JP2002335914A - Method for producing fish cooked and processed material - Google Patents

Method for producing fish cooked and processed material

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Publication number
JP2002335914A
JP2002335914A JP2001144584A JP2001144584A JP2002335914A JP 2002335914 A JP2002335914 A JP 2002335914A JP 2001144584 A JP2001144584 A JP 2001144584A JP 2001144584 A JP2001144584 A JP 2001144584A JP 2002335914 A JP2002335914 A JP 2002335914A
Authority
JP
Japan
Prior art keywords
fish
present
retort
processed material
fish body
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP2001144584A
Other languages
Japanese (ja)
Inventor
Susumu Miyauchi
進 宮内
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
KAIYO FOODS KK
Original Assignee
KAIYO FOODS KK
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by KAIYO FOODS KK filed Critical KAIYO FOODS KK
Priority to JP2001144584A priority Critical patent/JP2002335914A/en
Publication of JP2002335914A publication Critical patent/JP2002335914A/en
Pending legal-status Critical Current

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  • Meat, Egg Or Seafood Products (AREA)

Abstract

PROBLEM TO BE SOLVED: To provide a low-cost method for producing a fish cooked and processed material enabling eating fish including the bone and easily performing a second process such as boiling, burning and frying without damaging palate feeling and taste inherent in fish. SOLUTION: This method for producing a fish cooked and processed material is characterized by comprising a process of subjecting a fish body to retorting in an unsealed packaged condition and a process of subjecting the retorted fish body obtained by the retorting process to freezing treatment.

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の属する技術分野】本発明は、魚調理加工素材の
製造方法に関するものである。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method for producing a processed fish cooking material.

【0002】[0002]

【従来の技術】従来の水産物のレトルト食品(缶詰を含
む)は、食感、味共に悪く、消費者の認識は非常食程度
である。そこで、水産物のレトルト食品のこの問題を改
善するために、従来、多くの技術が提案されている。例
えば、特開平1−285149号公報には、魚の内臓な
どを除去する前処理工程と、この前処理された魚を所定
の液に浸漬する浸漬処理工程と、この浸漬処理された魚
を遠赤外線によって加熱処理する加熱処理工程と、この
加熱処理された魚を密封加圧処理する製品化工程とから
なる保存用魚製品の製造方法が提案されている。また、
特開平11−346722号公報には、魚の側面に乾燥
した海藻シートを載置し、プラスチック袋に詰めて減圧
密封し、高温加熱し、冷却して得られる魚の包装体が提
案されている。その他、特開昭56−58540号公
報、特開昭59−42838号公報、特開昭61−26
083号公報、特開平8−9927号公報、特開200
0−106819号公報等に、水産物のレトルト食品の
食感や味を改善する技術が提案されている。
2. Description of the Related Art Conventional seafood retort foods (including canned foods) have poor texture and taste, and consumers are aware of the level of emergency food. Therefore, many techniques have been proposed in the past to improve this problem of seafood retort foods. For example, Japanese Patent Application Laid-Open No. 1-285149 discloses a pre-treatment step for removing fish internal organs and the like, an immersion treatment step of immersing the pre-treated fish in a predetermined liquid, and a method of irradiating the immersed fish with far-infrared rays. There has been proposed a method for producing a fish product for storage, comprising a heat treatment step of heat-treating the resulting fish, and a commercialization step of sealing and pressing the heat-treated fish. Also,
Japanese Patent Application Laid-Open No. 11-346722 proposes a fish package obtained by placing a dried seaweed sheet on the side of a fish, filling the bag in a plastic bag, sealing under reduced pressure, heating at a high temperature, and cooling. In addition, JP-A-56-58540, JP-A-59-42838, and JP-A-61-26
No. 083, JP-A-8-9927, JP-A-200
No. 0-106819 discloses a technique for improving the texture and taste of seafood retort foods.

【0003】[0003]

【発明が解決しようとする課題】しかしながら、上記の
ような従来技術はいずれも魚体を密閉包装状態下でレト
ルト処理しているために、魚体から滲出したドリップに
よって、いわゆる水煮状態となり、外観を著しく損ねて
しまうという問題点がある。また、プラスチック袋等に
魚体を密閉包装しレトルト処理した場合、その後の冷却
時に温度差(圧力差)が生じ包装袋が膨らんでしまい中身
の魚体の形状が崩れてしまうという問題点もある。さら
に魚体がもろいことから、凍結等の処理を行わずにこれ
を煮る、焼く、揚げる等の二次加工を行うことができ
ず、調理の応用がきかないという問題点もある。
However, in all of the above-mentioned prior arts, since the fish are retorted in a hermetically sealed state, the soybeans are brought into a so-called boiled state due to drip oozing out of the fish. There is a problem that it is significantly impaired. In addition, when the fish is hermetically packaged in a plastic bag or the like and retorted, a temperature difference (pressure difference) is generated at the time of subsequent cooling, so that the packaging bag expands and the shape of the fish contained therein is lost. Furthermore, since the fish body is fragile, it is not possible to perform secondary processing such as boiling, baking, and frying without performing processing such as freezing, and there is a problem that the application of cooking is not feasible.

