JP2002302633A - Baked color pencil lead and its manufacture process - Google Patents

Baked color pencil lead and its manufacture process

Info

Publication number
JP2002302633A
JP2002302633A JP2001104782A JP2001104782A JP2002302633A JP 2002302633 A JP2002302633 A JP 2002302633A JP 2001104782 A JP2001104782 A JP 2001104782A JP 2001104782 A JP2001104782 A JP 2001104782A JP 2002302633 A JP2002302633 A JP 2002302633A
Authority
JP
Japan
Prior art keywords
fired
core
fired core
oxidizing atmosphere
atmosphere
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
JP2001104782A
Other languages
Japanese (ja)
Inventor
Atsushi Sato
厚志 佐藤
Masaaki Hoshiba
正昭 干場
Masashi Wakata
昌志 若田
Katsunori Kitazawa
勝徳 北澤
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Mitsubishi Pencil Co Ltd
Original Assignee
Mitsubishi Pencil Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Mitsubishi Pencil Co Ltd filed Critical Mitsubishi Pencil Co Ltd
Priority to JP2001104782A priority Critical patent/JP2002302633A/en
Publication of JP2002302633A publication Critical patent/JP2002302633A/en
Withdrawn legal-status Critical Current

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  • Inks, Pencil-Leads, Or Crayons (AREA)

Abstract

PROBLEM TO BE SOLVED: To provide a baked color pencil lead having a sufficient color development and line-drawing density and excellent mechanical strength, i.e., flexural strength, tensile strength, impact strength, etc., and its manufacture process, especially a baked color pencil lead suitable for holders of sharp pencils, etc., and its manufacture process. SOLUTION: The baked color pencil comprises a baked lead body and a coloring material filled in the pores of the baked lead body. Here, the baked lead body is obtained by impregnating the pores of a porous baked lead body, which is made of at least a body material and silicon nitride, with a liquid containing a polysiloxane having a structural unit of formula (I) (wherein R1 and R2 are identical to or different from each other and are each an alkyl group, an alkoxy group, hydroxyl group or a siloxane group), and heating this in an oxidative atmosphere and/or nonoxidative atmosphere.

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の属する技術分野】本発明は、十分な発色性、描
線濃度をもちながら、機械的強度、即ち、曲げ強度、引
張強度、衝撃強度等に優れた焼成色鉛筆芯及びその製造
方法、特に、シャープペンシル等のホルダー用に好適な
焼成色鉛筆芯及びその製造方法に関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a baked color pencil lead having sufficient mechanical strength, that is, excellent bending strength, tensile strength, impact strength, etc., while having sufficient coloring properties and drawing density, and a method for producing the same. The present invention relates to a fired colored pencil lead suitable for a holder such as a mechanical pencil and a method for producing the same.

【0002】[0002]

【従来の技術】従来より、焼成色鉛筆芯は、結合材とし
て一種及び/又は二種以上の粘土等が用いられ、これに
窒化硼素等の体質材、更に、必要に応じて耐熱性の顔
料、反応促進材を添加、配合した配合組成物を混練し、
この混練物を押出成形した後、熱処理を経て多孔質焼成
芯体を得、この芯体の気孔中に染料及び顔料から成るイ
ンキ等を充填させて色鉛筆芯とする製法が主流であっ
た。
2. Description of the Related Art Conventionally, a baked color pencil lead has used, as a binder, one and / or two or more kinds of clays and the like, and a filler such as boron nitride and, if necessary, a heat-resistant pigment. Add the reaction accelerator, knead the blended composition,
After extruding the kneaded product, a heat treatment was performed to obtain a porous fired core, and the core of the core was filled with an ink composed of a dye and a pigment to form a colored pencil core.

【0003】一般に要求される色鉛筆芯の重要特性とし
ては、機械的強度が強く、描線の発色性が良く、濃度が
濃いものが要求されているが、上記の焼成色鉛筆芯は機
械的強度が充分でなく、濃度及び発色性においても良好
なものが得られていない。このため、充分な着色材量を
含有できるような芯体の気孔率が大きく、機械的強度も
保持した色鉛筆芯が求められている。
As important characteristics of a color pencil lead generally required, those having high mechanical strength, good coloring properties of drawing lines and high density are required, but the above-mentioned fired color pencil lead has sufficient mechanical strength. In addition, no good density and color developability were obtained. For this reason, there is a need for a colored pencil lead having a large porosity and a high mechanical strength that can contain a sufficient amount of coloring material.

【0004】そこで、本願発明者らは、上記の課題等を
解決する方法として、少なくとも体質材からなる焼成芯
体の気孔内に、ぺルヒドロポリシラザン含有液を含浸
し、窒素雰囲気等の不活性雰囲気中又はアンモニアガス
雰囲気中での熱処理により、結合材として窒化珪素を生
成させ、芯体の気孔中にインキを充填させてなる焼成色
鉛筆芯及びその製造方法を出願している(特開平8−4
8931号公報)。また、本発明者らは、焼成後の芯体
が空気中の水分で吸湿劣化する解決方法として、ぺルヒ
ドロポリシラザン含有液充填後の熱処理を1200〜1
400℃とした焼成色鉛筆芯の製造方法(特開2000
−95991号公報)を出願すると共に、芯体内に残っ
た微量の有機溶剤などの炭素化により芯が黒ずみ、彩度
の高い色の芯を得にくいという点の解決方法として、1
000℃以上で焼成し、芯体に窒化珪素を生成させた
後、酸化雰囲気中にて600℃以上で熱処理する焼成色
鉛筆芯の製造方法を出願している(特開2000−11
9582号公報)。
In order to solve the above-mentioned problems, the present inventors impregnate at least pores of a fired core body made of a constitutional material with a perhydropolysilazane-containing liquid and inactivate an inert atmosphere such as a nitrogen atmosphere. An application has been made for a fired colored pencil lead obtained by producing silicon nitride as a binder by heat treatment in an atmosphere or an ammonia gas atmosphere, and filling the pores of the lead with ink (Japanese Patent Application Laid-Open No. Hei 8- 4
No. 8931). In addition, the present inventors proposed a heat treatment after filling the perhydropolysilazane-containing liquid with a temperature of 1200 to 1 as a solution for the core after firing to absorb and deteriorate due to moisture in the air.
Method for producing a fired colored pencil lead at 400 ° C.
Japanese Patent Application Laid-Open No. 95991) and a method for solving the problem that it is difficult to obtain a core having a high color saturation due to carbonization of a trace amount of organic solvent or the like remaining in the core, making it difficult to obtain a core having a high color saturation.
A method for producing a fired pencil lead which is fired at 000 ° C. or higher to generate silicon nitride on the core and then heat-treated at 600 ° C. or higher in an oxidizing atmosphere has been filed (Japanese Patent Laid-Open No. 2000-11).
No. 9582).

【0005】これらの各公報に記載される方法により得
られる焼成色鉛筆芯は、従来にない十分な発色性、描線
濃度をもちながら、機械的強度に優れたものであるが、
熱処理温度を1200〜1400℃としても、完全に吸
湿劣化を抑えることが難しく、また、一旦窒化珪素が生
成すると、珪素原子と化学的に結合している炭素原子、
及び窒化珪素により覆われた残留する有機溶剤などの炭
素分は酸化雰囲気中で除去しづらく、淡色系の描線のく
すみの原因になるという点等に若干の課題がある。
[0005] The fired colored pencil lead obtained by the method described in each of these publications has an unprecedented color developing property and drawing line density and is excellent in mechanical strength.
Even if the heat treatment temperature is set to 1200 to 1400 ° C., it is difficult to completely suppress the deterioration due to moisture absorption, and once silicon nitride is generated, carbon atoms chemically bonded to silicon atoms,
In addition, there is a slight problem in that the carbon content of the residual organic solvent and the like covered with silicon nitride is difficult to remove in an oxidizing atmosphere and causes dullness of light-colored drawn lines.

