JP2002264609A - Pressure detector for press-fitted wheel - Google Patents

Pressure detector for press-fitted wheel

Info

Publication number
JP2002264609A
JP2002264609A JP2001066968A JP2001066968A JP2002264609A JP 2002264609 A JP2002264609 A JP 2002264609A JP 2001066968 A JP2001066968 A JP 2001066968A JP 2001066968 A JP2001066968 A JP 2001066968A JP 2002264609 A JP2002264609 A JP 2002264609A
Authority
JP
Japan
Prior art keywords
wheel
axle
displacement
press
sensor
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP2001066968A
Other languages
Japanese (ja)
Other versions
JP4686039B2 (en
Inventor
Takashi Fujita
孝 藤田
Hiroshi Fukumoto
寛 福本
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Nippon Steel and Sumikin Kansai Industries Ltd
Original Assignee
Sumikin Kansai Industries Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Sumikin Kansai Industries Co Ltd filed Critical Sumikin Kansai Industries Co Ltd
Priority to JP2001066968A priority Critical patent/JP4686039B2/en
Publication of JP2002264609A publication Critical patent/JP2002264609A/en
Application granted granted Critical
Publication of JP4686039B2 publication Critical patent/JP4686039B2/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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  • Force Measurement Appropriate To Specific Purposes (AREA)

Abstract

PROBLEM TO BE SOLVED: To detect, with accuracy and at the same time, the displacements (loosening) of wheels press-fitted to both sides of an axle, by applying a predetermined pressure-sensing load to the wheels at the same time by use of one press cylinder for each side. SOLUTION: This pressure detector comprises a positioning mechanism 1 for securing the axle 3 in a predetermined position, with the wheels 2a and 2b press-fitted to both ends of the axle, a press cylinder 6 installed outside one end of the axle positioned, a wheel pusher 11 provided in front of a rod 6' of the press cylinder and having in its center a fitting hole 12 for the one end 3a of the axle 3, and a wheel retainer 15 provided outside the other end of the wheel 3 positioned, with the wheel retainer having in its center a fitting hole 16 for the other end 3b of the wheel 3. The displacements (loosening) of both wheels 3a and 3b are detected by means of a sensor 9 for detecting the displacement of the rod 6' and a sensor 21 for detecting the displacement of the axle 3 when the predetermined pressure-sensing loads are applied at the same time to the wheels 3a and 3b at both ends of the axle 3 by use of the press cylinder 6 via the wheel pusher 11 and the wheel retainer 15.

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【産業上の利用分野】この発明は、鉄道車両用台車の組
立ラインにおいて、車軸に圧入された車輪に所定の荷重
を付加して緩みを検査する検圧装置に関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a pressure detecting device for checking a looseness of a wheel pressed into an axle by applying a predetermined load to an assembly line of a bogie for a railway vehicle.

【0002】[0002]

【従来の技術】従来、この種の検圧作業は、図8および
図9に示すようにして行なわれていた。すなわち、図8
に示すように、両車輪2a,2bを圧入した車軸3を、
左右のプレスシリンダ6a,6b間に配置し、まず車軸
3の一端3a側の車輪2aと一方のプレスシリンダ6a
間にプレス荷重受け金物23aを介在させて、他方のプ
レスシリンダ6bにより車軸3の他端3b面に所定の検
圧荷重を付加する。そして、このときのプレスシリンダ
6bのロッド6’の変位を検出し、一定値以上であれば
一方の車輪2aの締め代が緩く、位置ずれ(変位)が生
じたと判断する。
2. Description of the Related Art Conventionally, this kind of pressure detection work has been performed as shown in FIGS. That is, FIG.
As shown in the figure, the axle 3 into which both wheels 2a and 2b are press-fitted,
It is arranged between the left and right press cylinders 6a and 6b, and firstly, the wheel 2a on one end 3a side of the axle 3 and the one press cylinder 6a
A predetermined test load is applied to the surface of the other end 3b of the axle 3 by the other press cylinder 6b with the press load receiving metal 23a interposed therebetween. Then, the displacement of the rod 6 'of the press cylinder 6b at this time is detected. If the displacement is equal to or more than a predetermined value, it is determined that the interference of one of the wheels 2a is loose and a displacement (displacement) has occurred.

