JP2002313353A - Battery leakage sensing sheet and battery with leakage sensing function - Google Patents

Battery leakage sensing sheet and battery with leakage sensing function

Info

Publication number
JP2002313353A
JP2002313353A JP2001114530A JP2001114530A JP2002313353A JP 2002313353 A JP2002313353 A JP 2002313353A JP 2001114530 A JP2001114530 A JP 2001114530A JP 2001114530 A JP2001114530 A JP 2001114530A JP 2002313353 A JP2002313353 A JP 2002313353A
Authority
JP
Japan
Prior art keywords
liquid
battery
sheet
absorbing
leakage detection
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP2001114530A
Other languages
Japanese (ja)
Inventor
Yoshimasa Amakawa
良正 天川
Mitsuhiro Sueda
光弘 末田
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Nissho Corp
Original Assignee
Nissho Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Nissho Corp filed Critical Nissho Corp
Priority to JP2001114530A priority Critical patent/JP2002313353A/en
Publication of JP2002313353A publication Critical patent/JP2002313353A/en
Pending legal-status Critical Current

Links

Classifications

    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries

Landscapes

  • Primary Cells (AREA)
  • Secondary Cells (AREA)

Abstract

PROBLEM TO BE SOLVED: To sense battery leakage simply and certainly. SOLUTION: A sheet 30 according to the invention is to sense the battery leakage upon being affixed to the surface of any battery in which a battery material likely to leak is encapsulated, and is equipped with a base material 36 consisting of a solution absorptive material and a solution absorption sensing part 34 attached to the surface of the base material and changing in its appearance with absorption of the solution. The solution having leaked eventually is absorbed by the base material 36, and the appearance of the sensing part 34 changes to allow knowing the battery leakage simply and certainly.

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の属する技術分野】本発明は、電池の液漏れ検知
シートおよび液漏れ検知機能付き電池に関し、詳しく
は、各種電池に設けられ、電池に封入された電池材料が
容器の外部に漏れてきたときにそれを検知する液漏れ検
知シートと、このような液漏れ検知シートが設けられ液
漏れ検知機能が付与された電池とを対象にしている。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a battery leakage detection sheet and a battery with a liquid leakage detection function, and more particularly, to a battery material provided in various batteries and the battery material sealed in the battery has leaked out of the container. It is intended for a liquid leakage detection sheet that sometimes detects such a case and a battery provided with such a liquid leakage detection sheet and provided with a liquid leakage detection function.

【0002】[0002]

【従来の技術】電池の一般的な構造は、金属容器の内部
に電極材料や電解液が収容された状態で金属容器が封止
されている。金属容器の外面が一方の電極として機能
し、他方の電極になる金属端子が、金属容器と絶縁され
た状態で、その一端が外部に露出し他端が内部の電極材
料に接続された状態で配置される。電極および電解液の
材料の違いや配置構造によって、電池の種類あるいは呼
び方に違いがある。電池には、大きく分けて、充電用の
2次電池と充電しない1次電池とに分けられる。近年、
携帯機器などの電源として普及している2次電池にリチ
ウムイオン電池がある。
2. Description of the Related Art In a general structure of a battery, a metal container is sealed with an electrode material and an electrolytic solution contained in the metal container. The outer surface of the metal container functions as one electrode, and the metal terminal serving as the other electrode is insulated from the metal container, with one end exposed to the outside and the other end connected to the internal electrode material. Be placed. There is a difference in the type or name of the battery depending on the difference in the materials and arrangement of the electrodes and the electrolyte. Batteries are broadly divided into secondary batteries for charging and primary batteries that are not charged. recent years,
A lithium-ion battery is a secondary battery that is widely used as a power source for portable devices and the like.

【0003】電解液は、流動性の高い液体の状態で容器
に収容されているほか、ゼリー状のものであったり、紙
等に含浸された状態であったりする。何れの場合も、電
解液が容器から外部に漏れ出る可能性がある。電解液の
漏れは、電池を収容した機器に悪影響を与えたり、環境
や使用者に悪影響を与えたりする。厳重な密封構造に設
計されている電池でも、製造工程において、わずかでは
あるが液漏れを起こす不良品が発生する。製造直後は問
題がなくても、その後の取り扱い条件や経時変化で、液
漏れを起こすこともある。従来、電池の製造工程では、
作業員が電池の表面や容器部材の継目を目視観察して、
液漏れの発生を検査していた。電池の表面を画像撮影し
て画像処理によって液漏れを検知するなど、専用の検査
装置を使用する場合もある。特開2000−26888
4号公報には、電池の容器全体またはその一部を、液漏
れが発生したときに導電率が変化するセンサ機能を有す
る積層体で構成しておく技術が示されている。積層体に
検知回路を接続することで、警告ランプや警告ブザーで
液漏れを告知する。
[0003] The electrolytic solution is contained in a container in a liquid state having a high fluidity, is in a jelly state, or is impregnated in paper or the like. In either case, the electrolyte may leak out of the container. The leakage of the electrolyte has a bad influence on the device containing the battery, and has a bad influence on the environment and the user. Even with a battery designed to have a strictly sealed structure, a small number of defective products that cause liquid leakage occur in the manufacturing process. Even if there is no problem immediately after production, liquid leakage may occur due to subsequent handling conditions or changes over time. Conventionally, in the battery manufacturing process,
An operator visually observes the surface of the battery and the seam of the container member,
It was inspected for the occurrence of liquid leakage. In some cases, a dedicated inspection device is used, such as capturing an image of the surface of a battery and detecting liquid leakage by image processing. JP 2000-26888
Patent Document 4 discloses a technique in which a whole or a part of a battery container is formed of a laminate having a sensor function of changing the conductivity when a liquid leak occurs. By connecting a detection circuit to the laminate, a warning lamp or warning buzzer notifies the operator of liquid leakage.

【0004】[0004]

【発明が解決しようとする課題】前記した従来における
液漏れの検知技術のうち、目視による観察では、容器材
料の継目などに発生する微量の液漏れを検知することは
難しい。よほど熟練した作業者が時間をかけて検査しな
ければ、液漏れを見落とす心配がある。前記したような
特別な検査装置を使用すれば、十分な精度で液漏れの検
知は可能であるかも知れないが、そのためには多大な設
備および作業工数がかかり、経済的負担が大きい。ま
た、例えば、製造ラインを流れる大量の電池製品を全数
検査するのは、生産性を大きく阻害し実用的ではない。
Among the above-mentioned conventional techniques for detecting a liquid leak, it is difficult to visually detect a small amount of a liquid leak generated at a joint of a container material by visual observation. If a very skilled worker does not perform the inspection over time, there is a concern that the leak may be overlooked. If the above-described special inspection device is used, it may be possible to detect liquid leakage with sufficient accuracy. However, this requires a large amount of equipment and work steps, and is economically burdensome. Further, for example, it is not practical to completely inspect a large number of battery products flowing through a production line because productivity is greatly impaired.

【0005】そこで、本発明の課題は、前記したような
電池の液漏れを簡単且つ確実に検知することである。
Therefore, an object of the present invention is to simply and reliably detect the above-mentioned battery leakage.