【0006】[0006]

【発明が解決しようとする課題】本発明は、上記従来の
課題等に鑑み、上記本発明者らの先行技術を更に改良す
ることであり、更に格段に優れた機械的強度、鮮やかで
優れた発色性及び滑らかな書き味を有し、吸湿劣化しに
くい焼成色鉛筆芯及びその製造方法を提供することを目
的とする。
SUMMARY OF THE INVENTION The present invention has been made in view of the above-mentioned conventional problems and the like, and is intended to further improve the prior art of the present inventors. An object of the present invention is to provide a baked color pencil lead having color developability and smooth writing taste and resistant to moisture absorption deterioration, and a method for producing the same.

【0007】[0007]

【課題を解決するための手段】本発明者らは、上記従来
の課題等を解決するために鋭意研究を行った結果、少な
くとも体質材と窒化珪素からなる多孔質焼成芯体の気孔
内に、特定の構造単位を有するポリシロキサン含有液を
含浸させ、酸化性雰囲気及び/又は非酸化性雰囲気中で
熱処理することによって、上記の課題を解決し得ること
を見い出し、本発明を完成するに至ったのである。すな
わち、本発明の焼成色鉛筆芯及びその製造方法は、次の
(1)〜(3)に存する。 (1) 少なくとも体質材と窒化珪素からなる多孔質焼成
芯体の気孔内に、下記一般式(I)で表される構造単位
を有するポリシロキサン含有液を含浸し、酸化性雰囲気
及び/又は非酸化性雰囲気中で熱処理することにより得
られた焼成芯体と、該焼成芯体の気孔内に充填した着色
材とからなることを特徴とする焼成色鉛筆芯。
Means for Solving the Problems The present inventors have conducted intensive studies in order to solve the above-mentioned conventional problems and the like. As a result, at least the pores of a porous fired core made of a body material and silicon nitride are formed. By impregnating with a polysiloxane-containing liquid having a specific structural unit and performing heat treatment in an oxidizing atmosphere and / or a non-oxidizing atmosphere, it has been found that the above-mentioned problems can be solved, and the present invention has been completed. It is. That is, the fired color pencil lead of the present invention and the method for producing the same are as follows.
(1) to (3). (1) At least pores of a porous fired core body composed of a body material and silicon nitride are impregnated with a polysiloxane-containing liquid having a structural unit represented by the following general formula (I) to form an oxidizing atmosphere and / or a non-oxidizing atmosphere. A fired pencil lead comprising: a fired core obtained by heat treatment in an oxidizing atmosphere; and a coloring material filled in pores of the fired core.

【化3】 (2) 上記体質材と窒化珪素からなる多孔質焼成芯体
が、少なくとも体質材と有機質の賦形材を含む配合組成
物を混練、押出成形、非酸化性雰囲気で焼成して得られ
た第1焼成芯体を、酸化雰囲気中で更に加熱して炭素分
を酸化除去させた第2焼成芯体を形成し、該第2焼成芯
体の気孔内にぺルヒドロポリシラザン含有液を含浸し、
窒素雰囲気等の不活性雰囲気中又はアンモニアガス雰囲
気中にて1000℃以上で焼成して窒化珪素を生成させ
た多孔質焼成芯体であることを特徴とする上記(1)記載
の焼成色鉛筆芯。 (3) 少なくとも体質材と有機質の賦形材を含む配合組
成物を混練、押出成形、非酸化性雰囲気で焼成して第1
焼成芯体を得、該第1焼成芯体を酸化雰囲気中で更に加
熱して炭素分を酸化除去させた第2焼成芯体を得、該第
2焼成芯体の気孔内にぺルヒドロポリシラザン含有液を
含浸し、窒素雰囲気等の不活性雰囲気中又はアンモニア
ガス雰囲気中にて1000℃以上で焼成して窒化珪素を
生成させた後、下記一般式(I)で表される構造単位を
有するポリシロキサン含有液を含浸して酸化性雰囲気及
び/又は非酸化性雰囲気中で熱処理することにより第4
焼成芯体を得、該第4焼成芯体の気孔内に着色材を充填
させることを特徴とする焼成色鉛筆芯の製造方法。
Embedded image (2) The porous fired core made of the above-mentioned constitutional material and silicon nitride is obtained by kneading a compounding composition containing at least the constitutional material and the organic excipient, extruding, and firing in a non-oxidizing atmosphere. (1) The fired core is further heated in an oxidizing atmosphere to form a second fired core in which the carbon content is oxidized and removed, and the pores of the second fired core are impregnated with a perhydropolysilazane-containing liquid,
The fired pencil lead according to the above (1), which is a porous fired core obtained by firing at 1000 ° C. or more in an inert atmosphere such as a nitrogen atmosphere or an ammonia gas atmosphere to produce silicon nitride. (3) Kneading, extruding, and sintering in a non-oxidizing atmosphere a compounding composition containing at least a body material and an organic excipient,
A calcined core was obtained, the first calcined core was further heated in an oxidizing atmosphere to obtain a second calcined core from which carbon was oxidized and removed, and perhydropolysilazane was introduced into the pores of the second calcined core. After impregnating with the containing liquid and baking at 1000 ° C. or more in an inert atmosphere such as a nitrogen atmosphere or an ammonia gas atmosphere to generate silicon nitride, it has a structural unit represented by the following general formula (I) By impregnating with a polysiloxane-containing liquid and performing heat treatment in an oxidizing atmosphere and / or a non-oxidizing atmosphere,
A method for producing a fired colored pencil lead, characterized in that a fired core is obtained and a coloring material is filled in pores of the fourth fired core.

【化4】 なお、本発明で規定する「窒素雰囲気等の不活性雰囲気
中」とは、窒素ガス雰囲気中、または、アルゴンガス雰
囲気中等の不活性ガス雰囲気中をいう。
Embedded image The “in an inert atmosphere such as a nitrogen atmosphere” defined in the present invention refers to a nitrogen gas atmosphere or an inert gas atmosphere such as an argon gas atmosphere.

【0008】[0008]

【発明の実施の形態】以下に、本発明の実施形態を詳細
に説明する。本発明の焼成色鉛筆芯は、少なくとも体質
材と窒化珪素からなる多孔質焼成芯体の気孔内に、上記
一般式(I)で表される構造単位を有するポリシロキサ
ン含有液を含浸し、酸化性雰囲気及び/又は非酸化性雰
囲気中で熱処理することにより得られた焼成芯体と、該
焼成芯体の気孔内に充填した着色材とから構成されてい
ることを特徴とするものである。
Embodiments of the present invention will be described below in detail. The fired colored pencil lead of the present invention is obtained by impregnating at least pores of a porous fired lead body composed of a body material and silicon nitride with a polysiloxane-containing liquid having a structural unit represented by the above general formula (I), and It is characterized by comprising a fired core obtained by heat treatment in an atmosphere and / or a non-oxidizing atmosphere, and a coloring material filled in pores of the fired core.

