JP2002317586A - Door using shape member - Google Patents

Abstract

PROBLEM TO BE SOLVED: To provide a door capable of corresponding to wide design variations and size variation of the door with extremely little labor at a low cost. SOLUTION: Ornaments 1a and 2a are formed on a panel board 1 made by extrusion molding. A recessed portion 1b is formed on the panel board 1, and the ornaments 1a and 2a are attached by fitting them to the recessed portion 1b.

Description

DETAILED DESCRIPTION OF THE INVENTION

[0001]

BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to various doors such as entrance doors having a three-dimensional decoration on the surface in order to enhance the design effect, and in particular, to a door having a novel configuration decorated with a shape member. Things.

[0002]

2. Description of the Related Art As a method of giving a design change to a door, conventionally, as shown in FIG. 7, a recess A which is relatively shallower than the thickness of the door is formed in a set area of a front panel of the door. ,
A configuration is known in which a plurality of convex members B, B,... In addition, a panel material provided with a concavo-convex pattern by press molding or a casting plate molded by a mold is mounted.

[0003]

However, among the above-mentioned conventional methods, in the method of disposing the convex members, a great deal of labor is required for properly arranging and fixing the convex members one by one in the concave portions. It was necessary. Among the methods using press molding, the method using a punch press mold is relatively inexpensive and easily adapts to design variations, but has the problem of poor three-dimensionality due to the important press molding. there were. For this reason, it has been practiced to enhance the three-dimensional effect by using a deep drawing press die or a mold. However, in these methods, only one type of design can be formed per die, and The cost is extremely high as compared with the punch press die, and therefore, when dealing with design variations and dimensional variations of doors, it has been a great economic constraint.

The present invention has been made in view of these circumstances, and a main object of the present invention is to provide a one-die mold which is inexpensive at the same cost as the punch press mold, and which can be widely designed with very little labor. An object of the present invention is to provide a door that can respond to variations and dimensional variations of the door.

[0005]

In order to solve the above-mentioned problems, a door using the profile of the present invention is formed by extruding a profile on one or both of a front panel and a rear panel of the door. A door configured to be attached, wherein the shape is formed into a three-dimensional cross-sectional shape with irregularities, and is not subjected to any processing by a machine, a press, or the like, or a groove, a hole, or the like. After being subjected to a cutting process, surface treatment such as alumite treatment, or painting, etc., it is attached to the door.

[0006] Here, the profile is formed into a three-dimensional cross-sectional shape which is uneven or curved in the thickness direction of the door, and has a cross-sectional shape having a machining allowance for cutting a groove or a hole. Have been. Further, the profile is made of, for example, an aluminum profile or a synthetic resin profile. Note that a recess may be formed in the door inward in the thickness direction of the door, and the profile may be mounted in the recess.

[0007] The present invention provides a method in which a natural material such as marble, a stone material such as artificial stone, a resin material,
An ornament made of a metal material, a mirror, or the like is provided by a bonding method such as bonding with an adhesive or a double-sided tape, or fitting.

[0008] The ornament may be made of an extruded shape or a cut shape.

Further, the ornament may be subjected to a cutting process of a groove or a hole, a surface treatment such as an alumite treatment, a coating, or the like. In addition, the material constituting the ornament, or the cutting, surface treatment, painting, and the like performed on the ornament are different from the shaped material, so that the ornament has a different texture or appearance from the shaped material. A door using a shape member characterized by the following may be used.

[0010]

BEST MODE FOR CARRYING OUT THE INVENTION Hereinafter, the "door using a profile" of the present invention will be described in more detail.

FIG. 1 is a view showing a first embodiment of a door of the present invention. FIG. 1 (A) is a front view, and FIG. 1 (B) is a sectional view of a lower part of the door taken along line XX. It is the perspective view which cut out and showed a part. Although the present invention can be applied to various doors, the first embodiment shows an example in which the present invention is applied to a front door (open door). Shape material (end plate 1) on the front panel c of the door
Is attached. Note that a concave portion may be formed in the front panel c of the door so as to be concave inward in the thickness direction of the door, and the end plate 1 may be fitted into the concave portion and attached. Although the mounting position of the end plate 1 is not particularly limited, in the present embodiment, it is mounted at the center in the left-right direction of the front panel c of the door, and extends from the upper end to the lower end of the door along the vertical direction of the door. Have been.

