JP2003001062A - Method of removing mercury contained in exhaust gas - Google Patents

Method of removing mercury contained in exhaust gas

Info

Publication number
JP2003001062A
JP2003001062A JP2001192310A JP2001192310A JP2003001062A JP 2003001062 A JP2003001062 A JP 2003001062A JP 2001192310 A JP2001192310 A JP 2001192310A JP 2001192310 A JP2001192310 A JP 2001192310A JP 2003001062 A JP2003001062 A JP 2003001062A
Authority
JP
Japan
Prior art keywords
mercury
wastewater
component
contained
exhaust gas
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP2001192310A
Other languages
Japanese (ja)
Other versions
JP4794071B2 (en
Inventor
Masaji Ogawa
正路 小川
Shinichi Ito
伸一 伊藤
Yuji Nakagawa
裕二 中川
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Onahama Smelting and Refining Co Ltd
Original Assignee
Onahama Smelting and Refining Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Onahama Smelting and Refining Co Ltd filed Critical Onahama Smelting and Refining Co Ltd
Priority to JP2001192310A priority Critical patent/JP4794071B2/en
Publication of JP2003001062A publication Critical patent/JP2003001062A/en
Application granted granted Critical
Publication of JP4794071B2 publication Critical patent/JP4794071B2/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

Links

Classifications

    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P10/00Technologies related to metal processing
    • Y02P10/20Recycling

Abstract

PROBLEM TO BE SOLVED: To provide a method of removing a mercury component by which the mercury component contained in an exhaust gas discharged from a refining furnace for refining ores containing sulfur can be easily and effectively removed. SOLUTION: The method of removing the mercury component has been developed by improving a conventional method for removing mercury contained in the exhaust gas generated from the refining furnace 11 for refining the ores containing sulfur, and comprises a gas cleaning process 12 for separating the exhaust gas into a gas mainly containing SO2 and waste water by washing the exhaust gas discharged from the refining furnace with cleaning water containing 3 to 5 wt.% hydrochloric acid, a solid/liquid separation process 14 for separating a solid content in the waste water, a mercury component removing process 17 for removing the mercury component by bringing the waste water into contact with a mercury removing agent, a primary waste water treating process 18 for separating a sulfuric acid component by adding CaCO3 into the waste water from which the mercury component has been removed, and a secondary waste water treating process 21 for separating heavy metals contained in the waste water as the secondary sludge by adding a portion of the raw water sludge separated at the solid/liquid separation process 14 and Ca(OH)2 to the waste water from which the sulfuric acid component has been removed.

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【発明の属する技術分野】本発明は、硫黄を含む鉱石の
製錬を行う製錬炉から排出される排ガスに含まれる水銀
成分を簡便かつ効果的に除去する方法に関する。
TECHNICAL FIELD The present invention relates to a method for simply and effectively removing mercury components contained in exhaust gas discharged from a smelting furnace for smelting ores containing sulfur.

【0002】[0002]

【従来の技術】従来、金属製錬や石油、石炭を燃料とす
るボイラーの排ガス中には、水銀等の有害な重金属が含
まれるため、厳格な排出基準が定められており、製錬所
や発電所等の排煙や排水は、この排出基準を越えないよ
うに完全にコントロールされて排出されている。例えば
銅の製錬における排ガスの処理方法としては、図4に示
すように、製錬炉1で硫黄を含む鉱石を石炭や重油を主
として含む燃料を用いて製錬する。製錬により製錬炉1
からはSO2ガス、SO3、MSO4(Mは重金属類)等
を含む硫黄成分、水銀成分等が含まれた排ガスが発生す
る。この排ガスはガス洗浄工程2に送られ、そこで水の
存在下で吸着剤や気液接触させることにより、SO2
スを主成分とするガスとSO2ガス以外のSO3、MSO
4等を含む硫黄成分及び水銀成分等を含む排水とに分離
する。即ち、ガス洗浄工程2では洗浄水にSO2ガス以
外のSO3、MSO4等を含む硫黄成分及び水銀成分等を
吸収させる。このうちSO3は洗浄水と反応して硫酸
(H2SO4)となる。ガス洗浄工程2で分離されたSO
2ガスを主成分とするガスは、SO2ガスを硫酸や石膏と
して除去回収して、全ての有害物が排出基準以下に規制
された状態で系外へ排出される。また、ガス洗浄工程2
で分離された排水には、水銀成分が多く存在するが、水
銀成分は排水(pH1以下)に含まれる固形分に多く含
まれるため、固液分離工程4で固形分と排水とに分離す
る。具体的には、排水をシックナー等で濃縮し、この濃
縮してスラリー状とした原水スラリーを固液分離するこ
とにより、固形分を排水より分離する。分離した固形分
は原水スラッジであり、この原水スラッジは製錬炉1に
再供給したり、原水スラッジの一部を後述する排水二次
処理工程7に原水スラリーのまま供給したり、或いは系
外に排出(ブリードオフ)したりする。
2. Description of the Related Art Conventionally, exhaust gas from boilers that use metal smelting, petroleum, and coal as fuel contains harmful heavy metals such as mercury. Therefore, strict emission standards have been set. Smoke and wastewater from power plants, etc. are completely controlled and discharged so as not to exceed this emission standard. For example, as a method of treating exhaust gas in the smelting of copper, as shown in FIG. 4, smelting ore containing sulfur is smelted using a fuel mainly containing coal or heavy oil. Smelting furnace 1 by smelting
From this, exhaust gas containing sulfur components including SO 2 gas, SO 3 , MSO 4 (M is a heavy metal), mercury components, etc. is generated. This exhaust gas is sent to a gas cleaning step 2, where it is brought into contact with an adsorbent or gas-liquid in the presence of water, whereby a gas containing SO 2 gas as a main component and SO 3 or MSO other than SO 2 gas.
Separated into wastewater containing sulfur and mercury components including 4 and others. That is, in the gas cleaning step 2, the cleaning water is made to absorb sulfur components including SO 3 , MSO 4 and the like other than SO 2 gas and mercury components. Of these, SO 3 reacts with washing water to form sulfuric acid (H 2 SO 4 ). SO separated in gas cleaning step 2
The gas containing 2 gas as a main component is obtained by removing and recovering SO 2 gas as sulfuric acid or gypsum, and is discharged out of the system in a state where all harmful substances are regulated to below the emission standard. Also, the gas cleaning step 2
A large amount of mercury component exists in the wastewater separated in step 1. However, since the mercury component is large in the solid content contained in the wastewater (pH 1 or less), it is separated into solid content and wastewater in the solid-liquid separation step 4. Specifically, the wastewater is concentrated with a thickener or the like, and the concentrated raw water slurry is subjected to solid-liquid separation to separate the solid content from the wastewater. The separated solid content is raw water sludge, and this raw water sludge is re-supplied to the smelting furnace 1, a part of the raw water sludge is supplied to the waste water secondary treatment step 7 described later as the raw water slurry, or outside the system. And discharge (bleed off).

