sensor which is equipped with a power unit capable of supplying stable electric power and outputs a detected signal by radio. SOLUTION: The wireless sensor is equipped with a detection part 11 which detects an object to be detected, a control part 12 which processes the detection signal of the detection part 11, and a transmission device (transmission part) 13 which is controlled by the control part 12 and sends its output with a radio wave (radio) R, and a power unit 14 which supplies electric power to them. The power unit 14 is equipped with a solar battery (photoelectric conversion body) as a power generator and a secondary battery 16 as a storage part which accumulates and discharges electricity generated by the solar battery 15.

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【発明の属する技術分野】本発明は、工作機械、産業機
械、車両などに用いられる軸受や直動装置など相対運動
する部位に組込まれ、検出対象を検出して無線で出力す
るワイヤレスセンサに関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a wireless sensor which is incorporated in a relative moving part such as a bearing or a linear motion device used in machine tools, industrial machines, vehicles, etc., detects a detection target, and outputs it wirelessly.

【0002】[0002]

【従来の技術】自動車や鉄道車両など車両の車軸である
回転軸を支持する軸受や、加工機や組立装置など産業機
械に適用されるボールねじやリニアガイドなどの直動装
置及び軸受は、運動することによって振動を生じたり、
摩擦によって発熱したりする。これらの振動や温度は軸
受や直動装置の寿命に影響する。したがって、特に装置
の内部などの点検が難しい部分に取り付けられている軸
受や直動装置については、汎用品である振動センサや温
度センサを予め別途用意し、それを必要に応じて対象と
なる部位に取り付け、検出信号を信号線で出力してい
る。振動センサや温度センサが電力を必要とするもので
ある場合、電力を給電線により供給している。
2. Description of the Related Art A bearing that supports a rotating shaft, which is an axle of a vehicle such as an automobile or a railroad vehicle, and a linear motion device such as a ball screw or a linear guide, which is applied to an industrial machine such as a processing machine or an assembly device, and a bearing are Cause vibration,
It generates heat due to friction. These vibrations and temperatures affect the life of bearings and linear motion devices. Therefore, especially for bearings and linear motion devices that are attached to parts that are difficult to inspect, such as the inside of the device, separately prepare a general-purpose vibration sensor or temperature sensor in advance, and use it as a target part as necessary. It is attached to and outputs the detection signal through a signal line. When the vibration sensor or the temperature sensor requires electric power, electric power is supplied by a power supply line.

【0003】また、転がり軸受にワイヤレスセンサを設
け、このセンサに電力を一次電池により供給し、検出信
号を電波で送信するようにすることが、本発明者により
試みられている。
The present inventor has attempted to provide a wireless sensor on the rolling bearing, supply electric power to the sensor by a primary battery, and transmit a detection signal by radio waves.

【0004】[0004]

【発明が解決しようとする課題】信号線で検出信号を出
力すると、安定した出力信号が得られる。給電線で電力
を供給すると、安定した電力の供給が得られる。また、
信号線と給電線は、通常1つに束ねられた多芯ケーブル
(以下、ケーブルと省略して記す)にして使用されるこ
とが多い。しかしながら、ケーブルが接続されたセンサ
は、軸受の回転側に直接取り付けることができない。ま
た、ケーブルが接続されたセンサを直動装置の可動体に
取り付けると、ケーブルが繰り返し屈曲され、断線する
ことがある。
When the detection signal is output through the signal line, a stable output signal can be obtained. When power is supplied by the power supply line, stable power supply can be obtained. Also,
The signal line and the power supply line are usually used as a multi-core cable (hereinafter abbreviated as a cable) bundled into one. However, the cabled sensor cannot be mounted directly on the rotating side of the bearing. Further, when the sensor to which the cable is connected is attached to the movable body of the linear motion device, the cable may be repeatedly bent and broken.

【0005】ワイヤレスセンサは、予め設定された閾値
を超えたときに電波を出力するようにすることで消費電
力を少なくし、一次電池を備えることで比較的長期間使
用することが可能である。しかし、閾値を超える振動が
長時間出力されるなどによって電力を消耗するので、一
次電池は、いずれ交換しなければならない。
The wireless sensor reduces electric power consumption by outputting radio waves when a preset threshold value is exceeded, and can be used for a relatively long period of time by including a primary battery. However, since the vibration exceeding the threshold value is output for a long time and the electric power is consumed, the primary battery must be replaced eventually.

【0006】また、検出対象となるものを継続的に検出
するためには、安定した電源が必要である。動力源の回
転軸のように安定した回転速度が得られる場所に設けら
れる軸受では、面対向発電機を備えることでセンサに安
定した電力が供給されるが、加工機や組立装置などの産
業機械に設けられている軸受或いはボールねじやリニア
ガイドなどの直動装置は、速度が変動したり断続的に動
いたりするため、安定した電力を供給することが難し
い。
In addition, a stable power supply is required to continuously detect the object to be detected. Bearings installed at locations where a stable rotation speed is obtained, such as the rotating shaft of a power source, are equipped with a face-to-face generator to supply stable power to the sensor, but industrial machinery such as processing machines and assembly equipment The bearing or the linear motion device such as a ball screw or a linear guide provided in the above has a speed that fluctuates or moves intermittently, so that it is difficult to supply stable power.

【0007】そこで、本発明は、安定した電力を供給可
能な電源装置を備え、検出した信号を無線で出力するワ
イヤレスセンサを提供することを目的とする。
Therefore, an object of the present invention is to provide a wireless sensor which includes a power supply device capable of supplying stable power and which outputs a detected signal by radio.

【0008】[0008]

【課題を解決するための手段】本発明に係るワイヤレス
センサは、検出対象を検出する検出部と、この検出部の
検出信号を処理する制御部と、この制御部に制御されて
出力を無線で送信する送信部と、前記検出部と前記制御
部と前記送信部とに電力を供給する電源装置とを備え、
この電源装置が、発電機と、この発電機によって発電さ
れた電気を蓄電して放出する蓄電部を具備する。
A wireless sensor according to the present invention includes a detection section for detecting a detection target, a control section for processing a detection signal of the detection section, and a control unit for controlling the output to output wirelessly. A transmission unit that transmits, a detection unit, the control unit, and a power supply device that supplies power to the transmission unit,
The power supply device includes a power generator and a power storage unit that stores and discharges electricity generated by the power generator.

【0009】または、本発明に係るワイヤレスセンサ
は、検出対象を検出する検出部と、この検出部の検出信
号を処理する制御部と、この制御部に制御されて出力を
無線で送信する送信部と、前記検出部と前記制御部と前
記送信部とに電力を供給する電源装置とを備え、この電
源装置が、発電機と、この発電機によって発電された電
気を蓄電して放出する蓄電部と、一次電池とを備え、前
記制御部が前記蓄電部と前記一次電池の内の少なくとも
どちらか一方を前記検出部と前記制御部と前記送信部と
に接続する。
Alternatively, the wireless sensor according to the present invention includes a detection unit that detects a detection target, a control unit that processes a detection signal of the detection unit, and a transmission unit that is controlled by the control unit and wirelessly transmits an output. And a power supply device that supplies power to the detection unit, the control unit, and the transmission unit, and the power supply device stores a power generator and discharges electricity generated by the power generator and discharges the electricity. And a primary battery, and the control unit connects at least one of the power storage unit and the primary battery to the detection unit, the control unit, and the transmission unit.