【0009】本発明における少なくとも体質材と窒化珪
素からなる多孔質焼成芯体は、例えば、少なくとも体質
材、窒化珪素と有機質の賦形材を含む配合組成物を混
練、押出成形、非酸化性雰囲気で焼成して得ることがで
き、少なくとも体質材と窒化珪素から構成される多孔質
焼成芯体となるものであれば、その製法等は特に限定さ
れるものではない。特に好ましくは、体質材を高度に配
向し、十分な気孔を形成し、且つ、焼成芯体全体へ均一
に窒化珪素を存在させることが可能な点等から、少なく
とも体質材と有機質の賦形材を含む配合組成物を混練、
押出成形、非酸化性雰囲気で焼成して得られた第1焼成
芯体を、酸化雰囲気中で更に加熱して炭素分を酸化除去
させた第2焼成芯体を形成し、該第2焼成芯体の気孔内
にぺルヒドロポリシラザン含有液を含浸し、窒素雰囲気
等の不活性雰囲気中又はアンモニアガス雰囲気中にて1
000℃以上で焼成することにより第3焼成芯体として
得られた少なくとも体質材と窒化珪素から構成される多
孔質焼成芯体が望ましい。
In the present invention, the porous fired core composed of at least the body material and silicon nitride is prepared by, for example, kneading a compound composition containing at least the body material, silicon nitride and an organic shaping material, extrusion molding, a non-oxidizing atmosphere. The production method and the like are not particularly limited as long as it can be obtained by calcining, and a porous calcined core composed of at least a body material and silicon nitride. Particularly preferably, since the body material is highly oriented, sufficient pores are formed, and silicon nitride can be uniformly present in the entire fired core body, at least the body material and the organic excipient are used. Kneading a blended composition containing
The first fired core obtained by extrusion molding and firing in a non-oxidizing atmosphere is further heated in an oxidizing atmosphere to form a second fired core in which carbon is oxidized and removed. A perhydropolysilazane-containing liquid is impregnated in the pores of the body, and the solution is placed in an inert atmosphere such as a nitrogen atmosphere or an ammonia gas atmosphere.
A porous fired core composed of at least a body material and silicon nitride obtained as a third fired core by firing at 000 ° C. or higher is desirable.

【0010】上記多孔質焼成芯体の形成に用いられる体
質材としては、従来より焼成色鉛筆芯に使用されている
ものであれば、特に限定されるものではなく、いずれも
使用可能である。例えば、窒化硼素、タルク、マイカ、
炭酸カルシウム等の白色系体質材や、色鉛筆の色相によ
っては、二硫化モルブテン等の有色系の体質材も使用す
ることができ、当然これら数種類の混合物も使用でき
る。この体質材の使用に際して注意すべき事項として
は、焼成に用いられる雰囲気と温度において劣化、変質
(酸化等)、焼結等を起こさない体質材を選択すること
が挙げられる。
[0010] The body material used for forming the porous fired core is not particularly limited as long as it has been conventionally used for a fired color pencil lead, and any of them can be used. For example, boron nitride, talc, mica,
Depending on the hue of a white base material such as calcium carbonate or the hue of a colored pencil, a colored base material such as morbutene disulfide can also be used, and of course, a mixture of several types of these can also be used. As a matter to be noted when using this extender, it is necessary to select an extender that does not cause deterioration, alteration (oxidation or the like), sintering, or the like in the atmosphere and temperature used for firing.

【0011】また、有機質の賦形材としては、例えば、
ポリ塩化ビニル樹脂、塩素化ポリ塩化ビニル樹脂、ポリ
ビニルアルコールなどの熱可塑性樹脂、フラン樹脂、フ
ェノール樹脂、エポキシ樹脂などの熱硬化性樹脂、リグ
ニン、セルロース、トラガントガムなどの天然高分子物
質、石油アスファルト、コールタールピッチ、ナフサ分
解ピッチ、合成樹脂の乾留ピッチなどのピッチ類等いず
れも使用可能で、当然これら数種類の混合物も使用でき
る。
The organic excipients include, for example,
Thermoplastic resins such as polyvinyl chloride resin, chlorinated polyvinyl chloride resin, and polyvinyl alcohol; thermosetting resins such as furan resin, phenolic resin and epoxy resin; natural polymer substances such as lignin, cellulose, and tragacanth gum; petroleum asphalt; Pitches such as coal tar pitch, naphtha decomposed pitch, and dry pitch of synthetic resin can be used. Naturally, a mixture of several types of these can also be used.

【0012】更に、高せん断力を加えて行う混練時の特
性向上及び押出成形の特性向上の目的で、水、ジオクチ
ルフタレート(DOP)、ジブチルフタレート(DB
P)、リン酸トリクレジル(TCP)、アジピン酸ジオ
クチル(DOA)、プロピレンカーボナート、アルコー
ル類、ケトン類、エステル類など有機質の賦形材の可塑
剤又は溶剤の一種又は二種以上を、必要に応じて添加し
ても良い。
Further, for the purpose of improving the characteristics at the time of kneading by applying a high shear force and the characteristics of extrusion molding, water, dioctyl phthalate (DOP), dibutyl phthalate (DB)
P), one or more plasticizers or solvents for organic excipients such as tricresyl phosphate (TCP), dioctyl adipate (DOA), propylene carbonate, alcohols, ketones, and esters. You may add according to it.

【0013】本発明では、例えば、上記体質材、有機質
の賦形材等を含む配合組成物をヘンシェルミキサー、加
圧ニーダー、二本ロール等で十分混練した後、押出成形
機により細線状等に押出成形し、次いで、窒素雰囲気中
又はアルゴンガスなどの不活性ガス中等の非酸化性雰囲
気中で焼成することにより、有機質の賦形材が炭化され
炭素をバインダーとする第1焼成芯体が得られる。本発
明において、第2焼成芯体は、上記で得られた第1焼成
芯体を酸化雰囲気中で加熱することにより、炭素のバイ
ンダーを酸化除去して得られる。ここで、第2焼成芯体
の気孔は、体質材と有機質の賦形材とからなる混練物
を、非酸化性雰囲気で焼成することによって得られる気
孔と、前記炭素のバインダーを除去することにより得ら
れる気孔の両者から構成されている。この第2焼成芯体
の気孔率の調整は、主に体質材と有機質の賦形材の配合
割合を調整することにより行われるものであるが、他に
炭素粒状物質等の気孔形成材を適宜添加してもかまわな
い。
In the present invention, for example, a compounded composition containing the above constitutional material, organic excipient and the like is sufficiently kneaded with a Henschel mixer, a pressure kneader, a two-roller or the like, and then formed into a fine wire or the like by an extruder. Extrusion molding, and then firing in a non-oxidizing atmosphere such as a nitrogen atmosphere or an inert gas such as argon gas to carbonize the organic excipient to obtain a first fired core using carbon as a binder. Can be In the present invention, the second fired core is obtained by heating the first fired core obtained above in an oxidizing atmosphere to oxidize and remove the carbon binder. Here, the pores of the second calcined core are formed by calcining a kneaded material composed of a constitutional material and an organic excipient in a non-oxidizing atmosphere, and removing the carbon binder. It is composed of both pores obtained. The porosity of the second fired core is adjusted mainly by adjusting the mixing ratio of the body material and the organic shaping material. It may be added.

【0014】第2焼成芯体に充填させるぺルヒドロポリ
シラザン含有液は、セラミックス前駆体としてのぺルヒ
ドロポリシラザンを有機溶剤で溶解したものであり、該
ぺルヒドロポリシラザン含有液が第2焼成芯体に含浸可
能なものであれば、使用する有機溶剤は特に限定され
ず、いずれも使用可能である。使用できる有機溶剤とし
ては、例えば、ベンゼン、トルエン、キシレン、エーテ
ル、THF、塩化メチレン、四塩化炭素等、芳香族炭化
水素系等の有機溶剤が挙げられ、単独でも2種以上組合
わせても使用可能である。
The perhydropolysilazane-containing liquid to be filled in the second fired core is obtained by dissolving perhydropolysilazane as a ceramic precursor in an organic solvent. The organic solvent to be used is not particularly limited as long as it can be impregnated into the body, and any of them can be used. Examples of the organic solvent that can be used include organic solvents such as benzene, toluene, xylene, ether, THF, methylene chloride, carbon tetrachloride, and the like, and aromatic hydrocarbons, and may be used alone or in combination of two or more. It is possible.