【0003】次いで、図9に示すように、車軸3の他端
3b側の車輪2bと他方のプレスシリンダ6b間にプレ
ス荷重受け金物23bを介在させて、一方のプレスシリ
ンダ6aにより車軸3の一端3a面に所定の検圧荷重を
付加する。そして、前記同様にプレスシリンダ6aのロ
ッド6’の変位を検出して、他方の車輪2bの位置ずれ
を調べるのである。
Next, as shown in FIG. 9, a press load receiving metal 23b is interposed between the wheel 2b on the other end 3b side of the axle 3 and the other press cylinder 6b, and one end of the axle 3 is moved by one press cylinder 6a. A predetermined test load is applied to the surface 3a. Then, similarly to the above, the displacement of the rod 6 'of the press cylinder 6a is detected, and the displacement of the other wheel 2b is checked.

【0004】[0004]

【発明が解決しようとする課題】このように、従来の検
圧作業では、車軸3の両側に圧入された車輪2a,2b
を検圧するのに、同様の検圧作業を2回繰り返す必要が
あり、かなりの時間を要していた。また、車軸3の左右
の端面がプレスシリンダ6a,6bの加圧面となってい
るため、該両端面部に高面圧による損傷が生じ易い。し
かも車軸3の端面が加圧されると、車軸3の軸端から車
輪ボス面にかけての縮み量も大きくなるため、これが検
出量に影響を与えて検圧精度を悪化させる要因となって
いた。
As described above, in the conventional test operation, the wheels 2a and 2b press-fitted on both sides of the axle 3 are used.
, It was necessary to repeat the same pressure measurement operation twice, which required a considerable amount of time. Further, since the left and right end surfaces of the axle 3 are pressurizing surfaces of the press cylinders 6a and 6b, damage to the both end surfaces due to high surface pressure is likely to occur. In addition, when the end surface of the axle 3 is pressurized, the amount of shrinkage from the axle end of the axle 3 to the wheel boss surface also increases.

【0005】本発明は、このような問題を解決するため
になされたものであり、1個のプレスシリンダによる1
回の検圧作業で、車軸に圧入された左右両車輪の検圧測
定を同時に行なうことができ、しかも車軸の端面にはプ
レス荷重がかからず、車軸の縮みによる影響をほとんど
受けない高精度の車輪検圧装置の提供を目的とする。
[0005] The present invention has been made to solve such a problem, and one press cylinder uses one press cylinder.
High-precision measurement of both right and left wheels pressed into the axle at the same time, and no press load is applied to the end surface of the axle, which is almost unaffected by shrinkage of the axle The purpose of the present invention is to provide a wheel inspection device.

【0006】[0006]

【課題を解決するための手段】上記目的を達成する本発
明の検圧装置は、両端に車輪を圧入した車軸を所定位置
に固定する位置決め機構と、位置決めされた車軸の一端
側外方に、ロッド先端を車軸の軸端に対峙させて設けた
プレスシリンダと、プレスシリンダのロッド前方に設け
られ、中心に車軸一端側の嵌入孔を備える車輪押し金物
と、位置決めされた車軸の他端側外方に設けられ、中心
に車軸他端側の嵌入孔を備える車輪受け金物とよりな
る。そして、プレスシリンダにて所定の検圧荷重を、そ
れぞれ車輪押し金物と車輪受け金物を介して車軸両端の
車輪に同時に付加するとともに、プレスシリンダのロッ
ドの変位を検出するセンサと、車軸の変位を検出するセ
ンサとにより、上記両車輪の検圧荷重による変位を検出
するものである。
According to a first aspect of the present invention, there is provided a pressure detecting device comprising: a positioning mechanism for fixing an axle having wheels fitted at both ends to a predetermined position; A press cylinder provided with the rod tip facing the shaft end of the axle, a wheel presser provided at the front of the rod of the press cylinder, and having a fitting hole at the center of one end of the axle, and a position outside the other end of the positioned axle. And a wheel receiver having a fitting hole at the center on the other end of the axle. Then, a predetermined test pressure load is simultaneously applied to the wheels at both ends of the axle via the wheel pressing hardware and the wheel receiving hardware at the press cylinder, and a sensor for detecting the displacement of the rod of the press cylinder, and the displacement of the axle, The displacement of the two wheels due to the detected pressure load is detected by a sensor to be detected.