【0010】本発明の好ましい形態として、電源装置
は、発電機として、光電変換体、または、コイルとこの
コイルを通る磁束を変化させる磁束変動手段、あるい
は、熱発電素子の内のいずれかを備え、さらに蓄電部の
蓄電及び放電を制御する充電回路を具備するとよい。そ
して、磁束変動手段は、コイルと相対的に移動する方向
にN極とS極とが交互に並べられた多極の磁石とする
と、発電機の構成が簡単になるのでよい。
As a preferred embodiment of the present invention, the power supply device includes, as a generator, a photoelectric conversion body, a coil, and a magnetic flux changing means for changing the magnetic flux passing through the coil, or a thermoelectric generator. Further, a charging circuit for controlling storage and discharge of the storage unit may be provided. If the magnetic flux changing means is a multi-pole magnet in which N poles and S poles are alternately arranged in the direction of relative movement with the coil, the configuration of the generator can be simplified.

【0011】本発明に係るセンサ付軸受装置またはセン
サ付直動装置は、本発明のワイヤレスセンサを備える。
A bearing device with a sensor or a linear motion device with a sensor according to the present invention includes the wireless sensor of the present invention.

【0012】[0012]

【発明の実施の形態】本発明の第1の実施形態のワイヤ
レスセンサ1について、図1及び図2を参照して説明す
る。図1に示すスライドテーブル2は、ボールねじ3を
備えている。ボールねじ3のねじ軸4の両端部は、ベー
ス5に固定された軸受6によって、回転自在に支持され
ている。このねじ軸4の片端には、駆動部となるモータ
7がカップリング8によって連結されている。テーブル
9は、ボールねじ3のナット10に固定されており、ね
じ軸4が回転することで、軸方向に滑らかに移動する。
BEST MODE FOR CARRYING OUT THE INVENTION A wireless sensor 1 according to a first embodiment of the present invention will be described with reference to FIGS. The slide table 2 shown in FIG. 1 includes a ball screw 3. Both ends of the screw shaft 4 of the ball screw 3 are rotatably supported by bearings 6 fixed to a base 5. A motor 7 serving as a drive unit is connected to one end of the screw shaft 4 by a coupling 8. The table 9 is fixed to the nut 10 of the ball screw 3 and moves smoothly in the axial direction when the screw shaft 4 rotates.

【0013】ナット10には、ワイヤレスセンサ1が取
り付けられている。このワイヤレスセンサ1は、検出対
象の一例であるボールねじ3の振動を検出する検出部1
1と、この検出部11によって検出された信号を処理す
る制御部12と、その結果に基づき制御部12に制御さ
れて電波Rを無線出力する送信部としての発信装置13
とを備えている。
A wireless sensor 1 is attached to the nut 10. The wireless sensor 1 includes a detection unit 1 that detects vibration of a ball screw 3 that is an example of a detection target.
1, a control unit 12 that processes a signal detected by the detection unit 11, and a transmission device 13 as a transmission unit that is controlled by the control unit 12 based on the result and wirelessly outputs a radio wave R.
It has and.

【0014】また、図2のブロック図で示すようにこの
ワイヤレスセンサ1は、検出部11と制御部12と発信
装置13のそれぞれに電力を供給する電源装置14を備
えている。この電源装置14は、発電機である光電変換
体、例えば太陽電池15と、蓄電部である二次電池16
とを備えている。太陽電池15と二次電池16の間に
は、二次電池16に溜まった電気が逆流しないように設
けられるダイオードや二次電池16への過充電防止機能
などを備えた充電回路17が設けられている。なお、図
2における太線の実線は電力供給経路を示し、細線の実
線は信号経路を示している。
Further, as shown in the block diagram of FIG. 2, the wireless sensor 1 is provided with a power supply device 14 for supplying electric power to each of the detection unit 11, the control unit 12, and the transmission device 13. The power supply device 14 includes a photoelectric conversion body that is a generator, for example, a solar cell 15 and a secondary battery 16 that is a power storage unit.
It has and. Between the solar cell 15 and the secondary battery 16, a charging circuit 17 having a diode provided so that the electricity accumulated in the secondary battery 16 does not flow backward and a function of preventing overcharge of the secondary battery 16 are provided. ing. The thick solid line in FIG. 2 indicates the power supply path, and the thin solid line indicates the signal path.

【0015】ワイヤレスセンサ1に光が当たると、太陽
電池15によって発電され、検出部11と制御部12と
発信装置13に電力が供給されるとともに、その余剰分
が二次電池16に蓄えられる。そして、二次電池16の
容量が一杯になると、充電回路17によって過充電が防
止される。また、ワイヤレスセンサ1に当たる光が弱ま
り、太陽電池15の出力が低下すると、二次電池16に
蓄えられた電力が放出されて検出部11と制御部12と
発信装置13に電力が供給される。発電機として太陽電
池15を採用しているので、光量が不足して電力が不足
する場合には、外部から光を照射することで容易に補う
ことが可能である。
When the wireless sensor 1 is exposed to light, it is generated by the solar cell 15, power is supplied to the detection section 11, the control section 12 and the transmitter 13, and the surplus is stored in the secondary battery 16. Then, when the capacity of the secondary battery 16 becomes full, the charging circuit 17 prevents overcharging. Further, when the light hitting the wireless sensor 1 is weakened and the output of the solar cell 15 is reduced, the electric power stored in the secondary battery 16 is discharged and the electric power is supplied to the detection unit 11, the control unit 12, and the transmitter 13. Since the solar cell 15 is used as the power generator, when the amount of light is insufficient and the power is insufficient, it is possible to easily compensate by irradiating light from the outside.

【0016】このように、ワイヤレスセンサ1の電源装
置14に発電機である太陽電池15を備えているので、
電池切れによる部品の交換が不要である。また、電源装
置14に太陽電池15とともに二次電池16を具備して
いるので、ナット10に当たる光量が多少変化しても検
出部11と制御部12と発信装置13に安定した電力を
供給することができる。
As described above, since the power supply device 14 of the wireless sensor 1 is provided with the solar battery 15 which is a generator,
No need to replace parts due to dead batteries. Further, since the power supply device 14 includes the solar battery 15 and the secondary battery 16, it is possible to supply stable power to the detection unit 11, the control unit 12, and the transmission device 13 even if the amount of light that hits the nut 10 changes to some extent. You can

【0017】次に、本発明の第2の実施形態のワイヤレ
スセンサ21について、図3及び図4を参照して説明す
る。図3に示す軸受22は、外輪23がハウジング24
と嵌合し、内輪25が回転軸26の中ほどに嵌合してい
る。また、外輪23の端部27の一部には、凹部28が
設けられており、ワイヤレスセンサ21が取り付けられ
ている。
Next, a wireless sensor 21 according to a second embodiment of the present invention will be described with reference to FIGS. 3 and 4. In the bearing 22 shown in FIG. 3, the outer ring 23 is a housing 24.
The inner ring 25 is fitted in the middle of the rotating shaft 26. A recess 28 is provided in a part of the end 27 of the outer ring 23, and the wireless sensor 21 is attached to the recess 28.

