JP2002358864A - Fuse box - Google Patents

Abstract

PROBLEM TO BE SOLVED: To insert a fuse device straight into a box. SOLUTION: Five output terminal parts 17 are arrayed at a lower part of a fuse device 10, with three longer large output terminal parts 17L at high- capacity side at the center in width direction and two shorter small output terminal parts 17S at both ends in width direction. When the fuse device 10 is inserted into a box 30 in a state where a counterpart female side terminal fitting is housed in a connector part, first, the large output terminal part 17L receives insertion resistance, and then, both the large output terminal parts 17L and the small output terminal parts 17S receive insertion resistance. Since the large output terminal parts 17L and the small output terminal parts 17S are arrayed in left and right symmetry against the width-direction center, the fuse device receives a well-balanced resistance over all the width without slanting at one side of the width direction in insertion, so that it gets inserted straight without its axis line slanted or the like.

Description

DETAILED DESCRIPTION OF THE INVENTION

[0001]

BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a fuse box in which a fuse device in which an input / output terminal portion and a fuse element are integrally formed is housed in a box.

[0002]

2. Description of the Related Art Conventionally, for example, a fuse box directly attached to a battery is disclosed in JP-A-2000-195408.
Japanese Unexamined Patent Publication (Kokai) No. H10-264, pp. 157-334 is known. This one is
A plurality of plate fuses and a box made of a synthetic resin provided with a section for mounting each plate fuse are provided. In this box, an input terminal connected to the battery side is provided on one side of each mounting portion. The structure has been assembled in advance. Each of the plate fuses is mounted on a corresponding mounting portion of the box and one end of each of the plate fuses is screwed to the input terminal, while the other end of each of the plate fuses is screwed with the LA terminal crimped to the end of the electric wire. It is supposed to be. This conventional device has a dislike that the assembling work is troublesome, especially since the plate fuse is provided as a single item and must be individually assembled.

Accordingly, the present applicant has proposed a fuse device in which an input / output terminal portion and a fuse element are integrally formed, mainly to improve assemblability. Specifically, by pressing one bus bar, an input terminal portion, a plurality of tab-shaped output terminal portions, and a plurality of fuse elements connecting the input terminal portion and each output terminal portion are integrally formed. Form,
The structure is such that a resin mold portion is formed around each of the fuse elements while exposing the fuse elements. Then, the fuse device is accommodated in the box, the input terminal portion is connected to the battery side, and the mating terminal fixed to the terminal of the electric wire is fitted and connected to each output terminal portion so as to be used. Has become.

[0004]

In this type of fuse device, a plurality of types of output terminals having different capacities may be provided, and this is usually dealt with by changing the protruding length of the output terminals. If the output terminal has such a length, the longer direction is divided into one side and the shorter side is divided into the other side in consideration of the ease of production of the molding die of the press molding machine and the yield. It is common to arrange. In addition,
The arrangement of such output terminals is described in JP-A-2001-542.
No. 23.

On the other hand, when assembling this type of fuse box, a mating terminal is first housed in a connector provided at one end of the box, and the fuse device is inserted from the other end of the box later. In some cases, a procedure such as fitting and connecting the output terminal portion to the mating terminal is performed. In this case, the longer output terminal portion starts to engage with the mating terminal first, so that the resistance is memorized.However, the longer output terminal portion is biased to one side in the direction in which it is arranged as described above. In such a case, the resistance is biased in the width direction which is a direction perpendicular to the insertion direction of the fuse device, so that there is a problem that the fuse device is inclined and difficult to insert. Also, for example, if the fuse device has a structure in which lock is applied at both ends in the width direction, it is inserted while being inclined,
There was also a risk that the lock would be left in a so-called one-handed state. The present invention has been completed in view of the above circumstances, and an object thereof is to enable a fuse device to be inserted straight into a box.