【0007】この場合、車輪押し金物および車輪受け金
物は、いずれも嵌入孔の下部が開口され、車軸の軸端に
対して上方から外嵌可能な馬蹄形をなすとともに、昇降
および車軸の軸方向に移動可能に設けておくのがよい。
In this case, each of the wheel press fittings and the wheel receiving fittings has a horseshoe shape in which a lower portion of the fitting hole is opened and which can be externally fitted to the shaft end of the axle from above. It is preferable to be provided movably.

【0008】また 検圧荷重が車輪押し金物を介して付
加される一方の車輪に生じた変位は、プレスシリンダの
ロッドの変位を検出するセンサの検出値にて検出し、検
圧荷重が車輪受け金物を介して付加される他方の車輪に
生じた変位は、車軸の変位を検出するセンサまたは上記
ロッドの変位を検出するセンサのいずれかの検出値にて
検出する。そして、双方の車輪に同時に生じた変位は、
他方の車輪に生じた変位を、車軸の変位を検出するセン
サの検出値で検出し、一方の車輪に生じた変位を、前記
ロッドの変位を検出するセンサの検出値と、車軸の変位
を検出するセンサの検出値との差として検出する。
The displacement generated at one of the wheels to which the test load is applied via the wheel presser is detected by a detection value of a sensor for detecting the displacement of the rod of the press cylinder. The displacement generated on the other wheel added via the metal is detected by a detection value of either a sensor for detecting the displacement of the axle or a sensor for detecting the displacement of the rod. And the displacement that occurred simultaneously on both wheels is
The displacement generated on the other wheel is detected by the detection value of the sensor that detects the displacement of the axle, and the displacement generated on one wheel is detected by the detection value of the sensor that detects the displacement of the rod and the displacement of the axle. Is detected as a difference from the detected value of the sensor.

【0009】[0009]

【発明の実施の形態】図1および図2に示すように、本
発明に係る圧入車輪の検圧装置は、左右両端部に車輪2
a,2bが圧入された車軸3(輪軸)を所定位置に固定
する位置決め機構1と、プレスシリンダ6と、車輪押し
金物11と、車輪受け金物15とを備えている。
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS As shown in FIGS. 1 and 2, a pressure detector for a press-fitted wheel according to the present invention has wheels 2 at both left and right ends.
The vehicle includes a positioning mechanism 1 for fixing an axle 3 (wheel axle) into which a and 2b are press-fitted, at a predetermined position, a press cylinder 6, a wheel presser 11, and a wheel receiver 15.

【0010】すなわち、図示例の位置決め機構1は、車
輪押し金物11〜12間を走行する平坦なフリーテーブ
ル5上に輪軸の搬送レール4,4を敷設するとともに、
該各レール4,4の側部に、図3に示すような対のロー
ラ式Vブロック1a、1aを設けたものである。これら
のローラ式Vブロック1a,1aは、油圧シリンダ1b
で昇降するようになっており、上昇させると、搬送レー
ル4,4上の各車輪2a,2bのフランジトップを下方
より支持して、車軸3全体を水平に固定する。
That is, the positioning mechanism 1 in the illustrated example lays the transport rails 4 and 4 of the wheel set on a flat free table 5 running between the wheel press fittings 11 to 12,
A pair of roller-type V-blocks 1a, 1a as shown in FIG. 3 is provided on the side of each of the rails 4, 4. These roller type V blocks 1a, 1a are provided with a hydraulic cylinder 1b.
When raised, the flange tops of the wheels 2a, 2b on the transport rails 4, 4 are supported from below, and the entire axle 3 is fixed horizontally.

