JP2002273284A - Holding tool for annular material to be coated, setting tool and pull-out tool and electrostatic powder coating method using the same - Google Patents

Holding tool for annular material to be coated, setting tool and pull-out tool and electrostatic powder coating method using the same

Info

Publication number
JP2002273284A
JP2002273284A JP2001080038A JP2001080038A JP2002273284A JP 2002273284 A JP2002273284 A JP 2002273284A JP 2001080038 A JP2001080038 A JP 2001080038A JP 2001080038 A JP2001080038 A JP 2001080038A JP 2002273284 A JP2002273284 A JP 2002273284A
Authority
JP
Japan
Prior art keywords
holding
coated
jig
annular
rod
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP2001080038A
Other languages
Japanese (ja)
Other versions
JP4893902B2 (en
Inventor
Uichi Akita
卯市 秋田
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
ICHINOMIYA DENKI KK
Ichinomiya Denki Co Ltd
Original Assignee
ICHINOMIYA DENKI KK
Ichinomiya Denki Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by ICHINOMIYA DENKI KK, Ichinomiya Denki Co Ltd filed Critical ICHINOMIYA DENKI KK
Priority to JP2001080038A priority Critical patent/JP4893902B2/en
Publication of JP2002273284A publication Critical patent/JP2002273284A/en
Application granted granted Critical
Publication of JP4893902B2 publication Critical patent/JP4893902B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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Landscapes

  • Electrostatic Spraying Apparatus (AREA)
  • Spray Control Apparatus (AREA)
  • Coating Apparatus (AREA)
  • Manufacture Of Motors, Generators (AREA)
  • Application Of Or Painting With Fluid Materials (AREA)

Abstract

PROBLEM TO BE SOLVED: To provide a holding tool or the like for holding an annular material to be coated with only one kind of the tool. SOLUTION: The holding tool 10 for holding the annular material 26 to be coated on the inner circumference is provided with a rod like main body 11 having the outside diameter smaller than the inside diameter of the annular material to be coated and a plurality of flexible holding pawls 14 arranged along the outer circumference of the rod like main body almost in the same axial direction positional and each connected to the rod like main body at the base end part, and the tip part of each holding pawl in a free state is positioned outside in the diameter direction from the inner circumferential position of the annular material to be coated. The annular material 26 to be coated is set and pulled out to and from the holding tool 10 with the setting tool 17 and the pull-out tool 23.

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の属する技術分野】本発明は、モータのステータ
コア等の環状被塗装物の静電粉体塗装時に該環状被塗装
物を保持する保持治具、上記環状被塗装物を上記保持治
具にセットするためのセット治具及び塗装後に上記保持
治具から環状被塗装物を抜き取るための抜き治具、並び
にそれらの各治具を用いた静電粉体塗装方法に関するも
のである。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a holding jig for holding an annular workpiece during electrostatic powder coating of an annular workpiece such as a stator core of a motor. The present invention relates to a set jig for setting, a jig for extracting an annular object to be coated from the holding jig after coating, and an electrostatic powder coating method using each jig.

【0002】[0002]

【従来の技術】図12に示すように、従来、モータのス
テータコア1に静電粉体塗装を施す際に該ステータコア
1を保持する保持治具として、第1及び第2保持治具
2、3を組み合わせてなるものが知られている(特開2
000−334336号公報参照)。すなわち、第1保
持治具2には、筒状部2aの内周から外側へ突出するL
字状に屈曲した複数の可撓性を有する保持爪2bが設け
られ、各保持爪2bの先端は、自由状態では、ステータ
コア1の内周より径方向内側に位置している。
2. Description of the Related Art As shown in FIG. 12, conventionally, when a stator core 1 of a motor is subjected to electrostatic powder coating, first and second holding jigs 2, 3 are used as holding jigs for holding the stator core 1. Are known (Japanese Unexamined Patent Application Publication No.
000-334336). That is, the first holding jig 2 has L projecting outward from the inner periphery of the cylindrical portion 2a.
A plurality of flexible holding claws 2b bent in a character shape are provided, and the tip of each holding claw 2b is located radially inward of the inner periphery of the stator core 1 in a free state.

【0003】一方、第2保持治具3には、2段式の連結
ロッド3a、3bが設けられ、図14に示すように、連
結ロッド3a、3bが各保持爪2bの内側を介して筒状
部2aの内周に嵌合することにより、第1及び第2保持
治具2、3が連結されるとともに、大径の連結ロッド3
bが各保持爪2bを径方向外側へ押し拡げて保持爪2a
の先端部をステータコア1の内周に係合させ、ステータ
コア1を保持するようになっている。
On the other hand, the second holding jig 3 is provided with two-stage connecting rods 3a and 3b. As shown in FIG. 14, the connecting rods 3a and 3b are connected to the cylinder through the inside of each holding claw 2b. The first and second holding jigs 2 and 3 are connected by fitting into the inner periphery of the shape 2a, and the large-diameter connecting rod 3
b pushes each holding claw 2b radially outward and expands the holding claw 2a.
Are engaged with the inner periphery of the stator core 1 to hold the stator core 1.

【0004】2c、3cは、不図示の静電粉体塗装装置
のコンベア上で移送するために各保持治具2、3に設け
られた移送用ロッドであり、連結状態でステータコア1
を保持した第1及び第2保持治具2、3を上記コンベア
上に配置し、ステータコア1の表面に静電粉体塗装を施
した後、第1及び第2保持治具2、3を分離し、塗装済
みのステータコア1を取り出すようになっている。
[0004] Reference numerals 2c and 3c denote transfer rods provided on the holding jigs 2 and 3 for transfer on a conveyor of an electrostatic powder coating apparatus (not shown).
After the first and second holding jigs 2 and 3 holding the first and second holding jigs 2 and 3 are placed on the conveyor and the surface of the stator core 1 is subjected to electrostatic powder coating, the first and second holding jigs 2 and 3 are separated. Then, the painted stator core 1 is taken out.

【0005】[0005]

【発明が解決しようとする課題】ところが、上記の構成
では、第1及び第2保持治具2、3を組み合わせてステ
ータコア1を保持する仕組みであるから、同時に塗装処
理を施すステータコア1の個数分だけ第1及び第2保持
治具2、3が各々必要となり、全体として必要な保持治
具の個数が増し、かつコスト高になるものであった。
However, in the above configuration, the first and second holding jigs 2 and 3 are combined to hold the stator core 1, so that the number of stator cores 1 to be simultaneously coated is equal to the number of stator cores 1 to be coated. However, only the first and second holding jigs 2 and 3 are required, and the number of necessary holding jigs is increased as a whole, and the cost is increased.

【0006】また、静電粉体塗装装置上で第1保持治具
2と第2保持治具3との結合状態に弛みが生じると、保
持爪2bに対してステータコア1が偏芯したりして、保
持爪2bによりステータコア1を安定的に保持すること
が不可能となる結果、ステータコア1の塗装の品質が低
下するという問題もあった。
Further, if the connection between the first holding jig 2 and the second holding jig 3 is loosened on the electrostatic powder coating apparatus, the stator core 1 may be eccentric with respect to the holding claw 2b. As a result, it becomes impossible to stably hold the stator core 1 by the holding claws 2b. As a result, there is a problem that the quality of the coating of the stator core 1 is deteriorated.

【0007】[0007]

【課題を解決するための手段】本発明は前記の課題を解
決するため、1種類の治具のみで環状被塗装物を保持で
きる保持治具、この保持治具に環状被塗装物をセットす
るためのセット治具及び塗装後に保持治具から環状被塗
装物を抜き取るための抜き治具、並びにそれらの各治具
を用いた静電粉体塗装方法を提供することを目的とす
る。
SUMMARY OF THE INVENTION In order to solve the above-mentioned problems, the present invention provides a holding jig capable of holding an annular workpiece with only one kind of jig, and setting the annular workpiece on the holding jig. It is an object of the present invention to provide a set jig for removing the jig, a jig for extracting an annular workpiece from a holding jig after coating, and an electrostatic powder coating method using each jig.