【0018】図4のブロック図に示すようにワイヤレス
センサ21には、検出対象の一例である温度を検出する
検出部29と、この検出部29によって検出された信号
を処理する制御部30と、その結果に基づいて制御部3
0に制御されて音、例えば超音波Wを無線出力する送信
部としての発信装置31とを備えている。また、ワイヤ
レスセンサ21は、検出部29と制御部30と発信装置
31のそれぞれに電力を供給する電源装置32を備えて
いる。この電源装置32は、電磁誘導の原理により磁束
の変化(誘導起電力)で発電する発電機33と、発電さ
れた電気を一次的に蓄える蓄電部である二次電池34
と、充電回路35を備えている。この充電回路35は、
発電機33で発電された電気を二次電池34に充電でき
るように直流に変換するとともに、二次電池34への過
充電防止機能を備えている。なお、図4における太線の
実線は電力供給経路を示し、細線の実線は信号経路を示
している。
As shown in the block diagram of FIG. 4, the wireless sensor 21 includes a detection unit 29 for detecting a temperature which is an example of a detection target, and a control unit 30 for processing a signal detected by the detection unit 29. Based on the result, the control unit 3
It is provided with a transmission device 31 as a transmission unit which is controlled to 0 and wirelessly outputs a sound, for example, an ultrasonic wave W. The wireless sensor 21 also includes a power supply device 32 that supplies electric power to each of the detection unit 29, the control unit 30, and the transmission device 31. The power supply device 32 includes a generator 33 that generates electricity by a change in magnetic flux (induced electromotive force) according to the principle of electromagnetic induction, and a secondary battery 34 that is a power storage unit that temporarily stores the generated electricity.
And a charging circuit 35. This charging circuit 35
The power generated by the generator 33 is converted into direct current so that the secondary battery 34 can be charged, and a function of preventing overcharge of the secondary battery 34 is provided. The thick solid line in FIG. 4 indicates the power supply path, and the thin solid line indicates the signal path.

【0019】発電機33は、軸受22の外輪23に固定
されている起電部36とその誘導体となる内輪25に固
定されている歯車37を備えている。なお、この歯車3
7は、内輪25と一体に設けられていてもよい。また、
ワイヤレスセンサ21を内輪25に取り付ける場合は、
起電部36を内輪25に、歯車37を外輪23にそれぞ
れ取り付ける。なお、歯車37は、装置の一部として設
けられている歯車であってもよいし、専用に設けられた
歯車であってもよい。起電部36は、歯車37の半径方
向に配置されたポールピース39と、ポールピース39
に巻かれたコイル40と、ポールピース39を介して歯
車37と反対側に取り付けられた磁石41を備えてい
る。なお、ポールピース39は、磁束を誘導する部材、
例えば鉄を主成分とする部材、好ましくは強磁性体から
なる棒状の部品とするとよい。歯車37、ポールピース
39、磁石41は、コイル40の中を通る磁束を変化さ
せる磁束変動手段の一例である。
The generator 33 includes an electromotive portion 36 fixed to the outer ring 23 of the bearing 22 and a gear 37 fixed to the inner ring 25 which is a derivative thereof. In addition, this gear 3
7 may be provided integrally with the inner ring 25. Also,
When attaching the wireless sensor 21 to the inner ring 25,
The electromotive section 36 is attached to the inner ring 25, and the gear 37 is attached to the outer ring 23. The gear 37 may be a gear provided as a part of the apparatus or a gear provided exclusively. The electromotive section 36 includes a pole piece 39 arranged in the radial direction of the gear 37 and a pole piece 39.
It has a coil 40 wound around and a magnet 41 attached to the opposite side of the gear 37 via a pole piece 39. The pole piece 39 is a member that induces a magnetic flux,
For example, a member containing iron as a main component, preferably a rod-shaped part made of a ferromagnetic material may be used. The gear 37, the pole piece 39, and the magnet 41 are an example of magnetic flux changing means that changes the magnetic flux passing through the coil 40.

【0020】したがって、回転軸26が回ると歯車37
の歯面37aがポールピース39に近付いたり離れたり
することでポールピース39を通る磁束が変化し、ポー
ルピース39に巻かれたコイル40に誘導起電力が発生
することで発電される。誘導起電力で発電された電気
は、通常交流であるので、充電回路35で直流に変換し
た後、検出部29と制御部30と発信装置31に供給す
るとともに、二次電池34に蓄えられる。
Therefore, when the rotary shaft 26 rotates, the gear 37
The magnetic flux passing through the pole piece 39 changes as the tooth surface 37a of the pole piece approaches or moves away from the pole piece 39, and an induced electromotive force is generated in the coil 40 wound around the pole piece 39 to generate electricity. Since the electricity generated by the induced electromotive force is usually alternating current, it is converted into direct current by the charging circuit 35 and then supplied to the detection unit 29, the control unit 30, and the transmission device 31, and is stored in the secondary battery 34.

【0021】二次電池34に蓄えられた電気は、回転軸
26の回転速度が遅くなって発電機33の出力が不足し
たときや、停止して発電がなされていないときに放出さ
れ、検出部29と制御部30と発信装置31に電力が供
給される。
The electricity stored in the secondary battery 34 is discharged when the rotation speed of the rotating shaft 26 becomes slow and the output of the generator 33 becomes insufficient, or when the generator 33 is stopped and power is not being generated. Electric power is supplied to 29, the control unit 30, and the transmission device 31.

【0022】このように、電源装置32に誘導励起型の
発電機33を備えることで、一次電池を備えなくてもワ
イヤレスセンサ21に電力を供給することができる。ま
た、二次電池34を備えているので、回転軸26の回転
数が低下したり停止したりした場合でも、途切れること
なく安定した電力を供給することができる。
As described above, by providing the power source device 32 with the induction excitation type generator 33, it is possible to supply power to the wireless sensor 21 without providing a primary battery. Further, since the secondary battery 34 is provided, stable power can be supplied without interruption even when the rotation speed of the rotating shaft 26 is reduced or stopped.

【0023】次に、本発明の第3の実施形態のワイヤレ
スセンサ51について、図5及び図6を参照して説明す
る。図5に示す加振装置52は、リニアガイド53と油
圧シリンダ54を備えている。油圧シリンダ54は、リ
ニアガイド53のベアリング55の上に取り付けられた
テーブル56と連結されており、ピストン57の伸縮に
よりテーブル56をリニアガイド53に沿って往復移動
させる。
Next, a wireless sensor 51 according to a third embodiment of the present invention will be described with reference to FIGS. The vibration device 52 shown in FIG. 5 includes a linear guide 53 and a hydraulic cylinder 54. The hydraulic cylinder 54 is connected to a table 56 mounted on a bearing 55 of the linear guide 53, and the piston 57 expands and contracts to reciprocate the table 56 along the linear guide 53.

【0024】テーブル56には、ワイヤレスセンサ51
が取り付けられている。このワイヤレスセンサ51は、
テーブル56に乗せた試験体58に働く加速度の変化を
計測するために、検出対象の一例である圧力または歪み
を検出する検出部59を備えている。また、図6のブロ
ック図に示すようにワイヤレスセンサ51は、検出部5
9で検出された信号を処理する制御部60と、その結果
に基づいて制御部60に制御されて光、例えば赤外線P
を無線出力する送信部としての発信装置61と、検出部
59と制御部60と発信装置61に電力を供給する電源
装置62及び一次電池63を備えている。電源装置62
は、発電機である熱発電素子64と、発電された電気を
一次的に蓄える蓄電部である二次電池65と、充電回路
66を備えている。熱発電素子64は、温度差によって
直接発電する、いわゆる、ゼーベック効果により発電す
る素子である。充電回路66は、二次電池65に蓄えら
れた電気の逆流を防止するダイオードや二次電池65へ
の過充電防止機能を備えている。また、制御部60は、
二次電池65に蓄電されている電力量を知るために、信
号線69で二次電池65の電圧を検出している。なお、
図6における太線の実線は電力供給経路を示し、細線の
実線は信号経路を示している。
The table 56 includes a wireless sensor 51.
Is attached. This wireless sensor 51
In order to measure the change in acceleration acting on the test body 58 placed on the table 56, a detection unit 59 that detects pressure or strain, which is an example of a detection target, is provided. Further, as shown in the block diagram of FIG.
9. A control unit 60 for processing the signal detected in 9, and based on the result, is controlled by the control unit 60 to emit light such as infrared rays P.
It includes a transmitter 61 as a transmitter for wirelessly outputting, a detector 59, a controller 60, a power supply 62 for supplying electric power to the transmitter 61, and a primary battery 63. Power supply 62
Includes a thermoelectric generator 64 that is a generator, a secondary battery 65 that is a power storage unit that temporarily stores generated electricity, and a charging circuit 66. The thermoelectric generator 64 is a device that directly generates electric power due to a temperature difference, that is, a so-called Seebeck effect. The charging circuit 66 has a diode that prevents a reverse flow of electricity stored in the secondary battery 65 and a function of preventing overcharge of the secondary battery 65. In addition, the control unit 60
In order to know the amount of electric power stored in the secondary battery 65, the voltage of the secondary battery 65 is detected by the signal line 69. In addition,
The thick solid line in FIG. 6 indicates the power supply path, and the thin solid line indicates the signal path.

