JP2002316714A - Leveling method and leveling device for forming material - Google Patents

Leveling method and leveling device for forming material

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Publication number
JP2002316714A
JP2002316714A JP2001124772A JP2001124772A JP2002316714A JP 2002316714 A JP2002316714 A JP 2002316714A JP 2001124772 A JP2001124772 A JP 2001124772A JP 2001124772 A JP2001124772 A JP 2001124772A JP 2002316714 A JP2002316714 A JP 2002316714A
Authority
JP
Japan
Prior art keywords
molding material
width direction
leveling
conveyor
leveling member
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP2001124772A
Other languages
Japanese (ja)
Inventor
Hironori Inoue
博紀 井上
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Sekisui Chemical Co Ltd
Original Assignee
Sekisui Chemical Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Sekisui Chemical Co Ltd filed Critical Sekisui Chemical Co Ltd
Priority to JP2001124772A priority Critical patent/JP2002316714A/en
Publication of JP2002316714A publication Critical patent/JP2002316714A/en
Pending legal-status Critical Current

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  • Branching, Merging, And Special Transfer Between Conveyors (AREA)
  • Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)

Abstract

PROBLEM TO BE SOLVED: To efficiently flatten a top face of forming material by a leveling member with a simple composition driven so as to reciprocate in a width direction during conveyance by a conveyer. SOLUTION: A lower end part of the leveling member 11 reciprocating in the width direction of the conveyer 3 at a conveying direction midway part of the conveyer 3 is formed so that it is gradually shortened from a conveying direction upstream end to a downstream end. By reciprocating the leveling member 11 in the width direction, the forming material 2 is raked comparatively shallow in an upstream end of the leveling member 11 and comparatively deep in a downstream end. By servo-controlling a height of the leveling member 11 on the basis of a height distribution of the forming material 2 after a leveling process, the top face of the forming material 2 is stably flattened.

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の属する技術分野】本発明は、混合された成形材
料などの成形材料をコンベヤ上に供給した後に、このコ
ンベア上で成形材料の表面を平坦にするように均すため
の成形材料の均し装置並びに均し方法に関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a molding material for supplying a molding material such as a mixed molding material onto a conveyor, and then leveling the surface of the molding material on the conveyor so as to level the surface of the molding material. The present invention relates to a setting device and a leveling method.

【0002】[0002]

【従来の技術】従来より、短繊維状若しくは粉末状の原
料(成形材料)をプレス成形して長尺板状部材を得るた
めに、混合された成形材料をコンベア上へ供給後、この
成形材料の高さを平滑化する均し工程を経て、成形材料
を圧密成形する製造装置が用いられている(例えば、特
開昭62−212110号公報、特開平5−84737
号公報、特許第3043152号公報参照)。
2. Description of the Related Art Conventionally, in order to obtain a long plate-like member by press-forming a raw material (molding material) in the form of a short fiber or powder, a mixed molding material is supplied onto a conveyor, and then the molding material is mixed. A manufacturing apparatus is used for compacting a molding material through a leveling step for smoothing the height (for example, JP-A-62-212110, JP-A-5-84737).
And Japanese Patent No. 3043152).

【0003】この製造装置の上記均し工程において成形
材料(原料)の凹凸を均して平坦化するために、例え
ば、特開平11−208874号公報に開示された均し
装置を適用することが考えられる。
[0003] In the above-described leveling process of the manufacturing apparatus, in order to level and smooth the unevenness of the molding material (raw material), for example, a leveling apparatus disclosed in JP-A-11-208874 may be applied. Conceivable.

【0004】この従来の均し装置は、成形材料貯蔵装置
の成形材料貯蔵槽に一時的に貯蔵された成形材料の上面
を平坦に均すためのものであって、成形材料貯蔵槽の幅
方向と平行に配置される水平移動用シリンダーと、水平
移動用シリンダーによって水平移動駆動される昇降用シ
リンダーと、昇降用シリンダーによって昇降駆動される
均し板とを具備して構成されている。均し板は櫛歯状に
形成されており、この均し板は、成形材料貯蔵槽の上部
内において、昇降用シリンダーによって昇降されなが
ら、水平移動用シリンダーによって成形材料貯蔵槽の幅
方向の一方の端部と他方の端部との間で往復移動される
ようになっている。そして、成形材料貯蔵槽内に貯蔵さ
れる成形材料の上面の凹凸の状態に応じて均し板を昇降
させつつ幅方向に往復させることで、成形材料の上面を
平坦に均すようにしている。
This conventional leveling device is for leveling the upper surface of a molding material temporarily stored in a molding material storage tank of a molding material storage device, and is provided in the width direction of the molding material storage tank. , A horizontal moving cylinder arranged in parallel with the vertical moving cylinder, a vertical moving cylinder driven horizontally by the horizontal moving cylinder, and a leveling plate vertically driven by the vertical moving cylinder. The leveling plate is formed in a comb-like shape. The leveling plate is moved up and down by an elevating cylinder in the upper part of the molding material storage tank, and is moved in one direction in the width direction of the molding material storage tank by a horizontal movement cylinder. Is reciprocated between one end and the other end. Then, the leveling plate is reciprocated in the width direction while raising and lowering the leveling plate in accordance with the unevenness of the upper surface of the molding material stored in the molding material storage tank, so that the upper surface of the molding material is leveled evenly. .

【0005】[0005]

【発明が解決しようとする課題】上記従来の均し装置で
は均し板の下端縁が水平となされているが、この従来の
均し装置を、コンベアによって搬送中の成形材料の均し
工程に適用すると、均し板の上流端側で幅方向一方側に
成形材料が大きく掻き分けられ、成形材料の上面が均し
板によって十分に掻き均される前に成形材料が均し板を
通過してしまうことから、この均し装置の下流側で、成
形材料上面の幅方向に高低の偏り(凹凸)が発生してし
まう。
In the above-mentioned conventional leveling apparatus, the lower edge of the leveling plate is made horizontal. However, this leveling apparatus is used in the leveling process of the molding material being conveyed by the conveyor. When applied, the molding material is largely swept to one side in the width direction at the upstream end side of the leveling plate, and the molding material passes through the leveling plate before the upper surface of the molding material is sufficiently scraped by the leveling plate. As a result, unevenness (unevenness) of height is generated in the width direction of the upper surface of the molding material on the downstream side of the leveling device.

【0006】また、コンベア上に供給された成形材料
は、均し工程前においては、幅方向中央部が凸となる山
形状となるが、この山形状の頂部の位置が安定しておら
ず、種々の要因によって山の頂部が幅方向に変位する。
このセンターずれした山形状の成形材料を均し板によっ
て左右に一様に掻き均すと、左右への成形材料の掻き分
け量に差が生じ、幅方向の一端側では成形材料上面に凹
部が生じる一方、幅方向他端側では成形材料上面に凸部
が生じてしまう。
[0006] Further, the molding material supplied onto the conveyor has a mountain shape in which the central portion in the width direction is convex before the leveling step, but the position of the top of the mountain shape is not stable. The top of the mountain is displaced in the width direction due to various factors.
When this level-shifted mountain-shaped molding material is evenly raked to the left and right by the leveling plate, there is a difference in the amount of squeezing of the molding material left and right, and a concave portion is formed on the upper surface of the molding material at one end in the width direction. On the other hand, at the other end in the width direction, a convex portion is formed on the upper surface of the molding material.

【0007】そこで、本発明は、簡易な構成でありなが
ら、コンベアによる搬送途中で幅方向に往復駆動する均
し部材によって成形材料の上面を効率良く平坦化させる
ための均し方法並びに均し装置を提供することを目的と
する。
Therefore, the present invention provides a leveling method and a leveling apparatus for efficiently flattening the upper surface of a molding material by a leveling member which is reciprocally driven in the width direction while being conveyed by a conveyor, while having a simple structure. The purpose is to provide.