【0008】そのため、本発明の請求項1の環状被塗装
物の保持治具は、環状被塗装物を内周で保持する保持治
具であって、上記環状被塗装物の内径より小さい外径を
有するロッド状本体と、該ロッド状本体の略同一軸方向
位置における外周に沿って配置され各基端部がロッド状
本体に接続された複数の可撓性を有する保持爪とを備
え、各保持爪の先端部は自由状態において、上記環状被
塗装物の内周位置より径方向外側に位置することを特徴
とするものである。
Therefore, the annular jig holding jig according to the first aspect of the present invention is a holding jig for holding the annular coated object at an inner periphery thereof, and has an outer diameter smaller than the inner diameter of the annular coated object. A rod-shaped main body having a plurality of flexible holding claws arranged along the outer periphery of the rod-shaped main body at substantially the same axial position and having respective base ends connected to the rod-shaped main body. In the free state, the tip of the holding claw is located radially outward from the inner circumferential position of the annular workpiece.

【0009】請求項2の環状被塗装物の保持治具は、請
求項1の構成において、上記保持爪と該保持爪の先端部
側に対応するロッド状本体の端部との間におけるロッド
状本体の外周に、ロッド状本体より大径の錘り部が設け
られていることを特徴とするものである。
A holding jig for an annular object to be coated according to a second aspect of the present invention is the rod-shaped jig of the first aspect, wherein the holding claw and the end of the rod-shaped main body corresponding to the tip end side of the holding claw are provided. A weight portion having a larger diameter than the rod-shaped main body is provided on the outer periphery of the main body.

【0010】請求項3の環状被塗装物のセット治具は、
請求項1又は2の保持治具におけるロッド状本体の外径
より大きくかつ環状被塗装物の外径より小さい内径を有
する略垂直方向の第1挿入孔と、該第1挿入孔の上端部
付近に略同芯に設けられた上記環状被塗装物の外径と略
等しい内径を有する支持孔とを有し、上記第1挿入孔の
深さが上記各保持爪の先端部と該保持爪の基端部側に対
応するロッド状本体の端部と間の距離以上であることを
特徴とするものである。
[0010] The annular jig set jig of claim 3 is:
3. A substantially vertical first insertion hole having an inner diameter larger than the outer diameter of the rod-shaped body and smaller than the outer diameter of the annular workpiece in the holding jig according to claim 1 or 2, and near the upper end of the first insertion hole. A support hole having an inner diameter substantially equal to the outer diameter of the annular object to be coated, which is provided substantially concentrically, wherein the depth of the first insertion hole is equal to the tip of each of the holding claws and the depth of the holding claw. The distance is not less than the distance between the base end and the end of the rod-shaped main body corresponding to the base end.

【0011】請求項4の環状被塗装物の抜き治具は、請
求項1又は2の保持治具におけるロッド状本体の外径よ
り大きくかつ環状被塗装物の内径より小さい内径を有す
る略垂直方向の第2挿入孔を有し、該第2挿入孔の深さ
が上記各保持爪と該保持爪の基端部側に対応するロッド
状本体の端部と間の距離以上であることを特徴とするも
のである。
According to a fourth aspect of the present invention, there is provided a jig for removing an annular workpiece having a substantially vertical direction having an inner diameter larger than the outer diameter of the rod-shaped body and smaller than the inner diameter of the annular workpiece in the holding jig according to the first or second aspect. Wherein the depth of the second insertion hole is equal to or greater than the distance between each of the holding claws and the end of the rod-shaped body corresponding to the base end side of the holding claw. It is assumed that.

【0012】請求項5の環状被塗装物の静電粉体塗装方
法は、請求項3のセット治具における支持孔内に環状被
塗装物を配置した後、請求項1又は2の保持治具のロッ
ド状本体を上記保持爪の基端部側に対応する端部から環
状被塗装物の内周を介して上記第1挿入孔に挿入し、環
状被塗装物の内周で上記各保持爪を径方向に押し縮めて
各保持爪の先端部を環状被塗装物の内周に係合させるこ
とにより上記保持治具によって環状被塗装物を保持し、
続いて上記保持治具を上記セット治具の第1挿入孔から
離脱させて保持治具とともに環状被塗装物を静電粉体塗
装装置上に配置することにより、環状被塗装物に静電粉
体塗装を施した後、該塗装済みの環状被塗装物を保持し
た上記保持治具のロッド状本体を上記保持爪の基端部側
に対応する端部から請求項4の抜き治具における第2挿
入孔に挿入して該第2挿入孔で各保持爪を径方向内側に
押し縮めることにより、上記塗装済みの環状被塗装物の
内周から各保持爪の先端部を離脱させることを特徴とす
るものである。
According to a fifth aspect of the present invention, there is provided the electrostatic powder coating method for an annular workpiece, after the annular workpiece is disposed in the support hole of the set jig according to the third aspect, and then the holding jig according to the first or second aspect. Is inserted from the end corresponding to the base end side of the holding claw into the first insertion hole through the inner periphery of the annular object to be coated, and each of the holding claws is inserted at the inner periphery of the annular object to be coated. By pressing and shrinking in the radial direction, the tip of each holding claw is engaged with the inner periphery of the annular workpiece to hold the annular workpiece by the holding jig,
Subsequently, the holding jig is detached from the first insertion hole of the set jig, and the annular workpiece is placed on the electrostatic powder coating apparatus together with the holding jig. After the body coating is performed, the rod-shaped main body of the holding jig holding the painted ring-shaped object to be coated is moved from the end corresponding to the base end side of the holding claw to a position corresponding to the end of the jig according to claim 4. (2) Inserting into the insertion hole and pressing each holding claw radially inward with the second insertion hole, thereby detaching the tip of each holding claw from the inner periphery of the painted annular workpiece to be coated. It is assumed that.

【0013】[0013]

【発明の実施の形態】以下、本発明の実施の形態を図面
に基づいて説明する。図1(a)に示すように、保持治具
10は、大略円柱状のロッド状本体11を備え、このロ
ッド状本体11の軸方向中間部付近には、軸方向に沿っ
て延びる3つの溝12がロッド状本体11の円周方向に
略等間隔、つまり略120゜の間隔を隔てて形成されて
いる。図1(a)のI-I線に沿う断面図である図1(b)に示
すように、各溝12の一端部付近には、ねじ孔13が形
成されている。
Embodiments of the present invention will be described below with reference to the drawings. As shown in FIG. 1A, the holding jig 10 includes a substantially cylindrical rod-shaped main body 11, and three grooves extending along the axial direction are provided near an intermediate portion of the rod-shaped main body 11 in the axial direction. Numerals 12 are formed at substantially equal intervals in the circumferential direction of the rod-shaped main body 11, that is, at intervals of about 120 °. As shown in FIG. 1B, which is a cross-sectional view along the line II in FIG. 1A, a screw hole 13 is formed near one end of each groove 12.

【0014】各溝12内には、可撓性を有する保持爪1
4がロッド状本体11の軸方向に沿って配置され、保持
爪14の基端部14aは、ねじ孔13に螺合するねじ1
5によりロッド状本体11に固定されている。なお、図
1(b)では、保持爪14及びねじ15は図示省略してい
る。図2(a)(b)にも示すように、保持爪14は、その中
央部から先端部14bに至る領域が上方から見て先端部
側が次第に細くなる略テーパに形成される一方、側方か
ら見ると、斜め上向きに2段階的に屈曲した形状を有し
ている。
In each groove 12, a flexible holding claw 1 is provided.
4 is disposed along the axial direction of the rod-shaped main body 11, and the base end 14 a of the holding claw 14 is screwed into the screw hole 13.
5 is fixed to the rod-shaped main body 11. In FIG. 1B, the holding claws 14 and the screws 15 are not shown. As shown in FIGS. 2 (a) and 2 (b), the holding claw 14 is formed in a substantially tapered shape in which a region from the center portion to the tip portion 14b gradually narrows at the tip end side when viewed from above. When viewed from above, it has a shape that is bent obliquely upward in two steps.