【0006】[0006]

【課題を解決するための手段】本発明にかかる電池の液
漏れ検知シートは、漏洩性のある電池材料が封入された
電池の表面に配置されて電池の液漏れを検知するシート
であって、吸液性材料からなる吸液性基材と、吸液性基
材の表面に配置され吸液によって外観が変化する吸液検
知部とを備える。 〔電 池〕液漏れの可能性がある各種の電池に適用でき
る。一般的な電池の分類として、充放電を繰り返すこと
ができる2次電池と、通常は充電しない1次電池とがあ
り、何れの電池にも適用できる。
A battery leakage detection sheet according to the present invention is a sheet that is disposed on a surface of a battery in which a leaky battery material is sealed and detects battery leakage. A liquid-absorbing base material made of a liquid-absorbing material, and a liquid-absorbing detecting unit that is arranged on the surface of the liquid-absorbing substrate and changes its appearance by liquid absorption. [Battery] Applicable to various batteries that may leak. As a general classification of batteries, there are secondary batteries that can be repeatedly charged and discharged, and primary batteries that are not normally charged, and can be applied to any of the batteries.

【0007】電池を構成する電極および電解質の材料の
違いによって各種の電池があり、具体的には、2次電池
として、リチウムイオン電池、ニッケル水素電池、ニッ
ケルカドミウム電池、ポリマー電池などが挙げられる。
1次電池として、マンガン乾電池、アルカリ電池、リチ
ウム電池、水銀電池などが挙げられる。電池の基本構造
は、正負の電極材料および電解質材料と容器とを備え
る。電極の一方は容器の金属部分で兼用することもでき
る。電解質材料は、通常液体であり、電解液と呼ばれ
る。電解液は、通常の液体のままで使用されるほか、ゼ
リー状に調整されたものや、紙や不織布などの繊維材料
や多孔質材料に含浸させたものも使用できる。電解液に
は、電解質材料に加えて、溶媒や粘度調整剤や安定剤な
どの添加剤が配合される場合がある。本発明では、電解
質材料を含む電解液など、電池に封入される漏洩性を有
する材料を総称して、漏洩性を有する電池材料あるいは
漏洩性電池材料と呼ぶ。
There are various types of batteries depending on the materials of the electrodes and the electrolyte constituting the battery, and specific examples of the secondary battery include a lithium ion battery, a nickel hydride battery, a nickel cadmium battery, and a polymer battery.
Examples of the primary battery include a manganese dry battery, an alkaline battery, a lithium battery, and a mercury battery. The basic structure of a battery includes positive and negative electrode materials, electrolyte materials, and a container. One of the electrodes can also be used as the metal part of the container. The electrolyte material is usually a liquid and is called an electrolyte. The electrolyte may be used as a normal liquid, or may be prepared in a jelly state or impregnated with a fibrous material such as paper or nonwoven fabric or a porous material. The electrolyte may contain additives such as a solvent, a viscosity modifier, and a stabilizer in addition to the electrolyte material. In the present invention, leaky materials sealed in a battery, such as an electrolytic solution containing an electrolyte material, are collectively referred to as a leaky battery material or a leaky battery material.

【0008】漏洩性電池材料には、揮発性を有する材料
が含まれる場合がある。腐蝕性を有する材料もある。有
色材料および透明材料がある。 〔容器〕通常の電池における容器材料および構造が採用
される。容器の材料は、アルミニウムや鉄などの耐腐蝕
性金属、合成樹脂、ガラス、セラミック、紙などがあ
る。複数の材料の複合体であっても良い。容器は、電解
液や電極材料を収容する開口を備えた容器本体と、容器
本体の開口を塞ぐ蓋材とを有する。容器本体および蓋材
が、電極構造の一部を構成する場合がある。容器は通
常、容器本体と蓋材との2部材から組み立てられるが、
容器本体または蓋材が、さらに複数の部材で構成される
場合もある。
[0008] The leaky battery material may include a volatile material. Some materials are corrosive. There are colored and transparent materials. [Container] The container material and structure of a normal battery are employed. Materials for the container include corrosion-resistant metals such as aluminum and iron, synthetic resins, glass, ceramics, and paper. It may be a composite of a plurality of materials. The container has a container body provided with an opening for accommodating an electrolytic solution and an electrode material, and a lid member closing the opening of the container body. The container body and the lid member may constitute a part of the electrode structure. A container is usually assembled from two members, a container body and a lid member,
In some cases, the container body or the lid member may be further composed of a plurality of members.

【0009】電極端子は、電池の外部に一部が露出し
て、外部回路へ接続される。電極端子は、容器本体や蓋
材と兼用することもできるし、別部品で構成された電極
端子を容器本体や蓋材に組み込む場合もある。電極端子
と周囲の部材とを電気的に絶縁する絶縁材が配置される
場合もある。容器や電極端子など、電池を構成する各部
材同士の継目は、ガスケットやパッキンあるいは接着
剤、溶接などの手段で封止される。 〔吸液性基材〕液漏れ検知シートの基本構造である。吸
液性材料で構成される。吸液性とは、前記した漏洩性電
池材料に対する吸収性を意味する。漏洩性電池材料が水
性液の場合は吸水性を意味する。
The electrode terminals are partially exposed outside the battery and are connected to an external circuit. The electrode terminal can be used also as a container body or a lid member, or an electrode terminal formed of a separate component may be incorporated in the container body or the lid member. In some cases, an insulating material that electrically insulates the electrode terminal from surrounding members may be provided. The joints between the members constituting the battery, such as the container and the electrode terminals, are sealed with a gasket, packing, adhesive, welding, or other means. [Liquid Absorbing Substrate] This is the basic structure of the liquid leakage detection sheet. It is composed of a liquid absorbing material. The liquid absorbing property means the absorbing property to the above-mentioned leaky battery material. When the leaky battery material is an aqueous liquid, it means water absorption.

【0010】吸液性材料として、紙、布、不織布、多孔
質樹脂シート、塗工膜などが挙げられる。これら複数の
材料の複合体であってもよい。吸収した漏洩性電池材料
が迅速に拡がっていく吸収拡散性に優れた材料が好まし
い。例えば、吸い取り紙の材料が使用できる。吸液検知
部が吸液溶解性印刷パターンで構成される場合、吸液溶
解性印刷インクの印刷性が良い材料が好ましい。吸液性
基材の厚みは、機械的強度や耐久性が十分にあれば、出
来るだけ薄いほうが漏洩物質の吸液検知部への到達が速
くなり、電池の外形が増大することも少ない。通常、
0.1〜1.0mmの範囲に設定できる。
[0010] Examples of the liquid absorbing material include paper, cloth, nonwoven fabric, porous resin sheet, and coating film. A composite of these multiple materials may be used. A material having excellent absorption and diffusion properties in which the absorbed leaky battery material spreads quickly is preferable. For example, a blotter material can be used. When the liquid-absorbing detection section is formed of a liquid-absorbing soluble printing pattern, a material having good printability of the liquid-absorbing printing ink is preferable. As long as the mechanical strength and durability of the liquid-absorbing base material are sufficient, the thinner the liquid-absorbing base material, the faster the leaked substance reaches the liquid-absorbing detecting portion, and the outer shape of the battery is hardly increased. Normal,
It can be set in the range of 0.1 to 1.0 mm.

