JP2002253961A - Water absorption material and production method therefor - Google Patents
Water absorption material and production method thereforInfo
- Publication number
- JP2002253961A JP2002253961A JP2001056963A JP2001056963A JP2002253961A JP 2002253961 A JP2002253961 A JP 2002253961A JP 2001056963 A JP2001056963 A JP 2001056963A JP 2001056963 A JP2001056963 A JP 2001056963A JP 2002253961 A JP2002253961 A JP 2002253961A
- Authority
- JP
- Japan
- Prior art keywords
- water
- absorbing material
- galactomannan
- materials
- mass
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 title claims abstract description 63
- 238000010521 absorption reaction Methods 0.000 title claims abstract description 29
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 11
- 239000000463 material Substances 0.000 title abstract description 40
- OMDQUFIYNPYJFM-XKDAHURESA-N (2r,3r,4s,5r,6s)-2-(hydroxymethyl)-6-[[(2r,3s,4r,5s,6r)-4,5,6-trihydroxy-3-[(2s,3s,4s,5s,6r)-3,4,5-trihydroxy-6-(hydroxymethyl)oxan-2-yl]oxyoxan-2-yl]methoxy]oxane-3,4,5-triol Chemical compound O[C@@H]1[C@@H](O)[C@@H](O)[C@@H](CO)O[C@@H]1OC[C@@H]1[C@@H](O[C@H]2[C@H]([C@@H](O)[C@H](O)[C@@H](CO)O2)O)[C@H](O)[C@H](O)[C@H](O)O1 OMDQUFIYNPYJFM-XKDAHURESA-N 0.000 claims abstract description 33
- 229920000926 Galactomannan Polymers 0.000 claims abstract description 31
- 150000001875 compounds Chemical class 0.000 claims abstract description 28
- 210000002700 urine Anatomy 0.000 claims abstract description 26
- 239000011358 absorbing material Substances 0.000 claims description 57
- 229910021645 metal ion Inorganic materials 0.000 claims description 26
- 239000004593 Epoxy Substances 0.000 claims description 25
- 238000000034 method Methods 0.000 claims description 21
- FAPWRFPIFSIZLT-UHFFFAOYSA-M Sodium chloride Chemical compound [Na+].[Cl-] FAPWRFPIFSIZLT-UHFFFAOYSA-M 0.000 claims description 16
- 239000011780 sodium chloride Substances 0.000 claims description 8
- 239000000243 solution Substances 0.000 abstract description 17
- 239000007864 aqueous solution Substances 0.000 abstract description 16
- 125000002091 cationic group Chemical group 0.000 abstract description 7
- 125000003700 epoxy group Chemical group 0.000 abstract 1
- 150000001455 metallic ions Chemical class 0.000 abstract 1
- 239000000499 gel Substances 0.000 description 33
- -1 portable toilets Substances 0.000 description 29
- 229920002907 Guar gum Polymers 0.000 description 27
- 239000000665 guar gum Substances 0.000 description 27
- 235000010417 guar gum Nutrition 0.000 description 27
- 229960002154 guar gum Drugs 0.000 description 27
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 17
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 14
- 238000004132 cross linking Methods 0.000 description 14
- 239000011347 resin Substances 0.000 description 14
- 229920005989 resin Polymers 0.000 description 14
- 230000008961 swelling Effects 0.000 description 13
- LRHPLDYGYMQRHN-UHFFFAOYSA-N N-Butanol Chemical compound CCCCO LRHPLDYGYMQRHN-UHFFFAOYSA-N 0.000 description 12
- 239000002250 absorbent Substances 0.000 description 12
- 229910052796 boron Inorganic materials 0.000 description 11
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 10
- 238000006243 chemical reaction Methods 0.000 description 10
- 230000000052 comparative effect Effects 0.000 description 10
- 239000010936 titanium Substances 0.000 description 10
- 229910052719 titanium Inorganic materials 0.000 description 10
- 244000269722 Thea sinensis Species 0.000 description 9
- LCKIEQZJEYYRIY-UHFFFAOYSA-N Titanium ion Chemical compound [Ti+4] LCKIEQZJEYYRIY-UHFFFAOYSA-N 0.000 description 9
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 8
- 238000002156 mixing Methods 0.000 description 8
- 239000000843 powder Substances 0.000 description 8
- 238000010438 heat treatment Methods 0.000 description 7
- BDSSZTXPZHIYHM-UHFFFAOYSA-N 2-phenoxypropanoyl chloride Chemical compound ClC(=O)C(C)OC1=CC=CC=C1 BDSSZTXPZHIYHM-UHFFFAOYSA-N 0.000 description 6
- TWRXJAOTZQYOKJ-UHFFFAOYSA-L Magnesium chloride Chemical compound [Mg+2].[Cl-].[Cl-] TWRXJAOTZQYOKJ-UHFFFAOYSA-L 0.000 description 6
- WCUXLLCKKVVCTQ-UHFFFAOYSA-M Potassium chloride Chemical compound [Cl-].[K+] WCUXLLCKKVVCTQ-UHFFFAOYSA-M 0.000 description 6
- 238000001035 drying Methods 0.000 description 6
- 239000007788 liquid Substances 0.000 description 6
- 150000003839 salts Chemical class 0.000 description 6
- 235000012239 silicon dioxide Nutrition 0.000 description 6
- 235000010339 sodium tetraborate Nutrition 0.000 description 6
- 239000002904 solvent Substances 0.000 description 6
- 239000000126 substance Substances 0.000 description 6
- GBNDTYKAOXLLID-UHFFFAOYSA-N zirconium(4+) ion Chemical compound [Zr+4] GBNDTYKAOXLLID-UHFFFAOYSA-N 0.000 description 6
- 230000002745 absorbent Effects 0.000 description 5
- CDMADVZSLOHIFP-UHFFFAOYSA-N disodium;3,7-dioxido-2,4,6,8,9-pentaoxa-1,3,5,7-tetraborabicyclo[3.3.1]nonane;decahydrate Chemical compound O.O.O.O.O.O.O.O.O.O.[Na+].[Na+].O1B([O-])OB2OB([O-])OB1O2 CDMADVZSLOHIFP-UHFFFAOYSA-N 0.000 description 5
- 239000007789 gas Substances 0.000 description 5
- 239000000203 mixture Substances 0.000 description 5
- 239000003795 chemical substances by application Substances 0.000 description 4
- 239000003431 cross linking reagent Substances 0.000 description 4
- 239000002781 deodorant agent Substances 0.000 description 4
- 239000003337 fertilizer Substances 0.000 description 4
- 239000000377 silicon dioxide Substances 0.000 description 4
- 239000002689 soil Substances 0.000 description 4
- 238000013268 sustained release Methods 0.000 description 4
- 239000012730 sustained-release form Substances 0.000 description 4
- 229910052726 zirconium Inorganic materials 0.000 description 4
- AOBIOSPNXBMOAT-UHFFFAOYSA-N 2-[2-(oxiran-2-ylmethoxy)ethoxymethyl]oxirane Chemical compound C1OC1COCCOCC1CO1 AOBIOSPNXBMOAT-UHFFFAOYSA-N 0.000 description 3
- LXBGSDVWAMZHDD-UHFFFAOYSA-N 2-methyl-1h-imidazole Chemical compound CC1=NC=CN1 LXBGSDVWAMZHDD-UHFFFAOYSA-N 0.000 description 3
- UXVMQQNJUSDDNG-UHFFFAOYSA-L Calcium chloride Chemical compound [Cl-].[Cl-].[Ca+2] UXVMQQNJUSDDNG-UHFFFAOYSA-L 0.000 description 3
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 3
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 description 3
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 3
- PMZURENOXWZQFD-UHFFFAOYSA-L Sodium Sulfate Chemical compound [Na+].[Na+].[O-]S([O-])(=O)=O PMZURENOXWZQFD-UHFFFAOYSA-L 0.000 description 3
- 206010052428 Wound Diseases 0.000 description 3
- 208000027418 Wounds and injury Diseases 0.000 description 3
- 229910021536 Zeolite Inorganic materials 0.000 description 3
- LFVGISIMTYGQHF-UHFFFAOYSA-N ammonium dihydrogen phosphate Chemical compound [NH4+].OP(O)([O-])=O LFVGISIMTYGQHF-UHFFFAOYSA-N 0.000 description 3
- 229910000387 ammonium dihydrogen phosphate Inorganic materials 0.000 description 3
- 239000001110 calcium chloride Substances 0.000 description 3
- 229910001628 calcium chloride Inorganic materials 0.000 description 3
- 239000003054 catalyst Substances 0.000 description 3
- 238000009833 condensation Methods 0.000 description 3
- 229920001577 copolymer Polymers 0.000 description 3
- 230000007423 decrease Effects 0.000 description 3
- MNNHAPBLZZVQHP-UHFFFAOYSA-N diammonium hydrogen phosphate Chemical compound [NH4+].[NH4+].OP([O-])([O-])=O MNNHAPBLZZVQHP-UHFFFAOYSA-N 0.000 description 3
- 229910000388 diammonium phosphate Inorganic materials 0.000 description 3
- 235000019838 diammonium phosphate Nutrition 0.000 description 3
- HNPSIPDUKPIQMN-UHFFFAOYSA-N dioxosilane;oxo(oxoalumanyloxy)alumane Chemical compound O=[Si]=O.O=[Al]O[Al]=O HNPSIPDUKPIQMN-UHFFFAOYSA-N 0.000 description 3
- 239000000835 fiber Substances 0.000 description 3
- 235000013305 food Nutrition 0.000 description 3
- 229910001629 magnesium chloride Inorganic materials 0.000 description 3
- 235000019837 monoammonium phosphate Nutrition 0.000 description 3
- 239000002504 physiological saline solution Substances 0.000 description 3
- 239000001103 potassium chloride Substances 0.000 description 3
- 235000011164 potassium chloride Nutrition 0.000 description 3
- 239000003566 sealing material Substances 0.000 description 3