【0003】固液分離工程4で固形分を分離した排水
は、排水一次処理工程5において、炭酸カルシウム(C
aCO3)を添加することにより、排水のpHを2〜4
に調整して硫黄成分のうち硫酸成分のみを固定化し、固
液分離することにより硫酸成分を石膏(CaSO4)と
して分離回収する。このとき、排水中に溶解している水
銀は硫酸成分とともに分離され、石膏に移行する。排水
一次処理工程5で石膏を分離した排水は、排水二次処理
工程7において、前述した固液分離工程4で分離した原
水スラッジの一部(原水スラリー状態)とともに水酸化
カルシウム(Ca(OH)2)を添加することにより、排
水のpHを11〜12に調整して原水スラッジ(原水ス
ラリー)に含まれる水銀とともに排水に主として含まれ
る重金属を固定化し、固液分離することにより重金属を
含まない排水を得る。全ての有害物が排出基準以下に規
制された状態で排水は系外へ放流される。排水二次処理
工程7で固定化した固形分は二次スラッジとして製錬炉
1に再供給される。
Wastewater from which solids have been separated in the solid-liquid separation step 4 is treated with calcium carbonate (C) in the wastewater primary treatment step 5.
The pH of the wastewater is adjusted to 2 to 4 by adding aCO 3 ).
Is adjusted to fix only the sulfuric acid component of the sulfur component, and the sulfuric acid component is separated and recovered as gypsum (CaSO 4 ) by solid-liquid separation. At this time, the mercury dissolved in the waste water is separated together with the sulfuric acid component and transferred to gypsum. In the wastewater secondary treatment step 7, the wastewater from which the gypsum was separated in the wastewater primary treatment step 5 was mixed with a portion of the raw water sludge separated in the solid-liquid separation step 4 (raw water slurry state) and calcium hydroxide (Ca (OH)). By adding 2 ), the pH of the wastewater is adjusted to 11 to 12 to fix the heavy metals mainly contained in the wastewater together with the mercury contained in the raw water sludge (raw water slurry), and the heavy metals are not included by solid-liquid separation. Get drainage. Wastewater is discharged to the outside of the system with all harmful substances regulated to below the emission standard. The solid content fixed in the waste water secondary treatment step 7 is re-supplied to the smelting furnace 1 as secondary sludge.

【0004】上記方法のように、これら排ガスに含まれ
る有害物除去技術はほぼ確立しているが、更に種々の改
良技術が提案されている(特開平7−308542、特
開平9−308817、特開平10−216476)。
特開平7−308542号公報には、鉛精鉱又は人工的
に合成した硫化鉛(PbS)と、天然に産する黄鉄鉱
(FeS2)等の硫化鉄鉱又は合成した硫化鉄との混合
物を多孔性物質担体上に担持させたものからなる吸収剤
に気体状又はミスト状の水銀を随伴する排ガスを通過さ
せることにより、水銀を吸着除去する排ガス中の水銀の
除去方法が示されている。この方法では、硫化鉛に硫化
鉄を混在させて多孔質物質担体に担持された吸収剤は長
時間安定的に使用できる上、水銀の吸着効率もよく、吸
収剤単位重量当たりの水銀除去能力が高いため、吸収剤
を充填する充填層を小型化できる効果がある。また特開
平9−308817号公報には、粉粒体を供給して形成
されるバグフィルタによりバグフィルタ濾布表面の粉粒
層で有害物を吸収、濾過又は捕捉して除去する方法の改
良技術が示され、このバグフィルタ出口の排ガス中の有
害物の濃度のうちの1つ以上を測定し、その濃度の増減
に基づいてバグフィルタ表面の粉粒層形成に使用される
粉粒体の供給量を増減することにより、排ガス中の有害
物を除去するために供給する粉体の吹込み量を必要最低
限にすることが可能になる。特開平10−216476
号公報には、脱硫装置に使用される循環液、吸収液、湿
式電気集塵機に使用される供給水、循環水、集塵機本体
内の水、及び集塵機入口の排ガスの少なくともいずれか
に水銀除去剤を添加する方法が示され、この方法によ
り、排出源から多量に排出される、水銀濃度が10μg
/Nm3以下のオーダーの超低濃度の排ガス中の水銀、
特に金属水銀蒸気を除去できる。
Like the above method, the technology for removing harmful substances contained in these exhaust gases has been almost established, but various improved technologies have been proposed (Japanese Patent Laid-Open Nos. 7-308542 and 9-308817, Japanese Patent Laid-Open No. 9-308817). Kaihei 10-216476).
Japanese Patent Application Laid-Open No. 7-308542 discloses a mixture of lead concentrate or artificially synthesized lead sulfide (PbS) and a mixture of naturally occurring pyrite (FeS 2 ) such as iron sulfide or synthesized iron sulfide. A method for removing mercury in exhaust gas by adsorbing and removing mercury by passing exhaust gas accompanied by gaseous or mist-like mercury through an absorbent composed of a substance supported on a substance carrier is disclosed. In this method, the absorbent supported on the porous material carrier by mixing iron sulfide with lead sulfide can be used stably for a long time, and also has a good mercury adsorption efficiency and a mercury removing ability per unit weight of the absorbent. Since it is high, there is an effect that the filling layer for filling the absorbent can be downsized. Further, Japanese Patent Laid-Open No. 9-308817 discloses an improved technique for removing harmful substances by absorbing, filtering or capturing harmful substances in a powder layer on the surface of a bag filter cloth by a bag filter formed by supplying powder particles. Is measured, and one or more of the concentrations of harmful substances in the exhaust gas at the bag filter outlet are measured, and based on the increase / decrease in the concentration, the supply of the granular material used for forming the granular layer on the surface of the bag filter. By increasing or decreasing the amount, it becomes possible to minimize the amount of powder to be blown in for removing harmful substances in the exhaust gas. Japanese Patent Laid-Open No. 10-216476
In the gazette, a mercury removing agent is added to at least one of the circulating liquid used in the desulfurization device, the absorbing liquid, the feed water used in the wet electrostatic precipitator, the circulating water, the water in the dust collector body, and the exhaust gas at the dust collector inlet. The method of addition is shown. With this method, a large amount of mercury is emitted from the emission source, and the mercury concentration is 10 μg.
/ Nm 3 or less of ultra-low concentration mercury in exhaust gas,
In particular, metallic mercury vapor can be removed.

【0005】[0005]

【発明が解決しようとする課題】しかし、特開平7−3
08542号公報に示される技術では、吸収剤に気体状
又はミスト状の水銀を随伴する排ガスを通過させること
により、水銀を吸着除去することが示されているが、気
相の水銀成分を除去する技術を用いているため、コスト
が高い。また、特開平9−308817号公報に示され
る技術には水銀除去にバグフィルタを使用しているが、
バグフィルタの濾布が破損した場合に、排ガス中の煤塵
濃度が増加することが懸念される。また、このバグフィ
ルタを用いた方法は水銀除去効率が悪いため、コスト増
のおそれもある。更に、特開平10−216476号公
報に示される技術には水銀除去に電気集塵機を使用して
いるが、電気集塵機は除塵性に問題があり、単に集塵機
の性能を向上させることで水銀除去効果を上げると集塵
面積は過大になり、経済性に劣るばかりでなく、大きな
敷地面積を必要とする。
However, Japanese Patent Laid-Open No. 7-3
The technique disclosed in Japanese Patent No. 08542 discloses that mercury is adsorbed and removed by passing exhaust gas accompanied by gaseous or mist-like mercury through an absorbent, but the mercury component in the gas phase is removed. Since the technology is used, the cost is high. Further, in the technique disclosed in Japanese Patent Laid-Open No. 9-308817, a bag filter is used to remove mercury,
When the filter cloth of the bag filter is damaged, it is feared that the dust concentration in the exhaust gas will increase. In addition, the method using this bag filter has a low mercury removal efficiency, which may increase the cost. Further, the technique disclosed in Japanese Patent Laid-Open No. 10-216476 uses an electric dust collector for removing mercury, but the electric dust collector has a problem in dust-removing property, and the mercury removing effect is simply improved by improving the performance of the dust collector. If it is raised, the dust collection area becomes too large, which is not only economically inefficient, but also requires a large site area.

【0006】本発明の目的は、硫黄を含む鉱石の製錬を
行う製錬炉から排出される排ガスに含まれる水銀成分を
簡便な方法かつ効果的に除去し得る排ガスに含まれる水
銀の除去方法を提供することにある。
An object of the present invention is to remove mercury contained in exhaust gas by a simple method and effectively remove the mercury component contained in exhaust gas discharged from a smelting furnace for smelting ores containing sulfur. To provide.

