JP2002264733A - Vehicle interior trimming member and its molding method - Google Patents

Vehicle interior trimming member and its molding method

Info

Publication number
JP2002264733A
JP2002264733A JP2001065656A JP2001065656A JP2002264733A JP 2002264733 A JP2002264733 A JP 2002264733A JP 2001065656 A JP2001065656 A JP 2001065656A JP 2001065656 A JP2001065656 A JP 2001065656A JP 2002264733 A JP2002264733 A JP 2002264733A
Authority
JP
Japan
Prior art keywords
base material
opening
skin
slider
interior member
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP2001065656A
Other languages
Japanese (ja)
Inventor
Hiroshi Suzuki
浩 鈴木
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Inoac Corp
Original Assignee
Inoue MTP KK
Inoac Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Inoue MTP KK, Inoac Corp filed Critical Inoue MTP KK
Priority to JP2001065656A priority Critical patent/JP2002264733A/en
Publication of JP2002264733A publication Critical patent/JP2002264733A/en
Pending legal-status Critical Current

Links

Abstract

PROBLEM TO BE SOLVED: To provide a vehicle interior trimming member for improving a texture of the opening peripheral edge in an opening part, and a molding method for suitably molding this member. SOLUTION: An opening part 20 of the vehicle interior trimming member 10 for interposing a foaming body 16 between a base material 12 and a surface material 14 is formed by opening a surface opening part 33 of the surface material 14 for constituting a part of the opening part 20 in a position entering around into the base material reverse side from a base material opening part 34 of the base material 12 for constituting a part of the opening part 20. Thus, since an end part of the surface opening part 33 is not visually confirmed on an inside surface of the opening part 20 from the outside of the vehicular interior trimming member 10, the texture of the opening peripheral edge in the opening part 20 can be improved, and an architrave member for covering the end part can be obviated.

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の属する技術分野】この発明は、車両用内装部材
およびその成形方法に関し、更に詳細には、基材と表皮
材との間に発泡体が介在され、所要個所に各種用途に向
けた開口部を開設した車両用内装部材と、この車両用内
装部材を好適に成形する成形方法に関するものである。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to an interior member for a vehicle and a method for molding the same, and more particularly, to a method for forming an opening for various uses in which a foam is interposed between a base material and a skin material. TECHNICAL FIELD The present invention relates to an interior member for a vehicle in which a part is opened, and a molding method for suitably molding the interior member for a vehicle.

【0002】[0002]

【従来の技術】例えば図17に示すように、車両用内装
部材であるインストルメントパネル10では、裏側に位
置するようになる基材12と、車内に露出する化粧面と
なる表皮材14と、これら基材12および表皮材14の
間に介在して弾性を付与するウレタン等の発泡体16と
からなる三層構造を採用する場合が多い。また前記イン
ストルメントパネル10では、車両搭載の空調ユニット
から到来する調温空気を車内へ吹出案内する空気吹出口
や、その他各種スイッチ類の操作口等の用途に向けた開
口部20を所要個所に開設してある。
2. Description of the Related Art As shown in FIG. 17, for example, in an instrument panel 10 as an interior member for a vehicle, a base material 12 located on the back side, a skin material 14 serving as a decorative surface exposed inside the vehicle, and In many cases, a three-layer structure composed of a foam 16 made of urethane or the like which is provided between the base material 12 and the skin material 14 to provide elasticity is employed. In the instrument panel 10, an opening 20 for use such as an air outlet for guiding the temperature-controlled air coming from the air-conditioning unit mounted on the vehicle to the inside of the vehicle and an operation port of other various switches is provided at a required position. It has been established.

【0003】前記開口部20は、前記インストルメント
パネル10を成形する際に、所定の工程において所要形
状に開口形成される。すなわち前記基材12は、インジ
ェクション成形等により所要形状に予備成形され、この
際に最終的に前記開口部20となるべき位置に基材開口
部22を同時に成形したものである。一方前記表皮材1
4は、パウダースラッシュ成形や真空成形等により所要
形状に予備成形され、この際に最終的に前記開口部20
となるべき位置に凹状部24を同時に成形したものであ
る。
When the instrument panel 10 is formed, the opening 20 is formed in a predetermined shape in a predetermined step. That is, the base material 12 is preformed into a required shape by injection molding or the like, and at this time, the base material opening 22 is simultaneously formed at a position where the opening 20 is to be finally formed. Meanwhile, the skin material 1
4 is preformed into a required shape by powder slush molding, vacuum molding, or the like.
The concave portion 24 is simultaneously formed at the position where it should be.

【0004】そして図14に示すように、所要形状に予
備成形された前記表皮材14を第1発泡型26にセット
する一方、所要形状に予備成形された前記基材12を第
2発泡型28にセットし、各発泡型26,28を閉成し
て両部材14,12間で発泡原料を発泡させることによ
り、図15に示すように、表皮材14、基材12および
発泡体16からなる三層構造の前記インストルメントパ
ネル10が成形される。
As shown in FIG. 14, the skin material 14 preformed in a required shape is set in a first foaming mold 26, and the base material 12 preformed in a required shape is placed in a second foaming mold 28. By closing the foaming molds 26 and 28 and foaming the foaming material between the two members 14 and 12, as shown in FIG. The instrument panel 10 having a three-layer structure is formed.

【0005】次いで図16に示すように、発泡型から脱
型した成形後のインストルメントパネル10に、表皮材
14の前記凹状部24における前記基材開口部22に対
応する部位を、例えばカッター(図示せず)により一回り
小さくトリミングすることで、この凹状部24に表皮開
口部25を開設する。そしてトリミング作業に際して、
前記基材開口部22と表皮材14との間に介在していた
発泡体16aも併せて除去することで、表皮開口部25
から基材開口部22に連通する前記開口部20が開設さ
れる。
[0005] Next, as shown in FIG. 16, a portion corresponding to the base material opening 22 in the concave portion 24 of the skin material 14 is, for example, a cutter ( The skin opening 25 is opened in the concave portion 24 by trimming a little smaller by (not shown). And when trimming,
By removing the foam 16a interposed between the base material opening 22 and the skin material 14 at the same time, the skin opening 25
The opening 20 communicating with the base material opening 22 is opened.

【0006】[0006]

【発明が解決しようとする課題】しかしながら、前記表
皮材14における凹状部24をトリミングして前記表皮
開口部25を形成する工程は、一般的に作業者による手
作業に依存しているため、端末処理にムラを生じ易くて
仕上がりが見苦しくなるのが現状であった。しかも、凹
状部24に設けた前記表皮開口部25の端末部分は勿
論、前記発泡体16の端部分もインストルメントパネル
10の外側から容易に視認されてしまう問題があった。
更には、表皮開口部25の端末部分が、経年変化によっ
て発泡体16から剥がれて捲れ上がる等の不都合もあっ
た。
However, since the step of trimming the concave portion 24 of the skin material 14 to form the skin opening 25 generally depends on manual operation by an operator, the terminal In the present situation, it is easy to cause unevenness in the processing, and the finish is difficult to see. In addition, there is a problem that not only the terminal portion of the skin opening 25 provided in the concave portion 24 but also the end portion of the foam 16 can be easily recognized from the outside of the instrument panel 10.
Further, there is also a disadvantage that the terminal portion of the skin opening 25 is peeled off from the foam 16 and rolled up due to aging.