[0006]

In order to achieve the above object, the present invention is directed to an input terminal portion, a plurality of output terminal portions arranged in a tabular shape, and the input terminal portion. A plurality of fuse elements connecting the terminal section and the output terminal sections are integrally formed by a conductive metal plate, and a resin mold section is formed around the fuse elements while exposing the fuse elements. Fuse device,
A box having a connector on one side to which a mating terminal connected to the output terminal of the fuse device can be fitted, and a box capable of inserting the fuse device from the other side, wherein the output terminal is provided on the connector. In the fuse box in which the fuse device is accommodated in the box, with the input terminal portion protruding from the other side,
When the output terminal portion has a plurality of types having different protruding lengths, a long output terminal portion and a short output terminal portion are symmetrically arranged in a width direction orthogonal to an insertion direction of the fuse device. It is characterized by

A second aspect of the present invention is characterized in that, in the first aspect, a long output terminal portion is arranged at a center portion in a width direction, and short output terminal portions are arranged at both end portions in a width direction. Have. A third aspect of the present invention is characterized in that, in the first aspect, a long output terminal portion is disposed at both ends in the width direction, and a short output terminal portion is disposed at the center portion in the width direction. A fourth aspect of the present invention is characterized in that, in the first aspect, long output terminals and short output terminals are alternately arranged.

[0008]

<Operation and Effect of the Invention><Invention of claim 1> When the fuse device is inserted into the box with the mating terminal accommodated in the connector portion, the longer output terminal portion first fits with the mating terminal. Then, the shorter output terminal is added and both output terminals receive mating resistance.Output terminals with different lengths are symmetrically arranged in the width direction orthogonal to the insertion direction. Therefore, when inserting the fuse device, the fuse device receives a well-balanced resistance over the entire width without being biased to one side in the width direction, whereby the fuse device can be inserted straight without tilting the axis. You. As a result, the insertion operation of the fuse device can be performed smoothly, and the lock can be prevented from being unilateral due to being inserted straight.

<Invention of Claim 2> In accordance with the arrangement of the output terminal portions, the connector portion of the box can also have a shape in which the central portion in the width direction protrudes and both ends are retracted, so that the mating terminal can be accommodated in the corresponding accommodation space of the connector portion. When inserting into a device, the insertion operation is easy. <Invention of claim 3> If the longer output terminal portions are arranged at both ends in the width direction, when the fuse device is inserted into the box, the longer output terminal portions at both ends become the insertion holes of the box. Since it is inserted at both ends first, rattling is suppressed from the beginning, and it is easier to insert straight. <Invention of Claim 4> Since the protruding ends of the output terminals are not adjacent to each other, it is advantageous for heat radiation of the output terminals.

[0010]

DESCRIPTION OF THE PREFERRED EMBODIMENTS One embodiment of the present invention will be described below with reference to FIG.
This will be described with reference to FIG. In this embodiment,
Fuse box FB to be mounted on car battery B
FIG. The fuse box FB is roughly configured as shown in FIG.
0 and a box 30 for accommodating the same. The fuse device 10 includes, as shown in FIGS.
Bus bar 1 formed by pressing a metal plate with excellent conductivity
1 is provided. The bus bar 11 has an input terminal 12 connected to a power supply post P of the battery B (see FIG. 13).
, A tab-shaped five output terminal portion 17 shown in the figure, and a fuse element 19 connecting the input terminal portion 12 and each output terminal portion 17.
Are integrally formed.

More specifically, the input terminal section 12 is formed by projecting a terminal piece 14 at a right angle from one side in the width direction of the base 13 (substantially the right rear side in FIG. 1) over substantially the entire width. Reference numeral 14 is formed to have a U-shaped cross section for reinforcement, and a mounting hole 15 is opened at the tip side. Although five output terminal portions 17 are provided as described above, three large output terminal portions 17L on the large capacity side and two small output terminal portions 17S on the small capacity side are provided. In the following description, the output terminals will be denoted by reference numeral "17" when they are collectively referred to, and by reference numerals "17L, 17S" when they are distinguished from each other. The large output terminal portion 17L is formed to be slightly wider and to have a longer protruding length than the small output terminal portion 17S. These output terminal sections 17 include three large output terminal sections 17L at the center in the width direction and two small output terminal sections 17S.
Are arranged at both ends in the width direction, and are formed side by side at predetermined intervals.