【0011】吸液性基材は、電池からの漏洩物質と接触
する個所から吸液検知部へと至る経路が吸液性を有して
いれば、それ以外の一部に吸液性のない部分があっても
構わない。吸液性基材の色を、吸液検知部における吸液
時の外観変化が明瞭になるように設定しておくことが好
ましい。電池から漏洩して吸液性基材に吸収される物質
の色と明瞭に異なる色であれば、液漏れを迅速かつ明瞭
に検知することができる。この場合、吸液性基材そのも
のが吸液検知部としても機能する。透明な吸液性基材を
使用することもできる。
The liquid-absorbing base material has a liquid-absorbing property in a portion other than the liquid-absorbing substrate, as long as the path from the portion in contact with the leaked substance from the battery to the liquid-absorbing detecting portion has the liquid-absorbing property. There may be some parts. It is preferable that the color of the liquid-absorbent substrate is set so that the appearance change at the time of liquid absorption in the liquid-absorbing detection section becomes clear. If the color is clearly different from the color of the substance that leaks from the battery and is absorbed by the liquid-absorbent substrate, liquid leakage can be detected quickly and clearly. In this case, the liquid-absorbing substrate itself also functions as a liquid-absorbing detection unit. A transparent liquid-absorbing substrate can also be used.

【0012】吸液性基材の材料が、電池からの漏洩物質
を吸収保持できるものであれば、大量の漏洩物質が発生
しても、吸液性基材の内部で保持して、電池の周辺機器
に拡がったり、作業者の手を汚したりすることを防ぐこ
とができる。そのために、例えば、高吸収性紙を使用し
たり、吸水性ポリマーなどの高吸収性物質を吸液性基材
に担持させておいたりすることができる。 〔吸液検知部〕吸液性基材の表面に配置されて、吸液性
基材の吸液によって外観が変化する機能を有していれ
ば、各種の化学的作用あるいは物理的作用、電気的作用
で外観変化を起こすものが用いられる。
As long as the material of the liquid-absorbing base material can absorb and hold the leaked substance from the battery, even if a large amount of the leaked substance is generated, the material is held inside the liquid-absorbing base material and the battery can be used. It can be prevented from spreading to peripheral devices or soiling the hands of workers. For this purpose, for example, a highly absorbent paper can be used, or a highly absorbent substance such as a water absorbent polymer can be supported on a liquid absorbent substrate. [Liquid-absorbing detection unit] If it is disposed on the surface of the liquid-absorbing substrate and has a function of changing its appearance by liquid absorption of the liquid-absorbing substrate, various chemical or physical actions, Those that cause a change in appearance due to a mechanical action are used.

【0013】外観変化は、色の変化、形の変化、膨張や
凹凸発生などが含まれる。色と形の両方など、複数の要
素が変化するものでも勿論構わない。外観変化が目視で
観察できる程度に大きいものが好ましいが、画像検査や
センサなどの測定装置で検知可能な程度の外観変化であ
っても良い。例えば、漏洩性電池材料が明確な有色材料
であり、吸液性基材が無色すなわち白色の材料であれ
ば、漏洩性電池材料を吸収した個所の吸液性基材が周囲
の部分と明確な色の違いが生じるので、吸液性基材その
ものを吸液検知部として利用できる。
The change in appearance includes a change in color, a change in shape, the occurrence of swelling and unevenness, and the like. Needless to say, a plurality of elements such as both color and shape can be changed. It is preferable that the change in appearance is large enough to be visually observed, but the change in appearance may be such that it can be detected by a measuring device such as an image inspection or a sensor. For example, if the leaking battery material is a clear colored material and the liquid-absorbing base material is colorless, that is, a white material, the liquid-absorbing base material that has absorbed the leaking battery material is clearly different from the surrounding parts. Since a difference in color occurs, the liquid-absorbing substrate itself can be used as a liquid-absorbing detecting section.

【0014】吸液検知部は、液漏れ検知シートの全面に
一様に配置していてもよいし、液漏れ検知に必要な個所
のみに配置しておいてもよい。例えば、漏洩物質は液漏
れ検知シートの周縁部分から吸液性基材に浸透するの
で、吸液性基材の周縁近くに吸液検知部を配置しておく
のが有効である。吸液検知部の外観変化は、漏洩液が蒸
発したり固化したりした後でも、外観変化が元に戻らな
い非可逆性を有するものであれば、液漏れの発生を確実
に記録することができる。 <吸液溶解性インク>吸液検知部として、吸液溶解性イ
ンクによる印刷パターンが採用できる。吸液溶解性イン
クは、通常のインクと同様に吸液性基材に対する印刷が
可能であるとともに、印刷後に吸液したときに溶解し
て、滲みや外形の崩れ、吸液性基材への浸透拡散などを
起こし、印刷パターンが外観的に変化する。色の変化を
起こすものでもよい。具体的には、各種の印刷インクが
使用できる。
The liquid absorption detecting section may be disposed uniformly over the entire surface of the liquid leakage detecting sheet, or may be disposed only at a portion necessary for detecting liquid leakage. For example, since the leaked substance permeates into the liquid-absorbent substrate from the peripheral portion of the liquid-leakage detection sheet, it is effective to arrange the liquid-absorbing detection portion near the peripheral edge of the liquid-absorbent substrate. If the appearance change of the liquid absorption detector is irreversible, the change in appearance does not return to its original state even after the leaked liquid evaporates or solidifies, the occurrence of liquid leakage can be reliably recorded. it can. <Liquid Absorbing Ink> A printing pattern using a liquid absorbing ink can be used as the liquid absorbing detecting section. The liquid-absorbing soluble ink can be printed on a liquid-absorbing substrate in the same manner as ordinary ink, and dissolves when it absorbs liquid after printing, causing bleeding or collapse of the external shape, The printed pattern changes in appearance due to penetration and diffusion. It may cause a change in color. Specifically, various printing inks can be used.

【0015】吸液溶解性インクの印刷パターンは、吸液
時に、目視によって明確に確認できる大きな外観変化を
起こさせることができる。検査作業の非熟練者や消費者
にも液漏れを検知することを可能にできる。吸液溶解性
インクの印刷パターンとして、比較的単純な線や点の集
合のほか、記号や文字、抽象図形、具象物の形状などが
採用できる。印刷パターンが、製品種別や製品番号など
の製品情報の表示を兼ねることもできる。印刷パターン
の厚みは、吸液時に十分な外観変化が生じるだけのイン
クが保持できればよい。印刷パターンが厚すぎると、液
漏れ検知シート全体の厚みが増えてしまう。
The printing pattern of the liquid-soluble ink can cause a large change in appearance that can be clearly confirmed visually when the liquid is absorbed. A liquid leak can be detected even by an unskilled person or a consumer of the inspection work. As a printing pattern of the ink having a liquid absorption solubility, a relatively simple set of lines and points, as well as symbols, characters, abstract figures, shapes of concrete objects, and the like can be adopted. The print pattern can also serve as display of product information such as product type and product number. The thickness of the print pattern only needs to be able to hold ink enough to cause a sufficient change in appearance when liquid is absorbed. If the print pattern is too thick, the thickness of the entire liquid leakage detection sheet increases.