【0011】位置決めされた車軸3の一端3a側外方に
は、プレスシリンダ6が設けてある。このプレスシリン
ダ6は、門形に組まれた本体フレーム7の一方の垂直部
7aに水平に固定してあり、そのロッド6’端面が車軸
3の一端3a面に対峙させてある。ロッド6’の端面に
は、後述する車輪押し金物が昇降する際の案内板8が設
けてある。この案内板8の背面側には、リニアスケール
センサ9のスケール先端をエアーシリンダ10で圧着さ
せて取り付けてあり、ロッド6’端面の伸長・縮退時の
変位が連続的に検出されるようになっている。
A press cylinder 6 is provided outside the positioned one end 3a of the axle 3. The press cylinder 6 is horizontally fixed to one vertical portion 7a of a main body frame 7 assembled in a gate shape, and an end face of a rod 6 'thereof is opposed to a face 3a of one end 3a of the axle 3. A guide plate 8 is provided on an end surface of the rod 6 'when a wheel press described later moves up and down. The scale tip of the linear scale sensor 9 is attached to the rear side of the guide plate 8 by pressing the scale tip of the linear scale sensor 9 with an air cylinder 10, so that the displacement of the end face of the rod 6 'at the time of extension / retraction can be continuously detected. ing.

【0012】プレスシリンダ6のロッド6’前方には、
車輪押し金物11が設けてある。この車輪押し金物11
は、上記ロッド6’と、車軸3の一端3a側に圧入され
た車輪2aとの間に介在させて、該車輪2aにプレスシ
リンダ6からの所定の検圧荷重を付加するものであり、
その中心部には、軸端3aとの当たりを逃がすための軸
端3aの嵌入孔12が設けてある。
In front of the rod 6 ′ of the press cylinder 6,
A wheel presser 11 is provided. This wheel press fitting 11
Is interposed between the rod 6 'and the wheel 2a press-fitted to the one end 3a of the axle 3, and applies a predetermined test load from the press cylinder 6 to the wheel 2a.
At the center thereof, a fitting hole 12 for the shaft end 3a for releasing contact with the shaft end 3a is provided.

【0013】図示例の車輪押し金物11は、図4に示す
ように、嵌入孔12の下部を開口12’し、軸端3aに
対して上方から外嵌できる馬蹄形に形成してある。そし
て、本体フレーム7の水平部7cよりロッドの前方に吊
り下げるとともに、油圧シリンダ13にて昇降可能に、
かつ油圧シリンダ14にて水平移動可能に設けている。
また金物11の後部は、昇降時に前記案内板8に沿って
摺動する摺動板11’に形成してある。
As shown in FIG. 4, the illustrated wheel press 11 has an opening 12 'in the lower part of the insertion hole 12 and is formed in a horseshoe shape which can be externally fitted to the shaft end 3a from above. Then, while being suspended from the horizontal portion 7c of the main body frame 7 in front of the rod, the hydraulic cylinder 13 can move up and down.
The hydraulic cylinder 14 is provided so as to be movable horizontally.
The rear part of the hardware 11 is formed on a sliding plate 11 ′ that slides along the guide plate 8 when ascending and descending.

【0014】前記フリーテーブル5上に載置された車軸
3の他端3b側外方には、車輪受け金物15が設けてあ
る。この車輪受け金物15は、本体フレーム7の他方の
垂直部7bと、車軸3の他端3b側に圧入された車輪2
bとの間に介在させて、該車輪2bにプレスシリンダ6
からの検圧荷重の反力を付加するものであり、その中心
部には、軸端3bとの当たりを逃がすための軸端3bの
嵌入孔16が設けてある。
At the outside of the other end 3b of the axle 3 placed on the free table 5, a wheel receiving hardware 15 is provided. The wheel receiving hardware 15 includes the other vertical portion 7b of the main body frame 7 and the wheel 2 pressed into the other end 3b of the axle 3.
b and press cylinder 6
A reaction force of the test load is applied to the shaft end 3b, and a fitting hole 16 for the shaft end 3b for releasing contact with the shaft end 3b is provided at the center thereof.

