JP2002302529A - Dicyandiamide-added phosphorus-modified epoxy resin- containing resin composition and method for producing the same - Google Patents

Dicyandiamide-added phosphorus-modified epoxy resin- containing resin composition and method for producing the same

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Publication number
JP2002302529A
JP2002302529A JP2001106181A JP2001106181A JP2002302529A JP 2002302529 A JP2002302529 A JP 2002302529A JP 2001106181 A JP2001106181 A JP 2001106181A JP 2001106181 A JP2001106181 A JP 2001106181A JP 2002302529 A JP2002302529 A JP 2002302529A
Authority
JP
Japan
Prior art keywords
epoxy resin
dicyandiamide
resin composition
reaction
formula
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP2001106181A
Other languages
Japanese (ja)
Other versions
JP4660953B2 (en
Inventor
Hironori Suzuki
宏典 鈴木
Yasuyuki Hirai
康之 平井
Yoshiyuki Takeda
良幸 武田
Kenichi Ohori
健一 大堀
Shinichi Kamoshita
真一 鴨志田
Minoru Kakiya
稔 垣谷
Norihiro Abe
紀大 阿部
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Showa Denko Materials Co Ltd
Original Assignee
Hitachi Chemical Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Hitachi Chemical Co Ltd filed Critical Hitachi Chemical Co Ltd
Priority to JP2001106181A priority Critical patent/JP4660953B2/en
Publication of JP2002302529A publication Critical patent/JP2002302529A/en
Application granted granted Critical
Publication of JP4660953B2 publication Critical patent/JP4660953B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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Abstract

PROBLEM TO BE SOLVED: To provide a resin composition exhibiting sufficient flame retardancy without containing any halogen-based flame retardant and having good curabili ty, and capable of giving highly heat-resistant laminated boards in high produc tivity. SOLUTION: This dicyandiamide-added phosphorus-modified epoxy resin- containing resin composition is obtained by partially adding dicyandiamide to a phosphorus-modified epoxy resin which is obtained by reaction of an epoxy resin with an organophosphorus compound.

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の属する技術分野】本発明は、ジシアンジアミド
付加リン変性エポキシ樹脂含有樹脂組成物およびその製
造方法に関し、特にハロゲン系難燃剤を含まずに十分な
難燃性を示すとともに優れた硬化性を有し、生産性よく
耐熱性が良好な積層板を得ることができる樹脂組成物に
関する。また、本発明は、その樹脂組成物を用いたプリ
プレグ、積層板、プリント配線板に関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a resin composition containing a dicyandiamide-added phosphorus-modified epoxy resin and a method for producing the same. In particular, the present invention shows sufficient flame retardancy without containing a halogen-based flame retardant and has excellent curability. And a resin composition capable of obtaining a laminate having good productivity and good heat resistance. The present invention also relates to a prepreg, a laminate, and a printed wiring board using the resin composition.

【0002】近年、環境問題の高まりにより、電気・電
子機器等に使用されるプリプレグ、積層板およびプリン
ト配線板は、廃棄あるいは焼却の際に、有害物質を環境
中に排出しないことが求められている。そのため、燃焼
時にダイオキシン類等の有害物質が発生することのない
よう、ハロゲン系難燃剤を含有しないことを特徴とした
製品が増加している。ハロゲン系難燃剤の代替となる難
燃剤としては、金属水酸化物系、リン系、メラミン変性
樹脂系等が用いられるが、特にリン系難燃剤は、少量で
高い難燃効果が得られ有用である。しかし、リン系難燃
剤として実用化されている赤リン、リン酸塩、リン酸エ
ステル等は、燃焼時に有毒なホスフィンガスを放出した
り、加水分解により積層板、プリント配線板の耐熱性や
耐薬品性を低下させたりするという欠点がある。
2. Description of the Related Art In recent years, environmental problems have been increasing, and prepregs, laminated boards, and printed wiring boards used for electric and electronic devices have been required not to emit harmful substances into the environment when they are discarded or incinerated. I have. Therefore, in order to prevent harmful substances such as dioxins from being generated at the time of combustion, products characterized by not containing a halogen-based flame retardant are increasing. As a flame retardant which can be used in place of a halogen-based flame retardant, a metal hydroxide-based, phosphorus-based, melamine-modified resin-based flame retardant or the like is used. is there. However, red phosphorus, phosphates, phosphate esters, etc., which have been put into practical use as phosphorus-based flame retardants, emit toxic phosphine gas when burned, or have heat resistance and heat resistance of laminated boards and printed wiring boards by hydrolysis. There is a disadvantage that the chemical property is reduced.

【0003】これに対し、特開平4−11662号公報
および特開2000−80251号公報には、リン酸エ
ステルとは異なる構造を有し、エポキシ樹脂と容易に反
応し得るフェノール性水酸基を分子内に有する有機リン
化合物とエポキシ樹脂との反応物が例示されており、こ
の反応物を用いることにより、耐熱性や耐薬品性を低下
させることなく、ハロゲン系難燃剤を含まない難燃性の
樹脂組成物が製造できることが開示されている。しか
し、一般的に、エポキシ樹脂と有機リン化合物を単に反
応させた場合、この反応によりエポキシ基が減少し、そ
れに伴いエポキシ樹脂の架橋密度が低下し、硬化性が悪
くなるため、積層板等の生産に際して生産性が低下す
る。これを補うために硬化促進剤等を増量すると、得ら
れる積層板等の吸湿性、耐熱性が低下するという問題が
あった。
On the other hand, JP-A-4-11662 and JP-A-2000-80251 disclose a phenolic hydroxyl group having a structure different from that of a phosphate ester and capable of easily reacting with an epoxy resin. A reaction product of an organophosphorus compound and an epoxy resin having a non-halogenated flame retardant containing no halogen-based flame retardant without deteriorating heat resistance or chemical resistance. It is disclosed that the composition can be manufactured. However, in general, when the epoxy resin and the organic phosphorus compound are simply reacted, the epoxy group decreases due to this reaction, the crosslink density of the epoxy resin decreases, and the curability deteriorates. Productivity decreases during production. When the amount of the curing accelerator or the like is increased to compensate for this, there has been a problem that the hygroscopicity and heat resistance of the obtained laminated board and the like are reduced.

【0004】[0004]

【発明が解決しようとする課題】本発明は、特にハロゲ
ン系難燃剤を含まずに十分な難燃性を示すとともに優れ
た硬化性を有し、生産性よく耐熱性が良好な積層板を得
ることができるジシアンジアミド付加リン変性エポキシ
樹脂含有樹脂組成物、およびその製造方法を提供するこ
とを目的とする。また、本発明は、その樹脂組成物を用
いたプリプレグ、積層板、プリント配線板を提供するこ
とを目的とする。
DISCLOSURE OF THE INVENTION The present invention provides a laminated board which shows sufficient flame retardancy without containing a halogen-based flame retardant, has excellent curability, has good productivity and good heat resistance. An object of the present invention is to provide a dicyandiamide-added phosphorus-modified epoxy resin-containing resin composition which can be used, and a method for producing the same. Another object of the present invention is to provide a prepreg, a laminated board, and a printed wiring board using the resin composition.

