JP2002310396A - Disk type steam trap - Google Patents

Disk type steam trap

Info

Publication number
JP2002310396A
JP2002310396A JP2001115573A JP2001115573A JP2002310396A JP 2002310396 A JP2002310396 A JP 2002310396A JP 2001115573 A JP2001115573 A JP 2001115573A JP 2001115573 A JP2001115573 A JP 2001115573A JP 2002310396 A JP2002310396 A JP 2002310396A
Authority
JP
Japan
Prior art keywords
valve seat
annular groove
ring valve
pressure chamber
variable pressure
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP2001115573A
Other languages
Japanese (ja)
Other versions
JP4717248B2 (en
Inventor
Takeshi Yokoyama
横山  武志
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
TLV Co Ltd
Original Assignee
TLV Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by TLV Co Ltd filed Critical TLV Co Ltd
Priority to JP2001115573A priority Critical patent/JP4717248B2/en
Publication of JP2002310396A publication Critical patent/JP2002310396A/en
Application granted granted Critical
Publication of JP4717248B2 publication Critical patent/JP4717248B2/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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Abstract

PROBLEM TO BE SOLVED: To provide a disk type steam trap which does not discharge any fluid in a variable pressure chamber until a valve disk is separated from an inner ring valve seat. SOLUTION: The variable pressure chamber 3 is formed by fixing a lid body 2 to a body 1 having an inlet 4 and an outlet 5. A spray hole 6 opened at the center of the variable pressure chamber 3 is made to communicate the inlet 4 with the variable pressure chamber 3. An annular groove 8 is formed in the outer circumference of the spray hole to form an inner ring valve seat 9 between the spray hole 6 and the annular groove 8 and to form an outer ring valve seat 10 on the outer circumference of the annular groove 8. The inner ring valve seat 9 is formed of a metal of the coefficient of thermal expansion larger than that of the outer ring valve seat 10, and joined with the body 1. The annular groove 8 is communicated with outlet 5. A disk-like valve disk 11 which is attached/detached to/from the inner ring valve seat 9 and the outer ring valve seat 10 to open a valve is disposed in the variable pressure chamber 3 in a free moving state. A seal ring 12 which is slidably moved on an outer circumferential wall of the annular groove 8 is disposed, and a ring-like corrugated spring 13 to slightly protrude an upper end of the seal ring 12 from the outer ring valve seat 10 when the valve disk 11 is opened is disposed between a bottom wall of the annular groove 8 and a lower side of the seal ring 12.

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の属する技術分野】本発明は、変圧室すなわち熱
力学的蒸気室の圧力変化に応じて開閉動作を行う弁ディ
スクを用いて、各種蒸気使用機器や蒸気配管で発生する
復水を自動的に排出するディスク式スチームトラップに
関し、特に高温高圧の蒸気系(一般にスチームトラップ
においては16kg/cm2、220°C以上)に使用
するものに関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention uses a valve disc which opens and closes in response to a pressure change in a transformer chamber, that is, a thermodynamic steam chamber, to automatically condense water generated in various steam-using devices and steam pipes. The present invention relates to a disc type steam trap discharged to a steam trap, particularly to a steam trap having a high temperature and a high pressure (generally, a steam trap having a pressure of 16 kg / cm 2 and 220 ° C. or more).