【0015】図示例の車輪受け金物15は、前記した車
輪押し金物11と同様に、嵌入孔16の下部に開口1
6’を設けて車軸3の軸端3bに対して上方から外嵌で
きる馬蹄形に形成してある。そして、同じく本体フレー
ム7の水平部7cより油圧シリンダ17にて昇降可能
に、かつ油圧シリンダ18にて水平移動可能に吊り下げ
てある。また、該金物15の後部は、昇降用の摺動板1
9に形成してあり、本体フレーム7の他方の垂直部7b
には、この摺動板19が金物15の昇降時に摺動する案
内板20が設けてある。
The illustrated wheel receiving hardware 15 has an opening 1 at the lower portion of the fitting hole 16 in the same manner as the wheel pressing hardware 11 described above.
6 'is formed in a horseshoe shape which can be fitted to the shaft end 3b of the axle 3 from above. Similarly, it is suspended from the horizontal portion 7c of the main body frame 7 by a hydraulic cylinder 17 so as to be able to move up and down and by a hydraulic cylinder 18 to be able to move horizontally. Further, the rear part of the metal part 15 is provided with a sliding plate 1 for lifting and lowering.
9, the other vertical portion 7b of the main body frame 7
Is provided with a guide plate 20 on which the sliding plate 19 slides when the hardware 15 moves up and down.

【0016】上記の摺動板19には、嵌入孔16に通じ
る貫通孔19’が設けてあり、案内板20には、本体フ
レーム7の垂直部7b内部に通じる貫通孔20’が設け
てある。これらの両貫通孔19’、20’は、車輪受け
金物15が降下し、車軸3の軸端3bを外嵌した状態で
互いに連通するようになっている。本体フレーム7の垂
直部7b内部には、これらの両貫通孔19’、20’を
通して車輪受け金物15の嵌入孔16内に挿入するリニ
アスケールセンサ21が設けてある。このリニアスケー
ルセンサ21は、車軸3の軸方向変位を連続的に検出す
るものであり、リニアスケールの先端がエアーシリンダ
22で嵌入孔16内に挿入され、車軸3の軸端3b面に
圧着するようになっている。
The sliding plate 19 has a through hole 19 'communicating with the fitting hole 16, and the guide plate 20 has a through hole 20' communicating with the inside of the vertical portion 7b of the main body frame 7. . The two through holes 19 ′ and 20 ′ communicate with each other in a state where the wheel receiving hardware 15 descends and the shaft end 3 b of the axle 3 is fitted. Inside the vertical portion 7b of the main body frame 7, there is provided a linear scale sensor 21 which is inserted into the fitting hole 16 of the wheel receiving hardware 15 through these through holes 19 ', 20'. The linear scale sensor 21 is for continuously detecting the axial displacement of the axle 3, and the tip of the linear scale is inserted into the fitting hole 16 by the air cylinder 22, and is pressed against the shaft end 3 b of the axle 3. It has become.

【0017】次に、上記の如く構成された装置により検
圧を行なう手順について説明する。
Next, a procedure for performing the pressure detection by the apparatus configured as described above will be described.

【0018】車輪2a,2bが圧入された車軸3を搬送
レール4,4を介してフリーテーブル5上に搬入し、位
置決め機構1,1にて定位置に位置決めする。このと
き、図5に示すように、車輪押し金物11と車輪受け金
物15は、いずれも車軸の軸端3a,3bとの接触を避
けるために上昇させておく。またプレスシリンダ6のロ
ッド6’の変位を検出するリニアスケールセンサ9はロ
ッド6’先端の案内板8に圧着しておく。車軸3の変位
を検出するリニアスケールセンサ21は、本体フレーム
7の他方の垂直部7b内に後退させておく。
The axle 3 into which the wheels 2a and 2b are press-fitted is carried into the free table 5 via the transport rails 4 and 4, and is positioned at a fixed position by the positioning mechanisms 1 and 1. At this time, as shown in FIG. 5, both the wheel pressing hardware 11 and the wheel receiving hardware 15 are raised in order to avoid contact with the axle shaft ends 3a, 3b. A linear scale sensor 9 for detecting the displacement of the rod 6 'of the press cylinder 6 is pressed against the guide plate 8 at the tip of the rod 6'. The linear scale sensor 21 for detecting the displacement of the axle 3 is retracted in the other vertical portion 7b of the main body frame 7.