- 239000010802 sludge Substances 0.000 description 3
- 229910052938 sodium sulfate Inorganic materials 0.000 description 3
- 235000011152 sodium sulphate Nutrition 0.000 description 3
- 239000007787 solid Substances 0.000 description 3
- 239000010457 zeolite Substances 0.000 description 3
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 description 2
- BDAGIHXWWSANSR-UHFFFAOYSA-M Formate Chemical compound [O-]C=O BDAGIHXWWSANSR-UHFFFAOYSA-M 0.000 description 2
- 206010021639 Incontinence Diseases 0.000 description 2
- KFZMGEQAYNKOFK-UHFFFAOYSA-N Isopropanol Chemical compound CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 description 2
- 239000004677 Nylon Substances 0.000 description 2
- JUJWROOIHBZHMG-UHFFFAOYSA-N Pyridine Chemical compound C1=CC=NC=C1 JUJWROOIHBZHMG-UHFFFAOYSA-N 0.000 description 2
- 229920002125 Sokalan® Polymers 0.000 description 2
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 2
- 239000006096 absorbing agent Substances 0.000 description 2
- 229910052782 aluminium Inorganic materials 0.000 description 2
- 239000003242 anti bacterial agent Substances 0.000 description 2
- 125000004432 carbon atom Chemical group C* 0.000 description 2
- 239000003638 chemical reducing agent Substances 0.000 description 2
- 230000005494 condensation Effects 0.000 description 2
- 238000010276 construction Methods 0.000 description 2
- GPLRAVKSCUXZTP-UHFFFAOYSA-N diglycerol Chemical compound OCC(O)COCC(O)CO GPLRAVKSCUXZTP-UHFFFAOYSA-N 0.000 description 2
- 229940079593 drug Drugs 0.000 description 2
- 239000003814 drug Substances 0.000 description 2
- 239000010419 fine particle Substances 0.000 description 2
- 239000004088 foaming agent Substances 0.000 description 2
- 239000003205 fragrance Substances 0.000 description 2
- 150000004676 glycans Chemical class 0.000 description 2
- 150000002484 inorganic compounds Chemical class 0.000 description 2
- 229910010272 inorganic material Inorganic materials 0.000 description 2
- 239000012774 insulation material Substances 0.000 description 2
- 229920001778 nylon Polymers 0.000 description 2
- 239000003921 oil Substances 0.000 description 2
- 239000003960 organic solvent Substances 0.000 description 2
- 238000012856 packing Methods 0.000 description 2
- 239000000049 pigment Substances 0.000 description 2
- 239000004584 polyacrylic acid Substances 0.000 description 2
- 229920001282 polysaccharide Polymers 0.000 description 2
- 239000005017 polysaccharide Substances 0.000 description 2
- 238000011160 research Methods 0.000 description 2
- RMAQACBXLXPBSY-UHFFFAOYSA-N silicic acid Chemical compound O[Si](O)(O)O RMAQACBXLXPBSY-UHFFFAOYSA-N 0.000 description 2
- 239000000454 talc Substances 0.000 description 2
- 229910052623 talc Inorganic materials 0.000 description 2
- OGIDPMRJRNCKJF-UHFFFAOYSA-N titanium oxide Inorganic materials [Ti]=O OGIDPMRJRNCKJF-UHFFFAOYSA-N 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- KATAXDCYPGGJNJ-UHFFFAOYSA-N 1,3-bis(oxiran-2-ylmethoxy)propan-2-ol Chemical compound C1OC1COCC(O)COCC1CO1 KATAXDCYPGGJNJ-UHFFFAOYSA-N 0.000 description 1
- KVGZZAHHUNAVKZ-UHFFFAOYSA-N 1,4-Dioxin Chemical compound O1C=COC=C1 KVGZZAHHUNAVKZ-UHFFFAOYSA-N 0.000 description 1
- UWFRVQVNYNPBEF-UHFFFAOYSA-N 1-(2,4-dimethylphenyl)propan-1-one Chemical compound CCC(=O)C1=CC=C(C)C=C1C UWFRVQVNYNPBEF-UHFFFAOYSA-N 0.000 description 1
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 description 1
- 229920000536 2-Acrylamido-2-methylpropane sulfonic acid Polymers 0.000 description 1
- XHZPRMZZQOIPDS-UHFFFAOYSA-N 2-Methyl-2-[(1-oxo-2-propenyl)amino]-1-propanesulfonic acid Chemical compound OS(=O)(=O)CC(C)(C)NC(=O)C=C XHZPRMZZQOIPDS-UHFFFAOYSA-N 0.000 description 1
- NIXOWILDQLNWCW-UHFFFAOYSA-N 2-Propenoic acid Natural products OC(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 1
- HDPLHDGYGLENEI-UHFFFAOYSA-N 2-[1-(oxiran-2-ylmethoxy)propan-2-yloxymethyl]oxirane Chemical compound C1OC1COC(C)COCC1CO1 HDPLHDGYGLENEI-UHFFFAOYSA-N 0.000 description 1
- RQZUWSJHFBOFPI-UHFFFAOYSA-N 2-[1-[1-(oxiran-2-ylmethoxy)propan-2-yloxy]propan-2-yloxymethyl]oxirane Chemical compound C1OC1COC(C)COC(C)COCC1CO1 RQZUWSJHFBOFPI-UHFFFAOYSA-N 0.000 description 1
- SEFYJVFBMNOLBK-UHFFFAOYSA-N 2-[2-[2-(oxiran-2-ylmethoxy)ethoxy]ethoxymethyl]oxirane Chemical compound C1OC1COCCOCCOCC1CO1 SEFYJVFBMNOLBK-UHFFFAOYSA-N 0.000 description 1
- HVGAPIUWXUVICC-UHFFFAOYSA-N 6-methylheptan-1-olate;titanium(4+) Chemical compound [Ti+4].CC(C)CCCCC[O-].CC(C)CCCCC[O-].CC(C)CCCCC[O-].CC(C)CCCCC[O-] HVGAPIUWXUVICC-UHFFFAOYSA-N 0.000 description 1
- 239000005995 Aluminium silicate Substances 0.000 description 1
- ZOXJGFHDIHLPTG-UHFFFAOYSA-N Boron Chemical compound [B] ZOXJGFHDIHLPTG-UHFFFAOYSA-N 0.000 description 1
- 229910052684 Cerium Inorganic materials 0.000 description 1
- 229920002785 Croscarmellose sodium Polymers 0.000 description 1
- 239000004971 Cross linker Substances 0.000 description 1
- FBPFZTCFMRRESA-FSIIMWSLSA-N D-Glucitol Natural products OC[C@H](O)[C@H](O)[C@@H](O)[C@H](O)CO FBPFZTCFMRRESA-FSIIMWSLSA-N 0.000 description 1
- 241000196324 Embryophyta Species 0.000 description 1
- 229920000161 Locust bean gum Polymers 0.000 description 1
- 239000004909 Moisturizer Substances 0.000 description 1
- BPQQTUXANYXVAA-UHFFFAOYSA-N Orthosilicate Chemical compound [O-][Si]([O-])([O-])[O-] BPQQTUXANYXVAA-UHFFFAOYSA-N 0.000 description 1
- 239000002202 Polyethylene glycol Substances 0.000 description 1
- 239000004372 Polyvinyl alcohol Substances 0.000 description 1
- 101001062854 Rattus norvegicus Fatty acid-binding protein 5 Proteins 0.000 description 1
- GSEJCLTVZPLZKY-UHFFFAOYSA-N Triethanolamine Chemical compound OCCN(CCO)CCO GSEJCLTVZPLZKY-UHFFFAOYSA-N 0.000 description 1
- XTXRWKRVRITETP-UHFFFAOYSA-N Vinyl acetate Chemical compound CC(=O)OC=C XTXRWKRVRITETP-UHFFFAOYSA-N 0.000 description 1
- QCWXUUIWCKQGHC-UHFFFAOYSA-N Zirconium Chemical compound [Zr] QCWXUUIWCKQGHC-UHFFFAOYSA-N 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 238000003916 acid precipitation Methods 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 239000003905 agrochemical Substances 0.000 description 1
- 150000001298 alcohols Chemical class 0.000 description 1
- 235000012211 aluminium silicate Nutrition 0.000 description 1
- 239000003963 antioxidant agent Substances 0.000 description 1
- 239000002216 antistatic agent Substances 0.000 description 1
- 239000012298 atmosphere Substances 0.000 description 1
- 239000000440 bentonite Substances 0.000 description 1
- 229910000278 bentonite Inorganic materials 0.000 description 1
- SVPXDRXYRYOSEX-UHFFFAOYSA-N bentoquatam Chemical compound O.O=[Si]=O.O=[Al]O[Al]=O SVPXDRXYRYOSEX-UHFFFAOYSA-N 0.000 description 1
- 229920002988 biodegradable polymer Polymers 0.000 description 1
- 239000004621 biodegradable polymer Substances 0.000 description 1
- 210000001124 body fluid Anatomy 0.000 description 1
- 239000010839 body fluid Substances 0.000 description 1
- 229910021538 borax Inorganic materials 0.000 description 1
- 239000004566 building material Substances 0.000 description 1
- 235000011148 calcium chloride Nutrition 0.000 description 1
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 description 1
- 239000002738 chelating agent Substances 0.000 description 1
- 239000004927 clay Substances 0.000 description 1
- 229910052570 clay Inorganic materials 0.000 description 1
- 239000002734 clay mineral Substances 0.000 description 1
- 239000000701 coagulant Substances 0.000 description 1
- 230000001112 coagulating effect Effects 0.000 description 1
- 239000008119 colloidal silica Substances 0.000 description 1
- 238000004040 coloring Methods 0.000 description 1
- 238000002485 combustion reaction Methods 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 239000004035 construction material Substances 0.000 description 1
- 239000012792 core layer Substances 0.000 description 1
- 229920003020 cross-linked polyethylene Polymers 0.000 description 1
- 239000004703 cross-linked polyethylene Substances 0.000 description 1
- 230000013872 defecation Effects 0.000 description 1
- 230000018044 dehydration Effects 0.000 description 1
- 238000006297 dehydration reaction Methods 0.000 description 1