【0025】電源装置62と一次電池63は、並列に設
けられており、制御部60によって制御される第1のス
イッチ67と第2のスイッチ68によって負荷側への接
続がそれぞれ切り換えられる。熱発電素子64が充分な
電力を供給可能なときは、第1のスイッチ67を閉状
態、第2のスイッチ68を開状態にして、負荷としての
検出部59と制御部60と発信装置61に電力を供給す
るとともに、余剰電力を二次電池65に蓄電する。外気
の温度の変化や電力消費側の負荷によって、熱発電素子
64の起電力が変動する場合があるが、二次電池65に
蓄電した電気が放出されることで安定した電力が供給さ
れる。
The power supply device 62 and the primary battery 63 are provided in parallel, and the connection to the load side is switched by the first switch 67 and the second switch 68 controlled by the control unit 60. When the thermoelectric generator 64 can supply sufficient electric power, the first switch 67 is closed and the second switch 68 is opened to connect the detection unit 59 as a load, the control unit 60, and the transmitter 61. While supplying electric power, surplus electric power is stored in the secondary battery 65. The electromotive force of the thermoelectric generator 64 may fluctuate due to changes in the temperature of the outside air and the load on the power consumption side, but stable electricity is supplied by discharging the electricity stored in the secondary battery 65.

【0026】また、熱発電素子64に生じる温度差が小
さい場合や、消費電力が大きくて電源装置62の電力が
不足する場合は、第1のスイッチ67と第2のスイッチ
68をともに閉状態にして、一次電池63で電力の不足
分を補う。さらに、熱発電素子64に生じる温度差がほ
とんど無く、充分な電力が得られない場合は、第2のス
イッチ68を閉状態にした後、第1のスイッチ67を開
状態にして、一次電池63から電力を供給する。
If the temperature difference generated in the thermoelectric generator 64 is small, or if the power consumption is large and the power supply 62 is insufficient, the first switch 67 and the second switch 68 are both closed. Then, the primary battery 63 compensates for the power shortage. Further, when there is almost no temperature difference generated in the thermoelectric generator 64 and sufficient electric power cannot be obtained, the second switch 68 is closed and then the first switch 67 is opened to open the primary battery 63. Powered by.

【0027】したがって、電源装置62によって検出部
59と制御部60と発信装置61に電力が充分供給され
ている場合、第2のスイッチ68が開状態であるので、
一次電池63は、電力の消耗が抑制されて寿命が延び
る。また、電池容量の小さい一次電池でも対応可能であ
るため、ワイヤレスセンサ51をさらに小型化すること
ができる。
Therefore, when the power supply device 62 supplies sufficient power to the detection unit 59, the control unit 60, and the transmission device 61, the second switch 68 is in the open state.
Power consumption of the primary battery 63 is suppressed and the life of the primary battery 63 is extended. Further, since the primary battery having a small battery capacity can be used, the wireless sensor 51 can be further downsized.

【0028】このように、熱発電素子64と二次電池6
5を備えた電源装置62を一次電池63と併用すること
で、検出部59と制御部60と送信装置61にさらに安
定した電力を供給することができる。なお、図6におい
て第1のスイッチ67と第2のスイッチ68は、ともに
閉状態で記されているが、それぞれ制御部60によって
励起されて開状態になる、いわゆるb接点スイッチであ
って、制御部60に電力を常に供給するために、第1の
スイッチ67または第2のスイッチ68の少なくともい
ずれか一方が常に閉状態であるようにそれぞれ開閉作動
する。また、第1のスイッチ67及び第2のスイッチ6
8は、メカニカルな接点だけでなくトランジスタやFE
T(Field Effect Transistor)などの半導体スイッチで
もよい。
As described above, the thermoelectric generator 64 and the secondary battery 6
By using the power supply device 62 equipped with 5 together with the primary battery 63, more stable power can be supplied to the detection unit 59, the control unit 60, and the transmission device 61. Although both the first switch 67 and the second switch 68 are shown in the closed state in FIG. 6, they are so-called b-contact switches that are excited by the control unit 60 to be in the open state. In order to always supply electric power to the section 60, the first switch 67 and / or the second switch 68 are opened / closed so that they are always closed. In addition, the first switch 67 and the second switch 6
8 is not only mechanical contact point but also transistor and FE
It may be a semiconductor switch such as T (Field Effect Transistor).

【0029】第1の実施形態から第3の実施形態におい
て、ボールねじ3、軸受22、加振装置52にそれぞれ
ワイヤレスセンサ1、21、51を適用して説明した
が、加振装置52に適用されたリニアガイド53などの
直動装置にワイヤレスセンサ1、21、51を取り付け
て使用してもよい。
In the first to third embodiments, the description has been given by applying the wireless sensors 1, 21, 51 to the ball screw 3, the bearing 22, and the vibration device 52, respectively, but it is applied to the vibration device 52. The wireless sensor 1, 21, 51 may be attached to a linear motion device such as the linear guide 53 and used.

【0030】また、第1の実施形態から第3の実施形態
において、ボールねじ3や軸受22または加振装置52
が断続的に回転や移動を繰り返す場合は、ワイヤレスセ
ンサ1,21,51の電源装置14,32,62の発電
部に、錘(慣性体)の回転運動或いは揺動運動をギヤで
増幅して発電ロータを回転させ、コイルに誘導起電力を
発生させるいわゆる運動エネルギー変換式発電機を用い
てもよい。
In addition, in the first to third embodiments, the ball screw 3, the bearing 22, or the vibration device 52 is used.
When the rotation and movement are repeated intermittently, the rotary motion or swing motion of the weight (inertial body) is amplified by the gear in the power generation unit of the power supply device 14, 32, 62 of the wireless sensor 1, 21, 51. You may use what is called a kinetic energy conversion type generator which rotates an electric power generation rotor and produces induced electromotive force in a coil.

【0031】また、第1の実施形態の発電機は太陽電池
15、第2の実施形態の発電機は電磁誘導による発電機
33、第3の実施形態の発電機は熱発電素子64とした
が、本発明を実施する上での一形態であるので、ワイヤ
レスセンサの使用状況に応じて太陽電池、電磁誘導によ
る発電機、熱発電素子、運動エネルギー変換式発電機を
単独で、或いは組合せて、さらには一次電池と併用して
設けてもよい。また、蓄電部は二次電池16,34,6
5としたが、コンデンサで置き換えることも可能であ
る。
The generator of the first embodiment is the solar cell 15, the generator of the second embodiment is the electromagnetic induction generator 33, and the generator of the third embodiment is the thermoelectric generator 64. Since it is one mode for carrying out the present invention, a solar cell, a generator by electromagnetic induction, a thermoelectric generator, a kinetic energy conversion type generator may be used alone or in combination depending on the usage of the wireless sensor. Further, it may be provided in combination with the primary battery. In addition, the power storage unit is a secondary battery 16, 34, 6
However, it may be replaced with a capacitor.