【0008】[0008]

【課題を解決するための手段】本発明は、上記目的を達
成するために、次の技術的手段を講じた。
In order to achieve the above object, the present invention takes the following technical measures.

【0009】即ち、本発明は、コンベヤ上に堆積し該コ
ンベヤによって搬送されつつある成形材料の上面が幅方
向に平坦となるように、コンベヤの搬送方向中途部でコ
ンベヤの幅方向に往復動作する均し部材によって前記成
形材料を掻き均す方法であって、前記均し部材はコンベ
ヤの搬送方向に所定長さを有し、該均し部材の下端部
は、搬送方向上流端から搬送方向下流端に向かって徐々
に低くなっており、前記コンベアにより前記成形材料を
搬送しつつ前記均し部材を幅方向に往復動作することに
より、該均し部材の上流端側では成形材料を比較的浅く
掻き均し且つ下流端側では成形材料を比較的深く掻き均
すことを特徴とするものである。
That is, the present invention reciprocates in the width direction of the conveyor at an intermediate portion in the direction of conveyance of the conveyor so that the upper surface of the molding material deposited on the conveyor and conveyed by the conveyor becomes flat in the width direction. A method of scraping the molding material by a leveling member, wherein the leveling member has a predetermined length in a transport direction of the conveyor, and a lower end portion of the leveling member is downstream from the upstream end in the transport direction in the transport direction. It gradually decreases toward the end, and the leveling member reciprocates in the width direction while conveying the molding material by the conveyor, so that the molding material is relatively shallow at the upstream end side of the leveling member. It is characterized in that the molding material is leveled relatively deeply on the downstream end side.

【0010】かかる本発明の均し方法によれば、複雑な
制御を行わずとも、均し部材の下端形状をテーパー状と
することにより、均し部材の上流端側では成形材料を比
較的浅く掻き均し、この成形材料がコンベヤによって搬
送されるにしたがって、均し部材の下流端側で成形材料
を比較的深く掻き均す。このように、均し工程前は山形
状である成形材料を、均し部材による均し領域内を搬送
されるにしたがって、均し部材によって少量ずつ左右に
掻き分けるようになるため、幅方向両側への成形材料の
掻き分け量が均一化し、これにより、均し部材の長さ
(均し領域)を可及的に短くしつつも、効率良く成形材
料の上面を平坦に均すことが可能となる。
According to the leveling method of the present invention, the molding material is made relatively shallow at the upstream end side of the leveling member by making the lower end shape of the leveling member tapered without performing complicated control. Leveling, as the molding material is conveyed by the conveyor, the molding material is leveled relatively deep at the downstream end of the leveling member. As described above, as the molding material having a mountain shape before the leveling process is conveyed in the leveling area by the leveling member, the leveling member gradually separates the molding material left and right by a small amount. The amount of the molding material that is squeezed into the material is made uniform, which makes it possible to reduce the length of the leveling member (leveling area) as much as possible while efficiently flattening the upper surface of the molding material. Become.

【0011】上記本発明方法において、均し部材の搬送
方向下流側における成形材料上面の幅方向複数カ所の高
さの状態に応じて均し部材の高さを調節しつつ、該均し
部材をコンベヤ幅方向に往復動作させることができる。
これによれば、均し工程前における山形状の成形材料の
頂部位置がコンベヤの幅方向にずれることに起因して、
均し後に幅方向両端部で成形材料上面に凹凸が生じて
も、均し部材の高さを調節しつつ往復動作させることに
よって、状態に応じて成形材料の左右幅方向への掻き分
け量を最適化し、順次搬送される成形材料の上面を迅速
に平坦化させることが可能となる。さらに、均し工程前
の成形材料の山形状が変動しても、均し後の成形材料の
上面の複数カ所の高さの状態、即ち、幅方向の高さの分
布に基づくサーボ制御により均し部材の高さを調節する
ため、均し工程後の成形材料の上面を平坦化することが
可能となる。
In the above method of the present invention, the leveling member is adjusted while adjusting the height of the leveling member in accordance with the height of a plurality of portions in the width direction of the upper surface of the molding material on the downstream side in the transport direction of the leveling member. It can be reciprocated in the width direction of the conveyor.
According to this, the top position of the mountain-shaped molding material before the leveling process is shifted in the width direction of the conveyor,
Even if irregularities occur on the upper surface of the molding material at both ends in the width direction after leveling, the reciprocating operation is performed while adjusting the height of the leveling member, so that the amount of molding material left and right in the width direction is optimized according to the state It is possible to quickly flatten the upper surface of the sequentially conveyed molding material. Furthermore, even if the peak shape of the molding material before the leveling process fluctuates, servo control based on the state of the height at a plurality of positions on the upper surface of the molding material after leveling, that is, the height distribution in the width direction, is performed. Since the height of the member is adjusted, the upper surface of the molding material after the leveling step can be flattened.

【0012】また、本発明は、コンベヤ上に堆積し該コ
ンベヤによって搬送されつつある成形材料の上面が幅方
向に平坦となるように、コンベヤの搬送方向中途部でコ
ンベヤの幅方向に往復動作する均し部材によって前記成
形材料を掻き均す方法において、前記均し部材の搬送方
向下流側における成形材料上面の幅方向複数カ所の高さ
の状態に応じて均し部材の高さを調節しつつ、該均し部
材をコンベヤ幅方向に往復動作させることを特徴とする
ものである。これによれば、均し工程前における山形状
の成形材料の頂部位置がコンベヤの幅方向にずれること
に起因して、均し後に幅方向両端部で成形材料上面に凹
凸が生じても、均し部材の高さを調節しつつ往復動作さ
せることによって、状態に応じて成形材料の左右幅方向
への掻き分け量を最適化し、順次搬送される成形材料の
上面を迅速に平坦化させることが可能となる。
Further, the present invention reciprocates in the width direction of the conveyor at an intermediate portion in the direction of conveyance of the conveyor so that the upper surface of the molding material deposited on the conveyor and being conveyed by the conveyor becomes flat in the width direction. In the method of scraping the molding material by the leveling member, the height of the leveling member is adjusted in accordance with the state of the height of a plurality of positions in the width direction of the upper surface of the molding material on the downstream side in the transport direction of the leveling member. The smoothing member is reciprocated in the width direction of the conveyor. According to this, even if unevenness occurs on the upper surface of the molding material at both ends in the width direction after leveling due to the top position of the mountain-shaped molding material being shifted in the width direction of the conveyor before the leveling process, By reciprocating while adjusting the height of the member, it is possible to optimize the amount of molding material in the left and right width direction according to the state and quickly flatten the upper surface of the sequentially conveyed molding material Becomes

【0013】また、本発明は、コンベヤ上に堆積し該コ
ンベヤによって搬送されつつある成形材料の上面が幅方
向に平坦となるように成形材料を掻き均す均し部材と、
該均し部材をコンベヤの搬送方向中途部でコンベヤの幅
方向に往復動作させる駆動装置とを備える成形材料の均
し装置において、前記均し部材はコンベヤの搬送方向に
所定長さを有し、該均し部材の下端部は、搬送方向上流
端から搬送方向下流端に向かって徐々に低くなっている
ことを特徴とするものである。かかる本発明の均し装置
によれば、均し部材の下端部の搬送方向下流端が、均し
後の成形材料の高さとなるようにして、この均し部材を
往復動作させると、均し部材の上流端側では成形材料を
比較的浅く掻き均すとともに、均し部材の下流端側では
成形材料を比較的深く掻き均すことが可能となる。これ
により、均し工程前は山形状である成形材料が搬送され
ていくにしたがって、均し部材により少量ずつ左右に掻
き分けられ、均し部材の長さを可及的に短くしつつも、
効率良く成形材料の上面を平坦に均すことが可能とな
る。
The present invention also provides a leveling member for scraping a molding material such that the upper surface of the molding material deposited on a conveyor and being conveyed by the conveyor becomes flat in the width direction.
A driving device for reciprocating the leveling member in the width direction of the conveyor in the middle of the direction of conveyance of the conveyor, wherein the leveling member has a predetermined length in the direction of conveyance of the conveyor, The lower end of the leveling member is gradually lowered from the upstream end in the transport direction to the downstream end in the transport direction. According to the leveling device of the present invention, when the leveling member is reciprocated so that the downstream end in the transport direction of the lower end of the leveling member is at the level of the molding material after leveling, On the upstream end side of the member, it is possible to level the molding material relatively shallowly, and on the downstream end side of the leveling member, it is possible to level the molding material relatively deeply. Thereby, as the molding material having a mountain shape is conveyed before the leveling process, the leveling member is divided into left and right little by little by the leveling member, while shortening the length of the leveling member as much as possible,
It is possible to efficiently level the upper surface of the molding material.