【0016】吸液溶解性インクを複数色用いて、複数の
色と形とを組み合わせた外観変化が生じるようにして、
液漏れ判定を容易にすることもできる。吸液溶解性イン
クを、基材の全面に一様に塗布しておき、吸液によって
変色などの外観変化が生じるようにしておくこともでき
る。 〔透明絶縁材層〕吸液検知部の表面を透明絶縁材層で覆
うことができる。透明絶縁材層は、吸液検知部の機械的
保護と、電池構造における絶縁機能を果たすことができ
る。液漏れ検知シートの表面の電気的絶縁性を高めるこ
とで、液漏れ検知シートが配置された電池構造部分の表
面絶縁性が高まる。電池の一方の電極になる容器と他方
の電極になる電極端子との間に液漏れ検知シートを配置
すれば、両電極間の絶縁性を向上できる。
By using a plurality of colors of the liquid-absorbing soluble ink, a change in appearance is produced by combining a plurality of colors and shapes.
Liquid leak determination can also be facilitated. The liquid-absorbing soluble ink may be applied uniformly over the entire surface of the base material so that the liquid absorption causes a change in appearance such as discoloration. [Transparent insulating material layer] The surface of the liquid absorption detecting portion can be covered with a transparent insulating material layer. The transparent insulating material layer can fulfill the mechanical protection of the liquid absorption detecting section and the insulating function in the battery structure. By increasing the electrical insulation of the surface of the liquid leakage detection sheet, the surface insulation of the battery structure on which the liquid leakage detection sheet is disposed is increased. If a liquid leakage detection sheet is arranged between the container that becomes one electrode of the battery and the electrode terminal that becomes the other electrode, the insulation between the two electrodes can be improved.

【0017】透明絶縁材層としては、吸液時における吸
液検知部の外観変化の視認性を損なわなければ、通常の
電気技術分野で使用されている各種の透明絶縁材料が使
用できる。上記機能を損なわなければ、半透明であった
り、部分的に不透明部分が存在していたりしても構わな
い。透明絶縁材層の材料として、PET、PPE、PP
S、PMMA、PVC、PE、PP、などの合成樹脂フ
ィルム、シートあるいは塗工剤などが使用できる。透明
絶縁材層の厚みは、絶縁性や保護性などの目的とする機
能が十分に発揮できるように設定される。
As the transparent insulating material layer, various kinds of transparent insulating materials used in the ordinary electric technology field can be used as long as the visibility of the change in the appearance of the liquid absorption detecting portion at the time of liquid absorption is not impaired. If the above function is not impaired, it may be translucent or partially opaque. PET, PPE, PP as the material of the transparent insulating material layer
Synthetic resin films such as S, PMMA, PVC, PE, PP, etc., sheets or coating agents can be used. The thickness of the transparent insulating material layer is set so that desired functions such as insulating properties and protective properties can be sufficiently exhibited.

【0018】透明絶縁材層は、吸液性基材または吸液検
知部の表面に、接着剤や熱接着などの手段で積層一体化
することができる。 〔粘着剤層〕液漏れ検知シートを電池に取り付ける際に
利用できる。吸液性基材の裏面に粘着剤層を備えた液漏
れ検知シートは、電池の表面に貼着することで固定でき
る。粘着剤層の材料は、通常の粘着シート材料や貼着シ
ートと同様ものが使用できる。電気的絶縁性のある材料
が使用できる。吸液性のある材料であれば、電池の表面
から粘着剤層を通じて吸液性基材および吸液検知部へ
と、漏洩物質を速やかに移行させることができる。粘着
剤層として、粘着剤を塗布した両面粘着シートを用いる
こともできる。
The transparent insulating material layer can be laminated and integrated on the surface of the liquid-absorbing substrate or the liquid-absorbing detecting portion by means such as an adhesive or thermal bonding. [Adhesive layer] It can be used when attaching a liquid leakage detection sheet to a battery. The liquid leakage detection sheet having the pressure-sensitive adhesive layer on the back surface of the liquid-absorbent substrate can be fixed by sticking to the surface of the battery. As the material of the pressure-sensitive adhesive layer, the same material as that of a normal pressure-sensitive adhesive sheet material or an adhesive sheet can be used. An electrically insulating material can be used. If the material has a liquid absorbing property, the leaked substance can be promptly transferred from the surface of the battery to the liquid absorbing substrate and the liquid absorbing detection part through the adhesive layer. A double-sided pressure-sensitive adhesive sheet coated with a pressure-sensitive adhesive can also be used as the pressure-sensitive adhesive layer.

【0019】粘着剤層の厚みは、十分な接合力を発揮で
きればよい。粘着剤層は、吸液性基材の裏面全体に設け
ておいてもよいし、部分的に設けておいてもよい。粘着
剤層が部分的に設けられてあれば、粘着剤層がない部分
では吸液性基材の裏面が直接に電池表面に隣接して配置
されることになり、漏洩物質の吸収、延いては、吸液検
知部における液漏れ検知が迅速に行える。粘着剤層の配
置として、点状や線状のパターンを、間隔をあけて多数
配置しておくことができる。格子状や渦巻状なども採用
できる。粘着剤層を、吸液性基材の周縁よりも内側に配
置し、吸液性基材の周縁に裏面の露出部分を設けておく
ことができる。吸液性基材の周縁で裏面が露出していれ
ば、電池の構成部材の継目などから漏れ出てくる漏洩物
質が、前記継目に隣接して配置された吸液性基材の周縁
から効率的に吸液される。
The thickness of the pressure-sensitive adhesive layer only needs to be able to exert a sufficient bonding force. The pressure-sensitive adhesive layer may be provided on the entire back surface of the liquid-absorbent substrate, or may be provided partially. If the pressure-sensitive adhesive layer is partially provided, in the portion without the pressure-sensitive adhesive layer, the back surface of the liquid-absorptive base material will be disposed directly adjacent to the battery surface, absorbing the leaked substance, Can quickly detect a liquid leak in the liquid absorption detecting section. As the arrangement of the pressure-sensitive adhesive layer, a large number of dot-like or linear patterns can be arranged at intervals. A lattice shape or a spiral shape can also be adopted. The pressure-sensitive adhesive layer may be disposed inside the periphery of the liquid-absorbent substrate, and an exposed portion of the back surface may be provided on the periphery of the liquid-absorbent substrate. If the back surface is exposed at the periphery of the liquid-absorbent base material, the leaked substance leaking from the joint of the battery member or the like is efficiently discharged from the periphery of the liquid-absorbent base material arranged adjacent to the joint. Liquid is absorbed.

【0020】粘着剤層の露出面に剥離シートを仮貼着し
ておけば、使用時まで粘着剤層を保護しておける。使用
時には剥離シートは剥がせばよい。 〔液漏れ検知シート〕前記した各層を積層して構成する
ことができる。液漏れ検知シートの全体厚みは、目的の
機能が発揮できれば、出来るだけ薄いほうが、電池の外
形に、はみ出したり突出したりし難い。通常、0.1〜
1.0mmの範囲に設定できる。液漏れ検知シートの形
状は、電池の外形のうち、液漏れを検知すべき個所の配
置構造に合わせて設定される。通常は、電池の外形を構
成する複数の部材同士の継目に隣接して、液漏れ検知シ
ートの周縁が配置されるのが好ましい。前記継目が液漏
れ検知シートで覆われていても、継目からの漏洩物質が
吸液性基材から吸液検知部へと移行できるようになって
いればよい。
If a release sheet is temporarily attached to the exposed surface of the pressure-sensitive adhesive layer, the pressure-sensitive adhesive layer can be protected until use. When used, the release sheet may be peeled off. [Liquid Leak Detection Sheet] It can be constructed by laminating the above-mentioned layers. The overall thickness of the liquid leakage detection sheet should be as thin as possible, as long as the intended function can be achieved, so that the liquid leakage detection sheet does not protrude or protrude from the outer shape of the battery. Usually 0.1 ~
It can be set to a range of 1.0 mm. The shape of the liquid leakage detection sheet is set in accordance with the arrangement structure of the location where liquid leakage is to be detected in the outer shape of the battery. Usually, it is preferable that the peripheral edge of the liquid leakage detection sheet is disposed adjacent to a joint between a plurality of members constituting the outer shape of the battery. Even if the seam is covered with the liquid leakage detection sheet, it is only necessary that the material leaking from the seam can be transferred from the liquid-absorbing base material to the liquid-absorbing detection section.