【0032】第1の実施形態の検出部11は振動を、第
2の実施形態の検出部29は温度を、第3の実施形態の
検出部59は圧力または歪みを検出するものとしたが、
本発明を実施する上での一形態であるので、それぞれの
検出部11,29,59は、用途目的に合わせて振動、
温度、圧力、歪み、湿度、速度、角度などを検出できる
ように単独で、或いは組合せて設けてもよい。
The detection unit 11 of the first embodiment detects vibration, the detection unit 29 of the second embodiment detects temperature, and the detection unit 59 of the third embodiment detects pressure or strain.
Since it is one mode for carrying out the present invention, each of the detection units 11, 29, and 59 vibrates according to the purpose of use,
They may be provided alone or in combination so that temperature, pressure, strain, humidity, speed, angle, etc. can be detected.

【0033】さらに、第1の実施形態の送信部は電波R
で無線出力する発信装置13、第2の実施形態の送信部
は超音波Wで無線出力する発信装置31、第3の実施形
態の送信部は赤外線Pで無線出力する送信装置61とし
たが、ワイヤレスセンサの使用状況や出力を受信する側
の条件に対応した発信装置であればよいので、ワイヤレ
スセンサ1の発信装置が超音波Wで出力する発信装置3
1または赤外線Pで出力する発信装置61であってもよ
いし、ワイヤレスセンサ21の発信装置が、電波Rで出
力する発信装置13または赤外線Pで出力する発信装置
61であってもよいし、ワイヤレスセンサ51の発信装
置が電波Rで出力する発信装置または超音波Wで出力す
る発信装置31であってもよい。
Further, the transmitter of the first embodiment uses the radio wave R
In the transmitting device 13 which wirelessly outputs in the above, the transmitting unit of the second embodiment wirelessly outputs the ultrasonic waves W, and the transmitting unit in the third embodiment uses the transmitting device 61 wirelessly outputs the infrared rays P. The transmitter 3 that outputs the ultrasonic wave W from the transmitter of the wireless sensor 1 may be used as long as it is a transmitter that corresponds to the usage status of the wireless sensor and the condition of the side receiving the output.
1 or infrared transmitter P may be used as the transmitter device 61. The transmitter device of the wireless sensor 21 may be the transmitter device 13 that outputs the radio wave R or the transmitter device 61 that outputs the infrared light P, or the wireless device. The transmitter of the sensor 51 may be the transmitter that outputs the radio wave R or the transmitter 31 that outputs the ultrasonic wave W.

【0034】また、以上のようにワイヤレスセンサ1,
21,51は、検出対象を無線で出力するので、有線で
信号を取り出し難い軸受の静止側などにも適用すること
ができるのでよい。
Further, as described above, the wireless sensors 1,
Since the detection targets 21 and 51 wirelessly output the detection target, they can be applied to the stationary side of the bearing where it is difficult to extract the signal by wire.

【0035】本発明に係る第4の実施形態のワイヤレス
センサ71について、図2、図7を参照して説明する。
なお、第1から第3の実施形態のワイヤレスセンサ1,
21,51と同じ構成要素は、同一の符号を付してその
説明を省略する。
A wireless sensor 71 according to a fourth embodiment of the present invention will be described with reference to FIGS.
The wireless sensors 1 of the first to third embodiments are
The same components as 21, 51 are assigned the same reference numerals and explanations thereof are omitted.

【0036】図7に示すワイヤレスセンサ71は、図2
のブロック図に示す検出部11、制御部12、発信装置
13、電源装置14の二次電池16及び充電回路17を
センサケース72に内蔵し、光電変換体の一例である太
陽電池15と、アンテナ73をこのセンサケース72の
外表面に取り付けて形成されている。太陽電池15は、
検出部11と制御部12と発信装置13に十分な電力を
供給できる面積であればよい。具体的には、図7の
(A)のように例えば検出対象が測定される軸受を納め
たハウジングHの取付部と接する設置面と反対側の面
(上面)72tに取り付けてもよいし、図7の(B)の
ように設置面から立ち上がる面(側面)72sに取り付
けてもよいし、図7の(C)のように設置面を除く全て
の面72t,72sに取り付けてもよいし、光の当たる
範囲に部分的に取り付けてもよい。このとき、太陽電池
15は、各面に接着やねじ止めによって取り付ける。ア
ンテナ73は、センサケース72を貫通して発信装置1
3に接続されている。なお、アンテナ73は、電波Rを
好適に出力できる形態のものであればよいので、図7に
示す棒状のアンテナ73以外にループ状や面状のアンテ
ナであってもよく、取り付け位置もこのワイヤレスセン
サ71を設置した周囲の環境に応じて変えてもよい。側
面72sに取り付けられた棒状のもの以外のものであっ
てもよい。ワイヤレスセンサ71の設置面の形状は、図
7において平坦であるが、ハウジングHの取付部の形状
に合わせて作られることが好ましい。また、ハウジング
Hへの取付方法は、図7のようにねじで固定するほか、
ハウジングHの取付部が強磁性体である場合は、設置面
に磁石を装着し、この磁石の吸着力によってワイヤレス
センサ71を被測定対象に固定してもよいし、接着剤で
貼り付けてもよい。なお、センサケースの形状は、図7
に示した箱形に限らず、円筒形、半球状のドーム形など
でもよい。この場合、太陽電池は、センサケースの光が
当たる範囲に取付けられる。
The wireless sensor 71 shown in FIG.
The detection unit 11, the control unit 12, the transmission device 13, the secondary battery 16 of the power supply device 14, and the charging circuit 17 shown in the block diagram of FIG. 73 is formed on the outer surface of the sensor case 72. The solar cell 15
Any area may be used as long as it can supply sufficient power to the detection unit 11, the control unit 12, and the transmission device 13. Specifically, as shown in FIG. 7A, for example, it may be mounted on a surface (upper surface) 72t opposite to the installation surface in contact with the mounting portion of the housing H accommodating the bearing whose detection target is measured, It may be attached to a surface (side surface) 72s rising from the installation surface as shown in FIG. 7B, or may be attached to all surfaces 72t and 72s except the installation surface as shown in FIG. 7C. Alternatively, they may be partially attached to a range exposed to light. At this time, the solar cell 15 is attached to each surface by adhesion or screwing. The antenna 73 penetrates the sensor case 72 and the transmitter 1
Connected to 3. It should be noted that the antenna 73 may be of a form that can suitably output the radio wave R, and thus a loop-shaped or planar antenna may be used in addition to the rod-shaped antenna 73 shown in FIG. You may change according to the surrounding environment in which the sensor 71 was installed. It may be something other than a rod-shaped member attached to the side surface 72s. The shape of the installation surface of the wireless sensor 71 is flat in FIG. 7, but it is preferable to make it according to the shape of the mounting portion of the housing H. In addition, as for the method of attachment to the housing H, in addition to fixing with screws as shown in FIG.
When the mounting portion of the housing H is a ferromagnetic material, a magnet may be attached to the installation surface and the wireless sensor 71 may be fixed to the object to be measured by the attracting force of the magnet, or may be attached with an adhesive. Good. The shape of the sensor case is shown in FIG.
The shape is not limited to the box shape shown in FIG. 2, but may be a cylindrical shape, a hemispherical dome shape, or the like. In this case, the solar cell is mounted in a range where the sensor case is exposed to light.