【0014】上記本発明装置は、さらに、前記均し部材
の搬送方向下流側における成形材料上面の幅方向複数カ
所の高さを検出する高さ検出手段と、前記駆動装置の動
作制御を行う制御手段とを備えることができる。また、
前記駆動装置は、均し部材を高さ方向にも移動可能に構
成されたものとすることができ、好ましくは、均し部材
の高さ方向への移動と、コンベヤ幅方向への移動とをそ
れぞれ独立して行えるものとすることができる。そし
て、制御手段を、前記高さ検出手段により検出された成
形材料の幅方向複数箇所の高さの状態に応じて均し部材
の高さを調節しつつ該均し部材をコンベヤ幅方向に往復
動作させるように前記駆動装置を制御するように構成す
ることができる。これによれば、制御手段によるサーボ
制御により、均し部材の搬送方向下流側における成形材
料の高さに基づいて均し部材の高さを変更しながら、該
均し部材によって成形材料上面を掻き均すようにしてい
るので、均し工程前における山形状の成形材料の頂部位
置がコンベヤの幅方向にずれることに起因して、均し後
に幅方向両端部で成形材料上面に凹凸が生じても、状態
に応じて成形材料の左右幅方向への掻き分け量を最適化
し、順次搬送される成形材料の上面を迅速に平坦化させ
ることが可能となる。
The apparatus according to the present invention further comprises height detecting means for detecting the height of a plurality of locations in the width direction of the upper surface of the molding material on the downstream side of the leveling member in the conveying direction, and control for controlling the operation of the driving device. Means. Also,
The drive device may be configured to be able to move the leveling member also in the height direction, preferably, the movement of the leveling member in the height direction and the movement in the conveyor width direction. Each can be performed independently. Then, the control means reciprocates the leveling member in the conveyor width direction while adjusting the height of the leveling member in accordance with the state of the height at a plurality of positions in the width direction of the molding material detected by the height detecting means. The driving device may be configured to be controlled to operate. According to this, by the servo control by the control means, while changing the height of the leveling member based on the height of the molding material on the downstream side in the transport direction of the leveling member, the leveling member scrapes the upper surface of the molding material. Due to the leveling, the top position of the mountain-shaped molding material before the leveling process is shifted in the width direction of the conveyor, so that unevenness occurs on the upper surface of the molding material at both ends in the width direction after leveling. In addition, it is possible to optimize the scraping amount of the molding material in the left-right width direction according to the state, and quickly flatten the upper surface of the sequentially conveyed molding material.

【0015】また、本発明は、コンベヤ上に堆積し該コ
ンベヤによって搬送されつつある成形材料の上面が幅方
向に平坦となるように成形材料を掻き均す均し部材と、
該均し部材をコンベヤの搬送方向中途部でコンベヤの幅
方向に往復動作させる駆動装置とを備える成形材料の均
し装置において、前記均し部材の搬送方向下流側におけ
る成形材料上面の幅方向複数カ所の高さを検出する高さ
検出手段と、前記駆動装置の動作制御を行う制御手段と
を備え、前記駆動装置は、均し部材を高さ方向にも移動
可能に構成され、前記制御手段は、前記高さ検出手段に
より検出された成形材料の幅方向複数箇所の高さの状態
に応じて均し部材の高さを調節しつつ該均し部材をコン
ベヤ幅方向に往復動作させるように前記駆動装置を制御
することを特徴とするものである。これによれば、制御
手段によるサーボ制御により、均し部材の搬送方向下流
側における成形材料の高さに基づいて均し部材の高さを
変更しながら、該均し部材によって成形材料上面を掻き
均すようにしているので、均し工程前における山形状の
成形材料の頂部位置がコンベヤの幅方向にずれることに
起因して、均し後に幅方向両端部で成形材料上面に凹凸
が生じても、状態に応じて成形材料の左右幅方向への掻
き分け量を最適化し、順次搬送される成形材料の上面を
迅速に平坦化させることが可能となる。
The present invention also provides a leveling member for scraping a molding material such that the upper surface of the molding material deposited on a conveyor and being conveyed by the conveyor becomes flat in the width direction.
A drive device for reciprocating the leveling member in the width direction of the conveyor at an intermediate portion in the direction of transport of the conveyor, wherein the leveling member has a plurality of width directions on the upper surface of the molding material on the downstream side in the direction of transport of the leveling member. A height detecting means for detecting the height of the position, and a control means for controlling the operation of the driving device, wherein the driving device is configured to be able to move the leveling member also in the height direction, Adjusting the height of the leveling member in accordance with the state of the height of the molding material at a plurality of locations in the width direction detected by the height detection means, and reciprocating the leveling member in the conveyor width direction. The driving device is controlled. According to this, by the servo control by the control means, while changing the height of the leveling member based on the height of the molding material on the downstream side in the transport direction of the leveling member, the leveling member scrapes the upper surface of the molding material. Due to the leveling, the top position of the mountain-shaped molding material before the leveling process is shifted in the width direction of the conveyor, so that unevenness occurs on the upper surface of the molding material at both ends in the width direction after leveling. In addition, it is possible to optimize the scraping amount of the molding material in the left-right width direction according to the state, and quickly flatten the upper surface of the sequentially conveyed molding material.

【0016】なお、上記本発明において、均し部材は、
板状や櫛歯状などの適宜の形態のものを用いることがで
きる。また、コンベヤは、底部側の底面ベルトと、左右
両側の側面ベルトとを上方開口コ字状に組み合わせるこ
とで構成される成形材料連続搬送部を備え、該搬送部内
に堆積するように成形材料を供給することが可能であ
る。また、高さ検出手段は、均し部材とともに往復動作
する一若しくは複数のセンサによって幅方向複数箇所の
成形材料の高さを検出するように構成してもよく、或い
は、幅方向に所定間隔で固定的に設置された複数のセン
サによって幅方向複数箇所の成形材料の高さを検出する
ように構成してもよく、その他適宜の構成とすることが
できる。また、高さ検出手段は、少なくとも、成形材料
の幅方向両端の高さと、幅方向中央部の高さとを検出す
るものとすることができる。
In the present invention, the leveling member is
Any suitable shape such as a plate shape or a comb tooth shape can be used. In addition, the conveyor includes a molding material continuous conveyance unit configured by combining a bottom belt on the bottom side and side belts on both the left and right sides in an upper open U-shape, and the molding material is accumulated in the conveyance unit. It is possible to supply. The height detecting means may be configured to detect the height of the molding material at a plurality of positions in the width direction by one or a plurality of sensors reciprocating with the leveling member, or at predetermined intervals in the width direction. A configuration may be adopted in which the height of the molding material at a plurality of positions in the width direction is detected by a plurality of sensors that are fixedly installed, or any other appropriate configuration. Further, the height detecting means can detect at least the height of both ends in the width direction of the molding material and the height of the central portion in the width direction.