- 239000008367 deionised water Substances 0.000 description 1
- 229910021641 deionized water Inorganic materials 0.000 description 1
- 230000006866 deterioration Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 150000002170 ethers Chemical class 0.000 description 1
- 239000002657 fibrous material Substances 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 239000006260 foam Substances 0.000 description 1
- 238000004108 freeze drying Methods 0.000 description 1
- 239000000417 fungicide Substances 0.000 description 1
- 229920000578 graft copolymer Polymers 0.000 description 1
- 239000008187 granular material Substances 0.000 description 1
- 238000003898 horticulture Methods 0.000 description 1
- 210000004251 human milk Anatomy 0.000 description 1
- 235000020256 human milk Nutrition 0.000 description 1
- 239000003501 hydroponics Substances 0.000 description 1
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 1
- 239000012212 insulator Substances 0.000 description 1
- NLYAJNPCOHFWQQ-UHFFFAOYSA-N kaolin Chemical compound O.O.O=[Al]O[Si](=O)O[Si](=O)O[Al]=O NLYAJNPCOHFWQQ-UHFFFAOYSA-N 0.000 description 1
- 150000002576 ketones Chemical class 0.000 description 1
- 239000000711 locust bean gum Substances 0.000 description 1
- 235000010420 locust bean gum Nutrition 0.000 description 1
- 235000011147 magnesium chloride Nutrition 0.000 description 1
- 230000014759 maintenance of location Effects 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 229910044991 metal oxide Inorganic materials 0.000 description 1
- 150000004706 metal oxides Chemical class 0.000 description 1
- 230000027939 micturition Effects 0.000 description 1
- 230000001333 moisturizer Effects 0.000 description 1
- 239000000178 monomer Substances 0.000 description 1
- 150000002772 monosaccharides Chemical class 0.000 description 1
- 238000010899 nucleation Methods 0.000 description 1
- 239000013307 optical fiber Substances 0.000 description 1
- 150000002894 organic compounds Chemical class 0.000 description 1
- 239000007800 oxidant agent Substances 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- WXZMFSXDPGVJKK-UHFFFAOYSA-N pentaerythritol Chemical compound OCC(CO)(CO)CO WXZMFSXDPGVJKK-UHFFFAOYSA-N 0.000 description 1
- 239000002304 perfume Substances 0.000 description 1
- 239000000575 pesticide Substances 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 239000004014 plasticizer Substances 0.000 description 1
- 229920001223 polyethylene glycol Polymers 0.000 description 1
- 229920000223 polyglycerol Polymers 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 229920001451 polypropylene glycol Polymers 0.000 description 1
- 229920002451 polyvinyl alcohol Polymers 0.000 description 1
- 230000002265 prevention Effects 0.000 description 1
- 238000007639 printing Methods 0.000 description 1
- OGHBATFHNDZKSO-UHFFFAOYSA-N propan-2-olate Chemical compound CC(C)[O-] OGHBATFHNDZKSO-UHFFFAOYSA-N 0.000 description 1
- UMJSCPRVCHMLSP-UHFFFAOYSA-N pyridine Natural products COC1=CC=CN=C1 UMJSCPRVCHMLSP-UHFFFAOYSA-N 0.000 description 1
- 239000011342 resin composition Substances 0.000 description 1
- 239000013535 sea water Substances 0.000 description 1
- 238000004062 sedimentation Methods 0.000 description 1
- 239000002453 shampoo Substances 0.000 description 1
- 125000005624 silicic acid group Chemical class 0.000 description 1
- 238000007711 solidification Methods 0.000 description 1
- 230000008023 solidification Effects 0.000 description 1
- 239000000600 sorbitol Substances 0.000 description 1
- 239000004094 surface-active agent Substances 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
- 238000005979 thermal decomposition reaction Methods 0.000 description 1
- BSVBQGMMJUBVOD-UHFFFAOYSA-N trisodium borate Chemical compound [Na+].[Na+].[Na+].[O-]B([O-])[O-] BSVBQGMMJUBVOD-UHFFFAOYSA-N 0.000 description 1
- 235000013311 vegetables Nutrition 0.000 description 1
- 238000010792 warming Methods 0.000 description 1
- 238000004078 waterproofing Methods 0.000 description 1
- 230000029663 wound healing Effects 0.000 description 1
- 229910052727 yttrium Inorganic materials 0.000 description 1
- DUNKXUFBGCUVQW-UHFFFAOYSA-J zirconium tetrachloride Chemical compound Cl[Zr](Cl)(Cl)Cl DUNKXUFBGCUVQW-UHFFFAOYSA-J 0.000 description 1
Landscapes
- Solid-Sorbent Or Filter-Aiding Compositions (AREA)
- Compositions Of Macromolecular Compounds (AREA)
Abstract
Description
【0001】[0001]
【発明の属する技術分野】本発明は、例えば、紙オムツ
(使い捨てオムツ)や生理用ナプキン、失禁パッドなど
の衛生材料の他、ドリップシートなどの鮮度保持材のほ
か、土壌改良材、種子被覆材、農薬や肥料の崩壊補助材
などの農園芸用途材料、コンクリート養生材、シーリン
グ材、ヘドロや汚泥の固化材、携帯用トイレ、汚物処理
袋、保冷材、汗取りシートなどのトイレタリー用品、創
傷被覆材、湿布材などの医薬、メディカル用品などに好
適に用いられる生分解性を有する吸水材及びその製造方
法に関するものである。[0001] The present invention relates to sanitary materials such as disposable diapers (disposable diapers), sanitary napkins, incontinence pads, etc., as well as freshness retaining materials such as drip sheets, soil improving materials and seed covering materials. Agricultural and horticultural materials such as agricultural chemicals and fertilizer disintegration aids, concrete curing materials, sealing materials, solidification materials for sludge and sludge, portable toilets, waste disposal bags, cool insulation materials, sweat-absorbing sheets and other toiletry supplies, wound dressing materials The present invention relates to a biodegradable water-absorbing material suitably used for medicines such as compresses, medical supplies and the like, and a method for producing the same.
【0002】[0002]
【従来の技術】吸水性樹脂は、自重の数十倍から数千倍
の水を吸収できる樹脂であり、生理用品、紙オムツ、母
乳パッド、使い捨て雑巾等の衛生用品、創傷保護用ドレ
ッシング材、医療用アンダーパッド、パップ剤等の医療
用品、ペット用シート、携帯用トイレ、ゲル芳香剤、ゲ
ル吸臭剤、吸汗性繊維、使い捨てカイロ等の生活用品、
シャンプー、セット用ジェル剤、保湿剤等のトイレタリ
ー洋品、農、園芸用の保水材、切り花の延命剤、フロー
ラルフォーム(切り花の固定化材)、育苗用床、水耕栽
培、植生シート、種子テープ、流体播種、結露防止農業
用シート等の農、園芸用品、食品トレー用鮮度保持材、
ドリップ吸収性シート等の食品包装材、保冷材、生鮮野
菜運搬用吸水性シート等の運搬用資材、結露防止用建築
材料、土木、建築用のシーリング材、シールド工法の逸
泥防止材、コンクリート混和剤、ガスケット、パッキン
グ等の土木建築資材、光ファイバー等の電子機器のシー
ル材、通信ケーブル用止水材、インクジェット用記録紙
等の電気機器関連資材、汚泥の凝固剤、ガソリン、油類
の脱水、水分除去剤等の水処理剤、捺染用のり、水膨潤
性玩具、人工雪等の幅広い分野に使用されている。ま
た、その薬品徐放性を利用して、徐放性肥料、徐放性農
薬、徐放性薬剤等の用途にも期待されている。さらにそ
の親水性を利用して湿度調整剤、電荷保持性を利用して
帯電防止剤等への利用も期待される。2. Description of the Related Art A water-absorbent resin is a resin capable of absorbing water of several tens to several thousand times its own weight, such as sanitary products, paper diapers, breast milk pads, disposable rags and other hygiene products, dressing materials for wound protection, Medical supplies such as medical underpads, cataplasms, pet seats, portable toilets, gel fragrances, gel deodorants, sweat-absorbing fibers, disposable warmers and other daily necessities,
Toiletries such as shampoos, gels for setting, moisturizers, etc., water retention materials for agriculture and horticulture, cut flower life prolonging agents, floral foam (fixing material for cut flowers), nursery floors, hydroponics, vegetation sheets, seed tape Agriculture, horticultural supplies, food tray freshness preserving materials, such as fluid seeding, dew condensation prevention agricultural sheets,
Food wrapping materials such as drip-absorbent sheets, cold insulation materials, transportation materials such as water-absorbent sheets for transporting fresh vegetables, building materials for preventing dew condensation, civil engineering, sealing materials for construction, anti-sedimentation materials for shield method, concrete mixing Materials for civil engineering and construction such as chemicals, gaskets, packing, sealing materials for electronic devices such as optical fibers, waterproof materials for communication cables, materials for electric devices such as inkjet recording paper, coagulants for sludge, dehydration of gasoline and oils, It is used in a wide range of fields, such as water treatment agents such as water removers, printing pastes, water-swellable toys, and artificial snow. In addition, it is expected to be used for sustained-release fertilizers, sustained-release pesticides, sustained-release drugs, and the like by utilizing the sustained-release properties of the chemicals. Further, it is expected to be used as a humidity control agent utilizing its hydrophilicity and as an antistatic agent utilizing its charge retention.