【0015】そして、保持爪14の先端部は、図1の自
由状態において、後述のステータコア26の内周位置
(仮想線A参照)より径方向外側に位置している。ロッ
ド状本体11における保持爪14の先端部14bに対応
する側の端部(図1の左端部)と保持爪14との間に
は、円筒状の錘り16(錘り部)が嵌合されて固定され
ている。錘り16の保持爪14側の端部付近は、次第に
縮径するテーパ面を形成している。
In the free state of FIG. 1, the tip of the holding claw 14 is located radially outward from an inner peripheral position (see a virtual line A) of a stator core 26 described later. A cylindrical weight 16 (weight portion) is fitted between an end (left end in FIG. 1) of the rod-shaped main body 11 on the side corresponding to the tip 14 b of the holding claw 14 and the holding claw 14. Has been fixed. In the vicinity of the end of the weight 16 on the holding claw 14 side, a tapered surface whose diameter is gradually reduced is formed.

【0016】図3(a)(b)にセット治具17を示す。セッ
ト治具17は、大略円柱状の部材であり、径方向中央部
における上端部から下端部付近に渡って断面円形の第1
挿入孔18が形成されている。更に、この第1挿入孔1
8の下方には、次第に縮径するテーパ部20を介して、
第1挿入孔18より小径の空気孔21がセット治具17
の下端面まで延びるように形成されている。
FIGS. 3A and 3B show the setting jig 17. The set jig 17 is a substantially columnar member, and has a first section having a circular cross section from the upper end to the lower end near the center in the radial direction.
An insertion hole 18 is formed. Furthermore, the first insertion hole 1
8, via a tapered portion 20 that gradually decreases in diameter,
The air hole 21 having a smaller diameter than the first insertion hole 18 is
Is formed so as to extend to the lower end face.

【0017】第1挿入孔18は、保持治具10における
ロッド状本体11の外径より大きくかつステータコア2
6の外径より小さい内径を有するとともに、第1挿入孔
18の深さD1は各保持爪14の先端部と該保持爪14
の基端部側に対応するロッド状本体11の端部(図1の
右端部)と間の距離L1以上とされている。
The first insertion hole 18 is larger than the outer diameter of the rod-shaped main body 11 in the holding jig 10 and is
6 and an inner diameter smaller than the outer diameter of the holding claws 14, the depth D 1 of the first insertion hole 18 is different from that of the holding claws 14.
Of the rod-shaped main body 11 (the right end in FIG. 1) corresponding to the base end side of FIG.

【0018】また、セット治具17の上端面付近には、
第1挿入孔18の上端部に隣接して、支持孔22が第1
挿入孔18と同芯に設けられている。この支持孔22
は、ステータコア26の外径より僅かに小さな内径を有
している。
In the vicinity of the upper end surface of the set jig 17,
The support hole 22 is located adjacent to the upper end of the first insertion hole 18.
It is provided concentrically with the insertion hole 18. This support hole 22
Has an inner diameter slightly smaller than the outer diameter of the stator core 26.

【0019】図4(a)(b)に示すように、抜き治具23
は、大略円柱状の部材であり、径方向中央部における上
端部から下端部付近に渡って断面円形の第2挿入孔24
が形成されている。更に、この第2挿入孔24の下方に
は、第2挿入孔24より小径の空気孔25が抜き治具2
3の下端面まで延びるように形成されている。
As shown in FIGS. 4A and 4B, the cutting jig 23
Is a substantially cylindrical member, and the second insertion hole 24 having a circular cross-section from the upper end to the lower end near the center in the radial direction.
Are formed. Further, an air hole 25 having a smaller diameter than the second insertion hole 24 is provided below the second insertion hole 24.
3 is formed to extend to the lower end surface.

【0020】第2挿入孔24は、保持治具10における
ロッド状本体11の外径より大きくかつステータコア2
6の内径より小さい内径を有するとともに、第2挿入孔
24の深さD2は、各保持爪14の先端部側の径方向外
側への屈曲開始位置14aと該保持爪14の基端部側に
対応するロッド状本体11の端部と間の距離D2以上と
されている。
The second insertion hole 24 is larger than the outer diameter of the rod-shaped main body 11 of the holding jig 10 and is
6, and the depth D2 of the second insertion hole 24 is set at the bending start position 14a on the distal end side of each holding claw 14 in the radially outward direction and at the base end side of each holding claw 14. The distance D2 between the corresponding rod-shaped main body 11 and the end thereof is equal to or longer than D2.

【0021】以下、上記の保持治具10、セット治具1
7及び抜き治具23を用いてステータコア26(環状被
塗装物)に静電粉体塗装を行う手順を説明する。図3
(a)に矢印で示したように、まず、セット治具17の支
持孔22内に未塗装のステータコア26を配置し、続い
て、図5中に仮想線で示すように、ステータコア26の
内周を介して第1挿入孔18内に保持治具10を挿入す
る。この場合、保持治具10は、ロッド状本体11にお
ける保持爪14の基端部側に対応する端部側から第1挿
入孔18に挿入する。
Hereinafter, the holding jig 10 and the set jig 1 will be described.
A procedure for performing electrostatic powder coating on the stator core 26 (annular object to be coated) using the cutting tool 7 and the punching jig 23 will be described. FIG.
As shown by an arrow in (a), first, an unpainted stator core 26 is arranged in the support hole 22 of the set jig 17, and then, as shown by a virtual line in FIG. The holding jig 10 is inserted into the first insertion hole 18 through the circumference. In this case, the holding jig 10 is inserted into the first insertion hole 18 from the end corresponding to the base end of the holding claw 14 in the rod-shaped main body 11.

【0022】図5に実線で示すように、ロッド状本体1
1を第1挿入孔18の下端部付近まで挿入すると、各保
持爪14の先端部14bがステータコア26の内周によ
り押し縮められて、上記内周に係合する。これにより、
ステータコア26は、保持治具10により保持される。
As shown by a solid line in FIG.
When 1 is inserted to the vicinity of the lower end of the first insertion hole 18, the tip 14 b of each holding claw 14 is pressed and shrunk by the inner periphery of the stator core 26 and engages with the inner periphery. This allows
Stator core 26 is held by holding jig 10.

【0023】図6(a)(b)に示すように、ステータコア2
6を保持した保持治具10はセット治具17の第1挿入
孔18から抜き出し、この保持治具10を後述の静電粉
体塗装装置30における搬送装置(チェーンコンベア
等)上に載置する。そして、後述する手順で保持治具1
0上のステータコア26に静電粉体塗装を施す。
As shown in FIGS. 6A and 6B, the stator core 2
The holding jig 10 holding the jig 6 is pulled out from the first insertion hole 18 of the set jig 17, and the holding jig 10 is placed on a transport device (such as a chain conveyor) in the electrostatic powder coating device 30 described later. . Then, the holding jig 1 will be described in a procedure described later.
The electrostatic powder coating is applied to the stator core 26 on the upper side.

【0024】続いて、塗装済みのステータコア26bを
保持した保持治具10を静電粉体塗装装置から搬出し、
図7中に仮想線で示すように、保持治具10を抜き治具
23の第2挿入孔24に挿入する。この場合も、保持治
具10は、ロッド状本体11における保持爪14の基端
部に対応する側の端部から第2挿入孔24内に挿入す
る。
Subsequently, the holding jig 10 holding the coated stator core 26b is carried out of the electrostatic powder coating apparatus, and
7, the holding jig 10 is inserted into the second insertion hole 24 of the extracting jig 23. Also in this case, the holding jig 10 is inserted into the second insertion hole 24 from the end of the rod-shaped main body 11 on the side corresponding to the base end of the holding claw 14.