【0007】[0007]

【課題を解決するための手段】請求項1に係る発明は、
硫黄を含む鉱石の製錬を行う製錬炉から排出される排ガ
スに含まれる水銀を除去する方法の改良である。その特
徴ある構成は、図1に示すように、製錬炉11から排出
された排ガスを3〜5重量%の塩酸を含む洗浄水で洗浄
してSO2ガスを主成分とするガスと排水とに分離する
ガス洗浄工程12と、排水に含まれる固形分を原水スラ
ッジとして分離する固液分離工程14と、固形分を分離
した排水を水銀除去剤に接触させて排水に含まれる水銀
成分を除去する水銀成分除去工程17と、水銀成分を除
去した排水に炭酸カルシウムを加えて排水中に含まれる
硫黄成分のうち硫酸成分を石膏として分離する排水一次
処理工程18と、硫黄成分を分離した排水に固液分離工
程14で分離した原水スラッジの一部と水酸化カルシウ
ムとを加えて排水に主として含まれる重金属を二次スラ
ッジとして分離する排水二次処理工程21とを含むこと
にある。
The invention according to claim 1 is
It is an improvement of a method for removing mercury contained in exhaust gas discharged from a smelting furnace for smelting ores containing sulfur. As shown in FIG. 1, its characteristic configuration is that the exhaust gas discharged from the smelting furnace 11 is washed with wash water containing 3 to 5% by weight of hydrochloric acid to produce gas containing SO 2 gas as a main component and waste water. Gas cleaning step 12 for separating into solids, solid-liquid separation step 14 for separating solids contained in wastewater as raw water sludge, and wastewater from which solids have been separated are contacted with a mercury removing agent to remove mercury components contained in the wastewater. The mercury component removal step 17 for removing water, the wastewater primary treatment step 18 for adding calcium carbonate to the wastewater from which the mercury component has been removed to separate the sulfuric acid component out of the sulfur components contained in the wastewater as gypsum, and the wastewater from which the sulfur component has been separated This is to include a wastewater secondary treatment step 21 in which a part of the raw water sludge separated in the solid-liquid separation step 14 and calcium hydroxide are added to separate heavy metals mainly contained in the wastewater as secondary sludge.

【0008】請求項1に係る発明では、3〜5重量%の
塩酸を含む洗浄水によりガス洗浄工程12で排ガスを洗
浄するため、排ガスに含まれる水銀成分を可溶性の塩化
水銀(II)(HgCl2)にして排水側により多く移行さ
せ、固液分離工程14と排水一次処理工程18の間に水
銀成分除去工程17を設け、この水銀成分除去工程17
で排水を水銀除去剤に接触させて排水に含まれる水銀成
分を除去することにより、水銀成分を簡便な方法で効果
的に除去する。
In the invention according to claim 1, since the exhaust gas is cleaned in the gas cleaning step 12 with the cleaning water containing hydrochloric acid of 3 to 5% by weight, the mercury component contained in the exhaust gas is dissolved in soluble mercury (II) chloride (HgCl). 2 ) and transfer more to the drainage side, and a mercury component removal step 17 is provided between the solid-liquid separation step 14 and the wastewater primary treatment step 18, and this mercury component removal step 17
The mercury component contained in the wastewater is removed by bringing the wastewater into contact with the mercury removing agent to effectively remove the mercury component by a simple method.

【0009】請求項2に係る発明は、請求項1に係る発
明であって、水銀成分除去工程17で水銀除去剤により
水銀成分を除去した排水の一部をガス洗浄工程12にお
けるSO2ガスの洗浄水に再利用する水銀の除去方法で
ある。請求項2に係る発明では、水銀成分除去工程17
で水銀成分を除去した排水の一部をガス洗浄工程12の
SO2ガスを洗浄する水として再利用することにより、
洗浄水に含まれる水銀濃度を下げて、ガス洗浄工程12
における水銀負荷を低減する。また、SO2ガスを主成
分とするガスに含まれる水銀成分濃度も低減することが
できる。
The invention according to claim 2 is the invention according to claim 1, wherein a part of the wastewater from which the mercury component has been removed by the mercury removing agent in the mercury component removing step 17 is a SO 2 gas in the gas cleaning step 12. This is a method of removing mercury that is reused in cleaning water. In the invention according to claim 2, the mercury component removing step 17
By reusing a part of the wastewater from which the mercury component has been removed in step S12 as water for cleaning the SO 2 gas,
The concentration of mercury contained in the cleaning water is reduced, and the gas cleaning step 12
Reduce the mercury load on. In addition, the concentration of mercury component contained in the gas containing SO 2 gas as a main component can be reduced.

【0010】請求項3に係る発明は、請求項1に係る発
明であって、水銀成分除去工程17で水銀成分を除去す
る前に砂による層に排水を通過させて排水に含まれる固
形分の残部を濾過する砂濾過工程16を更に含む水銀の
除去方法である。請求項3に係る発明では、砂濾過工程
16において砂による層に排水を通過させることによ
り、後に続く水銀成分除去工程17において、排水に含
まれる固形分の残部による目詰まりを防止する。
The invention according to claim 3 is the invention according to claim 1, wherein before the mercury component is removed in the mercury component removal step 17, the drainage is passed through a layer made of sand, and the solid content contained in the drainage. The method for removing mercury further comprises a sand filtration step 16 of filtering the remainder. In the invention according to claim 3, the wastewater is passed through the sand layer in the sand filtration step 16, thereby preventing clogging due to the remaining solid content contained in the wastewater in the subsequent mercury component removal step 17.

【0011】請求項4に係る発明は、請求項1に係る発
明であって、水銀除去剤が活性炭であって、活性炭が活
性炭100重量%に対して5〜20重量%の水銀成分を
吸着させる能力を有する水銀の除去方法である。請求項
5に係る発明は、請求項1に係る発明であって、精錬炉
11が反射炉である水銀の除去方法である。
The invention according to claim 4 is the invention according to claim 1, wherein the mercury removing agent is activated carbon, and the activated carbon adsorbs 5 to 20% by weight of a mercury component with respect to 100% by weight of activated carbon. It is a method of removing mercury that has the ability. The invention according to claim 5 is the invention according to claim 1, which is a method for removing mercury in which the refining furnace 11 is a reflection furnace.

【0012】[0012]