【0002】ディスク式スチームトラップの基本的構成
は、入口と出口を有する本体に蓋体を固着して内部に変
圧室を形成し、変圧室の中心に開口する噴出孔を設けて
入口と変圧室を連通し、噴出孔の外周囲に開口する環状
溝を設けて、噴出孔と環状溝の間に内輪弁座を形成する
と共に、環状溝の外周囲に内輪弁座と同一平面の外輪弁
座を形成し、環状溝から排出孔を設けて変圧室と出口を
連通し、内輪弁座と外輪弁座に離着座する円板状の弁デ
ィスクを変圧室に配置したものであり、弁ディスクを変
圧室の圧力変化によって自力式に制御して内輪弁座と外
輪弁座に離着座させ、復水を自動的に排出するものであ
る。このディスク式スチームトラップを高温高圧の蒸気
系に使用すると、弁ディスクと内輪弁座の間に僅かな隙
間を生じ、蒸気を漏洩してしまう問題があった。これ
は、閉弁時に弁ディスクの下面中央には高温高圧の入口
側圧力が作用し、弁ディスクの上面には変圧室の圧力が
作用するために、弁ディスクが上に凸状に湾曲し、外輪
弁座には密着しているが内輪弁座との間に僅かな隙間を
生じるためである。
The basic structure of a disk type steam trap is that a lid is fixed to a main body having an inlet and an outlet to form a variable pressure chamber inside, and an ejection hole opened at the center of the variable pressure chamber is provided to form an inlet and a variable pressure chamber. And an annular groove that opens around the outer periphery of the ejection hole to form an inner ring valve seat between the ejection hole and the annular groove, and an outer ring valve seat that is flush with the inner ring valve seat around the outer periphery of the annular groove. Is formed, a discharge hole is provided from the annular groove to communicate the variable pressure chamber and the outlet, and a disc-shaped valve disk that is separated from and seated on the inner ring valve seat and the outer ring valve seat is disposed in the variable pressure chamber. The self-powered control is performed by the pressure change in the variable pressure chamber, and the condensate is automatically discharged by allowing the inner ring valve seat and the outer ring valve seat to be separated and seated. When this disc-type steam trap is used in a high-temperature, high-pressure steam system, there is a problem that a slight gap is formed between the valve disc and the inner ring valve seat, and steam leaks. This is because when the valve is closed, the inlet side pressure of the high temperature and high pressure acts on the center of the lower surface of the valve disk, and the pressure of the variable pressure chamber acts on the upper surface of the valve disk. This is because a small gap is formed between the outer ring valve seat and the inner ring valve seat.

【0003】[0003]

【従来の技術】そこで、従来は特公昭59−7078号
公報に示されているような技術が用いられていた。これ
は、外輪弁座に比較して内輪弁座の熱膨張が大きくなる
よう内外輪弁座を異種金属で形成し、内輪弁座を外輪弁
座よりも高膨張させて高くすることにより、閉弁時に弁
ディスクが上に凸状に湾曲しても、弁ディスクが内輪弁
座と外輪弁座に密着できるものである。
2. Description of the Related Art Conventionally, a technique as shown in Japanese Patent Publication No. 59-7078 has been used. This is because the inner and outer ring valve seats are formed of dissimilar metals so that the thermal expansion of the inner ring valve seats is greater than that of the outer ring valve seats, and the inner ring valve seats are made higher in expansion and higher than the outer ring valve seats to close. Even when the valve disc curves upwardly convex when the valve is opened, the valve disc can be in close contact with the inner ring valve seat and the outer ring valve seat.

【0004】[0004]

【発明が解決しようとする課題】上記従来のディスク式
スチームトラップにおいては、閉弁直後は弁ディスクと
内輪弁座及び外輪弁座との密着を維持できるが、変圧室
の圧力低下に伴って外輪弁座と弁ディスクとの間に僅か
な隙間を生じるために、変圧室の流体が出口に排出さ
れ、比較的早期に開弁してしまう問題があった。これ
は、入口に連通する噴出孔の温度低下に比べて入口と遮
断されている変圧室の圧力低下が速く、弁ディスクの湾
曲度合の減少が内輪弁座の熱膨張度合の減少よりも大き
いために、弁ディスクが内輪弁座には密着しているが外
輪弁座との間に僅かな隙間を生じるためである。従っ
て、本発明の技術的課題は、弁ディスクが内輪弁座から
離座するまで変圧室の流体を排出しないディスク式スチ
ームトラップを提供することである。
In the above-mentioned conventional disk-type steam trap, the close contact between the valve disk and the inner ring valve seat and the outer ring valve seat can be maintained immediately after the valve is closed. Since a slight gap is formed between the valve seat and the valve disk, there is a problem that the fluid in the variable pressure chamber is discharged to the outlet and opens relatively early. This is because the pressure drop in the variable pressure chamber, which is shut off from the inlet, is faster than the temperature drop in the outlet hole communicating with the inlet, and the degree of curvature of the valve disk is greater than the degree of thermal expansion of the inner ring valve seat. In addition, the valve disk is in close contact with the inner ring valve seat, but creates a slight gap between the valve disk and the outer ring valve seat. Accordingly, it is an object of the present invention to provide a disk-type steam trap which does not discharge the fluid in the variable pressure chamber until the valve disk is separated from the inner ring valve seat.