The five fuse elements 19 are provided in the same number as the output terminal portions 17, and are formed in a thin line shape and bent in a substantially S-shape so as to be easily blown. One end of each fuse element 19 is connected to one side (the right side in FIG. 3) in the width direction at the base end of the output terminal section 17, and the other end is located diagonally above and to the left of the edge of the base section 13 in the input terminal section 12. They are connected at opposing positions. Thereby, as described above, the base end side of each output terminal section 17 is connected to the fuse element 19.
Are individually connected to the input terminal unit 12 via the. Note that the fuse element 19 on the side of the large output terminal 17L is
It is formed slightly larger than that of the small output terminal portion 17S side.

As shown in FIGS. 4 to 6, in the above-described bus bar 11, a region extending from the base end side of the output terminal portion 17 to the base portion of the input terminal portion 12 to the base portion of the terminal piece 14 is provided. A resin mold portion 21 is formed so as to sandwich 11 from both front and back surfaces. However, a window hole 22 is formed in a portion corresponding to each fuse element 19, and the fuse element 19 is exposed to the outside on both front and back surfaces. This resin mold portion 21
The bus bar 11 is set by setting the bus bar 11 in a molding die, closing the die, flowing a molten resin into a molding hole formed in the die, and solidifying it.

Here, a reinforcing hole 24 and a positioning hole 25 are opened at the base end of each of the output terminals 17 buried in the resin mold portion 21.
Specifically, the reinforcing hole 24 is located on one side in the width direction (the right side in FIG. 3).
Is formed at a position closer to the end (see the dashed line X in FIG. 3) of the region where the resin mold portion 21 is formed. One of the positioning holes 25 can be fitted with a positioning pin (not shown) protruding from the inner surface of the molding hole when the mold is closed, and is located on the other side in the width direction (left side in FIG. 3). It is formed at a position close to the fuse element 19. In other words,
The reinforcing hole 24 and the positioning hole 25 are vertically divided,
In addition, they are arranged diagonally to secure a sufficient continuous width area therebetween.

Accordingly, when the bus bar 11 is set in the molding die and closed as described above, the positioning pins are fitted into the positioning holes 25, and the molten resin flows into the molding holes in this state. . Since the positioning pin is fitted in the positioning hole 25, the output terminal portion 17 is prevented from swinging due to the inflow pressure of the synthetic resin. In particular, since the anti-sway function is exerted near the fuse element 19 which is inferior in rigidity, the anti-sway of the output terminal portion 17 is more effectively performed.
Also, a part of the molten resin flowing into the molding hole is
And is taken out in a solidified state therein (see FIG. 4).

Next, the box 30 will be described. The box 30 is formed of a synthetic resin material into a flat, vertically-oriented box shape as shown in FIGS. 7 to 9. An insertion space 31 is formed on the upper side of the box 30 so that the portion up to the portion where the resin mold portion 21 of the fuse device 10 is formed can be inserted.
On the lower side, a connector part 3 to which a mating female terminal fitting connected to each output terminal part 17 of the fuse device 10 is fitted.
2 are formed. Although not shown, the female terminal fitting has a known structure in which a contact tongue contacting the output terminal section 17 is accommodated in a rectangular tube-shaped connection portion, and is crimped to an end of an electric wire.

As shown in FIG. 4 to FIG. 6, two fuse elements 1 on both sides of the fuse element 19 are provided between the fuse elements 19 and both ends thereof.
At the position corresponding to the outside of 9, a vertical rib 26 is formed. Of these ribs 26, two ribs 26A at the center on the front side are the other ribs 26A.
The protruding height is slightly larger than that of. On the other hand, as shown in FIGS. 7 and 9, the upper insertion space 31 in the box 30 is divided by a partition wall 34 into five storage chambers 35 corresponding to the output terminal sections 17. Each partition wall 34
At the center in the width direction, a vertical insertion groove 36 is formed by opening the upper surface and cut out, and the rib 26 of the fuse device 10 can be inserted into the insertion groove 36 of each partition wall 34. It has been. However, a channel-shaped guide groove 37 for slidably fitting the protruding ends of the ribs 26A is formed on the side edge of the fitting groove 36 that abuts against the rib 26A having the large protruding height. On the side walls of the housing chambers 35 at both ends, there are formed vertical guide rails 38 for fitting and slidingly guiding the ribs 26 at both ends of the fuse device 10.