【0025】保持治具10を第2挿入孔24内の下端部
付近まで挿入すると、図7に実線ですように、保持爪1
4の先端部付近が第2挿入孔24で径方向に押し縮めら
れ、上記先端部がステータコア26bの内周より径方向
内側に位置することになる結果、ステータコア26bは
矢印Bで示すように、抜き治具23の上面上に落下す
る。その後、保持治具10を第2挿入孔24から抜き出
した後、上記抜き治具23の上面上のステータコア26
bを回収することができる。
When the holding jig 10 is inserted to the vicinity of the lower end in the second insertion hole 24, as shown by a solid line in FIG.
4 is compressed radially by the second insertion hole 24 in the radial direction, and the distal end is located radially inward from the inner periphery of the stator core 26b. As a result, the stator core 26b is It falls on the upper surface of the punching jig 23. Then, after the holding jig 10 is extracted from the second insertion hole 24, the stator core 26 on the upper surface of the extraction jig 23 is removed.
b can be recovered.

【0026】図6(b)に示したように、ステータコア2
6は環状本体部26aの外周に、不図示のコイルを巻き
付けるためのティース部26bを円周方向に所定の間隔
を隔てて複数個、例えば、12個設けたものである。図
8(a)に示すように、ステータコア26は、互いに同一
形状のコアプレート27を所定枚数積層一体化したもの
であり、上記保持治具10でステータコア26を保持し
ながらその表面に絶縁塗装膜28を形成する。
As shown in FIG. 6B, the stator core 2
Reference numeral 6 denotes a plurality of, for example, twelve, teeth portions 26b for winding a coil (not shown) provided at predetermined intervals in the circumferential direction on the outer periphery of the annular main body portion 26a. As shown in FIG. 8A, the stator core 26 is formed by laminating and integrating a predetermined number of core plates 27 having the same shape with each other, and while holding the stator core 26 with the holding jig 10, an insulating coating film is formed on the surface thereof. 28 are formed.

【0027】図9に模式的に示すように、上記絶縁塗装
膜28を形成するための静電粉体塗装装置30は、第1
の静電粉体塗装領域30aと、粉体除去領域30bと、
第2の静電粉体塗装領域30cとを備え、各領域30a
乃至30cに対応して、各々、第1の静電粉体塗装手段
31、粉体除去手段32及び第2の静電粉体塗装手段3
3が設けられるとともに、ステータコア26を保持した
保持治具10を各領域30a乃至30cを通して移送す
る図示しない移送手段(チェーンコンベア等)が設けら
れている。
As schematically shown in FIG. 9, an electrostatic powder coating apparatus 30 for forming the insulating coating film 28 includes a first
An electrostatic powder coating area 30a, a powder removal area 30b,
A second electrostatic powder coating area 30c;
Corresponding to the first electrostatic powder coating means 31, the powder removing means 32, and the second electrostatic powder coating means 3, respectively.
3 and a transfer unit (not shown) (not shown) for transferring the holding jig 10 holding the stator core 26 through the respective regions 30a to 30c.

【0028】第1及び第2の静電粉体塗装手段31、3
3は、例えば、第1及び第2の静電粉体塗装領域30
a、30cに向けて帯電(例えば摩擦帯電)された塗装
粒子を噴射する粉体塗布機から構成され、例えば、特願
平8−292960号の明細書及び図面に開示されたも
のを用いることができる。
First and second electrostatic powder coating means 31, 3
3 is, for example, the first and second electrostatic powder coating areas 30
a, a powder coating machine for spraying charged (for example, frictionally charged) coating particles toward 30c. For example, the one disclosed in the specification and drawings of Japanese Patent Application No. 8-292960 may be used. it can.

【0029】また、粉体除去手段32は、例えば、ばね
鋼から形成された除去プレート(図示せず)を備え、こ
の除去プレートが保持治具10に保持されたステータコ
ア26の回転が停止しない程度にその外周面に作用し、
上記外周面に付着した粉体塗料を除去する。粉体除去手
段32としては、上記したもの以外に所定方向に回転さ
れる除去ブラシ等を用いることもできる。なお、図9に
は示さないが、静電粉体塗装装置30は、後述する高周
波加熱等を行う加熱領域やそれに対応する加熱手段等も
備えている。
The powder removing means 32 includes a removing plate (not shown) made of, for example, spring steel. The removing plate is such that the rotation of the stator core 26 held by the holding jig 10 does not stop. Acts on its outer peripheral surface,
The powder paint adhered to the outer peripheral surface is removed. As the powder removing means 32, a removing brush or the like which is rotated in a predetermined direction may be used in addition to the above. Although not shown in FIG. 9, the electrostatic powder coating apparatus 30 also includes a heating region for performing high-frequency heating and the like described below, a heating unit corresponding thereto, and the like.

【0030】以下、ステータコア26の表面に絶縁塗装
膜28を形成する手順を図10のフローチャートを参照
しながら説明する。まず、ステップS1において、ステ
ータコア26の前処理が行われる。これは、ステータコ
アの表面のプレス油、防錆油等、塗装膜の安定性や密着
性等を阻害する付着物を除去する工程であり、付着物質
が分解或いは蒸発しかつコア素材が酸化しない温度でス
テータコア26を、熱風対流により又は赤外線雰囲気炉
で一定時間加熱処理する。
Hereinafter, the procedure for forming the insulating coating film 28 on the surface of the stator core 26 will be described with reference to the flowchart of FIG. First, in step S1, pre-processing of the stator core 26 is performed. This is a step of removing deposits such as press oil and rust-preventive oil on the surface of the stator core that inhibit the stability and adhesion of the coating film. The temperature at which the deposits are decomposed or evaporated and the core material is not oxidized. Then, the stator core 26 is subjected to heat treatment by hot air convection or in an infrared atmosphere furnace for a certain period of time.

【0031】前処理工程を終えたステータコア26は、
常温に冷却された後、第1の静電粉体塗装工程にて粉体
塗装される(S2)。すなわち、上記保持治具10によ
って保持されたステータコア26は、これと一体的に回
転しながら第1の静電塗装領域30aを通して移動され
ながら、静電粉体塗装が行われる。これにより、図8
(b)のように、ステータコア26の表面の実質上全域に
所定厚さ、例えば、略30乃至50μm程度の絶縁塗装
膜28が形成される。
The stator core 26 having completed the pre-processing step is
After cooling to room temperature, powder coating is performed in a first electrostatic powder coating step (S2). That is, the electrostatic powder coating is performed while the stator core 26 held by the holding jig 10 is moved through the first electrostatic coating region 30a while rotating integrally with the stator core 26. As a result, FIG.
As shown in (b), an insulating coating film 28 having a predetermined thickness, for example, about 30 to 50 μm is formed on substantially the entire surface of the stator core 26.

【0032】第1回目の静電粉体塗装を施されたステー
タコア26は、回転しながら粉体除去領域30bを通し
て移送され、その間に粉体除去工程が行われる(S
3)。具体的には、粉体除去手段32によってステータ
コア26のティース部26bの外周面26cに付着した
粉体のみが除去される。これにより、図8(c)に示す通
り、各ティース部26bの外周面26cに付着した絶縁
塗装膜28のみが除去され、ステータコア26のその他
の部分の表面に付着した絶縁塗装膜28は、付着したま
ま保持される。
The stator core 26 having been subjected to the first electrostatic powder coating is transported while rotating through the powder removing area 30b, during which a powder removing step is performed (S).
3). Specifically, only the powder attached to the outer peripheral surface 26c of the teeth portion 26b of the stator core 26 is removed by the powder removing means 32. As a result, as shown in FIG. 8C, only the insulating coating film 28 adhered to the outer peripheral surface 26c of each tooth portion 26b is removed, and the insulating coating film 28 adhered to the surface of the other portion of the stator core 26 is removed. It is kept as it is.