【0005】[0005]

【課題を解決するための手段】本発明は、エポキシ樹脂
と一般式(1):
According to the present invention, an epoxy resin is represented by the following general formula (1):

【0006】[0006]

【化2】 Embedded image

【0007】(式中、Rは、2個以上のフェノール性水
酸基を含む基である)で示される有機リン化合物とを反
応させて得られるリン変性エポキシ樹脂に、ジシアンジ
アミドを付加させたジシアンジアミド付加リン変性エポ
キシ樹脂含有樹脂組成物において、リン変性工程におけ
る(エポキシ樹脂当量/式(1)の有機リン化合物当
量)が2〜5の範囲であり、ジシアンジアミド当量が、
(Wherein R is a group containing two or more phenolic hydroxyl groups) and a dicyandiamide-added phosphorus obtained by adding dicyandiamide to a phosphorus-modified epoxy resin obtained by reacting with an organic phosphorus compound represented by the following formula: In the modified epoxy resin-containing resin composition, (epoxy resin equivalent / organic phosphorus compound equivalent of formula (1)) in the phosphorus modification step is in the range of 2 to 5, and dicyandiamide equivalent is:

【0008】[0008]

【数2】 (Equation 2)

【0009】(式中、エポキシ樹脂当量には、リン変性
工程後に追加添加したエポキシ樹脂の当量を含む)の範
囲であり、かつジシアンジアミドの付加反応率が0.5
〜15%であることを特徴とする樹脂組成物である。こ
こで、エポキシ樹脂の1当量は、エポキシ基1モル当た
りのエポキシ樹脂の重量とし、式(1)の有機リン化合
物の1当量は、フェノール性水酸基1モル当たりの有機
リン化合物の重量とする。ジシアンジアミドの1当量
は、ジシアンジアミド1/4モルの重量に該当するとみ
なして、当量比を算出する。本発明はまた、この樹脂組
成物において、式(1)の有機リン化合物が、10−
(2,5−ジヒドロキシフェニル)−9,10−ジヒド
ロ−9−オキサ−10−ホスファフェナントレン−10
−オキシドであり、エポキシ樹脂のうち50〜90重量
%がビスフェノールF型エポキシ樹脂であるものであ
る。
(Wherein the epoxy resin equivalent includes the equivalent of the epoxy resin additionally added after the phosphorus modification step), and the addition reaction rate of dicyandiamide is 0.5.
It is a resin composition characterized by being 15%. Here, one equivalent of the epoxy resin is defined as the weight of the epoxy resin per mole of the epoxy group, and one equivalent of the organic phosphorus compound of the formula (1) is defined as the weight of the organic phosphorus compound per mole of the phenolic hydroxyl group. Assuming that one equivalent of dicyandiamide corresponds to 1/4 mol of dicyandiamide, the equivalent ratio is calculated. The present invention also relates to the resin composition, wherein the organic phosphorus compound of the formula (1) is 10-
(2,5-dihydroxyphenyl) -9,10-dihydro-9-oxa-10-phosphaphenanthrene-10
An oxide, wherein 50 to 90% by weight of the epoxy resin is a bisphenol F type epoxy resin.

【0010】さらに、本発明は、エポキシ樹脂への式
(1)の有機リン化合物の反応と、エポキシ樹脂へのジ
シアンジアミドの付加反応と、を一段階法で行う、上記
の樹脂組成物の製造方法、およびエポキシ樹脂と式
(1)の有機リン化合物とを反応させ、次いで反応生成
物へジシアンジアミドを付加反応させる、上記の樹脂組
成物の製造方法である。さらにまた、本発明は、これら
の製造方法において、上記の反応および付加反応を、有
機溶媒中、100〜160℃の温度で行うものであり、
上記の反応および付加反応を、反応触媒としてトリフェ
ニルホスフィンをエポキシ樹脂100部に対して0.0
5〜2.00重量部添加して行うものである。
Further, the present invention provides a method for producing the above resin composition, wherein the reaction of the organic phosphorus compound of the formula (1) to the epoxy resin and the addition of dicyandiamide to the epoxy resin are carried out in a one-step method. And a reaction between the epoxy resin and the organic phosphorus compound of the formula (1), and then an addition reaction of dicyandiamide to the reaction product is carried out. Still further, the present invention provides a method for performing the above reaction and the addition reaction in an organic solvent at a temperature of 100 to 160 ° C. in these production methods,
The above reaction and the addition reaction were carried out by adding triphenylphosphine as a reaction catalyst in an amount of 0.0
It is performed by adding 5 to 2.00 parts by weight.

【0011】また、本発明は、上記の樹脂組成物を、基
材に含浸し、乾燥したプリプレグ、このプリプレグの少
なくとも片面に金属箔を積層した積層板、およびこの積
層板の金属箔を回路加工したプリント配線板である。
[0011] The present invention also provides a prepreg obtained by impregnating a base material with the above resin composition and drying, a laminated plate in which a metal foil is laminated on at least one surface of the prepreg, and a circuit processing of the metal foil of the laminated plate. Printed wiring board.

【発明の実施の形態】BEST MODE FOR CARRYING OUT THE INVENTION

【0012】本発明に用いるエポキシ樹脂としては、ビ
スフェノールA型エポキシ樹脂、ビスフェノールF型エ
ポキシ樹脂、ビスフェノールS型エポキシ樹脂、ビフェ
ニル型エポキシ樹脂、ナフタレンジオール型エポキシ樹
脂、フェノールノボラック型エポキシ樹脂、クレゾール
ノボラック型エポキシ樹脂、環状脂肪族エポキシ樹脂、
グリシジルエステル樹脂、グリシジルアミン樹脂、複素
環式エポキシ樹脂(トリグリシジルイソシアヌレート、
ジグリシジルヒダントイン、テトラキス(グリシジルオ
キシフェニル)エタン等)、およびこれらを種々の反応
性モノマーで変性した変性エポキシ樹脂等があげられ
る。また、これらのエポキシ樹脂を2種類以上、組み合
せて使用することもできる。エポキシ樹脂は、官能性が
高いほど、高架橋密度の硬化物を作製することができる
が、ジシアンジアミドおよび式(1)の有機リン化合物
が、共に二官能または三官能以上であることから、エポ
キシ樹脂の官能性が高いほど、本発明の樹脂組成物の製
造中に増粘しあるいはゲル化し、取り扱いが困難にな
る。そのため、エポキシ樹脂としては、二官能性エポキ
シ樹脂を含むことが好ましく、ビスフェノールF型樹脂
を、エポキシ樹脂のうち50〜90重量%用いることが
特に好ましい。
The epoxy resin used in the present invention includes bisphenol A type epoxy resin, bisphenol F type epoxy resin, bisphenol S type epoxy resin, biphenyl type epoxy resin, naphthalene diol type epoxy resin, phenol novolak type epoxy resin, cresol novolak type epoxy resin. Epoxy resin, cycloaliphatic epoxy resin,
Glycidyl ester resin, glycidylamine resin, heterocyclic epoxy resin (triglycidyl isocyanurate,
Diglycidyl hydantoin, tetrakis (glycidyloxyphenyl) ethane, etc.), and modified epoxy resins obtained by modifying these with various reactive monomers. Also, two or more of these epoxy resins can be used in combination. As the epoxy resin has higher functionality, a cured product having a higher crosslinking density can be produced. However, since both dicyandiamide and the organic phosphorus compound of the formula (1) are bifunctional or trifunctional or higher, the epoxy resin The higher the functionality, the thicker or gelled during the production of the resin composition of the present invention, and the more difficult it is to handle. Therefore, the epoxy resin preferably contains a bifunctional epoxy resin, and it is particularly preferable to use a bisphenol F-type resin in an amount of 50 to 90% by weight of the epoxy resin.