【0019】そうして車軸3がフリーテーブル5上の所
定の位置に載置されると、図6に示すように、車輪押し
金物11と車輪受け金物15を下降させる。これにより
車輪押し金物11は、その嵌入孔12に車軸の一端3a
側を嵌入してプレスシリンダ6のロッド6’先端と一方
の車輪2aとの間に位置決めされる。また車輪受け金物
15は、その嵌入孔16に車軸3の他端3b側を嵌入し
て、本体フレーム7の他方の垂直部7bと他方の車輪2
bとの間に位置決めされる。本体フレーム7の上記垂直
部7b内より車輪受け金物15の嵌入孔16にリニアス
ケールセンサ21を挿入し、その先端を車軸3の他端3
b面にエアーシリンダ22で圧着させる。
When the axle 3 is placed at a predetermined position on the free table 5, the wheel presser 11 and the wheel receiver 15 are lowered as shown in FIG. As a result, the wheel presser 11 is inserted into the fitting hole 12 at one end 3a of the axle.
It is positioned between the tip of the rod 6 'of the press cylinder 6 and one wheel 2a. The other end 3b of the axle 3 is fitted into the fitting hole 16 of the wheel receiving hardware 15 so that the other vertical portion 7b of the main body frame 7 and the other wheel 2 are fitted.
b. The linear scale sensor 21 is inserted from the inside of the vertical portion 7b of the main body frame 7 into the fitting hole 16 of the wheel receiving hardware 15, and the tip thereof is connected to the other end 3 of the axle 3.
The air cylinder 22 is pressed against the surface b.

【0020】次いで、図7に示すように、プレスシリン
ダ6を作動し、ロッド6’を伸長させると、車軸3の一
方の車輪2aには、プレスシリンダ6の発生する所定の
検圧荷重が車輪押し金物11を介して付加され、他方の
車輪2bには、その反力が車輪受け金物15を介して付
加される。このとき、一方の車輪2aに生じた変位(位
置ずれ)は、車輪押し金物11に直結するロッド6’の
変位を連続的に検出しているリニアスケールセンサ9の
検出値により検出される。また、他方の車輪2bに生じ
た変位は、相対的に移動する車軸3の変位を連続的に検
出しているリニアスケールセンサ21または前記リニア
スケールセンサ9のいずれによっても検出される。そし
て、双方の車輪2a,2bに変位が同時に生じた場合
は、他方の車輪2bの変位がリニアスケールセンサ21
の検出値で検出され、一方の車輪2aの変位がリニアス
ケールセンサ9の検出値と、リニアスケールセンサ21
の検出値との差として検出される。
Next, as shown in FIG. 7, when the press cylinder 6 is operated and the rod 6 'is extended, a predetermined test load generated by the press cylinder 6 is applied to one wheel 2a of the axle 3. The reaction force is applied to the other wheel 2 b via the press fitting 11, and the reaction force is applied to the other wheel 2 b via the wheel receiving fitting 15. At this time, the displacement (displacement) generated on one wheel 2a is detected by the detection value of the linear scale sensor 9 which continuously detects the displacement of the rod 6 'directly connected to the wheel presser 11. The displacement generated on the other wheel 2b is detected by either the linear scale sensor 21 or the linear scale sensor 9 which continuously detects the displacement of the axle 3 which moves relatively. When the displacement of both wheels 2a and 2b occurs simultaneously, the displacement of the other wheel 2b is
The displacement of one wheel 2a is detected by the detection value of the linear scale sensor 9 and the linear scale sensor 21
Is detected as a difference from the detection value of

【0021】[0021]

【発明の効果】以上に説明したとおり、本発明の検圧装
置によれば、車軸の両側に圧入された車輪に対して片側
1個のプレスシリンダで同時に検圧荷重を付加し、両車
輪に生じる変位を同時に検出することができる。したが
って、車軸両側の車輪に対して同じ検圧作業を2回繰り
返す必要がなく、作業時間が大幅に短縮される。また、
車軸の端面には荷重がかからず、両車輪のボス面を加圧
する構造であるから、均等負荷が掛けられ、軸の縮みに
よる悪影響もほとんどないので、極めて信頼性の高い高
精度な検圧測定を行なうことができる。
As described above, according to the pressure detecting device of the present invention, a pressure test load is simultaneously applied to the wheels press-fitted on both sides of the axle by one press cylinder on one side, and both wheels are pressed. The resulting displacement can be detected simultaneously. Therefore, it is not necessary to repeat the same inspection work twice for the wheels on both sides of the axle, and the operation time is greatly reduced. Also,
A load is not applied to the end surface of the axle and the structure presses the boss surfaces of both wheels, so an even load is applied and there is almost no adverse effect due to the shrinkage of the axle. A measurement can be made.

