JP2003021026A - Fuel injection device and manufacturing method thereof - Google Patents

Fuel injection device and manufacturing method thereof

Info

Publication number
JP2003021026A
JP2003021026A JP2001210665A JP2001210665A JP2003021026A JP 2003021026 A JP2003021026 A JP 2003021026A JP 2001210665 A JP2001210665 A JP 2001210665A JP 2001210665 A JP2001210665 A JP 2001210665A JP 2003021026 A JP2003021026 A JP 2003021026A
Authority
JP
Japan
Prior art keywords
fuel
main body
passage
fuel supply
injection device
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP2001210665A
Other languages
Japanese (ja)
Inventor
Takehiro Nishikura
雄大 西倉
Nozomi Okumura
望 奥村
Mamoru Urushizaki
守 漆崎
Michihiro Oshima
道博 大島
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Denso Corp
Original Assignee
Denso Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Denso Corp filed Critical Denso Corp
Priority to JP2001210665A priority Critical patent/JP2003021026A/en
Publication of JP2003021026A publication Critical patent/JP2003021026A/en
Pending legal-status Critical Current

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  • Fuel-Injection Apparatus (AREA)

Abstract

PROBLEM TO BE SOLVED: To provide a fuel injection device and a manufacturing method thereof capable of being formed into a desired shape for respective models of an engine, easily changing the design, easily processing, and capable of exhibiting enhanced strength. SOLUTION: A housing 10 is divided into a fuel supply member 11, a main body member 12, a fuel recovery member 13 and a connection member 14. Therefore, the shape of the fuel supply member 11, the main body member 12, the fuel recovery member 13 and the connection member 14 can be individually selected in accordance with a shape of the engine and a periphery member to be mounted. Accordingly, the design of an injector 1 can be easily changed. By dividing the housing 10 into the fuel supply member 11, the main body member 12, the fuel recovery member 13 and the connection member 14, the respective members can be individually formed, a whole length of a narrow hole forming a passage of the respective members can be shortened, and the processing can be performed easily. The respective members are welded by an electron beam or diffusely joined, and the strength similar to the integral forming is secured.

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【発明の属する技術分野】本発明は、内燃機関(以下、
内燃機関を「エンジン」という。)の燃料噴射装置およ
びその製造方法に関し、特にコモンレール式の燃料噴射
システムに用いられる燃料噴射装置およびその製造方法
に関する。
TECHNICAL FIELD The present invention relates to an internal combustion engine (hereinafter,
An internal combustion engine is called an "engine." ) And a method for manufacturing the same, and particularly to a fuel injection apparatus used in a common rail fuel injection system and a method for manufacturing the same.

【0002】[0002]

【従来の技術】従来より、ディーゼルエンジンの燃料噴
射システムとしてコモンレール式の燃料噴射システムが
用いられている。コモンレール式の燃料噴射システムで
は、高圧燃料ポンプにより加圧された燃料がコモンレー
ルに蓄圧状態で蓄えられ、コモンレールに蓄えられた高
圧の燃料がエンジンの各気筒に設置された燃料噴射装置
へ分配される。
2. Description of the Related Art Conventionally, a common rail type fuel injection system has been used as a fuel injection system for diesel engines. In the common rail fuel injection system, the fuel pressurized by the high-pressure fuel pump is stored in the common rail in an accumulated state, and the high-pressure fuel stored in the common rail is distributed to the fuel injection device installed in each cylinder of the engine. .

【0003】コモンレール式の燃料噴射システムに用い
られる燃料噴射装置には、コモンレールから高圧の燃料
が供給される。そのため、燃料噴射装置には高い耐圧性
能が要求され、従来の燃料噴射装置はコモンレールから
高圧の燃料が供給される燃料供給部と、燃料噴射ノズル
と接続される本体部と、本体部で余剰となった燃料を排
出する燃料回収部とが一体に成形されている。
High-pressure fuel is supplied from a common rail to a fuel injection device used in a common rail fuel injection system. Therefore, the fuel injection device is required to have a high pressure resistance performance, and the conventional fuel injection device has a fuel supply portion to which high-pressure fuel is supplied from the common rail, a main body portion connected to the fuel injection nozzle, and a surplus in the main body portion. The fuel recovery unit for discharging the exhausted fuel is formed integrally.

【0004】[0004]

【発明が解決しようとする課題】しかしながら、燃料噴
射装置の燃料供給部、本体部および燃料回収部を一体に
成形する場合、次のような問題がある。第一に、エンジ
ンの機種ごとにエンジンへの搭載方法、ならびにエンジ
ンへ搭載される燃料噴射装置の周辺の形状が異なるた
め、燃料噴射装置の形状が複雑化かつ多様化する。第二
に、燃料噴射装置の形状が複雑化かつ多様化するため、
素形材加工では所望の形状に成形することが困難であ
る。第三に、燃料噴射装置を一体に成形すると燃料の通
路となる全長の長い細穴を加工する必要があるため、製
造工程の複雑化および多段化を招く。
However, when the fuel supply section, the main body section and the fuel recovery section of the fuel injection device are integrally formed, there are the following problems. First, since the method of mounting on the engine and the shape of the periphery of the fuel injection device mounted on the engine differ depending on the model of the engine, the shape of the fuel injection device becomes complicated and diversified. Second, since the shape of the fuel injection device is complicated and diversified,
It is difficult to process the material into a desired shape. Thirdly, if the fuel injection device is integrally formed, it is necessary to form a long hole having a long length that serves as a fuel passage, which complicates the manufacturing process and increases the number of stages.

【0005】一方、上記の問題点を解決するため燃料噴
射装置の一部を別体とし、ねじ締めなどにより結合する
ことが考えられる。しかし、ねじ締め部分を確保するた
めに燃料噴射装置の体格の大型化を招く。また、結合部
の強度の確保、ならびにねじによる締め付けのための形
状部が必要となり、別体による構成が採用可能な機種は
限定される。
On the other hand, in order to solve the above-mentioned problems, it is considered that a part of the fuel injection device is formed as a separate body and is connected by screwing or the like. However, the size of the fuel injection device is increased in order to secure the screw tightening portion. In addition, a shape portion for securing the strength of the joint portion and tightening with a screw is required, and a model in which a separate structure can be adopted is limited.

【0006】そこで、本発明の目的は、エンジンの機種
ごとに所望の形状に成形でき、設計の変更および加工が
容易かつ強度の高い燃料噴射装置およびその製造方法を
提供することにある。
Therefore, an object of the present invention is to provide a fuel injection device which can be molded into a desired shape for each engine model, is easy in design change and processing, and has high strength, and a manufacturing method thereof.

【0007】[0007]

【課題を解決するための手段】本発明の請求項1記載の
燃料噴射装置または請求項7記載の燃料噴射装置の製造
方法によると、燃料供給部を構成する燃料供給部材、本
体部を構成する本体部材および燃料回収部を構成する燃
料回収部材と接続部を構成する接続部材とが接合されて
いる。燃料噴射装置を燃料供給部材、本体部材、燃料回
収部材および接続部材で構成することにより、燃料供給
部材に形成される燃料供給路、本体部材に形成される燃
料通路、燃料回収部材に形成される燃料排出路、ならび
に接続部材に形成される接続通路は、それぞれ全長の短
い細穴とすることができる。また、燃料噴射装置を複数
の部材に分割することにより、各部材の形状が単純化さ
れる。したがって、燃料噴射装置を容易に加工すること
ができる。
According to the method of manufacturing a fuel injection device according to claim 1 or the fuel injection device according to claim 7 of the present invention, a fuel supply member constituting a fuel supply portion and a main body portion are constituted. The main body member and the fuel recovery member forming the fuel recovery unit are joined to the connection member forming the connection unit. By configuring the fuel injection device with the fuel supply member, the main body member, the fuel recovery member, and the connecting member, the fuel injection path is formed in the fuel supply passage formed in the fuel supply member, the fuel passage formed in the main body member, and the fuel recovery member. The fuel discharge passage and the connecting passage formed in the connecting member may be narrow holes each having a short overall length. Further, by dividing the fuel injection device into a plurality of members, the shape of each member is simplified. Therefore, the fuel injection device can be easily processed.