【0013】本発明に用いる式(1)の有機リン化合物
としては、10−(2,5−ジヒドロキシフェニル)−
9,10−ジヒドロ−9−オキサ−10−ホスファフェ
ナントレン−10−オキシド、10−(2,5−ジヒド
ロキシ−3−メチルフェニル)−9,10−ジヒドロ−
9−オキサ−10−ホスファフェナントレン−10−オ
キシド、10−(2,5−ジヒドロキシ−4−メチルフ
ェニル)−9,10−ジヒドロ−9−オキサ−10−ホ
スファフェナントレン−10−オキシド、10−(2,
5−ジヒドロキシ−6−メチルフェニル)−9,10−
ジヒドロ−9−オキサ−10−ホスファフェナントレン
−10−オキシド、10−(1,4−ジヒドロキシ−2
−ナフチル)−9,10−ジヒドロ−9−オキサ−10
−ホスファフェナントレン−10−オキシド等があげら
れる。特に優れた難燃性が得られることから、10−
(2,5−ジヒドロキシフェニル)−9,10−ジヒド
ロ−9−オキサ−10−ホスファフェナントレン−10
−オキシドが好ましい。
The organic phosphorus compound of the formula (1) used in the present invention is 10- (2,5-dihydroxyphenyl)-
9,10-dihydro-9-oxa-10-phosphaphenanthrene-10-oxide, 10- (2,5-dihydroxy-3-methylphenyl) -9,10-dihydro-
9-oxa-10-phosphaphenanthrene-10-oxide, 10- (2,5-dihydroxy-4-methylphenyl) -9,10-dihydro-9-oxa-10-phosphaphenanthrene-10-oxide, 10 − (2,
5-dihydroxy-6-methylphenyl) -9,10-
Dihydro-9-oxa-10-phosphaphenanthrene-10-oxide, 10- (1,4-dihydroxy-2
-Naphthyl) -9,10-dihydro-9-oxa-10
-Phosphaphenanthrene-10-oxide and the like. Because particularly excellent flame retardancy is obtained, 10-
(2,5-dihydroxyphenyl) -9,10-dihydro-9-oxa-10-phosphaphenanthrene-10
-Oxides are preferred.

【0014】本発明の樹脂組成物において、エポキシ樹
脂と式(1)の有機リン化合物の配合量は、リン変性工
程における(エポキシ樹脂当量/式(1)の有機リン化
合物当量)が2〜5の範囲である。エポキシ樹脂と有機
リン化合物の配合量が、当量比でこの範囲にあると、十
分な難燃性が発揮され、また粘度の点から取り扱いに問
題が生じることもない。
In the resin composition of the present invention, the compounding amount of the epoxy resin and the organic phosphorus compound of the formula (1) is such that (epoxy resin equivalent / organic phosphorus compound equivalent of the formula (1)) in the phosphorus modification step is 2 to 5; Range. When the compounding amounts of the epoxy resin and the organic phosphorus compound are within the above range in terms of the equivalent ratio, sufficient flame retardancy is exhibited, and there is no problem in handling in terms of viscosity.

【0015】なお、リン含有率等を調整するため、エポ
キシ樹脂と式(1)の有機リン化合物とを反応させるリ
ン変性工程後に、さらにエポキシ樹脂を追加添加するこ
とができる。この場合には、追加添加したエポキシ樹脂
と式(1)の有機リン化合物の間にはもはや直接反応は
生じないため、その配合比には制約はない。
In order to adjust the phosphorus content and the like, an additional epoxy resin can be added after the phosphorus modification step of reacting the epoxy resin with the organic phosphorus compound of the formula (1). In this case, no direct reaction occurs between the additionally added epoxy resin and the organophosphorus compound of the formula (1), so that there is no restriction on the mixing ratio.

【0016】本発明の樹脂組成物において、ジシアンジ
アミドの配合量は、当量が、
In the resin composition of the present invention, the compounding amount of dicyandiamide is as follows.

【0017】[0017]

【数3】 (Equation 3)

【0018】(式中、エポキシ樹脂当量には、リン変性
工程後に追加添加したエポキシ樹脂の当量を含む)の範
囲である。ジシアンジアミドの当量がこの範囲にある
と、硬化物の架橋密度が低下することもなく、硬化物の
吸湿率が増加しこの樹脂組成物を用いるプリント配線板
製造工程で回路形成金属箔のふくれや層間剥離等の問題
を生じることもない。
(Wherein the epoxy resin equivalent includes the equivalent of the epoxy resin additionally added after the phosphorus modification step). When the equivalent of dicyandiamide is in this range, the crosslink density of the cured product does not decrease, the moisture absorption of the cured product increases, and blistering or interlayer of the metal foil for forming a circuit in a printed wiring board manufacturing process using this resin composition. There is no problem such as peeling.

【0019】本発明の樹脂組成物において、エポキシ樹
脂に付加反応をしたジシアンジアミドの反応率は、0.
5〜15%の範囲である。ジシアンジアミドの付加反応
率がこの範囲にあると、本発明の樹脂組成物が製造中に
ゲル化しないので、取り扱い上の問題が生じることもな
く、硬化性がよいため積層板等の製造段階において生産
性を確保することもできる。
In the resin composition of the present invention, the reaction rate of dicyandiamide that has undergone an addition reaction to the epoxy resin is 0.1.
It is in the range of 5 to 15%. When the addition reaction rate of dicyandiamide is in this range, the resin composition of the present invention does not gel during the production, so that there is no problem in handling and the curability is good, so that the resin composition is produced in the production stage of a laminated board or the like. Nature can also be secured.

【0020】また、この樹脂組成物には、難燃性をより
高める目的や、高剛性化、低熱膨張化の目的で、シリ
カ、タルク、マイカ、酸化アルミニウム、炭酸マグネシ
ウム、炭酸バリウムなどのハロゲン化合物以外の無機充
填剤を用いることができる。難燃性の向上の点から、特
に水酸化アルミニウムが好ましく、これを樹脂組成物の
固形分全量に対して、10〜50重量%添加することが
好ましい。また、本発明の樹脂組成物には、これら以外
に他の難燃剤や、顔料、接着助剤、酸化防止剤、硬化促
進剤等を添加することができる。これらは、それぞれ公
知の物質を使用することができ、ハロゲン化合物以外
で、積層板、プリント配線板特性を低下させない物質で
あれば、特に限定されない。
The resin composition may contain a halogen compound such as silica, talc, mica, aluminum oxide, magnesium carbonate, barium carbonate, etc. for the purpose of further increasing the flame retardancy, increasing the rigidity, and reducing the thermal expansion. Other inorganic fillers can be used. From the viewpoint of improving the flame retardancy, aluminum hydroxide is particularly preferable, and it is preferable to add 10 to 50% by weight based on the total solid content of the resin composition. In addition, other flame retardants, pigments, adhesion aids, antioxidants, curing accelerators and the like can be added to the resin composition of the present invention. Each of these can be a known substance, and is not particularly limited as long as it is a substance other than the halogen compound that does not deteriorate the properties of the laminate and the printed wiring board.

【0021】本発明の樹脂組成物は、以下の方法で製造
することができる。すなわち、エポキシ樹脂のエポキシ
基と式(1)に示す有機リン化合物のフェノール性水酸
基とを反応させるとともに、エポキシ樹脂にジシアンジ
アミドを付加させる方法により製造することができる。
これらの反応は、エポキシ樹脂と有機リン化合物とジシ
アンジアミドとを混合して行ってもよく(一段階法とい
う)、また二段階法で、すなわちエポキシ樹脂と有機リ
ン化合物とを反応させ、次いで反応生成物にジシアンジ
アミドを付加反応させる逐次反応で行ってもよい。
The resin composition of the present invention can be produced by the following method. That is, it can be produced by a method in which an epoxy group of an epoxy resin is reacted with a phenolic hydroxyl group of an organic phosphorus compound represented by the formula (1), and dicyandiamide is added to the epoxy resin.
These reactions may be performed by mixing an epoxy resin, an organic phosphorus compound and dicyandiamide (referred to as a one-step method), or by a two-step method, ie, by reacting the epoxy resin with the organic phosphorus compound and then forming the reaction. The reaction may be performed in a sequential reaction in which dicyandiamide is added to the product.