【0015】第2焼成芯体に、ぺルヒドロポリシラザン
含有液を含浸する方法としては、例えば、第2焼成芯体
をぺルヒドロポリシラザン含有液中に浸漬し、必要に応
じて加熱、減圧、加圧等の条件下で含浸させることによ
り行うことができる。
As a method of impregnating the second fired core with a perhydropolysilazane-containing liquid, for example, the second fired core is immersed in a perhydropolysilazane-containing liquid, and if necessary, heated, reduced in pressure, It can be carried out by impregnation under conditions such as pressure.

【0016】本発明において、上記ぺルヒドロポリシラ
ザン含有液を含浸させた第2焼成芯体を窒素雰囲気等の
不活性雰囲気中又はアンモニアガス雰囲気中にて100
0℃以上で焼成することにより得られた焼成芯体は、ぺ
ルヒドロポリシラザン含有液の有機溶剤等が気孔内に微
量に残って炭素化し、灰色を帯びるため、更に、酸化雰
囲気中にて焼成、好ましくは、600℃以上、更に好ま
しくは、650℃以上で焼成して、残留炭素を除去した
少なくとも体質材と窒化珪素から構成される多孔質焼成
芯体(第3焼成芯体)を得ることが望ましい。
In the present invention, the second fired core impregnated with the perhydropolysilazane-containing liquid is treated in an inert atmosphere such as a nitrogen atmosphere or an ammonia gas atmosphere.
The calcined core obtained by calcining at 0 ° C. or more is carbonized due to trace amounts of organic solvent and the like in the perhydropolysilazane-containing liquid remaining in the pores and becomes grayish. Preferably, firing at 600 ° C. or higher, more preferably 650 ° C. or higher, to obtain a porous fired core (third fired core) composed of at least a body material from which residual carbon has been removed and silicon nitride. Is desirable.

【0017】本発明では、少なくとも体質材と窒化珪素
からなる多孔質焼成芯体、例えば、上記で得られた第3
焼成芯体に、更に、下記一般式(I)で表される構造単
位を有するポリシロキサン含有液を含浸し、酸化性雰囲
気及び/又は非酸化性雰囲気中で熱処理することによ
り、下記一般式(I)で表される構造単位を有するポリ
シロキサンを酸化珪素に変化させて、上記少なくとも体
質材と窒化珪素からなる多孔質焼成芯体中に酸化珪素を
形成させる。これにより、バインダー成分として窒化珪
素と酸化珪素が併存する焼成芯体(第4焼成芯体)が得
られることとなる。
According to the present invention, a porous fired core comprising at least a body material and silicon nitride, for example, the third fired core obtained above
The calcined core body is further impregnated with a polysiloxane-containing liquid having a structural unit represented by the following general formula (I), and heat-treated in an oxidizing atmosphere and / or a non-oxidizing atmosphere to obtain the following general formula (I) The polysiloxane having the structural unit represented by I) is changed to silicon oxide, and silicon oxide is formed in the porous fired core made of at least the body material and silicon nitride. Thus, a fired core (fourth fired core) in which silicon nitride and silicon oxide coexist as binder components is obtained.

【化5】 Embedded image

【0018】本発明で用いる上記一般式(I)で表され
る構造単位を有するポリシロキサンは、少なくとも体質
材と窒化珪素からなる多孔質焼成芯体中に酸化珪素を形
成できるものであれば良いものである。従って、最終的
に上記多孔質焼成芯体中に酸化珪素を形成できるポリシ
ロキサンであれば、その官能基の炭素数、重合度等は特
に限定されるものでない。本発明で用いる上記一般式
(I)で表される構造単位を有するポリシロキサンは、
例えば、珪素の有機化合物や珪素の無機化合物を出発原
料として、ゾル−ゲル法等の一般的な重合方法によって
合成することができる。上記出発原料の珪素の有機化合
物や珪素の無機化合物は、単独でも2種以上組合わせて
も使用することが可能であるが、上記一般式(I)で表
される構造単位を有するポリシロキサンの重合方法に適
した形で決定され、中でもテトラエトキシシランが安価
で取り扱いも容易なことから好ましい。また、本発明で
用いられるポリシロキサンの重合度は、2(n=2)以
上あれば充分で、特に上限はなく、重合反応とポリシロ
キサンの取り扱いの容易さから適宜決定される。
The polysiloxane having a structural unit represented by the above general formula (I) used in the present invention may be any as long as it can form silicon oxide in a porous fired core composed of at least a body material and silicon nitride. Things. Therefore, as long as the polysiloxane can finally form silicon oxide in the porous fired core, the number of carbon atoms of the functional group, the degree of polymerization, and the like are not particularly limited. The polysiloxane having a structural unit represented by the general formula (I) used in the present invention is:
For example, it can be synthesized by a general polymerization method such as a sol-gel method using an organic compound of silicon or an inorganic compound of silicon as a starting material. The organic compound of silicon and the inorganic compound of silicon as the starting material can be used alone or in combination of two or more. However, the polysiloxane having the structural unit represented by the general formula (I) may be used. It is determined in a form suitable for the polymerization method, and among them, tetraethoxysilane is preferred because it is inexpensive and easy to handle. The degree of polymerization of the polysiloxane used in the present invention is sufficient if it is 2 (n = 2) or more. There is no particular upper limit, and it is appropriately determined from the polymerization reaction and the ease of handling the polysiloxane.

【0019】上記一般式(I)で表される構造単位を有
するポリシロキサンを溶解するための有機溶剤として
は、例えば、メタノール、エタノール、プロパノール、
ブタノール等のアルコール類、エチレンオキシド、エチ
レングリコール、テトラエチレングリコール、トルエ
ン、キシレン、メチルエチルケトン、THF等の有機溶
剤が挙げられ、これらは単独で又は2種以上の組合わせ
であってもよい。また、上記ポリシロキサン含有液は1
種類に限ることなく、2種以上使用することができる。
Examples of the organic solvent for dissolving the polysiloxane having the structural unit represented by the above general formula (I) include methanol, ethanol, propanol, and the like.
Examples include alcohols such as butanol, and organic solvents such as ethylene oxide, ethylene glycol, tetraethylene glycol, toluene, xylene, methyl ethyl ketone, and THF. These may be used alone or in combination of two or more. The polysiloxane-containing liquid contains 1
Two or more types can be used without being limited to the types.

【0020】上記第3焼成芯体、すなわち、少なくとも
体質材と窒化珪素から構成される多孔質焼成芯体に、上
記一般式(I)で表される構造単位を有するポリシロキ
サンを有機溶剤で溶解した溶液を含浸する方法として
は、例えば、第3焼成芯体を溶液中に浸漬し、必要に応
じて加熱、減圧、加圧等の条件下で含浸させること等に
より行うことができる。
A polysiloxane having a structural unit represented by the above general formula (I) is dissolved in an organic solvent in the third fired core, that is, a porous fired core composed of at least a body material and silicon nitride. As a method of impregnating the solution thus obtained, for example, the third fired core can be immersed in the solution, and if necessary, impregnated under conditions such as heating, reduced pressure, and pressurization.

