JP2002366050A - Method for manufacturing image display device, manufacturing device and image display device manufactured by using the same - Google Patents

Method for manufacturing image display device, manufacturing device and image display device manufactured by using the same

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Publication number
JP2002366050A
JP2002366050A JP2001176589A JP2001176589A JP2002366050A JP 2002366050 A JP2002366050 A JP 2002366050A JP 2001176589 A JP2001176589 A JP 2001176589A JP 2001176589 A JP2001176589 A JP 2001176589A JP 2002366050 A JP2002366050 A JP 2002366050A
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image display
manufacturing
sealing material
display device
method
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JP2001176589A
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Japanese (ja)
Inventor
Takeshi Furukawa
Tetsuya Shiratori
Katsuyoshi Yamashita
Hideaki Yasui
武史 古川
秀明 安井
勝義 山下
哲也 白鳥
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Matsushita Electric Ind Co Ltd
松下電器産業株式会社
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Abstract

PROBLEM TO BE SOLVED: To provide a method for manufacturing a high-quality image display device.
SOLUTION: After a sealing material is applied on a panel, the sealing material is treated with laser light so as to reduce a high temperature thermal process added to the phosphor. This decreases deterioration in the luminance by the process of manufacturing panels, and a panel with high luminance can be obtained.
COPYRIGHT: (C)2003,JPO

Description

【発明の詳細な説明】 DETAILED DESCRIPTION OF THE INVENTION

【0001】 [0001]

【発明の属する技術分野】本技術はプラズマディスプレイパネル(PDP)やFED等の画像表示装置の製造方法、製造装置に関するものである。 BACKGROUND OF THE INVENTION This technology is a method of manufacturing an image display device such as a plasma display panel (PDP) or FED, a manufacturing apparatus.

【0002】 [0002]

【従来の技術】プラズマディスプレイパネル(PDP) BACKGROUND OF THE INVENTION plasma display panel (PDP)
に代表されるガス放電型の画像表示装置は、大画面化することが比較的容易なフラットディスプレイパネル(F Gas discharge type image display apparatus typified by, it is relatively easy flat display panel of a large screen (F
DP)であり、すでに50インチクラスのものが商品化されている。 A DP), already of 50-inch class have been commercialized. このPDPは、2枚の薄いガラス板(フロントパネルガラスとバックパネルガラス)を隔壁(リブ) The PDP is thin two glass plates (the front panel glass and the back panel glass) partition wall (rib)
を介して対向させ、隔壁の間に蛍光体層を形成し、両ガラス板の間に放電ガスを封入して気密封着した構成を持つ。 Through they are opposed, a phosphor layer formed between the barrier ribs, has a configuration in which hermetically sealed by sealing discharge gas in two glass plates. 放電ガス中で放電して紫外線を発生するための表示電極は、フロントパネルガラスの表面に形成される。 Display electrodes for discharging to generate ultraviolet rays in the discharge gas is formed on the surface of the front glass substrate.

【0003】図5は、一般的なPDPの概略構成図を示す。 [0003] Figure 5 shows a schematic diagram of a general PDP. 上部パネル基板1は、上部パネル基板1上に互いに所定の間隔を保ちながら一対を形成するよう配設された表示電極2、その上に、誘電体層3、保護層4が形成されている。 Upper panel substrate 1, the display electrodes 2 disposed so as to form a pair while maintaining a predetermined distance from each other on the upper panel substrate 1, on which the dielectric layer 3, the protective layer 4 is formed.

【0004】下部パネル基板5は、下部パネル基板5上にアドレス電極6、誘電体層7、隔壁8、蛍光体層9が形成されている。 [0004] The lower panel substrate 5, address electrodes 6 on the lower panel substrate 5, the dielectric layer 7, barrier ribs 8, phosphor layer 9 is formed. 特に、蛍光体層9は印刷法、塗布法等でつくられており図5に示すように、隔壁8と誘電体層7に沿うようになめらかな形状をしている。 In particular, the phosphor layer 9 is a printing method, as shown in FIG. 5 are made by a coating method or the like, it has a smooth shape along the partition wall 8 and the dielectric layer 7.

【0005】上部パネル基板1と下部パネル基板5を周辺に封着部材10を形成し、張り合わせる。 [0005] to form an upper panel substrate 1 and the sealing member 10 the lower panel substrate 5 around, laminating. 内部の放電空間に放電用ガスを封入し、通気管11を封止し、外囲器12が完成する。 The discharge gas sealed into the discharge space, the vent tube 11 sealed, the envelope 12 is completed.