【0022】上記の反応に使用するエポキシ樹脂と式
(1)の有機リン化合物の配合量は、リン変性工程にお
ける(エポキシ樹脂当量/式(1)の有機リン化合物当
量)が2〜5の範囲である。なお、リン含有率等を調整
するため、追加のエポキシ樹脂を添加することができる
が、追加添加したエポキシ樹脂と有機リン化合物の配合
比には制約はない。一方、上記の付加反応に使用するジ
シアンジアミド当量は、
The compounding amount of the epoxy resin and the organic phosphorus compound of the formula (1) used in the above reaction is such that (epoxy resin equivalent / equivalent of the organic phosphorus compound of the formula (1)) in the phosphorus modification step is in the range of 2 to 5. It is. Note that an additional epoxy resin can be added to adjust the phosphorus content and the like, but there is no limitation on the mixing ratio between the additionally added epoxy resin and the organic phosphorus compound. On the other hand, the dicyandiamide equivalent used in the above addition reaction is

【0023】[0023]

【数4】 (Equation 4)

【0024】(式中、エポキシ樹脂当量には、リン変性
工程後に追加添加したエポキシ樹脂の当量を含む)の範
囲である。
(Wherein, the epoxy resin equivalent includes the equivalent of the epoxy resin additionally added after the phosphorus modification step).

【0025】本発明の製造方法において、難燃性を確保
するために、式(1)の有機リン化合物のフェノール性
水酸基とエポキシ樹脂のエポキシ基の反応を完結させる
一方で、ジシアンジアミドのエポキシ樹脂への付加反応
は、過度に付加反応が進行し、増粘またはゲル化により
取り扱いが困難になることを避けるため、硬化性を高め
るのに必要な範囲に留める必要がある。本発明の製造方
法では、前者の反応と後者の付加反応との、反応速度の
大きな違いを利用して、溶媒、反応温度等の条件を設定
することにより、ジシアンジアミドの付加反応率を0.
5〜15%の範囲に留める。
In the production method of the present invention, the reaction between the phenolic hydroxyl group of the organic phosphorus compound of the formula (1) and the epoxy group of the epoxy resin is completed while the flame retardancy is ensured. It is necessary to keep the addition reaction within a range necessary for enhancing the curability in order to prevent the addition reaction from proceeding excessively and making the handling difficult due to thickening or gelling. In the production method of the present invention, the addition reaction rate of dicyandiamide is set to 0.1 by setting conditions such as a solvent and a reaction temperature by utilizing the large difference in the reaction rate between the former reaction and the latter addition reaction.
Keep in the range of 5-15%.

【0026】すなわち、本発明の製造方法において、上
記の反応および付加反応は、有機溶媒中で行うことが好
ましい。有機溶媒の種類と量については、エポキシ樹
脂、ジシアンジアミド、式(1)の有機リン化合物、お
よびこれらの反応生成物を均一に溶解し、プリプレグを
作製するのに適した粘度と揮発性を有していれば、特に
限定されない。価格や取扱い性、安全性の点から、2−
メトキシエタノール、2−メトキシプロパノール、1−
メトキシ−2−プロパノール等を、樹脂組成物の総量に
対して10〜50重量%使用することが好ましい。
That is, in the production method of the present invention, the above reaction and the addition reaction are preferably performed in an organic solvent. Regarding the type and amount of the organic solvent, the epoxy resin, dicyandiamide, the organic phosphorus compound of the formula (1), and the reaction product thereof are uniformly dissolved and have a viscosity and volatility suitable for preparing a prepreg. If it is, there is no particular limitation. In terms of price, handling, and safety, 2-
Methoxyethanol, 2-methoxypropanol, 1-
It is preferable to use methoxy-2-propanol or the like in an amount of 10 to 50% by weight based on the total amount of the resin composition.

【0027】また、本発明の製造方法において、上記の
反応および付加反応は、エポキシ樹脂と式(1)の有機
リン化合物との反応を完結させ、ジシアンジアミドの適
当な付加反応率を確保する点から、通常、70〜200
℃の温度で行われ、好ましくは100〜160℃であ
り、特に好ましくは120〜150℃である。また、触
媒としてトリフェニルホスフィンを、エポキシ樹脂10
0部に対して0.05〜2.00重量部、添加すること
により、反応時間を短くすることができる。
In the production method of the present invention, the above-mentioned reaction and addition reaction complete the reaction between the epoxy resin and the organophosphorus compound of the formula (1) and ensure an appropriate addition reaction rate of dicyandiamide. , Usually 70-200
C., preferably 100 to 160.degree. C., particularly preferably 120 to 150.degree. Further, triphenylphosphine is used as a catalyst in epoxy resin 10
By adding 0.05 to 2.00 parts by weight to 0 parts, the reaction time can be shortened.

【0028】さらに、本発明における樹脂組成物を、ガ
ラスクロス、ガラス不織布または紙の基材に含浸・乾燥
することにより、プリプレグとすることができる。ま
た、このプリプレグの少なくとも片面に金属箔を重ね、
加熱・加圧して積層一体化することにより、積層板とす
ることができる。さらに、この積層板の金属箔を回路加
工することにより、プリント配線板とすることができ
る。これらプリプレグ、積層板、プリント配線板の製造
においては、当該業界における通常の塗工、積層、回路
加工工程を適用することができる。
Further, a prepreg can be obtained by impregnating and drying the resin composition of the present invention on a glass cloth, a glass nonwoven fabric or a paper substrate. Also, overlay a metal foil on at least one side of this prepreg,
A laminated plate can be obtained by laminating and integrating by heating and pressing. Further, a printed wiring board can be obtained by processing a circuit of the metal foil of the laminated board. In the production of these prepregs, laminated boards, and printed wiring boards, ordinary coating, laminating, and circuit processing steps in the relevant industry can be applied.

【0029】[0029]

【実施例】以下、本発明の実施例に基づいて、詳細に説
明するが、本発明はこれに限定されるものではない。
DESCRIPTION OF THE PREFERRED EMBODIMENTS The present invention will be described in detail below based on embodiments of the present invention, but the present invention is not limited thereto.

【0030】実施例および比較例において、エポキシ樹
脂、式(1)の有機リン化合物およびその他の特殊材料
は下記のものを用いた。その他の有機溶媒、添加剤、汎
用無機質充填剤および積層板・プリプレグを構成するガ
ラスクロス、銅箔等については、特に記載したものを除
き化学工業および電子工業分野において一般的に用いら
れる原材料類を用いた。
In the examples and comparative examples, the following epoxy resins, organic phosphorus compounds of the formula (1) and other special materials were used. For other organic solvents, additives, general-purpose inorganic fillers and glass cloth, copper foil, etc. constituting laminates / prepregs, raw materials generally used in the chemical and electronic industries except for those specifically described. Using.