【0008】また、燃料供給部材、本体部材、燃料回収
部材および接続部材を必要に応じて組み合わせて燃料噴
射装置を構成することができるため、エンジンの形状な
らびに搭載部の周囲の形状にあわせて燃料噴射装置の形
状を容易に変更することができる。したがって、エンジ
ンの機種ごとに所望の形状の燃料噴射装置を成形するこ
とができ、燃料噴射装置の設計を容易に変更することが
できる。
Further, since the fuel injection device can be constructed by combining the fuel supply member, the main body member, the fuel recovery member, and the connecting member as necessary, the fuel can be adjusted according to the shape of the engine and the shape around the mounting portion. The shape of the injection device can be easily changed. Therefore, a fuel injection device having a desired shape can be molded for each engine model, and the design of the fuel injection device can be easily changed.

【0009】本発明の請求項2記載の燃料噴射装置によ
ると、燃料供給部材、本体部材、燃料回収部材および接
続部材は、機種ごとに形状が選択され、選択された各部
材が接合されている。そのため、燃料供給部材、本体部
材、燃料回収部材または接続部材の形状をエンジンの機
種にあわせて選定することができる。したがって、エン
ジンの機種ごとに所望の形状の燃料噴射装置を成形する
ことができる。
According to the second aspect of the fuel injection device of the present invention, the shape of the fuel supply member, the main body member, the fuel recovery member, and the connecting member is selected for each model, and the selected members are joined together. . Therefore, the shapes of the fuel supply member, the main body member, the fuel recovery member or the connecting member can be selected according to the engine model. Therefore, a fuel injection device having a desired shape can be formed for each engine model.

【0010】本発明の請求項3記載の燃料噴射装置によ
ると、燃料供給部材、本体部材、燃料回収部材または接
続部材のいずれかは他の部材と一体に成形されている。
すなわち、燃料噴射装置は燃料供給部、本体部、燃料回
収部または接続部を構成する2以上の部材に分割され
る。そのため、エンジンの機種ごとに所望の形状の燃料
噴射装置を成形することができるとともに、部品点数の
低減を図ることができる。
According to the third aspect of the fuel injection device of the present invention, any one of the fuel supply member, the main body member, the fuel recovery member and the connecting member is integrally formed with the other member.
That is, the fuel injection device is divided into two or more members that form the fuel supply unit, the main body unit, the fuel recovery unit, or the connection unit. Therefore, a fuel injection device having a desired shape can be molded for each engine model, and the number of parts can be reduced.

【0011】本発明の請求項4記載の燃料噴射装置によ
ると、燃料供給部材、本体部材または燃料回収部材と接
続部材との接合部は、燃料供給路、燃料通路または燃料
排出路の軸と垂直をなしている。燃料供給路、燃料通路
または燃料排出路を流れる燃料は高圧であるため、燃料
の圧力により各通路には径外側方向への力が加わる。接
合部を通路の軸と垂直に形成することにより、燃料の圧
力によって接合部において各部材が引き離される方向へ
力が加わることがない。したがって、燃料の圧力に対す
る燃料噴射装置の強度を高めることができる。
According to the fourth aspect of the present invention, the joint between the fuel supply member, the main body member or the fuel recovery member and the connecting member is perpendicular to the axis of the fuel supply passage, the fuel passage or the fuel discharge passage. Is doing. Since the fuel flowing through the fuel supply passage, the fuel passage, or the fuel discharge passage has a high pressure, a force in the radial direction is applied to each passage due to the pressure of the fuel. By forming the joint portion perpendicular to the axis of the passage, no force is applied in the direction in which the members are separated from each other by the pressure of the fuel. Therefore, the strength of the fuel injection device with respect to the fuel pressure can be increased.

【0012】本発明の請求項5もしくは6記載の燃料噴
射装置または請求項8または9記載の燃料噴射装置の製
造方法によると、燃料供給部材、本体部材または燃料回
収部材と接続部材とは電子ビーム溶接または拡散接合に
より接合されている。そのため、接合部の強度は高い強
度を確保することができる。また、ねじ締めなどが不要
となるため、体格が大型化することなく、強度を高める
ことができる。
According to a fifth aspect of the present invention, there is provided a fuel injection device, or a eighth aspect of the fuel injection device manufacturing method, wherein the fuel supply member, the main body member, the fuel recovery member and the connecting member are electron beams. Joined by welding or diffusion bonding. Therefore, it is possible to secure high strength of the joint portion. Moreover, since it is not necessary to tighten the screws, the strength can be increased without increasing the size of the body.

【0013】本発明の請求項7記載の燃料噴射装置の製
造方法によると、燃料供給部材、本体部材、燃料回収部
材および接続部材はそれぞれ個別に加工される。そのた
め、各部材の形状を所望の形状に容易に加工でき、燃料
供給路、燃料通路、燃料排出路および接続通路を全長の
短い細穴とすることができる。燃料供給部材、本体部材
および燃料回収部材と接続部材の接合時、相互に接合さ
れる部材に形成されている通路の一方にピン部材をはめ
込んでいる。これにより、各部材が仮接合され、各部材
の位置決めをすることができる。仮接合された各部材を
例えば電子ビーム溶接などにより本接合し、本接合がさ
れた後、通路に残留するピン部材が除去される。そのた
め、燃料供給部材、本体部材および燃料回収部材と接続
部材とを高い精度で接合することができる。
According to the method of manufacturing a fuel injection device of the seventh aspect of the present invention, the fuel supply member, the main body member, the fuel recovery member and the connecting member are individually processed. Therefore, the shape of each member can be easily processed into a desired shape, and the fuel supply passage, the fuel passage, the fuel discharge passage, and the connection passage can be formed as narrow holes having a short overall length. When the fuel supply member, the main body member, and the fuel recovery member are joined to the connecting member, the pin member is fitted into one of the passages formed in the members joined to each other. As a result, each member is temporarily joined, and each member can be positioned. The temporarily joined members are main-joined by, for example, electron beam welding, and after the main-joining, the pin member remaining in the passage is removed. Therefore, the fuel supply member, the main body member, the fuel recovery member, and the connection member can be joined with high accuracy.

【0014】本発明の請求項10記載の燃料噴射装置の
製造方法によると、燃料供給部材、本体部材、燃料回収
部材および接続部材は素形材加工により形成されてい
る。そのため、各部材を容易に形成することができ、加
工が容易である。本発明の請求項11記載の燃料噴射装
置の製造方法によると、燃料供給路、燃料通路、燃料排
出路および接続通路は素形材加工により形成されてい
る。そのため、各通路を容易に形成することができ、加
工が容易である。
According to the method for manufacturing a fuel injection device of the tenth aspect of the present invention, the fuel supply member, the main body member, the fuel recovery member, and the connecting member are formed by forming. Therefore, each member can be easily formed and processing is easy. According to the eleventh aspect of the method of manufacturing the fuel injection device of the present invention, the fuel supply passage, the fuel passage, the fuel discharge passage, and the connection passage are formed by forming a blank. Therefore, each passage can be easily formed, and processing is easy.