【0007】そこで前記開口部20には、図17に示す
ように、ベゼルやガーニッシュとも称される所謂額縁部
材54を別途装着し、この額縁部材54により前記表皮
開口部25の端末部分を被覆してしまう手段が講じられ
ている。しかしながら開口部20に、別工程で成形した
前記額縁部材54を装着することは、部品点数増加およ
び組付工数増加等によるコストアップを招来してしまう
問題を内在していた。
Therefore, as shown in FIG. 17, a so-called frame member 54 also called a bezel or garnish is separately attached to the opening 20, and the frame member 54 covers the terminal portion of the skin opening 25. Measures have been taken. However, mounting the frame member 54 formed in a separate process in the opening 20 has a problem that the cost is increased due to an increase in the number of parts and an increase in the number of assembly steps.

【0008】[0008]

【発明の目的】本発明は、前述した課題を好適に解決す
るために提案されたものであって、基材と表皮材との間
に発泡体を介在させたインストルメントパネル等の車両
用内装部材において、これに開口部を形成するために開
設される表皮開口部を、基材開口部を介して前記基材裏
側に回り込んだ位置に開設することで、該開口部におけ
る開口周縁の質感向上を図るようにした車両用内装部材
と、該車両用内装部材を好適に成形する成形方法を提供
することを目的とする。
SUMMARY OF THE INVENTION The present invention has been proposed to solve the above-mentioned problems suitably, and is intended for a vehicle interior such as an instrument panel in which a foam is interposed between a base material and a skin material. In the member, a skin opening formed to form an opening in the member is formed at a position which is wrapped around the back side of the base material through the base material opening, so that the texture of the periphery of the opening in the opening is obtained. It is an object of the present invention to provide an interior member for a vehicle which is improved and a molding method for suitably molding the interior member for a vehicle.

【0009】[0009]

【課題を解決するための手段】前記課題を解決し、所期
の目的を達成するため本発明は、基材と表皮材との間に
発泡体を介在させた車両用内装部材であり、所要個所に
各種用途に向けた開口部を開設したものにおいて、前記
開口部の一部を構成する前記表皮材の表皮開口部を、前
記開口部の一部を構成する前記基材の基材開口部から基
材裏側へ回り込んだ位置に開設するよう構成したことを
特徴とする。
SUMMARY OF THE INVENTION In order to solve the above-mentioned problems and achieve the intended object, the present invention relates to a vehicle interior member having a foam interposed between a base material and a skin material. In the case where openings for various applications are opened at various places, the skin opening of the skin material forming a part of the opening, the base material opening of the base material forming a part of the opening It is characterized in that it is constructed so as to be opened at a position wrapping around from the back of the base material.

【0010】同じく前記課題を解決し、所期の目的を達
成するため別の発明は、基材と表皮材との間に発泡体が
介在され、各種用途に供される開口部を開設した車両用
内装部材の成形方法において、前記基材の予備成形に際
して、最終的に前記開口部と対応する位置に基材開口部
を同時に成形し、前記表皮材の予備成形に際して、最終
的に前記開口部と対応する位置に凹状部を同時に成形す
ると共に、該凹状部の底部に前記基材開口部の開口域よ
り大きく膨張可能な拡大底部を成形し、前記凹状部の内
部輪郭に略等しい外部輪郭を有する第1スライダを進退
自在に備えた第1発泡型に予備成形後の表皮材をセット
して、該凹状部を前記第1スライダに被着させ、前記第
1スライダを介して前記凹状部内に残存した空気を吸引
し、前記拡大底部を前記基材開口部よりも縮小変形させ
る一方で、前記拡大底部を支持可能な支持面を有する第
2スライダを進退自在に備えた第2発泡型に予備成形後
の基材をセットして、前記基材開口部を該第2スライダ
の後退時に画成される空間部に臨ませ、両発泡型の型閉
め後に、前記第1スライダを前進させて前記基材開口部
内へ突入させることで、前記拡大底部を該基材開口部を
介して前記空間部内へ臨ませると共に該空間部内で元の
形状に膨張させ、前記第2スライダを前進させて前記支
持面を拡大底部に押付けることで、該支持面と前記第1
スライダの先端とで該拡大底部を挟持し、両発泡型にセ
ットした表皮材および基材の間で発泡原液を発泡させ
て、両部材の間に前記発泡体を介在させ、所要のキュア
タイムの経過後に、両発泡型から成形された前記車両用
内装部材を脱型し、前記基材開口部の外側に位置する前
記拡大底部の折返端末部位をトリミングすることで、該
基材開口部から基材裏側へ回り込んだ位置に表皮開口部
を開設するようにしたことを特徴とする。
Another object of the present invention is to solve the above-mentioned problems and to achieve an intended object, a vehicle in which a foam is interposed between a base material and a skin material and an opening is provided for various uses. In the method of molding an interior member for use, in the preforming of the base material, a base material opening is finally formed at a position corresponding to the opening at the same time, and in the preforming of the skin material, the opening is finally formed. A concave portion is simultaneously formed at a position corresponding to the above, and an enlarged bottom that is larger than the opening area of the base material opening is formed at the bottom of the concave portion, and an outer contour substantially equal to the inner contour of the concave portion is formed. A skin material after preforming is set in a first foaming die having a first slider having a movable forward and backward, and the concave portion is adhered to the first slider, and is inserted into the concave portion via the first slider. Suction the remaining air, and The base material after pre-forming is set in a second foaming die having a support surface capable of supporting the enlarged bottom portion and capable of moving forward and backward while reducing and deforming the base material from the base opening portion. The base member opening is made to face a space defined when the second slider is retracted, and after closing both foaming molds, the first slider is advanced to project into the base material opening, By causing the enlarged bottom to face the space through the base material opening and expanding the space into the original shape in the space, the second slider is advanced, and the support surface is pressed against the enlarged bottom. Support surface and the first
The expanded bottom is sandwiched between the tip of the slider and the foaming stock solution is foamed between the skin material and the base material set in both foaming molds, and the foam is interposed between the two members to achieve a required cure time. After the lapse of time, the vehicle interior member molded from both foaming molds is removed, and the folded terminal portion of the enlarged bottom located outside the base material opening is trimmed, so that the base material opening is formed from the base material opening. It is characterized in that the skin opening is opened at the position that goes around the back of the material.