【0031】エポキシ樹脂A:ビスフェノールF型エポ
キシ樹脂(ジャパン・エポキシ・レジン(株)製、エピ
コート806)(エポキシ当量167) エポキシ樹脂B:クレゾールノボラック型エポキシ樹脂
(大日本インキ化学工業(株)製、N−673)(エポ
キシ当量210) 有機リン化合物A:10−(2,5−ジヒドロキシフェ
ニル)−9,10−ジヒドロ−9−オキサ−10−ホス
ファフェナントレン−10−オキシド(三光(株)製) 有機リン化合物B:トリフェニルホスフェート(大八化
学工業(株)製) 2−エチル−4−メチルイミダゾール(四国化成工業
(株)製、2E4MZ)
Epoxy resin A: Bisphenol F type epoxy resin (Epicoat 806, manufactured by Japan Epoxy Resin Co., Ltd.) (epoxy equivalent: 167) Epoxy resin B: Cresol novolac type epoxy resin (Dai Nippon Ink Chemical Industry Co., Ltd.) , N-673) (epoxy equivalent 210) Organophosphorus compound A: 10- (2,5-dihydroxyphenyl) -9,10-dihydro-9-oxa-10-phosphaphenanthrene-10-oxide (Sanko Co., Ltd.) Organophosphorus compound B: triphenyl phosphate (manufactured by Daihachi Chemical Industry Co., Ltd.) 2-ethyl-4-methylimidazole (manufactured by Shikoku Chemical Industry Co., Ltd., 2E4MZ)

【0032】実施例1 1,000mlフラスコに、エポキシ樹脂A 334.0g
(2.00当量)、ジシアンジアミド12.6g(0.
60当量)、有機リン化合物A 108.1g(0.67
当量)、トリフェニルホスフィン1.00g、2E4M
Z 0.018g、2−メトキシエタノール224.4g
を配合し、攪拌しながら30分で120℃に昇温し、3
0分保持した後、室温まで冷却した。昇温時には白色、
不均一であった反応溶液は、徐々に粘調な均一溶液とな
った。その後、高速液体クロマトグラフィーで生成物を
分析したところ、有機リン化合物Aの反応率は98.6
%、ジシアンジアミドの反応率は7.3%であった。こ
の溶液の160℃におけるゲル化時間は210秒であっ
た。こうして得られた樹脂組成物をガラスクロス(公称
厚み0.2mm、坪量210g/m2)に含浸させ、160
℃で4分間乾燥してプリプレグを得た。このプリプレグ
を4枚重ねたものの両面に、18μmの銅箔を重ね、1
85℃、圧力4MPa、80分間の条件で加熱加圧し成形
して、厚さ0.8mmの両面銅張積層板を作製した。この
積層板の特性を表1に示す。
Example 1 In a 1,000 ml flask, 334.0 g of epoxy resin A was added.
(2.00 equivalents), 12.6 g of dicyandiamide (0.
60 equivalents), 108.1 g (0.67) of organic phosphorus compound A
Eq), triphenylphosphine 1.00 g, 2E4M
Z 0.018 g, 2-methoxyethanol 224.4 g
And heated to 120 ° C. in 30 minutes with stirring.
After holding for 0 minutes, it was cooled to room temperature. White when heated
The heterogeneous reaction solution gradually became a viscous homogeneous solution. After that, when the product was analyzed by high performance liquid chromatography, the reaction rate of the organic phosphorus compound A was 98.6.
% And the reaction rate of dicyandiamide was 7.3%. The gel time of this solution at 160 ° C. was 210 seconds. The resin composition thus obtained is impregnated into a glass cloth (nominal thickness 0.2 mm, basis weight 210 g / m 2 ),
It dried at 4 degreeC for 4 minutes, and obtained the prepreg. An 18 μm copper foil is placed on both sides of the four prepregs.
It was heated and pressed at 85 ° C. under a pressure of 4 MPa for 80 minutes to form a double-sided copper-clad laminate having a thickness of 0.8 mm. Table 1 shows the characteristics of the laminate.

【0033】実施例2 1,000mlフラスコに、エポキシ樹脂A 334.0g
(2.00当量)、有機リン化合物A 108.1g
(0.67当量)、トリフェニルホスフィン1.00
g、2−メトキシエタノール224.4gを配合し、攪拌
しながら30分で140℃に昇温し60分保持した後、
100℃まで冷却し、その温度に保持した。そこに、ジ
シアンジアミド12.6g(0.60当量)、2E4M
Z 0.018gを加え、さらに120分、100℃に保
持した後、室温まで冷却した。その後、高速液体クロマ
トグラフィーで生成物を分析したところ、有機リン化合
物Aの反応率は99.5%、ジシアンジアミドの反応率
は11.8%であった。この溶液の160℃におけるゲ
ル化時間は202秒であった。こうして得られた樹脂組
成物を用い、実施例1と同様にプリプレグおよび両面銅
張積層板を作成した。この積層板の特性を表1に示す。
Example 2 In a 1,000 ml flask, 334.0 g of epoxy resin A was added.
(2.00 equivalents), 108.1 g of organic phosphorus compound A
(0.67 equivalent), triphenylphosphine 1.00
g, 224.4 g of 2-methoxyethanol, and the mixture was heated to 140 ° C. in 30 minutes with stirring and maintained for 60 minutes.
Cooled to 100 ° C. and kept at that temperature. There, 12.6 g (0.60 equivalent) of dicyandiamide, 2E4M
0.018 g of Z was added, and the mixture was kept at 100 ° C. for 120 minutes and then cooled to room temperature. Thereafter, when the product was analyzed by high performance liquid chromatography, the conversion of the organic phosphorus compound A was 99.5%, and the conversion of dicyandiamide was 11.8%. The gel time of this solution at 160 ° C. was 202 seconds. Using the resin composition thus obtained, a prepreg and a double-sided copper-clad laminate were prepared in the same manner as in Example 1. Table 1 shows the characteristics of the laminate.

【0034】実施例3 2,000mlフラスコに、エポキシ樹脂A 334.0g
(2.00当量)、有機リン化合物A 108.1g
(0.67当量)、トリフェニルホスフィン1.00
g、2−メトキシエタノール224.4gを配合し、攪拌
しながら30分で140℃に昇温し60分保持した後、
100℃まで冷却し、その温度に保持した。そこに、エ
ポキシ樹脂B 219.9g(1.05当量)、ジシアン
ジアミド28.8g(1.37当量)、2E4MZ 0.
040gを加え、さらに120分、100℃に保持後、
室温まで冷却した。その後、高速液体クロマトグラフィ
ーで生成物を分析したところ、有機リン化合物Aの反応
率は99.4%、ジシアンジアミドの反応率は12.5
%であった。この溶液の160℃におけるゲル化時間は
196秒であった。この溶液に、さらに水酸化アルミニ
ウム粉末296.5gおよびメチルエチルケトン26
2.4gを添加し、室温で攪拌して均一に分散させた。
こうして得られた樹脂組成物を用い、実施例1と同様に
プリプレグおよび両面銅張積層板を作成した。この積層
板の特性を表1に示す。
Example 3 334.0 g of epoxy resin A was placed in a 2,000 ml flask.
(2.00 equivalents), 108.1 g of organic phosphorus compound A
(0.67 equivalent), triphenylphosphine 1.00
g, 224.4 g of 2-methoxyethanol, and the mixture was heated to 140 ° C. in 30 minutes with stirring and maintained for 60 minutes.
Cooled to 100 ° C. and kept at that temperature. There, 219.9 g (1.05 equivalents) of epoxy resin B, 28.8 g (1.37 equivalents) of dicyandiamide, 2E4MZ 0.2 g.
After adding 040 g and keeping at 100 ° C. for 120 minutes,
Cooled to room temperature. Then, the product was analyzed by high performance liquid chromatography.
%Met. The gel time of this solution at 160 ° C. was 196 seconds. 296.5 g of aluminum hydroxide powder and methyl ethyl ketone 26 were further added to this solution.
2.4 g was added, and the mixture was stirred at room temperature to be uniformly dispersed.
A prepreg and a double-sided copper-clad laminate were prepared in the same manner as in Example 1 using the resin composition thus obtained. Table 1 shows the characteristics of the laminate.