【0004】したがって本発明の目的は、魚本来がもつ
食感や味を損ねることなく、骨まで食することができ、
煮る、焼く、揚げる等の二次加工を容易に行うことがで
き、なおかつ低コストである魚調理加工素材の製造方法
を提供することにある。
[0004] Therefore, an object of the present invention is to be able to eat bones without losing the texture and taste inherent in fish,
It is an object of the present invention to provide a method for producing a processed fish cooking material that can be easily subjected to secondary processing such as boiling, baking, and frying, and that is inexpensive.

【0005】[0005]

【課題を解決するための手段】本発明者は上述の従来の
課題を解決すべく鋭意検討した結果、本発明に到達し
た。すなわち本発明は、魚体を非密閉包装状態でレトル
ト処理する工程と、前記レトルト処理工程により得られ
たレトルト処理済み魚体を凍結処理する工程とを有する
ことを特徴とする魚調理加工素材の製造方法を提供する
ものである。また本発明は、あらかじめ下味処理された
魚体をレトルト処理工程に施す前記の製造方法を提供す
るものである。
Means for Solving the Problems The present inventors have made intensive studies to solve the above-mentioned conventional problems, and as a result, have reached the present invention. That is, the present invention provides a method for producing a processed fish cooking material, comprising: a step of retorting a fish body in an unsealed packaging state; and a step of freezing a retorted fish body obtained in the retorting step. Is provided. The present invention also provides the above-mentioned production method, wherein a fish body which has been subjected to a pre-seasoning treatment is subjected to a retort treatment step.

【0006】[0006]

【発明の実施の形態】以下、本発明をさらに説明する。 (レトルト処理工程)本発明におけるレトルト処理工程
は、魚体を非密閉包装状態でレトルト処理するものであ
る。ここでいう非密閉包装状態とは、従来のレトルト処
理時のように魚体をプラスチック袋および金属容器など
で密封せず、レトルト処理時に魚体から滲出したドリッ
プが魚体と分離して排出可能である状態を意味する。本
発明の方法によれば、レトルト処理工程後であっても魚
体の形状を保つことが可能である。本発明におけるレト
ルト処理は、魚体の骨部が十分に柔らかくなってこれを
丸ごと食することができるような条件であればとくに制
限されないが、例えば、圧力32047〜109834Pa(0.33
〜1.12cm2/kg)、好ましくは81394〜109834Pa
(0.83〜1.12cm2/kg)、温度105〜120℃、好まし
くは115〜120℃がよい。上記好ましい範囲によれば、骨
部を丸ごと食するときに、極めて良好な食感を得ること
ができる。
BEST MODE FOR CARRYING OUT THE INVENTION Hereinafter, the present invention will be further described. (Retort treatment step) The retort treatment step in the present invention is to retort the fish in an unsealed packaging state. The unsealed packaging state here is a state in which the fish is not sealed with a plastic bag and a metal container as in the conventional retort treatment, and the drip oozing out of the fish during the retort treatment can be separated and discharged from the fish. Means According to the method of the present invention, the shape of the fish body can be maintained even after the retort treatment step. The retort treatment in the present invention is not particularly limited as long as the bones of the fish are sufficiently soft and can eat the whole fish. For example, the pressure is 32047 to 109834 Pa (0.33
1.11.12 cm 2 / kg), preferably 81394 to 109834 Pa
(0.83 to 1.12 cm 2 / kg), temperature 105 to 120 ° C, preferably 115 to 120 ° C. According to the above preferred range, when eating the whole bone, an extremely good texture can be obtained.

【0007】(凍結処理工程)次に、レトルト処理工程
により得られたレトルト処理済み魚体は、凍結処理工程
に施される。本発明の凍結処理工程は、魚体全体が凍結
され、なおかつ魚体の取り扱い時にその形状を保持でき
るような条件下で行えばよいが、例えば−5〜−50℃
で凍結させるのがよい。
(Freezing process) Next, the retorted fish obtained in the retorting process is subjected to the freezing process. The freezing treatment step of the present invention may be performed under such conditions that the whole fish body is frozen and that the shape of the fish body can be maintained when handling the fish body.
It is good to freeze with.