【0011】[0011]

【発明の実施の形態】次に、本発明に係る車両用内装部
材およびその成形方法につき、好適な実施例を挙げて、
添付図面を参照しながら以下説明する。なお実施例で
は、車両用内装部材として三層構造のインストルメント
パネルを前提とし、該インストルメントパネル10の所
要位置に開口部20を設ける場合につき例示する。
BEST MODE FOR CARRYING OUT THE INVENTION Next, a preferred embodiment of an interior member for a vehicle and a method of molding the same according to the present invention will be described.
This will be described below with reference to the accompanying drawings. In the embodiment, a case is assumed in which an instrument panel having a three-layer structure is used as an interior member for a vehicle, and an opening 20 is provided at a required position of the instrument panel 10.

【0012】(表皮材)図1は、本実施例の成形方法に使
用される表皮材14の概略断面図である。この表皮材1
4は、例えばパウダースラッシュ成形、スプレー成形ま
たは真空成形等による別工程において、インストルメン
トパネル10に要求される形状に予備成形されている。
そして表皮材14には、前記インストルメントパネル1
0の最終的に前記開口部20と対応する位置に、該開口
部20の形状を有する凹状部30が凹設されていると共
に、この凹状部30の底部には、前記基材開口部22の
開口域より大きく膨張可能な拡大底部32が同時に成形
されている。すなわち前記拡大底部32は、前記凹状部
30よりも側外方へ0.5〜1.5mm程度突出してお
り、所謂「アンダーカット」形状とされている。なお前
記拡大底部32は、図示のように、上下の厚み寸法を比
較的小さく設定した扁平曲面状として構成してあるが、
後述すると共に図3および図8に示すように、後工程に
おける縮小変形や平板状に好適に変形され得るものであ
れば、如何なる形状であってもよい。
(Skin material) FIG. 1 is a schematic sectional view of a skin material 14 used in the molding method of this embodiment. This skin material 1
4 is preformed into a shape required for the instrument panel 10 in another process such as powder slush molding, spray molding, or vacuum molding.
The instrument panel 1 is provided on the skin material 14.
0, a concave portion 30 having the shape of the opening 20 is formed at a position corresponding to the opening 20 finally, and the bottom of the concave portion 30 is provided with the base material opening 22. An enlarged bottom 32 which is larger than the open area and is inflatable is molded at the same time. That is, the enlarged bottom portion 32 projects outwardly by about 0.5 to 1.5 mm from the concave portion 30 and has a so-called "undercut" shape. The enlarged bottom portion 32 is configured as a flat curved surface having a relatively small vertical dimension as shown in the figure.
As will be described later and as shown in FIGS. 3 and 8, any shape may be used as long as it can be suitably reduced into a flat shape in a later step.

【0013】(基材)図4は、本実施例の成形方法に使用
される基材12の概略断面図である。この基材12は、
例えばインジェクション成形等による別工程において、
インストルメントパネル10に要求される形状および強
度に予備成形されている。そして基材12には、前記イ
ンストルメントパネル10に最終的に前記開口部20と
対応する位置に、該開口部20の形状を有する基材開口
部34が同時に成形されている。この基材開口部34の
寸法形状は、図7に関して後述するように、上下の発泡
型を型閉めして第1発泡型36に設けた第1スライダ3
8を前進制御させた際に、第1スライダ38および該第
1スライダ38が挿通した前記凹状部30の挿通を許容
すると共に、該凹状部30の表面との間に適宜の間隙A
が画成される程度に設定されている。
(Substrate) FIG. 4 is a schematic sectional view of the substrate 12 used in the molding method of the present embodiment. This base material 12
For example, in another process such as injection molding,
It is preformed into the shape and strength required for the instrument panel 10. In the base material 12, a base material opening 34 having the shape of the opening 20 is simultaneously formed at a position corresponding to the opening 20 in the instrument panel 10. As will be described later with reference to FIG. 7, the dimensions of the base material opening 34 are determined by closing the upper and lower foaming molds and providing the first slider 3 provided on the first foaming mold 36.
8 is controlled to advance, the first slider 38 and the concave portion 30 into which the first slider 38 is inserted are allowed to pass therethrough, and an appropriate gap A is provided between the first slider 38 and the surface of the concave portion 30.
Is set to the extent that is defined.

【0014】(第1発泡型)図2は、第1発泡型36に予
備成形後の前記表皮材14をセットした状態を示す説明
断面図である。この第1発泡型36は、前記表皮材14
用のセット面36aに対して進退自在な第1スライダ3
8を、該セット面36aにセットした該表皮材14の前
記凹状部30に整合する位置に備えている。前記第1ス
ライダ38は、前記凹状部30の内部輪郭に略等しい外
部輪郭を有していて、第1発泡型36に設けたガイド溝
36bに摺接状態で配設されており、図示しない流体ア
クチュエータ(油圧シリンダやエアーシリンダ等)によ
り、セット面36aから適宜突出した第1位置(図2,図
3,6)と、この第1位置から更に前進した第2位置(図
7,図8,図9)とに姿勢制御される。このような第1発
泡型36のセット面36aに予備成形後の前記表皮材1
4をセットするに際しては、前記第1スライダ38を前
記第1位置に保持させたもとで、該表皮材14の前記凹
状部30をこの第1スライダ38に整合的に被着させ
る。これにより表皮材14のセット時では、図2から明
らかなように、前記第1スライダ38が前記凹状部30
の略半分程度の深さまで突入した状態とされ、該凹状部
30および前記拡大底部32の内部には適宜の内部空間
40が画成されている。
(First Foaming Mold) FIG. 2 is an explanatory sectional view showing a state in which the skin material 14 after preforming is set in the first foaming mold 36. The first foaming mold 36 is provided with the skin material 14.
First slider 3 that can move forward and backward with respect to the set surface 36a
8 is provided at a position matching the concave portion 30 of the skin material 14 set on the setting surface 36a. The first slider 38 has an outer contour substantially equal to the inner contour of the concave portion 30, and is disposed in sliding contact with a guide groove 36 b provided in the first foaming mold 36. A first position (FIGS. 2, 3, and 6) that appropriately protrudes from the set surface 36a by an actuator (a hydraulic cylinder, an air cylinder, or the like), and a second position (FIGS. 7, 8, and 8) further advanced from the first position. The posture is controlled as shown in FIG. 9). The skin material 1 after preforming on the set surface 36a of such a first foaming mold 36.
When setting 4, the first slider 38 is held at the first position, and the concave portion 30 of the skin material 14 is attached to the first slider 38 in a consistent manner. As a result, when the skin material 14 is set, as shown in FIG.
And an appropriate internal space 40 is defined inside the concave portion 30 and the enlarged bottom portion 32.