【0006】各セルにおいて表示電極2で発生させた紫外線は、蛍光体層9で可視光に変換されて発光表示に供される。 [0006] ultraviolet light is generated by the display electrodes 2 in each cell is subjected to a luminous display with a phosphor layer 9 is converted into visible light. PDPでは、このようなセルが複数対の表示電極2と隔壁8によってマトリックス状に配列されている。 In PDP, it is arranged in a matrix form by the display electrode 2 and the partition wall 8 of such cell pairs.

【0007】 [0007]

【発明が解決しようとする課題】しかしながら、このような画像表示装置において、さらなるパネル特性(高輝度化、高効率化、放電電圧低下等)の向上が望まれていた。 [SUMMARY OF THE INVENTION However, in such an image display device, further panel characteristics (higher luminance, higher efficiency, discharge voltage drop, etc.) improve has been desired.

【0008】パネル特性を劣化させる要因の一つとして、パネル作成工程における蛍光体に加わる熱プロセスが有った。 [0008] One of the factors degrading the panel characteristics, there is a thermal process applied to the phosphor in the panel forming step. 蛍光体焼成工程後、蛍光体には、封着用の接着材料であるフリットの仮焼成工程、封着工程、排気・ After the phosphor firing process, the phosphor, pre-baking step of the frit is an adhesive material sealing, sealing process, an exhaust-
ベーキング工程と3つの熱プロセスが加わる。 Applied is baking step and three thermal process. これらの熱プロセスは約300〜500℃の高温プロセスであり、この処理が蛍光体に加わる度に、特に青の蛍光体強度が低下してしまっていた。 These thermal processes are high-temperature process of about 300 to 500 ° C., this process each time applied to the phosphor, was especially got lowered phosphor and blue intensities. 1回の熱プロセスにより8 8 by a single thermal process
%近く輝度の劣化を生じてしまい、この3回のプロセスで約20%近くの輝度劣化が発生していた。 Per cent would occur deterioration of brightness, about 20% near the luminance degradation had occurred in this three processes. この熱処理プロセスが、パネルとしての高輝度化を阻害する一要因となっていた。 The heat treatment process, has become a factor that inhibits the high luminance as the panel.

【0009】本発明はこのような課題に鑑みてなされたものであって、その目的は高輝度な画像表示装置の実現、およびその製造方法、製造装置を提供することにある。 The present invention was made in view of such problems, and an object of realizing a high-luminance image display apparatus, and a manufacturing method thereof is to provide a manufacturing apparatus.

【0010】 [0010]

【課題を解決するための手段】上記課題を解決するために本発明は、一対のパネル基板を一方側のパネル基板に形成された隔壁を介して対向配置したうえで外周端縁同士を封着部材にて封着してなる外囲器を備えた画像表示装置の製造方法であって、少なくとも一方側のパネル基板に封着材料を塗布した後、封着材料をレーザーアニールすることを特徴とする。 The present invention in order to solve the above problems SUMMARY OF THE INVENTION may, sealing the outer peripheral edge each other in terms of the oppositely arranged with a partition wall formed on one side of the panel substrate a pair of panel substrates a manufacturing method of an image display device having an envelope formed by sealing at member, after applying the sealing material to the panel substrate at least one side, and characterized in that the laser annealing sealing material to.

【0011】また、少なくとも一方側のパネル基板に封着材料を塗布した後、乾燥処理を行った後、封着材料をレーザーアニールすることを特徴とする。 Further, after applying the sealing material to the panel substrate at least one side, after the drying process, characterized by laser annealing the sealing material.

【0012】また、封着材料をレーザーアニールした後、相対する基板と対向配置し、封着することを特徴とする。 Further, after the laser annealing the sealing material, opposite the substrate and arranged opposite, characterized by sealing.

【0013】また、前記封着材料をレーザーアニールする際、酸素を含む雰囲気中で行うことを特徴とする。 Further, when laser annealing the sealing material, and carrying out in an atmosphere containing oxygen.

【0014】本発明により、パネル形成工程において蛍光体に加わる熱処理プロセス回数を減少させることができるため、蛍光体劣化の少ない、高輝度な画像表示装置を実現することができ、従来に比べ約8%の輝度向上が確認された。 [0014] The present invention, it is possible to reduce the heat treatment process number applied to the phosphor in the panel forming step, it can be realized with little phosphor degradation, a high-luminance image display apparatus, approximately as compared with the conventional 8 % brightness enhancement which were not detected.

【0015】 [0015]

【発明の実施の形態】以下に本発明の一実施の形態を図1に示す。 An embodiment of the present invention shown in FIG. 1 in the following DETAILED DESCRIPTION OF THE INVENTION. 上記の封着工程をさらに詳細に説明する。 It will be described in more detail above sealing step.