【0037】以上のように構成されたワイヤレスセンサ
71は、太陽電池15で発電した電力のうち余剰電力を
充電回路17によって二次電池16に充電する。そし
て、光量が低下したときに、二次電池16に蓄電されて
いる電力を放電し、太陽電池15で発電される電力を補
う。したがって、このワイヤレスセンサ71は、太陽電
池15に常時必要十分な光量が得られる環境下では勿論
のこと、光量が低下して太陽電池15が発電する電力が
低下した場合にも、二次電池16から電力を補うこと
で、安定した電力を検出部11、制御部12、発信装置
13に供給することができる。また、ワイヤレスセンサ
71は、発信装置13と電源装置14を備えているの
で、電力供給のための電線と検出部で検出した信号の出
力線がない。したがって、検出部11として検出対象の
一例である振動、温度、移動速度、回転角度、圧力、
歪、湿度などを検出するセンサ部のうち必要なものをセ
ンサケース72にそれぞれ内蔵することにより、ワイヤ
レスセンサ71を被測定対象に取り付けるだけで所望す
る検出対象を検出し、その出力信号を得ることができ
る。
The wireless sensor 71 configured as described above charges the secondary battery 16 with the surplus power of the power generated by the solar battery 15 by the charging circuit 17. Then, when the amount of light decreases, the electric power stored in the secondary battery 16 is discharged to supplement the electric power generated by the solar cell 15. Therefore, the wireless sensor 71 can be used not only in the environment where the solar cell 15 can always obtain a necessary and sufficient amount of light, but also when the amount of light decreases and the power generated by the solar cell 15 decreases. By supplementing the power from the above, stable power can be supplied to the detection unit 11, the control unit 12, and the transmission device 13. Further, since the wireless sensor 71 includes the transmission device 13 and the power supply device 14, there is no electric wire for supplying power and an output wire for a signal detected by the detection unit. Therefore, as the detection unit 11, vibration, temperature, moving speed, rotation angle, pressure, which are examples of detection targets,
By incorporating the necessary ones of the sensor units that detect strain, humidity, etc. in the sensor case 72, the desired detection target can be detected by simply attaching the wireless sensor 71 to the measurement target, and its output signal can be obtained. You can

【0038】信号の伝播は、第1から第3の実施形態で
説明したように、電波、赤外線を含む光、超音波を含む
音波などを使用することができる。このとき、直接見通
せる環境においては、電波や光が適しており、直接見通
せないが障害物のない環境においては、電波が適してい
る。また、音波は、障害物の有無に関わらず利用するこ
とができるので、大気中で信号を送る以外に、機械装置
などの金属製の構造物を介して信号を送ったり、水中な
どの流体中で信号を送ったりすることができる。
For signal propagation, as described in the first to third embodiments, radio waves, light including infrared rays, sound waves including ultrasonic waves, etc. can be used. At this time, radio waves and light are suitable in an environment in which direct sight can be obtained, and radio waves are suitable in an environment in which there is no obstacle that cannot be directly seen through. In addition, sound waves can be used with or without obstacles, so in addition to sending signals in the atmosphere, they also send signals through metal structures such as mechanical devices and in fluids such as water. You can send a signal at.

【0039】複数のワイヤレスセンサ71を同時に使用
する場合、検出した信号とともにワイヤレスセンサ71
ごとに割り当てた識別情報を送信する。このように、複
数のワイヤレスセンサ71を同時に管理することで、機
械装置などの運転状態を総合的に監視することができ
る。
When a plurality of wireless sensors 71 are used at the same time, the wireless sensors 71 together with the detected signals are used.
The identification information assigned to each is transmitted. As described above, by simultaneously managing the plurality of wireless sensors 71, it is possible to comprehensively monitor the operating states of the mechanical device and the like.

【0040】本発明に係る第5の実施形態について、図
8から図10を参照して説明する。なお、第1から第4
の実施形態と同じ構成については、同一の符号を付して
その説明を省略する。図8に示すようにワイヤレスセン
サ81は、直動装置の一例であるリニアガイド82に内
蔵されている。リニアガイド82は、レール83とこの
レール83に沿って移動するベアリング84を備えてい
る。レール83は、レール83が延びる方向に沿って、
側面にレール溝83aが形成されている。ベアリング8
4には、レール溝83aに対向して軌道溝84aが設け
られている。レール83とベアリング84との間には、
レール溝83aと軌道溝84aに転接する多数の転動体
85が装填されている。転動体85は、ベアリング84
に設けられた循環路86を通って循環する。
A fifth embodiment according to the present invention will be described with reference to FIGS. 8 to 10. The first to the fourth
The same configurations as those of the embodiment are given the same reference numerals and the description thereof will be omitted. As shown in FIG. 8, the wireless sensor 81 is built in a linear guide 82 which is an example of a linear motion device. The linear guide 82 includes a rail 83 and a bearing 84 that moves along the rail 83. The rail 83 is along the direction in which the rail 83 extends,
A rail groove 83a is formed on the side surface. Bearing 8
4 is provided with a track groove 84a facing the rail groove 83a. Between the rail 83 and the bearing 84,
A large number of rolling elements 85 rolling on the rail groove 83a and the track groove 84a are loaded. The rolling element 85 is a bearing 84.
It circulates through a circulation path 86 provided in the.

【0041】ワイヤレスセンサ81は、図9のブロック
図に示すように検出部11と制御部12と発信装置13
と電源装置14とを備えている。発信装置14は、電波
Rを出力するアンテナ87を備えており、検出部11で
検出された信号またはこの信号を制御部12で処理した
情報をアンテナ87から送信する。電源装置14は、発
電機88と充電回路17と二次電池16を備えている。
発電機88は、図8に示すコイル89とポールピース9
0と多極磁石91を備える。コイル89は、ベアリング
84に固定されている。ポールピース90は、コイル8
9に挿通されており、多極磁石91から出る磁力線をコ
イル89に誘導する。多極磁石91は、レール83の上
面83bに取付けられ、レール83が延びる方向に沿っ
てN極91nとS極91sとを交互に着磁したものであ
る。多極磁石91として、希土類磁石、フェライト磁石
などを用いる。ポールピース90と多極磁石91は、コ
イル89の磁束を変動させる磁束変動手段の一例であ
る。なお、多極磁石91は、図10に示す多極磁石93
の着磁パターンでもよい。
As shown in the block diagram of FIG. 9, the wireless sensor 81 includes a detector 11, a controller 12, and a transmitter 13.
And a power supply device 14. The transmitting device 14 includes an antenna 87 that outputs a radio wave R, and transmits from the antenna 87 a signal detected by the detection unit 11 or information obtained by processing this signal by the control unit 12. The power supply device 14 includes a generator 88, a charging circuit 17, and a secondary battery 16.
The generator 88 includes a coil 89 and a pole piece 9 shown in FIG.
0 and a multi-pole magnet 91. The coil 89 is fixed to the bearing 84. The pole piece 90 is the coil 8
The magnetic field lines from the multi-pole magnet 91 are guided to the coil 89. The multi-pole magnet 91 is attached to the upper surface 83b of the rail 83, and has N poles 91n and S poles 91s alternately magnetized along the direction in which the rail 83 extends. As the multi-pole magnet 91, a rare earth magnet, a ferrite magnet or the like is used. The pole piece 90 and the multi-pole magnet 91 are an example of magnetic flux changing means for changing the magnetic flux of the coil 89. The multi-pole magnet 91 is the multi-pole magnet 93 shown in FIG.
The magnetization pattern may be

【0042】レール83に沿ってコイル89とポールピ
ース90がベアリング84とともに移動すると、N極9
1nとS極91sを交互に通過するたびにコイル89を
通る磁束の向きが反転する。これによりコイル89に交
流の誘導電流が生じる。また、ベアリング84の動きが
不規則である場合、発生する電力は、不安定である。そ
こで、充電回路17は、誘導電流を直流に変換し、検出
部11と制御部12と発信装置13に供給するととも
に、余剰電力を二次電池16に充電する。二次電池16
に蓄電された電力は、検出部11と制御部12と発信装
置13に電圧変動が少ない状態で供給される。
When the coil 89 and the pole piece 90 move together with the bearing 84 along the rail 83, the N pole 9
The direction of the magnetic flux passing through the coil 89 is reversed every time the 1n and the S pole 91s are alternately passed. As a result, an alternating induction current is generated in the coil 89. Further, when the movement of the bearing 84 is irregular, the generated electric power is unstable. Therefore, the charging circuit 17 converts the induced current into a direct current, supplies the direct current to the detection unit 11, the control unit 12, and the transmission device 13, and charges the secondary battery 16 with the surplus power. Secondary battery 16
The electric power stored in is supplied to the detection unit 11, the control unit 12, and the transmission device 13 in a state where the voltage fluctuation is small.