【0021】また、液漏れ検知シートは、電池を検査し
たり使用したりしているときに、作業者や消費者が視認
可能な位置に配置しておく。液漏れが発生し易く検査も
行い易い場所として、電池の外形に突出する電極端子の
周辺、蓋体の表面などがある。蓋材の表面全体に液漏れ
検知シートを配置し、液漏れ検知シートの周縁を、容器
本体と蓋材との継目および蓋材と電極端子との継目に配
置しておくことができる。液漏れ検知シートは、電池の
複数個所に配置しておくこともできる。液漏れ検知シー
トを電池の外表面に密着した状態で貼り付けておけば、
電池からの液漏れを迅速に検知できる。液漏れ検知シー
トの貼り付けは、各種の接着剤や粘着剤のほか、ステー
プラーやピンなどの止め金具も使用できる。嵌合や係合
などの機械的固定も採用できる。液漏れ検知シートの上
を、透明なガラスや樹脂板で覆い、覆った透明板を、電
池に固定することもできる。液漏れ検知シートに前記粘
着剤層が設けられていれば、取り付け作業が容易であ
る。
Further, the liquid leakage detection sheet is arranged at a position where workers and consumers can visually recognize the battery when inspecting and using the battery. The places where the liquid leakage easily occurs and the inspection is easily performed include the periphery of the electrode terminal protruding from the outer shape of the battery and the surface of the lid. The liquid leakage detection sheet can be disposed on the entire surface of the lid member, and the peripheral edge of the liquid leakage detection sheet can be disposed at the joint between the container body and the lid member and the joint between the lid member and the electrode terminal. The liquid leakage detection sheet may be arranged at a plurality of locations on the battery. If the liquid leak detection sheet is stuck on the outer surface of the battery,
Liquid leakage from the battery can be detected quickly. The liquid leak detection sheet can be attached using not only various adhesives and pressure-sensitive adhesives but also a fastener such as a stapler or a pin. Mechanical fixing such as fitting or engagement can also be employed. The liquid leakage detection sheet may be covered with a transparent glass or resin plate, and the covered transparent plate may be fixed to the battery. If the pressure-sensitive adhesive layer is provided on the liquid leakage detection sheet, the mounting operation is easy.

【0022】[0022]

【発明の実施形態】図1に示す実施形態は、角形のリチ
ウムイオン2次電池に液漏れ検知機能を付与した場合で
ある。 〔電池の基本構造〕電池Bは、薄い直方体形状をなす電
池容器10を有する。電池容器10の外郭構造は、アル
ミニウム板材などをプレス成形して作製された箱状の容
器本体12と、容器本体12の上面開口を塞ぐ金属製の
蓋板14とで構成される。蓋板14の中央には、電極端
子16が配置されている。電極端子16と蓋板14との
間には、絶縁性樹脂などからなる絶縁隔離材18を有す
る。
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS The embodiment shown in FIG. 1 is a case where a rectangular lithium ion secondary battery is provided with a liquid leakage detecting function. [Basic Structure of Battery] Battery B has a battery case 10 having a thin rectangular parallelepiped shape. The outer structure of the battery container 10 is composed of a box-shaped container body 12 formed by press-molding an aluminum plate or the like, and a metal lid plate 14 that closes an upper surface opening of the container body 12. An electrode terminal 16 is arranged at the center of the cover plate 14. Between the electrode terminal 16 and the cover plate 14, there is provided an insulating separator 18 made of an insulating resin or the like.

【0023】電極端子16の下端は、電池容器10の内
部で、電池機能部20と電気的に接続されている。電池
機能部20は、シート状の電極材料やセパレータ、絶縁
材などの積層体からなり、電解液が含浸されていたり、
容器本体12に溜められた電解液中に電池機能部20が
漬かった状態になっていたりする。電解液は、通常、水
系の溶液あるいは分散液であるが、有機溶媒が含まれる
こともある。電解液は、配合成分が有する色で着色され
た状態である。電池機能部20の一端は電極端子16と
接続され、他端は容器本体12と接続されている。その
結果、電池Bの外面で、電極端子16と容器本体12と
を外部回路に接続することで、電気を取り出したり、充
電したりすることができる。
The lower end of the electrode terminal 16 is electrically connected to the battery function section 20 inside the battery container 10. The battery function unit 20 is made of a laminate of a sheet-like electrode material, a separator, and an insulating material, and is impregnated with an electrolytic solution,
The battery function unit 20 may be immersed in the electrolyte stored in the container body 12. The electrolyte is usually an aqueous solution or dispersion, but may contain an organic solvent. The electrolytic solution is in a state of being colored with the color of the compounding component. One end of the battery function unit 20 is connected to the electrode terminal 16, and the other end is connected to the container body 12. As a result, by connecting the electrode terminal 16 and the container body 12 to an external circuit on the outer surface of the battery B, electricity can be taken out or charged.

【0024】〔液漏れ検知シート〕電池Bの蓋体14の
外表面に、液漏れ検知シート30が貼り付けられてい
る。図1(b)に示すように、液漏れ検知シート30は、
容器本体12の上縁内周と、電極端子16の外周との間
を埋める矩形環状をなしている。液漏れ検知シート30
の外周縁が、容器本体12と蓋体14との継目に隣接し
て配置され、液漏れ検知シート30の内周縁が、電極端
子16と絶縁隔離材18との継目に配置され、絶縁隔離
材18と蓋体14の継目は液漏れ検知シート30で覆わ
れている。図1(a)および図2に示すように、液漏れ検
知シート30は、蓋体14の表面に隣接する側から、粘
着剤層38、吸液性基材36、吸液溶解性印刷パターン
34、接着剤層33および透明絶縁材層32が積層され
ている。
[Liquid Leak Detection Sheet] A liquid leak detection sheet 30 is attached to the outer surface of the cover 14 of the battery B. As shown in FIG. 1 (b), the liquid leakage detection sheet 30
It has a rectangular ring shape that fills the space between the inner periphery of the upper edge of the container body 12 and the outer periphery of the electrode terminal 16. Liquid leak detection sheet 30
Is disposed adjacent to a joint between the container body 12 and the lid 14, and an inner peripheral edge of the liquid leakage detection sheet 30 is disposed at a joint between the electrode terminal 16 and the insulating separator 18. The joint between 18 and the lid 14 is covered with a liquid leakage detection sheet 30. As shown in FIGS. 1A and 2, the liquid leakage detection sheet 30 includes a pressure-sensitive adhesive layer 38, a liquid-absorptive base material 36, and a liquid-absorptive print pattern 34 from the side adjacent to the surface of the lid 14. , An adhesive layer 33 and a transparent insulating material layer 32.