【0003】[吸水性樹脂に関する先行技術]このよう
な用途に使用されている吸水性樹脂としては、例えば、
架橋ポリアクリル酸部分中和物(特開昭55-84304号、米
国特許462501号)、澱粉-アクリロニトリル共重合体の
部分加水分解物(特開昭46-43995号)、澱粉-アクリル
酸グラフト共重合体(特開昭519125468号)、酢酸ビニ
ル、アクリル酸エステル共重合体の加水分解物(特開昭
52-14689号)、2-アクリルアミド-2-メチルプロパンス
ルホン酸とアクリル酸の共重合架橋物(欧州特許006818
9号)、カチオン性モノマーの架橋体(米国特許4906717
号)架橋イソブチレン-無水マレイン酸共重合体(米国
特許4389513号)などが知られている。[Prior art relating to water-absorbing resin] Examples of the water-absorbing resin used in such applications include:
Cross-linked partially neutralized polyacrylic acid (JP-A-55-84304, U.S. Pat. No. 4,462,501), starch-acrylonitrile copolymer partially hydrolyzed product (JP-A-46-43995), starch-acrylic acid graft copolymer Polymer (JP-A-519125468), hydrolyzate of vinyl acetate and acrylate copolymer (JP-A-
52-14689) Copolymerized crosslinked product of 2-acrylamido-2-methylpropanesulfonic acid and acrylic acid (European Patent 006818)
No. 9), a crosslinked product of a cationic monomer (US Pat. No. 4,906,717)
No.) Crosslinked isobutylene-maleic anhydride copolymer (US Pat. No. 4,389,513) is known.
【0004】現在市販されている吸水性樹脂は、生分解
性を有しないポリアクリル酸系のものが主流であり、そ
の吸水材の脱イオン水吸水能は数百倍から千倍と非常に
すぐれている。しかしながら、これらの吸水材の塩化ナ
トリウム吸水能、例えば生理食塩水(0.9質量%塩化ナ
トリウム水)吸水能はカタログなどの数値から引用する
と50〜75g/g程度しかなく、脱イオン水吸水能の1/5〜
1/10程度しかないものがほとんどである。さらに塩化ナ
トリウム濃度の高い水溶液、例えば海水に対しては20〜
25g/g程度の吸水能しか有しない。[0004] Currently, water-absorbent resins on the market are mainly polyacrylic acid-based resins that do not have biodegradability, and the water-absorbing material has a very high deionized water absorption capacity of several hundred to 1,000 times. ing. However, the sodium chloride water absorption capacity of these water-absorbing materials, for example, the physiological water (0.9% by mass sodium chloride water) water absorption capacity is only about 50 to 75 g / g when quoted from numerical values in catalogs and the like. /Five~
Most have only about 1/10. Further, for an aqueous solution having a high sodium chloride concentration, for example, for seawater, 20 to
It has a water absorption capacity of only about 25 g / g.
【0005】また、これらの吸水性樹脂組成物は分解性
を有しないため、使用後の廃棄が問題である。現状とし
ては、これらの吸水性樹脂は廃棄時には焼却処理する方
法と埋め立てする方法が行われているが、焼却炉で処理
する方法では焼却時に発生する熱による炉材の損傷のほ
かに、地球の温暖化や酸性雨の原因となることが指摘さ
れている。さらに、含水率の高い使用済み紙おむつなど
を焼却する場合、焼却炉の投入時に炉内温度が低下し、
炉材の劣化やダイオキシンが発生しやすい燃焼雰囲気と
なるために後段での排ガス処理設備への負担が大きくな
り、またより性能の高い、排ガス処理設備が必要とされ
る。埋め立て処理する方法では、プラスチックが容積が
かさばる、腐らないため地盤が安定しない等の問題があ
るうえ、埋め立てに適した場所がなくなってきたことが
大きな問題となっている。すなわち、これらの樹脂は分
解性に乏しく、水中や土壌中では半永久的に存在するの
で廃棄物処理における環境保全を考えると非常に重大な
問題である。Further, since these water-absorbent resin compositions do not have decomposability, disposal after use is a problem. At present, these water-absorbent resins are incinerated at the time of disposal and landfilled.However, in the incinerator method, in addition to damage to furnace materials due to heat generated during incineration, It is pointed out that it causes warming and acid rain. Furthermore, when incinerating used paper diapers with a high moisture content, the temperature inside the furnace decreases when the incinerator is put in,
Since the combustion atmosphere is likely to cause deterioration of the furnace material and dioxin, the burden on the exhaust gas treatment equipment at the subsequent stage is increased, and an exhaust gas treatment equipment with higher performance is required. In the landfill method, there are problems that the volume of plastic is bulky, the ground does not stabilize because it does not rot, and there is a major problem that there is no longer a place suitable for landfill. That is, these resins are poorly decomposable and exist semipermanently in water and soil, which is a very serious problem in view of environmental conservation in waste treatment.
【0006】[生分解性を有する吸水性樹脂の技術的背
景]一方近年、生分解性ポリマーが注目されており、こ
れを吸水性樹脂として使用することも提案されている。
このような用途に使用されている生分解性を有する吸水
性樹脂としては、例えばポリエチレンオキシド架橋体
(特開平6−157795号等)、ポリビニルアルコー
ル架橋体、カルボキシメチルセルロース架橋体(米国特
許4650716号)、ポリアミノ酸架橋体(特開平7
−224163号、特開平7−309943号、特開平
8−59820号、特開平8−504219号、特開平
9−169840号など)、ガラクトマンナン−金属イ
オン架橋体(特開平8−59891号、特公平3−66
321号、特開昭56−97450号、)などが知られ
ている。[Technical background of water-absorbing resin having biodegradability] On the other hand, biodegradable polymers have recently attracted attention, and it has been proposed to use this as a water-absorbing resin.
Examples of the biodegradable water-absorbing resin used in such applications include cross-linked polyethylene oxide (Japanese Patent Laid-Open No. 6-157795), cross-linked polyvinyl alcohol, cross-linked carboxymethyl cellulose (US Pat. No. 4,650,716). , Polyamino acid cross-linked product (Japanese Unexamined Patent Publication
JP-A-224163, JP-A-7-309943, JP-A-8-59820, JP-A-8-504219, JP-A-9-169840, etc., and a galactomannan-metal ion crosslinked product (JP-A-8-59891, Fairness 3-66
321 and JP-A-56-97450) are known.
【0007】生分解性を有する吸水材としては多糖類と
多価金属イオンから成る吸水材としてはガラクトマンナ
ンとチタン又はジルコニウムからなる吸水材(米国特許
5532350号)やcis-1,2-ジオールを含む多糖類とホウ酸
ナトリウムから成る吸水材(米国特許4333461号)があ
る。また、特開平8-59891号公報ではガラクトマンナン
又はその誘導体とホウ素イオン及びチタンイオン又はジ
ルコニウムイオン又はアルミニウムイオンを架橋させて
成る吸水材を開示している。As a water-absorbing material having biodegradability, a water-absorbing material comprising galactomannan and titanium or zirconium (US patent)
No. 5,532,350) and a polysaccharide containing cis-1,2-diol and sodium borate (US Pat. No. 4,334,461). JP-A-8-59891 discloses a water-absorbing material obtained by crosslinking galactomannan or a derivative thereof with boron ions, titanium ions, zirconium ions, or aluminum ions.
【0008】[0008]
【発明が解決しようとする課題】上記した多糖類からな
る吸水材は、生理食塩水吸水能は30〜70倍であり、耐塩
性に優れるものの、人工尿に対しては、吸水、膨潤後の
ゲルが時間とともに崩壊した。また、ガラクトマンナン
の架橋体からなる吸水材は、生理食塩水に対しては長時
間にわたって安定的に高い吸水倍率を示したが、人工尿
に対しては、吸水、膨潤後のゲルが時間とともに崩壊し
た。従ってこれらの吸水材を衛生用品等の吸水性物品に
用いるには、吸水倍率の維持、尿に対する耐性の付与が
必要である。The water-absorbing material comprising the above-mentioned polysaccharide has a physiological saline absorption capacity of 30 to 70 times and is excellent in salt resistance, but it absorbs and absorbs artificial urine after water absorption and swelling. The gel disintegrated over time. In addition, the water-absorbing material composed of a crosslinked body of galactomannan showed a high water absorption capacity stably for a long time with physiological saline, but the gel after water absorption and swelling with artificial urine with time Collapsed. Therefore, in order to use these water-absorbing materials for water-absorbing articles such as sanitary goods, it is necessary to maintain the water absorption ratio and to impart urine resistance.