【0021】この第3焼成芯体に、上記一般式(I)で
表される構造単位を有するポリシロキを有機溶剤で溶解
した溶液を含浸した後に行う熱処理は、酸化性雰囲気及
び/又は非酸化性雰囲気中で行うものであるが、酸化性
雰囲気では、好ましくは350℃以上で、且つ850℃
以下で行うことが望ましく、また、非酸化性雰囲気では
700℃以上で行うことが好ましい。酸化性雰囲気での
熱処理を350℃未満の低い温度で、また、非酸化性雰
囲気での熱処理温度を700℃未満の低い温度で行う
と、ポリシロキサンが充分に酸化されなかったり、上記
一般式(I)中のR1,R2で表される各官能基が充分に
脱離されず、バインダーとなる酸化珪素としての強度を
充分に発揮できないこととなる。また、酸化性雰囲気中
の熱処理を850℃を超えた温度で行うと、第3焼成芯
体に含まれる窒化珪素が酸化されたり、あるいは体質材
が酸化してしまうなどして、芯体の摩耗がしにくくなっ
たり、機械的強度が弱くなるなどして好ましくない。ま
た、特に好ましくは、酸化性雰囲気で上記温度範囲(3
50℃〜850℃)で熱処理した後、更に、非酸化性雰
囲気中で850℃以上の温度で熱処理することが望まし
い。上記酸化性雰囲気及び/又は非酸化性雰囲気中での
熱処理により、バインダー成分として窒化珪素と酸化珪
素が併存する焼成芯体が形成され、この併存により極め
て吸湿などによる劣化の小さい焼成芯体となる。
The heat treatment performed after impregnating the third fired core body with a solution in which a polysiloxy having the structural unit represented by the above general formula (I) is dissolved in an organic solvent is performed in an oxidizing atmosphere and / or a non-oxidizing atmosphere. In an oxidizing atmosphere, the temperature is preferably 350 ° C. or more and 850 ° C.
The heat treatment is preferably performed at a temperature below 700 ° C. in a non-oxidizing atmosphere. If the heat treatment in an oxidizing atmosphere is performed at a low temperature of less than 350 ° C. and the heat treatment in a non-oxidizing atmosphere is performed at a low temperature of less than 700 ° C., the polysiloxane is not sufficiently oxidized, or the above-described general formula ( The functional groups represented by R 1 and R 2 in I) are not sufficiently eliminated, and the strength as silicon oxide as a binder cannot be sufficiently exhibited. Further, when the heat treatment in an oxidizing atmosphere is performed at a temperature exceeding 850 ° C., the silicon nitride contained in the third fired core is oxidized, or the body material is oxidized, and the core is worn. It is not preferable because it is difficult to remove, and the mechanical strength becomes weak. Also, particularly preferably, in an oxidizing atmosphere, the above temperature range (3.
After the heat treatment at 50 ° C. to 850 ° C.), it is desirable to further perform the heat treatment at a temperature of 850 ° C. or more in a non-oxidizing atmosphere. By the heat treatment in the oxidizing atmosphere and / or the non-oxidizing atmosphere, a fired core body in which silicon nitride and silicon oxide coexist as binder components is formed. .

【0022】本発明における第4焼成芯体には、体質材
に対する珪素化合物(窒化珪素、酸化珪素)の総含有率
が5〜50重量%の範囲であることが望ましく、特に、
7重量%〜30重量%であることが望ましい。この第4
焼成芯体中に含まれる珪素化合物の合計が体質材に対し
て5重量%未満であると、第4焼成芯体の機械的強度が
弱くなり、好ましくない。また、体質材に対して50重
量%を越えると、第4焼成芯体の機械的強度は強くなる
が、摩耗しづらく、書き味が硬くなり、描線もくすみ好
ましくない。更に好ましくは、描線の彩度をより高くす
るために、30重量%以下とすることが望ましい。本発
明では、目的の格段に優れた機械的強度、鮮やかで優れ
た発色性及び滑らかな書き味を有し、吸湿劣化しにくい
焼成色鉛筆芯及びその製造方法を得るために、好ましく
は、第4焼成芯体中に含有される珪素化合物における窒
化珪素量と酸化珪素量の重量比を1:5〜5:1とする
ことが望ましい。なお、第4焼成芯体中に含有されるこ
ととなる窒化珪素量と酸化珪素量の調節は、主に窒化珪
素量は第2焼成芯体をぺルヒドロポリシラザン含有液中
に含浸する条件を変えることにより調節でき、また、酸
化珪素量は、主に第3焼成芯体に上記ポリシロキサン溶
液を含浸する条件により調節することができ、これらの
調節により、バインダー成分として窒化珪素量と酸化珪
素量が好適な範囲となる焼成芯体として、目的の格段に
優れた機械的強度、鮮やかで優れた発色性及び滑らかな
書き味を有し、吸湿劣化しにくい焼成色鉛筆芯及びその
製造方法が得られるものとなる。
The fourth fired core of the present invention preferably has a total content of silicon compounds (silicon nitride, silicon oxide) in the range of 5 to 50% by weight with respect to the body material.
It is desirably from 7% by weight to 30% by weight. This fourth
If the total amount of the silicon compounds contained in the fired core is less than 5% by weight based on the body material, the mechanical strength of the fourth fired core is reduced, which is not preferable. On the other hand, if the content exceeds 50% by weight with respect to the constitutional material, the mechanical strength of the fourth fired core body is increased, but it is difficult to wear, the writing taste is hard, and the drawing line is dull. More preferably, it is desirably 30% by weight or less in order to further increase the saturation of the drawn line. In the present invention, in order to obtain a baked color pencil lead having a remarkably excellent mechanical strength, vivid and excellent color developing property and smooth writing taste, and hardly absorbing and deteriorating, and a method for producing the same, preferably a fourth core is used. It is desirable that the weight ratio between the amount of silicon nitride and the amount of silicon oxide in the silicon compound contained in the fired core is 1: 5 to 5: 1. The amount of silicon nitride and the amount of silicon oxide to be contained in the fourth fired core are adjusted mainly by adjusting the conditions for impregnating the second fired core into the perhydropolysilazane-containing liquid. The amount of silicon oxide can be adjusted mainly by changing the conditions for impregnating the third fired core with the above-mentioned polysiloxane solution. As a fired core having an appropriate amount, a fired color pencil lead having markedly excellent mechanical strength, vivid and excellent coloring and smooth writing, and hardly deteriorating by moisture absorption, and a method for producing the same are obtained. Will be

【0023】本発明において、焼成色鉛筆芯は、上記で
得られた第4焼成芯体の気孔内に、インキ等の着色材を
充填させることにより完成となる。この第4焼成芯体に
含浸するインキとしては、従来公知の色鉛筆用のもので
あればいずれも使用することができる。例えば、染料、
顔料等の着色材を動植物油、合成油、アルコール類、炭
化水素油、水等に溶解、分散させ、あるいは必要に応じ
て樹脂、界面活性剤等を更に添加し製造された一般的に
用いられている印刷用インキ、スタンプインキ、ボール
ペンインキ、水性筆記用インキ等が用いられる。また、
インキを含浸する方法としては、芯体をインキ中に浸漬
し、加熱、減圧、加圧等の条件下で気孔内に充填させる
方法が挙げられる。更に、上記操作を繰り返し行って含
浸させてもよい。
In the present invention, the fired pencil lead is completed by filling the pores of the fourth fired core obtained above with a coloring material such as ink. As the ink to be impregnated into the fourth fired core, any conventionally known ink for color pencils can be used. For example, dyes,
Commonly used coloring materials such as pigments are dissolved and dispersed in animal and vegetable oils, synthetic oils, alcohols, hydrocarbon oils, water, etc., or are further produced by adding resins, surfactants, etc. as necessary. Printing inks, stamp inks, ballpoint pen inks, aqueous writing inks, and the like. Also,
As a method of impregnating the ink, there is a method in which the core is immersed in the ink and filled in the pores under conditions such as heating, decompression, and pressurization. Further, the impregnation may be performed by repeating the above operation.