【0016】上部パネル基板1と下部パネル基板5を対向配置した際に重なり合う部分の周縁部の下部パネル基板5に、図2に示すようにディスペンサ13を用いて封着材料(少なくとも低融点ガラス、バインダー、溶剤を混合したペースト)14を適量塗布する。 [0016] The upper panel substrate 1 and the lower panel substrate 5 in the lower panel substrate 5 of the peripheral portion of the overlapping portions upon opposed, sealing material using the dispenser 13 as shown in FIG. 2 (at least a low-melting glass, binder, paste were mixed solvent) 14 to an appropriate amount applied. 図3に示すように全周縁部に塗布した後、この基板を約100℃の乾燥炉に10分間投入し、封着材料14中の溶剤分を揮発させる。 After coating the entire periphery as shown in FIG. 3, the substrate was put into a drying oven at about 100 ° C. 10 minutes to volatilize the solvent component in the sealing material 14. その後、図1に示すように、溶剤成分が除去された封着材料14に、レーザー照射系15を用いてアルゴンレーザー、もしくはエキシマレーザーを照射する。 Thereafter, as shown in FIG. 1, the sealing material 14 solvent component is removed, irradiated with an argon laser or excimer laser, by using a laser irradiation system 15.
レーザーのエネルギーにより封着材料14はアニールされ、封着材料中のバインダー成分が溶融、蒸発、また燃焼するため封着材料中から有機物を除去できる。 Sealing material 14 by the energy of the laser is annealed, the binder component of the sealing material is melted, evaporated, and the organics can be removed from the sealing material for burning. また封着材料14部のみを加熱するため、蛍光体層9にフリット仮焼成時の高温の熱プロセスが加わらないため、蛍光体の劣化を生じない。 Also in order to heat only the sealing material 14 parts, since not inject high-temperature heat process during the frit temporary baking the phosphor layer 9, no degradation of the phosphor.

【0017】次に図4に示すように、封着材料をレーザーアニール処理した下部パネル基板5と相対する上部パネル基板1を対向配置し、クリップ等で固定し、封着を行う。 [0017] Next, as shown in FIG. 4, a lower panel substrate 5 was laser annealed sealing material opposing upper panel substrate 1 and opposed, fixed with a clip or the like, and sealing. そののち、排気・ベーキング工程、ガス導入工程、封止工程をおこないパネルが完成する。 Thereafter, the exhaust-baking step, the gas introduction process, the panel a sealing step is completed. なお、ここでは割愛したが、通気管も封着工程において同時に作成する。 Note that, although omitted creates simultaneously in even sealing process vent.

【0018】これにより、従来、蛍光体焼成後、フリットの仮焼成工程による熱プロセス、封着工程による熱プロセス、排気・ベーキング工程における熱プロセスの3 [0018] Thus, conventionally, after the phosphor baking, thermal process by pre-baking step of the frit, the thermal process by sealing step, third heat process in the exhaust-baking step
つの高温熱処理プロセスのうちフリットの仮焼成プロセスが無くなるため、蛍光体の劣化が少ない、輝度の高い、高性能なパネルを作成することができる。 One for no longer calcination process of the frit of the high-temperature heat treatment process, it is possible to create a small deterioration of the phosphor, a high brightness, a high performance panels.

【0019】また、本実施の形態において、酸素を含む雰囲気中でレーザーによる処理を行うことにより、燃焼を促進することができ、短時間で処理が行える。 Further, in this embodiment, by performing the processing by the laser in an atmosphere containing oxygen, it is possible to promote combustion in a short time processing can be performed.

【0020】本実施形態においては、封着材料を塗布後、乾燥処理を経た後、レーザーにより処理したが、乾燥工程も、レーザー処理により行ってもよく本実施形態に限定されるものではない。 In the present embodiment, after applying the sealing material, after a drying treatment, were treated by the laser, the drying process is also not limited to the well this embodiment is also carried out by laser treatment.

【0021】また、封着材料塗布中に、連続して、レーザーにより処理してもよく本実施形態に限定されるものではない。 Further, in the sealing material application, in succession, but the invention is not limited as to the present embodiment be treated by laser.

【0022】 [0022]

【発明の効果】以上のように本発明によれば、蛍光体層に加わる熱処理プロセスが削減できるため、高輝度な表示品位の向上したパネルを作製できるという効果が得られる。 According to the present invention as described above, according to the present invention, it is possible to reduce a heat treatment process applied to the phosphor layer, the effect is obtained that an improved panel for high-brightness display quality can be manufactured.