【0025】吸液性基材36は、吸水性紙からなる。吸
液溶解性印刷パターン34は、吸液性を有する通常の印
刷インクで印刷されている。透明絶縁材層32は、PE
Tフィルムからなる。接着剤層33および粘着剤層38
は、紙や樹脂材料に対する通常の接着剤および粘着剤で
形成されている。図1(b)に示すように、吸液溶解性印
刷パターン34のパターン形状は、縦横の格子線状をな
している。図中、斜線部分が印刷インクの存在個所であ
る。図2に示すように、液漏れ検知シート30におい
て、吸液性基材36の裏面は全体に粘着剤層38が塗工
されているが、内外周の端縁については、吸液性基材3
6が直接に外部に露出している。図1(a)の使用状態で
は、吸液性基材36の内外周端縁の露出部分が、電池容
器10を構成する各部材12〜18同士の継目個所に隣
接して配置される。
The liquid-absorbing substrate 36 is made of water-absorbing paper. The liquid-absorptive printing pattern 34 is printed with a normal liquid-absorptive printing ink. The transparent insulating material layer 32 is made of PE
It consists of a T film. Adhesive layer 33 and pressure-sensitive adhesive layer 38
Is made of a usual adhesive and pressure-sensitive adhesive for paper and resin materials. As shown in FIG. 1 (b), the pattern shape of the liquid-absorbing soluble print pattern 34 is a vertical and horizontal grid line. In the figure, the hatched portions are the locations where the printing ink is present. As shown in FIG. 2, in the liquid leakage detection sheet 30, the pressure-sensitive adhesive layer 38 is applied to the entire back surface of the liquid-absorbent substrate 36, but the inner and outer peripheral edges are 3
6 are directly exposed to the outside. In the use state of FIG. 1A, the exposed portions of the inner and outer peripheral edges of the liquid-absorbent substrate 36 are arranged adjacent to the joints between the members 12 to 18 constituting the battery container 10.

【0026】〔液漏れ検知機能〕上記のような構造の電
池Bは、製造工程において、容器本体12への電池機能
部20や電解液の充填が終了し、容器本体12の開口
を、電極端子16や絶縁隔離材18を有する蓋体14で
塞いで、電池Bの基本的構造を完成したあと、蓋体14
の表面に液漏れ検知シート30を貼着する。その後、電
池Bを出荷するまでの間に、充放電試験などの各種機能
試験や環境試験を実施したり、出荷前検査を行ったりす
る。この間の取り扱い中に、電池Bの内部から電解液な
どが漏れ出してくることがある。特に、充放電試験で
は、電池Bの内部圧力が大きく増減するため、電池容器
10の密封性が低下していたり局部的な欠陥があったり
した場合には、各部材同士の継目から液漏れが発生し易
い。
[Liquid Leak Detection Function] In the battery B having the above-described structure, in the manufacturing process, the filling of the battery functional portion 20 and the electrolytic solution into the container main body 12 is completed, and the opening of the container main body 12 is connected to the electrode terminal. After completing the basic structure of the battery B by closing with the lid 14 having the
A liquid leak detection sheet 30 is attached to the surface of the liquid. Thereafter, before the battery B is shipped, various functional tests such as a charge / discharge test and an environmental test are performed, and a pre-shipment inspection is performed. During the handling during this time, the electrolyte or the like may leak from the inside of the battery B. In particular, in the charge / discharge test, since the internal pressure of the battery B greatly fluctuates, when the sealing property of the battery container 10 is lowered or there is a local defect, the liquid leaks from the joint between the members. Easy to occur.

【0027】電池容器10からの漏れ出した物質は、液
漏れ検知シート30の吸液性基材36に吸収され、吸液
性基材36の内部に拡がる。吸液性基材36の内部に拡
がった漏洩物質が、吸液溶解性印刷パターン34に接触
すると、吸液溶解性印刷パターン34が溶解して、パタ
ーン形状の輪郭が崩れたり、吸液溶解性印刷インクが吸
液性基材36に溶け込んで拡がったりする。このような
吸液溶解性印刷パターン34の外観変化を、目視で観察
すれば、電池Bの液漏れ発生を迅速かつ確実に検知でき
る。吸液溶解性印刷パターン34の外観変化は、吸液性
基材36に吸収された漏洩物質の量や拡がりと、吸液溶
解性印刷パターン34そのものの拡散によって、広い範
囲で、しかも、パターン形状の崩れや滲みなどにより明
確にあらわれるので、それほど熟練を要さずとも、簡単
に液漏れの有無を判定することができる。
The substance leaked from the battery container 10 is absorbed by the liquid-absorbent substrate 36 of the liquid-leakage detection sheet 30 and spreads inside the liquid-absorbent substrate 36. When the leaked substance spread inside the liquid-absorbent base material 36 comes into contact with the liquid-absorbable print pattern 34, the liquid-absorbable print pattern 34 is dissolved, and the contour of the pattern shape is broken or the liquid-absorbable solubility is reduced. The printing ink dissolves in the liquid-absorbent substrate 36 and spreads. By visually observing such a change in the appearance of the liquid-absorbing soluble printed pattern 34, it is possible to quickly and reliably detect the occurrence of liquid leakage of the battery B. The change in the appearance of the liquid-absorbent printed pattern 34 can be varied over a wide range due to the amount and spread of the leaked substance absorbed by the liquid-absorbent substrate 36 and the diffusion of the liquid-absorbable printed pattern 34 itself. Since it clearly appears due to collapse or bleeding, it is possible to easily determine the presence or absence of liquid leakage without requiring much skill.

【0028】出荷前に、液漏れが発見された電池Bは、
廃棄されたり、再生処理に送られたりする。液漏れがな
いことが確認された電池Bは出荷される。出荷後、流通
や保管に供されている間に、液漏れが発生した場合に
も、液漏れ検知シート30を観察するだけで、迅速かつ
確実に液漏れが発見できる。流通過程における作業者
が、液漏れ検査について熟練していなくても、吸液溶解
性印刷パターン34の外観変化は容易に確認することが
できる。さらに、電池Bが消費者に販売されて使用して
いるうちに発生する液漏れも、使用機器の電池入れを定
期的に開いてみれば、技術的知識に乏しい一般消費者で
も、容易に液漏れを発見することができる。
Before the shipment, the battery B in which the liquid leakage was found,
They are discarded or sent for regeneration. The battery B confirmed to have no liquid leakage is shipped. Even if a liquid leak occurs during distribution and storage after shipment, the liquid leak can be quickly and surely found only by observing the liquid leak detection sheet 30. Even if the worker in the distribution process is not skilled in the liquid leakage inspection, the appearance change of the liquid-absorbing soluble printed pattern 34 can be easily confirmed. Furthermore, liquid leaks that occur while the battery B is being sold to consumers and used can be easily performed by general consumers with little technical knowledge by opening the battery compartment of the equipment used regularly. Leaks can be found.

【0029】〔液漏れ検知シートの具体例〕液漏れ検知
シートの具体的仕様を例示する。 外形:29mm×4mmの矩形状。中央に8.2mm×
3mmの矩形孔。使用時の全体厚み0.308mm。 透明絶縁材層:PET樹脂シート(東レ社製)。厚み
0.188mm。 吸液溶解性印刷パターン:印刷用インク(東洋インキ社
製、絵具インキ「紅」)による印刷。
[Specific Example of Liquid Leak Detection Sheet] Specific specifications of the liquid leakage detection sheet will be described. Outline: rectangular shape of 29 mm x 4 mm. 8.2mm x in the center
3 mm rectangular hole. The total thickness when used is 0.308 mm. Transparent insulating material layer: PET resin sheet (Toray). The thickness is 0.188 mm. Liquid-absorbing soluble printing pattern: Printing with printing ink (manufactured by Toyo Ink Co., Ltd., paint ink "Red").