【発明の実施の形態】次に本発明の実施の形態について
排ガスに含まれる水銀の除去方法を銅の製錬により発生
する排ガスを一例として、図面を用いて説明する。図1
に示すように、硫黄を含む鉱石を製錬すると製錬炉11
から発生する排ガスには、SO2ガス、SO3、MSO4
(Mは重金属類)等を含む硫黄成分、水銀成分等が含ま
れる。この排ガスはガス洗浄工程12に送られ、そこで
3〜5重量%の塩酸を含む洗浄水の存在下で気液接触さ
せることにより、SO2ガスを主成分とするガスとSO2
ガス以外のSO3、MSO4等を含む硫黄成分及び水銀成
分等を含む排水とに分離する。即ち、ガス洗浄工程12
では洗浄水にSO2ガス以外のSO3、MSO4等を含む
硫黄成分及び水銀成分等を吸収させる。このうちSO3
は洗浄水と反応して硫酸(H2SO4)となる。ガス洗浄
工程12では、ノズル等によって洗浄水を多数の微小液
滴に細分し、これらを空塔内を通過する排ガスに分散さ
せて排ガス中に浮遊する水銀以外の重金属や塵等の固体
や液体水銀の微粒子を捕捉するスプレータイプのスクラ
バーにより行われる。3〜5重量%の塩酸を含む洗浄水
により排ガスを洗浄すると、排ガスに含まれる水銀成分
は可溶性の塩化水銀(II)(HgCl2)となり、排水側
により多く移行する。このガス洗浄工程12におけるS
2ガスの洗浄水は常に3〜5重量%の塩酸を含むよう
に濃度を調整する。塩酸濃度を3〜5重量%に規定した
のは、下限値未満であると排水側に移行する水銀成分量
が増加しないからであり、上限値を越えると多量の塩酸
を使用することにより、後述する水銀成分除去工程17
で活性炭に水銀が吸着しなくなる、また排水一次処理工
程18で炭酸カルシウム使用量が増加するといった不具
合を生じるからである。ガス洗浄工程12で分離された
SO2ガスを主成分とするガスは、SO2ガスを硫酸や石
膏として除去回収して、全ての有害物が排出基準以下に
規制された状態で系外へ排出される。
BEST MODE FOR CARRYING OUT THE INVENTION Next, an embodiment of the present invention will be described with reference to the drawings by taking a method for removing mercury contained in exhaust gas as an example of exhaust gas generated by smelting copper. Figure 1
As shown in, when smelting ore containing sulfur, smelting furnace 11
The exhaust gas generated from, SO 2 gas, SO 3, MSO 4
Sulfur components including (M is heavy metals), mercury components, etc. are included. By the exhaust gas is sent to the gas washing step 12, where it is gas-liquid contact in the presence of wash water containing 3-5% by weight hydrochloric acid, gas and SO 2 mainly composed of SO 2 gas
Separated into sewage containing sulfur components other than gas such as SO 3 and MSO 4, and mercury components. That is, the gas cleaning step 12
Then, the cleaning water is made to absorb sulfur components including SO 3 and MSO 4 other than SO 2 gas and mercury components. Of these, SO 3
Reacts with wash water to form sulfuric acid (H 2 SO 4 ). In the gas cleaning step 12, the cleaning water is subdivided into a large number of fine droplets by a nozzle or the like, and these are dispersed in the exhaust gas passing through the superficial column to suspend solids or liquids such as heavy metals other than mercury or dust floating in the exhaust gas. It is performed by a spray type scrubber that captures fine particles of mercury. When the exhaust gas is washed with cleaning water containing 3 to 5% by weight of hydrochloric acid, the mercury component contained in the exhaust gas becomes soluble mercury (II) chloride (HgCl 2 ) and more of it migrates to the drainage side. S in this gas cleaning step 12
The concentration of the O 2 gas cleaning water is adjusted so that it always contains 3 to 5% by weight of hydrochloric acid. The hydrochloric acid concentration is defined to be 3 to 5% by weight because if it is less than the lower limit value, the amount of mercury component transferred to the drainage side does not increase, and if it exceeds the upper limit value, a large amount of hydrochloric acid is used, Mercury component removal step 17
This is because mercury will not be adsorbed on the activated carbon, and the amount of calcium carbonate used will increase in the wastewater primary treatment step 18, resulting in problems. The gas containing SO 2 gas as the main component separated in the gas cleaning step 12 removes SO 2 gas as sulfuric acid or gypsum and collects it, and discharges it out of the system in a state where all harmful substances are regulated to below the emission standard. To be done.

【0013】ガス洗浄工程12で分離されたSO2ガス
以外のSO3、MSO4等を含む硫黄成分及び水銀成分等
が含まれる酸性の強い(フッ酸、塩酸、硫酸を含む)排
水には、固形分が含まれるため、固液分離工程14にお
いて固形分と排水とに分離する。具体的には、排水をシ
ックナー等で濃縮し、この濃縮してスラリー状とした原
水スラリーを固液分離することにより、固形分を排水よ
り分離する。分離した固形分は原水スラッジであり、こ
の原水スラッジは製錬炉11に再供給したり、原水スラ
ッジの一部を後述する排水二次処理工程21に原水スラ
リーのまま供給したりする。固液分離工程12で固形分
を分離した排水は、砂濾過工程16に送られ、砂による
層に排水を通過させて排水に含まれる固形分の残部を濾
過する。この砂濾過工程16を施すことにより、次に続
く水銀成分除去工程17において、排水に含まれる固形
分の残部による目詰まりを防止する。
Wastewater having strong acidity (including hydrofluoric acid, hydrochloric acid, sulfuric acid) containing sulfur components such as SO 3 and MSO 4 other than SO 2 gas separated in the gas cleaning step 12 and mercury components, Since the solid content is contained, the solid-liquid separation step 14 separates the solid content and the waste water. Specifically, the wastewater is concentrated with a thickener or the like, and the concentrated raw water slurry is subjected to solid-liquid separation to separate the solid content from the wastewater. The separated solid content is raw water sludge, and this raw water sludge is re-supplied to the smelting furnace 11 or a part of the raw water sludge is supplied to the waste water secondary treatment step 21 described below as a raw water slurry. The wastewater from which solids have been separated in the solid-liquid separation step 12 is sent to the sand filtration step 16, where the wastewater is passed through a layer of sand to filter the remaining solids contained in the wastewater. By performing the sand filtration step 16, in the subsequent mercury component removal step 17, clogging due to the remaining solid content contained in the wastewater is prevented.

【0014】固形分を分離した排水は、水銀成分除去工
程17において、排水を水銀除去剤に接触させて排水に
含まれる水銀成分を除去する。この水銀成分除去工程1
7により排水に含まれる水銀成分の大部分が水銀除去剤
により吸着される。排水はpHが1以下の酸性を示す液
であるため、水銀除去剤には活性炭やフライアッシュ等
が用いられる。特に、活性炭が吸着能が高いため好まし
い。水銀除去剤の粒径は6〜100メッシュ、好ましく
は10〜30メッシュである。活性炭を水銀除去剤とし
て用いた場合、活性炭の品質にも左右されるが、活性炭
は、活性炭100重量%に対して5〜20重量%の水銀
成分を吸着させる能力を有する。水銀成分を除去した排
水を排水一次処理工程18に送る前に水銀成分を除去し
た排水の一部をガス洗浄工程12のSO2ガスを洗浄す
る水に供給して再利用する。排水をSO2ガスを洗浄す
る水に供給することにより、洗浄水に含まれる水銀成分
濃度を下げることになり、SO2ガスを主成分とするガ
スに含まれる水銀成分濃度も低減することができ、続く
SO2の回収における、例えば、排脱石膏プラントの水
銀負荷をも下げることができる。また、後に続く排水処
理に回される排水の水銀成分濃度も下がるので、排水中
の硫酸分を中和することによって得られる石膏の水銀成
分濃度も下げることができる。
In the mercury component removing step 17, the wastewater from which the solid content has been separated is brought into contact with the mercury removing agent to remove the mercury component contained in the wastewater. This mercury component removal step 1
Due to 7, most of the mercury components contained in the waste water are adsorbed by the mercury removing agent. Since the wastewater is a liquid exhibiting acidity with a pH of 1 or less, activated carbon, fly ash or the like is used as the mercury removing agent. In particular, activated carbon is preferable because it has a high adsorption capacity. The particle size of the mercury removing agent is 6 to 100 mesh, preferably 10 to 30 mesh. When activated carbon is used as a mercury removing agent, the activated carbon has an ability to adsorb 5 to 20% by weight of a mercury component with respect to 100% by weight of activated carbon, depending on the quality of the activated carbon. Before sending the wastewater from which the mercury component has been removed to the wastewater primary treatment step 18, a part of the wastewater from which the mercury component has been removed is supplied to the water for cleaning the SO 2 gas in the gas cleaning step 12 for reuse. By supplying the waste water to the water for cleaning the SO 2 gas, the concentration of the mercury component contained in the cleaning water is lowered, and the concentration of the mercury component contained in the gas containing SO 2 gas as the main component can also be reduced. In the subsequent recovery of SO 2 , for example, the mercury load of the waste gypsum plant can also be reduced. Further, since the mercury component concentration of the wastewater sent to the subsequent wastewater treatment is also reduced, the mercury component concentration of gypsum obtained by neutralizing the sulfuric acid content in the wastewater can be reduced.

【0015】水銀成分を除去した排水は、排水一次処理
工程18において、炭酸カルシウム(CaCO3)を添
加することにより、排水のpHを2〜4に調整して硫黄
成分のうち硫酸成分のみを固定化し、固液分離すること
により硫酸成分を石膏(CaSO4)として分離する。
In the wastewater primary treatment step 18, the wastewater from which the mercury component has been removed is adjusted to pH 2 to 4 by adding calcium carbonate (CaCO 3 ) to fix only the sulfuric acid component of the sulfur component. The sulfuric acid component is separated as gypsum (CaSO 4 ) by solidification and solid-liquid separation.