The head plate 1 has a substantially rectangular shallow recess 1b at the center in the width direction and a cross-sectional shape recessed toward the back side.
Both sides 2b, 2b of the concave portion 1b extend outward in the width direction. The left and right extending portions 2b, 2b are formed so as to be gradually curved toward the back surface as going outward in the width direction. In this embodiment, a relatively long ornament 2a is provided along the concave portion 1b in the upper and lower central portions of the concave portion 1b of the end plate 1, and the ornaments 1a, 1a are provided above and below the ornament 2a, respectively. . The width of each of the three ornaments matches the width of the concave portion 1b of the end plate 1. The ornament 1a has a square shape with the width in the left-right direction of the concave portion 1b of the end plate 1 as a side, and has a smooth surface. The ornament 2a is made of an extruded shape and has a cross section in which a plurality of substantially rectangular irregularities are continuously formed in the width direction. Each of the ornaments 1a and 2a is fitted into the concave portion 1b of the end plate 1 and the concave portion 1b of the end plate 1 is provided.
Is adhered to the back surface of each of the ornaments 1a, 1a, 2a by a double-sided tape or the like.

FIGS. 2A and 2B are views showing a second embodiment of the door of the present invention, wherein FIG. 2A is a front view, and FIG. 2B is a perspective view of the door as viewed from below. In this embodiment, there are common points to the first embodiment, such as the use of the end plate 1 having the same cross-sectional shape as that of the first embodiment. Therefore, the following description focuses on the differences from the first embodiment. .

In this embodiment, an ornament 11a made of mirror-surface stainless steel is provided in the concave portion 1b of the end plate 1. The width of the ornament 11a is compatible with the width of the recess 1b. The ornament 11a is fitted into the recess 1b by vertically passing the door vertically, and the front surface of the recess 1b of the end plate 1 and the back surface of the ornament 11a are double-sided tape or the like. Glued. Then, three square-shaped ornaments 3 are provided on the surface of the ornament 11a at the upper end, the lower end, and the upper center.
a is arranged. The width dimension of this ornament 3a is also
The size is adapted to the width dimension of the concave portion 1b of the end plate 1. In the present embodiment, the ornament 3a is the end plate 1
A material different from the material of the ornament 11a is used, or a material having a different surface treatment or coating from the end plate 1 and the ornament 11a is used.
Thereby, the texture and appearance different from those of the end plate 1 and the ornament 11a can be expressed, and the design variations of the door can be diversified.

By the way, substantially U-shaped grooves 1p, 1p are formed on the back surface of the end plate 1 at positions corresponding to the left and right ends of the concave portion 1b and open inward in the left-right direction. Therefore, the end plate 1
Is mounted by hooking the concave groove 1p on the panel mounting bracket 1e above and below the door. That is, a part 1f is bent in the vertical direction inside of the door into a substantially L-shape in the panel mounting bracket 1e on the upper and lower sides of the door, and the grooves 1p, 1p of the end plate 1 are engaged with the left and right sides of the bent portion 1f. Is done. The end plate 1 of the other embodiment is basically attached in the same manner.

FIGS. 3A and 3B are views showing a third embodiment of the door of the present invention, wherein FIG. 3A is a front view, and FIG. 3B is a perspective view showing a state where the door is cut along the line YY. This third embodiment also shows an example in which the present invention is applied to a front door (open door). In this embodiment, the end plate 2 is attached to the center of the front panel c of the door in the left-right direction, and extends from the upper end to the lower end of the door along the vertical direction of the door.

The end plate 2 is formed with a convex portion 3b projecting in an arc shape at the center in the width direction, and both sides thereof extend outward in the left-right direction. The extending portions 4b, 4b are formed in a substantially trapezoidal cross-sectional shape protruding toward the front side. In the case of the present embodiment, the panel mounting bracket of the door is engaged with the rear surfaces of the extended portions 4b, 4b (the same applies to FIG. 4B). At the center in the width direction of the central convex portion 3b, a substantially rectangular concave portion 5b is formed so as to be concave on the back surface side. This recess 5b
Is fitted with an ornament 4a having a cross-sectional shape adapted to the shape of the concave portion 5b.
In this embodiment, the left and right substantially trapezoidal convex portions 4b of the end plate 2
A plurality (four in this embodiment) of substantially rectangular recesses (grooves) 6b, 6b,... Are formed in the upper central portion in parallel with each other.