【0015】また前記第1スライダ38には、その先端
側と後端側に開口する空気流通孔38aが貫通状態に穿
設されており、該空気流通孔38aは図示しない空圧源
に連通している。従って、前述したようにセット面36
aに前記表皮材14をセットとしたもとで前記空圧源を
減圧吸引することにより、図3に示すように、前記内部
空間40に残存していた空気が吸引されるので、前記第
1スライダ38の先端に位置する前記凹状部30および
拡大底部32が縮小変形するようになり、該拡大底部3
2を第1スライダ38よりも幅狭とし得るようになって
いる。
The first slider 38 is provided with an air flow hole 38a which is open at the front end and rear end of the first slider 38. The air flow hole 38a communicates with an air pressure source (not shown). ing. Therefore, as described above, the setting surface 36
The air remaining in the internal space 40 is sucked as shown in FIG. 3 by suctioning the air pressure source under reduced pressure while the skin material 14 is set in a. The concave portion 30 and the enlarged bottom portion 32 located at the tip of the slider 38 are reduced and deformed.
2 can be made narrower than the first slider 38.

【0016】図5は、第2発泡型42に予備成形後の前
記基材12をセットした状態を示す説明断面図である。
この第2発泡型42は、前記第1発泡型36と対をなす
ものであって、前記基材12用のセット面42aから没
入した第1状態(図5〜図7)および該セット面42aに
整合した第2位置(図8,図9)とに進退自在な第2スラ
イダ44を、セット面42aにセットした該基材12の
前記基材開口部34に整合する位置に備えている。そし
て第2スライダ44は、第2発泡型42に設けたガイド
溝42bに摺接状態で配設されており、図示しない流体
アクチュエータ(油圧シリンダやエアーシリンダ等)によ
り前記第1位置と第2位置に移動制御され、図6に示す
ように前記第1位置に後退している際には、該セット面
42aにセットされた前記基材12との間に空間部46
が画成される。また、セット面42aにセットした基材
12の前記基材開口部34を指向する面には、前記基材
開口部34を介して臨んだ前記拡大底部32を押圧しな
がら支持する支持面44aが凹状に形成されている。こ
のような第2発泡型42のセット面36aに予備成形後
の前記基材12をセットするに際しては、前記第2スラ
イダ44を前記第1位置に保持させたもとで該基材12
をセットし、前記空間部46を画成した状態としてお
く。
FIG. 5 is an explanatory sectional view showing a state in which the base material 12 after pre-molding is set in the second foaming mold 42.
The second foaming mold 42 forms a pair with the first foaming mold 36, and is in a first state (FIGS. 5 to 7) immersed from the set surface 42a for the base material 12 and the set surface 42a. A second slider 44 is provided at a position matching the base material opening 34 of the base material 12 set on the setting surface 42a. The second slider 44 is disposed in sliding contact with a guide groove 42b provided in the second foaming mold 42. The first and second positions are moved by a fluid actuator (not shown) such as a hydraulic cylinder or an air cylinder. When it is retracted to the first position as shown in FIG. 6, a space 46 between the base material 12 set on the set surface 42a is provided.
Is defined. In addition, on a surface of the base material 12 set on the setting surface 42a, which faces the base material opening 34, a support surface 44a that supports the enlarged bottom 32 facing through the base material opening 34 while pressing the enlarged bottom 32 is provided. It is formed in a concave shape. When setting the preformed base material 12 on the setting surface 36a of the second foaming mold 42, the base material 12 is held while the second slider 44 is held at the first position.
Is set so that the space portion 46 is defined.

【0017】図6は、予備成形後の表皮材14がセット
されて下方に位置する第1発泡型36と、予備成形後の
基材12がセットされて上方に位置する第2発泡型42
とを、相互に閉成する工程を示す説明断面図である。第
1発泡型36と第2発泡型42を型閉めしたことによ
り、前記第1スライダ38に被着した表皮材14の凹状
部30および拡大底部32が、基材12の基材開口部3
4に整合して臨むようになる。このとき前記拡大底部3
2は、前述したように、空圧源の減圧吸引により縮小変
形された状態に保持されており、基材開口部34内へ挿
通が許容されるようになっている。
FIG. 6 shows a first foaming die 36 on which the preformed skin material 14 is set and located below, and a second foaming die 42 on which the preformed base material 12 is set and located above.
FIG. 5 is an explanatory cross-sectional view showing a step of mutually closing the two. By closing the first foaming mold 36 and the second foaming mold 42, the concave portion 30 and the enlarged bottom portion 32 of the skin material 14 attached to the first slider 38 are removed from the base material opening 3 of the base material 12.
It comes to match with 4. At this time, the enlarged bottom 3
As described above, 2 is held in a state of being reduced and deformed by the reduced pressure suction of the pneumatic source, and is allowed to be inserted into the base material opening 34.

【0018】図7は、第1発泡型36と第2発泡型42
の型閉め完了後に実施される前記拡大底部32の膨張工
程を示す説明断面図である。両発泡型36,42の型閉
めが完了したら、前記第1スライダ38を前記凹状部3
0内で第1位置から第2位置へ前進移動させ、その先端
38bを基材12の基材開口部34内へ突入させる。こ
れにより前記拡大底部32は、基材開口部34を介して
前記空間部46内へ臨むようになると共に、内部に残存
していた適量の空気により該空間部46内で再び元の形
状に膨張し、前記基材開口部34よりも大きく拡幅した
状態となる。なお、前記拡大底部32が前記空間部46
内で確実に元の形状に復帰するようにするために、前記
空気流通孔38aを介して空圧源から圧縮空気を送り込
むようにしてもよい。
FIG. 7 shows a first foaming mold 36 and a second foaming mold 42.
It is explanatory sectional drawing which shows the expansion process of the said expanded bottom part 32 implemented after completion | finish of mold closing. When the closing of both foaming molds 36 and 42 is completed, the first slider 38 is moved to the concave portion 3.
It is moved forward from the first position to the second position within 0, and its tip 38b is pushed into the base material opening 34 of the base material 12. As a result, the enlarged bottom portion 32 comes into the space portion 46 through the base material opening portion 34 and expands again into the original shape in the space portion 46 due to an appropriate amount of air remaining inside. As a result, a state in which the width is larger than the base material opening 34 is obtained. Note that the enlarged bottom portion 32 corresponds to the space portion 46.
The compressed air may be sent from a pneumatic source through the air flow hole 38a in order to surely return to the original shape in the inside.

【0019】図8は、前記拡大底部32の膨張完了後に
実施される該拡大底部32の挟持工程を示す説明断面図
である。前記拡大底部32が図7に示した膨張状態とさ
れているもとで、前記第2スライダ44を第1位置から
第2位置へ前進移動させ、前記支持面44aを該拡大底
部32に押付ける。これにより前記拡大底部32は、第
1スライダ38の先端38bおよび第2スライダ44の
支持面44aで挟持され、前記基材開口部34より大き
く押し潰されて平板状に変形する。従って、前記拡大底
部32の折返端末部位32aは、基材12の裏側に回り
込んで位置している。なお、拡大底部32の内部空間4
0に残存していた空気は、前記空気流通孔38aを介し
て型外へ押し出され、拡大底部32の変形を阻害するこ
とはない。
FIG. 8 is an explanatory cross-sectional view showing a process of clamping the enlarged bottom 32 which is performed after the expansion of the enlarged bottom 32 is completed. While the enlarged bottom 32 is in the expanded state shown in FIG. 7, the second slider 44 is moved forward from the first position to the second position, and the support surface 44a is pressed against the enlarged bottom 32. . As a result, the enlarged bottom portion 32 is sandwiched between the tip end 38b of the first slider 38 and the support surface 44a of the second slider 44, and is crushed greatly from the base material opening portion 34 to be deformed into a flat plate shape. Therefore, the folded terminal portion 32 a of the enlarged bottom portion 32 is positioned so as to wrap around the back side of the base material 12. The internal space 4 of the enlarged bottom 32
The air remaining at 0 is pushed out of the mold through the air flow holes 38a and does not hinder the deformation of the enlarged bottom 32.