【0024】このように構成された焼成色鉛筆芯及びそ
の製造方法では、少なくとも体質材と窒化珪素からなる
多孔質焼成芯体の気孔内に、上記一般式(I)で表され
る構造単位を有するポリシロキサン含有液を含浸し、酸
化性雰囲気及び/又は非酸化性雰囲気中で熱処理するこ
とにより、多孔質焼成芯体中に、バインダー成分として
窒化珪素と酸化珪素が含有されることにより、窒化珪素
量を従来の窒化珪素のみを結合材に用いた芯体より減ら
すことが可能となり、珪素原子と化学的に結合している
炭素原子、及び窒化珪素に覆われる残留炭素は減ること
となり、かつ、吸湿劣化も小さいものとなる。また、バ
インダー成分として窒化珪素と酸化珪素が含有される多
孔質芯体は、従来の結合材が窒化珪素のみの芯と同程度
の高強度芯体で、白色度も高いため、淡色に着色した場
合でも焼成色鉛筆の描線の彩度が高く、鮮やかなものと
なる。
In the fired color pencil lead and the method for producing the same, the porous fired lead made of the body material and silicon nitride has the structural unit represented by the general formula (I) in the pores. By impregnating with a polysiloxane-containing liquid and performing heat treatment in an oxidizing atmosphere and / or a non-oxidizing atmosphere, silicon nitride and silicon oxide are contained in a porous fired core body as binder components, thereby forming silicon nitride. It becomes possible to reduce the amount compared to the core body using only conventional silicon nitride as a binder, the carbon atoms chemically bonded to silicon atoms, and the residual carbon covered by silicon nitride are reduced, and The deterioration due to moisture absorption is also small. In addition, the porous core body containing silicon nitride and silicon oxide as binder components was colored in a pale color because the conventional binder was a high-strength core body similar to a core made of only silicon nitride and had high whiteness. Even in such a case, the color of the drawn line of the fired color pencil is high and it is vivid.

【0025】[0025]

【実施例】次に、本発明を実施例及び比較例により、更
に具体的に説明するが、本発明は下記実施例によって何
等限定されるものではない。以下において、「部」は重
量部を意味する。
Next, the present invention will be described more specifically with reference to examples and comparative examples, but the present invention is not limited to the following examples. In the following, “parts” means parts by weight.

【0026】〔実施例1〕 配合組成物A: テトラエトキシシラン 35.0部 エタノール 16.0部 6N塩酸 0.6部 精製水 4.7部 上記組成となる配合組成物Aを窒素を流通させながら8
0℃で5時間撹拌して反応させた後、更にエタノールを
加えて濃度調整を行い、ポリシロキサン溶液Aを調製し
た。 配合組成物B: 窒化硼素 41.3部 塩化ビニル樹脂 41.3部 ジオクチルフタレート(DOP) 16.5部 ステアリン酸亜鉛 0.9部 上記配合組成物Bをへンシェルミキサーで混合分散し、
加圧ニーダー、二本ロールで混練した後、細線状に押出
成形し、これらから残留する可塑剤を除去すべく空気中
で180℃にて加熱処理して、しかるのち、窒素雰囲気
中にて、1000℃まで昇温させた後、1000℃にて
焼成し第1焼成芯体を得た。この第1焼成芯体を酸化雰
囲気700℃まで昇温させて、700℃にて加熱焼成し
て残留している炭素化した樹脂分を除去して白色の第2
焼成芯体を得た。
Example 1 Composition A: Tetraethoxysilane 35.0 parts Ethanol 16.0 parts 6N hydrochloric acid 0.6 parts Purified water 4.7 parts Nitrogen was passed through composition A having the above composition. While 8
After stirring at 0 ° C. for 5 hours to react, the concentration was adjusted by further adding ethanol to prepare a polysiloxane solution A. Composition B: 41.3 parts of boron nitride 41.3 parts of vinyl chloride resin 16.5 parts of dioctyl phthalate (DOP) 0.9 part of zinc stearate 0.9 part of the above composition B was mixed and dispersed by a hen shell mixer.
After kneading with a pressure kneader and two rolls, extruded into a thin wire, and heat-treated at 180 ° C in air to remove the residual plasticizer, and then, in a nitrogen atmosphere, After the temperature was raised to 1000 ° C., it was fired at 1000 ° C. to obtain a first fired core. The first fired core was heated to an oxidizing atmosphere of 700 ° C., and was heated and fired at 700 ° C. to remove the remaining carbonized resin.
A fired core was obtained.

【0027】この第2焼成芯体にペルヒドロポリシラザ
ン含有液を室温下で1日含浸後、窒素雰囲気中で125
0℃まで昇温させて、1250℃にて焼成した後、70
0℃まで降温し、酸化雰囲気中で700℃にて焼成して
室温まで降温し、第3焼成芯体を得た。次に、上記で調
製したポリシロキサン溶液Aを室温下で1日含浸後、酸
化性雰囲気中で700℃まで昇温させ、700℃で焼成
した後、更に窒素雰囲気中で900℃まで昇温させ、9
00℃で焼成して、直径0.721mmの白色の第4焼
成芯体を得た。この第4焼成芯体の体質材に対する珪素
化合物(窒化珪素、酸化珪素)の総含有率は20重量%
であり、この窒化珪素と酸化珪素の重量比は1:1.3
であった。なお、この重量比は、第2焼成芯体から第3
焼成芯体への重量増を窒化珪素として算出し、第3焼成
芯体から第4焼成芯体への重量増を酸化珪素として算出
した(以下、同様)。次いで、桃色染料インキに上記第
4焼成芯体を浸漬し、70℃で24時間放置した。この
桃色インキが充填された第4焼成芯体表面をアルコール
で洗浄し、桃色の焼成色鉛筆芯を得た。
The second calcined core was impregnated with a liquid containing perhydropolysilazane at room temperature for one day, and then was
After the temperature was raised to 0 ° C and calcined at 1250 ° C, 70
The temperature was lowered to 0 ° C., fired at 700 ° C. in an oxidizing atmosphere, and then cooled to room temperature to obtain a third fired core. Next, the polysiloxane solution A prepared above was impregnated at room temperature for one day, heated to 700 ° C. in an oxidizing atmosphere, baked at 700 ° C., and further heated to 900 ° C. in a nitrogen atmosphere. , 9
By firing at 00 ° C., a white fourth fired core having a diameter of 0.721 mm was obtained. The total content of silicon compounds (silicon nitride, silicon oxide) with respect to the body material of the fourth fired core is 20% by weight.
And the weight ratio between the silicon nitride and the silicon oxide is 1: 1.3.
Met. In addition, this weight ratio is calculated from the second fired core to the third fired core.
The weight increase to the fired core was calculated as silicon nitride, and the weight increase from the third fired core to the fourth fired core was calculated as silicon oxide (the same applies hereinafter). Next, the fourth fired core was immersed in a pink dye ink and left at 70 ° C. for 24 hours. The surface of the fourth fired core filled with the pink ink was washed with alcohol to obtain a pink fired pencil lead.

【0028】〔実施例2〕 配合組成物C: テトラメトキシシラン 48.0部 メタノール 42.1部 2%塩酸 0.6部 精製水 11.9部 上記組成となる配合組成物Cを窒素雰囲気中、35℃で
12時間撹拌して反応させ、更にメチルトリメトキシシ
ランを2部加えて1時間撹拌した後、メタノールを加え
て濃度調整を行い、ポリシロキサン溶液Cを調製した。
次いで、上記実施例1と同様の第3焼成芯体を得た後、
この第3焼成芯体に上記で調製したポリシロキサン溶液
Cを室温下で1日含浸後、酸化性雰囲気中で700℃ま
で昇温させ、700℃で焼成した後、更に窒素雰囲気中
で900℃まで昇温させ、900℃で焼成して、直径
0.718mmの白色の第4焼成芯体を得た。この第4
焼成芯体の体質材に対する珪素化合物(窒化珪素、酸化
珪素)の総含有率は21重量%であり、この窒化珪素と
酸化珪素の重量比は1:1.8であった。次いで、上記
実施例1と同様に桃色染料インキに上記第4焼成芯体を
浸し、70℃で24時間放置した。この桃色インキが充
填された第4焼成芯体表面をアルコールで洗浄し、桃色
の焼成色鉛筆芯を得た。
[Example 2] Composition C: 48.0 parts of tetramethoxysilane 42.1 parts of methanol 0.6 parts of 2% hydrochloric acid 11.9 parts of purified water 11.9 parts of composition C having the above composition in a nitrogen atmosphere After stirring at 35 ° C. for 12 hours, 2 parts of methyltrimethoxysilane was added and the mixture was stirred for 1 hour, and then methanol was added to adjust the concentration, thereby preparing a polysiloxane solution C.
Then, after obtaining the same third fired core as in Example 1 above,
The third fired core was impregnated with the polysiloxane solution C prepared above at room temperature for one day, heated to 700 ° C. in an oxidizing atmosphere, fired at 700 ° C., and further heated to 900 ° C. in a nitrogen atmosphere. And fired at 900 ° C. to obtain a white fourth fired core having a diameter of 0.718 mm. This fourth
The total content of silicon compounds (silicon nitride, silicon oxide) with respect to the body material of the fired core was 21% by weight, and the weight ratio of this silicon nitride to silicon oxide was 1: 1.8. Next, the fourth fired core was dipped in a pink dye ink in the same manner as in Example 1 and left at 70 ° C. for 24 hours. The surface of the fourth fired core filled with the pink ink was washed with alcohol to obtain a pink fired pencil lead.