【0033】次に、第2の静電粉体塗装工程が行われる
(S4)。2回目の静電粉体塗装でも、ステータコア2
6の表面の実質上全域に所定厚さ、例えば、略20乃至
50μmの絶縁塗装膜28が形成される。このように粉
体除去工程を挟んで、静電粉体塗装工程を2度行うと、
図8(d)に示す通り、ステータコア26のティース部2
6bの外周面26cにおける絶縁塗装膜28の膜厚T2
のみが、他の領域の膜厚T1より薄くなる。
Next, a second electrostatic powder coating step is performed (S4). Even in the second electrostatic powder coating, the stator core 2
An insulating coating film 28 having a predetermined thickness, for example, approximately 20 to 50 μm is formed on substantially the entire surface of the surface of the insulating film 6. If the electrostatic powder coating step is performed twice with the powder removing step interposed in this way,
As shown in FIG. 8D, the teeth 2 of the stator core 26
Film thickness T2 of the insulating coating film 28 on the outer peripheral surface 26c of FIG.
Is thinner than the film thickness T1 of the other region.

【0034】従って、膜厚T1の領域は充分な電気的絶
縁特性と防錆が保たれ、モータに組付けるときに各ティ
ース部26bにコイル(図示せず)を巻付けたとして
も、コイルとステータコア26との間に充分な電気的絶
縁が確保される。一方、ステータコア26のティース部
8の外周面26cの膜厚T2は比較的薄くなり、外周面
26cでは充分な電気的絶縁特性を有しないが、所定の
防錆効果が達成される。このように、ティース部26b
の外周面26cの膜厚を薄くすることによって、モータ
に組み付けた際のロータ側のマグネット(図示せず)と
の間隔を小さくすることができ、これによってモータの
効率を高めることができ、またモータの小型化にも寄与
する。
Accordingly, the region having the film thickness T1 has sufficient electrical insulation characteristics and rust prevention. Even when a coil (not shown) is wound around each tooth portion 26b at the time of assembling the motor, the coil and the coil have the same thickness. Sufficient electrical insulation between the stator core 26 is ensured. On the other hand, the film thickness T2 of the outer peripheral surface 26c of the teeth portion 8 of the stator core 26 is relatively thin, and the outer peripheral surface 26c does not have sufficient electrical insulation properties, but a predetermined rust prevention effect is achieved. Thus, the teeth portion 26b
By reducing the thickness of the outer peripheral surface 26c, the distance between the outer peripheral surface 26c and the magnet (not shown) on the rotor side when assembled to the motor can be reduced, thereby increasing the efficiency of the motor. It also contributes to downsizing of the motor.

【0035】第2の静電粉体塗装工程の後、ステータコ
ア26は高周波一次加熱工程に移行する(S5)。この
高周波一次加熱工程では、塗装されたステータコア26
(保持治具10に保持されている)を回転しながら高周
波加熱機のスキッドコイル(図示せず)の間に通し、常
温から略150℃まで所定時間、例えば、略20乃至4
0秒間加熱する。
After the second electrostatic powder coating step, the stator core 26 shifts to a high-frequency primary heating step (S5). In this high frequency primary heating step, the painted stator core 26
While being rotated (held by the holding jig 10), it is passed through a skid coil (not shown) of the high-frequency heater, and is allowed to go from room temperature to about 150 ° C. for a predetermined time, for example, about 20 to 4 ° C.
Heat for 0 seconds.

【0036】この加熱により、ステータコア26の表面
を被覆する塗料粒子は溶融され、次の冷却工程(S6)
でステータコア26を粉体塗料の溶融点温度以下に冷却
することにより、ステータコア26の表面に塗装層が固
着される。この冷却の後、ステータコア26を保持する
保持治具10及びその周辺に対し圧縮空気が噴射され、
噴射された圧縮空気によってこれらに付着した余剰粉体
塗料が除去される。
By this heating, the paint particles covering the surface of the stator core 26 are melted, and the next cooling step (S6)
By cooling the stator core 26 below the melting point temperature of the powder coating, the coating layer is fixed to the surface of the stator core 26. After this cooling, compressed air is injected into the holding jig 10 holding the stator core 26 and the periphery thereof,
Excessive powder paint adhered to these is removed by the injected compressed air.

【0037】更に、ステータコア26は高周波二次加熱
工程(S7)に移行し、塗装されたステータコア26
(保持治具10に保持されている)を回転しながら高周
波加熱機のスキッドコイル(図示せず)の間に通し、前
処理工程後の温度を基準に昇温時間略20乃至40秒間
で略200乃至230℃に再加熱する。スキッドコイル
の間を通過したステータコア26は、冷却工程(S8)
で圧縮空気噴射又は送風機により常温まで強制冷却さ
れ、同時に保持工具及びステータコア26に付着した余
剰粉体が除去される。
Further, the stator core 26 moves to the high frequency secondary heating step (S7), and the painted stator core 26
While being rotated (held by the holding jig 10), it is passed between skid coils (not shown) of the high-frequency heater, and the heating time is approximately 20 to 40 seconds based on the temperature after the pretreatment step. Reheat to 200-230 ° C. The stator core 26 that has passed between the skid coils is subjected to a cooling step (S8).
And forced cooling to room temperature by compressed air injection or a blower, and at the same time, excess powder attached to the holding tool and the stator core 26 is removed.

【0038】上記実施の形態の保持治具10(図1)に
おける錘り16は、静電粉体塗装装置30上での保持治
具10の回転を促進して、保持治具10で保持されてい
るステータコア26の各部に均一に塗装を施す役割を果
たすものである。例えば、内径が15mm以下程度の比
較的小型のステータコア26を保持する保持治具10に
ついては、ロッド状本体11の自重が比較的小さいた
め、係る錘り16を備えることが好ましい。
The weight 16 of the holding jig 10 (FIG. 1) of the above embodiment promotes the rotation of the holding jig 10 on the electrostatic powder coating apparatus 30 and is held by the holding jig 10. This serves to uniformly apply the coating to each part of the stator core 26. For example, the holding jig 10 that holds a relatively small stator core 26 having an inner diameter of about 15 mm or less preferably includes the weight 16 because the weight of the rod-shaped main body 11 is relatively small.

【0039】これに対して、例えば、内径が15mmを
超える比較的大型のステータコア26を保持するための
保持治具10については、ロッド状本体11の外径を大
きくすることにより、保持治具10の自重を比較的大き
くできるため、錘り16は必ずしも設ける必要はない。
その場合、保持治具10のロッド状本体11は、図12
に示すように、軸方向両端部近傍の小径部11aと、軸
方向中間部付近の大径部11bとで構成することができ
る。
On the other hand, for the holding jig 10 for holding a relatively large stator core 26 having an inner diameter exceeding 15 mm, for example, by increasing the outer diameter of the rod-shaped main body 11, the holding jig 10 The weight 16 need not always be provided because the weight of the weight 16 can be made relatively large.
In that case, the rod-shaped main body 11 of the holding jig 10 is
As shown in (1), it can be composed of a small diameter portion 11a near both ends in the axial direction and a large diameter portion 11b near the middle portion in the axial direction.

【0040】[0040]

【発明の効果】以上説明したように、本発明の請求項1
の環状被塗装物の保持治具は、環状被塗装物を内周で保
持する保持治具であって、上記環状被塗装物の内径より
小さい外径を有するロッド状本体と、該ロッド状本体の
略同一軸方向位置における外周に沿って配置され各基端
部がロッド状本体に接続された複数の可撓性を有する保
持爪とを備え、各保持爪の先端部は自由状態において、
上記環状被塗装物の内周位置より径方向外側に位置する
ものであるから、各保持爪の先端部を径方向内側に押し
縮めながら上記先端部を環状被塗装物の内周に係合させ
ることにより、本保持治具で環状被塗装物を保持するこ
とができる。このように、本発明では、従来のように1
対の保持治具間で環状被塗装物を保持する場合に比べ
て、単一の保持治具により、極めて簡単な操作で環状被
塗装物を保持することができるので、静電粉体塗装処理
を効率的に行うことができるとともに、個々の環状被塗
装物を単一の保持治具で保持できるので、所定個数の環
状被塗装物を保持するのに必要な保持治具の個数が従来
に比べて半減する。
As described above, according to the first aspect of the present invention,
The jig for holding the annular object to be coated is a holding jig for holding the annular object to be coated on an inner periphery thereof, the rod-shaped body having an outer diameter smaller than the inner diameter of the annular object to be coated, and the rod-shaped body. A plurality of flexible holding claws arranged along the outer circumference at substantially the same axial position, each base end of which is connected to the rod-shaped main body, and the tip of each holding claw is in a free state,
Since it is located radially outward from the inner peripheral position of the annular workpiece, the distal end of each holding claw is engaged with the inner periphery of the annular workpiece while compressing the distal end radially inward. This allows the holding jig to hold the annular workpiece. Thus, according to the present invention, as in the prior art, 1
Compared to the case where the ring-shaped workpiece is held between a pair of holding jigs, the ring-shaped workpiece can be held with a very simple operation using a single holding jig. Can be performed efficiently, and individual annular workpieces can be held by a single holding jig, so that the number of holding jigs required to hold a predetermined number of annular workpieces has conventionally been reduced. It is halved in comparison.