FIGS. 4A and 4B are views showing a fourth embodiment of the door according to the present invention, wherein FIG. 4A is a front view, and FIG. The fourth embodiment shows an example in which the present invention is applied to a front door (open door). On the front panel c of the door,
An extruded profile (end plate 3) is attached to the center of the front panel c of the door in the left-right direction, extending from the upper end to the lower end of the door along the vertical direction of the door.

The end plate 3 has a semicircular projection 7 at the center in the width direction.
b is formed so as to protrude toward the front surface side, and both sides of the convex portion 7b extend outward in the left-right direction. The left and right extending portions have a cross-sectional shape that is once curved in an arc shape toward the front surface (8b), and then curved (9b) toward the rear surface. On the curved surface (9b, 9b) curved toward the back surface direction, 3
One narrow groove 10b is formed.

One ornament 5a and two ornaments 6a, 6a are arranged on the central convex portion 7b of the end plate 3. The ornament 5a is arranged at the upper center, and the ornament 6a is arranged near the upper end and the lower end. These ornaments are made by cutting extruded profiles of semicircular cross section,
In this embodiment, the ornament 6 is compared with the ornament 5a.
a has been manufactured for a long time. In other words, each ornament 5
The difference between a and 6a lies only in its length. However, since these ornaments are manufactured from extruded profiles, their lengths can be changed as appropriate. In this embodiment, the outer peripheral surface of the central convex portion 7b of the end plate 3 and the inner peripheral surface of each of the ornaments 5a and 6a are manufactured so as to fit without a gap, and are adhered to the contact surface 11b with a double-sided tape or the like. . In addition, each ornament 5a, 6a
Is made of a shape material extruded similarly to the end plate 3, but a material different from the end plate 3 may be used,
By applying a surface treatment such as alumite treatment, or painting, or the like, a texture and appearance different from the end plate 3 may be expressed.

FIGS. 5A and 5B are views showing a fifth embodiment of the door of the present invention, wherein FIG. 5A is a front view, and FIG. 5B is a perspective view showing a state viewed from below the door. This embodiment has common points with the fourth embodiment, such as the use of the end plate 3 having the same cross-sectional shape as that of the fourth embodiment. Therefore, the following description focuses on the differences from the fourth embodiment. The projection 12b at the center in the width direction of the end plate 3 includes
Ornaments 7a are arranged along the up-down direction of the door so as to leave gaps evenly at the upper end and the lower end of the door. The ornament 7a is made of a profile having the same cross-sectional shape as the ornament 5a or the ornament 6a, and has two grooves 13b, 13b... It is formed one by one. Of course, the number, shape, arrangement, and the like of such grooves can be changed as appropriate. In addition, the ornament in the present invention can have no upper and lower portions of the through member as in the present embodiment, and can adopt any configuration such as a vertical member of the door or a middle member between the through members. .

FIGS. 6A and 6B are views showing a sixth embodiment of the door according to the present invention, wherein FIG. 6A is a front view, and FIG. 6B is a perspective view of the door as viewed from below. In the present embodiment, the fourth embodiment and the fifth embodiment are the same as the fourth embodiment and the fifth embodiment.
The fourth embodiment and the fifth embodiment have the same features as the fourth embodiment.
The following description focuses on the differences from the embodiment. In the present embodiment, one ornament 8a, two ornaments 9a, 9a, and two ornaments 10a, 10a are arranged on the projection 12b at the center in the width direction of the end plate 3. The ornament 8a is arranged at the center in the vertical direction, and the ornament 9a is arranged at the upper end and the lower end at equal intervals from both ends. And ornament 10a is ornament 8
a and the ornament 9a are installed without any gap.