【0035】比較例1 1,000mlフラスコにエポキシ樹脂A 334.0g
(2.00当量)、有機リン化合物A 108.1g
(0.67当量)、トリフェニルホスフィン1.00
g、2−メトキシエタノール224.4gを配合し、攪拌
しながら30分で140℃に昇温し60分保持した後、
室温まで冷却した。昇温時には白色、不均一であった反
応溶液は、徐々に粘調な均一溶液となった。冷却後、ジ
シアンジアミド12.6g(0.60当量)、2E4M
Z 0.018gを加え、高速液体クロマトグラフィーで
生成物を分析したところ、有機リン化合物Aの反応率は
99.6%、ジシアンジアミドの反応率は0.1%であ
った。この溶液の160℃におけるゲル化時間は703
秒であった。こうして得られた樹脂組成物を用い、実施
例1と同様にプリプレグを作製した。ただし、実施例1
と同じ成形性(流れ)を有するプリプレグを得るために
は、160℃で11分間乾燥する必要があった。さらに
このプリプレグを用い、実施例1と同様に両面銅張積層
板を作製した。この積層板の特性を表1に示す。
Comparative Example 1 334.0 g of epoxy resin A was placed in a 1,000 ml flask.
(2.00 equivalents), 108.1 g of organic phosphorus compound A
(0.67 equivalent), triphenylphosphine 1.00
g, 224.4 g of 2-methoxyethanol, and the mixture was heated to 140 ° C. in 30 minutes with stirring and maintained for 60 minutes.
Cooled to room temperature. The reaction solution, which was white and non-uniform at the time of heating, gradually became a viscous homogeneous solution. After cooling, 12.6 g (0.60 equivalents) of dicyandiamide, 2E4M
When 0.018 g of Z was added and the product was analyzed by high performance liquid chromatography, the conversion of organic phosphorus compound A was 99.6%, and the conversion of dicyandiamide was 0.1%. The gel time of this solution at 160 ° C. is 703.
Seconds. Using the resin composition thus obtained, a prepreg was prepared in the same manner as in Example 1. However, Example 1
In order to obtain a prepreg having the same moldability (flow) as above, it was necessary to dry at 160 ° C. for 11 minutes. Further, using this prepreg, a double-sided copper-clad laminate was produced in the same manner as in Example 1. Table 1 shows the characteristics of the laminate.

【0036】比較例2 比較例1の樹脂組成物について、適当な硬化性を得るた
めに、2E4MZ 3.08gを追加した。追加後のゲル
化時間は231秒であった。こうして得られた樹脂組成
物を用い、実施例1と同様に160℃で4分間乾燥して
プリプレグを作製した。さらに、このプリプレグを用
い、実施例1と同様に両面銅張積層板を作製した。この
積層板の特性を表1に示す。
Comparative Example 2 To the resin composition of Comparative Example 1, 3.08 g of 2E4MZ was added in order to obtain appropriate curability. The gel time after the addition was 231 seconds. Using the resin composition thus obtained, it was dried at 160 ° C. for 4 minutes in the same manner as in Example 1 to produce a prepreg. Further, using this prepreg, a double-sided copper-clad laminate was produced in the same manner as in Example 1. Table 1 shows the characteristics of the laminate.

【0037】比較例3 実施例1の有機リン化合物Aの代わりに有機リン化合物
Bを用いた。1000mlフラスコにエポキシ樹脂A 3
34.0g(2.00当量)、ジシアンジアミド18.
9g(0.90当量)、有機リン化合物B 111.3
g、2E4MZ 0.018g、2−メトキシエタノール
228.6gを配合し、攪拌しながら30分で120℃
に昇温し30分保持した後、室温まで冷却した。冷却
後、高速液体クロマトグラフィーで生成物を分析したと
ころ、有機リン化合物Bの反応率は0.1%、ジシアン
ジアミドの反応率は5.4%であった。この溶液の16
0℃におけるゲル化時間は460秒であった。こうして
得られた樹脂組成物をガラスクロス(公称厚み0.2m
m、坪量210g/m2)に含浸させ、160℃で7分間乾
燥してプリプレグを作製した。このプリプレグを用い、
実施例1と同様に両面銅張積層板を作製した。この積層
板の特性を表1に示す。
Comparative Example 3 An organic phosphorus compound B was used in place of the organic phosphorus compound A of Example 1. Epoxy resin A3 in 1000ml flask
34.0 g (2.00 equivalents), dicyandiamide
9 g (0.90 equivalents), organophosphorus compound B 111.3
g, 0.018 g of 2E4MZ, and 228.6 g of 2-methoxyethanol, and stirred at 120 ° C. for 30 minutes.
And kept for 30 minutes, then cooled to room temperature. After cooling, the product was analyzed by high performance liquid chromatography. As a result, the conversion of organic phosphorus compound B was 0.1%, and the conversion of dicyandiamide was 5.4%. 16 of this solution
The gel time at 0 ° C. was 460 seconds. The resin composition obtained in this manner is applied to a glass cloth (nominal thickness 0.2 m).
m, basis weight 210 g / m 2 ) and dried at 160 ° C. for 7 minutes to prepare a prepreg. Using this prepreg,
A double-sided copper-clad laminate was produced in the same manner as in Example 1. Table 1 shows the characteristics of the laminate.

【0038】比較例4 実施例2と同様に反応を行い、樹脂組成物を得た。ただ
し、ジシアンジアミドおよび2E4MZ添加時の温度を
80℃とし、これらの添加後は、6時間、80℃に保持
した後、室温まで冷却した。その後、高速液体クロマト
グラフィーで生成物を分析したところ、ジシアンジアミ
ドの反応率は0.3%であった。この溶液の160℃に
おけるゲル化時間は602秒であった。こうして得られ
た樹脂組成物を用い、実施例1と同様にプリプレグを作
製したが、実施例1と同じ成形性(流れ)を有するプリ
プレグを得るためには、160℃で11分間乾燥する必
要があった。
Comparative Example 4 A reaction was carried out in the same manner as in Example 2 to obtain a resin composition. However, the temperature at the time of adding dicyandiamide and 2E4MZ was set to 80 ° C., and after these additions, the temperature was maintained at 80 ° C. for 6 hours and then cooled to room temperature. Then, when the product was analyzed by high performance liquid chromatography, the reaction rate of dicyandiamide was 0.3%. The gel time of this solution at 160 ° C. was 602 seconds. Using the resin composition thus obtained, a prepreg was prepared in the same manner as in Example 1. However, in order to obtain a prepreg having the same moldability (flow) as in Example 1, it was necessary to dry at 160 ° C. for 11 minutes. there were.