【0041】また、本発明では、各環状被塗装物が単一
の保持治具で保持されるので、従来の1対の保持治具間
で環状被塗装物を保持する場合のように、保持治具間の
結合状態に弛みが生じることにより、保持治具に対して
環状被塗装物が偏芯したり、保持が不安定になることが
なく、単一の保持治具で環状被塗装物を安定的に保持し
て塗装後の品質を高めることができる。
Further, in the present invention, since each annular workpiece is held by a single holding jig, the annular workpiece is held between a pair of conventional holding jigs. The looseness of the connection between the jigs does not cause the annular workpiece to be eccentric with respect to the holding jig and the holding becomes unstable. And the quality after painting can be improved.

【0042】請求項2の環状被塗装物の保持治具は、請
求項1の構成において、上記保持爪と該保持爪の先端部
側に対応するロッド状本体の端部との間におけるロッド
状本体の外周に、ロッド状本体より大径の錘り部が設け
られたものであり、このような錘り部を用いて保持治具
の重量を増すことにより、環状被塗装物を保持した保持
治具を静電粉体塗装装置上に配置した時に、保持治具が
静電粉体塗装装置上で回転しやすくなり、これにより、
保持治具で保持されている環状被塗装物の各部に対して
むらなく塗装できるようになる。
According to a second aspect of the present invention, in the configuration of the first aspect, a rod-shaped jig is provided between the holding claw and an end of a rod-shaped main body corresponding to a tip end side of the holding claw. A weight portion having a diameter larger than that of the rod-shaped body is provided on the outer periphery of the main body, and the weight of the holding jig is increased by using such a weight portion, thereby holding the annular workpiece. When the jig is placed on the electrostatic powder coating device, the holding jig becomes easy to rotate on the electrostatic powder coating device, thereby
Each part of the annular object to be coated held by the holding jig can be uniformly coated.

【0043】請求項3の環状被塗装物のセット治具は、
請求項1又は2の保持治具におけるロッド状本体の外径
より大きくかつ環状被塗装物の外径より小さい内径を有
する略垂直方向の第1挿入孔と、該第1挿入孔の上端部
付近に略同芯に設けられた上記環状被塗装物の外径と略
等しい内径を有する支持孔とを有し、上記第1挿入孔の
深さが上記各保持爪の先端部と該保持爪の基端部側に対
応するロッド状本体の端部と間の距離以上としたもので
あり、係るセット治具を用いることにより、上記保持治
具の保持爪で環状被塗装物を容易に保持させることがで
きる。
According to a third aspect of the present invention, there is provided a jig for setting an annular workpiece.
3. A substantially vertical first insertion hole having an inner diameter larger than the outer diameter of the rod-shaped body and smaller than the outer diameter of the annular workpiece in the holding jig according to claim 1 or 2, and near the upper end of the first insertion hole. A support hole having an inner diameter substantially equal to the outer diameter of the annular object to be coated, which is provided substantially concentrically, wherein the depth of the first insertion hole is equal to the tip of each of the holding claws and the depth of the holding claw. The distance between the base end portion and the end of the rod-shaped main body is set to be equal to or larger than the distance. The use of the set jig allows the holding claws of the holding jig to easily hold the annular workpiece. be able to.

【0044】すなわち、まず、上記セット治具の支持孔
内に環状被塗装物を挿入した後、上記保持治具のロッド
状本体を上記保持爪の基端部側に対応する側の端部から
環状被塗装物の内周を介して上記第1挿入孔に挿入する
と、上記保持爪の先端部付近が環状被塗装物の内周によ
って径方向内側に押し縮められ、保持爪の先端部が環状
被塗装物の内周に係合する。この状態で、保持治具をセ
ット治具の第1挿入孔から引き抜き、静電粉体塗装装置
上に配置して塗装を開始することができる。なお、第1
挿入孔の深さは、各保持爪の先端部と該保持爪の基端部
側に対応するロッド状本体の端部と間の距離以上である
から、ロッド状本体を最大限第1挿入孔に挿入するまで
の間に各保持爪の先端部を支持孔内の環状被塗装物の内
周に係合させることが可能である。
That is, first, after the annular object to be coated is inserted into the support hole of the set jig, the rod-shaped body of the holding jig is moved from the end corresponding to the base end side of the holding claw from the end. When inserted into the first insertion hole through the inner periphery of the annular workpiece, the vicinity of the tip of the holding claw is pressed radially inward by the inner periphery of the annular workpiece, and the tip of the holding claw is annular. Engage with the inner circumference of the object to be coated. In this state, the holding jig can be pulled out from the first insertion hole of the set jig, placed on the electrostatic powder coating apparatus, and the coating can be started. The first
The depth of the insertion hole is equal to or greater than the distance between the distal end of each holding claw and the end of the rod-shaped body corresponding to the base end of the holding claw. It is possible to engage the distal end of each holding claw with the inner periphery of the annular workpiece in the support hole before inserting it into the support hole.

【0045】請求項4の環状被塗装物の抜き治具は、請
求項1又は2の保持治具におけるロッド状本体の外径よ
り大きくかつ環状被塗装物の内径より小さい内径を有す
る略垂直方向の第2挿入孔を有し、該第2挿入孔の深さ
が上記各保持爪と該保持爪の基端部側に対応するロッド
状本体の端部と間の距離以上としたものであり、係る抜
き治具を用いることにより、塗装済みの環状被塗装物を
上記保持治具から容易に抜き取ることができる。
According to a fourth aspect of the present invention, there is provided a jig for removing an object to be coated having a substantially vertical direction having an inner diameter larger than the outer diameter of the rod-shaped main body and smaller than the inner diameter of the annular object to be coated. Wherein the depth of the second insertion hole is greater than or equal to the distance between each of the holding claws and the end of the rod-shaped body corresponding to the base end side of the holding claw. By using such a removal jig, the painted annular workpiece can be easily removed from the holding jig.

【0046】すなわち、塗装済みの環状被塗装物を保持
した保持治具のロッド状本体を上記保持爪の基端部側に
対応する側の端部から上記第2挿入孔に挿入すると、保
持爪の先端部が第2挿入孔で径方向内側に押し縮められ
ることにより、環状被塗装物の内周から保持爪の先端部
が離脱し、これにより、環状被塗装物は抜き治具上に落
下する。その後、保持治具を抜き治具の第2挿入孔から
抜き出した後、塗装済みの環状被塗装物を抜き治具上か
ら回収できる。
That is, when the rod-shaped main body of the holding jig holding the painted annular object to be coated is inserted into the second insertion hole from the end corresponding to the base end side of the holding claw, the holding claw is opened. The tip of the holding claw is disengaged from the inner periphery of the ring-shaped workpiece by being pressed and shrunk inward in the radial direction by the second insertion hole, thereby dropping the ring-shaped workpiece onto the punching jig. I do. Then, after the holding jig is pulled out from the second insertion hole of the drawing jig, the coated annular workpiece can be collected from the drawing jig.