【0015】[0015]

【発明の実施の形態】以下、本発明の実施の形態を示す
一実施例を図面に基づいて説明する。本発明の一実施例
による燃料噴射装置としてのインジェクタを図2に示
す。インジェクタ1は図示しない内燃機関のシリンダヘ
ッドに挿入して搭載され、内燃機関の各気筒の内部へ燃
料を直接噴射するように構成されている。
BEST MODE FOR CARRYING OUT THE INVENTION An embodiment showing an embodiment of the present invention will be described below with reference to the drawings. FIG. 2 shows an injector as a fuel injection device according to an embodiment of the present invention. The injector 1 is inserted and mounted in a cylinder head of an internal combustion engine (not shown), and is configured to directly inject fuel into each cylinder of the internal combustion engine.

【0016】インジェクタ1は、コモンレール式の燃料
噴射システムに適用される。インジェクタ1は、主にハ
ウジング10、ノズル部20、電磁駆動部30から構成
されている。ノズル部20は、ハウジング10の電磁駆
動部30とは反対側に設けられている。ノズル部20は
ノズルボディ21を有しており、ノズルボディ21の先
端部の近傍に噴孔22が形成されている。また、ノズル
ボディ21の内周側には可動部材としてのバルブニード
ル23が軸方向へ往復移動可能に収容されている。バル
ブニードル23には当接部23aが形成されており、ノ
ズルボディ21の内周側に形成されている弁座部21a
と当接可能である。当接部23aが弁座部21aへ着座
または当接部23aから弁座部21aが離座することに
より噴孔22からの燃料の噴射が断続される。
The injector 1 is applied to a common rail type fuel injection system. The injector 1 mainly includes a housing 10, a nozzle unit 20, and an electromagnetic drive unit 30. The nozzle portion 20 is provided on the side of the housing 10 opposite to the electromagnetic drive portion 30. The nozzle portion 20 has a nozzle body 21, and a nozzle hole 22 is formed near the tip of the nozzle body 21. Further, a valve needle 23 as a movable member is housed inside the nozzle body 21 so as to be capable of reciprocating in the axial direction. An abutting portion 23a is formed on the valve needle 23, and a valve seat portion 21a formed on the inner peripheral side of the nozzle body 21.
Can be contacted with. When the contact portion 23a is seated on the valve seat portion 21a or the valve seat portion 21a is separated from the contact portion 23a, fuel injection from the injection hole 22 is interrupted.

【0017】ハウジング10の内周側にはバルブニード
ル23と当接する可動部材としての制御ピストン41が
収容されている。ハウジング10の内周側には制御ピス
トン41の反バルブニードル側に圧力制御室42が形成
されている。圧力制御室42には、燃料インレット43
から供給された高圧の燃料が蓄えられる。圧力制御室4
2に蓄えられた高圧の燃料により制御ピストン41は図
2の下方向へ付勢される。圧力制御室42の燃料により
制御ピストン41が付勢されることで制御ピストン41
と当接するバルブニードル23は噴孔閉塞方向へ付勢さ
れる。すなわち、バルブニードル23の当接部23aが
ノズルボディ21の弁座部21aに着座する方向へ付勢
される。
A control piston 41, which is a movable member that abuts the valve needle 23, is housed inside the housing 10. A pressure control chamber 42 is formed on the inner peripheral side of the housing 10 on the side opposite to the valve needle of the control piston 41. In the pressure control chamber 42, the fuel inlet 43
The high-pressure fuel supplied from is stored. Pressure control room 4
The high-pressure fuel stored in 2 urges the control piston 41 downward in FIG. When the control piston 41 is biased by the fuel in the pressure control chamber 42, the control piston 41
The valve needle 23 that comes into contact with is urged in the injection hole closing direction. That is, the abutting portion 23a of the valve needle 23 is biased in a direction to be seated on the valve seat portion 21a of the nozzle body 21.

【0018】電磁駆動部30は、ハウジング10のノズ
ル部20とは反対側に設置されている。電磁駆動部30
は、圧力制御室42に蓄えられた燃料を排出する図示し
ない電磁弁を有している。電磁弁が開放され圧力制御室
42の燃料が排出されると、圧力制御室42の内部の圧
力が低下し、バルブニードル23を噴孔閉塞方向へ付勢
する力が低下する。そして、圧力制御室42の燃料の圧
力によってバルブニードル23が噴孔閉塞方向へ付勢さ
れる力よりも、弁座部21aの近傍の燃料の圧力により
バルブニードル23が噴孔開放方向へ付勢される力が大
きくなると、バルブニードル23は図2の上方へリフト
する。バルブニードル23がリフトすると、当接部23
aは弁座部21aから離座し、噴孔22から燃料が噴射
される。
The electromagnetic drive unit 30 is installed on the opposite side of the housing 10 from the nozzle unit 20. Electromagnetic drive unit 30
Has an electromagnetic valve (not shown) that discharges the fuel stored in the pressure control chamber 42. When the solenoid valve is opened and the fuel in the pressure control chamber 42 is discharged, the pressure inside the pressure control chamber 42 decreases, and the force that urges the valve needle 23 in the injection hole closing direction decreases. Then, the valve needle 23 is urged in the injection hole opening direction by the fuel pressure in the vicinity of the valve seat portion 21a rather than the force by which the fuel pressure in the pressure control chamber 42 urges the valve needle 23 in the injection hole closing direction. When the applied force increases, the valve needle 23 lifts upward in FIG. When the valve needle 23 is lifted, the contact portion 23
a is separated from the valve seat portion 21a, and fuel is injected from the injection hole 22.

【0019】一方、電磁弁が閉塞され、圧力制御室42
からの燃料の排出が停止されると、圧力制御室42の内
部の圧力が増大し、バルブニードル23を噴孔閉塞方向
へ付勢する力が増大する。そのため、バルブニードル2
3は図2の下方へ移動し、当接部23aが弁座部21a
へ着座する。当接部23aが弁座部21aへ着座する
と、噴孔22からの燃料の噴射が停止される。
On the other hand, the solenoid valve is closed, and the pressure control chamber 42
When the discharge of fuel from is stopped, the pressure inside the pressure control chamber 42 increases, and the force that urges the valve needle 23 in the injection hole closing direction increases. Therefore, the valve needle 2
3 moves downward in FIG. 2, and the abutting portion 23a becomes the valve seat portion 21a.
Sit down. When the contact portion 23a is seated on the valve seat portion 21a, fuel injection from the injection hole 22 is stopped.

【0020】燃料インレット43には、図示しないコモ
ンレールに蓄圧状態で蓄えられている高圧の燃料が供給
される。コモンレールから供給された高圧の燃料は、燃
料供給路111を経由してインジェクタ1の各部へ供給
される。燃料供給路111から供給された燃料は、一部
が圧力制御室42へ供給され、他の一部がノズル部20
へ供給される。
The fuel inlet 43 is supplied with high-pressure fuel stored in a common rail (not shown) in a pressure-accumulated state. The high-pressure fuel supplied from the common rail is supplied to each part of the injector 1 via the fuel supply path 111. Part of the fuel supplied from the fuel supply path 111 is supplied to the pressure control chamber 42, and the other part is supplied to the nozzle unit 20.
Is supplied to.