【0016】排水一次処理工程18で硫酸成分を分離し
た排水は、排水二次処理工程21において、前述した固
液分離工程14で分離した原水スラッジの一部(原水ス
ラリー状態)とともに水酸化カルシウム(Ca(O
H)2)を添加することにより、排水のpHを11〜12
に調整して原水スラッジ(原水スラリー)に含まれる水
銀とともに排水に主として含まれる重金属を固定化し、
固液分離することにより重金属を固形分として分離す
る。全ての有害物が排出基準以下に規制された状態で排
水は系外へ放流される。排水二次処理工程21で固定化
した固形分は二次スラッジとして製錬炉11に再供給さ
れる。
The waste water from which the sulfuric acid component has been separated in the waste water primary treatment step 18 is treated with calcium hydroxide (a raw water slurry state) together with a part of the raw water sludge separated in the solid-liquid separation step 14 in the waste water secondary treatment step 21. Ca (O
H) 2 ) is added to adjust the pH of the wastewater to 11 to 12
Adjusted to fix the heavy metals mainly contained in the wastewater along with mercury contained in the raw water sludge (raw water slurry),
By performing solid-liquid separation, heavy metals are separated as solids. Wastewater is discharged to the outside of the system with all harmful substances regulated to below the emission standard. The solid content fixed in the wastewater secondary treatment step 21 is re-supplied to the smelting furnace 11 as secondary sludge.

【0017】次に排ガスに含まれる水銀の分配率を本発
明の水銀除去方法と従来の方法とを用いて説明する。製
錬を行うことにより発生した排ガスを従来の水銀の除去
方法により処理する場合を説明する。図3に示すよう
に、先ず、製錬炉から最初に発生する排ガスに含まれる
水銀成分の割合を100%とすると、排ガスに含まれる
水銀成分の一部は排ガス中に含まれるセレンと化合して
水に不溶なセレン化水銀(II)(HgSe)を形成してお
り、ガス洗浄を行ってもガス中に残ってしまうため、全
ての水銀成分が排水には移行せず、ガス洗浄工程により
分離されたSO2ガスを主成分とするガスには水銀成分
が10%の割合で分配され、排水には90%の割合で分
配される。固液分離工程において、排水に含まれる水銀
成分は、原水スラッジに90%、排水に10%の割合で
それぞれ移行する。従って、排水に含まれる水銀成分は
90%のうち、原水スラッジ側に81%、排水側に9%
の割合でそれぞれ移行することになる。排水側に移行し
た水銀成分は排水一次処理工程において、9%ほぼ全て
の水銀成分が硫酸成分とともに石膏中に含まれる。原水
スラッジに移行した水銀成分81%のうち、原水スラッ
ジの一部の割合を仮にa、その残部を1−aとすると、
排水二次処理工程に供給される水銀成分の分配率は(1
−a)×81%となり、残部はa×81%となる。排水
二次処理工程に供給された水銀成分は固形分として二次
スラッジに移行し、原水スラッジの残部と二次スラッジ
は製錬炉に再供給されるため、製錬炉に戻る水銀成分の
分配率は81%となる。
Next, the distribution ratio of mercury contained in the exhaust gas will be described using the mercury removing method of the present invention and the conventional method. A case where the exhaust gas generated by smelting is treated by the conventional mercury removal method will be described. As shown in FIG. 3, first, assuming that the ratio of the mercury component contained in the exhaust gas initially generated from the smelting furnace is 100%, a part of the mercury component contained in the exhaust gas is combined with selenium contained in the exhaust gas. Form mercury (II) selenide (HgSe) that is insoluble in water and remain in the gas even after gas cleaning, so all mercury components do not move to wastewater A mercury component is distributed at a ratio of 10% to the separated gas containing SO 2 gas as a main component, and is distributed at a ratio of 90% to waste water. In the solid-liquid separation step, the mercury component contained in the wastewater is transferred to the raw water sludge at a rate of 90% and to the wastewater at a rate of 10%. Therefore, of the 90% mercury contained in the wastewater, 81% is on the raw water sludge side and 9% is on the drainage side.
Will be changed at the rate of each. The mercury component transferred to the drainage side is 9% in the wastewater primary treatment step, and almost all the mercury component is contained in the gypsum together with the sulfuric acid component. If 81% of the mercury component transferred to the raw water sludge is a and the rest is 1-a,
The distribution rate of mercury components supplied to the wastewater secondary treatment process is (1
-A) x 81% and the balance is a x 81%. The mercury component supplied to the wastewater secondary treatment process moves to the secondary sludge as a solid content, and the rest of the raw water sludge and the secondary sludge are re-supplied to the smelting furnace. The rate is 81%.

【0018】次に、連続して発生する排ガスに含まれる
水銀成分の分配率を[+α]とすると、ガス洗浄工程に送
られる水銀成分の割合は[81%+α]となる。このガス
洗浄工程では前述した通りSO2ガスを主成分とするガ
スには10%、排水には90%の割合で移行するので、
SO2ガスを主成分とするガス側には[81%+α]×
0.1、排水側には[81%+α]×0.9の割合でそれ
ぞれ移行することになる。固液分離工程において、排水
に含まれる水銀成分は、原水スラッジに81%、排水に
9%の割合でそれぞれ移行するので、排水に含まれる水
銀成分[81%+α]×0.9のうち、原水スラッジ側に
は[81%+α]×0.81、排水側には[81%+α]×
0.09の割合でそれぞれ移行する。排水側に移行した
水銀成分は排水一次処理工程において、[81%+α]×
0.09ほぼ全ての水銀成分が硫酸成分とともに固形分
として分離されて石膏中に含まれる。原水スラッジに移
行した水銀成分[81%+α]×0.81のうち、原水ス
ラッジの一部の割合を仮にa、その残部を1−aとする
と、排水二次処理工程に供給される水銀成分の分配率は
(1−a)×[81%+α]×0.81となり、残部はa×
[81%+α]×0.81となる。排水二次処理工程に供
給された水銀成分は固形分として二次スラッジに移行
し、原水スラッジの残部と二次スラッジは製錬炉に再供
給されるため、再び製錬炉に戻る水銀成分の分配率は
[81%+α]×0.81となる。仮に連続して発生する
排ガスの水銀分配率[+α]が、最初に発生する排ガスの
水銀分配率と同様の割合である100%とすると、再び
製錬炉に戻る水銀成分は100%を越えてしまい、製錬
炉に水銀成分を再供給するたびに水銀成分濃度が大きく
なる問題が発生する。
Next, when the distribution rate of the mercury component contained in the exhaust gas continuously generated is [+ α], the ratio of the mercury component sent to the gas cleaning step is [81% + α]. In this gas cleaning step, as described above, the gas containing SO 2 gas as the main component is transferred at a rate of 10%, and the waste water is transferred at a rate of 90%.
[81% + α] x on the gas side containing SO 2 gas as the main component
0.1 and [81% + α] × 0.9 at the drain side respectively. In the solid-liquid separation step, the mercury component contained in the wastewater migrates to the raw water sludge at a rate of 81% and to the wastewater at a rate of 9%, respectively. Therefore, of the mercury component contained in the wastewater [81% + α] × 0.9, [81% + α] × 0.81 for raw water sludge side, [81% + α] × for drainage side
It shifts at a rate of 0.09. The mercury component transferred to the wastewater side is [81% + α] × in the wastewater primary treatment process.
0.09 Almost all mercury components are separated as solid components together with sulfuric acid components and contained in gypsum. Of the mercury component [81% + α] x 0.81 transferred to the raw water sludge, if a part of the raw water sludge is a and the rest is 1-a, the mercury component supplied to the wastewater secondary treatment process The distribution rate of
(1-a) x [81% + α] x 0.81 with the balance a x
It becomes [81% + α] × 0.81. The mercury component supplied to the wastewater secondary treatment process moves to the secondary sludge as a solid content, and the rest of the raw water sludge and the secondary sludge are re-supplied to the smelting furnace. Distribution rate
It becomes [81% + α] × 0.81. If the mercury distribution ratio [+ α] of the exhaust gas that is continuously generated is 100%, which is the same as the mercury distribution ratio of the exhaust gas that is first generated, the mercury component that returns to the smelting furnace again exceeds 100%. Therefore, every time the mercury component is re-supplied to the smelting furnace, there arises a problem that the mercury component concentration increases.