【図面の簡単な説明】[Brief description of the drawings]

【図1】本発明の圧入装置を示す正面図である。FIG. 1 is a front view showing a press-fitting device of the present invention.

【図2】図1の平面図である。FIG. 2 is a plan view of FIG.

【図3】ローラ式Vブロックを説明する要部断面図であ
る。
FIG. 3 is a sectional view of a main part for explaining a roller type V block.

【図4】図1のA−A断面図である。FIG. 4 is a sectional view taken along line AA of FIG. 1;

【図5】本発明装置の動作を説明する正面図である。FIG. 5 is a front view illustrating the operation of the device of the present invention.

【図6】本発明装置の動作を説明する正面図である。FIG. 6 is a front view illustrating the operation of the device of the present invention.

【図7】本発明装置の動作を説明する正面図である。FIG. 7 is a front view illustrating the operation of the device of the present invention.

【図8】従来の圧入装置を説明する正面図である。FIG. 8 is a front view illustrating a conventional press-fitting device.

【図9】従来の圧入装置を説明する正面図である。FIG. 9 is a front view illustrating a conventional press-fitting device.

【符号の説明】[Explanation of symbols]

1 位置決め機構 2a,2b 車輪 3 車軸 5 フリーテーブル 6 プレスシリンダ 6’ ロッド 9 リニアスケールセンサ 11 車輪押し金物 12 嵌入孔 15 車輪受け金物 16 嵌入孔 21 リニアスケールセンサ DESCRIPTION OF SYMBOLS 1 Positioning mechanism 2a, 2b Wheel 3 Axle 5 Free table 6 Press cylinder 6 'Rod 9 Linear scale sensor 11 Wheel press fitting 12 Fitting hole 15 Wheel receiving fitting 16 Fitting hole 21 Linear scale sensor

Claims (3)

【特許請求の範囲】[Claims] 【請求項1】 両端に車輪を圧入した車軸を定位置に固
定する位置決め機構と、位置決めされた車軸の一端側外
方に、ロッド先端を車軸の軸端に対峙させて設けたプレ
スシリンダと、プレスシリンダのロッド前方に設けら
れ、中心に車軸一端側の嵌入孔を備える車輪押し金物
と、車軸の他端側外方に設けられ、中心に車軸他端側の
嵌入孔を備える車輪受け金物とよりなり、プレスシリン
ダにて所定の検圧荷重を、それぞれ車輪押し金物と車輪
受け金物を介して車軸両端の車輪に同時に付加するとと
もに、プレスシリンダのロッドの変位を検出するセンサ
と、車軸の変位を検出するセンサとにより、上記両車輪
の検圧荷重による変位を検出することを特徴とする圧入
車輪の検圧装置。
1. A positioning mechanism for fixing an axle, into which wheels are press-fitted at both ends, at a fixed position, a press cylinder provided with a rod tip facing an axial end of the axle outside one end of the positioned axle, A wheel press fitting provided at the front of the rod of the press cylinder and having a fitting hole at one end of the axle at the center, and a wheel receiving piece provided outside the other end of the axle and having a fitting hole at the other end of the axle at the center. And a sensor for detecting the displacement of the rod of the press cylinder and the displacement of the axle, while simultaneously applying a predetermined inspection load to the wheels at both ends of the axle via the wheel pressing hardware and the wheel receiving hardware, respectively. And a sensor for detecting the displacement of the two wheels due to the test load.
【請求項2】 車輪押し金物および車輪受け金物は、い
ずれも嵌入孔の下部が開口され、車軸の軸端に対して上
方から外嵌可能な馬蹄形をなすとともに、昇降および車
軸の軸方向に移動可能に設けられる請求項1に記載の圧
入車輪の検圧装置。
2. A wheel press fitting and a wheel receiving fitting each having a fitting hole opened at a lower portion thereof, have a horseshoe shape which can be fitted onto the shaft end of the axle from above, move up and down, and move in the axial direction of the axle. The pressure detection device for a press-fit wheel according to claim 1, wherein the pressure detection device is provided to be capable of being provided.
【請求項3】 検圧荷重が車輪押し金物を介して付加さ
れる一方の車輪に生じた変位は、プレスシリンダのロッ
ドの変位を検出するセンサの検出値にて検出し、検圧荷
重が車輪受け金物を介して付加される他方の車輪に生じ
た変位は、車軸の変位を検出するセンサまたは上記ロッ
ドの変位を検出するセンサのいずれかの検出値にて検出
し、双方の車輪に同時に生じた変位は、他方の車輪に生
じた変位を、車軸の変位を検出するセンサの検出値で検
出し、一方の車輪に生じた変位を、前記ロッドの変位を
検出するセンサの検出値と、車軸の変位を検出するセン
サの検出値との差として検出することを特徴とする請求
項1又は2に記載の車輪の検圧装置。
3. A displacement generated on one of the wheels to which the test pressure load is applied via a wheel presser is detected by a detection value of a sensor for detecting a displacement of a rod of a press cylinder, and the test pressure load is detected by a wheel. The displacement generated on the other wheel added via the receiving metal is detected by a detection value of either a sensor for detecting the displacement of the axle or the sensor for detecting the displacement of the rod, and is simultaneously generated on both wheels. The displacement that occurred on the other wheel is detected by a detection value of a sensor that detects displacement of the axle, and the displacement that occurs on one wheel is detected by a detection value of a sensor that detects displacement of the rod. The wheel pressure detecting device according to claim 1, wherein the detection is performed as a difference from a detection value of a sensor that detects a displacement of the wheel.
JP2001066968A 2001-03-09 2001-03-09 Pressure detector for press-fitted wheels Expired - Lifetime JP4686039B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2001066968A JP4686039B2 (en) 2001-03-09 2001-03-09 Pressure detector for press-fitted wheels