【0005】[0005]

【課題を解決するための手段】上記の技術的課題を解決
するために講じた本発明の技術的手段は、入口と出口を
有する本体に蓋体を固着して内部に変圧室を形成し、変
圧室の中心に開口する噴出孔を設けて入口と変圧室を連
通し、噴出孔の外周囲に開口する環状溝を設けて、噴出
孔と環状溝の間に内輪弁座を形成すると共に、環状溝の
外周囲に外輪弁座を形成し、環状溝から排出孔を設けて
変圧室と出口を連通し、内輪弁座と外輪弁座に離着座す
る円板状の弁ディスクを変圧室に配置したものにおい
て、外輪弁座に比較して内輪弁座の熱膨張が大きくなる
よう内外輪弁座を異種金属で形成し、環状溝に環状溝の
外周壁を摺動するシールリングを配置し、弁ディスクの
開弁時にシールリングの上端を外輪弁座よりも僅かに突
出させる弾性部材を設けたものである。
Means for Solving the Problems The technical means of the present invention taken to solve the above technical problem is to fix a lid body to a main body having an inlet and an outlet to form a variable pressure chamber therein, An ejection hole that opens at the center of the transformation chamber is provided to communicate the inlet with the transformation chamber, and an annular groove that opens around the outside of the ejection hole is provided, and an inner ring valve seat is formed between the ejection hole and the annular groove, An outer ring valve seat is formed around the outer periphery of the annular groove, a discharge hole is provided from the annular groove to communicate the variable pressure chamber and the outlet, and a disk-shaped valve disk that separates and seats on the inner ring valve seat and the outer ring valve seat is provided in the variable pressure chamber. In the arrangement, the inner and outer ring valve seats are formed of dissimilar metals so that the thermal expansion of the inner ring valve seat is larger than that of the outer ring valve seat, and a seal ring that slides on the outer peripheral wall of the annular groove is arranged in the annular groove. When the valve disc is opened, an elastic member that makes the upper end of the seal ring slightly project from the outer ring valve seat Those digits.

【0006】[0006]

【発明の実施の形態】本発明は、外輪弁座に比較して内
輪弁座の熱膨張が大きくなるよう内外輪弁座を異種金属
で形成し、環状溝に環状溝の外周壁を摺動するシールリ
ングを配置し、弁ディスクの開弁時にシールリングの上
端を外輪弁座よりも僅かに突出させる弾性部材を設けた
ものである。そのため、閉弁直後は弁ディスクが弾性部
材の付勢力に抗して内輪弁座と外輪弁座及びシールリン
グに密着している。変圧室の圧力低下によって弁ディス
クと外輪弁座との間に僅かな隙間を生じると、シールリ
ングが弾性部材の付勢力によって弁ディスクとの密着を
維持し、変圧室の流体を排出しない。そして、変圧室の
圧力が所定の開弁圧力に低下してから弁ディスクが内輪
弁座とシールリングから離座して開弁する。
BEST MODE FOR CARRYING OUT THE INVENTION According to the present invention, the inner and outer ring valve seats are formed of different metals so that the thermal expansion of the inner ring valve seat is larger than that of the outer ring valve seat, and the outer peripheral wall of the annular groove slides in the annular groove. And a resilient member for slightly projecting the upper end of the seal ring from the outer ring valve seat when the valve disk is opened. Therefore, immediately after the valve is closed, the valve disc is in close contact with the inner ring valve seat, the outer ring valve seat, and the seal ring against the urging force of the elastic member. When a small gap is created between the valve disk and the outer ring valve seat due to the pressure drop in the variable pressure chamber, the seal ring maintains the close contact with the valve disk by the biasing force of the elastic member, and does not discharge the fluid in the variable pressure chamber. Then, after the pressure in the variable pressure chamber has decreased to a predetermined valve opening pressure, the valve disc separates from the inner ring valve seat and the seal ring and opens.