【0008】なお、レトルト処理工程および凍結処理工
程後の魚体の調理は、解凍せず2次調理(焼き・揚げ・
フライ・ムニエル・煮る等)を凍結した状態で行うこと
もできる。このようにすれば、微生物増殖温度帯を避け
つつ(衛生管理上好ましい)、しかも魚体の形状を維持
しつつ、調理を行うことができる。
[0008] The cooking of the fish after the retort processing step and the freezing processing step is performed without secondary thawing (baking, fried,
Frying, meuniere, boiled, etc.) can be performed in a frozen state. In this way, cooking can be performed while avoiding the temperature range of microbial growth (preferable for hygiene management) and maintaining the shape of the fish body.

【0009】本発明を適用可能な魚類は、とくに制限さ
れないが、例えば鮭、アジ、サバ、ほっけ、カレイ、ヒ
ラメ、カワハギ、サンマ、イワシ、タラ、鯛、キス等が
挙げられ、また大型魚の魚頭部なども挙げられる。魚体
としては、その全体であってもよく、一部分であっても
よい。
The fishes to which the present invention can be applied are not particularly limited, and include, for example, salmon, horse mackerel, mackerel, foxtail, flounder, flounder, kawahagi, saury, sardine, cod, snapper, kiss and the like. A head and the like are also included. The fish body may be the whole or a part.

【0010】また本発明によれば、あらかじめ下味処理
された魚体をレトルト処理工程に施すことができる。下
味処理としては、とくに制限されないが、例えば干物
化、塩漬け処理、調味漬け処理等が挙げられる。
Further, according to the present invention, a fish body which has been subjected to a pre-seasoning process can be subjected to a retort processing step. Although there is no particular limitation on the undersealing treatment, examples thereof include drying, salting, and seasoning.

【0011】[0011]

【作用】前記のように本発明の方法は、まず魚体を非密
閉包装状態でレトルト処理する。非密閉包装状態でレト
ルト処理することにより、魚体から滲出したドリップが
魚体と分離され排出される。これにより従来技術におけ
るレトルト食品のいわゆる水煮状態になるのが避けら
れ、その後の冷却時の圧力差が生じず魚の形状を保ち、
魚本来の食感および風味を維持しつつ、例えば凍結状態
を維持することで、2次調理(焼き、蒸し、揚げる、煮
る等)が可能になる。これにより、従来、規格品外の小
さいアジ、カレイ、サンマ、イワシ等の水産物のほとん
どが飼料として用いられるか、あるいは廃棄処理されて
いる中、これらを食材として美味しく骨ごと食べられる
ことで有効利用することができる。また老人や子供にと
って、より安全に食べ易くなり、カルシウム補強による
水産物指向の向上にも繋げることができる。さらに、水
産物加工品の製造における骨取りにかかる人件費コスト
および歩留まり低下を防ぐことができる。なお、本発明
におけるレトルト処理は、従来技術の目的とする完全な
殺菌効果を期待するものではない。なぜならば、本発明
は、魚調理加工素材の提供を目的とするものであり、長
期保存の可能なレトルト食品は考慮していないからであ
る。しかしながら、本発明におけるレトルト処理によれ
ば、非密閉包装状態のため完全な殺菌は達成されない
が、魚体に付着する細菌数は顕著に減少する。そして続
く凍結処理により細菌数の増加は少ない。また、レトル
ト処理工程により得られたレトルト処理済み魚体を凍結
処理することにより、上記のように細菌数の増加も防ぐ
ことができ、続く二次調理まで魚体の形状をそのまま維
持することができる。本発明の方法により得られた魚調
理加工素材は、消費者の所望に応じた二次調理を施すこ
とが可能である。二次調理の例を次に示す。
As described above, according to the method of the present invention, first, the fish body is retorted in an unsealed packaging state. By performing the retort treatment in an unsealed packaging state, the drip exuded from the fish body is separated from the fish body and discharged. This avoids the so-called boiled state of the retort food in the prior art, and maintains the shape of the fish without any pressure difference during subsequent cooling.
Secondary cooking (baking, steaming, frying, boiling, etc.) becomes possible by maintaining the frozen texture of the fish while maintaining the original texture and flavor of the fish. As a result, most of the non-standard marine products such as horse mackerel, flounder, saury, sardine, etc. have been used as feed or have been discarded. can do. In addition, it is easier for older people and children to eat more safely, and it can lead to improvement of fishery products by calcium supplementation. Further, it is possible to prevent labor costs and a decrease in the yield required for bone removal in the production of processed marine products. It should be noted that the retort treatment in the present invention does not expect a complete sterilization effect as aimed in the prior art. The reason for this is that the present invention aims at providing processed fish cooking ingredients and does not consider retort foods that can be stored for a long time. However, according to the retort treatment in the present invention, complete sterilization cannot be achieved due to the unsealed packaging state, but the number of bacteria adhering to the fish body is significantly reduced. The increase in the bacterial count by the subsequent freezing treatment is small. In addition, by freezing the retorted fish obtained in the retort treatment step, an increase in the number of bacteria can be prevented as described above, and the shape of the fish can be maintained as it is until the subsequent secondary cooking. The processed fish cooking material obtained by the method of the present invention can be subjected to secondary cooking as desired by the consumer. An example of secondary cooking is shown below.