【0009】本発明の目的は、上記のような従来の問題
点を解決し、生分解性を有し、二価以下のカチオン性水
溶液吸水能、人工尿吸水能および耐尿性に優れた吸水材
およびその製造法を提供することにある。SUMMARY OF THE INVENTION An object of the present invention is to solve the above-mentioned conventional problems and to provide a biodegradable, water-absorbing agent having excellent ability to absorb a divalent or less cationic aqueous solution, artificial urine, and urine resistance. Material and a method for producing the same.
【0010】[0010]
【課題を解決するための手段】本発明者らは、上記課題
を解決するために鋭意研究を重ねた結果、ガラクトマン
ナン系吸水材にエポキシ系化合物を熱処理することで、
この目的が達成できることを見出し、本発明に到達し
た。Means for Solving the Problems The inventors of the present invention have conducted intensive studies to solve the above-mentioned problems, and as a result, by heat-treating an epoxy compound to a galactomannan-based water-absorbing material,
The inventors have found that this object can be achieved, and have reached the present invention.
【0011】すなわち、本発明の第一は、ガラクトマン
ナンが多価金属イオン及びエポキシ化合物により架橋さ
れたゲルからなることを特徴とする吸水材を要旨とする
ものであり、この吸水材の吸水能として好ましくは、
0.9質量%塩化ナトリウム水溶液の吸水量及び人工尿
の吸水量がともに自重の20倍以上であるものである。
また、本発明の第二は、ガラクトマンナンを溶解、膨潤
後、多価金属イオンを添加して架橋体を形成し、その後
この架橋体にエポキシ化合物を混合、加熱処理すること
を特徴とする前記吸水材の製造方法を要旨とするもので
ある。That is, a first aspect of the present invention is to provide a water-absorbing material characterized in that galactomannan is formed of a gel cross-linked by a polyvalent metal ion and an epoxy compound. Preferably,
Both the water absorption of the 0.9% by mass aqueous sodium chloride solution and the water absorption of the artificial urine are at least 20 times their own weight.
Further, the second aspect of the present invention is characterized in that, after dissolving and swelling galactomannan, a polyvalent metal ion is added to form a crosslinked body, and thereafter, an epoxy compound is mixed with the crosslinked body and heat-treated. The gist is a method of manufacturing a water absorbing material.
【0012】[0012]
【発明の実施の形態】以下、本発明について詳細に説明
する。本発明の吸水材は、ガラクトマンナンが多価金属
イオン及びエポキシ化合物により架橋されたゲルからな
るものである。BEST MODE FOR CARRYING OUT THE INVENTION Hereinafter, the present invention will be described in detail. The water-absorbing material of the present invention comprises a gel in which galactomannan is crosslinked with a polyvalent metal ion and an epoxy compound.
【0013】本発明で用いられるガラクトマンナンはそ
の50質量%以上が未修飾のガラクトマンナンであり、多
価金属イオンと架橋でき、エポキシ化合物で処理するこ
とによって二価以下のカチオン性水溶液吸水能、人工尿
吸水能、耐尿性をあたえるものであればとくに限定され
るものではない。例えばローカストビーンガム、グアガ
ムが上げられるが、安価であることからグアガムが好ま
しい。これらは多価金属イオンと架橋させてもよいが、
未修飾ガラクトマンナンに1種以上のガラクトマンナン
誘導体を混合してから架橋させてもよい。この場合、全
ガラクトマンナンと混合可能なガラクトマンナン誘導体
としては、カルボキシルメチルガラクトマンナン、カル
ボキシメチルヒドロキシプロピルガラクトマンナンやヒ
ドロキシプロピルガラクトマンナンなどが挙げられ、こ
れらのグループから選ばれる1種以上ガラクトマンナン
誘導体を全ガラクトマンナンの50質量%以下の範囲で加
えてから多価金属イオンで架橋しても良い。しかしなが
ら、吸水材の構造中にカルボキシル基を含有するとコス
トは高くなり、一方でこれらの混合割合は全ガラクトマ
ンナンの10質量%以下が好ましく、さらに好ましくは5
質量%以下である。The galactomannan used in the present invention is at least 50% by mass of unmodified galactomannan, which can be crosslinked with a polyvalent metal ion, and which is treated with an epoxy compound to absorb a divalent or less cationic aqueous solution. It is not particularly limited as long as it gives artificial urine absorption capacity and urine resistance. For example, locust bean gum and guar gum can be used, but guar gum is preferred because of its low cost. These may be cross-linked with polyvalent metal ions,
One or more galactomannan derivatives may be mixed with the unmodified galactomannan before crosslinking. In this case, examples of the galactomannan derivative that can be mixed with all galactomannan include carboxymethyl galactomannan, carboxymethyl hydroxypropyl galactomannan and hydroxypropyl galactomannan, and one or more galactomannan derivatives selected from these groups. It may be added in a range of 50% by mass or less of the total galactomannan and then crosslinked with a polyvalent metal ion. However, if a carboxyl group is contained in the structure of the water-absorbing material, the cost increases, while the mixing ratio of these is preferably 10% by mass or less of the total galactomannan, more preferably 5% by mass.
% By mass or less.
【0014】ガラクトマンナンの分子量は10000以上が
好ましく、より好ましくは50000以上である。分子量が1
0000以下の場合は多価金属イオンで架橋してもゲルを形
成しないので不適当である。The molecular weight of galactomannan is preferably 10,000 or more, more preferably 50,000 or more. Molecular weight 1
When the molecular weight is less than 0000, the gel is not formed even when crosslinked with a polyvalent metal ion, which is not suitable.
【0015】本発明の吸水材において架橋剤として機能
する多価金属イオンとしては、ホウ素イオン、チタンイ
オン、ジルコニウムイオン、アルミニウムイオン、イッ
トリウムイオン、セリウムイオン等が挙げられるが、安
価で安全性が高いことから、ホウ素イオン、チタンイオ
ンまたはジルコニウムイオンから1種または2種以上の
組合わせが挙げられる。The polyvalent metal ion which functions as a crosslinking agent in the water-absorbing material of the present invention includes boron ion, titanium ion, zirconium ion, aluminum ion, yttrium ion, cerium ion, etc., but is inexpensive and has high safety. Accordingly, one or a combination of two or more of boron ions, titanium ions and zirconium ions can be mentioned.
【0016】これらの多価金属イオンの吸水材中での含
有量としては、グアガム1kgあたり2〜2000ミリモル
が好ましく、5〜1000ミリモルが特に好ましい。The content of these polyvalent metal ions in the water-absorbing material is preferably from 2 to 2,000 mmol, particularly preferably from 5 to 1,000 mmol, per kg of guar gum.
【0017】また、本発明の吸水材においては、エポキ
シ化合物も架橋剤として寄与していることが特徴であ
る。このようなエポキシ化合物としては、グアガムの水
酸基と架橋し得る化合物から選ばれ、例えばソルビトー
ルポリグリシジルエーテル、ポリグリセロールポリグリ
シジルエーテル、ペンタエリスリトールポリグリシジル
エーテル、ジグリセロールポリグリシジルエーテル、グ
リセロールポリグリシジルエーテル、トリメチロールプ
ロパンポリグリシジルエーテル、エチレングリコールジ
グリシジルエーテル、ジエチレングリコールジグリシジ
ルエーテル、ポリエチレングリコールジグリシジルエー
テル、プロピレングリコールジグリシジルエーテル、ジ
プロピレングリコールジグリシジルエーテル、ポリプロ
ピレングリコールジグリシジルエーテルなどが挙げられ
るがジグリセロールポリグリシジルエーテル、エチレン
グリコールジグリシジルエーテルなどが好適である。Further, the water absorbing material of the present invention is characterized in that an epoxy compound also contributes as a crosslinking agent. Such an epoxy compound is selected from compounds capable of crosslinking with the hydroxyl group of guar gum, such as sorbitol polyglycidyl ether, polyglycerol polyglycidyl ether, pentaerythritol polyglycidyl ether, diglycerol polyglycidyl ether, glycerol polyglycidyl ether, Methylol propane polyglycidyl ether, ethylene glycol diglycidyl ether, diethylene glycol diglycidyl ether, polyethylene glycol diglycidyl ether, propylene glycol diglycidyl ether, dipropylene glycol diglycidyl ether, polypropylene glycol diglycidyl ether, and the like include diglycerol polyglycidyl. Ether, ethylene glycol diglycidide Ethers such as is preferred.
【0018】上記の吸水材は、二価以下のカチオン性水
溶液吸水能、人工尿吸水能、耐尿性に優れかつ生分解性
を有するものであり、好ましくは、0.9質量%塩化ナ
トリウム水溶液の吸水量及び人工尿の吸水量がともに自
重の20倍以上の吸水能を有するものである。The above-mentioned water-absorbing material is excellent in the ability to absorb a divalent or less cationic aqueous solution, an artificial urine-absorbing ability, urine resistance and biodegradability, and is preferably a 0.9% by mass aqueous sodium chloride solution. Both have a water absorption capacity of 20 times or more of their own weight.