【0007】[0007]

【実施例】上記の技術的手段の具体例を示す実施例を説
明する(図1参照)。本体1に蓋体2をねじ結合して内
部に変圧室3を形成する。本体1に入口4と出口5をほ
ぼ同一軸上に形成する。本体1に変圧室3の中心に開口
する噴出孔6を開け、噴出孔6を介して入口4と変圧室
3を連通する。噴出孔6の外周囲に環状溝8を設けて、
噴出孔6と環状溝8の間に環状の内輪弁座9を形成し、
環状溝8の外周囲に内輪弁座9と同心円状で内輪弁座9
よりも僅かに低い環状の外輪弁座10を形成する。外輪
弁座10は本体1と一体成形し、内輪弁座9は外輪弁座
10よりも熱膨張率の大きい金属で形成して本体1に接
合する。内輪弁座9を本体1と一体成形し、外輪弁座1
0を内輪弁座9よりも熱膨張率の小さい金属で形成して
本体1に接合してもよい。また、内輪弁座9と該内輪弁
座9よりも熱膨張率の小さい金属で形成した外輪弁座1
0を本体1と別体に形成して夫々本体1に接合してもよ
い。環状溝8の終端を排出孔7を介して出口5に連通す
る。内輪弁座9と外輪弁座10に離着座して開閉弁を行
う円板状の弁ディスク11を変圧室3内に自由状態で配
置する。
An embodiment showing a specific example of the above technical means will be described (see FIG. 1). A transformer 2 is formed by screwing a lid 2 to the main body 1. An inlet 4 and an outlet 5 are formed on the main body 1 on substantially the same axis. An ejection hole 6 opening at the center of the transformation chamber 3 is opened in the main body 1, and the inlet 4 and the transformation chamber 3 are communicated via the ejection hole 6. An annular groove 8 is provided around the outside of the ejection hole 6,
An annular inner ring valve seat 9 is formed between the ejection hole 6 and the annular groove 8,
The inner ring valve seat 9 is formed concentrically with the inner ring valve seat 9 around the outer periphery of the annular groove 8.
An annular outer ring valve seat 10 is formed which is slightly lower than that. The outer ring valve seat 10 is formed integrally with the main body 1, and the inner ring valve seat 9 is formed of a metal having a larger coefficient of thermal expansion than the outer ring valve seat 10 and is joined to the main body 1. The inner ring valve seat 9 is formed integrally with the main body 1 and the outer ring valve seat 1 is formed.
0 may be formed of a metal having a smaller coefficient of thermal expansion than the inner ring valve seat 9 and joined to the main body 1. Further, the inner ring valve seat 9 and the outer ring valve seat 1 formed of a metal having a smaller coefficient of thermal expansion than the inner ring valve seat 9.
0 may be formed separately from the main body 1 and joined to the main body 1 respectively. The end of the annular groove 8 communicates with the outlet 5 through the discharge hole 7. A disc-shaped valve disk 11 that is detachably seated on the inner ring valve seat 9 and the outer ring valve seat 10 to open and close the valve is disposed in the variable pressure chamber 3 in a free state.