【0020】図9は、表皮材14と基材12との間に画
成された空間内で発泡原液を発泡させることで、両部材
12,14の間に前記発泡体16を介在させた状態を示
す説明断面図である。例えば、前記第1発泡型36と第
2発泡型42を型閉めするに先立ち、第1発泡型36に
セットした表皮材14の上に所要量の発泡原液(ウレタ
ン原液)を注入した後、該第1発泡型36に対し第2発
泡型42を下降させて型閉めを行なうことで、前記表皮
材14と基材12との間で発泡原液の発泡反応が進行
し、両部材12,14の間に発泡体16を介在させるこ
とができる。なお凹状部30の外面と基材開口部34の
端末との間には、前述したように間隙Aが画成されてい
るので、発泡膨張する発泡体16の一部16aがこの間
隙Aへ侵入して固化し、基材12と凹状部30および拡
大底部32の接着が図られるようになる。
FIG. 9 shows a state in which the foam 16 is interposed between the two members 12 and 14 by foaming the foaming liquid in the space defined between the skin material 14 and the base material 12. It is explanatory sectional drawing which shows. For example, prior to closing the first foaming mold 36 and the second foaming mold 42, after injecting a required amount of foaming stock solution (urethane stock solution) onto the skin material 14 set in the first foaming mold 36, By lowering the second foaming mold 42 with respect to the first foaming mold 36 and closing the mold, the foaming reaction of the foaming stock solution proceeds between the skin material 14 and the base material 12, and the two members 12, 14 A foam 16 can be interposed between them. Since the gap A is defined between the outer surface of the concave portion 30 and the end of the base material opening 34 as described above, a part 16a of the foam 16 that expands and expands enters the gap A. Then, the base material 12 is bonded to the concave portion 30 and the enlarged bottom portion 32.

【0021】前記発泡原液に適合したキュアタイムが経
過したところで、第1発泡型36に対して第2発泡型4
2を上昇させることで両発泡型36,42の開放を行な
い、次いで成形された三層構造を有するインストルメン
トパネル10を脱型する。この成形直後のインストルメ
ントパネル10では、図10に示すように、前記拡大底
部32が開口部20の底部として残存している。そこで
図11に示すように、前記基材開口部34から基材12
の裏側へ回り込んだ前記拡大底部32の折返端末部位3
2aに沿ってトリミングすることで、前記拡大底部32
における不要部分48が切除されて開口部20が貫通形
成される。このとき、表皮材14に形成された表皮開口
部33は、前記基材開口部34から基材12の裏側へ回
り込んだ位置に形成され、インストルメントパネル10
の外側からは全く視認されない。しかも表皮開口部33
の端末部分は、間隙Aに侵入して固化した発泡体16の
一部16aにより、基材開口部34に沿って基材12の
裏面に安定的に接着されている。
When the cure time suitable for the foaming stock solution has elapsed, the second foaming mold 4
2, the foaming molds 36 and 42 are opened, and then the molded instrument panel 10 having a three-layer structure is released. In the instrument panel 10 immediately after the molding, the enlarged bottom 32 remains as the bottom of the opening 20 as shown in FIG. Therefore, as shown in FIG.
Terminal portion 3 of the enlarged bottom portion 32 wrapped around the back
2a, the enlarged bottom portion 32 is trimmed.
The unnecessary portion 48 is cut off to form the opening 20 through. At this time, the skin opening 33 formed in the skin material 14 is formed at a position extending from the base material opening 34 to the back side of the base material 12, and the instrument panel 10
It is not visible at all from outside. Moreover, the skin opening 33
Is stably adhered to the back surface of the base material 12 along the base material opening portion 34 by the part 16a of the foam 16 that has entered the gap A and solidified.

【0022】このように、前述した成形方法により成形
されたインストルメントパネル10では、図12から明
らかなように、開口部20の一部を構成する表皮材14
の前記凹状部30に形成された表皮開口部33を、開口
部20の一部を構成する基材開口部34を介して基材1
2の裏側へ回り込んだ位置に開設するようになるから、
前記開口部20からは表皮開口部33の端末部分が全く
視認されない。従って、インストルメントパネル10に
形成された開口部20の内面は、図12に示すように、
表皮材14の凹状部30で全体的に覆われるようにな
り、前記額縁部材54を装着することなく空気吹出口と
して実施に供し得る。また前記開口部20に、風向調整
機能を備えたエアアウトレットを設置する場合も、該エ
アアウトレットに表皮端末被覆用のベゼルを設ける必要
がなくなり、製造コスト低減を図ることができる。
As described above, in the instrument panel 10 formed by the above-described forming method, as shown in FIG.
The skin opening 33 formed in the concave portion 30 is connected to the base material 1 through a base material opening 34 that forms a part of the opening 20.
Because it will be established at the position that goes around the back of 2,
The terminal portion of the skin opening 33 is not visible at all from the opening 20. Therefore, as shown in FIG. 12, the inner surface of the opening 20 formed in the instrument panel 10
The entire surface is covered with the concave portion 30 of the skin material 14, and can be used as an air outlet without mounting the frame member 54. Also, in the case where an air outlet having a wind direction adjusting function is installed in the opening 20, it is not necessary to provide a bezel for covering the skin end in the air outlet, and the manufacturing cost can be reduced.

【0023】また、開口部20の一部を構成する表皮材
14の前記凹状部30に形成された表皮開口部33の端
末部分が、前述したように、基材20と表皮材14との
間に画成された前記間隙Aに介在して固化した発泡体1
6の一部16aにより、基材開口部34に沿って基材1
2の裏面に安定的に接着されている。従って、表皮開口
部33の端末部分が、経年変化に伴って開口部20の内
側へ捲れ上がることをも好適に防止し得る。
Further, as described above, the end portion of the skin opening 33 formed in the concave portion 30 of the skin material 14 constituting a part of the opening 20 is formed between the base material 20 and the skin material 14. Solidified through the gap A defined in the foam 1
6 along the base material opening 34 by the part 16a of the base material 1.
2 is stably adhered to the back surface. Therefore, it is possible to preferably prevent the terminal portion of the skin opening 33 from rolling up inside the opening 20 due to aging.