【0017】また、上記制御手段は、高さ検出手段によ
って検出された幅方向複数カ所の少なくとも一走査分の
実高さデータと、該実高さデータと対比される一若しく
は複数のパターンデータ、及び/又は、条件式データと
を記憶する記憶装置を備えることができ、この記憶装置
に記憶されたデータを用いて、上記の制御を行うように
ハードウェア及び/又はソフトウェアを構成できる。ま
た、制御手段は、コンピュータによって構成してもよ
く、汎用シーケンサーによって構成しても良く、専用に
設計された制御回路によって構成することも可能であ
る。
The control means includes: actual height data for at least one scan in a plurality of positions in the width direction detected by the height detecting means; one or a plurality of pattern data to be compared with the actual height data; And / or a storage device that stores the conditional expression data, and the hardware and / or software can be configured to perform the above control using the data stored in the storage device. Further, the control means may be constituted by a computer, may be constituted by a general-purpose sequencer, or may be constituted by a specially designed control circuit.

【0018】[0018]

【発明の実施の形態】以下、本発明の実施の形態を図面
に基づいて説明する。
Embodiments of the present invention will be described below with reference to the drawings.

【0019】図2は、本発明の第1実施形態に係る均し
装置10が具備されたプレス成形装置1を簡略示してお
り、該成形装置1は、成形材料である成形材料2を搬送
するコンベヤ3と、該コンベヤ3の幅方向略中央部に成
形材料2を上方から投下供給する材料供給装置4と、コ
ンベヤ3上に堆積し該コンベヤ3によって搬送されつつ
ある成形材料2の上面が幅方向に平坦となるように成形
材料2を掻き均す上記均し装置10と、該均し装置10
によって平坦に均された成形材料2を圧密成形するため
の無端帯状のプレスベルト5と、上記圧密成形時に成形
材料2を加熱温調するための加熱装置(図示せず)とを
備えることができる。
FIG. 2 schematically shows a press molding apparatus 1 provided with a leveling apparatus 10 according to a first embodiment of the present invention, and the molding apparatus 1 conveys a molding material 2 as a molding material. A conveyor 3; a material supply device 4 for supplying the molding material 2 from above at a substantially central portion in the width direction of the conveyor 3; and an upper surface of the molding material 2 deposited on the conveyor 3 and being conveyed by the conveyor 3. The leveling device 10 for leveling the molding material 2 so as to be flat in the direction;
And a heating device (not shown) for heating and controlling the temperature of the molding material 2 during the above-mentioned consolidation molding. .

【0020】上記成形材料2としては、繊維、粉末の混
合物のように流動性が低い成形材料を用いる。また、こ
れら成形材料2を上記成形装置1により成形することに
よって、ガラス繊維強化樹脂成形板などを連続成形する
ことが可能である。
As the molding material 2, a molding material having low fluidity, such as a mixture of fiber and powder, is used. Further, by molding these molding materials 2 by the molding apparatus 1, it is possible to continuously mold a glass fiber reinforced resin molded plate or the like.

【0021】上記材料供給装置4としては、ベルト式や
スクリュ式等の供給フィーダを用いることができ、また
2種以上の原料を混合する混練機などを用いてもよい。
As the material supply device 4, a feeder of a belt type or a screw type can be used, or a kneader for mixing two or more kinds of raw materials may be used.

【0022】上記コンベヤ3は、図1にも示すように、
無端帯状の底面ベルト31と、該底面ベルト31の左右
両端側に配された無端帯状の側面ベルト32とを備え、
これらベルト31,32の往路では断面上方開口コ字状
に組み合わされて成形材料2の搬送部を構成している。
上記材料供給装置4は、このコンベヤ3の搬送部内に成
形材料2を供給し、供給された成形材料2は図3に示す
ようにコンベヤ3上に山状に堆積して、該コンベヤ3に
よって下流側(図2において右側)へ連続的に搬送され
る。なお、このコンベヤ3の搬送速度は、適宜のものと
することができ、例えば0.5m/分とすることができ
る。また、コンベヤ3の左右幅も適宜のサイズであって
良いが、例えば400mmとすることができる。
The conveyor 3 is, as shown in FIG.
An endless belt-shaped bottom belt 31 and an endless belt-shaped side belt 32 disposed on both left and right sides of the bottom belt 31,
On the outward path of the belts 31 and 32, they are combined in a U-shape with an upper section opening to form a conveying section of the molding material 2.
The material supply device 4 supplies the molding material 2 into the conveying section of the conveyor 3, and the supplied molding material 2 is piled up on the conveyor 3 as shown in FIG. It is continuously conveyed to the side (the right side in FIG. 2). The conveyor 3 can be transported at an appropriate speed, for example, 0.5 m / min. In addition, the right and left width of the conveyor 3 may be an appropriate size, but may be, for example, 400 mm.

【0023】本実施形態の均し装置10は、成形材料2
の上面が図4に示すように幅方向に平坦となるように成
形材料2を掻き均す均し部材11と、該均し部材11を
コンベヤ3の搬送方向中途部でコンベヤ3の幅方向両端
部間を往復動作させる駆動装置12と、均し部材11の
搬送方向下流側における成形材料2の上面の幅方向複数
カ所の高さを検出する高さ検出手段と、駆動装置12の
動作制御を行う制御手段(図示せず)とを備えている。
The leveling device 10 of the present embodiment comprises a molding material 2
4. A leveling member 11 for scraping the molding material 2 so that the upper surface of the leveling member becomes flat in the width direction as shown in FIG. 4, and the leveling member 11 is provided at both ends in the width direction of the conveyor 3 in the middle of the conveyor 3 in the conveying direction. A drive unit 12 for reciprocating between the units, height detecting means for detecting the heights of a plurality of locations in the width direction on the upper surface of the molding material 2 on the downstream side in the transport direction of the leveling member 11, and controlling the operation of the drive unit 12. Control means (not shown) for performing the control.

【0024】均し部材11はコンベヤ3の搬送方向に所
定長さを有する板状であって、該均し部材11の下端部
は、搬送方向上流端から搬送方向下流端に向かって徐々
に低くなる傾斜状に形成されている。なお、この均し部
材11の幅方向の移動速度は適宜のものとすることがで
きるが、コンベヤ3の幅が400mm、コンベヤ搬送速
度が0.5m/分の場合、400mm/s程度とするこ
とができる。
The leveling member 11 has a plate shape having a predetermined length in the direction of conveyance of the conveyor 3, and the lower end of the leveling member 11 gradually decreases from the upstream end in the direction of conveyance to the downstream end in the direction of conveyance. It is formed in an inclined shape. The moving speed of the leveling member 11 in the width direction may be an appropriate speed. However, when the width of the conveyor 3 is 400 mm and the conveyor conveyance speed is 0.5 m / min, the moving speed is about 400 mm / s. Can be.

【0025】上記駆動装置12は、幅方向及び高さ方向
にそれぞれ独立してサーボ制御可能なX−Z直交型アー
ムロボットにより主構成されており、均し部材11を幅
方向に往復動させるためのX軸アーム13と、均し部材
11を高さ方向に移動させるためのZ軸アーム14と、
均し部材11を着脱自在に保持するツールチェンジャー
15とを備えている。各アーム13,14は、サーボモ
ータによって回転駆動されるボールネジと、該ボールネ
ジの回転によって軸方向に移動するスライダとを備えた
構成とすることができ、Z軸アーム14はX軸アーム1
3のスライダに取付け、ツールチェンジャー15はZ軸
アーム14のスライダに取付けることができる。
The driving device 12 is mainly composed of an XZ orthogonal arm robot capable of performing servo control independently in the width direction and the height direction. The driving device 12 reciprocates the leveling member 11 in the width direction. An X-axis arm 13, a Z-axis arm 14 for moving the leveling member 11 in the height direction,
A tool changer 15 for detachably holding the leveling member 11. Each of the arms 13 and 14 can be configured to include a ball screw that is rotationally driven by a servomotor and a slider that moves in the axial direction by the rotation of the ball screw.
The tool changer 15 can be attached to the slider of the Z-axis arm 14.