【0021】次に、インジェクタ1のハウジング10に
ついて詳細に説明する。図1および図2に示すようにハ
ウジング10は、燃料供給部材11、本体部材12、燃
料回収部材13および接続部材14から構成されてい
る。燃料供給部材11はインジェクタ1の燃料供給部を
構成している。燃料供給部は図示しないコモンレールと
接続され、コモンレールから高圧の燃料が供給される。
燃料供給部材11の端部は図示しないコモンレールから
の配管に接続される燃料インレット43である。燃料供
給部材11は、内部に燃料供給路111を有している。
燃料供給路111の一部は内径が大きくなったフィルタ
収容部112となっており、フィルタ収容部112にフ
ィルタ部材113が収容される。
Next, the housing 10 of the injector 1 will be described in detail. As shown in FIGS. 1 and 2, the housing 10 is composed of a fuel supply member 11, a main body member 12, a fuel recovery member 13, and a connection member 14. The fuel supply member 11 constitutes a fuel supply section of the injector 1. The fuel supply unit is connected to a common rail (not shown), and high-pressure fuel is supplied from the common rail.
The end of the fuel supply member 11 is a fuel inlet 43 connected to a pipe from a common rail (not shown). The fuel supply member 11 has a fuel supply path 111 inside.
A part of the fuel supply path 111 serves as a filter housing portion 112 having an increased inner diameter, and a filter member 113 is housed in the filter housing portion 112.

【0022】本体部材12は、インジェクタ1の本体部
を構成している。本体部は図示しないエンジンのシリン
ダヘッドに固定される。そのため、本体部材12はシリ
ンダヘッドに形成されている搭載部の形状に合わせて成
形される。本体部材12には、一方の端部にノズル部2
0が接続され、他方の端部に接続部材14が接合され
る。本体部材12の内部には、燃料通路121、収容孔
122および燃料通路123が形成されている。燃料通
路121は、一方が燃料供給部材11の燃料供給路11
1に接続され、他方がノズル部20のノズルボディ21
に形成されている燃料通路211を経由して燃料溜まり
212へ接続される。燃料通路121には、燃料供給路
111を経由してコモンレールから高圧の燃料が供給さ
れる。収容孔122の内部には、制御ピストン41が往
復移動可能に収容されている。燃料通路123は、一方
の端部がノズル部20に接続され、ノズル部20で余剰
となった燃料が燃料回収部へ排出される。
The main body member 12 constitutes the main body of the injector 1. The main body is fixed to a cylinder head of an engine (not shown). Therefore, the main body member 12 is molded according to the shape of the mounting portion formed on the cylinder head. The main body member 12 has a nozzle portion 2 at one end.
0 is connected, and the connecting member 14 is joined to the other end. A fuel passage 121, a housing hole 122, and a fuel passage 123 are formed inside the main body member 12. One of the fuel passages 121 is the fuel supply passage 11 of the fuel supply member 11.
Nozzle body 21 of the nozzle part 20 connected to the other one
It is connected to the fuel sump 212 via the fuel passage 211 formed in. High-pressure fuel is supplied to the fuel passage 121 from the common rail via the fuel supply passage 111. The control piston 41 is housed in the housing hole 122 so as to be capable of reciprocating. One end of the fuel passage 123 is connected to the nozzle portion 20, and excess fuel in the nozzle portion 20 is discharged to the fuel recovery portion.

【0023】燃料回収部材13は、インジェクタ1の燃
料回収部を構成している。燃料回収部は図示しない燃料
タンクへ接続されている。燃料回収部材13は内部に燃
料排出路131が形成されており、余剰となった燃料は
燃料排出路131を経由して燃料タンクへ還流される。
The fuel recovery member 13 constitutes a fuel recovery section of the injector 1. The fuel recovery unit is connected to a fuel tank (not shown). The fuel recovery member 13 has a fuel discharge passage 131 formed therein, and excess fuel is returned to the fuel tank via the fuel discharge passage 131.

【0024】接続部材14は、インジェクタ1の接続部
を構成している。接続部材14は、本体部材12と燃料
供給部材11および燃料回収部材13とを接続してい
る。接続部材14は、内部に収容孔141、接続通路1
42、燃料配管143および接続通路144が形成され
ている。収容孔141の内部には制御ピストン41の反
バルブニードル23側の端部が収容され、制御ピストン
41の端部と電磁弁の弁座部材31との間には圧力制御
室42が形成される。接続通路142は、燃料供給部材
11に形成されている燃料供給路111と本体部材12
に形成されている燃料通路121とを接続する。燃料配
管143は、接続通路142から分岐し圧力制御室42
へ接続されている。接続通路144は、燃料回収部材1
3に形成されている燃料排出路131と本体部材12に
形成されている燃料通路123ならびに電磁弁で余剰と
なった燃料が排出される燃料通路145とを接続してい
る。
The connecting member 14 constitutes a connecting portion of the injector 1. The connection member 14 connects the main body member 12, the fuel supply member 11, and the fuel recovery member 13. The connection member 14 includes a housing hole 141 and a connection passage 1 inside.
42, a fuel pipe 143 and a connection passage 144 are formed. An end of the control piston 41 on the side opposite to the valve needle 23 is housed in the housing hole 141, and a pressure control chamber 42 is formed between the end of the control piston 41 and the valve seat member 31 of the solenoid valve. . The connection passage 142 includes the fuel supply passage 111 formed in the fuel supply member 11 and the main body member 12.
To the fuel passage 121 formed in. The fuel pipe 143 is branched from the connection passage 142 and branches from the pressure control chamber 42.
Connected to. The connection passage 144 has the fuel recovery member 1
3, the fuel discharge passage 131 formed in the main body member 12, the fuel passage 123 formed in the main body member 12, and the fuel passage 145 through which surplus fuel is discharged by the solenoid valve are connected.

【0025】図3に示すように、燃料供給部材11、本
体部材12、燃料回収部材13および接続部材14は、
搭載されるエンジンの機種、ならびに搭載部の周辺の形
状にあわせて部材ごとに各種の形状に設計される。燃料
供給部材11、本体部材12、燃料回収部材13および
接続部材14は、それぞれ所定の形状に成形され、成形
された各部材が接合されインジェクタ1のハウジング1
0が形成される。
As shown in FIG. 3, the fuel supply member 11, the main body member 12, the fuel recovery member 13 and the connecting member 14 are
Each member is designed in various shapes according to the model of the engine to be mounted and the shape around the mounting part. The fuel supply member 11, the main body member 12, the fuel recovery member 13, and the connection member 14 are each molded into a predetermined shape, and the molded members are joined together to form the housing 1 of the injector 1.
0 is formed.