【0024】更には、表皮材14における表皮開口部3
3の端末部分が基材開口部34を介して基材12の裏側
に回り込んていることから、この端末部分に空気案内ダ
クト60の端部を密着的に整合させれば、該表皮材14
に所謂シール材としての機能を具有させることも可能で
ある。
Further, the skin opening 3 in the skin material 14
Since the end portion of the air guide duct 60 closely contacts the end portion of the air guide duct 60 to the back side of the base material 12 through the base material opening portion 34,
Can have a function as a so-called sealing material.

【0025】また図13は、前記成形方法により形成さ
れた前記開口部20を、スイッチ56の設置口として利
用した例を示す説明断面図である。この場合も表皮開口
部33が基材12の裏側へ回り込んだ位置に形成されて
いるから、該表皮開口部33の端末部分を被覆するため
のベゼルや額縁部材を別途設ける必要はない。従って、
基材12に設けたボス50に、スイッチ56の操作部を
配設したスイッチ基板58をビス着するだけで、該操作
部を開口部20へ臨ませることができ、スイッチ56の
構成が簡素化されてこれによるコストダウンも期待でき
る。
FIG. 13 is an explanatory sectional view showing an example in which the opening 20 formed by the molding method is used as an installation port for a switch 56. Also in this case, since the skin opening 33 is formed at a position wrapping around the back side of the base material 12, there is no need to separately provide a bezel or a frame member for covering the terminal portion of the skin opening 33. Therefore,
By simply screwing a switch substrate 58 provided with an operation unit of the switch 56 to the boss 50 provided on the base member 12, the operation unit can be exposed to the opening 20 and the configuration of the switch 56 is simplified. As a result, cost reduction can be expected.

【0026】前記実施例では、三層構造に係る車両用内
装部材としてインストルメントパネル10を例示した
が、コンソールボックスやその他の部材も対象とされ
る。また車両用内装部材10に開設される前記開口部2
0は、空気吹出口やスイッチ設置口以外の様々な用途に
供し得ることは勿論である。
In the above-described embodiment, the instrument panel 10 is exemplified as a vehicle interior member having a three-layer structure, but a console box and other members are also applicable. In addition, the opening 2 provided in the vehicle interior member 10
Of course, 0 can be used for various uses other than the air outlet and the switch installation port.

【0027】[0027]

【発明の効果】以上に説明した如く、本発明に係る車両
用内装部材によれば、開口部の一部を構成する表皮材に
設けた表皮開口部を、前記開口部の一部を構成する基材
開口部を介して基材裏側へ回り込んだ位置に開設するよ
う構成したから、前記開口部からは表皮開口部の端末部
分が全く視認されない。従って、表皮開口部の端末部分
を被覆するための額縁部材を開口部に装着する必要がな
くなり、コスト低減を図り得る有益な効果を奏する。ま
た表皮開口部の端末部分が、発泡体の一部により基材の
裏面に安定的に接着されているから、表皮開口部の端末
部分が経年変化に伴って開口部の内側へ捲れ上がる不都
合をも好適に防止し得る。
As described above, according to the vehicle interior member of the present invention, the skin opening provided in the skin material forming a part of the opening forms a part of the opening. Since it is configured to be opened at a position wrapped around the back side of the base material through the base material opening, the terminal portion of the skin opening is not visually recognized at all from the opening. Therefore, it is not necessary to attach a frame member for covering the terminal portion of the skin opening to the opening, and there is an advantageous effect that cost can be reduced. Also, since the terminal portion of the skin opening is stably adhered to the back surface of the base material by a part of the foam, there is a disadvantage that the terminal portion of the skin opening is rolled up to the inside of the opening with aging. Can also be suitably prevented.

【0028】また、別の発明に係る車両用内装部材の成
形方法によれば、基材と表皮材との間に発泡体を介在さ
れたインストルメントパネル等の車両用内装部材に、空
気吹出口や部材設置口等の各種用途に向けた開口部を形
成するに際し、表皮材に形成された表皮開口部を基材開
口部から基材裏側へ回り込んだ位置に開設することがで
きるから、前記開口部には表皮開口部の端末部分が全く
臨まないばかりか視認されることもない。従って開口部
には、表皮端末を被覆する額縁部材を設置する必要がな
くなり、部品点数削減および作業工数削減に伴うコスト
ダウンを図り得る利点がある。
According to another aspect of the present invention, there is provided a vehicle interior member such as an instrument panel having a foam interposed between a base material and a skin material. When forming an opening for various uses such as a member installation port and the like, since the skin opening formed in the skin material can be opened at a position wrapped around from the base material opening to the back side of the base material, In the opening, not only the terminal portion of the skin opening does not reach but also is not visually recognized. Therefore, there is no need to install a frame member for covering the skin terminal in the opening, and there is an advantage that the cost can be reduced by reducing the number of parts and the number of work steps.

【図面の簡単な説明】[Brief description of the drawings]

【図1】本発明の実施例に係る車両用内装部材の成形方
法に使用される表皮材の概略断面図であって、別工程に
おいて予備成形が既になされた状態を示している。
FIG. 1 is a schematic cross-sectional view of a skin material used in a method of forming an interior member for a vehicle according to an embodiment of the present invention, showing a state where preforming has already been performed in another step.

【図2】第1発泡型に予備成形後の表皮材をセットした
状態を示す説明断面図である。
FIG. 2 is an explanatory sectional view showing a state in which a skin material after preforming is set in a first foaming mold.

【図3】凹状部内の空気を減圧吸引することで、該凹状
部に形成した拡大底部が縮小変形した状態を示す説明断
面図である。
FIG. 3 is an explanatory cross-sectional view illustrating a state in which the enlarged bottom portion formed in the concave portion is reduced and deformed by suctioning the air in the concave portion under reduced pressure.

【図4】本発明の実施例に係る車両用内装部材の成形方
法に使用される基材の概略断面図であって、別工程にお
いて予備成形が既になされた状態を示している。
FIG. 4 is a schematic cross-sectional view of a base material used in a method of forming an interior member for a vehicle according to an embodiment of the present invention, showing a state where preforming has already been performed in another step.

【図5】第2発泡型に予備成形後の基材をセットした状
態を示す説明断面図である。
FIG. 5 is an explanatory cross-sectional view showing a state where a preformed base material is set in a second foaming mold.

【図6】表皮材をセットした第1発泡型と基材をセット
した第2発泡型を型閉めした状態を示す説明断面図であ
る。
FIG. 6 is an explanatory sectional view showing a state in which a first foaming mold on which a skin material is set and a second foaming mold on which a base material is set are closed.

【図7】第1発泡型の第1スライダを前進させること
で、膨張した凹状部の拡大底部を基材開口部を介して基
材の裏側へ臨ませた状態を示す説明断面図である。
FIG. 7 is an explanatory cross-sectional view showing a state in which the first bottom of the expanded concave portion is made to face the back side of the base material through the base material opening by advancing the first slider of the first foaming type.