【0026】上記制御手段は適宜の構成とすることがで
き、例えば、CPU、記憶装置、I/Oユニットなどを
備えるコントローラにより構成できる。この制御手段の
記憶装置には、所定の制御プログラム並びに制御用デー
タが記憶されており、制御プログラムに記述された制御
内容に従って駆動装置12のX軸サーボモータ並びにZ
軸サーボモータを駆動制御するように構成されている。
The above-mentioned control means can have an appropriate configuration, for example, a controller having a CPU, a storage device, an I / O unit and the like. A predetermined control program and control data are stored in a storage device of the control means, and the X-axis servo motor and the Z-axis motor of the drive device 12 are controlled in accordance with the control contents described in the control program.
It is configured to drive control the axis servomotor.

【0027】また、高さ検出手段は、均し部材11に一
体的に取付けられて成形材料2の上方且つ均し部材11
の下流側に配置されたレーザー変位計等からなる非接触
型の距離センサ16と、上記制御手段のコントローラと
により構成することができる。即ち、距離センサ16
は、均し部材11とともにコンベヤの幅方向に往復動し
つつ、成形材料2の上面までの距離(即ち、成形材料2
の高さ)を示す検知信号を随時若しくは所定時間毎にコ
ントローラに出力する。コントローラは、X軸アーム1
3並びにZ軸アーム14の制御データと、上記センサ1
6の検知信号とを対応付けることにより、均し部材11
の下流側における成形材料2の上面の幅方向複数カ所の
高さデータを生成する。そして、均し部材11が幅方向
一端から他端へ移動する際の一走査分の複数の上記高さ
データを、上記記憶装置に記憶させておくことができ
る。なお、かかる構成は一例を示したものにすぎず、コ
ントローラの構成やセンサの構成に応じて、高さ検出手
段を適宜の構成とすることができる。また、高さ検出手
段は、均し部材11の下流側で幅方向に所定間隔で固定
的に配置された複数の距離センサによって構成すること
も可能である。
The height detecting means is integrally attached to the leveling member 11 so as to be above the molding material 2 and the leveling member 11.
A non-contact type distance sensor 16 composed of a laser displacement meter or the like disposed downstream of the controller and a controller of the control means. That is, the distance sensor 16
Is the distance to the upper surface of the molding material 2 (that is, the molding material 2) while reciprocating with the leveling member 11 in the width direction of the conveyor.
Is output to the controller at any time or at predetermined intervals. Controller is X-axis arm 1
3 and the control data of the Z-axis arm 14 and the sensor 1
6 by associating with the detection signal of FIG.
The height data at a plurality of locations in the width direction on the upper surface of the molding material 2 on the downstream side of is generated. Then, a plurality of pieces of height data for one scan when the leveling member 11 moves from one end to the other in the width direction can be stored in the storage device. It should be noted that such a configuration is merely an example, and the height detecting means may have an appropriate configuration according to the configuration of the controller or the configuration of the sensor. Further, the height detecting means can be constituted by a plurality of distance sensors fixedly arranged at predetermined intervals in the width direction on the downstream side of the leveling member 11.

【0028】上記制御手段による制御内容は適宜のもの
とすることができるが、例えば、図5乃至図11に示す
ような制御を行うことができる。
The content of control by the control means can be any appropriate one. For example, control as shown in FIGS. 5 to 11 can be performed.

【0029】図5は、成形材料2の供給量が減少したと
きの状態を示し、このときには図5(c)に示すように
幅方向両端に凹部が生じる。このときには、図6に示す
ように、均し部材11の高さを所定量低くするようにZ
軸アーム14を駆動させて、該均し部材11を幅方向に
往復動作させることにより、山形状の成形材料2の左右
への掻き分け量を多くし、これにより成形材料2が平坦
に均されるようになる。
FIG. 5 shows a state when the supply amount of the molding material 2 is reduced. At this time, concave portions are formed at both ends in the width direction as shown in FIG. 5 (c). At this time, as shown in FIG. 6, the height of the leveling member 11 is reduced by a predetermined amount so that Z
By driving the shaft arm 14 to reciprocate the leveling member 11 in the width direction, the amount of the mountain-shaped molding material 2 squeezed to the left and right is increased, whereby the molding material 2 is leveled. Become like

【0030】図7は、成形材料2の供給量が増加したと
きの状態を示し、このときには図7(c)に示すように
幅方向両端に凸部が生じる。このときには、図8に示す
ように、均し部材11の高さを所定量高くするようにZ
軸アーム14を駆動させて、該均し部材11を幅方向に
往復動作させることにより、山形状の成形材料2の左右
への掻き分け量を少なくし、これにより成形材料2が平
坦に均されるようになる。
FIG. 7 shows a state in which the supply amount of the molding material 2 is increased. At this time, as shown in FIG. At this time, as shown in FIG. 8, the height of the leveling member 11 is increased by a predetermined amount.
By driving the shaft arm 14 to reciprocate the leveling member 11 in the width direction, the amount of the mountain-shaped molding material 2 that is squeezed to the left and right is reduced, and the molding material 2 is leveled evenly. Become like

【0031】また、図9は山形状の成形材料2の頂部
(センター)の位置が幅方向に変動したときの状態を示
し、このときには、図9(c)に示すように、頂部が寄
った側の幅方向端部では凸部が生じる一方、反対側端部
では凹部が生じる。このときには、図10に示すよう
に、均し部材11の高さを、幅方向一端側から他端側へ
移動するときと、他端側から一端側へ移動するときとで
異ならせ、左右への掻き分け量を変えることによって、
成形材料2が平坦に均されるようになる。
FIG. 9 shows a state in which the position of the top (center) of the mountain-shaped molding material 2 has changed in the width direction. At this time, as shown in FIG. A convex portion is formed at the end in the width direction, while a concave portion is formed at the opposite end. At this time, as shown in FIG. 10, the height of the leveling member 11 is made different between when moving from one end side in the width direction to the other end side and when moving from the other end side to the one end side. By changing the scraping amount of
The molding material 2 comes to be leveled.

【0032】このような制御を行うための制御手段の制
御フローの概略を図11を参照しつつ説明すると、ま
ず、初期設定ステップS1において、X軸アーム13、
Z軸アーム14を所定の初期状態に設定して均し部材1
1を左端の所定高さにセットする。
The outline of the control flow of the control means for performing such control will be described with reference to FIG. 11. First, in the initial setting step S1, the X-axis arm 13,
The Z-axis arm 14 is set to a predetermined initial state and the leveling member 1 is set.
1 is set to a predetermined height at the left end.

【0033】次に、ステップS2においてX軸アーム1
3を駆動して、高さを維持したまま均し部材11を左端
から右端にまで移動させる。また、この際、X軸アーム
13の制御データに基いてセンサ16の幅方向位置を求
め、センサ16が所定の幅方向位置にあるときの該セン
サ16の検知信号に基づいて、幅方向所定位置の成形材
料2の高さを検出し、幅方向複数カ所の成形材料2の高
さを記憶装置に記憶しておく。なお、かかる高さ検出手
段は、少なくとも、成形材料2の幅方向両端の高さと、
幅方向中央部の高さとを記憶保持するようにするのが好
ましい。
Next, in step S2, the X-axis arm 1
3 is driven to move the leveling member 11 from the left end to the right end while maintaining the height. At this time, the width direction position of the sensor 16 is obtained based on the control data of the X-axis arm 13, and based on the detection signal of the sensor 16 when the sensor 16 is at the predetermined width direction position, the predetermined position in the width direction is determined. The height of the molding material 2 is detected, and the heights of the molding material 2 at a plurality of positions in the width direction are stored in a storage device. The height detecting means includes at least the height of both ends of the molding material 2 in the width direction,
It is preferable that the height at the center in the width direction be stored.