【0019】製錬を行うことにより発生した排ガスを本
発明の水銀の除去方法により処理する場合を説明する。
図2に示すように、先ず、製錬炉から最初に発生する排
ガスに含まれる水銀成分の割合を100%とすると、従
来の水銀除去方法を用いた場合は、排ガスに含まれる水
銀成分の一部は排ガス中に含まれるセレンと化合して水
に不溶なセレン化水銀(II)を形成しており、ガス洗浄を
行ってもガス中に残ってしまうため、全ての水銀成分が
排水には移行せず、ガス洗浄工程で分離されたSO2
スを主成分とするガス側には10%、排水側には90%
の割合でそれぞれ移行するが、本発明では、ガス洗浄工
程で3〜5重量%の塩酸を含む洗浄水により排ガスを洗
浄するため、排ガスに含まれる水銀成分は可溶性の塩化
水銀(II)となり、排水側に多く移行する。従って、排ガ
スに含まれる水銀成分を従来法よりも多く排水側に移行
させることができ、SO2ガスを主成分とするガス側に
は5%、排水側には95%の割合でそれぞれ移行でき
る。固液分離工程において、排水に含まれる水銀成分
は、原水スラッジに10%、排水に90%の割合でそれ
ぞれ移行する。従って、排水に含まれる水銀成分は95
%のうち、原水スラッジ側に9.5%、排水側に85.
5%の割合でそれぞれ移行することになる。排水側に移
行した水銀成分は水銀成分除去工程で85.5%ほぼ全
ての水銀成分が水銀除去剤によって除去される。原水ス
ラッジに移行した水銀成分9.5%のうち、原水スラッ
ジの一部の割合を仮にa、その残部を1−aとすると、
排水二次処理工程に供給される水銀成分の分配率は(1
−a)×9.5%となり、残部はa×9.5%となる。
排水二次処理工程に供給された水銀成分は固形分として
二次スラッジに移行し、原水スラッジの残部と二次スラ
ッジは製錬炉に再供給されるため、製錬炉に戻る水銀成
分の分配率は9.5%となる。
The case where the exhaust gas generated by smelting is treated by the method for removing mercury of the present invention will be described.
As shown in FIG. 2, first, assuming that the ratio of the mercury component contained in the exhaust gas initially generated from the smelting furnace is 100%, when the conventional mercury removal method is used, one of the mercury components contained in the exhaust gas is The part combines with selenium contained in the exhaust gas to form water-insoluble mercury selenide (II), which remains in the gas even after gas cleaning. 10% on the gas side containing SO 2 gas that has been separated in the gas cleaning process as the main component, and 90% on the drainage side.
In the present invention, since the exhaust gas is washed with cleaning water containing 3 to 5% by weight of hydrochloric acid in the gas cleaning step, the mercury component contained in the exhaust gas becomes soluble mercury (II) chloride, Migrate to the drain side. Therefore, more mercury components contained in the exhaust gas can be transferred to the drain side than in the conventional method, and 5% to the gas side containing SO 2 gas as the main component and 95% to the drain side. . In the solid-liquid separation step, the mercury component contained in the wastewater is transferred to the raw water sludge at a rate of 10% and to the wastewater at a rate of 90%. Therefore, the mercury component contained in the wastewater is 95
%, 9.5% on the raw water sludge side and 85.% on the drainage side.
It will be transferred at a rate of 5%. The mercury component transferred to the drainage side is 85.5% in the mercury component removing step, and almost all the mercury component is removed by the mercury removing agent. Assuming that part of the raw water sludge is ‘a’ and the rest is 1−a among 9.5% of the mercury components transferred to the raw water sludge,
The distribution rate of mercury components supplied to the wastewater secondary treatment process is (1
-A) x 9.5% and the balance a x 9.5%.
The mercury component supplied to the wastewater secondary treatment process moves to the secondary sludge as a solid content, and the rest of the raw water sludge and the secondary sludge are re-supplied to the smelting furnace. The rate is 9.5%.

【0020】次に、連続して発生する排ガスに含まれる
水銀成分の分配率を[+α]とすると、ガス洗浄工程に送
られる水銀成分の割合は[9.5%+α]となる。このガ
ス洗浄工程では前述した通りSO2ガスを主成分とする
ガス側には5%、排水側には95%の割合で移行するの
で、SO2ガスを主成分とするガス側には[9.5%+
α]×0.05、排水側には[9.5%+α]×0.95
の割合でそれぞれ移行することになる。固液分離工程に
おいて、排水に含まれる水銀成分は、原水スラッジに1
0%、排水に90%の割合でそれぞれ移行するので、排
水に含まれる水銀成分[9.5%+α]×0.95のう
ち、原水スラッジ側には[9.5%+α]×0.095、
排水側には[9.5%+α]×0.855の割合でそれぞ
れ移行する。排水側に移行した水銀成分は水銀成分除去
工程において、[9.5%+α]×0.855ほぼ全ての
水銀成分が水銀除去剤によって除去される。原水スラッ
ジに移行した水銀成分[9.5%+α]×0.095のう
ち、原水スラッジの一部の割合を仮にa、その残部を1
−aとすると、排水二次処理工程に供給される水銀成分
の分配率は(1−a)×[9.5%+α]×0.095とな
り、残部はa×[9.5%+α]×0.095となる。排
水二次処理工程に供給された水銀成分は固形分として二
次スラッジに移行し、原水スラッジの残部と二次スラッ
ジは製錬炉に再供給されるため、再び製錬炉に戻る水銀
成分の分配率は[9.5%+α]×0.095となる。
Next, assuming that the distribution rate of the mercury component contained in the exhaust gas continuously generated is [+ α], the ratio of the mercury component sent to the gas cleaning step is [9.5% + α]. 5% to the gas side of the main component as SO 2 gas described above in the gas washing step, the process proceeds at a rate of 95% in the waste water side, the gas side composed mainly of SO 2 gas [9 0.5% +
α] × 0.05, [9.5% + α] × 0.95 on the drain side
Will be changed at the rate of each. In the solid-liquid separation process, the mercury component contained in the wastewater is 1% in the raw water sludge.
0% and 90% to the wastewater, respectively, so of the mercury components [9.5% + α] × 0.95 contained in the wastewater, [9.5% + α] × 0. 095,
Transfer to the drainage side at a rate of [9.5% + α] × 0.855. In the mercury component removal step, the mercury component transferred to the drainage side is [9.5% + α] × 0.855 Almost all of the mercury component is removed by the mercury removing agent. Of the mercury component [9.5% + α] x 0.095 transferred to the raw water sludge, a part of the raw water sludge is assumed to be a and the rest is 1
-A, the distribution rate of the mercury component supplied to the wastewater secondary treatment process is (1-a) x [9.5% + α] x 0.095, and the balance is a x [9.5% + α]. It becomes × 0.095. The mercury component supplied to the wastewater secondary treatment process moves to the secondary sludge as a solid content, and the rest of the raw water sludge and the secondary sludge are re-supplied to the smelting furnace. The distribution rate is [9.5% + α] × 0.095.

【0021】このように、製錬炉に戻る水銀成分の分配
率は再供給されるたびにその水銀成分量が減少するた
め、ガス洗浄工程で分離したSO2、排水一次処理工程
で分離した石膏のそれぞれに含まれる水銀成分濃度も低
減される。なお、図2中には記載していないが、水銀成
分除去工程において水銀成分を除去した排水の一部をガ
ス洗浄工程のSO2を洗浄する水に再利用するため、ガ
ス洗浄工程により分離した排水に含まれる水銀の分配率
は図2中に記載した数値より小さい数値となる。
As described above, since the distribution rate of the mercury component returned to the smelting furnace decreases every time it is re-supplied, the SO 2 separated in the gas cleaning step and the gypsum separated in the wastewater primary treatment step are separated. The concentration of the mercury component contained in each is also reduced. Although not shown in FIG. 2, a part of the wastewater from which the mercury component was removed in the mercury component removal step was reused as water for cleaning SO 2 in the gas cleaning step, and thus was separated by the gas cleaning step. The distribution rate of mercury contained in the wastewater is smaller than the value shown in Fig. 2.