【0026】図2に示すように燃料供給部材11と接続
部材14との接合部51は、燃料供給路111の軸に対
し垂直に形成されている。また、本体部材12と接続部
材14との接合部52は燃料通路121の軸に対し垂直
に形成され、燃料回収部材13と接続部材14との接合
部53は燃料排出路131の軸に対し垂直に形成されて
いる。コモンレールから供給される燃料は高い圧力を有
しているため、特に燃料供給路111および燃料通路1
21には燃料の圧力により非常に大きな力が加わる。燃
料の圧力による力は燃料供給路111および燃料通路1
21の径外側方向へ加わる。すなわち、燃料供給路11
1および燃料通路121の径を拡大する方向へ力が加わ
る。そこで、接合部51、52、53を燃料供給路11
1、燃料通路121および燃料排出路131の軸と垂直
に形成することにより、燃料の圧力による力が接合部5
1、52、53における各部材を引き離す方向へ加わる
ことはない。これにより、接合部51、52、53の耐
圧性能が向上する。
As shown in FIG. 2, the joint 51 between the fuel supply member 11 and the connecting member 14 is formed perpendicular to the axis of the fuel supply passage 111. The joint 52 between the body member 12 and the connecting member 14 is formed perpendicular to the axis of the fuel passage 121, and the joint 53 between the fuel recovery member 13 and the connecting member 14 is perpendicular to the axis of the fuel discharge passage 131. Is formed in. Since the fuel supplied from the common rail has a high pressure, the fuel supply passage 111 and the fuel passage 1 are
A very large force is applied to 21 by the pressure of the fuel. The force due to the fuel pressure is applied to the fuel supply passage 111 and the fuel passage 1.
21 is added to the radially outward direction. That is, the fuel supply path 11
1 and a force is applied in a direction of increasing the diameter of the fuel passage 121. Therefore, the joints 51, 52 and 53 are connected to the fuel supply passage 11
1, the fuel passage 121 and the fuel discharge passage 131 are formed so as to be perpendicular to the axes, so that the force due to the fuel pressure is applied to the joint portion
The members 1, 52 and 53 are not added in the direction of separating them. This improves the pressure resistance of the joint portions 51, 52, 53.

【0027】次に、ハウジング10の製造方法について
説明する。上述のように、燃料供給部材11、本体部材
12、燃料回収部材13および接続部材14は、個別に
成形される。燃料供給部材11、本体部材12、燃料回
収部材13および接続部材14は、搭載されるエンジン
の形状に合わせて設計段階で形状が選定され、設計され
た形状に合わせて各部材が成形される。または、燃料供
給部材11、本体部材12、燃料回収部材13および接
続部材14は、図3に示すように部材ごとに複数の形状
に成形したものがあらかじめ準備され、搭載されるエン
ジンの形状などに合わせて各部材群から適当な形状の部
材が選定される。
Next, a method of manufacturing the housing 10 will be described. As described above, the fuel supply member 11, the main body member 12, the fuel recovery member 13, and the connection member 14 are individually molded. The shapes of the fuel supply member 11, the main body member 12, the fuel recovery member 13, and the connecting member 14 are selected at the design stage according to the shape of the engine to be mounted, and each member is molded according to the designed shape. Alternatively, the fuel supply member 11, the main body member 12, the fuel recovery member 13, and the connection member 14 are prepared in advance in a plurality of shapes for each member as shown in FIG. In addition, a member having an appropriate shape is selected from each member group.

【0028】燃料供給部材11、本体部材12、燃料回
収部材13および接続部材14の成形が完了すると、そ
れら各部材は接合される。燃料供給部材11、本体部材
12、燃料回収部材13および接続部材14は、個別の
部材としてそれぞれ成形されるため、成形後に接合しイ
ンジェクタ1のハウジング10を構成する必要がある。
接合は、仮接合段階と本接合段階とから実施される。
When the molding of the fuel supply member 11, the main body member 12, the fuel recovery member 13 and the connecting member 14 is completed, these members are joined. The fuel supply member 11, the main body member 12, the fuel recovery member 13, and the connection member 14 are molded as separate members, and therefore, it is necessary to join them after molding to form the housing 10 of the injector 1.
The joining is performed from a temporary joining stage and a main joining stage.

【0029】燃料供給部材11、本体部材12、燃料回
収部材13および接続部材14は、例えば切削、研磨あ
るいは鍛造などの素形材加工により成形される。また、
燃料供給部材11、本体部材12、燃料回収部材13お
よび接続部材14の成形とともに、燃料供給部材11に
は燃料供給路111、本体部材12には燃料通路12
1、収容孔122および燃料通路123、燃料回収部材
13には燃料排出路131ならびに接続部材14には収
容孔141、接続通路142、燃料配管143、接続通
路144および燃料通路145が形成される。これら燃
料供給路111、燃料通路121、燃料排出路131、
接続通路142および接続通路144などの孔部は、例
えばドリル加工などによる素形材加工により形成され
る。
The fuel supply member 11, the main body member 12, the fuel recovery member 13 and the connecting member 14 are formed by forming, for example, cutting, polishing or forging. Also,
The fuel supply member 11, the main body member 12, the fuel recovery member 13, and the connection member 14 are molded, and the fuel supply member 11 has a fuel supply passage 111 and the main body member 12 has a fuel passage 12.
1, a housing hole 122 and a fuel passage 123, a fuel discharge passage 131 in the fuel recovery member 13, and a housing hole 141, a connection passage 142, a fuel pipe 143, a connection passage 144 and a fuel passage 145 in the connection member 14. These fuel supply path 111, fuel path 121, fuel discharge path 131,
The hole portions such as the connection passage 142 and the connection passage 144 are formed, for example, by forming a material such as a drill.

【0030】仮接合段階では、それぞれ成形された各部
材は位置決めされながら接合される。上述のように、燃
料供給部材11の燃料供給路111と接続部材14の接
続通路142、接続部材14の接続通路142と本体部
材12の燃料通路121、本体部材12の燃料通路12
3と接続部材14の接続通路144ならびに接続部材1
4の接続通路144と燃料回収部材13の燃料排出路1
31とは接続する必要がある。そのため、個別に成形さ
れた各部材の通路が他の部材の所定の通路と接続される
ように位置決めが必要となる。
At the temporary joining stage, the molded members are joined while being positioned. As described above, the fuel supply passage 111 of the fuel supply member 11 and the connection passage 142 of the connection member 14, the connection passage 142 of the connection member 14 and the fuel passage 121 of the main body member 12, and the fuel passage 12 of the main body member 12.
3 and the connection passage 144 between the connection member 14 and the connection member 1
No. 4 connection passage 144 and fuel recovery member 13 fuel discharge passage 1
It is necessary to connect with 31. Therefore, positioning is required so that the passage of each member formed separately is connected to the predetermined passage of the other member.

【0031】仮接合段階では、各部材の位置決めのた
め、接続される通路が形成されている2つの部材のうち
いずれか一方にピン部材がはめ込まれる。ここでは、一
例として本体部材11と接続部材14との接合について
説明する。本体部材11と接続部材14とを接合する場
合、図4に示すように本体部材12の燃料通路121お
よび燃料通路123にピン部材61、62がはめ込まれ
る。また、ピン部材は接続部材14の接続通路142お
よび接続通路144にはめ込んでもよい。ピン部材6
1、62は、例えば圧入などにより本体部材11に形成
されている燃料通路121、123にはめ込まれる。ピ
ン部材61、62は、一部が燃料通路121、123の
内部にはめ込まれ、他の部分は本体部材12から突出し
ている。本体部材12の燃料通路121、123にピン
部材61、62がはめ込まれた後、突出しているピン部
材61、62と接続部材14の接続通路142、144
とがはめ合わされる。これにより、本体部材12の燃料
通路121、123と接続部材14の接続通路142、
144とはピン部材61、62を介して位置決めされ、
同時に本体部材12と接続部材14とが位置決めされ
る。なお、本体部材12の収容孔122または接続部材
14の収容孔141にピン部材をはめ込んで位置決めし
てもよい。
In the temporary joining step, the pin member is fitted to either one of the two members in which the passages to be connected are formed in order to position each member. Here, joining of the main body member 11 and the connecting member 14 will be described as an example. When joining the main body member 11 and the connection member 14, the pin members 61 and 62 are fitted in the fuel passage 121 and the fuel passage 123 of the main body member 12, as shown in FIG. Further, the pin member may be fitted into the connection passage 142 and the connection passage 144 of the connection member 14. Pin member 6
1, 62 are fitted into the fuel passages 121, 123 formed in the main body member 11 by, for example, press fitting. Part of the pin members 61, 62 is fitted inside the fuel passages 121, 123, and the other part projects from the main body member 12. After the pin members 61 and 62 are fitted into the fuel passages 121 and 123 of the body member 12, the protruding pin members 61 and 62 and the connection passages 142 and 144 of the connection member 14 are connected.
Are fitted together. As a result, the fuel passages 121 and 123 of the main body member 12 and the connection passages 142 of the connection member 14,
144 is positioned through the pin members 61 and 62,
At the same time, the main body member 12 and the connecting member 14 are positioned. A pin member may be fitted into the accommodation hole 122 of the main body member 12 or the accommodation hole 141 of the connection member 14 for positioning.