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2001066968A JP4686039B2 (en) 2001-03-09 2001-03-09 Pressure detector for press-fitted wheels

Publications (2)

Publication Number Publication Date
JP2002264609A true JP2002264609A (en) 2002-09-18
JP4686039B2 JP4686039B2 (en) 2011-05-18

Family

ID=18925389

Family Applications (1)

Application Number Title Priority Date Filing Date
JP2001066968A Expired - Lifetime JP4686039B2 (en) 2001-03-09 2001-03-09 Pressure detector for press-fitted wheels

Country Status (1)

Country Link
JP (1) JP4686039B2 (en)

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102128724A (en) * 2010-12-13 2011-07-20 南车四方车辆有限公司 Wheelset rotating device
CN104512390A (en) * 2013-10-04 2015-04-15 宁夏中远天晟科技有限公司 Pusher device for railway wagon wheel set
CN104625721A (en) * 2015-02-05 2015-05-20 苏州鸿普精密模具有限公司 Inductance type air cylinder displacement ejection module of compressor inner core pressing fit machine
CN105033616A (en) * 2015-09-09 2015-11-11 广西玉柴机器股份有限公司 Pressing-in device of crankshaft belt pulley

Family Cites Families (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS4737761Y1 (en) * 1970-05-12 1972-11-15
JPS5334073B2 (en) * 1973-08-22 1978-09-19
JPS5758613B2 (en) * 1974-10-30 1982-12-10 Yamamoto Suiatsu Kogyosho Kk
JPS5652637U (en) * 1979-09-27 1981-05-09
JPH09156302A (en) * 1995-12-01 1997-06-17 Kojima Tekkosho:Kk Wheel pressing-in/pulling-out method and device

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102128724A (en) * 2010-12-13 2011-07-20 南车四方车辆有限公司 Wheelset rotating device
CN104512390A (en) * 2013-10-04 2015-04-15 宁夏中远天晟科技有限公司 Pusher device for railway wagon wheel set
CN104625721A (en) * 2015-02-05 2015-05-20 苏州鸿普精密模具有限公司 Inductance type air cylinder displacement ejection module of compressor inner core pressing fit machine
CN105033616A (en) * 2015-09-09 2015-11-11 广西玉柴机器股份有限公司 Pressing-in device of crankshaft belt pulley

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