【0019】ここでいう人工尿とは、一般的には塩化カ
リウム、硫酸ナトリウム、リン酸二水素アンモニウム、
リン酸水素二アンモニウム、塩化カルシウム、塩化マグ
ネシウムなどをイオン交換水に溶解したものであるが、
本発明の吸水材の吸水能を表すときに用いられる人工尿
とは、以下の組成からなる。The artificial urine referred to here generally includes potassium chloride, sodium sulfate, ammonium dihydrogen phosphate,
Diammonium hydrogen phosphate, calcium chloride, magnesium chloride, etc. are dissolved in ion-exchanged water.
The artificial urine used to represent the water absorbing ability of the water absorbing material of the present invention has the following composition.
【0020】すなわち、塩化カリウム2.00g、硫酸ナト
リウム2.00g、リン酸二水素アンモニウム0.85g、リン
酸水素二アンモニウム0.15g、塩化カルシウム0.19g、
塩化マグネシウム0.23gを1Lのイオン交換水に溶解し
たものである。That is, 2.00 g of potassium chloride, 2.00 g of sodium sulfate, 0.85 g of ammonium dihydrogen phosphate, 0.15 g of diammonium hydrogen phosphate, 0.19 g of calcium chloride,
A solution prepared by dissolving 0.23 g of magnesium chloride in 1 L of ion-exchanged water.
【0021】また、ここでいう吸水量とは、以下の方法
により測定して得られた値をいう。すなわち、250メッ
シュのナイロン製ティーバッグに吸水材1gを入れ、1L
の被吸水液にティーバッグを1時間浸し、ティーバッグ
を引き上げ、10分間水切りを行った後、その質量を測定
した。吸水材の吸水量は、1時間水に浸した吸水材が入
っていないティーバッグの質量をブランクとし、吸水し
て膨潤した吸水材が入ったティーバッグの質量から膨潤
前の吸水材の質量とブランクの質量を減じた値を膨潤前
の吸水材の質量で除した値を吸水量(g/g樹脂)とし
た。The amount of water absorption referred to herein is a value obtained by measurement according to the following method. That is, 1 g of water-absorbing material is put in a 250 mesh nylon tea bag, and 1 L
The tea bag was immersed in the water-absorbing liquid for 1 hour, the tea bag was pulled out, and the water was drained for 10 minutes. The amount of water absorbed by the water-absorbing material is defined as the mass of the tea bag containing no water-absorbing material soaked in water for 1 hour, and the mass of the water-absorbing material before swelling is calculated as The value obtained by dividing the value obtained by subtracting the mass of the blank by the mass of the water-absorbing material before swelling was defined as the water absorption (g / g resin).
【0022】次に本発明の第二の製造方法について説明
する。本発明で用いられるガラクトマンナン及び必要に
応じて添加する誘導体は、上記した通りであり、本発明
の製造方法では、先ずこれを溶解、膨潤する。ガラクト
マンナンの水への膨潤濃度は、ガラクトマンナンが水に
均一に膨潤でき、多価金属イオンとの架橋時にゲルが容
易に作製出来る濃度であればとくに限定されるものでは
ないが、好ましくは0.1質量%〜15質量%、更に好まし
くは0.5質量%〜10質量%である。またこの時の膨潤温
度はガラクトマンナンが膨潤でき、熱分解により分子量
の低下を招かない温度であれば特に限定されるものでは
ないが、好ましくは5℃〜80℃、さらに好ましくは15〜6
0℃である。Next, a second manufacturing method of the present invention will be described. The galactomannan used in the present invention and the derivative to be added as required are as described above, and in the production method of the present invention, this is first dissolved and swelled. The swelling concentration of galactomannan in water is not particularly limited as long as galactomannan can uniformly swell in water and can easily form a gel at the time of crosslinking with a polyvalent metal ion. It is from 15% by mass to 15% by mass, more preferably from 0.5% by mass to 10% by mass. The swelling temperature at this time is not particularly limited as long as galactomannan can swell and does not cause a decrease in molecular weight due to thermal decomposition, but is preferably 5 ° C to 80 ° C, more preferably 15 to 6 ° C.
0 ° C.
【0023】次に、膨潤したガラクトマンナンに多価金
属イオンを添加し架橋する。用いられる多価金属イオン
としては上記した通りであり、ホウ素イオン、チタンイ
オン、ジルコニウムイオンの形態としては特に限定しな
いが、ホウ素イオンに関しては四ホウ酸ナトリウム十水
和物の水溶液が好ましい。また、チタンイオンはアルコ
キシド化合物が好ましく、Tyzor131、TyzorTE(チタニ
ウムIV トリエタノールアミネートイソプロポキシ
ド)、TyzorAA(チタニウムIV ジイソプロポキシド
ビスアセチルアミネート)、TyzorGBA、TyzorTOT(チタ
ニウム テトラ-2-エチルヘキソキシド)、TyzorTPT
(チタニウムIV テトライソプロポキシド)(以上デュ
ポン社)、TAT(チタニウムIV イソプロポキシオクチ
レン グリコレート)(以上ニッソー社)、TEAT(チタ
ニウムIV ビステロエタノールアミネート ジイソプロ
ポキシド)、TAA(チタニウムIV ビスアセチルアセト
ネートジイソプロポキシド)(以上三菱ガス化学社)な
どが挙げられる。ジルコニウムイオン源としては塩化ジ
ルコニウム、ジルコゾールAC-7(炭酸ジルコニルアンモ
ニウム)(ニューテックス社製)などが挙げられる。こ
れらは使用する溶媒やpH等の条件によって安定性が異な
るので適宜選択すれば良い。Next, a polyvalent metal ion is added to the swollen galactomannan for crosslinking. The polyvalent metal ion to be used is as described above, and the form of the boron ion, titanium ion, and zirconium ion is not particularly limited, but the boron ion is preferably an aqueous solution of sodium tetraborate decahydrate. The titanium ion is preferably an alkoxide compound, and Tyzor131, TyzorTE (titanium IV triethanolaminate isopropoxide), TyzorAA (titanium IV diisopropoxide)
Bisacetylaminate), TyzorGBA, TyzorTOT (titanium tetra-2-ethylhexoxide), TyzorTPT
(Titanium IV tetraisopropoxide) (DuPont), TAT (Titanium IV isopropoxyoctylene glycolate) (Nissau), TEAT (Titanium IV bisteroethanol aminate diisopropoxide), TAA (Titanium IV) Bisacetylacetonate diisopropoxide) (Mitsubishi Gas Chemical Co., Ltd.) and the like. Examples of the zirconium ion source include zirconium chloride and zircosol AC-7 (zirconyl ammonium carbonate) (manufactured by Nutex). These have different stability depending on the conditions such as the solvent used and pH, and may be appropriately selected.
【0024】ガラクトマンナンゾルの架橋に用いられる
金属イオン濃度としては、ホウ素イオンに関しては全ガ
ラクトマンナン質量1kg当たり、10〜2000ミリモルが好
ましく、30〜1000ミリモルが特に好ましい。ホウ素以外
の三価以上の多価金属イオンに関しては金属イオンの種
類やその形態によって異なるが、全ガラクトマンナン1
kgあたり1〜500ミリモルが好ましく、5〜200ミリモルが
特に好ましい。The concentration of metal ions used for crosslinking the galactomannan sol is preferably 10 to 2000 mmol, more preferably 30 to 1000 mmol, per 1 kg of the total galactomannan mass with respect to boron ions. The trivalent or higher polyvalent metal ion other than boron differs depending on the type and form of the metal ion.
It is preferably from 1 to 500 mmol, particularly preferably from 5 to 200 mmol, per kg.
【0025】ガラクトマンナンと多価金属イオンとの架
橋ゲルを形成させる時の温度は特に限定されないが、反
応を促進させるためにも5〜90℃が好ましく、10〜50℃
がさらに好ましい。The temperature at which a crosslinked gel of galactomannan and the polyvalent metal ion is formed is not particularly limited, but is preferably 5 to 90 ° C. in order to promote the reaction, and 10 to 50 ° C.
Is more preferred.
【0026】本発明においてガラクトマンナンゾルと多
価金属イオンから架橋ゲルを得るには、ゾルと架橋材が
均一に混合すればいかなる方法でも良く、ブレンダー、
一軸の混練機、二軸の混練機、ニーダーなどが挙げられ
る。In the present invention, a crosslinked gel can be obtained from a galactomannan sol and a polyvalent metal ion by any method as long as the sol and the crosslinker are uniformly mixed.
One-axis kneaders, two-axis kneaders, kneaders and the like can be mentioned.
【0027】本発明においては、多価金属イオンで架橋
されたゲルをさらにエポキシ化合物により架橋すること
が必要である。ここで用いられるエポキシ化合物として
は、上記した通りである。市販のものとしては、デナコ
ールEX421、デナコールEX521、デナコールEX810、デナ
コールEX614B、デナコールEX313(ナガセ化成工業社
製)などが好適に用いられる。In the present invention, it is necessary to further crosslink the gel crosslinked with polyvalent metal ions with an epoxy compound. The epoxy compound used here is as described above. As commercially available products, Denacol EX421, Denacol EX521, Denacol EX810, Denacol EX614B, Denacol EX313 (manufactured by Nagase Kasei Kogyo Co., Ltd.) and the like are preferably used.