【0032】燃料供給部材11と接続部材14、ならび
に燃料回収部材13と接続部材14とは、図5に示すよ
うに本体部材12と接続部材14との仮接合の場合と同
様にピン部材63、64により位置決めされつつ仮接合
される。この場合も、接合される2つの部材に形成され
ている通路の一方にピン部材をはめ込めばよい。燃料供
給部材11、本体部材12、燃料回収部材13および接
続部材14を仮接合することにより、本体部材12と燃
料供給部材11および燃料回収部材13とが接続部材1
4を介して仮接合される。
As shown in FIG. 5, the fuel supply member 11 and the connection member 14, and the fuel recovery member 13 and the connection member 14 are pin members 63, as in the case of temporary joining of the main body member 12 and the connection member 14. It is temporarily joined while being positioned by 64. Also in this case, the pin member may be fitted into one of the passages formed in the two members to be joined. By temporarily joining the fuel supply member 11, the main body member 12, the fuel recovery member 13, and the connection member 14, the main body member 12, the fuel supply member 11, and the fuel recovery member 13 are connected to each other.
It is provisionally joined via 4.

【0033】仮接合が完了すると、仮接合された各部材
の接合部51、52、53には本接合が実施される。接
合部51、52、53は、電子ビーム溶接または拡散接
合により接合される。電子ビーム溶接または拡散接合を
用いることにより接合部51、52、53の外周側から
内周側まで接合される。また、電子ビーム溶接または拡
散接合を用いることにより、燃料供給部材11、本体部
材12、燃料回収部材13および接続部材14は接合部
51、52、53で継ぎ目なく一体化し、ハウジング1
0を一体に成形した場合と同様の強度が得られる。
When the temporary joining is completed, the main joining is performed on the joining portions 51, 52 and 53 of the temporarily joined members. The joint portions 51, 52 and 53 are joined by electron beam welding or diffusion joining. By using electron beam welding or diffusion bonding, the bonding portions 51, 52, 53 are bonded from the outer peripheral side to the inner peripheral side. Further, by using electron beam welding or diffusion bonding, the fuel supply member 11, the main body member 12, the fuel recovery member 13 and the connecting member 14 are seamlessly integrated at the joint portions 51, 52 and 53, and the housing 1
The same strength as when 0 is integrally molded is obtained.

【0034】本接合が完了すると、ピン部材61、6
2、63、64の除去が実施される。各部材の仮接合時
にピン部材61、62、63、64をはめ込んだため、
本接合が完了したとき各接合部51、52、53には図
5に示したようにピン部材61、62、63、64が残
留している。すなわち、これらのピン部材61、62、
63、64は接続された各通路を閉塞している。そのた
め、本接合が完了した後、これら通路に残留しているピ
ン部材61、62、63、64を除去する必要がある。
ピン部材61、62、63、64は、例えばドリル加工
などの素形材加工により除去される。ピン部材61、6
2、63、64の全長は各部材に形成されている通路の
全長に比較して短いため、例えばドリル加工する場合、
各部材に形成されている通路の端部からドリルを挿入し
容易に除去することができる。
When the main joining is completed, the pin members 61, 6
Removal of 2, 63, 64 is performed. Since the pin members 61, 62, 63, 64 are fitted during the temporary joining of the members,
When the main joining is completed, the pin members 61, 62, 63, 64 remain in the respective joining portions 51, 52, 53 as shown in FIG. That is, these pin members 61, 62,
Reference numerals 63 and 64 block each of the connected passages. Therefore, after the main joining is completed, it is necessary to remove the pin members 61, 62, 63, 64 remaining in these passages.
The pin members 61, 62, 63, 64 are removed by forming a material such as drilling. Pin members 61, 6
Since the total length of 2, 63, 64 is shorter than the total length of the passage formed in each member, for example, when drilling,
A drill can be easily inserted and removed from the end of the passage formed in each member.

【0035】以上、説明したように、本発明の一実施例
によるインジェクタ1によると、ハウジング10を燃料
供給部材11、本体部材12、燃料回収部材13および
接続部材14に分割しているため、エンジンならびに搭
載される周辺の形状に合わせて燃料供給部材11、本体
部材12、燃料回収部材13および接続部材14の形状
を個別に選定することができる。そのため、インジェク
タ1の設計の変更が容易である。また、燃料供給部材1
1、本体部材12、燃料回収部材13および接続部材1
4に分割することにより、各部材ごとに成形することが
でき、かつ各部材の通路を形成する細穴の全長が短くな
るため、インジェクタ1を容易に加工することができ
る。
As described above, according to the injector 1 according to the embodiment of the present invention, the housing 10 is divided into the fuel supply member 11, the main body member 12, the fuel recovery member 13 and the connecting member 14, so that the engine is divided. Also, the shapes of the fuel supply member 11, the main body member 12, the fuel recovery member 13, and the connection member 14 can be individually selected according to the shape of the surroundings to be mounted. Therefore, it is easy to change the design of the injector 1. Further, the fuel supply member 1
1, body member 12, fuel recovery member 13 and connection member 1
By dividing into four, each member can be molded, and the total length of the small holes forming the passages of each member is shortened, so that the injector 1 can be easily processed.

【0036】燃料供給部材11、本体部材12および燃
料回収部材13と接続部材14との接合部51、52、
53は、接合部を通る通路の軸と垂直に形成されてい
る。そのため、高圧の燃料の圧力による力が接合部5
1、52、53に加わることがなく、接合部51、5
2、53の強度を高めることができる。
Joining portions 51, 52 of the fuel supplying member 11, the main body member 12, the fuel collecting member 13, and the connecting member 14,
53 is formed perpendicular to the axis of the passage that passes through the joint. Therefore, the force due to the pressure of the high-pressure fuel is
Joining parts 51, 5 without joining 1, 52, 53
The strength of 2, 53 can be increased.

【0037】また、燃料供給部材11、本体部材12お
よび燃料回収部材13と接続部材14との接合部51、
52、53は、電子ビーム溶接または拡散接合により接
合されている。そのため、燃料供給部材11、本体部材
12、燃料回収部材13および接続部材14を個別の部
材として成形した場合でも、それらを一体に成形した場
合と同等の強度を確保することができる。
Further, the joint portion 51 of the fuel supply member 11, the main body member 12, the fuel recovery member 13 and the connecting member 14,
52 and 53 are joined by electron beam welding or diffusion joining. Therefore, even when the fuel supply member 11, the main body member 12, the fuel recovery member 13, and the connection member 14 are formed as individual members, it is possible to ensure the same strength as when they are integrally formed.