【0030】図1(b)の格子状パターン。 吸液性基材:吸湿性ポリアクリル系樹脂シート(市販
品)にアクリル系溶剤型粘着剤層を形成した。上記仕様
で製造された液漏れ検知シートを、製造工程で電池容器
の封入が完了した電池〔角形リチウムイオン電池〕の上
面に貼着した。その後の製造工程や試験工程で液漏れの
検知が可能であるか否かを検証した。予め、液漏れを起
こす不良品を作製しておき、良品とともに試験に供した
ところ、不良品の場合には、液漏れ検知シートの吸液溶
解性印刷パターンが滲んで広い範囲が印刷インクで着色
された状態になり、液漏れを明確に視認することができ
た。
FIG. 1B shows a lattice pattern. Liquid-absorbing substrate: An acrylic solvent-based pressure-sensitive adhesive layer was formed on a hygroscopic polyacrylic resin sheet (commercially available). The liquid leakage detection sheet manufactured according to the above specification was stuck on the upper surface of a battery (square lithium ion battery) in which the battery container was completely sealed in the manufacturing process. It was verified whether liquid leakage could be detected in the subsequent manufacturing and testing processes. A defective product that causes liquid leakage was prepared in advance and subjected to a test together with a non-defective product. In the case of a defective product, the liquid-absorbent printing pattern of the liquid leakage detection sheet bleeds and a wide area was colored with printing ink. In this state, the liquid leak was clearly visible.

【0031】〔吸液性基材裏面の露出部〕図3に示す液
漏れ検知シート30は、基本的な構造は前記実施形態と
共通しているが、吸液性基材36の裏面に露出部分を設
けている。図3(b)に示すように、吸液性基材36の裏
面のうち、外周縁および内周縁の一定幅について、粘着
剤層38を設けず、吸液性基材36の裏面を直接に露出
37させている。図3(a)に示すように、吸液性基材3
6の内外周それぞれに、矩形枠状の露出部37が設けら
れている。図3(b)に示すように、吸液溶解性印刷パタ
ーン34は、複数本の点線状パターンが並列に複数本並
んでいる。
[Exposed part of liquid-absorbent base material back surface] The liquid leakage detection sheet 30 shown in FIG. Part is provided. As shown in FIG. 3 (b), the adhesive layer 38 is not provided for a certain width of the outer peripheral edge and the inner peripheral edge of the back surface of the liquid-absorbent substrate 36, and the back surface of the liquid-absorbent substrate 36 is directly contacted. It is exposed 37. As shown in FIG.
A rectangular frame-shaped exposed portion 37 is provided on each of the inner and outer peripheries of 6. As shown in FIG. 3 (b), the liquid-absorptive soluble print pattern 34 includes a plurality of dotted line patterns arranged in parallel.

【0032】このような構造の液漏れ検知シート30
を、前記図1の電池Bに取り付けておく。吸液性基材3
6の裏面のうち大部分は粘着剤層38で覆われているの
で、液漏れ検知シート30の蓋体14への貼着作業は何
ら支障もなく行える。電池Bの取り扱い中に液漏れ検知
シート30が剥がれる心配もない。電池容器10に液漏
れが発生すると、漏洩物質は電池容器10の表面に沿っ
て拡がり、吸液性基材36の裏面露出部37に接触し、
直ちに吸収される。吸収された漏洩物質が吸液溶解性印
刷パターン34に接触して、吸液溶解性印刷パターン3
4の外観変化を起こし、液漏れが検知されるのは、前記
同様である。
The liquid leakage detection sheet 30 having such a structure
Is attached to the battery B in FIG. Liquid-absorbent substrate 3
6 is covered with the adhesive layer 38, so that the operation of attaching the liquid leakage detection sheet 30 to the lid 14 can be performed without any trouble. There is no fear that the liquid leakage detection sheet 30 will be peeled off during the handling of the battery B. When a liquid leak occurs in the battery container 10, the leaked substance spreads along the surface of the battery container 10 and contacts the back surface exposed portion 37 of the liquid-absorbent substrate 36,
Immediately absorbed. The absorbed leaked substance comes into contact with the liquid-absorbing soluble printing pattern 34 and the liquid-absorbing soluble printing pattern 3
As described above, the appearance change of 4 is caused and the liquid leakage is detected.

【0033】上記実施形態では、吸液性基材36の端面
だけでなく、裏面露出部37から迅速な吸液が行われる
ので、比較的少量の液漏れが発生しただけでも、迅速で
確実な液漏れ発見が可能である。
In the above embodiment, the liquid is quickly absorbed not only from the end face of the liquid-absorbent base material 36 but also from the back surface exposed portion 37, so that even if a relatively small amount of liquid leakage occurs, quick and reliable liquid leakage occurs. Liquid leaks can be found.

【0034】[0034]

【発明の効果】本発明にかかる電池の液漏れ検知シート
は、電池の容器を構成する部材の継目に隣接させて配置
しておけば、容器部材の継目から外部に漏れる電池材料
が、液漏れ検知シートの吸液性基材に吸収され、吸液性
基材の内部に急速に拡がる。吸液性基材に吸収されて拡
がった漏洩物質は、吸液検知部に作用して、広い範囲に
目視可能な外観変化を生じさせる。その結果、高精度の
検知装置を使用したり、熟練した作業者が時間をかけて
検査したりしなくても、電池材料の漏れが簡単かつ確実
に検知できる。
According to the battery leakage detecting sheet of the present invention, if the battery leakage detecting sheet is disposed adjacent to the joint of the members constituting the battery container, the battery material leaking to the outside from the joint of the container member will not leak. It is absorbed by the liquid-absorbent substrate of the detection sheet and rapidly spreads inside the liquid-absorbent substrate. The leaked substance that has been absorbed and spread by the liquid-absorbing substrate acts on the liquid-absorbing detection section, and causes a visible change in appearance over a wide range. As a result, the leakage of the battery material can be easily and reliably detected without using a high-precision detection device or requiring a skilled operator to take a long time to perform the inspection.

【0035】電池の外面に薄い液漏れ検知シートを設け
るだけなので、電池の外形が大きくなったり重量が増大
したりすることはなく、電池自体の機能には何ら悪影響
を与えない。電池の製造コストを大幅に増大させること
もない。液漏れ検知シートが設けられた電池は、電池の
製造工程中あるいは完成後の検査における液漏れ検知に
加えて、流通販売および購入者の使用環境における液漏
れの発生をも検知することができる。
Since only the thin liquid leakage detection sheet is provided on the outer surface of the battery, the outer shape and weight of the battery do not increase, and the function of the battery itself is not affected at all. There is no significant increase in battery manufacturing costs. The battery provided with the liquid leakage detection sheet can detect the occurrence of the liquid leakage in the distribution sales and the use environment of the purchaser, in addition to the detection of the liquid leakage in the battery manufacturing process or the inspection after completion.

【図面の簡単な説明】[Brief description of the drawings]

【図1】 本発明の実施形態を表す電池の一部断面図
(a)および上面図(b)
FIG. 1 is a partial cross-sectional view of a battery representing an embodiment of the present invention.
(a) and top view (b)

【図2】 液漏れ検知シートの一部拡大断面図FIG. 2 is a partially enlarged sectional view of a liquid leakage detection sheet.

【図3】 別の実施形態を表す液漏れ検知シートの平面
図(a)および一部拡大断面図(b)
FIG. 3 is a plan view (a) and a partially enlarged cross-sectional view (b) of a liquid leakage detection sheet showing another embodiment.