【0022】[0022]

【発明の効果】以上述べたように、本発明は製錬を行う
ことにより発生する排ガスに含まれる水銀の除去方法に
おいて、3〜5重量%の塩酸を含む洗浄水によりガス洗
浄工程で排ガスを洗浄するため、排ガスに含まれる水銀
成分を可溶性の塩化水銀にして排水側により多く移行さ
せ、固液分離工程と排水一次処理工程の間に水銀成分除
去工程を設け、この水銀成分除去工程で排水を水銀除去
剤に接触させて排水に含まれる水銀成分を除去すること
により、後に続く排水一次処理工程において分離される
石膏には水銀成分がほとんど含まれない。更に、水銀成
分除去工程で水銀成分を除去した排水の一部をガス洗浄
工程のSO2を洗浄する水に再利用するため、ガス洗浄
工程で分離したSO2を主成分とするガス中に含まれる
水銀成分の分配率及びガス洗浄工程で分離した排水に含
まれる水銀の分配率をそれぞれ低くすることができ、回
収した硫黄成分を用いて製造される石膏中の水銀含有量
を最小限に抑えることができる。
As described above, according to the present invention, in the method for removing mercury contained in the exhaust gas generated by smelting, the exhaust gas is washed in the gas cleaning step with the cleaning water containing 3 to 5% by weight of hydrochloric acid. For cleaning, the mercury component contained in the exhaust gas is converted to soluble mercury chloride and transferred to the drainage side, and a mercury component removal process is provided between the solid-liquid separation process and the wastewater primary treatment process. The gypsum separated in the subsequent wastewater primary treatment step contains almost no mercury component by removing the mercury component contained in the wastewater by contacting with the mercury removing agent. Further, since a part of the wastewater from which the mercury component has been removed in the mercury component removal step is reused as water for cleaning SO 2 in the gas cleaning step, it is included in the gas containing SO 2 as the main component separated in the gas cleaning step. The distribution rate of mercury components contained in the wastewater separated in the gas cleaning process can be reduced, and the mercury content in gypsum produced using the recovered sulfur components can be minimized. be able to.

【図面の簡単な説明】[Brief description of drawings]

【図1】本発明の排ガスに含まれる水銀の除去方法を示
す図。
FIG. 1 is a diagram showing a method for removing mercury contained in exhaust gas according to the present invention.

【図2】本発明の水銀の除去方法を用いて処理した際の
水銀の分配率を示す図。
FIG. 2 is a diagram showing the distribution ratio of mercury when treated using the method for removing mercury of the present invention.

【図3】従来の水銀の除去方法を用いて処理した際の水
銀の分配率を示す図。
FIG. 3 is a diagram showing a distribution ratio of mercury when treated using a conventional mercury removal method.

【図4】従来の排ガスに含まれる水銀の除去方法を示す
図。
FIG. 4 is a diagram showing a conventional method for removing mercury contained in exhaust gas.

【符号の説明】[Explanation of symbols]

11 製錬炉 12 ガス洗浄工程 14 固液分離工程 17 水銀成分除去工程 18 排水一次処理工程 21 排水二次処理工程 11 Smelting furnace 12 gas cleaning process 14 Solid-liquid separation process 17 Mercury component removal process 18 Wastewater primary treatment process 21 Wastewater secondary treatment process

───────────────────────────────────────────────────── フロントページの続き (51)Int.Cl.7 識別記号 FI テーマコート゛(参考) C02F 1/28 C22B 43/00 102 1/58 B01D 53/34 136A 1/62 ZAB C22B 3/24 23/16 7/00 29/08 520A 43/00 102 540A C22B 3/00 K (72)発明者 中川 裕二 福島県いわき市小名浜字渚一番地の一 小 名浜製錬株式会社内 Fターム(参考) 4D002 AA29 AC10 BA02 DA26 EA07 GA01 GB08 4D024 AA04 AB18 BA02 DB03 DB20 4D038 AA08 AB36 AB73 BA04 BB06 BB13 BB17 4D041 BB04 CA03 CA07 CB04 4K001 AA09 AA14 AA20 AA30 BA18 BA24 CA02 CA07 DB23 DB35 GA04 GB09 ─────────────────────────────────────────────────── ─── Continuation of front page (51) Int.Cl. 7 Identification code FI theme code (reference) C02F 1/28 C22B 43/00 102 1/58 B01D 53/34 136A 1/62 ZAB C22B 3/24 23 / 16 7/00 29/08 520A 43/00 102 540A C22B 3/00 K (72) Inventor Yuji Nakagawa One of Nagisa Ichibanchi, Onahama, Iwaki City, Fukushima Prefecture F term (reference) 4D002 AA29 AC10 BA02 DA26 EA07 GA01 GB08 4D024 AA04 AB18 BA02 DB03 DB20 4D038 AA08 AB36 AB73 BA04 BB06 BB13 BB17 4D041 BB04 CA03 CA07 CB04 4K001 AA09 AA14 AA20 AA30 BA18 BA24 CA02 CA07 DB23 DB35 GA04 GB09

Claims (5)

【特許請求の範囲】[Claims] 【請求項1】 硫黄を含む鉱石の製錬を行う製錬炉(11)
から排出される排ガスに含まれる水銀を除去する方法に
おいて、 前記製錬炉(11)から排出された排ガスを3〜5重量%の
塩酸を含む洗浄水で洗浄してSO2ガスを主成分とする
ガスと排水とに分離するガス洗浄工程(12)と、 前記排水に含まれる固形分を原水スラッジとして分離す
る固液分離工程(14)と、 前記固形分を分離した排水を水銀除去剤に接触させて前
記排水に含まれる水銀成分を除去する水銀成分除去工程
(17)と、 前記水銀成分を除去した排水に炭酸カルシウムを加えて
前記排水中に含まれる硫黄成分のうち硫酸成分を石膏と
して分離する排水一次処理工程(18)と、 前記硫酸成分を分離した排水に前記固液分離工程(14)で
分離した原水スラッジの一部と水酸化カルシウムとを加
えて前記排水に主として含まれる重金属を二次スラッジ
として分離する排水二次処理工程(21)とを含むことを特
徴とする排ガスに含まれる水銀の除去方法。
1. A smelting furnace for smelting ores containing sulfur (11)
In the method for removing mercury contained in exhaust gas discharged from the exhaust gas, the exhaust gas discharged from the smelting furnace (11) is washed with cleaning water containing 3 to 5% by weight of hydrochloric acid to contain SO 2 gas as a main component. A gas cleaning step (12) for separating gas and wastewater to be separated, a solid-liquid separation step (14) for separating solids contained in the wastewater as raw water sludge, and the wastewater from which the solids have been separated is used as a mercury removing agent. Mercury component removal step of contacting to remove the mercury component contained in the wastewater
(17), a wastewater primary treatment step (18) of adding calcium carbonate to the wastewater from which the mercury component has been removed to separate the sulfuric acid component of the sulfur component contained in the wastewater as gypsum, and separating the sulfuric acid component A wastewater secondary treatment step (21) in which a part of the raw water sludge separated in the solid-liquid separation step (14) and calcium hydroxide are added to the wastewater to separate the heavy metals mainly contained in the wastewater as secondary sludge (21). A method for removing mercury contained in exhaust gas, which comprises:
【請求項2】 水銀成分除去工程(17)で水銀除去剤によ
り水銀成分を除去した排水の一部をガス洗浄工程(12)に
おけるSO2ガスの洗浄水に再利用する請求項1記載の
水銀の除去方法。
2. The mercury according to claim 1, wherein a part of the waste water from which the mercury component has been removed by the mercury removing agent in the mercury component removing step (17) is reused as the SO 2 gas cleaning water in the gas cleaning step (12). Removal method.
【請求項3】 水銀成分除去工程(17)で水銀成分を除去
する前に砂による層に排水を通過させて前記排水に含ま
れる固形分の残部を濾過する砂濾過工程(16)を更に含む
請求項1記載の水銀の除去方法。
3. The method further comprises a sand filtration step (16) of passing the wastewater through a layer of sand to filter the remainder of solids contained in the wastewater before removing the mercury component in the mercury component removal step (17). The method for removing mercury according to claim 1.
【請求項4】 水銀除去剤が活性炭であって、前記活性
炭が前記活性炭100重量%に対して5〜20重量%の
水銀成分を吸着させる能力を有する請求項1記載の水銀
の除去方法。
4. The method for removing mercury according to claim 1, wherein the mercury removing agent is activated carbon, and the activated carbon has an ability to adsorb 5 to 20% by weight of a mercury component with respect to 100% by weight of the activated carbon.
【請求項5】 製錬炉(11)が反射炉である請求項1記載
の水銀の除去方法。
5. The method for removing mercury according to claim 1, wherein the smelting furnace (11) is a reverberatory furnace.
JP2001192310A 2001-06-26 2001-06-26 Method for removing mercury contained in exhaust gas Expired - Lifetime JP4794071B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2001192310A JP4794071B2 (en) 2001-06-26 2001-06-26 Method for removing mercury contained in exhaust gas