【0028】エポキシ化合物の使用量は全ガラクトマン
ナンの0.01質量%〜10質量%が好ましく、0.01〜6質量
%が好適である。使用量が多すぎると、作製された吸水
材の吸水量の低下、生分解性への影響があるため好まし
くない。また、少なすぎる場合には耐尿性、風合いを向
上させる上で、改良効果が得られにくい。The amount of the epoxy compound used is preferably 0.01% by mass to 10% by mass of the total galactomannan, and more preferably 0.01% by mass to 6% by mass. If the amount is too large, it is not preferable because the produced water-absorbing material has a reduced water absorption and affects biodegradability. On the other hand, when the amount is too small, it is difficult to improve the urine resistance and the hand and to obtain the improvement effect.
【0029】エポキシ化合物の添加方法としては、例え
ば、多価金属イオンにより一旦架橋、脱水した吸水材を
有機溶媒中に分散した後に、エポキシ化合物を混合して
もよいが混合方法は特に限定されるものではない。種々
の混合方法のうち、必要に応じて水および有機溶媒に溶
解させたエポキシ化合物を一旦架橋した吸水材に直接噴
霧、滴下して混合する方法でも構わない。As a method for adding the epoxy compound, for example, a water absorbing material once cross-linked and dehydrated by a polyvalent metal ion may be dispersed in an organic solvent, and then the epoxy compound may be mixed, but the mixing method is particularly limited. Not something. Among various mixing methods, a method in which an epoxy compound dissolved in water and an organic solvent is directly sprayed and dropped onto the once crosslinked water-absorbing material, if necessary, may be used.
【0030】本発明の製造方法においては、添加したエ
ポキシ化合物により架橋を行う際に加熱処理を行うこと
が必要である。加熱処理の処理温度は、架橋剤の種類、
用いる溶媒の種類にも依るが、110℃以上200℃以下が好
ましく、130℃以上180℃以下がさらに好ましい。処理温
度が110℃以下の場合にはガラクトマンナンとの反応が
十分に行われず、出来上がった吸水材が目的とする性能
を十分に得ることが出来ず、耐尿性が低下する。また、
200℃を超えるとガラクトマンナン架橋体の劣化を引き
起こし、吸水性能、着色、耐尿性等の性能が低下する。In the production method of the present invention, it is necessary to carry out a heat treatment when crosslinking with the added epoxy compound. The temperature of the heat treatment depends on the type of the crosslinking agent,
Although it depends on the type of the solvent used, it is preferably from 110 ° C to 200 ° C, more preferably from 130 ° C to 180 ° C. If the treatment temperature is 110 ° C. or lower, the reaction with galactomannan is not sufficiently performed, and the desired performance of the resulting water-absorbing material cannot be sufficiently obtained, and the urine resistance decreases. Also,
When the temperature exceeds 200 ° C., the galactomannan crosslinked product is deteriorated, and the performance such as water absorption performance, coloring, and urine resistance is lowered.
【0031】エポキシ化合物による架橋化における加熱
時間は、架橋剤の種類、目的の吸水性能、温度、溶媒の
種類にもよるが5分以上、5時間以下が好ましく、10分以
上3時間以下がさらに好ましい。加熱処理は溶媒中また
は乾燥機中で行うことができる。The heating time in the crosslinking with the epoxy compound depends on the type of the crosslinking agent, the intended water absorption performance, the temperature and the type of the solvent, but is preferably 5 minutes or more and 5 hours or less, more preferably 10 minutes or more and 3 hours or less. preferable. The heat treatment can be performed in a solvent or a dryer.
【0032】エポキシ化合物による架橋化を行う際には
反応を促進するために必要に応じて触媒を用いてもよ
い。触媒としてはピリジン、2-メチルイミダゾール、ト
リエタノールアミンなどが好適に用いられる。When crosslinking with an epoxy compound, a catalyst may be used as necessary to accelerate the reaction. As the catalyst, pyridine, 2-methylimidazole, triethanolamine and the like are suitably used.
【0033】上記触媒の添加量はエポキシ化合物の反応
が促進される程度であればいくらでも構わないが、通
常、エポキシ化合物に対して1〜10質量%より好ましく
は、2〜8質量%添加するのがよい。The addition amount of the above-mentioned catalyst is not particularly limited as long as the reaction of the epoxy compound is promoted. Usually, however, it is added in an amount of 1 to 10% by mass, preferably 2 to 8% by mass based on the epoxy compound. Is good.
【0034】本発明の製造方法においては、ガラクトマ
ンナンを多価金属イオンにより架橋した後、さらにエポ
キシ化合物を添加し加熱処理して架橋化を行うものであ
るが、通常、多価金属イオンの架橋により作製された架
橋体を、一旦脱水・乾燥した後に、次のエポキシ化合物
を添加・加熱して架橋化を行うことが好ましい。エポキ
シ化合物を添加する際に同時に多価金属イオンを添加し
てもよく、また、多価金属イオンによる架橋化を二回に
分けて行なってもよい。In the production method of the present invention, after galactomannan is cross-linked with a polyvalent metal ion, an epoxy compound is further added and heat treatment is performed to perform cross-linking. It is preferable that after the dehydrated and dried cross-linked body prepared by the above, the following epoxy compound is added and heated to perform cross-linking. A polyvalent metal ion may be added simultaneously with the addition of the epoxy compound, or crosslinking with the polyvalent metal ion may be performed twice.
【0035】本発明において多価金属イオンおよびエポ
キシ化合物で架橋したゲルを乾燥する方法としては、乾
燥後の吸水能、吸水速度、吸水後のゲル強度を低下させ
るような方法でなければいかなる方法でも構わないが、
常温乾燥、加熱乾燥、凍結乾燥、減圧乾燥などの他にゲ
ル中の水分を炭素数1〜5個の一価のアルコール類(メ
タノール、エタノール、イソプロパノールなど)や炭素
数3〜6個のケトン(アセトンなど)のような溶媒また
はこれらの混合液をゲルの水分に対して30%以上添加し
てこれらの溶媒で置換する方法がある。The method of drying the gel crosslinked with the polyvalent metal ion and the epoxy compound in the present invention may be any method other than a method that reduces the water absorption capacity, water absorption speed and gel strength after water absorption. It doesn't matter,
In addition to room temperature drying, heating drying, freeze drying, drying under reduced pressure, etc., the water in the gel is also converted to monohydric alcohols having 1 to 5 carbon atoms (such as methanol, ethanol and isopropanol) and ketones having 3 to 6 carbon atoms ( There is a method in which a solvent such as acetone or a mixture thereof is added to the gel in an amount of 30% or more based on the water content of the gel, and the mixture is replaced with these solvents.
【0036】本発明の製造方法により得られる乾燥後の
吸水材の形状は、特に限定されるものではないが、使用
する目的に合わせて種々の形状とすることができる。例
えば、顆粒状、シート状、フィルム状、粉末状、断片
状、薄片状、棒状、繊維状などである。これらの形状は
乾燥後に成形されてもよいし、乾燥時にゲルをこのよう
な形状の成形器内に入れて乾燥してもよい。The shape of the dried water-absorbing material obtained by the production method of the present invention is not particularly limited, but may be various shapes according to the purpose of use. For example, it may be in the form of granules, sheets, films, powders, pieces, flakes, rods, fibers and the like. These shapes may be formed after drying, or at the time of drying, the gel may be placed in a forming device having such a shape and dried.
【0037】こうして得られる本発明の吸水材に、さら
に、必要に応じて、消臭剤、香料、各種の無機粉末、発
泡剤、顔料、染料、抗菌剤、発泡剤、親水性短繊維、可
塑剤、粘着剤、界面活性剤、肥料、酸化剤、還元剤、
水、塩類等を添加し、これにより、吸水材に種々の機能
を付与してもよい。無機粉末としては、水性液体等に対
して不活性な物質、例えば、各種の無機化合物の微粒
子、粘土鉱物の微粒子等が挙げられる。該無機粉体は、
水に対して適度な親和性を有し、かつ、水に不溶もしく
は難溶であるものが好ましい。具体的には、例えば、二
酸化珪素や酸化チタン等の金属酸化物、天然ゼオライト
や合成ゼオライト等の珪酸(塩)、カオリン、タルク、
クレー、ベントナイト等が挙げられる。このうち、二酸
化珪素および珪酸(塩)がより好ましく、コールターカ
ウンター法により測定された平均粒子径が200μm以
下の二酸化珪素および珪酸(塩)がさらに好ましい。The thus obtained water-absorbing material of the present invention may further contain, if necessary, a deodorant, a fragrance, various inorganic powders, a foaming agent, a pigment, a dye, an antibacterial agent, a foaming agent, a hydrophilic short fiber, Agents, adhesives, surfactants, fertilizers, oxidizing agents, reducing agents,
Water, salts and the like may be added to impart various functions to the water-absorbing material. Examples of the inorganic powder include substances inert to aqueous liquids and the like, for example, fine particles of various inorganic compounds and fine particles of clay minerals. The inorganic powder,
Those having a suitable affinity for water and insoluble or poorly soluble in water are preferred. Specifically, for example, metal oxides such as silicon dioxide and titanium oxide, silicic acids (salts) such as natural zeolite and synthetic zeolite, kaolin, talc,
Clay, bentonite and the like can be mentioned. Among them, silicon dioxide and silicic acid (salt) are more preferable, and silicon dioxide and silicic acid (salt) having an average particle diameter of 200 μm or less as measured by the Coulter counter method are more preferable.