【0043】発電機88は、図10に示すコイル92と
多極磁石93でもよい。また、コイル92をはさんで多
極磁石93と反対の位置となるベアリング84にバック
ヨーク94を取り付けると、多極磁石93の磁力線が効
果的に誘導され、コイル92に発生する誘導電流が大き
くなるのでよい。多極磁石93のN極93nとS極93
sの磁極ピッチ幅mをそれぞれ均等にし、コイル92の
捲回幅cを多極磁石93の磁極ピッチ幅m以下、好まし
くは同じにすると誘導電流を効率よく発生させることが
できる。なお、図10に示す多極磁石93は、図8に示
す多極磁石91の着磁パターンでもよいが、図8に示す
多極磁石91よりも図10に示す多極磁石93の着磁パ
ターンの方が磁束を有効に利用することができるので望
ましい。
The generator 88 may be the coil 92 and the multi-pole magnet 93 shown in FIG. Further, when the back yoke 94 is attached to the bearing 84 which is located opposite to the multipole magnet 93 with the coil 92 interposed therebetween, the magnetic lines of force of the multipole magnet 93 are effectively induced, and the induced current generated in the coil 92 becomes large. It's good. N pole 93n and S pole 93 of the multi-pole magnet 93
If the magnetic pole pitch widths m of s are made uniform and the winding width c of the coil 92 is made equal to or smaller than the magnetic pole pitch width m of the multi-pole magnet 93, preferably the same, the induced current can be efficiently generated. The multipole magnet 93 shown in FIG. 10 may have the same magnetization pattern as that of the multipole magnet 91 shown in FIG. 8, but the magnetization pattern of the multipole magnet 93 shown in FIG. 10 is better than that of the multipole magnet 91 shown in FIG. Is preferable because the magnetic flux can be effectively used.

【0044】図8または図10において、1つのコイル
89,92の発電量がワイヤレスセンサ81の消費電力
に満たない場合、コイル89,92を複数設ける。複数
のコイル89,92は、並列に接続することで電流を大
きくし、直列に接続することで電圧を大きくすることが
できる。図8に示すコイル89とポールピース90とを
複数設ける場合、ポールピース90の一端を一体に繋い
で他端を多極磁石91に向けた櫛歯状のポールピースと
してもよい。この場合、櫛歯のピッチは、多極磁石91
の磁極ピッチ幅mと同じとし、隣合うコイル89の捲回
方向は、逆向きとするとよい。
In FIG. 8 or FIG. 10, when the power generation amount of one coil 89, 92 is less than the power consumption of the wireless sensor 81, a plurality of coils 89, 92 are provided. The plurality of coils 89 and 92 can be connected in parallel to increase the current, and connected in series to increase the voltage. When a plurality of coils 89 and pole pieces 90 shown in FIG. 8 are provided, one end of the pole piece 90 may be integrally connected and the other end may be a comb tooth-shaped pole piece with the multipole magnet 91 facing the pole piece 90. In this case, the pitch of the comb teeth is the multipole magnet 91.
The magnetic pole pitch width m may be the same, and the winding directions of the adjacent coils 89 may be opposite.

【0045】第1から第5の実施形態で示したワイヤレ
スセンサ1,21,51,71,81において、信号を
発信装置13,31,61から送信する場合、移動体通
信手段、例えば携帯電話、PHS(Personal Handyphon
e System)、衛星電話などの公共回線を利用してもよ
い。このようにするとワイヤレスセンサ1,21,5
1,71,81から遠く離れた場所でも信号を受信しや
すくなり、ワイヤレスセンサ1,21,51,71,8
1を1か所で集中管理することができるようになる。な
お、信号が電波Rで出力される場合、信号は、発信装置
から直接公共回線に送信してもよいし、発信装置13の
近くに配置される受信装置などの中継器に一度送信し、
そこから公共回線に送信するようにしてもよい。また、
信号が赤外線Pや超音波Wで出力される場合、信号は、
一度近くに配置される受信装置などの中継器を介してそ
こから公共回線に送信する。
In the wireless sensors 1, 21, 51, 71, 81 shown in the first to fifth embodiments, when signals are transmitted from the transmitters 13, 31, 61, mobile communication means such as mobile phones, PHS (Personal Handyphon)
e System), public telephone lines such as satellite phones may be used. By doing this, the wireless sensors 1, 21, 5
It becomes easy to receive signals even in a place far away from the wireless sensors 1, 71, 81.
One can be centrally managed in one place. When the signal is output by the radio wave R, the signal may be directly transmitted from the transmitting device to the public line, or may be transmitted once to a repeater such as a receiving device arranged near the transmitting device 13,
You may make it transmit to a public line from there. Also,
When the signal is output by infrared ray P or ultrasonic wave W, the signal is
It transmits to the public line from there via a repeater such as a receiving device once located nearby.

【0046】[0046]

【発明の効果】発電機と蓄電部を具備した発電装置で検
出部と制御部と送信部に電力を供給することで、部品交
換の頻度が少なく、かつ電力を安定して供給できるワイ
ヤレスセンサとすることができる。
EFFECTS OF THE INVENTION By supplying electric power to a detection unit, a control unit, and a transmission unit in a power generator having a generator and a power storage unit, a wireless sensor that can supply electric power stably with less frequency of parts replacement. can do.

【図面の簡単な説明】[Brief description of drawings]

【図1】本発明の第1の実施形態のワイヤレスセンサを
ボールねじに取り付けた状態を示す図。
FIG. 1 is a diagram showing a state in which a wireless sensor according to a first embodiment of the present invention is attached to a ball screw.

【図2】図1のワイヤレスセンサのブロック図。FIG. 2 is a block diagram of the wireless sensor of FIG.

【図3】本発明の第2の実施形態のワイヤレスセンサを
軸受に取り付けた状態を示す断面図。
FIG. 3 is a sectional view showing a state in which a wireless sensor according to a second embodiment of the present invention is attached to a bearing.

【図4】図3のワイヤレスセンサのブロック図。FIG. 4 is a block diagram of the wireless sensor of FIG.

【図5】本発明の第3の実施形態のワイヤレスセンサを
加振装置に取り付けた状態を示す側面図。
FIG. 5 is a side view showing a state in which a wireless sensor according to a third embodiment of the present invention is attached to a vibrating device.

【図6】図5のワイヤレスセンサのブロック図。6 is a block diagram of the wireless sensor of FIG.

【図7】(A)は、本発明の第4の実施形態のワイヤレ
スセンサのうち太陽電池をセンサケースの上面に取り付
けた状態を示す斜視図。(B)は、太陽電池をセンサケ
ースの側面に取り付けた状態を示す斜視図。(C)は、
太陽電池を設置面以外の全ての面に取り付けた状態を示
す斜視図。
FIG. 7A is a perspective view showing a state in which a solar cell of the wireless sensor according to the fourth embodiment of the present invention is attached to an upper surface of a sensor case. FIG. 6B is a perspective view showing a state in which the solar cell is attached to the side surface of the sensor case. (C) is
The perspective view which shows the state which attached the solar cell to all the surfaces other than the installation surface.