【0047】請求項5の環状被塗装物の静電粉体塗装方
法は、請求項3のセット治具における支持孔内に環状被
塗装物を配置した後、請求項1又は2の保持治具のロッ
ド状本体を上記保持爪の基端部側に対応する端部から環
状被塗装物の内周を介して上記第1挿入孔に挿入し、環
状被塗装物の内周で上記各保持爪を径方向に押し縮めて
各保持爪の先端部を環状被塗装物の内周に係合させるこ
とにより上記保持治具によって環状被塗装物を保持し、
続いて上記保持治具を上記セット治具の第1挿入孔から
離脱させて保持治具とともに環状被塗装物を静電粉体塗
装装置上に配置することにより、環状被塗装物に静電粉
体塗装を施した後、該塗装済みの環状被塗装物を保持し
た上記保持治具のロッド状本体を上記保持爪の基端部側
に対応する端部から請求項4の抜き治具における第2挿
入孔に挿入して該第2挿入孔で各保持爪を径方向内側に
押し縮めることにより、上記塗装済みの環状被塗装物の
内周から各保持爪の先端部を離脱させるものであり、係
る手順で環状被塗装物に対する塗装を行えば、塗装中は
個々の環状被塗装物を単一の保持治具で保持できるの
で、所定個数の環状被塗装物を保持するのに必要な保持
治具の個数が従来に比べて半減するとともに、単一の保
持治具により環状被塗装物を安定的に保持して塗装後の
品質を向上させることができる。
According to a fifth aspect of the present invention, there is provided the electrostatic powder coating method for an annular workpiece, after the annular workpiece is disposed in the support hole of the set jig according to the third aspect, the holding jig according to the first or second aspect. Is inserted from the end corresponding to the base end side of the holding claw into the first insertion hole through the inner periphery of the annular object to be coated, and each of the holding claws is inserted at the inner periphery of the annular object to be coated. By pressing and shrinking in the radial direction, the tip of each holding claw is engaged with the inner periphery of the annular workpiece to hold the annular workpiece by the holding jig,
Subsequently, the holding jig is detached from the first insertion hole of the set jig, and the annular workpiece is placed on the electrostatic powder coating apparatus together with the holding jig. After the body coating is performed, the rod-shaped main body of the holding jig holding the painted ring-shaped object to be coated is moved from the end corresponding to the base end side of the holding claw to a position corresponding to the end of the jig according to claim 4. (2) inserting each of the holding claws into the insertion hole and pressing each holding claw radially inward with the second insertion hole to separate the tip end of each holding claw from the inner periphery of the painted annular workpiece to be coated. By performing the coating on the ring-shaped workpieces in accordance with the above procedure, the individual ring-shaped workpieces can be held by a single holding jig during the coating, so that the holding required for holding a predetermined number of the ring-shaped workpieces is performed. The number of jigs is reduced by half compared to the conventional one, and the ring Sobutsu to thereby retain stably improve the quality after painting.

【0048】また、保持治具に対する環状被塗装物のセ
ット及び抜き取りは、各々上記セット治具及び抜き治具
を用いて容易に行うことができるので、静電粉体塗装処
理を効率的に行うことができるとともに、セット治具及
び抜き治具については、各々必要最小限の個数を準備す
ればよいので、全体として、治具の個数を減少させるこ
とができる。
Further, the setting and removal of the annular workpiece to and from the holding jig can be easily performed by using the above-described set jig and extraction jig, respectively, so that the electrostatic powder coating process is efficiently performed. In addition to this, the necessary minimum number of the set jig and the extraction jig may be prepared, so that the number of jigs can be reduced as a whole.

【図面の簡単な説明】[Brief description of the drawings]

【図1】本発明の実施の形態に係る保持治具を示す図で
あって、(a)は正面図、(b)は(a)のI-I線に沿う拡大断面
図。
FIGS. 1A and 1B are views showing a holding jig according to an embodiment of the present invention, wherein FIG. 1A is a front view, and FIG. 1B is an enlarged cross-sectional view taken along line II of FIG.

【図2】上記保持治具における保持爪を示す図であっ
て、(a)は平面図、(b)は正面図。
FIGS. 2A and 2B are diagrams showing holding claws in the holding jig, wherein FIG. 2A is a plan view and FIG. 2B is a front view.

【図3】本発明の実施の形態におけるセット治具を示す
図であって、(a)は垂直断面図、(b)は平面図。
3A and 3B are diagrams showing a set jig according to the embodiment of the present invention, wherein FIG. 3A is a vertical sectional view and FIG. 3B is a plan view.

【図4】本発明の実施の形態における抜き治具を示す図
であって、(a)は垂直断面図、(b)は平面図。
FIGS. 4A and 4B are views showing a punching jig according to the embodiment of the present invention, wherein FIG. 4A is a vertical sectional view, and FIG.

【図5】上記セット治具を用いて上記保持治具にステー
タコアをセットする様子を示す垂直断面図。
FIG. 5 is a vertical cross-sectional view showing how a stator core is set on the holding jig using the setting jig.

【図6】上記ステータコアをセットした保持治具を示す
図であって、(a)は正面図、(b)は(a)のVII-VII線に沿う
断面図。
6A and 6B are views showing a holding jig on which the stator core is set, wherein FIG. 6A is a front view, and FIG. 6B is a sectional view taken along line VII-VII of FIG.

【図7】上記抜き治具を用いて上記保持治具からステー
タコアを取り外す様子を示す垂直断面図。
FIG. 7 is a vertical cross-sectional view showing a state in which a stator core is removed from the holding jig using the extracting jig.

【図8】上記ステータコアに静電粉体塗装を施す手順を
示す断面図。
FIG. 8 is a sectional view showing a procedure for applying electrostatic powder coating to the stator core.

【図9】上記ステータコアに静電粉体塗装を施す静電粉
体塗装装置を示す説明図。
FIG. 9 is an explanatory view showing an electrostatic powder coating apparatus for applying electrostatic powder coating to the stator core.

【図10】上記ステータコアに静電粉体塗装を施す手順
を示すフローチャート。
FIG. 10 is a flowchart showing a procedure for applying electrostatic powder coating to the stator core.

【図11】上記保持治具の変形例を示す正面図。FIG. 11 is a front view showing a modification of the holding jig.

【図12】従来の保持治具を示す部分断面正面図。FIG. 12 is a partial sectional front view showing a conventional holding jig.

【図13】上記従来の保持治具を用いてステータコアを
保持した状態を示す断面図。
FIG. 13 is a cross-sectional view showing a state where a stator core is held by using the conventional holding jig.

【符号の説明】[Explanation of symbols]

10 保持治具 11 ロッド状本体 14 保持爪 16 錘り(錘り部) 17 セット治具 18 第1挿入孔 22 支持孔 23 抜き治具 24 第2挿入孔 26 ステータコア(環状被塗装物) DESCRIPTION OF SYMBOLS 10 Holding jig 11 Rod-shaped main body 14 Holding claw 16 Weight (weight part) 17 Set jig 18 1st insertion hole 22 Supporting hole 23 Extraction jig 24 Second insertion hole 26 Stator core (annular coated object)

───────────────────────────────────────────────────── フロントページの続き (51)Int.Cl.7 識別記号 FI テーマコート゛(参考) // H02K 15/12 H02K 15/12 G Fターム(参考) 4D075 AA09 AA56 AA60 AA62 AA65 AA67 CA23 CA48 DA15 DA20 DA23 DB02 DC19 EA02 4F034 AA01 BA01 BA17 CA14 CA22 DA14 4F035 AA03 AA04 CA02 CA05 CB02 CB12 CB13 4F042 AA03 AA06 DF02 DF07 DF11 DF18 DF29 DF32 DF34 5H615 AA01 BB01 PP01 PP06 SS37──────────────────────────────────────────────────続 き Continued on the front page (51) Int.Cl. 7 Identification symbol FI theme coat ゛ (reference) // H02K 15/12 H02K 15/12 GF term (reference) 4D075 AA09 AA56 AA60 AA62 AA65 AA67 CA23 CA48 DA15 DA20 DA23 DB02 DC19 EA02 4F034 AA01 BA01 BA17 CA14 CA22 DA14 4F035 AA03 AA04 CA02 CA05 CB02 CB12 CB13 4F042 AA03 AA06 DF02 DF07 DF11 DF18 DF29 DF32 DF34 5H615 AA01 BB01 PP01 PP06 SS37