【0039】[0039]

【表1】 [Table 1]

【0040】積層板およびプリント配線板の特性評価
は、以下の方法で行った。難燃性についてはUL−94
垂直法による燃焼時間により評価し、平均燃焼時間5秒
以下かつ最大燃焼時間10秒以下をV−0、平均燃焼時
間10秒以下かつ最大燃焼時間30秒以下をV−1、そ
れ以上燃焼した場合をHBで分類した。その他の積層板
特性(銅箔引き剥がし強さ、ガラス転移温度、絶縁抵
抗、吸湿はんだ耐熱性)についてはJIS C6481
に基づき評価した。ガラス転移温度は熱機械特性評価装
置(TMA)の熱膨張線変曲点により、また吸湿はんだ
耐熱性の評価は、○:変化なし、△:ミーズリングまた
は目浮き発生、×:ふくれ発生 で判定した。ワニスの
硬化性は160℃のホットプレート上に0.5mlのワニ
スを滴下し、直径1mmの棒で攪拌しゲル化するまでの時
間(ゲル化時間)で評価した。また、ワニス中の有機リ
ン化合物およびジシアンジアミドの反応度を、高速液体
クロマトグラフィーを用い、カラム:ジーエルサイエン
ス製ODS−2型逆相カラム、展開液:水/テトラヒド
ロフラン(70/30)混合液、検出器:紫外吸光光度
計280nmの条件で、内部標準法により反応前に対する
ピーク面積の減少率を求め、これを反応率として評価し
た。
The characteristics of the laminated board and the printed wiring board were evaluated by the following methods. UL-94 for flame retardancy
V-0 when the average burning time is 5 seconds or less and the maximum burning time is 10 seconds or less, and V-1 when the average burning time is 10 seconds or less and the maximum burning time is 30 seconds or less. Were classified by HB. Other laminate characteristics (copper foil peeling strength, glass transition temperature, insulation resistance, moisture absorption solder heat resistance) are described in JIS C6481.
It evaluated based on. The glass transition temperature is determined by the inflection point of the thermal expansion line of the thermomechanical property evaluation device (TMA), and the evaluation of the moisture resistance of the moisture-absorbing solder is made by ○: no change, Δ: occurrence of measling or bleeding, ×: occurrence of blistering. did. The curability of the varnish was evaluated by dropping 0.5 ml of the varnish onto a hot plate at 160 ° C., stirring the mixture with a rod having a diameter of 1 mm and gelling (gelation time). The reactivity of the organic phosphorus compound and dicyandiamide in the varnish was determined by high performance liquid chromatography using a column: ODS-2 type reverse phase column manufactured by GL Sciences, a developing solution: a water / tetrahydrofuran (70/30) mixed solution, and detection. Apparatus: Under the condition of an ultraviolet absorption spectrophotometer of 280 nm, the reduction rate of the peak area with respect to before the reaction was determined by an internal standard method, and this was evaluated as the reaction rate.

【0041】表1より、例示した全ての実施例におい
て、十分な難燃性を保持しつつ、吸湿はんだ耐熱性、銅
箔引き剥がし強さ、ガラス転移温度、絶縁抵抗等の特性
が良好な積層板を得られることが確認された。一方、比
較例1は、ジシアンジアミドの反応率が0.1%であ
り、エポキシ樹脂Aと有機リン化合物Aを反応させたこ
とによるエポキシ基の減少により硬化性が低下してお
り、実施例と同様の成形性(流れ)を得るためには、追
加の乾燥時間がかかるため、生産性が低下する。また、
比較例2は、硬化促進剤の増量により、見掛けのゲル化
時間は短縮されているが、増量した硬化促進剤の影響で
吸水率が増大し、十分な特性の積層板が得られていな
い。さらに、比較例3は、エポキシ樹脂と反応しない有
機リン化合物Bが用いられており、その可塑剤効果によ
って、硬化性の低下と積層板特性の低下が見られる。比
較例4は、ジシアンジアミドの反応率が0.3%である
が、実施例と同様の成形性(流れ)を得るためには、追
加の乾燥時間がかかり、やはり生産性が低下する。これ
らの結果から本発明の優位性は明らかである。
From Table 1, it can be seen that in all of the illustrated examples, while maintaining sufficient flame retardancy, laminates having good properties such as moisture absorption solder heat resistance, copper foil peeling strength, glass transition temperature, and insulation resistance were obtained. It was confirmed that a plate could be obtained. On the other hand, in Comparative Example 1, the reaction rate of dicyandiamide was 0.1%, and the curability was reduced due to the decrease in the number of epoxy groups due to the reaction of the epoxy resin A and the organic phosphorus compound A. In order to obtain moldability (flow), additional drying time is required, and thus productivity is reduced. Also,
In Comparative Example 2, the apparent gel time was shortened by increasing the amount of the curing accelerator, but the water absorption increased due to the effect of the increased curing accelerator, and a laminate having sufficient properties was not obtained. Furthermore, in Comparative Example 3, the organic phosphorus compound B that does not react with the epoxy resin is used, and the curability and the laminate characteristics are reduced due to the plasticizer effect. In Comparative Example 4, although the reaction rate of dicyandiamide is 0.3%, additional drying time is required in order to obtain the same moldability (flow) as in the example, and the productivity also decreases. From these results, the advantage of the present invention is clear.

【0042】実施例1〜3で作製した両面銅張積層板各
2枚の表裏面に、サブトラクティブ法により回路形成
(テストパターン)を行った。さらに、表面を接着性向
上のため、酸化粗化処理し、同じく実施例1〜3で得た
樹脂組成物を用いて作製したプリプレグ2枚を挟んで重
ね合せ、さらに外側にプリプレグ2枚と18μm銅箔を
重ねて、実施例1〜3と同様に積層プレスし、内層回路
付き6層プリント配線板を作製した。このプリント配線
板に当該業界で用いられる通常の方法により外層回路加
工、スルーホール形成、レジストインク印刷、部品実装
を行ったが、通常のプリント配線板製造工程において問
題は生じないことが確認された。
Circuits (test patterns) were formed on the front and back surfaces of each of the two double-sided copper-clad laminates prepared in Examples 1 to 3 by a subtractive method. Furthermore, in order to improve the adhesiveness of the surface, the surface was subjected to an oxidation roughening treatment, and two prepregs produced using the resin compositions obtained in Examples 1 to 3 were sandwiched therebetween. The copper foil was overlaid and laminated and pressed in the same manner as in Examples 1 to 3 to produce a six-layer printed wiring board with an internal circuit. Outer layer circuit processing, through-hole formation, resist ink printing, and component mounting were performed on this printed wiring board by ordinary methods used in the industry, but it was confirmed that no problems occurred in the normal printed wiring board manufacturing process. .

【0043】[0043]

【発明の効果】本発明における樹脂組成物は、ハロゲン
系難燃剤を含まずに十分な難燃性を有し、硬化性も優れ
ている。この樹脂組成物を用いることによって、難燃
性、耐熱性の特性が良好な、さらには環境対応の要求に
応えることのできるプリプレグ、積層板およびプリント
配線板を、生産性よく作製することができる。
The resin composition of the present invention has sufficient flame retardancy without containing a halogen-based flame retardant and has excellent curability. By using this resin composition, prepregs, laminated boards, and printed wiring boards having good flame retardancy and heat resistance properties and capable of meeting the requirements for environmental friendliness can be produced with high productivity. .

───────────────────────────────────────────────────── フロントページの続き (72)発明者 武田 良幸 茨城県下館市大字小川1500番地 日立化成 工業株式会社下館事業所内 (72)発明者 大堀 健一 茨城県下館市大字小川1500番地 日立化成 工業株式会社下館事業所内 (72)発明者 鴨志田 真一 茨城県下館市大字小川1500番地 日立化成 工業株式会社下館事業所内 (72)発明者 垣谷 稔 茨城県下館市大字小川1500番地 日立化成 工業株式会社下館事業所内 (72)発明者 阿部 紀大 茨城県下館市大字小川1500番地 日立化成 工業株式会社下館事業所内 Fターム(参考) 4F072 AA01 AA07 AB29 AD30 AD32 AD33 AG03 AH03 AH21 AL13 4J036 AA01 CB21 CB26 CC02 HA08 HA11 HA12  ────────────────────────────────────────────────── ─── Continuing on the front page (72) Inventor Yoshiyuki Takeda 1500 Oji Ogawa, Shimodate City, Ibaraki Pref.Hitachi Chemical Industry Co., Ltd. Inside Shimodate Office (72) Inventor Shinichi Kamoshida 1500 Odai Ogawa, Shimodate City, Ibaraki Prefecture Inside Shimodate Office Hitachi Chemical Co., Ltd. (72) Inventor Minoru Kakitani 1500 Oji Ogawa Shimodate City in Ibaraki Prefecture 72) Inventor Norihiro Abe 1500 Ogawa, Shimodate-shi, Ibaraki F-term in Shimodate Works of Hitachi Chemical Co., Ltd.