【0008】環状溝8に環状溝8の外周壁を摺動するシ
ールリング12を配置し、環状溝8の底壁とシールリン
グ12の下面との間に、弁ディスク11の開弁時にシー
ルリング12の上端を外輪弁座10よりも僅かに突出さ
せる弾性部材としてのリング状の波形バネ13を配置す
る。シールリング12は、変圧室の圧力低下によって弁
ディスク11と外輪弁座10との間に僅かな隙間を生じ
たときに、波形バネ13の付勢力によって、弁ディスク
11との密着を維持する。
A seal ring 12 sliding on the outer peripheral wall of the annular groove 8 is disposed in the annular groove 8, and a seal ring is provided between the bottom wall of the annular groove 8 and the lower surface of the seal ring 12 when the valve disk 11 is opened. A ring-shaped wave spring 13 is disposed as an elastic member that protrudes the upper end of 12 slightly from the outer ring valve seat 10. The seal ring 12 maintains the close contact with the valve disk 11 by the urging force of the wave spring 13 when a small gap is generated between the valve disk 11 and the outer ring valve seat 10 due to the pressure drop in the variable pressure chamber.

【0009】次に作用を説明する。変圧室3内に蒸気が
滞留していない場合、噴出孔6を介して弁ディスク11
に作用する入口4側の流体圧力により、弁ディスク11
は内外輪弁座9,10から離座して低温復水を環状溝8
と排出孔7を介して出口5へ排出する。
Next, the operation will be described. When no steam is retained in the transformation chamber 3, the valve disc 11
The fluid pressure at the inlet 4 acting on the valve disc 11
Is separated from the inner and outer ring valve seats 9 and 10 to condense low-temperature condensate
To the outlet 5 through the discharge hole 7.

【0010】復水が排出されて変圧室3内に蒸気が流入
してくると、変圧室3内の圧力が上昇すると共に、弁デ
ィスク11下面を高速の蒸気が流下して静圧低下を来た
すことによって、弁ディスク11は波形バネ13の付勢
力に抗して内輪弁座9と外輪弁座10及びシールリング
12に着座して閉弁する。
When the condensate is discharged and steam flows into the variable pressure chamber 3, the pressure in the variable pressure chamber 3 increases, and high-speed steam flows down the lower surface of the valve disk 11 to reduce the static pressure. As a result, the valve disc 11 is seated on the inner ring valve seat 9, the outer ring valve seat 10, and the seal ring 12 against the urging force of the wave spring 13, and is closed.

【0011】変圧室3内の蒸気が放熱等により凝縮しそ
の蒸気圧力が低下してくると、弁ディスク11は図1に
示すように外輪弁座10との間に僅かな隙間を生じる
が、シールリング12が波形バネ13の付勢力によって
弁ディスク11との密着を維持し、変圧室3の流体を排
出しない。そして、変圧室3の圧力が所定の開弁圧力に
低下してから弁ディスク11が内輪弁座9とシールリン
グ12から離座して開弁する。以上のような開閉弁のサ
イクルを繰り返す。
When the steam in the variable pressure chamber 3 is condensed by heat radiation or the like and the steam pressure decreases, the valve disk 11 has a slight gap between the valve disk 11 and the outer ring valve seat 10 as shown in FIG. The seal ring 12 maintains the close contact with the valve disk 11 by the urging force of the wave spring 13 and does not discharge the fluid in the variable pressure chamber 3. Then, after the pressure in the variable pressure chamber 3 decreases to a predetermined valve opening pressure, the valve disc 11 separates from the inner ring valve seat 9 and the seal ring 12 and opens. The above-described on-off valve cycle is repeated.

【0012】[0012]

【発明の効果】上記のように本発明によれば、弁ディス
クと外輪弁座との間に僅かな隙間を生じてもシールリン
グが弁ディスクとの密着を維持して変圧室の流体を排出
しないので、早期に開弁することを防止できる。そのた
め、頻繁な開閉弁を防止でき寿命を長くすることができ
ると言う優れた効果を生じる。
As described above, according to the present invention, even if a slight gap is formed between the valve disc and the outer ring valve seat, the seal ring maintains the close contact with the valve disc and discharges the fluid in the variable pressure chamber. As a result, opening the valve early can be prevented. Therefore, there is an excellent effect that frequent on-off valves can be prevented and the life can be extended.