【0012】鮭:塩焼き切り身、フライ、ムニエル、ス
テーキ、包み焼き、鍋物 アジ:干物、唐揚げ、竜田揚げ、ムニエル、煮魚、天ぷ
ら サバ:干物、唐揚げ、竜田揚げ、ムニエル、煮魚 ほっけ:干物 カレイ:唐揚げ、ムニエル、煮魚、天ぷら ヒラメ:唐揚げ、ムニエル、煮魚、天ぷら カワハギ:干物、唐揚げ、竜田揚げ、鍋物 サンマ:塩焼き、干物、煮魚 イワシ:塩焼き、干物、煮魚、ムニエル タラ:塩焼き、西京漬け、フライ、煮物、鍋物 鯛:塩焼き、鍋物 キス:天ぷら、焼き物 魚頭:かぶと焼き 魚中骨:ムニエル、フライ、干物、天ぷら
Salmon: grilled salted fillets, fried, meuniere, steak, wrapped grill, hot pot mackerel: dried fish, fried, tatsuta-fried, meuniere, boiled fish, tempura mackerel: dried fish, fried, tatsuta-fried, meuniere, boiled fish Dried fish Flatfish: Fried, Meuniere, Boiled fish, Tempura Flounder: Fried, Meuniere, Boiled fish, Tempura Kawahagi: Dried fish, Fried fish, Tatsuta fried, Hot pot Saury: Salt-baked, Dried fish, Boiled fish Sardine: Salt-baked, Dried fish, Boiled fish , Meuniere Cod: grilled with salt, pickled in Saikyo, fried, boiled, hotpot Bream: grilled with salt, hotpot Kisses: tempura, grilled fish Head: turnip grilled Fish bone: Meunier, fried, dried fish, tempura

【0013】このように本発明の方法により得られた魚
調理加工素材は、従来のレトルト食品とは全く異なり、
上記のような二次調理を行うことができ、しかも魚を直
接調理(焼き、揚げ、煮る等)した場合と食感、味の点
で非常に近い製品に仕上げることができる。また、レト
ルト処理工程で魚体に十分な高圧または加熱が施されて
いることから、二次調理時には、魚体の芯温を十分に上
げる必要がなく、過度の加熱による焦げすぎやパサツキ
等も防ぐことができる。
[0013] The processed fish cooking material obtained by the method of the present invention is completely different from conventional retort foods.
The secondary cooking as described above can be performed, and the fish can be finished to a product very similar in terms of texture and taste as compared to the case where the fish is directly cooked (baked, fried, boiled, etc.). In addition, since the fish is subjected to a sufficiently high pressure or heating in the retort treatment step, it is not necessary to sufficiently raise the core temperature of the fish during the secondary cooking, and it is possible to prevent excessive scorching and pastsuki due to excessive heating. it can.

【0014】[0014]

【実施例】以下、本発明を実施例および比較例により説
明する。 実施例 魚体として、下記表1に示される種類を用い、この魚体
全体をレトルト処理に施した。レトルト処理装置として
は、三洋電機特機(株)製、商品名ラボ・オートクレー
ブMLS-2400を使用した。この装置の釜の中に、直径22c
mのステンレス製円形板ラックを入れ、そのラックの中
に魚体を1匹並べた。また、魚体から滲出するドリップ
は、ラック底部に受け皿を設け排出できるようにした。
なお、本実施例におけるレトルト処理条件は、圧力6932
8Pa(0.83cm2/kg)、温度115℃、時間45分に設
定した。得られたレトルト処理済み魚体を続いて内部温
度35℃の凍結庫に入れ、凍結させた。なお、レトルト処
理済み魚体表面の生菌数は、3個/gであった。このよ
うにして得られた魚調理加工素材について、次に示すよ
うな二次調理を施し、食感および味を評価した。結果を
表1に示す。
The present invention will be described below with reference to examples and comparative examples. Example The types of fish shown in Table 1 below were used, and the entire fish was subjected to retort treatment. As a retort processing apparatus, a lab-autoclave MLS-2400 (trade name, manufactured by Sanyo Electric Special Machine Co., Ltd.) was used. In the kettle of this device, diameter 22c
m, a stainless steel circular plate rack was placed, and one fish body was arranged in the rack. A drip exuding from the fish body can be discharged by providing a tray at the bottom of the rack.
Note that the retort processing conditions in the present example were a pressure 6932
The pressure was set to 8 Pa (0.83 cm 2 / kg), the temperature was set to 115 ° C., and the time was set to 45 minutes. The obtained retorted fish was subsequently placed in a freezer at an internal temperature of 35 ° C. and frozen. The viable cell count on the surface of the retorted fish was 3 / g. The processed fish cooking material thus obtained was subjected to secondary cooking as described below, and the texture and taste were evaluated. Table 1 shows the results.