【図面の簡単な説明】 BRIEF DESCRIPTION OF THE DRAWINGS

【図1】本発明の一実施の形態に係る封着材料をレーザーで処理する装置の概略断面図 Schematic cross-sectional view of an apparatus for processing with a laser a sealing material according to an embodiment of the invention; FIG

【図2】従来の形態に係わる封着材料の塗布を説明する部分斜視図 Figure 2 is a partial perspective view illustrating the application of the sealing material according to the conventional form

【図3】従来の形態に係わる封着材料塗布後の乾燥状態を説明する斜視図 Figure 3 is a perspective view illustrating a dry state after the sealing material coating according to conventional form

【図4】従来の形態に係わる封着工程を説明する概略図 Figure 4 is a schematic view illustrating a sealing step according to the conventional form

【図5】従来の形態に係るPDPを簡略化して示す破断斜視図 [5] broken perspective view schematically showing a PDP according to a conventional form

【符号の説明】 DESCRIPTION OF SYMBOLS

1 上部パネル基板 2 表示電極 3 誘電体層 4 保護層 5 下部パネル基板 6 アドレス電極 7 誘電体層 8 隔壁 9 蛍光体層 10 封着部材 11 通気管 12 外囲器 13 ディスペンサ 14 封着材料 15 レーザー照射系 16 レーザー光 1 top panel substrate 2 display electrode 3 dielectric layer 4 protective layer 5 lower panel substrate 6 address electrodes 7 dielectric layer 8 9 partitions the phosphor layer 10 sealing member 11 vent tube 12 envelope 13 dispenser 14 sealing material 15 laser irradiation system 16 a laser beam

───────────────────────────────────────────────────── フロントページの続き (72)発明者 白鳥 哲也 大阪府門真市大字門真1006番地 松下電器 産業株式会社内 (72)発明者 山下 勝義 大阪府門真市大字門真1006番地 松下電器 産業株式会社内 Fターム(参考) 5C012 AA09 BC03 BC04 5G435 AA03 AA14 BB06 EE33 FF00 HH14 KK05 ────────────────────────────────────────────────── ─── of the front page continued (72) inventor Tetsuya Shiratori Osaka Prefecture Kadoma Oaza Kadoma 1006 address Matsushita Electric industrial Co., Ltd. in the (72) inventor Katsuyoshi Yamashita Osaka Prefecture Kadoma Oaza Kadoma 1006 address Matsushita Electric industrial Co., Ltd. in industry Co., Ltd. F term (reference) 5C012 AA09 BC03 BC04 5G435 AA03 AA14 BB06 EE33 FF00 HH14 KK05

Claims (6)

    【特許請求の範囲】 [The claims]
  1. 【請求項1】 一対のパネル基板を一方側のパネル基板に形成された隔壁を介して対向配置したうえで外周端縁同士を封着部材にて封着してなる外囲器を備えた画像表示装置の製造方法であって、少なくとも一方側のパネル基板に封着材料を塗布した後、封着材料をレーザーアニールすることを特徴とする画像表示装置の製造方法。 1. A picture having an envelope formed by sealing the peripheral edge together after having placed opposite through a pair of panel substrates barrier ribs formed on the panel substrate on one side in sealing member a method of manufacturing a display device, after applying the sealing material to the panel substrate at least one side, a method of manufacturing an image display device, characterized in that the laser annealing the sealing material.
  2. 【請求項2】 少なくとも一方側のパネル基板に封着材料を塗布した後、乾燥処理を行った後、封着材料をレーザーアニールすることを特徴とする特許請求項1記載の画像表示装置の製造方法。 2. After applying the sealing material to the panel substrate at least one side, after the drying process, the manufacture of the image display apparatus of claims 1, wherein the laser annealing sealing material Method.
  3. 【請求項3】 封着材料をレーザーアニールした後、相対する基板と対向配置し、封着することを特徴とする特許請求項1記載の画像表示装置の製造方法。 3. After laser annealing the sealing material, opposite the substrate and placed opposite, a method of manufacturing an image display device of claims 1, wherein the and sealing.
  4. 【請求項4】 前記封着材料をレーザーアニールする際、酸素を含む雰囲気中で行うことを特徴とする請求項1〜3のいずれかに記載の画像表示装置の製造方法。 4. When the laser annealing the sealing material, manufacturing method of an image display apparatus according to claim 1, which comprises carrying out in an atmosphere containing oxygen.
  5. 【請求項5】 特許請求項1〜4いずれかに記載の製造方法を用いたことを特徴とする画像表示装置用製造装置。 5. The image display device manufacturing apparatus characterized by using the manufacturing method according to any one of claims 1 to 4.
  6. 【請求項6】 特許請求項1〜6いずれかに記載の画像表示装置がプラズマディスプレイパネルであることを特徴とする画像表示装置。 6. The image display apparatus characterized by image display apparatus according to any one of claims 1 to 6 is a plasma display panel.
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