【0034】そして、ステップS3では、均し部材11
の下流側における成形材料2の上面の幅方向両端に凹部
が生じているか否かを、記憶装置に記憶された幅方向複
数位置の成形材料2の高さデータに基づいて判断し、真
であればZ軸アーム14を所定量下方に移動制御して、
均し部材11を所定量低くする。また、ステップS4で
は、成形材料2の上面の幅方向両端に凸部が生じている
か否かを、記憶装置に記憶された幅方向複数位置の成形
材料2の高さデータに基づいて判断し、真であればZ軸
アーム14を所定量上方に移動制御して、均し部材11
を所定量高くする。また、ステップS5では、成形材料
2の幅方向の左端部に凸部が生じ、右端部に凹部が生じ
ているか否かを判断し、真であれば、右端部に位置する
均し部材11の高さを所定量高くする。また、ステップ
S6では、成形材料2の幅方向の左端部に凹部が生じ、
右端部に凸部が生じているか否かを判断し、真であれ
ば、右端部に位置する均し部材11の高さを所定量低く
する。
Then, in step S3, the leveling member 11
It is determined based on the height data of the molding material 2 at a plurality of positions in the width direction stored in the storage device whether or not the concave portions are formed at both ends in the width direction of the upper surface of the molding material 2 on the downstream side of the molding material 2. If the Z-axis arm 14 is controlled to move downward by a predetermined amount,
The leveling member 11 is lowered by a predetermined amount. In step S4, it is determined whether or not convex portions are formed at both ends in the width direction of the upper surface of the molding material 2 based on the height data of the molding material 2 at a plurality of positions in the width direction stored in the storage device. If true, the Z-axis arm 14 is controlled to move upward by a predetermined amount, and the leveling member 11 is controlled.
Is increased by a predetermined amount. In step S5, it is determined whether a convex portion is formed at the left end in the width direction of the molding material 2 and a concave portion is formed at the right end. If true, the leveling member 11 positioned at the right end is determined. Increase the height by a predetermined amount. In step S6, a recess is formed at the left end of the molding material 2 in the width direction.
It is determined whether or not a convex portion is formed at the right end, and if true, the height of the leveling member 11 located at the right end is reduced by a predetermined amount.

【0035】次に、ステップS7においてX軸アーム1
3を駆動して、その時点の高さを維持したまま均し部材
11を右端から左端にまで移動させる。また、この際、
上記と同様にセンサ16の検知信号に基づいて、幅方向
所定位置の成形材料2の高さを検出し、幅方向複数カ所
の成形材料2の高さを記憶装置に記憶しておく。
Next, in step S7, the X-axis arm 1
3 is driven to move the leveling member 11 from the right end to the left end while maintaining the height at that time. At this time,
Similarly to the above, the height of the molding material 2 at a predetermined position in the width direction is detected based on the detection signal of the sensor 16, and the heights of the molding material 2 at a plurality of positions in the width direction are stored in a storage device.

【0036】そして、ステップS8では、均し部材11
の下流側における成形材料2の上面の幅方向両端に凹部
が生じているか否かを、記憶装置に記憶された幅方向複
数位置の成形材料2の高さデータに基づいて判断し、真
であればZ軸アーム14を所定量下方に移動制御して、
均し部材11を所定量低くする。また、ステップS9で
は、成形材料2の上面の幅方向両端に凸部が生じている
か否かを、記憶装置に記憶された幅方向複数位置の成形
材料2の高さデータに基づいて判断し、真であればZ軸
アーム14を所定量上方に移動制御して、均し部材11
を所定量高くする。また、ステップS10では、成形材
料2の幅方向の左端部に凸部が生じ、右端部に凹部が生
じているか否かを判断し、真であれば、左端部に位置す
る均し部材11の高さを所定量低くする。また、ステッ
プS11では、成形材料2の幅方向の左端部に凹部が生
じ、右端部に凸部が生じているか否かを判断し、真であ
れば、左端部に位置する均し部材11の高さを所定量高
くする。
Then, in step S8, the leveling member 11
It is determined based on the height data of the molding material 2 at a plurality of positions in the width direction stored in the storage device whether or not the concave portions are formed at both ends in the width direction of the upper surface of the molding material 2 on the downstream side of the molding material 2. If the Z-axis arm 14 is controlled to move downward by a predetermined amount,
The leveling member 11 is lowered by a predetermined amount. In step S9, it is determined whether or not convex portions are formed at both ends in the width direction of the upper surface of the molding material 2 based on the height data of the molding material 2 at a plurality of positions in the width direction stored in the storage device. If true, the Z-axis arm 14 is controlled to move upward by a predetermined amount, and the leveling member 11 is controlled.
Is increased by a predetermined amount. In step S10, it is determined whether a convex portion is formed at the left end in the width direction of the molding material 2 and a concave portion is formed at the right end. If true, the leveling member 11 located at the left end is determined. The height is reduced by a predetermined amount. In step S11, it is determined whether a concave portion is formed at the left end in the width direction of the molding material 2 and a convex portion is formed at the right end. If true, the leveling member 11 positioned at the left end is determined. Increase the height by a predetermined amount.

【0037】なお、本実施例では、所定時間毎に均し部
材11を自動交換するための制御ステップ12,13を
有している。即ち、ステップ12において、均し部材1
1を最後に交換してからの経過時間が所定時間を超えた
か否かを判断し、真であれば、ツールチェンジャー15
や、交換される均し部材を保持する適宜のツールチェン
ジ用治具などを用いて、均し部材11を自動交換するよ
うにX軸アーム13並びにZ軸アーム14を駆動制御す
るように構成されている。
The present embodiment has control steps 12 and 13 for automatically replacing the leveling member 11 at predetermined time intervals. That is, in step 12, the leveling member 1
It is determined whether or not the elapsed time since the last change of the tool 1 has exceeded a predetermined time.
Also, the X-axis arm 13 and the Z-axis arm 14 are driven and controlled so that the leveling member 11 is automatically replaced by using an appropriate tool change jig for holding the leveling member to be replaced. ing.

【0038】これらのステップを繰り返すことにより、
均し部材11の高さを、その下流側の成形材料2の幅方
向の高さ分布に基づいてサーボ制御しつつ、該均し部材
11を幅方向に往復動作させることによって、成形材料
2の上面が幅方向に平坦となるように掻き均される。
By repeating these steps,
The servo of the leveling member 11 is reciprocated in the width direction while the height of the leveling member 11 is servo-controlled based on the height distribution of the molding material 2 on the downstream side in the width direction. The upper surface is flattened so as to be flat in the width direction.

【0039】本発明は上記実施形態に限定されるもので
はなく、適宜設計変更することができる。例えば、均し
部材の駆動装置は、多関節型ロボットにより構成しても
よく、その他均し部材を幅方向に往復動作させることが
できるものであれば適宜の構成とすることができる。
The present invention is not limited to the above embodiment, and the design can be changed as appropriate. For example, the driving device of the leveling member may be constituted by an articulated robot, and may have any other appropriate configuration as long as the leveling member can reciprocate in the width direction.

【0040】また、均し部材11は、図12に示すよう
に櫛歯状に構成することも可能である。この櫛歯状の均
し部材11は、搬送方向に複数本の棒状部材が幅方向に
二列配設されたものであり、搬送方向上流側の棒状部材
は比較的短く、搬送方向下流側の棒状部材は比較的長く
することにより、全体として均し部材11の下端部が傾
斜状となるようにしている。なお、本実施形態では、上
流端側の複数の棒状部材11aは同じ長さとされ、搬送
方向中央側の複数の棒状部材11bは、上記棒状部材1
1aよりも若干長寸の同じ長さとされ、搬送方向下流端
側の複数の棒状部材11cは、上記棒状部材11bより
も若干長寸の同じ長さとされており、均し部材11の下
端部が上流端から下流端に向かって段階的に徐々に低く
なるように構成されている。
The leveling member 11 can also be formed in a comb shape as shown in FIG. The comb-shaped leveling member 11 is formed by arranging a plurality of bar members in the conveying direction in two rows in the width direction. The bar member on the upstream side in the conveying direction is relatively short, and the bar member on the downstream side in the conveying direction is relatively short. By making the bar-shaped member relatively long, the lower end portion of the leveling member 11 is inclined as a whole. In this embodiment, the plurality of rod members 11a on the upstream end side have the same length, and the plurality of rod members 11b on the center side in the transport direction are the same as the rod members 1a.
1a, the plurality of rod-shaped members 11c on the downstream end side in the transport direction have the same length slightly longer than the rod-shaped member 11b, and the lower end of the leveling member 11 is It is configured to gradually decrease from the upstream end to the downstream end.