【図8】第2発泡型の第2スライダを前進させることで
基材の裏側に臨んだ拡大底部を押圧し、第1スライダの
先端と第2スライダの支持面により該拡大底部を平板状
に変形させて挟持した状態を示す説明断面図である。
FIG. 8 pushes an enlarged bottom facing the back side of the base material by advancing a second slider of a second foaming type, and makes the enlarged bottom flat by the tip of the first slider and the support surface of the second slider. It is explanatory sectional drawing which shows the state which deformed and was pinched.

【図9】表皮材と基材の間で発泡原料を発泡させ、両部
材の間に発泡体を介在させた状態を示す説明断面図であ
る。
FIG. 9 is an explanatory sectional view showing a state in which a foaming material is foamed between a skin material and a base material, and a foam is interposed between both members.

【図10】発泡型により成形された直後の車両用内装部
材を示す説明断面図である。
FIG. 10 is an explanatory sectional view showing the vehicle interior member immediately after being molded by a foaming mold.

【図11】成形後の車両用内装部材に関して、拡大底部
における折返端末部位に沿ってトリミングして不要部分
を切除した状態を示す説明断面図である。
FIG. 11 is an explanatory cross-sectional view showing a state in which an unnecessary portion has been cut off by trimming along a folded-back end portion on an enlarged bottom portion of a vehicle interior member after molding.

【図12】車両内装部材に形成された開口部を、額縁部
材を不要とした空気吹出口として実施している状態を示
す説明断面図である。
FIG. 12 is an explanatory sectional view showing a state in which an opening formed in a vehicle interior member is implemented as an air outlet which does not require a frame member.

【図13】車両内装部材に形成された開口部を、スイッ
チの操作口として実施している状態を示す説明断面図で
ある。
FIG. 13 is an explanatory cross-sectional view showing a state in which an opening formed in a vehicle interior member is used as an operation port of a switch.

【図14】従来の車両用内装部材の成形方法の一例を例
示する説明断面図であって、第1発泡型に予備成形後の
表皮材をセットすると共に、第2発泡型に予備成形後の
基材をセットする状態を示している。
FIG. 14 is an explanatory cross-sectional view illustrating an example of a conventional method of forming an interior member for a vehicle, in which a preformed foam material is set in a first foaming mold and a preformed foaming material is formed in a second foaming mold. The state which sets a base material is shown.

【図15】表皮材と基材の間で発泡原料を発泡させて発
泡体を介在させた状態を示す説明断面図である。
FIG. 15 is an explanatory sectional view showing a state in which a foaming material is foamed between a skin material and a base material to interpose a foam.

【図16】表皮材の凹状部をトリミングして表皮開口部
を形成した状態を示す説明断面図である。
FIG. 16 is an explanatory sectional view showing a state in which a concave portion of the skin material is trimmed to form a skin opening.

【図17】開口部に額縁部材を装着することで、表皮開
口部の端末部分を被覆するようにしたことを示す説明断
面図である。
FIG. 17 is an explanatory cross-sectional view showing that a terminal portion of the skin opening is covered by attaching a frame member to the opening.

【符号の説明】[Explanation of symbols]

10 インストルメントパネル(車両用内装部材) 12 基材, 14 表皮材 16 発泡体, 16a 一部 20 開口部, 30 凹状部 32 拡大底部, 32a 折返端末
部位 33 表皮開口部, 34 基材開口部 36 第1発泡型, 38 第1スライ
ダ 38a 空気流通孔, 38b 先端 42 第2発泡型, 44 第2スライ
ダ 44a 支持面, 46 空間部 A 間隙
DESCRIPTION OF SYMBOLS 10 Instrument panel (vehicle interior member) 12 Base material, 14 Skin material 16 Foam, 16a Part 20 Opening, 30 Concave part 32 Enlarged bottom part, 32a Folding terminal part 33 Skin opening, 34 Base material opening 36 1st foaming type, 38 1st slider 38a Air flow hole, 38b Tip 42 2nd foaming type, 44 2nd slider 44a Support surface, 46 space A gap

───────────────────────────────────────────────────── フロントページの続き (51)Int.Cl.7 識別記号 FI テーマコート゛(参考) B29L 9:00 B29L 9:00 31:58 31:58 Fターム(参考) 3D023 BA01 BB17 BD12 BE06 BE31 4F202 AD08 AD18 AD35 AG03 AG20 AG28 AH26 CA01 CB01 CB13 CB20 CK42 CK52 CP06 4F204 AA24 AG03 AG20 AH26 EA01 EB01 EB11 EF05 EF37 EK24 EW02 EW23 ──────────────────────────────────────────────────続 き Continued on the front page (51) Int.Cl. 7 Identification symbol FI theme coat ゛ (Reference) B29L 9:00 B29L 9:00 31:58 31:58 F term (Reference) 3D023 BA01 BB17 BD12 BE06 BE31 4F202 AD08 AD18 AD35 AG03 AG20 AG28 AH26 CA01 CB01 CB13 CB20 CK42 CK52 CP06 4F204 AA24 AG03 AG20 AH26 EA01 EB01 EB11 EF05 EF37 EK24 EW02 EW23

Claims (5)