As shown in FIG. 1, locking pieces 40 are formed at the upper ends of the left and right side walls of the box 30 by slits on both sides thereof. A locking hook 41 is formed on the inner surface, and the protruding end side thereof can be bent and deformed in and out.
On the other hand, at the upper end of the left and right side surfaces of the resin mold portion 21 of the fuse device 10, a projection 27 that is locked on the lower surface side of the locking hook 41 of the lock piece 40 is formed. In addition,
The lower surface of the projection 27 and the upper surface of the locking hook 41 are each a tapered surface for guiding. Also, at the upper edge of the rear wall of the box 30, at a position on the right side of FIG.
An escape recess 43 is formed to fit and escape a portion formed around the base portion of No. 4.

The connector section 32 is formed by arranging five housing cylinders 45 in a row corresponding to the five housing chambers 35 on the upper side. An insertion groove 46 is formed in the ceiling surface of each storage tube portion 45 (the bottom surface of the storage chamber 35) so that each output terminal portion 17 of the fuse device 10 can be inserted. Of the housing cylinders 45, the three center housing cylinders 45 are formed with a longer projecting length than the two housing cylinders 45 at both ends. As described above, the female terminal fitting can be inserted into each of the housing cylinder portions 45 from the lower surface side, and the inner wall of the housing cylinder portion 45 has a lance 47 for locking the female terminal fitting in a retaining shape. Are formed.

As shown in FIGS. 1 and 12, an inspection portion 50 is formed on the front side of the box 30 at a position corresponding to the juxtaposed region of the fuse elements 19 when the fuse device 10 is housed. Have been. The inspection unit 50 is formed of a transparent or translucent resin by, for example, two-color molding. By passing the inspection unit 50, the juxtaposed portions of the fuse elements 19 in the fuse device 10 housed in the box 30 can be visually observed from the outside.

This embodiment has a structure as described above,
Subsequently, the operation will be described. Fuse box F
In assembling B, first, the female terminal fitting crimped to the terminal of the electric wire is inserted into the connector portion 32 of the box 30. In this case, a large female terminal fitting is inserted into the three centrally disposed housing cylinder portions 45 having a large projection length, and small female terminal fittings are inserted into the storage cylinder portions 45 having a small projection length at both ends. 47 accommodates it in a retaining state.

Next, as shown by the arrow in FIG. 1, the fuse device 10 is inserted into the insertion space 31 of the box 30 from above. Specifically, the ribs 26 at the left and right ends of the resin mold portion 21 of the fuse device 10 are fitted on guide rails 38 provided on the left and right inner surfaces of the insertion space 31, and on the surface side of the resin mold portion 21. The provided two ribs 26 </ b> A having a large protruding height are fitted and inserted into corresponding guide grooves 37 provided on the inner surface of the insertion space 31. The fuse device 10 is guided by the guide groove 37 and the guide rail 38, and each output terminal portion 17 is inserted straight into the corresponding accommodating chamber 35.

As the insertion proceeds, first, the three large output terminals 17L at the center of the fuse device 10 penetrate through the insertion groove 46 on the bottom surface of the accommodation chamber 35 and protrude into the accommodation cylinder part 45 thereunder. The small output terminal portions 17S at both ends are gradually fitted into the connection portions of the large female terminal fittings already housed, and the two small output terminal portions 17S at both ends are similarly inserted into the insertion grooves 4 on the bottom surface of the housing chamber 35.
6 and penetrates into the housing cylinder portion 45 therebelow, and is gradually fitted to the connection portion of the small female terminal fitting.