【図面の簡単な説明】[Brief description of the drawings]

【図1】本発明のディスク式スチームトラップの実施例
の断面図である。
FIG. 1 is a sectional view of an embodiment of a disc-type steam trap according to the present invention.

【符号の説明】[Explanation of symbols]

1 本体 2 蓋体 3 変圧室 4 入口 5 出口 6 噴出孔 7 排出孔 8 環状溝 9 内輪弁座 10 外輪弁座 11 弁ディスク 12 シールリング 13 波形バネ DESCRIPTION OF SYMBOLS 1 Main body 2 Lid 3 Transformation chamber 4 Inlet 5 Outlet 6 Injection hole 7 Discharge hole 8 Annular groove 9 Inner ring valve seat 10 Outer ring valve seat 11 Valve disk 12 Seal ring 13 Wave spring

Claims (1)

【特許請求の範囲】[Claims] 【請求項1】 入口と出口を有する本体に蓋体を固着し
て内部に変圧室を形成し、変圧室の中心に開口する噴出
孔を設けて入口と変圧室を連通し、噴出孔の外周囲に開
口する環状溝を設けて、噴出孔と環状溝の間に内輪弁座
を形成すると共に、環状溝の外周囲に外輪弁座を形成
し、環状溝から排出孔を設けて変圧室と出口を連通し、
内輪弁座と外輪弁座に離着座する円板状の弁ディスクを
変圧室に配置したものにおいて、外輪弁座に比較して内
輪弁座の熱膨張が大きくなるよう内外輪弁座を異種金属
で形成し、環状溝に環状溝の外周壁を摺動するシールリ
ングを配置し、弁ディスクの開弁時にシールリングの上
端を外輪弁座よりも僅かに突出させる弾性部材を設けた
ことを特徴とするディスク式スチームトラップ。
1. A variable pressure chamber is formed by fixing a lid to a main body having an inlet and an outlet, and a discharge hole is provided at the center of the variable pressure chamber to communicate the inlet with the variable pressure chamber. By providing an annular groove that opens around the periphery, forming an inner ring valve seat between the ejection hole and the annular groove, forming an outer ring valve seat around the outer periphery of the annular groove, providing a discharge hole from the annular groove, and Through the exit,
In the case where a disc-shaped valve disc which is separated and seated on the inner ring valve seat and the outer ring valve seat is arranged in the variable pressure chamber, the inner and outer ring valve seats are made of different metals so that the thermal expansion of the inner ring valve seat is larger than that of the outer ring valve seat. A seal ring that slides on the outer peripheral wall of the annular groove is disposed in the annular groove, and an elastic member is provided that causes the upper end of the seal ring to slightly project from the outer ring valve seat when the valve disc is opened. Disc type steam trap.
JP2001115573A 2001-04-13 2001-04-13 Disc type steam trap Expired - Lifetime JP4717248B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2001115573A JP4717248B2 (en) 2001-04-13 2001-04-13 Disc type steam trap

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2001115573A JP4717248B2 (en) 2001-04-13 2001-04-13 Disc type steam trap

Publications (2)

Publication Number Publication Date
JP2002310396A true JP2002310396A (en) 2002-10-23
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JP2001115573A Expired - Lifetime JP4717248B2 (en) 2001-04-13 2001-04-13 Disc type steam trap

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Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS52151934A (en) * 1976-06-11 1977-12-16 Tlv Co Ltd Low nox gas burner
JPH08285187A (en) * 1995-04-14 1996-11-01 Tlv Co Ltd Disk type steam trap

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS52151934A (en) * 1976-06-11 1977-12-16 Tlv Co Ltd Low nox gas burner
JPH08285187A (en) * 1995-04-14 1996-11-01 Tlv Co Ltd Disk type steam trap

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