Each of the ornaments 8a, 9a, and 10a is manufactured by cutting a semicircular extruded shape. In the present embodiment, the ornament 9a is longer than the ornament 8a and the ornament is formed. It is manufactured shorter than 10a. Each ornament 8a, 9a, 1
The length of Oa can be changed as appropriate. In this embodiment, the ornament 8a and the ornament 9a are manufactured from the extruded members having the same cross-sectional shape, and the ornament 10a includes the ornament 8a and the ornament 9.
It is made of a profile having a larger outer diameter than a. And
The inner peripheral surface of each of the ornaments 8a, 9a, 10a is made of a shape material that is compatible with the outer peripheral surface of the projection 12b of the end plate 3.

The end plate 3 and each of the ornaments 8a, 9
It is also possible to subject the a and 10a to machining such as grooves or holes, surface treatment such as alumite treatment, and painting such as painting. Also, the materials of the head plate 3 and each ornament (for example,
Metal materials such as aluminum, stainless steel, mirror stainless steel, copper, iron, brass, etc., stone materials such as natural or artificial marble, resin,
Mirror or the like), or by using different materials for the ornaments, it is possible to make the texture and appearance of the head plate and the ornament different. This can be said to be common to each embodiment.

The door of the present invention is not limited to the configuration of the above embodiment, but can be changed as appropriate. In particular, the shapes of the head plate and the ornament are not limited to those in the above-described embodiment. By the way, it is preferable that the ornament has a portion to be fitted into a concave portion or a convex portion formed on the end plate, since the attachment can be further strengthened. However, the ornament is
It can be attached not only to a concave portion or a convex portion of the profile but also to a flat portion or a curved portion of the profile. Further, the ornament may be attached so as to extend not only on the surface of the end plate but also on the surface of the door.

[0026]

As described in detail above, according to the door using the profile of the present invention, a wide variety of design variations and dimensional variations of the door can be accommodated, and cost reduction and labor saving can be realized. be able to.

[Brief description of the drawings]

FIG. 1 is a view showing a first embodiment of a door of the present invention;
(A) is a front view, (B) is a perspective view showing a state where the door is cut by XX line.

FIG. 2 is a view showing a second embodiment of the door of the present invention,
(A) is a front view, and (B) is a perspective view of the door seen from above from below.

FIG. 3 is a view showing a third embodiment of the door of the present invention;
(A) is a front view, (B) is a perspective view showing a state where the door is cut along the YY line.

FIG. 4 is a view showing a fourth embodiment of the door of the present invention;
(A) is a front view, and (B) is a perspective view of the door seen from above from below.

FIG. 5 is a view showing a fifth embodiment of the door of the present invention;
(A) is a front view, and (B) is a perspective view showing a state where the door is viewed from above from below.

FIG. 6 is a view showing a sixth embodiment of the door of the present invention;
(A) is a front view, and (B) is a perspective view of the door seen from above from below.

FIG. 7 is an example of a conventional door in which a plurality of convex members are arranged in a concave portion, where (A) is a front view and (B) is an enlarged cross-sectional view.

[Explanation of symbols]

 DESCRIPTION OF SYMBOLS 1 Endplate 1a, 2a Ornament 1b Concave part 2b Extension part c Front panel d Peephole 1p Substantially U-shaped groove

 ──────────────────────────────────────────────────続 き Continued on the front page F term (reference) 2E016 HA06 HA10 JA11 JC01 KA05 LA01 LB01 LB02 LB03 LB05 LB20 LD01

Claims (5)

[Claims] 1. A door configured by attaching an extruded profile to one or both of a front panel and a back panel of the door, wherein the profile has a three-dimensional cross-sectional shape having irregularities. It is formed in the shape, natural stones, stones such as artificial stones, resin materials, metal materials,
A door using a profile, wherein an ornament made of a mirror or the like is provided. 2. The door using a profile according to claim 1, wherein the ornament is fitted and attached to a concave or convex portion formed in the profile. 3. The door using a profile according to claim 1, wherein the ornament is made of an extruded profile or a cut profile. 4. The profile according to claim 1, wherein the profile or the ornament has been subjected to a cutting process such as a groove or a hole, or a surface treatment or painting. Door with. 5. The texture or appearance of the ornament is different from that of the shape material by making the material constituting the ornament, or the cutting, surface treatment, painting, etc., applied to the ornament different from the shape material. A door using the shaped member according to any one of claims 1 to 4, wherein the door is formed.