At this time, a force in the direction of being pushed into the resin mold portion 21 is applied to the output terminal portion 17 due to the resistance at the time of fitting with the mating female terminal fitting. Since the synthetic resin material has entered and hardened into the reinforcing hole 24 opened at the base end, it functions as a locking portion, and the output terminal portion 17 is pushed in or attached to the back side thereof. A certain fuse element 19 is prevented from being deformed. In particular, since the locking function is exerted immediately after entering the resin mold portion 21 of the output terminal portion 17, the pushing of the output terminal portion 17 is more effectively restricted.

As described above, when the fuse device 10 is inserted into the box 30, first, the large output terminal 1
7L receives the mating resistance, and then the small output terminals 17S are added to the two output terminals 17 to receive the mating resistance.
The fuse device 10 is inserted since the large output terminal portion 17L is arranged at the center in the width direction and the small output terminal portions 17S are arranged symmetrically with respect to the center in the width direction, such as both ends in the width direction. At this time, the resistance is received in a well-balanced manner over the entire width without being biased to one side in the width direction, and as a result, the fuse device 10 is inserted straight without the inclination of the axis.

At the end of the insertion of the fuse device 10,
The two protrusions 27 provided at the upper ends of the left and right surfaces of the resin mold portion 21 abut against the locking hooks 41 so that the two lock pieces 40
When the resin mold portion 21 is inserted until it hits the bottom surface of the insertion space 31, the protrusion 27 passes through the locking hook 41, and the lock piece 40 is restored as shown in FIG. The locking hook 41 is deformed and locked on the upper surface of the projection 27, and the fuse device 10 is housed in the box 30 in a state where it cannot be removed.

At this time, each output terminal section 17 is properly connected to the corresponding female terminal fitting. Further, as shown in FIG. 11, the fitting groove 3 of the partition wall 34 provided in the box 30 is provided.
6, the front and back ribs 26 of the fuse device 10 are fitted so as to abut each other. The two central ribs 26A on the front side are fitted in the guide grooves 37. As a result, the five fuse elements 19 provided in the fuse device 10 are completely partitioned. Further, as shown in FIG.
The state corresponds to the inside of the inspection unit 50 provided on the surface of the “0”.

When the fuse box FB is assembled as described above, the main body 61 of the cover 60 is put on the upper surface of the box 30 as shown in FIG. At the same time, while the fuse box FB is vertically arranged along the side surface of the battery B, the input terminal 1
The mounting bolt 15 of the battery terminal 63 mounted on the battery post P is
Are connected by tightening the nut 65,
The battery terminal 63 is used in a state where the periphery thereof is covered with the opening / closing lid 62.

When a current exceeding a specified value flows through a circuit connected to a certain output terminal section 17, the corresponding fuse element 19 functions to blow. Here, if the fuse element 19 is blown, there is a possibility that dust from the fuse element 19 may be scattered. Therefore, the scattering of the dust of the fuse element 19 toward the other fuse element 19 is restricted, and the other fuse element 19 is prevented from being unnecessarily blown. Further, by looking into the inspection unit 50 on the surface of the box 30, it is possible to easily confirm which fuse element 19 has blown without removing the fuse device 10 from the box 30 each time.

As described above, according to the present embodiment,
When the output terminals 17 having different lengths are arranged in the fuse device 10, three large output terminals 17L are provided at the center in the width direction, and one small output terminal 17S is provided at each end.
It is characterized by having arranged. That is, if the fuse device 10 is inserted into the box 30 in a state where the female terminal fitting of the other party is first housed in the connector portion 32, the large output terminal portion 17L first receives the fitting resistance, and In addition to the terminal portion 17S, both output terminal portions 17L and 17S receive fitting resistance. The large output terminal portion 17L and the small output terminal portion 17S are arranged symmetrically with respect to the center in the width direction. Therefore, when the fuse device 10 is inserted, the resistance is received in a well-balanced manner over the entire width without being biased to one side in the width direction.
0 is inserted straight without tilting the axis.