【符号の説明】[Explanation of symbols]

10 電池容器 12 容器本体 14 蓋体 16 電極端子 18 絶縁隔離材 20 電池機能部 30 液漏れ検知シート 32 透明絶縁材層 33 接着剤層 34 吸液溶解性印刷パターン 36 吸液性基材 38 粘着剤層 B 電池 DESCRIPTION OF SYMBOLS 10 Battery container 12 Container main body 14 Lid 16 Electrode terminal 18 Insulation separating material 20 Battery functional part 30 Liquid leak detection sheet 32 Transparent insulating material layer 33 Adhesive layer 34 Liquid-absorbing soluble printing pattern 36 Liquid-absorbing base material 38 Adhesive Layer B Battery

───────────────────────────────────────────────────── フロントページの続き Fターム(参考) 5H025 AA00 BB12 MM03 5H030 AA06 FF51 FF66 FF67 FF69 ──────────────────────────────────────────────────続 き Continued on the front page F term (reference) 5H025 AA00 BB12 MM03 5H030 AA06 FF51 FF66 FF67 FF69

Claims (10)

【特許請求の範囲】[Claims] 【請求項1】漏洩性のある電池材料が封入された電池の
表面に配置されて電池の液漏れを検知するシートであっ
て、 吸液性材料からなる基材と、基材の表面に配置され吸液
によって外観が変化する吸液検知部とを備える電池の液
漏れ検知シート。
Claims: 1. A sheet for detecting liquid leakage of a battery disposed on a surface of a battery in which a leaky battery material is sealed, comprising: a base made of a liquid absorbing material; and a sheet disposed on the surface of the base. A liquid leakage detection sheet for a battery, comprising: a liquid absorption detection section whose appearance changes due to liquid absorption.
【請求項2】前記吸液性基材が、紙、布、不織布、多孔
質樹脂シート、塗工膜からなる群から選ばれた何れか1
種の層を含む請求項2に記載の電池の液漏れ検知シー
ト。
2. The liquid-absorbent substrate is selected from the group consisting of paper, cloth, nonwoven fabric, porous resin sheet, and coating film.
The battery leakage detection sheet according to claim 2, comprising a seed layer.
【請求項3】前記吸液検知部が、吸液溶解性インクによ
る印刷パターンを有する請求項1または2に記載の電池
の液漏れ検知シート。
3. The battery leakage detection sheet according to claim 1, wherein the liquid absorption detection section has a print pattern made of a liquid absorption soluble ink.
【請求項4】前記吸液検知部の表面を覆う透明絶縁材層
をさらに備える請求項1〜3の何れかに記載の電池の液
漏れ検知シート。
4. The battery leakage detection sheet according to claim 1, further comprising a transparent insulating material layer covering a surface of the liquid absorption detection section.
【請求項5】前記透明絶縁材層が、PET、PPE、P
PS、PMMA、PVC、PE、PPからなる群から選
ばれた何れか1種の樹脂層を含む請求項1〜4の何れか
に記載の電池の液漏れ検知シート。
5. The transparent insulating material layer is made of PET, PPE, P
The liquid leakage detection sheet for a battery according to any one of claims 1 to 4, comprising a resin layer selected from the group consisting of PS, PMMA, PVC, PE, and PP.
【請求項6】前記吸液性基材の裏面に、粘着剤層をさら
に備える請求項1〜5の何れかに記載の電池の液漏れ検
知シート。
6. The liquid leakage detecting sheet for a battery according to claim 1, further comprising an adhesive layer on the back surface of the liquid absorbing substrate.
【請求項7】前記粘着剤層が、前記吸液性基材の周縁よ
りも内側に配置され、前記吸液性基材の周縁に裏面の露
出部分を有する請求項6に記載の電池の液漏れ検知シー
ト。
7. The liquid for a battery according to claim 6, wherein the pressure-sensitive adhesive layer is disposed inside the periphery of the liquid-absorbent substrate, and has an exposed portion on the back surface at the periphery of the liquid-absorbent substrate. Leak detection sheet.
【請求項8】複数の部材から組み立てられた容器に、漏
洩性を有する電池材料が封入されてなる電池であって、 前記容器の表面に、容器を構成する複数の部材同士の継
目に隣接して、請求項1〜7の何れかに記載の液漏れ検
知シートが、前記吸液検知部を視認可能に配置されてい
る液漏れ検知機能付き電池。
8. A battery in which a leaky battery material is sealed in a container assembled from a plurality of members, wherein the surface of the container is adjacent to a joint between the plurality of members constituting the container. A battery with a liquid leakage detection function, wherein the liquid leakage detection sheet according to any one of claims 1 to 7 is arranged so that the liquid absorption detection unit can be visually recognized.
【請求項9】前記容器が、前記電池材料が収容され一面
が開口する容器本体と、容器本体の開口を塞ぐ蓋材と、
蓋材を貫通して配置された電極端子とを備え、 前記液漏れ検知シートが前記蓋材の表面に配置され、 前記液漏れ検知シートの周縁が、前記容器本体と蓋材と
の継目および蓋材と電極端子との継目に配置されている
請求項8に記載の液漏れ検知機能付き電池。
9. The container according to claim 1, wherein the container contains the battery material and has an opening on one side, and a lid member for closing the opening of the container body.
An electrode terminal disposed so as to penetrate the lid member, wherein the liquid leakage detection sheet is disposed on a surface of the lid member, and a peripheral edge of the liquid leakage detection sheet has a joint between the container body and the lid member and a lid. 9. The battery according to claim 8, wherein the battery is provided at a joint between the material and the electrode terminal.
【請求項10】前記容器に封入された漏洩性のある電池
材料が有色であり、 前記吸液性基材が無色であり、 前記吸液検知部が、前記有色の電池材料を吸液して着色
する前記無色の吸液性基材である請求項9に記載の液漏
れ検知機能付き電池。
10. The leaking battery material enclosed in the container is colored, the liquid-absorbing base material is colorless, and the liquid-absorbing detection unit absorbs the colored battery material. The battery with a liquid leakage detection function according to claim 9, wherein the colorless liquid-absorbing substrate is colored.
JP2001114530A 2001-04-12 2001-04-12 Battery leakage sensing sheet and battery with leakage sensing function Pending JP2002313353A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2001114530A JP2002313353A (en) 2001-04-12 2001-04-12 Battery leakage sensing sheet and battery with leakage sensing function

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2001114530A JP2002313353A (en) 2001-04-12 2001-04-12 Battery leakage sensing sheet and battery with leakage sensing function

Publications (1)

Publication Number Publication Date
JP2002313353A true JP2002313353A (en) 2002-10-25

Family

ID=18965587

Family Applications (1)

Application Number Title Priority Date Filing Date
JP2001114530A Pending JP2002313353A (en) 2001-04-12 2001-04-12 Battery leakage sensing sheet and battery with leakage sensing function

Country Status (1)

Country Link
JP (1) JP2002313353A (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2005135771A (en) * 2003-10-30 2005-05-26 Sanyo Electric Co Ltd Battery pack
CN103682505A (en) * 2012-09-07 2014-03-26 罗伯特·博世有限公司 Energy accumulator possessing sealing monitoring

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2005135771A (en) * 2003-10-30 2005-05-26 Sanyo Electric Co Ltd Battery pack
JP4549050B2 (en) * 2003-10-30 2010-09-22 三洋電機株式会社 Pack battery
CN103682505A (en) * 2012-09-07 2014-03-26 罗伯特·博世有限公司 Energy accumulator possessing sealing monitoring

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