【0029】〔比較例1〕上記実施例1と同様の第2焼
成芯体を得た後、この第2焼成芯体にぺルヒドロポリシ
ラザン含有液を室温下で12時間含浸後、窒素雰囲気中
で650℃まで昇温させて、650℃にて焼成して焼成
芯体を得た後、もう一度この焼成芯体にぺルヒドロポリ
シラザン含有液を含浸し、窒素雰囲気中で1250℃ま
で昇温させて、1250℃にて焼成した後、700℃ま
で降温し、酸化雰囲気中で700℃にて焼成して室温ま
で降温し、窒化珪素をバインダーとする第3焼成芯体を
得た。更に、上記実施例1と同様に桃色染料インキに上
記第3焼成芯体を浸すことなどにより染色し、直径0.
715mmの桃色の焼成色鉛筆を得た。なお、上記第3
焼成芯体の体質材に対する窒化珪素の含有率は18重量
%であった。
Comparative Example 1 A second fired core similar to that of Example 1 was obtained, and the second fired core was impregnated with a perhydropolysilazane-containing solution at room temperature for 12 hours. After heating to 650 ° C. and firing at 650 ° C. to obtain a fired core, the fired core is once again impregnated with a perhydropolysilazane-containing liquid and heated to 1250 ° C. in a nitrogen atmosphere. After firing at 1250 ° C., the temperature was lowered to 700 ° C., and then fired at 700 ° C. in an oxidizing atmosphere to lower the temperature to room temperature to obtain a third fired core using silicon nitride as a binder. Further, the third fired core was immersed in a pink dye ink in the same manner as in Example 1 to obtain a dye having a diameter of 0.1 mm.
A 715 mm pink fired colored pencil was obtained. Note that the third
The content of silicon nitride with respect to the body material of the fired core was 18% by weight.

【0030】〔比較例2〕上記実施例1と同様の第2焼
成芯体を得た後、この第2焼成芯体にぺルヒドロポリシ
ラザン含有液を室温下で1日含浸後、酸化性雰囲気中で
600℃まで昇温させ、600℃にて焼成して焼成芯体
を得た後、もう一度この焼成芯体にぺルヒドロポリシラ
ザン含有液を含浸し、酸化性雰囲気中で700℃まで昇
温し、700℃にて焼成して、酸化珪素をバインダーと
する第3焼成芯体を得た。更に、上記実施例1と同様に
桃色染料インキに上記第3焼成芯体を浸すことなどによ
り染色し、直径0.721mmの桃色の焼成色鉛筆を得
た。なお、上記第3焼成芯体の体質材に対する酸化珪素
の含有率は20重量%であった。
[Comparative Example 2] After a second fired core similar to that of Example 1 was obtained, the second fired core was impregnated with a perhydropolysilazane-containing solution at room temperature for one day, and then an oxidizing atmosphere was obtained. Temperature, and fired at 600 ° C. to obtain a fired core. Then, the fired core was impregnated with the perhydropolysilazane-containing liquid again, and heated to 700 ° C. in an oxidizing atmosphere. Then, the resultant was fired at 700 ° C. to obtain a third fired core using silicon oxide as a binder. Further, the third fired core was immersed in a pink dye ink in the same manner as in Example 1 to obtain a fired pink pencil having a diameter of 0.721 mm. In addition, the content ratio of silicon oxide with respect to the body material of the third fired core was 20% by weight.

【0031】〔比較例3〕 窒化硼素 40部 ベントナイト 35部 ポリビニルアルコール 18部 ポリエチレングリコール 7部 上記配合組成物と同重量の水とをへンシェルミキサーで
混合分散し、二本ロールで混練し、水分調整した後、細
線状に押出成形し、110℃で乾燥した後、アルゴンガ
ス中で1200℃まで昇温させて1200℃で焼成し
た。次に、酸化性雰囲気中で700℃まで昇温させて7
00℃で焼成し、直径0.710mmの焼成芯体を得
た。次いで、上記実施例1と同様に桃色染料インキに上
記焼成芯体を浸し、70℃で24時間放置した。この桃
色染料インキが充填された焼成芯体表面をアルコールで
洗浄し、直径0.710mmの桃色の焼成色鉛筆芯を得
た。
[Comparative Example 3] Boron nitride 40 parts Bentonite 35 parts Polyvinyl alcohol 18 parts Polyethylene glycol 7 parts The above composition and the same weight of water were mixed and dispersed with a hen shell mixer, and kneaded with two rolls. After adjusting the water content, it was extruded into a thin wire and dried at 110 ° C., then heated to 1200 ° C. in argon gas and fired at 1200 ° C. Next, the temperature is raised to 700 ° C. in an oxidizing atmosphere to
It was fired at 00 ° C. to obtain a fired core having a diameter of 0.710 mm. Next, the fired core was immersed in a pink dye ink in the same manner as in Example 1 and left at 70 ° C. for 24 hours. The surface of the fired core body filled with the pink dye ink was washed with alcohol to obtain a fired pink pencil lead having a diameter of 0.710 mm.

【0032】上記実施例1〜2及び比較例1〜3で得ら
れたインキ染色前の焼成芯体の外観と描線色、及び桃色
焼成色鉛筆芯について、JIS−S−6005−198
9に準拠して曲げ強度(MPa)、官能評価による書き
味、描線の発色、及び桃色焼成色鉛筆芯を温度50℃、
湿度100%の恒温恒湿槽に1週間放置した際の強度低
下率を下記式に基づいて評価した。 強度低下率={1−〔(温度50℃、湿度100%の恒
温恒湿槽に1週間放置後の強度)/(初期の強度)〕}
×100 これらの結果を下記表1に示す。
The appearance and drawing color of the fired cores before ink dyeing obtained in Examples 1 and 2 and Comparative Examples 1 to 3 and the color of pink fired pencil lead were determined according to JIS-S-6005-198.
Flexural strength (MPa) according to No. 9, writing taste by sensory evaluation, coloring of drawing lines, and pink baked color pencil core at a temperature of 50 ° C.
The strength reduction rate when left in a thermo-hygrostat at 100% humidity for one week was evaluated based on the following equation. Strength reduction rate = {1-[(strength after standing for one week in a thermo-hygrostat at a temperature of 50 ° C. and a humidity of 100%) / (initial strength)]}
× 100 These results are shown in Table 1 below.