Claims (10)

【特許請求の範囲】[Claims] 【請求項1】 エポキシ樹脂と一般式(1): 【化1】 (式中、Rは、2個以上のフェノール性水酸基を含む基
である)で示される有機リン化合物とを反応させて得ら
れるリン変性エポキシ樹脂に、ジシアンジアミドを付加
させたジシアンジアミド付加リン変性エポキシ樹脂含有
樹脂組成物において、リン変性工程における(エポキシ
樹脂当量/式(1)の有機リン化合物当量)が2〜5の
範囲であり、ジシアンジアミド当量が、 【数1】 (式中、エポキシ樹脂当量には、リン変性工程後に追加
添加したエポキシ樹脂の当量を含む)の範囲であり、か
つジシアンジアミドの付加反応率が0.5〜15%であ
ることを特徴とする樹脂組成物。
An epoxy resin and a compound represented by the general formula (1): (Wherein R is a group containing two or more phenolic hydroxyl groups), and a dicyandiamide-added phosphorus-modified epoxy resin obtained by adding dicyandiamide to a phosphorus-modified epoxy resin obtained by reacting with an organic phosphorus compound represented by the following formula: In the resin composition, (epoxy resin equivalent / organic phosphorus compound equivalent of formula (1)) in the phosphorus modification step is in the range of 2 to 5, and dicyandiamide equivalent is represented by the following formula. (Wherein the epoxy resin equivalent includes the equivalent of the epoxy resin additionally added after the phosphorus modification step), and the addition reaction rate of dicyandiamide is 0.5 to 15%. Composition.
【請求項2】 式(1)の有機リン化合物が、10−
(2,5−ジヒドロキシフェニル)−9,10−ジヒド
ロ−9−オキサ−10−ホスファフェナントレン−10
−オキシドである、請求項1記載の樹脂組成物。
2. The method according to claim 1, wherein the organic phosphorus compound of the formula (1) is 10-
(2,5-dihydroxyphenyl) -9,10-dihydro-9-oxa-10-phosphaphenanthrene-10
The resin composition according to claim 1, which is an oxide.
【請求項3】 エポキシ樹脂のうち50〜90重量%が
ビスフェノールF型エポキシ樹脂である、請求項1また
は2記載の樹脂組成物。
3. The resin composition according to claim 1, wherein 50 to 90% by weight of the epoxy resin is a bisphenol F type epoxy resin.
【請求項4】 エポキシ樹脂への式(1)の有機リン化
合物の反応と、エポキシ樹脂へのジシアンジアミドの付
加反応と、を一段階法で行う、請求項1〜3のいずれか
1項記載のジシアンジアミド付加リン変性エポキシ樹脂
含有樹脂組成物の製造方法。
4. The method according to claim 1, wherein the reaction of the organic phosphorus compound of the formula (1) with the epoxy resin and the addition of dicyandiamide to the epoxy resin are carried out in a one-step method. A method for producing a resin composition containing a dicyandiamide-added phosphorus-modified epoxy resin.
【請求項5】 エポキシ樹脂と式(1)の有機リン化合
物とを反応させ、次いで反応生成物へジシアンジアミド
を付加反応させる、請求項1〜3のいずれか1項記載の
ジシアンジアミド付加リン変性エポキシ樹脂含有樹脂組
成物の製造方法。
5. The dicyandiamide-added phosphorus-modified epoxy resin according to claim 1, wherein the epoxy resin is reacted with the organic phosphorus compound of the formula (1), and then dicyandiamide is added to the reaction product. Method for producing resin-containing resin composition.
【請求項6】 エポキシ樹脂と式(1)の有機リン化合
物との反応、およびジシアンジアミドの付加反応を、有
機溶媒中、100〜160℃の温度で行う、請求項4ま
たは5記載の樹脂組成物の製造方法。
6. The resin composition according to claim 4, wherein the reaction of the epoxy resin with the organic phosphorus compound of the formula (1) and the addition reaction of dicyandiamide are carried out in an organic solvent at a temperature of 100 to 160 ° C. Manufacturing method.
【請求項7】 エポキシ樹脂と式(1)の有機リン化合
物との反応、およびジシアンジアミドの付加反応を、反
応触媒としてトリフェニルホスフィンをエポキシ樹脂1
00部に対して0.05〜2.00重量部添加して行
う、請求項4または5記載の樹脂組成物の製造方法。
7. The reaction of an epoxy resin with an organophosphorus compound of the formula (1) and an addition reaction of dicyandiamide, wherein triphenylphosphine is used as a reaction catalyst.
The method for producing a resin composition according to claim 4 or 5, wherein the method is performed by adding 0.05 to 2.00 parts by weight to 00 parts.
【請求項8】 請求項1〜3のいずれか1項記載の樹脂
組成物を、基材に含浸し、乾燥したプリプレグ。
8. A prepreg, wherein a substrate is impregnated with the resin composition according to claim 1 and dried.
【請求項9】 請求項8記載のプリプレグの少なくとも
片面に金属箔を積層した積層板。
9. A laminate in which a metal foil is laminated on at least one surface of the prepreg according to claim 8.
【請求項10】 請求項9記載の積層板の金属箔を回路
加工したプリント配線板。
10. A printed wiring board obtained by circuit-processing the metal foil of the laminate according to claim 9.
JP2001106181A 2001-04-04 2001-04-04 Dicyandiamide-added phosphorus-modified epoxy resin-containing resin composition and method for producing the same Expired - Fee Related JP4660953B2 (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102234363A (en) * 2010-05-06 2011-11-09 宏泰电工股份有限公司 Halogen-free flame-retardant resin composition

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH11279258A (en) * 1998-01-27 1999-10-12 Toto Kasei Co Ltd Phosphorus-containing epoxy resin composition
JP2000080251A (en) * 1998-09-03 2000-03-21 Matsushita Electric Works Ltd Phosphorus-modified flame-retardant epoxy resin composition and its production and molded product and laminate using the phosphorus-modified flame-retardant epoxy resin composition
JP2000309624A (en) * 1999-02-23 2000-11-07 Dainippon Ink & Chem Inc Flame-retardant epoxy resin composition and its production
JP2001072742A (en) * 1999-09-03 2001-03-21 Toshiba Chem Corp Flame-retardant epoxy resin composition, prepreg, and laminate
JP2001114867A (en) * 1999-10-15 2001-04-24 Takeda Chem Ind Ltd Halogen free flame retardant epoxy resin composition

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH11279258A (en) * 1998-01-27 1999-10-12 Toto Kasei Co Ltd Phosphorus-containing epoxy resin composition
JP2000080251A (en) * 1998-09-03 2000-03-21 Matsushita Electric Works Ltd Phosphorus-modified flame-retardant epoxy resin composition and its production and molded product and laminate using the phosphorus-modified flame-retardant epoxy resin composition
JP2000309624A (en) * 1999-02-23 2000-11-07 Dainippon Ink & Chem Inc Flame-retardant epoxy resin composition and its production
JP2001072742A (en) * 1999-09-03 2001-03-21 Toshiba Chem Corp Flame-retardant epoxy resin composition, prepreg, and laminate
JP2001114867A (en) * 1999-10-15 2001-04-24 Takeda Chem Ind Ltd Halogen free flame retardant epoxy resin composition

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102234363A (en) * 2010-05-06 2011-11-09 宏泰电工股份有限公司 Halogen-free flame-retardant resin composition

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