【0041】[0041]

【発明の効果】本発明によれば、上流側と下流側の高さ
に傾斜を設けた均し部材により、搬送中の成形材料の上
面を幅方向に掻き均すことによって、山形状に堆積した
成形材料の左右幅方向への掻き分け量を均一化し、均し
工程長を可及的に短くしつつも、効率よく成形材料の上
面を平坦化することができる。さらに、均し工程後の成
形材料上面の幅方向の高さの分布に基づいて均し部材の
高さをサーボ機構により調節することで、成形中に成形
材料が増減したり、山形状の成形材料の頂部の位置が幅
方向に変動しても、これに追従して均し部材の高さを調
節して成形材料上面に凹凸が生じることを解消すること
ができる。
According to the present invention, the upper surface of the molding material being conveyed is flattened in the width direction by the leveling member having an inclined height on the upstream side and the downstream side, so that the material is deposited in a mountain shape. It is possible to evenly flatten the upper surface of the molding material while uniformizing the scraping amount of the molding material in the left-right width direction and shortening the leveling process length as much as possible. Furthermore, by adjusting the height of the leveling member by a servo mechanism based on the distribution of the height in the width direction of the upper surface of the molding material after the leveling process, the molding material may increase or decrease during molding, or a mountain-shaped molding may be performed. Even if the position of the top of the material fluctuates in the width direction, the height of the leveling member is adjusted to follow the fluctuation, thereby preventing the occurrence of unevenness on the upper surface of the molding material.

【図面の簡単な説明】[Brief description of the drawings]

【図1】本発明の第1実施形態に係る均し装置の簡略斜
視図である。
FIG. 1 is a simplified perspective view of a leveling device according to a first embodiment of the present invention.

【図2】同均し装置を具備する成形装置の全体概略側面
図である。
FIG. 2 is an overall schematic side view of a molding device including the leveling device.

【図3】図2のA−A線断面相当のコンベヤの断面図で
ある。
FIG. 3 is a cross-sectional view of a conveyor corresponding to a cross section taken along line AA of FIG. 2;

【図4】図2のC−C線断面相当のコンベヤの断面図で
ある。
FIG. 4 is a cross-sectional view of a conveyor corresponding to a cross section taken along line CC of FIG. 2;

【図5】成形材料の幅方向両端に凹部が生じる状態の説
明図であって、(a)は図2のA−A線断面相当図、
(b)は図2のB−B線断面相当図、(c)は図2のC
−C線断面相当図である。
5A and 5B are explanatory views of a state in which concave portions are formed at both ends in a width direction of a molding material, wherein FIG.
2B is a view corresponding to a cross section taken along line BB of FIG. 2, and FIG.
FIG. 4 is a cross-sectional equivalent view.

【図6】成形材料の幅方向両端に生じる凹部を解消した
状態の説明図であって、(a)は図2のA−A線断面相
当図、(b)は図2のB−B線断面相当図、(c)は図
2のC−C線断面相当図である。
6A and 6B are explanatory views of a state in which concave portions formed at both ends in a width direction of a molding material are eliminated, wherein FIG. 6A is a cross-sectional equivalent view taken along the line AA of FIG. 2, and FIG. FIG. 3C is a cross-sectional equivalent view of FIG. 2.

【図7】成形材料の幅方向両端に凸部が生じる状態の説
明図であって、(a)は図2のA−A線断面相当図、
(b)は図2のB−B線断面相当図、(c)は図2のC
−C線断面相当図である。
7A and 7B are explanatory diagrams of a state in which convex portions are formed at both ends in a width direction of a molding material, wherein FIG.
2B is a view corresponding to a cross section taken along line BB of FIG. 2, and FIG.
FIG. 4 is a cross-sectional equivalent view.

【図8】成形材料の幅方向両端に生じる凸部を解消した
状態の説明図であって、(a)は図2のA−A線断面相
当図、(b)は図2のB−B線断面相当図、(c)は図
2のC−C線断面相当図である。
8A and 8B are explanatory views of a state in which convex portions generated at both ends in a width direction of a molding material are eliminated, wherein FIG. 8A is a cross-sectional view corresponding to the line AA in FIG. 2, and FIG. FIG. 3C is a sectional view corresponding to the line CC of FIG. 2.

【図9】成形材料の幅方向一端に凹部が生じ、他端に凸
部が生じる状態の説明図であって、(a)は図2のA−
A線断面相当図、(b)は図2のB−B線断面相当図、
(c)は図2のC−C線断面相当図である。
9A and 9B are explanatory diagrams illustrating a state in which a concave portion is formed at one end in a width direction of the molding material and a convex portion is formed at the other end, and FIG.
A sectional view corresponding to the line A, (b) is a sectional view corresponding to the line BB in FIG. 2,
FIG. 3C is a view corresponding to a cross section taken along line CC of FIG. 2.

【図10】成形材料の幅方向一端の凹部と他端の凸部を
解消した状態の説明図であって、(a)は図2のA−A
線断面相当図、(b)は図2のB−B線断面相当図、
(c)は図2のC−C線断面相当図である。
10A and 10B are explanatory views of a state in which a concave portion at one end in a width direction of the molding material and a convex portion at the other end are eliminated, and FIG.
FIG. 2B is a sectional view corresponding to the line BB, FIG.
FIG. 3C is a view corresponding to a cross section taken along line CC of FIG. 2.

【図11】同均し装置の制御手段の制御フローの一例を
示すフローチャートである。
FIG. 11 is a flowchart illustrating an example of a control flow of a control unit of the leveling device.

【図12】本発明の第2実施形態に係る均し装置の均し
部材を示し、(a)は簡略正面図、(b)は簡略側面図
である。
FIG. 12 shows a leveling member of a leveling device according to a second embodiment of the present invention, wherein (a) is a simplified front view and (b) is a simplified side view.

【符号の説明】[Explanation of symbols]

2 成形材料 3 コンベヤ 10 均し装置 11 均し部材 12 駆動装置 2 Molding material 3 Conveyor 10 Leveling device 11 Leveling member 12 Drive

Claims (6)