【0015】[0015]

【表1】 [Table 1]

【0016】比較例 レトルト処理装置の釜の中に、直径22cmのステンレス
製ラックを入れ、そのラックの中に耐熱性プラスチック
袋内に密封された魚体を並べたこと以外は、実施例を繰
り返した。その結果、レトルト処理工程後の魚体はいず
れも水煮状態となり、その形状を保つことが困難であっ
た。また表1に示すような二次調理を施してもいずれ
も、魚本来の食感および味は消失していた。
Comparative Example The example was repeated except that a stainless steel rack having a diameter of 22 cm was placed in a kettle of a retort treatment apparatus, and fish sealed in a heat-resistant plastic bag were arranged in the rack. . As a result, all fish bodies after the retort treatment step were brought into a boiled state, and it was difficult to maintain their shapes. In addition, even after the secondary cooking shown in Table 1, the original texture and taste of the fish disappeared.

【0017】[0017]

【発明の効果】本発明によれば、魚本来がもつ食感や味
を損ねることなく、骨まで食することができ、煮る、焼
く、揚げる等の二次加工を容易に行うことができ、なお
かつ低コストである魚調理加工素材の製造方法が提供さ
れる。
According to the present invention, it is possible to eat up to the bone without impairing the texture and taste inherent in fish, and it is possible to easily perform secondary processing such as boiling, baking, and frying. Further, a method for producing a processed fish cooking material at low cost is provided.

Claims (2)

【特許請求の範囲】[Claims] 【請求項1】 魚体を非密閉包装状態でレトルト処理す
る工程と、前記レトルト処理工程により得られたレトル
ト処理済み魚体を凍結処理する工程とを有することを特
徴とする魚調理加工素材の製造方法。
1. A method for producing a processed fish cooking material, comprising: a step of retorting a fish body in an unsealed packaging state; and a step of freezing a retorted fish body obtained in the retorting step. .
【請求項2】 あらかじめ下味処理された魚体をレトル
ト処理工程に施す請求項1に記載の製造方法。
2. The production method according to claim 1, wherein the fish body which has been subjected to a pre-seasoning treatment is subjected to a retort treatment step.
JP2001144584A 2001-05-15 2001-05-15 Method for producing fish cooked and processed material Pending JP2002335914A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2005204647A (en) * 2003-12-26 2005-08-04 Miyajima Shoyu Kk Method for processing marine food

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS55144844A (en) * 1979-04-28 1980-11-12 Nippon Suisan Kaisha Ltd Preparation of frozen fish
JPS565072A (en) * 1979-06-26 1981-01-20 Kibun Kk Processing of small-sized fish
JPS60180563A (en) * 1984-02-25 1985-09-14 Toshin Fukushi Jigiyou Kyodo Kumiai Preparation of instant carp cooked in bean soup
JP2001327267A (en) * 2000-05-23 2001-11-27 Nissen Corp Method and apparatus for producing processed fish product

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS55144844A (en) * 1979-04-28 1980-11-12 Nippon Suisan Kaisha Ltd Preparation of frozen fish
JPS565072A (en) * 1979-06-26 1981-01-20 Kibun Kk Processing of small-sized fish
JPS60180563A (en) * 1984-02-25 1985-09-14 Toshin Fukushi Jigiyou Kyodo Kumiai Preparation of instant carp cooked in bean soup
JP2001327267A (en) * 2000-05-23 2001-11-27 Nissen Corp Method and apparatus for producing processed fish product

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2005204647A (en) * 2003-12-26 2005-08-04 Miyajima Shoyu Kk Method for processing marine food
CN100506089C (en) * 2003-12-26 2009-07-01 宫岛酱油株式会社 Method for processing aquatic products

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