【0033】[0033]

【表1】 [Table 1]

【0034】上記表1の結果から明らかなように、本発
明範囲となる実施例1〜2の焼成色鉛筆芯は、本発明の
範囲外となる比較例1、3の焼成鉛筆芯に較べて、桃色
インキによる染色前の外観と描線色が極めて白いため
に、桃色インキにて染色した焼成色鉛筆芯の描線の発色
も極めて鮮明なものとなる。これは、ポリシロキサンを
熱処理することにより生成した酸化珪素が極めて白いバ
インダーであることによる。これに対して、比較例3で
は、従来のベントナイトを使用したものであるので、曲
げ強度及び彩度も低いものとなり書き味はやや硬めとな
った。また、桃色焼成色鉛筆芯を温度50℃、湿度10
0%の恒温恒湿槽に1週間放置した際の強度低下率は、
本発明範囲の実施例1〜2の窒化珪素と酸化珪素をバイ
ンダーとする焼成色鉛筆芯の場合は1%とほとんど劣化
することがなく、本発明の範囲外となる比較例1の窒素
珪素だけをバインダーとする焼成鉛筆芯や、比較例2の
酸化珪素だけをバインダーとする焼成鉛筆芯、或いは比
較例3のベントナイトをバインダーとする焼成色鉛筆芯
よりも安定な焼成色鉛筆芯であることが判った。
As is evident from the results in Table 1, the fired pencil lead of Examples 1 and 2 which fall within the scope of the present invention is compared with the fired pencil lead of Comparative Examples 1 and 3 which fall outside the scope of the present invention. Since the appearance and the drawing line color before dyeing with pink ink are extremely white, the coloring of the drawing line of the baked color pencil core dyed with pink ink also becomes extremely clear. This is because silicon oxide produced by heat-treating polysiloxane is an extremely white binder. On the other hand, in Comparative Example 3, since the conventional bentonite was used, the bending strength and the saturation were low, and the writing taste was slightly hard. In addition, a pink baked colored pencil lead was placed at a temperature of 50 ° C. and a humidity of 10
The strength reduction rate when left in a 0% constant temperature / humidity chamber for one week is
In the case of the baked colored pencil lead using silicon nitride and silicon oxide as binders in Examples 1 and 2 of the present invention, it hardly deteriorates to 1%, and only nitrogen silicon of Comparative Example 1 which is out of the scope of the present invention is used. The calcined pencil lead as a binder, the calcined pencil lead of Comparative Example 2 using only silicon oxide as a binder, or the calcined pencil lead of Comparative Example 3 using a bentonite binder was found to be more stable.

【0035】[0035]

【発明の効果】本発明によれば、高強度で、良好な書き
味を有し、極めて鮮やかな描線色で安定な焼成色鉛筆芯
及びその製造方法が提供される。
According to the present invention, there is provided a fired color pencil lead having high strength, good writing quality, extremely vivid drawing line color, and a method for producing the same.

フロントページの続き (72)発明者 若田 昌志 群馬県藤岡市立石1091番地 三菱鉛筆株式 会社群馬研究開発センター内 (72)発明者 北澤 勝徳 群馬県藤岡市立石1091番地 三菱鉛筆株式 会社群馬研究開発センター内 Fターム(参考) 4J039 AE11 BA17 BA20 EA42 GA31Continued on the front page (72) Inventor Masashi Wakata 1091 Tateishi, Fujioka-shi, Gunma Mitsubishi Pencil R & D Center (72) Inventor Katsunori Kitazawa 1091 Tateishi, Fujioka-shi, Gunma Mitsubishi Pencil R & D Center F term (reference) 4J039 AE11 BA17 BA20 EA42 GA31

Claims (3)

【特許請求の範囲】[Claims] 【請求項1】 少なくとも体質材と窒化珪素からなる多
孔質焼成芯体の気孔内に、下記一般式(I)で表される
構造単位を有するポリシロキサン含有液を含浸し、酸化
性雰囲気及び/又は非酸化性雰囲気中で熱処理すること
により得られた焼成芯体と、該焼成芯体の気孔内に充填
した着色材とからなることを特徴とする焼成色鉛筆芯。 【化1】
An impregnated polysiloxane-containing liquid having a structural unit represented by the following general formula (I) is impregnated into pores of a porous fired core made of at least a body material and silicon nitride, and an oxidizing atmosphere and / or Alternatively, there is provided a fired pencil lead comprising: a fired core obtained by heat treatment in a non-oxidizing atmosphere; and a coloring material filled in pores of the fired core. Embedded image
【請求項2】 上記体質材と窒化珪素からなる多孔質焼
成芯体が、少なくとも体質材と有機質の賦形材を含む配
合組成物を混練、押出成形、非酸化性雰囲気で焼成して
得られた第1焼成芯体を、酸化雰囲気中で更に加熱して
炭素分を酸化除去させた第2焼成芯体を形成し、該第2
焼成芯体の気孔内にぺルヒドロポリシラザン含有液を含
浸し、窒素雰囲気等の不活性雰囲気中又はアンモニアガ
ス雰囲気中にて1000℃以上で焼成して窒化珪素を生
成させた多孔質焼成芯体であることを特徴とする請求項
1記載の焼成色鉛筆芯。
2. A porous fired core made of the above-mentioned constitutional material and silicon nitride is obtained by kneading a compounded composition containing at least the constitutional material and an organic excipient, extruding and baking in a non-oxidizing atmosphere. The first fired core is further heated in an oxidizing atmosphere to form a second fired core in which carbon is oxidized and removed.
A porous fired core in which perhydropolysilazane-containing liquid is impregnated into pores of the fired core and fired at 1000 ° C. or more in an inert atmosphere such as a nitrogen atmosphere or an ammonia gas atmosphere to produce silicon nitride. The fired colored pencil lead according to claim 1, wherein
【請求項3】 少なくとも体質材と有機質の賦形材を含
む配合組成物を混練、押出成形、非酸化性雰囲気で焼成
して第1焼成芯体を得、該第1焼成芯体を酸化雰囲気中
で更に加熱して炭素分を酸化除去させた第2焼成芯体を
得、該第2焼成芯体の気孔内にぺルヒドロポリシラザン
含有液を含浸し、窒素雰囲気等の不活性雰囲気中又はア
ンモニアガス雰囲気中にて1000℃以上で焼成して窒
化珪素を生成させた後、下記一般式(I)で表される構
造単位を有するポリシロキサン含有液を含浸して酸化性
雰囲気及び/又は非酸化性雰囲気中で熱処理することに
より第4焼成芯体を得、該第4焼成芯体の気孔内に着色
材を充填させることを特徴とする焼成色鉛筆芯の製造方
法。 【化2】
3. A first fired core is obtained by kneading, extruding, and firing in a non-oxidizing atmosphere a kneaded composition containing at least a body material and an organic excipient. To obtain a second fired core in which the carbon content is oxidized and removed by further heating in the inside, impregnated with a perhydropolysilazane-containing liquid in the pores of the second fired core, and in an inert atmosphere such as a nitrogen atmosphere or After baking at a temperature of 1000 ° C. or more in an ammonia gas atmosphere to generate silicon nitride, a polysiloxane-containing liquid having a structural unit represented by the following general formula (I) is impregnated to form an oxidizing atmosphere and / or A method for producing a fired pencil lead, wherein a fourth fired core is obtained by heat treatment in an oxidizing atmosphere, and a coloring material is filled in pores of the fourth fired core. Embedded image
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Country Link
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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP3461869A1 (en) * 2017-09-29 2019-04-03 Faber- Castell AG Coloured lead or coloured chalk, pencil with a coloured lead and method for producing a coloured lead or coloured chalk

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP3461869A1 (en) * 2017-09-29 2019-04-03 Faber- Castell AG Coloured lead or coloured chalk, pencil with a coloured lead and method for producing a coloured lead or coloured chalk
US10711151B2 (en) 2017-09-29 2020-07-14 Faber-Castell Ag Colored lead or colored chalk, pencil containing a colored lead, and process for preparing a colored lead or colored chalk

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