【0038】本発明の一実施例によるインジェクタ1の
製造方法によると、仮接合時にピン部材61、62、6
3、64をはめ込んでいる。これにより、各部材は仮接
合時に確実に位置決めされ、本接合が実施される。した
がって、各部材の位置決めが容易であり、かつインジェ
クタ1の加工精度を高めることができる。ピン部材6
1、62、63、64は、各部材に形成される通路の全
長に比較すると短いため、容易に除去することができ
る。
According to the method of manufacturing the injector 1 according to the embodiment of the present invention, the pin members 61, 62, 6 are temporarily joined.
3 and 64 are fitted. As a result, the respective members are reliably positioned during the temporary joining, and the main joining is performed. Therefore, the positioning of each member is easy, and the processing accuracy of the injector 1 can be improved. Pin member 6
The lengths 1, 62, 63, 64 are shorter than the total length of the passages formed in the respective members, and can be easily removed.

【0039】また、燃料供給部材11、本体部材12、
燃料回収部材13および接続部材14、ならびに燃料供
給路111、燃料通路121、燃料通路123、燃料排
出路131、接続通路142および接続通路144など
の孔部は素形材加工により加工されている。そのため、
各部材および通路を容易に加工することができる。
Further, the fuel supply member 11, the main body member 12,
The fuel recovery member 13 and the connection member 14, and holes such as the fuel supply passage 111, the fuel passage 121, the fuel passage 123, the fuel discharge passage 131, the connection passage 142, and the connection passage 144 are processed by forming. for that reason,
Each member and passage can be easily processed.

【0040】以上、本発明の一実施例では、ハウジング
を燃料供給部材、本体部材、燃料回収部材および接続部
材の4つの部材に分割した例について説明した。しか
し、例えば本体部材と接続部材とをあらかじめ一体に成
形したり、あるいは燃料供給部材、燃料回収部材および
接続部材をあらかじめ一体に成形してもよい。すなわ
ち、ハウジングを2つ以上の部材から構成し、機種ごと
に2つ以上の部材を組み合わせてハウジングを構成する
ことも可能である。これにより、部品点数および接合部
の減少によるコストダウン、ならびに接合部の減少によ
るさらなる強度向上を図ることができる。
As described above, in the embodiment of the present invention, the example in which the housing is divided into the four members of the fuel supply member, the main body member, the fuel recovery member and the connecting member has been described. However, for example, the main body member and the connection member may be integrally formed in advance, or the fuel supply member, the fuel recovery member, and the connection member may be integrally formed in advance. That is, it is also possible to configure the housing with two or more members and combine the two or more members for each model to configure the housing. As a result, the cost can be reduced by reducing the number of parts and the number of joints, and the strength can be further improved by reducing the number of joints.

【図面の簡単な説明】[Brief description of drawings]

【図1】本発明の一実施例によるインジェクタのハウジ
ングを示す模式的な断面図であって、ハウジングを構成
する各部材を示す図である。
FIG. 1 is a schematic cross-sectional view showing a housing of an injector according to an embodiment of the present invention, and is a view showing each member constituting the housing.

【図2】本発明の一実施例によるインジェクタの模式的
な部分断面図である。
FIG. 2 is a schematic partial sectional view of an injector according to an embodiment of the present invention.

【図3】本発明の一実施例によるインジェクタのハウジ
ングを示す模式図であって、各部材ごとの部材群ならび
に各部材が組み合わされたハウジングを示す図である。
FIG. 3 is a schematic view showing a housing of an injector according to an embodiment of the present invention, showing a member group for each member and a housing in which the members are combined.

【図4】本発明の一実施例によるインジェクタのハウジ
ングを示す模式的な断面図であって、本体部材と接続部
材との接合部近傍を示す図である。
FIG. 4 is a schematic cross-sectional view showing the housing of the injector according to the embodiment of the present invention, showing the vicinity of the joint between the main body member and the connecting member.

【図5】本発明の一実施例によるインジェクタのハウジ
ングを示す模式的な断面図であって、各部材を仮接合し
た状態を示す図である。
FIG. 5 is a schematic cross-sectional view showing a housing of an injector according to an embodiment of the present invention, showing a state in which each member is temporarily joined.

【符号の説明】[Explanation of symbols]

1 インジェクタ(燃料噴射装置) 10 ハウジング 11 本体部材 11 燃料供給部材 12 本体部材 13 燃料回収部材 14 接続部材 20 ノズル部 23 バルブニードル(可動部材) 41 制御ピストン(可動部材) 51、52、53 接合部 61、62、63、64 ピン部材 111 燃料供給路 121 燃料通路 123 燃料通路 131 燃料排出路 142 接続通路 144 接続通路 1 injector (fuel injection device) 10 housing 11 Body member 11 Fuel supply member 12 Body member 13 Fuel recovery member 14 Connection member 20 nozzle 23 Valve needle (movable member) 41 Control piston (movable member) 51, 52, 53 joints 61, 62, 63, 64 pin members 111 Fuel supply path 121 Fuel passage 123 Fuel passage 131 Fuel discharge path 142 Connection passage 144 connection passage

───────────────────────────────────────────────────── フロントページの続き (72)発明者 漆崎 守 愛知県刈谷市昭和町1丁目1番地 株式会 社デンソー内 (72)発明者 大島 道博 愛知県刈谷市昭和町1丁目1番地 株式会 社デンソー内 Fターム(参考) 3G066 AA07 AB02 AC09 AD07 BA46 BA61 CC03 CC05U CC14 CD04 CE21    ─────────────────────────────────────────────────── ─── Continued front page    (72) Inventor Mamoru Urushizaki             1-1, Showa-cho, Kariya city, Aichi stock market             Inside the company DENSO (72) Inventor Michihiro Oshima             1-1, Showa-cho, Kariya city, Aichi stock market             Inside the company DENSO F-term (reference) 3G066 AA07 AB02 AC09 AD07 BA46                       BA61 CC03 CC05U CC14                       CD04 CE21

Claims (11)