【特許請求の範囲】[Claims] 【請求項1】 基材(12)と表皮材(14)との間に発泡体(1
6)を介在させた車両用内装部材(10)であり、所要個所に
各種用途に向けた開口部(20)を開設したものにおいて、 前記開口部(20)の一部を構成する前記表皮材(14)の表皮
開口部(33)を、前記開口部(20)の一部を構成する前記基
材(12)の基材開口部(34)から基材裏側へ回り込んだ位置
に開設するよう構成したことを特徴とする車両用内装部
材。
A foam (1) is provided between a base material (12) and a skin material (14).
6) a vehicle interior member (10) with an opening (20) opened for various uses at required locations, wherein the skin material constituting a part of the opening (20) is provided. The skin opening (33) of (14) is opened at a position of the base material (12) constituting a part of the opening (20) and wrapping around from the base material opening (34) to the back side of the base material. An interior member for a vehicle, wherein the interior member is configured as described above.
【請求項2】 前記基材開口部(34)を介して基材裏側へ
回り込んだ表皮開口部(33)の端末部分は、該端末部分と
前記基材(12)との間隙(A)に介在する前記発泡体(16)の
一部(16a)によって基材裏側に接着されている請求項1
記載の車両用内装部材。
2. A terminal portion of a skin opening (33) wrapping around the back side of the base material through the base material opening (34) is a gap (A) between the terminal portion and the base material (12). 2. A part (16a) of the foam (16) interposed between the base material and the base material is adhered to the back side of the base material.
The vehicle interior member according to any one of the preceding claims.
【請求項3】 基材(12)と表皮材(14)との間に発泡体(1
6)が介在され、各種用途に向けた開口部(20)を開設した
車両用内装部材(10)の成形方法において、 前記基材(12)の予備成形に際して、最終的に前記開口部
(20)と対応する位置に基材開口部(34)を同時に成形し、 前記表皮材(14)の予備成形に際して、最終的に前記開口
部(20)と対応する位置に凹状部(30)を同時に成形すると
共に、該凹状部(30)の底部に前記基材開口部(34)の開口
域より大きく膨張可能な拡大底部(32)を成形し、 前記凹状部(30)の内部輪郭に略等しい外部輪郭を有する
第1スライダ(38)を進退自在に備えた第1発泡型(36)に
予備成形後の表皮材(14)をセットして、該凹状部(30)を
前記第1スライダ(38)に被着させ、 前記第1スライダ(38)を介して前記凹状部(30)内に残存
した空気を吸引し、前記拡大底部(32)を前記基材開口部
(34)よりも縮小変形させる一方で、 前記拡大底部(32)を支持可能な支持面(44a)を有する第
2スライダ(44)を進退自在に備えた第2発泡型(42)に予
備成形後の基材(12)をセットして、前記基材開口部(34)
を該第2スライダ(44)の後退時に画成される空間部(46)
に臨ませ、 両発泡型(36,42)の型閉め後に、前記第1スライダ(38)
を前進させて前記基材開口部(34)内へ突入させること
で、前記拡大底部(32)を該基材開口部(34)を介して前記
空間部(46)内へ臨ませると共に該空間部(46)内で元の形
状に膨張させ、 前記第2スライダ(44)を前進させて前記支持面(44a)を
拡大底部(32)に押付けることで、該支持面(44a)と前記
第1スライダ(38)の先端(38b)とで該拡大底部(32)を挟
持し、 両発泡型(36,42)にセットした表皮材(14)および基材(1
2)の間で発泡原液を発泡させて、両部材(14,12)の間に
前記発泡体(16)を介在させ、 所要のキュアタイムの経過後に、両発泡型(36,42)から
成形された前記車両用内装部材(10)を脱型し、 前記基材開口部(34)の外側に位置する前記拡大底部(32)
の折返端末部位(32a)をトリミングすることで、該基材
開口部(34)から基材裏側へ回り込んだ位置に表皮開口部
(33)を開設するようにしたことを特徴とする車両用内装
部材の成形方法。
3. A foam (1) between a substrate (12) and a skin material (14).
6) interposed, in the method of molding a vehicle interior member (10) having an opening (20) for various applications, the preform of the base material (12), finally the opening
A base material opening (34) is simultaneously formed at a position corresponding to (20), and at the time of preforming the skin material (14), a concave portion (30) is finally formed at a position corresponding to the opening (20). Simultaneously, and at the bottom of the concave portion (30), an expanded bottom portion (32) that is larger than the opening area of the base material opening (34) and is expandable, and the inner contour of the concave portion (30) is formed. The preformed skin material (14) is set on a first foaming die (36) having a first slider (38) having substantially the same external contour so as to be able to advance and retreat, and the concave portion (30) is set to the first shape. Attached to a slider (38), the air remaining in the concave portion (30) is sucked through the first slider (38), and the enlarged bottom portion (32) is attached to the base material opening.
(34), while being preformed into a second foaming die (42) having a second slider (44) having a support surface (44a) capable of supporting the enlarged bottom portion (32) and capable of moving forward and backward. After setting the base material (12), the base material opening (34)
A space portion (46) defined when the second slider (44) is retracted.
After closing the molds of both foaming molds (36, 42), the first slider (38)
Is advanced into the base material opening (34) so that the enlarged bottom portion (32) faces the space (46) through the base material opening (34) and the space is formed. The support surface (44a) and the support surface (44a) are expanded by pushing the second slider (44) forward and pressing the support surface (44a) against the enlarged bottom portion (32). The skin (14) and the base material (1) which are sandwiched between the expanded bottom (32) and the tip (38b) of the first slider (38) and set in both foaming molds (36, 42).
The foaming stock solution is foamed between 2), and the foam (16) is interposed between the two members (14, 12). The removed vehicle interior member (10) is released, and the enlarged bottom portion (32) located outside the base material opening (34) is removed.
By trimming the turn-back terminal portion (32a) of the base material opening (34a), the skin opening is located at a position wrapped around the base material back side from the base material opening (34).
(33) A method of molding an interior member for a vehicle, characterized by establishing (33).
【請求項4】 前記表皮材(14)の凹状部(30)と前記基材
(12)の基材開口部(34)との間に適宜の間隙(A)が画成さ
れるようにし、前記発泡体(16)の一部(16a)を前記間隙
(A)へ介在させることで、前記表皮開口部(34)の端末部
分を基材裏側へ接着させるようにした請求項3記載の車
両用内装部材の成形方法。
4. The concave portion (30) of the skin material (14) and the base material
An appropriate gap (A) is defined between the base material opening (34) of (12) and a part (16a) of the foam (16) is formed in the gap.
The method for molding an interior member for a vehicle according to claim 3, wherein the terminal portion of the skin opening (34) is adhered to the back side of the base material by being interposed in (A).
【請求項5】 前記第1発泡型(36)の第1スライダ(38)
に表皮材(14)に形成した凹状部(30)を被着した後に、該
第1スライダ(38)に穿設した空気流通孔(38a)を介して
空気吸引を行なうことで、該凹状部(30)に設けた前記拡
大底部(32)の縮小変形を行なうようになっている請求項
3または4記載の車両用内装部材の成形方法。
5. A first slider (38) of the first foaming mold (36).
After the concave portion (30) formed on the skin material (14) is applied to the first slider (38), air is sucked through an air flow hole (38a) formed in the first slider (38), whereby the concave portion is formed. 5. The method of molding an interior member for a vehicle according to claim 3, wherein said enlarged bottom portion (32) provided in said (30) is reduced in size.
JP2001065656A 2001-03-08 2001-03-08 Vehicle interior trimming member and its molding method Pending JP2002264733A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2001065656A JP2002264733A (en) 2001-03-08 2001-03-08 Vehicle interior trimming member and its molding method

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2001065656A JP2002264733A (en) 2001-03-08 2001-03-08 Vehicle interior trimming member and its molding method

Publications (1)

Publication Number Publication Date
JP2002264733A true JP2002264733A (en) 2002-09-18

Family

ID=18924266

Family Applications (1)

Application Number Title Priority Date Filing Date
JP2001065656A Pending JP2002264733A (en) 2001-03-08 2001-03-08 Vehicle interior trimming member and its molding method

Country Status (1)

Country Link
JP (1) JP2002264733A (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR2848493A1 (en) * 2002-12-11 2004-06-18 Cera Motor vehicle soundproofing panel manufacturing procedure consists of placing injected thermoplastic layer in mould followed by foam layer produced by reaction injection moulding (RIM)
JP2009113491A (en) * 2007-11-06 2009-05-28 Visteon Global Technologies Inc Assembling method of composite parts

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR2848493A1 (en) * 2002-12-11 2004-06-18 Cera Motor vehicle soundproofing panel manufacturing procedure consists of placing injected thermoplastic layer in mould followed by foam layer produced by reaction injection moulding (RIM)
JP2009113491A (en) * 2007-11-06 2009-05-28 Visteon Global Technologies Inc Assembling method of composite parts

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