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2001192310A JP4794071B2 (en) 2001-06-26 2001-06-26 Method for removing mercury contained in exhaust gas

Publications (2)

Publication Number Publication Date
JP2003001062A true JP2003001062A (en) 2003-01-07
JP4794071B2 JP4794071B2 (en) 2011-10-12

Family

ID=19030779

Family Applications (1)

Application Number Title Priority Date Filing Date
JP2001192310A Expired - Lifetime JP4794071B2 (en) 2001-06-26 2001-06-26 Method for removing mercury contained in exhaust gas

Country Status (1)

Country Link
JP (1) JP4794071B2 (en)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2008173542A (en) * 2007-01-17 2008-07-31 Sumitomo Metal Mining Co Ltd Method for cooling/scrubbing exhaust gas from copper smeltery
JP2011202934A (en) * 2010-03-26 2011-10-13 Pan Pacific Copper Co Ltd Apparatus for processing exhaust gas in nonferrous smelting facility, and method for processing exhaust gas in nonferrous smelting facility
CN105228729A (en) * 2013-05-29 2016-01-06 气体产品与化学公司 The purifying of Exhaust Gas, recovery and recirculation

Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS56113330A (en) * 1980-02-09 1981-09-07 Mitsubishi Metal Corp Removal of mercury in smelting gas
JPS6121722A (en) * 1984-07-09 1986-01-30 Toukiyouto Purification of exhaust gas containing mercury
JPS6245325A (en) * 1985-08-22 1987-02-27 Mitsubishi Heavy Ind Ltd Method for treating exhaust gas
JPS63147519A (en) * 1986-07-29 1988-06-20 Hitachi Zosen Corp Method for removing total of mercury contained in exhaust gas and mercury contained in waste water of smoke cleaning
JPH04227818A (en) * 1990-04-18 1992-08-17 Metallges Ag Waste gas purification method
JPH10216476A (en) * 1997-01-31 1998-08-18 Kawasaki Heavy Ind Ltd Waste gas treatment and apparatus therefor
JPH10230137A (en) * 1997-02-19 1998-09-02 Mitsubishi Heavy Ind Ltd Method and apparatus for treatment of exhaust gas

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS56113330A (en) * 1980-02-09 1981-09-07 Mitsubishi Metal Corp Removal of mercury in smelting gas
JPS6121722A (en) * 1984-07-09 1986-01-30 Toukiyouto Purification of exhaust gas containing mercury
JPS6245325A (en) * 1985-08-22 1987-02-27 Mitsubishi Heavy Ind Ltd Method for treating exhaust gas
JPS63147519A (en) * 1986-07-29 1988-06-20 Hitachi Zosen Corp Method for removing total of mercury contained in exhaust gas and mercury contained in waste water of smoke cleaning
JPH04227818A (en) * 1990-04-18 1992-08-17 Metallges Ag Waste gas purification method
JPH10216476A (en) * 1997-01-31 1998-08-18 Kawasaki Heavy Ind Ltd Waste gas treatment and apparatus therefor
JPH10230137A (en) * 1997-02-19 1998-09-02 Mitsubishi Heavy Ind Ltd Method and apparatus for treatment of exhaust gas

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2008173542A (en) * 2007-01-17 2008-07-31 Sumitomo Metal Mining Co Ltd Method for cooling/scrubbing exhaust gas from copper smeltery
JP2011202934A (en) * 2010-03-26 2011-10-13 Pan Pacific Copper Co Ltd Apparatus for processing exhaust gas in nonferrous smelting facility, and method for processing exhaust gas in nonferrous smelting facility
CN105228729A (en) * 2013-05-29 2016-01-06 气体产品与化学公司 The purifying of Exhaust Gas, recovery and recirculation

Also Published As

Publication number Publication date
JP4794071B2 (en) 2011-10-12

Similar Documents

Publication Publication Date Title
EP0613397B1 (en) A METHOD OF IMPROVING THE Hg-REMOVING CAPABILITY OF A FLUE GAS CLEANING PROCESS
RU2438761C2 (en) Method and system for complex dry and wet cleaning of combustion gas
JP5804461B2 (en) Wastewater treatment equipment and method
JP2009061450A (en) Method for removing mercury from flue gas after combustion
KR100286574B1 (en) Flue gas treatment method
EP1308198B1 (en) Mercury removal method and system
JPH10216476A (en) Waste gas treatment and apparatus therefor
JP3263586B2 (en) Flue gas treatment system
CN1251787C (en) Method for eliminating trace mercury in gas
JP4859780B2 (en) Cement kiln extraction gas processing system and processing method
JP5371172B2 (en) Exhaust gas treatment apparatus and method
JP4794070B2 (en) Method for removing mercury contained in exhaust gas
JP4794071B2 (en) Method for removing mercury contained in exhaust gas
JP2019025436A (en) Separation recovery method of carrier from heavy metal adsorbent
RU2108139C1 (en) Method for cleaning effluent gas flow and device for its embodiment
JPH0557142A (en) Treating apparatus for fly ash-containing flue gas desulfurizing and absorbing solution
JP5951291B2 (en) Exhaust gas treatment equipment
JPS62140629A (en) Method for removing mercury contained in combustion exhaust gas
JP2009035449A (en) System and method for treating cement kiln extraction gas
JPS6113856B2 (en)
JP2018171573A (en) Plaster recovery system and plaster recovery method
JPH0929058A (en) Solidification of desulfurized drain with coal ash
JP3232513B2 (en) Wet flue gas desulfurization device and method for collecting effluent from centrifugal separator
JPS62197131A (en) Method for removing mercury in combustion exhaust gas
JP2002273167A (en) Flue-gas treatment agent and treating method

Legal Events

Date Code Title Description
A621 Written request for application examination

Free format text: JAPANESE INTERMEDIATE CODE: A621

Effective date: 20080508

A977 Report on retrieval

Free format text: JAPANESE INTERMEDIATE CODE: A971007

Effective date: 20090626

TRDD Decision of grant or rejection written
A01 Written decision to grant a patent or to grant a registration (utility model)

Free format text: JAPANESE INTERMEDIATE CODE: A01

Effective date: 20110705

A01 Written decision to grant a patent or to grant a registration (utility model)

Free format text: JAPANESE INTERMEDIATE CODE: A01

A61 First payment of annual fees (during grant procedure)

Free format text: JAPANESE INTERMEDIATE CODE: A61

Effective date: 20110726

R150 Certificate of patent or registration of utility model

Free format text: JAPANESE INTERMEDIATE CODE: R150

Ref document number: 4794071

Country of ref document: JP

Free format text: JAPANESE INTERMEDIATE CODE: R150

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20140805

Year of fee payment: 3

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

EXPY Cancellation because of completion of term