【特許請求の範囲】[Claims] 【請求項1】 コモンレールから燃料が供給される燃料
供給部と、内部に可動部材を収容可能であって一方の端
部にノズル部を接続可能な本体部と、余剰となった燃料
が前記本体部を経由して排出される燃料回収部と、前記
本体部の他方の端部と前記燃料供給部および前記燃料回
収部とを接続する接続部とを備える燃料噴射装置であっ
て、 前記コモンレールから燃料が供給される燃料供給路が形
成され、前記燃料供給部を構成する燃料供給部材と、 前記燃料供給路から供給された燃料が通過する燃料通路
が形成され、前記本体部を構成する本体部材と、 余剰の燃料が排出される燃料排出路が形成され、前記燃
料回収部を構成する燃料回収部材と、 前記燃料供給路、前記燃料通路および前記燃料排出路を
接続する接続通路が形成され、前記接続部を構成する接
続部材と、 を備えることを特徴とする燃料噴射装置。
1. A fuel supply section to which fuel is supplied from a common rail, a main body section capable of accommodating a movable member therein and a nozzle section being connectable to one end section thereof, and surplus fuel being the main body. A fuel injection device comprising: a fuel recovery unit that is discharged via a fuel injection unit; and a connection unit that connects the other end of the main body unit to the fuel supply unit and the fuel recovery unit, A fuel supply path for supplying fuel is formed, and a fuel supply member forming the fuel supply section and a fuel passage through which fuel supplied from the fuel supply path passes are formed, forming a main body section forming the main body section. A fuel discharge path for discharging excess fuel is formed, and a fuel recovery member that constitutes the fuel recovery section, and a connection path that connects the fuel supply path, the fuel path, and the fuel discharge path are formed, Contact A fuel injection apparatus characterized by comprising a connecting member constituting the part, the.
【請求項2】 機種ごとに前記燃料供給部材、前記本体
部材、前記燃料回収部材および前記接続部材の形状は選
択され、選択された前記燃料供給部材、前記本体部材お
よび前記燃料回収部材と前記接続部材とが接合されてい
ることを特徴とする請求項1記載の燃料噴射装置。
2. The shapes of the fuel supply member, the main body member, the fuel recovery member and the connection member are selected for each model, and the selected fuel supply member, the main body member and the fuel recovery member and the connection are selected. The fuel injection device according to claim 1, wherein the fuel injection device is joined to a member.
【請求項3】 前記燃料供給部材、前記本体部材、前記
燃料回収部材または前記接続部材のいずれかは、前記燃
料供給部材、前記本体部材、前記燃料回収部材または前
記接続部材のいずれか他の部材と一体に成形されている
ことを特徴とする請求項1または2記載の燃料噴射装
置。
3. Any one of the fuel supply member, the main body member, the fuel recovery member, or the connection member is any other member of the fuel supply member, the main body member, the fuel recovery member, or the connection member. The fuel injection device according to claim 1, wherein the fuel injection device is integrally molded with the fuel injection device.
【請求項4】 前記燃料供給部材、前記本体部材または
前記燃料回収部材と前記接続部材との接合部は、前記燃
料供給路、前記燃料通路または前記燃料排出路の軸と垂
直をなすことを特徴とする請求項1、2または3記載の
燃料噴射装置。
4. The joint between the fuel supply member, the main body member or the fuel recovery member and the connection member is perpendicular to the axis of the fuel supply passage, the fuel passage or the fuel discharge passage. The fuel injection device according to claim 1, 2, or 3.
【請求項5】 前記燃料供給部材、前記本体部材または
前記燃料回収部材と前記接続部材とは、電子ビーム溶接
により接合されていることを特徴とする請求項1から4
のいずれか一項記載の燃料噴射装置。
5. The fuel supply member, the main body member, or the fuel recovery member and the connection member are joined by electron beam welding.
The fuel injection device according to claim 1.
【請求項6】 前記燃料供給部材、前記本体部材または
前記燃料回収部材と前記接続部材とは、拡散接合により
接合されていることを特徴とする請求項1から4のいず
れか一項記載の燃料噴射装置。
6. The fuel according to claim 1, wherein the fuel supply member, the main body member or the fuel recovery member and the connecting member are joined by diffusion joining. Injection device.
【請求項7】 請求項1から6のいずれか一項記載の燃
料噴射装置の製造方法であって、 前記燃料供給部材、前記本体部材、前記燃料回収部材お
よび前記接続部材を成形し、前記燃料供給部材に前記燃
料供給路、前記本体部材に前記燃料通路、前記燃料回収
部に前記燃料排出路、ならびに前記接続部材に前記接続
通路を形成する部品成形段階と、 前記燃料供給部材、前記本体部材および前記燃料回収部
材と前記接続部材との相互間の位置決めをするために、
相互に接合される部材に形成されている通路の一方にピ
ン部材をはめ込む位置決め段階と、 前記燃料供給部材、前記本体部材および前記燃料回収部
材と前記接続部材とを前記ピン部材で仮接合する仮接合
段階と、 仮接合された前記燃料供給部材、前記本体部材および前
記燃料回収部材と、前記接続部材とを相互に接合する本
接合段階と、 前記燃料供給路、前記燃料通路および前記燃料排出路に
残留するピン部材を除去するピン部材除去段階と、 を含むことを特徴とする燃料噴射装置の製造方法。
7. The method of manufacturing a fuel injection device according to claim 1, wherein the fuel supply member, the main body member, the fuel recovery member and the connection member are molded, A component forming step of forming the fuel supply passage in the supply member, the fuel passage in the main body member, the fuel discharge passage in the fuel recovery section, and the connection passage in the connection member; the fuel supply member, the main body member And for positioning between the fuel recovery member and the connection member,
A positioning step in which a pin member is fitted into one of the passages formed in members to be mutually joined, and the fuel supply member, the main body member, the fuel recovery member, and the connection member are temporarily joined by the pin member. A joining step; a main joining step of joining the temporarily joined fuel supply member, the main body member, the fuel recovery member, and the connecting member to each other; the fuel supply passage, the fuel passage, and the fuel discharge passage; And a pin member removing step of removing the pin member remaining in the fuel injection device.
【請求項8】 前記燃料供給部材、前記本体部材または
前記燃料回収部材と前記接続部材とは、電子ビーム溶接
されていることを特徴とする請求項7記載の燃料噴射装
置の製造方法。
8. The method of manufacturing a fuel injection device according to claim 7, wherein the fuel supply member, the main body member or the fuel recovery member and the connection member are electron beam welded.
【請求項9】 前記燃料供給部材、前記本体部材または
前記燃料回収部材と前記接続部材とを、拡散接合するこ
とを特徴とする請求項7記載の燃料噴射装置の製造方
法。
9. The method of manufacturing a fuel injection device according to claim 7, wherein the fuel supply member, the main body member or the fuel recovery member and the connection member are diffusion-bonded.
【請求項10】 前記燃料供給部材、前記本体部材、前
記燃料回収部材および前記接続部材は、素形材加工によ
り形成されていることを特徴とする請求項7、8または
9記載の燃料噴射装置の製造方法。
10. The fuel injection device according to claim 7, wherein the fuel supply member, the main body member, the fuel recovery member, and the connection member are formed by processing a blank. Manufacturing method.
【請求項11】 前記燃料供給路、前記燃料通路、前記
燃料排出路および前記接続通路は、素形材加工により形
成されていることを特徴とする請求項7から10のいず
れか一項記載の燃料噴射装置の製造方法。
11. The fuel supply passage, the fuel passage, the fuel discharge passage, and the connection passage are formed by processing a blank material. Manufacturing method of fuel injection device.
JP2001210665A 2001-07-11 2001-07-11 Fuel injection device and manufacturing method thereof Pending JP2003021026A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2001210665A JP2003021026A (en) 2001-07-11 2001-07-11 Fuel injection device and manufacturing method thereof

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2001210665A JP2003021026A (en) 2001-07-11 2001-07-11 Fuel injection device and manufacturing method thereof

Publications (1)

Publication Number Publication Date
JP2003021026A true JP2003021026A (en) 2003-01-24

Family

ID=19046097

Family Applications (1)

Application Number Title Priority Date Filing Date
JP2001210665A Pending JP2003021026A (en) 2001-07-11 2001-07-11 Fuel injection device and manufacturing method thereof

Country Status (1)

Country Link
JP (1) JP2003021026A (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2007239585A (en) * 2006-03-08 2007-09-20 Aisan Ind Co Ltd Fuel pump module
JP2017072040A (en) * 2015-10-06 2017-04-13 株式会社デンソー Plunger and manufacturing method of plunger

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2007239585A (en) * 2006-03-08 2007-09-20 Aisan Ind Co Ltd Fuel pump module
JP2017072040A (en) * 2015-10-06 2017-04-13 株式会社デンソー Plunger and manufacturing method of plunger

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