【図8】本発明の第4の実施形態のワイヤレスセンサを
リニアガイドに取付けた状態について、ベアリングを一
部切欠いて示す斜視図。
FIG. 8 is a perspective view showing a state where a wireless sensor of a fourth embodiment of the present invention is attached to a linear guide with a part of the bearing cut away.

【図9】図8のワイヤレスセンサのブロック図。9 is a block diagram of the wireless sensor of FIG.

【図10】図8のワイヤレスセンサの発電部の他の例を
示す斜視図。
10 is a perspective view showing another example of the power generation unit of the wireless sensor of FIG.

【符号の説明】[Explanation of symbols]

1,21,51,71,81…ワイヤレスセンサ 11,29,59…検出部 12,30,60…制御部 13,31,61…発信装置(送信部) 14,32,62…電源装置 15…太陽電池(発電機) 16,34,65…二次電池(蓄電部) 17,35,66…充電回路 33,88…発電機 37…歯車(磁束変動手段) 39,90…ポールピース(磁束変動手段) 40,89,92…コイル 41…磁石(磁束変動手段) 63…一次電池 64…熱発電素子(発電機) 91,93…多極磁石(磁束変動手段) 91n,93n…N極 91s,93s…S極 94…バックヨーク(磁束変動手段) R…電波(無線) W…超音波(無線) P…赤外線(無線) 1, 21, 51, 71, 81 ... Wireless sensor 11, 29, 59 ... Detection unit 12, 30, 60 ... Control unit 13, 31, 61 ... Transmitting device (transmitting unit) 14, 32, 62 ... Power supply device 15 ... Solar cell (generator) 16, 34, 65 ... Secondary battery (power storage unit) 17, 35, 66 ... Charging circuit 33,88 ... Generator 37 ... Gear (flux variation means) 39, 90 ... Pole piece (flux variation means) 40, 89, 92 ... Coil 41 ... Magnet (flux variation means) 63 ... Primary battery 64 ... Thermoelectric generator (generator) 91, 93 ... Multi-pole magnet (flux variation means) 91n, 93n ... N pole 91s, 93s ... S pole 94 ... Back yoke (flux variation means) R ... radio wave W ... Ultrasonic wave (wireless) P ... Infrared (wireless)

───────────────────────────────────────────────────── フロントページの続き (51)Int.Cl.7 識別記号 FI テーマコート゛(参考) G08C 23/02 G08C 23/00 A 23/04 C Fターム(参考) 2F073 AA32 AA35 AB12 BB02 BC02 BC04 BC05 CC01 EE12 FF02 GG01 GG04 3J101 AA01 AA62 AA64 FA21 FA22 FA24 FA26 3J104 AA03 AA23 AA34 AA64 AA72 DA20 EA01 EA04 ─────────────────────────────────────────────────── ─── Continuation of front page (51) Int.Cl. 7 Identification code FI theme code (reference) G08C 23/02 G08C 23/00 A 23/04 C F term (reference) 2F073 AA32 AA35 AB12 BB02 BC02 BC04 BC05 CC01 EE12 FF02 GG01 GG04 3J101 AA01 AA62 AA64 FA21 FA22 FA24 FA26 3J104 AA03 AA23 AA34 AA64 AA72 DA20 EA01 EA04

Claims (8)

【特許請求の範囲】[Claims] 【請求項1】検出対象を検出する検出部と、この検出部
の検出信号を処理する制御部と、この制御部に制御され
て出力を無線で送信する送信部と、前記検出部と前記制
御部と前記送信部とに電力を供給する電源装置とを備
え、 この電源装置は、発電機と、この発電機によって発電さ
れた電気を蓄電して放出する蓄電部を具備することを特
徴とするワイヤレスセンサ。
1. A detection unit that detects a detection target, a control unit that processes a detection signal of the detection unit, a transmission unit that is controlled by the control unit and wirelessly transmits an output, the detection unit, and the control unit. And a power supply device that supplies electric power to the transmitting unit, the power supply device including a power generator and a power storage unit that stores and discharges electricity generated by the power generator. Wireless sensor.
【請求項2】検出対象を検出する検出部と、この検出部
の検出信号を処理する制御部と、この制御部に制御され
て出力を無線で送信する送信部と、前記検出部と前記制
御部と前記送信部とに電力を供給する電源装置とを備
え、 この電源装置は、発電機と、この発電機によって発電さ
れた電気を蓄電して放出する蓄電部と、一次電池とを備
え、 前記制御部が、前記蓄電部と前記一次電池の内の少なく
ともどちらか一方を前記検出部と前記制御部と前記送信
部とに接続し、前記電源装置から電力を供給させること
を特徴とするワイヤレスセンサ。
2. A detection unit for detecting a detection target, a control unit for processing a detection signal of the detection unit, a transmission unit controlled by the control unit to wirelessly transmit an output, the detection unit and the control unit. And a power supply device that supplies power to the transmission unit, the power supply device includes a generator, a power storage unit that stores and discharges electricity generated by the generator, and a primary battery, The wireless device, wherein the control unit connects at least one of the power storage unit and the primary battery to the detection unit, the control unit, and the transmission unit, and causes the power supply device to supply power. Sensor.
【請求項3】前記電源装置は、発電機として光電変換体
を備えるとともに、前記蓄電部の蓄電及び放電を制御す
る充電回路を具備することを特徴とする請求項1または
請求項2に記載のワイヤレスセンサ。
3. The power supply device according to claim 1, wherein the power supply device includes a photoelectric conversion body as a power generator, and a charging circuit that controls storage and discharge of the storage unit. Wireless sensor.
【請求項4】前記電源装置は、発電機としてコイルと、
このコイルを通る磁束を変化させる磁束変動手段とを備
えるとともに、前記蓄電部の蓄電及び放電を制御する充
電回路を具備することを特徴とする請求項1または請求
項2に記載のワイヤレスセンサ。
4. The power supply device includes a coil as a generator,
The wireless sensor according to claim 1 or 2, further comprising: a magnetic flux changing unit that changes a magnetic flux passing through the coil, and a charging circuit that controls storage and discharge of the storage unit.
【請求項5】前記電源装置は、発電機として熱発電素子
を備え、前記蓄電部の蓄電及び放電を制御する充電回路
を具備することを特徴とする請求項1または請求項2に
記載のワイヤレスセンサ。
5. The wireless device according to claim 1, wherein the power supply device includes a thermoelectric generator as a generator, and a charging circuit that controls storage and discharge of the storage unit. Sensor.
【請求項6】前記磁束変動手段は、前記コイルと相対的
に移動する方向にN極とS極とを交互に並べた多極の磁
石であることを特徴とする請求項4に記載のワイヤレス
センサ。
6. The wireless device according to claim 4, wherein the magnetic flux changing means is a multi-pole magnet in which N poles and S poles are alternately arranged in a direction of moving relative to the coil. Sensor.
【請求項7】請求項1から請求項6の内のいずれか1項
に記載のワイヤレスセンサを備えたことを特徴とするセ
ンサ付軸受装置。
7. A bearing device with a sensor, comprising the wireless sensor according to any one of claims 1 to 6.
【請求項8】請求項1から請求項6の内のいずれか1項
に記載のワイヤレスセンサを備えたことを特徴とするセ
ンサ付直動装置。
8. A linear motion device with a sensor, comprising the wireless sensor according to any one of claims 1 to 6.
JP2002086612A 2001-04-03 2002-03-26 Wireless sensor, bearing device with sensor, and self- acting device with sensor Pending JP2003022492A (en)

Priority Applications (1)

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Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
JP2001-104480 2001-04-03
JP2001104480 2001-04-03
JP2002086612A JP2003022492A (en) 2001-04-03 2002-03-26 Wireless sensor, bearing device with sensor, and self- acting device with sensor

Related Child Applications (1)

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Publication Number Publication Date
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Country Link
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