As a result, the operation of inserting the fuse device 10 can be performed smoothly. Further, the fuse device 10
Is inserted straight, the lock pieces 40 at both ends can be used almost simultaneously, and so-called single handedness can be prevented. In addition, the arrangement of the output terminal portions 17 is such that the connector portion 32 of the box 30 also has a structure protruding at the center in the width direction in accordance with the large output terminal portion 17L being brought to the center. The storage cylinder part 45 having a longer length is the inner side in the width direction and the storage cylinder part 45 having a shorter projection length.
Are arranged on the outside, so that the work of inserting the female terminal fitting into each of the housing cylinder portions 45 is easy.

<Other Embodiments> The present invention is not limited to the embodiments described above with reference to the drawings. For example, the following embodiments are also included in the technical scope of the present invention. In addition, various changes can be made without departing from the scope of the invention. (1) As the arrangement structure of the output terminal sections, the following modifications can be adopted even with the same left-right symmetry. In the first modified example shown in FIG. 14, the longer large output terminal 17L is arranged at both ends in the width direction, and the shorter small output terminal 17S is arranged at the center in the width direction. With this structure, the fuse device 10
Is inserted into the box 30, the longer large output terminals 17L at both ends are inserted first at both ends of the entrance of the insertion space 31 of the box 30, so that rattling is suppressed from the beginning, and Easy to insert straight. (2) In the second modification shown in FIG. 15, the longer large output terminals 17L and the shorter small output terminals 17S are alternately arranged. In this structure, the output terminal portions 17L, 17L
Since the protruding ends of S are not adjacent to each other, it is advantageous for heat radiation of the output terminal portion 17.

[Brief description of the drawings]

FIG. 1 is an exploded perspective view of a fuse box according to an embodiment of the present invention.

FIG. 2 is a perspective view of a bus bar.

FIG. 3 is a front view of the same.

FIG. 4 is a partially cutaway front view of the fuse device.

FIG. 5 is a side view of the same.

FIG. 6 is a plan view of the same.

FIG. 7 is a sectional view as seen from the front of the box.

FIG. 8 is a sectional view as viewed from the side.

FIG. 9 is a plan view of the same.

FIG. 10 is a sectional view as seen from the front of the fuse box.

FIG. 11 is a sectional view seen from the same plane.

FIG. 12 is a front view of the same.

FIG. 13 is a partially cutaway side view showing a state where the fuse box is attached to the battery.

FIG. 14 is a partial front view showing a first modification of the arrangement structure of the output terminal unit.

FIG. 15 is a partial front view showing the second modification.

[Explanation of symbols]

 DESCRIPTION OF SYMBOLS 10 ... Fuse apparatus 11 ... Bus bar (conductive metal plate) 12 ... Input terminal part 17 ... Output terminal part 17L ... Large output terminal part 17S ... Small output terminal part 19 ... Fuse element 21 ... Resin mold part 22 ... Window hole 30 ... Box 31 ... Insertion space 32 ... Connector

Claims (4)

[Claims] An input terminal, a plurality of output terminals arranged side by side in a tab shape, and a plurality of fuse elements connecting the input terminal and each of the output terminals are formed of a conductive metal plate. A fuse device formed integrally and forming a resin mold portion around the fuse elements while exposing the fuse elements, and a mating terminal connected to an output terminal portion of the fuse device can be fitted. And a box in which the fuse device can be inserted from the other side with a connector portion on one side, and the output terminal portion faces the connector portion,
In a fuse box in which the fuse device is housed in the box in a state where the input terminal portion is protruded from the other side, when the output terminal portion has a plurality of types having different protrusion lengths, a long output is provided. A fuse box, wherein a terminal portion and a short output terminal portion are symmetrically arranged in a width direction orthogonal to an insertion direction of the fuse device. 2. The fuse box according to claim 1, wherein a long output terminal portion is disposed at a center portion in the width direction, and short output terminal portions are disposed at both end portions in the width direction. 3. The fuse box according to claim 1, wherein the long output terminal is disposed at both ends in the width direction, and the short output terminal is disposed at the center in the width direction. 4. The fuse box according to claim 1, wherein long output terminals and short output terminals are alternately arranged.