【特許請求の範囲】[Claims] 【請求項1】 コンベヤ上に堆積し該コンベヤによって
搬送されつつある成形材料の上面が幅方向に平坦となる
ように、コンベヤの搬送方向中途部でコンベヤの幅方向
に往復動作する均し部材によって前記成形材料を掻き均
す方法であって、前記均し部材はコンベヤの搬送方向に
所定長さを有し、該均し部材の下端部は、搬送方向上流
端から搬送方向下流端に向かって徐々に低くなってお
り、前記コンベアにより前記成形材料を搬送しつつ前記
均し部材を幅方向に往復動作することにより、該均し部
材の上流端側では成形材料を比較的浅く掻き均し且つ下
流端側では成形材料を比較的深く掻き均すことを特徴と
する成形材料の均し方法。
An equalizing member that reciprocates in the width direction of the conveyor at an intermediate portion in the conveyance direction of the conveyor so that the upper surface of the molding material deposited on the conveyor and being conveyed by the conveyor becomes flat in the width direction. In the method of leveling the molding material, the leveling member has a predetermined length in a conveying direction of the conveyor, and a lower end of the leveling member moves from an upstream end in the conveying direction to a downstream end in the conveying direction. By gradually reciprocating the leveling member in the width direction while the molding material is being conveyed by the conveyor, the molding material is relatively shallowly leveled on the upstream end side of the leveling member, and A method of leveling a molding material, wherein the molding material is agitated relatively deeply at a downstream end side.
【請求項2】 前記均し部材の搬送方向下流側における
成形材料上面の幅方向複数カ所の高さの状態に応じて均
し部材の高さを調節しつつ、該均し部材をコンベヤ幅方
向に往復動作させることを特徴とする請求項1に記載の
成形材料の均し方法。
2. The leveling member is moved in the conveyor width direction while adjusting the height of the leveling member in accordance with the height at a plurality of locations in the width direction of the upper surface of the molding material on the downstream side in the conveying direction of the leveling member. 2. The method according to claim 1, wherein the molding material is reciprocated.
【請求項3】 コンベヤ上に堆積し該コンベヤによって
搬送されつつある成形材料の上面が幅方向に平坦となる
ように、コンベヤの搬送方向中途部でコンベヤの幅方向
に往復動作する均し部材によって前記成形材料を掻き均
す方法において、 前記均し部材の搬送方向下流側における成形材料上面の
幅方向複数カ所の高さの状態に応じて均し部材の高さを
調節しつつ、該均し部材をコンベヤ幅方向に往復動作さ
せることを特徴とする成形材料の均し方法。
3. A leveling member that reciprocates in the width direction of the conveyor at an intermediate portion in the direction of conveyance of the conveyor so that the upper surface of the molding material deposited on the conveyor and being conveyed by the conveyor becomes flat in the width direction. In the method of leveling the molding material, adjusting the height of the leveling member according to the height of a plurality of locations in the width direction of the upper surface of the molding material on the downstream side in the transport direction of the leveling member, A method for leveling a molding material, wherein a member is reciprocated in a conveyor width direction.
【請求項4】 コンベヤ上に堆積し該コンベヤによって
搬送されつつある成形材料の上面が幅方向に平坦となる
ように成形材料を掻き均す均し部材と、該均し部材をコ
ンベヤの搬送方向中途部でコンベヤの幅方向に往復動作
させる駆動装置とを備える成形材料の均し装置におい
て、 前記均し部材はコンベヤの搬送方向に所定長さを有し、
該均し部材の下端部は、搬送方向上流端から搬送方向下
流端に向かって徐々に低くなっていることを特徴とする
成形材料の均し装置。
4. A leveling member for flattening the molding material so that the upper surface of the molding material deposited on the conveyor and being conveyed by the conveyor is flat in the width direction, and the leveling member is moved in the conveying direction of the conveyor. A driving device for reciprocating in the width direction of the conveyor in the middle part, a molding material leveling device, wherein the leveling member has a predetermined length in the conveying direction of the conveyor,
A leveling device for a molding material, wherein a lower end portion of the leveling member gradually decreases from an upstream end in the transport direction to a downstream end in the transport direction.
【請求項5】 前記均し部材の搬送方向下流側における
成形材料上面の幅方向複数カ所の高さを検出する高さ検
出手段と、前記駆動装置の動作制御を行う制御手段とを
備え、前記駆動装置は、均し部材を高さ方向にも移動可
能に構成され、前記制御手段は、前記高さ検出手段によ
り検出された成形材料の幅方向複数箇所の高さの状態に
応じて均し部材の高さを調節しつつ該均し部材をコンベ
ヤ幅方向に往復動作させるように前記駆動装置を制御す
ることを特徴とする請求項4に記載の成形材料の均し装
置。
5. A height detecting means for detecting heights of a plurality of locations in a width direction of an upper surface of a molding material on a downstream side in a conveying direction of the leveling member, and a control means for controlling operation of the driving device, The drive device is configured to be able to move the leveling member also in the height direction, and the control unit is configured to level the leveling member in accordance with the state of the height at a plurality of positions in the width direction of the molding material detected by the height detection unit. 5. The leveling device according to claim 4, wherein the driving device is controlled to reciprocate the leveling member in the width direction of the conveyor while adjusting the height of the member.
【請求項6】 コンベヤ上に堆積し該コンベヤによって
搬送されつつある成形材料の上面が幅方向に平坦となる
ように成形材料を掻き均す均し部材と、該均し部材をコ
ンベヤの搬送方向中途部でコンベヤの幅方向に往復動作
させる駆動装置とを備える成形材料の均し装置におい
て、 前記均し部材の搬送方向下流側における成形材料上面の
幅方向複数カ所の高さを検出する高さ検出手段と、前記
駆動装置の動作制御を行う制御手段とを備え、前記駆動
装置は、均し部材を高さ方向にも移動可能に構成され、
前記制御手段は、前記高さ検出手段により検出された成
形材料の幅方向複数箇所の高さの状態に応じて均し部材
の高さを調節しつつ該均し部材をコンベヤ幅方向に往復
動作させるように前記駆動装置を制御することを特徴と
する成形材料の均し装置。
6. A leveling member for scraping a molding material such that an upper surface of the molding material deposited on the conveyor and being conveyed by the conveyor is flat in a width direction, and the leveling member is moved in a conveying direction of the conveyor. A molding device having a driving device for reciprocating in the width direction of the conveyor at an intermediate portion, wherein a height for detecting a plurality of heights in the width direction of the upper surface of the molding material on the downstream side in the conveying direction of the leveling member. Detecting means, comprising a control means for controlling the operation of the driving device, the driving device is configured to be able to move the leveling member also in the height direction,
The control means reciprocates the leveling member in the conveyor width direction while adjusting the height of the leveling member in accordance with the height of a plurality of locations in the width direction of the molding material detected by the height detection means. A molding material leveling device, wherein the driving device is controlled so as to cause the driving device to perform the control.
JP2001124772A 2001-04-23 2001-04-23 Leveling method and leveling device for forming material Pending JP2002316714A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2001124772A JP2002316714A (en) 2001-04-23 2001-04-23 Leveling method and leveling device for forming material

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2001124772A JP2002316714A (en) 2001-04-23 2001-04-23 Leveling method and leveling device for forming material

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KR101862575B1 (en) * 2016-12-20 2018-05-31 주식회사 포스코 Material supplying apparatus
WO2018124377A1 (en) * 2017-01-02 2018-07-05 (주)경동월드와이드 Manufacturing method for wpc board and flattening apparatus
KR20190130342A (en) * 2018-05-14 2019-11-22 주식회사 포스코 Apparatus for collecting iron powder
KR20200088775A (en) 2019-01-15 2020-07-23 가부시키가이샤 휴브레인 Equipment for single-layering minimal objects
KR20210062975A (en) * 2019-11-22 2021-06-01 세종대학교산학협력단 Flattening apparatus and substrate processing apparatus including the same, substrate processing method

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Publication number Priority date Publication date Assignee Title
KR101862575B1 (en) * 2016-12-20 2018-05-31 주식회사 포스코 Material supplying apparatus
WO2018124377A1 (en) * 2017-01-02 2018-07-05 (주)경동월드와이드 Manufacturing method for wpc board and flattening apparatus
KR20180079770A (en) * 2017-01-02 2018-07-11 (주)경동월드와이드 Manufacturing method of wpc board and leveling equipment
KR101951656B1 (en) 2017-01-02 2019-03-04 (주)경동월드와이드 Manufacturing method of wpc board and leveling equipment
KR20190130342A (en) * 2018-05-14 2019-11-22 주식회사 포스코 Apparatus for collecting iron powder
KR102178682B1 (en) * 2018-05-14 2020-11-13 주식회사 포스코 Apparatus for collecting iron powder
KR20200088775A (en) 2019-01-15 2020-07-23 가부시키가이샤 휴브레인 Equipment for single-layering minimal objects
KR20210062975A (en) * 2019-11-22 2021-06-01 세종대학교산학협력단 Flattening apparatus and substrate processing apparatus including the same, substrate processing method
KR102272808B1 (en) * 2019-11-22 2021-07-02 세종대학교산학협력단 Flattening apparatus and substrate processing apparatus including the same, substrate processing method

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