Claims (5)

【特許請求の範囲】[Claims] 【請求項1】 環状被塗装物を内周で保持する保持治具
であって、 上記環状被塗装物の内径より小さい外径を有するロッド
状本体と、該ロッド状本体の略同一軸方向位置における
外周に沿って配置され各基端部がロッド状本体に接続さ
れた複数の可撓性を有する保持爪とを備え、各保持爪の
先端部は自由状態において、上記環状被塗装物の内周位
置より径方向外側に位置することを特徴とする環状被塗
装物の保持治具。
1. A holding jig for holding an annular object to be coated on an inner periphery thereof, comprising: a rod-shaped body having an outer diameter smaller than an inner diameter of the annular object to be coated; And a plurality of flexible holding claws, each of which has a base end connected to the rod-shaped main body and is disposed along the outer periphery of the ring-shaped object to be coated. A jig for holding an annular object to be coated, which is located radially outward from a circumferential position.
【請求項2】 上記保持爪と該保持爪の先端部側に対応
するロッド状本体の端部との間におけるロッド状本体の
外周に、ロッド状本体より大径の錘り部が設けられてい
ることを特徴とする請求項1記載の環状被塗装物の保持
治具。
2. A weight portion having a diameter larger than that of the rod-shaped body is provided on an outer periphery of the rod-shaped body between the holding claw and an end of the rod-shaped body corresponding to a tip end side of the holding claw. 2. The jig for holding an annular object to be coated according to claim 1, wherein
【請求項3】 請求項1又は2の保持治具におけるロッ
ド状本体の外径より大きくかつ環状被塗装物の外径より
小さい内径を有する略垂直方向の第1挿入孔と、該第1
挿入孔の上端部付近に略同芯に設けられた上記環状被塗
装物の外径と略等しい内径を有する支持孔とを有し、上
記第1挿入孔の深さが上記各保持爪の先端部と該保持爪
の基端部側に対応するロッド状本体の端部と間の距離以
上であることを特徴とする環状被塗装物のセット治具。
3. A substantially vertical first insertion hole having an inner diameter larger than the outer diameter of the rod-shaped main body and smaller than the outer diameter of the annular object to be coated in the holding jig according to claim 1 or 2, and
A support hole having an inner diameter substantially equal to the outer diameter of the annular object to be coated provided substantially concentrically near the upper end of the insertion hole, and the depth of the first insertion hole is set at the tip of each of the holding claws. A jig for setting an annular object to be coated, wherein the distance is equal to or greater than a distance between the portion and an end of a rod-shaped body corresponding to a base end of the holding claw.
【請求項4】 請求項1又は2の保持治具におけるロッ
ド状本体の外径より大きくかつ環状被塗装物の内径より
小さい内径を有する略垂直方向の第2挿入孔を有し、該
第2挿入孔の深さが上記各保持爪と該保持爪の基端部側
に対応するロッド状本体の端部と間の距離以上であるこ
とを特徴とする環状被塗装物の抜き治具。
4. The holding jig according to claim 1, further comprising a substantially vertical second insertion hole having an inner diameter larger than the outer diameter of the rod-shaped body and smaller than the inner diameter of the annular workpiece. An annular jig for removing a workpiece to be coated, wherein a depth of an insertion hole is equal to or greater than a distance between each of the holding claws and an end of a rod-shaped body corresponding to a base end side of the holding claws.
【請求項5】 請求項3のセット治具における支持孔内
に環状被塗装物を配置した後、請求項1又は2の保持治
具のロッド状本体を上記保持爪の基端部側に対応する端
部から環状被塗装物の内周を介して上記第1挿入孔に挿
入し、環状被塗装物の内周で上記各保持爪を径方向に押
し縮めて各保持爪の先端部を環状被塗装物の内周に係合
させることにより上記保持治具によって環状被塗装物を
保持し、続いて上記保持治具を上記セット治具の第1挿
入孔から離脱させて保持治具とともに環状被塗装物を静
電粉体塗装装置上に配置することにより、環状被塗装物
に静電粉体塗装を施した後、該塗装済みの環状被塗装物
を保持した上記保持治具のロッド状本体を上記保持爪の
基端部側に対応する端部から請求項4の抜き治具におけ
る第2挿入孔に挿入して該第2挿入孔で各保持爪を径方
向内側に押し縮めることにより、上記塗装済みの環状被
塗装物の内周から各保持爪の先端部を離脱させることを
特徴とする環状被塗装物の静電粉体塗装方法。
5. The rod-shaped body of the holding jig according to claim 1 or 2 corresponding to the base end side of the holding claw after the annular object to be coated is disposed in the support hole of the set jig of claim 3. From the end to be inserted into the first insertion hole through the inner periphery of the annular object to be coated, and radially compress each of the holding claws at the inner periphery of the annular object to make the tip of each holding claw annular. The annular workpiece is held by the holding jig by engaging with the inner periphery of the workpiece, and then the holding jig is detached from the first insertion hole of the set jig to form an annular shape together with the holding jig. After the object to be coated is placed on the electrostatic powder coating apparatus, after applying the electrostatic powder coating to the annular object to be coated, the rod-shaped holding jig holding the coated annular object to be coated is applied. 5. Inserting the main body from the end corresponding to the base end side of the holding claw into the second insertion hole of the extracting jig according to claim 4. The tip of each of the holding claws is detached from the inner periphery of the painted annular to-be-coated object by compressing each holding claw radially inward with the second insertion hole. Electrostatic powder coating method for objects.
JP2001080038A 2001-03-21 2001-03-21 Ring jig holding jig, set jig and punching jig, and electrostatic powder coating method using them Expired - Fee Related JP4893902B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2001080038A JP4893902B2 (en) 2001-03-21 2001-03-21 Ring jig holding jig, set jig and punching jig, and electrostatic powder coating method using them

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2001080038A JP4893902B2 (en) 2001-03-21 2001-03-21 Ring jig holding jig, set jig and punching jig, and electrostatic powder coating method using them

Publications (2)

Publication Number Publication Date
JP2002273284A true JP2002273284A (en) 2002-09-24
JP4893902B2 JP4893902B2 (en) 2012-03-07

Family

ID=18936391

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Country Status (1)

Country Link
JP (1) JP4893902B2 (en)

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CN115445825A (en) * 2022-09-30 2022-12-09 安徽理工大学 Turbine blade surface spraying upset subassembly

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Publication number Priority date Publication date Assignee Title
JP2000334336A (en) * 1999-06-01 2000-12-05 Nippon Densan Corp Electrostatic powder coating apparatus

Patent Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2000334336A (en) * 1999-06-01 2000-12-05 Nippon Densan Corp Electrostatic powder coating apparatus

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WO2015068831A1 (en) * 2013-11-11 2015-05-14 株式会社ジェイテクト Method for manufacturing telescopic shaft
JP2015094404A (en) * 2013-11-11 2015-05-18 株式会社ジェイテクト Method of manufacturing telescopic shaft
US10550285B2 (en) 2013-11-11 2020-02-04 Jtekt Corporation Method for manufacturing telescopic shaft
CN111036442A (en) * 2019-10-08 2020-04-21 吉林大学 Cotton swab processor for animal experiment unhairing process
CN115445825A (en) * 2022-09-30 2022-12-09 安徽理工大学 Turbine blade surface spraying upset subassembly
CN115445825B (en) * 2022-09-30 2023-05-26 安徽理工大学 Turbine blade surface spraying turnover assembly

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