【0038】本発明の吸水材に対する無機粉末の使用量
は、吸水材および無機粉体の組み合わせ等にもよるが、
吸水材100質量部に対し0.001〜10質量部の範
囲内、より好ましくは0.01〜5質量部の範囲内とす
ればよい。吸水材と無機粉体との混合方法は、特に限定
されるものではなく、例えばドライブレンド法、湿式混
合法等を採用できるが、ドライブレンド法を採用するの
が好ましい。The amount of the inorganic powder used in the water-absorbing material of the present invention depends on the combination of the water-absorbing material and the inorganic powder.
The amount may be in the range of 0.001 to 10 parts by mass, more preferably in the range of 0.01 to 5 parts by mass with respect to 100 parts by mass of the water absorbing material. The method of mixing the water-absorbing material and the inorganic powder is not particularly limited. For example, a dry blending method, a wet mixing method, or the like can be used, but a dry blending method is preferably used.
【0039】本発明の吸水材は、例えば、パルプ等の繊
維質材料と組み合わせることにより、吸収物品とされ
る。吸収物品としては、例えば、紙オムツや生理用ナプ
キン、失禁パット、創傷保護材、創傷治癒材等の衛生材
料(体液吸収物品);ペット用の尿等の吸収物品;建材
や土壌用保水材、止水材、パッキング材、ゲル水嚢等の
土木建築用資材;ドリップ吸収材や鮮度保持材、保冷材
等の食品用物品;油水分離材、結露防止材、凝固材など
の各種産業用物品;植物や土壌等の保水材等の農園芸用
物品;等が挙げられるが、特に限定されるものではな
い。なお、例えば、紙オムツは、液不透過性の材料から
なるバックシート(裏面材)、本発明の吸水性樹脂を含
むコア層、および液透過性の材料からなるトップシート
(表面材)を、この順に積層して互いに固定するととも
に、この積層物に、ギャザー(弾性部)やいわゆるテー
プファスナー等を取り付けることにより形成される。ま
た、紙オムツには、幼児に排尿・排便の躾をする際に用
いられる紙オムツ付きパンツも含まれる。The water-absorbing material of the present invention is made into an absorbent article by combining it with a fibrous material such as pulp. Examples of the absorbent articles include sanitary materials (body fluid absorbent articles) such as disposable diapers, sanitary napkins, incontinence pads, wound protection materials, wound healing materials; absorbent articles such as urine for pets; water-retaining materials for construction materials and soil; Civil engineering materials such as waterproofing materials, packing materials, gel blisters, etc .; Food products such as drip absorbing materials, freshness preserving materials, and cold insulators; Various industrial products such as oil / water separating materials, anti-condensation materials, and coagulating materials; Agricultural and horticultural articles such as water retention materials such as plants and soil; and the like, but are not particularly limited. In addition, for example, a disposable diaper includes a back sheet (back surface material) made of a liquid-impermeable material, a core layer containing the water-absorbent resin of the present invention, and a top sheet (surface material) made of a liquid-permeable material. They are laminated in this order and fixed to each other, and are formed by attaching gathers (elastic portions), so-called tape fasteners, and the like to the laminate. Further, the disposable diaper also includes pants with a disposable diaper used when disciplining urination and defecation for infants.
【0040】本発明の吸水材の特性を失わない範囲であ
れば、吸水速度の向上やゲル強度向上の目的で単糖類、
キレート剤等の有機化合物、無機塩類、コロイダルシリ
カ、層状珪酸塩、ゼオライト、タルク、ホワイトカーボ
ン、超微粒子状シリカ、酸化チタン粉末等の無機化合物
を添加してもよい。さらに可塑剤、酸化剤、酸化防止
剤、還元剤、紫外線吸収剤、抗菌剤、防カビ剤、肥料、
香料、防臭剤、消臭剤、顔料等を混合してもよい。また
場合によっては架橋遅延剤を添加することも可能であ
る。As long as the properties of the water-absorbing material of the present invention are not lost, monosaccharides,
Organic compounds such as chelating agents, inorganic salts, colloidal silica, layered silicate, zeolite, talc, white carbon, ultrafine silica, and inorganic compounds such as titanium oxide powder may be added. In addition, plasticizers, oxidizers, antioxidants, reducing agents, ultraviolet absorbers, antibacterial agents, fungicides, fertilizers,
Perfumes, deodorants, deodorants, pigments and the like may be mixed. In some cases, a crosslinking retarder may be added.
【0041】[0041]
【実施例】次に、実施例により本発明をさらに具体的に
説明する。なお、実施例並びに比較例で用いた測定法
は、次の通りである。 (a)生理食塩水吸水量 吸水量の測定はティーバッグ法にて0.9質量%塩化ナト
リウム水溶液を用いて行った。すなわち、250メッシュ
のナイロン製ティーバッグに吸水材1gを入れ、1Lの0.9
質量%塩化ナトリウム水溶液にティーバッグを3時間浸
し、ティーバッグを引き上げ、10分間水切りを行った
後、その質量を測定した。吸水材の吸水量は、1時間水
に浸した吸水材が入っていないティーバッグの質量をブ
ランクとし、吸水して膨潤した吸水材が入ったティーバ
ッグの質量から膨潤前の吸水材の質量とブランクの質量
を減じた値を膨潤前の吸水材の質量で除した値を吸水量
(g/g樹脂)とした。Next, the present invention will be described more specifically with reference to examples. The measuring methods used in the examples and the comparative examples are as follows. (a) Physiological saline water absorption The water absorption was measured using a 0.9% by mass aqueous sodium chloride solution by the tea bag method. That is, 1 g of a water-absorbing material is placed in a 250-mesh nylon tea bag,
A tea bag was immersed in a 3% by mass aqueous sodium chloride solution for 3 hours, the tea bag was pulled out, and after draining for 10 minutes, the mass was measured. The amount of water absorbed by the water-absorbing material is defined as the mass of the tea bag containing no water-absorbing material soaked in water for 1 hour, and the mass of the water-absorbing material before swelling is calculated as The value obtained by dividing the value obtained by subtracting the mass of the blank by the mass of the water-absorbing material before swelling was defined as the water absorption (g / g resin).
【0042】(b)人工尿吸水量 塩化カリウム2.00g、硫酸ナトリウム2.00g、リン酸二
水素アンモニウム0.85g、リン酸水素二アンモニウム0.
15g、塩化カルシウム0.19g、塩化マグネシウム0.23g
を1Lのイオン交換水に溶解したものを被吸収液として
使用した他は(a)と同様にして人工尿吸水量の測定を
行った。(B) Amount of artificial urine absorbed by water 2.00 g of potassium chloride, 2.00 g of sodium sulfate, 0.85 g of ammonium dihydrogen phosphate, and 0.8 g of diammonium hydrogen phosphate.
15g, calcium chloride 0.19g, magnesium chloride 0.23g
Was dissolved in 1 L of ion-exchanged water, and the amount of artificial urine absorbed was measured in the same manner as in (a) except that the solution to be absorbed was used.
【0043】(c)耐尿性試験 吸水材に対して30倍の人工尿を吸収したゲルを放置し、
3時間後、20時間後のゲルの状態を触感により評価し
た。ゲルに滑りを全く感じない状態:○、ゲルにやや滑
りを感じる状態:△、ゲルに滑りを感じる状態:×とし
て評価した。(C) Urine resistance test The gel which absorbed 30 times artificial urine with respect to the water-absorbing material was allowed to stand,
After 3 hours, the state of the gel after 20 hours was evaluated by touch. The state where no slip was felt in the gel: 、, the state where the gel felt a slight slip: △, the state where the gel felt a slip: × was evaluated.
【0044】実施例1 グアガム(三栄薬品貿易社製)2質量%水溶液を、膨潤
させ、ゾル液を作製した。30分膨潤後、そのゾル液200m
lにTEAT(チタニウムIV ビステロエタノールアミネー
ト ジイソプロポキシド)(三菱ガス化学社)溶液をチ
タンイオン含有量としてグアガム1kg当たり30ミリモ
ル、四ホウ酸ナトリウム十水和物水溶液をホウ素イオン
含有量としてグアガム1kg当たり500ミリモルになるよう
に添加し、ブレンダーで混合しながら十分に架橋させ
た。このゲルと等量のエタノールを添加し、ブレンダー
でゲルを破砕、脱水した。脱水後のグアガム架橋体を洗
浄、濾過、乾燥した。このグアガム架橋体2gに1-ブタ
ノール40ml、デナコールEX421(ナガセ化成工業社製)
をグアガムに対して5質量%、2-メチルイミダゾールを
0.025質量%添加し、130℃で3時間反応した。反応後の
固体をエタノールで洗浄し乾燥することにより本発明の
吸水材を得、吸水能、耐尿性を測定した。結果を表1に
示した。Example 1 A 2% by mass aqueous solution of guar gum (manufactured by Sanei Pharmaceutical Trading Co., Ltd.) was swollen to prepare a sol solution. After swelling for 30 minutes, the sol liquid 200m
l TEAT (titanium IV bisteroethanol aminate diisopropoxide) (Mitsubishi Gas Chemical Co., Ltd.) solution as titanium ion content 30 mmol / kg guar gum, sodium tetraborate decahydrate aqueous solution as boron ion content The guar gum was added at a concentration of 500 mmol per kg, and was sufficiently crosslinked while being mixed with a blender. The same amount of ethanol as this gel was added, and the gel was crushed with a blender and dehydrated. The dehydrated crosslinked guar gum was washed, filtered and dried. To 2 g of this crosslinked guar gum, 40 ml of 1-butanol and Denacol EX421 (manufactured by Nagase Kasei Kogyo Co., Ltd.)
5% by weight based on guar gum, 2-methylimidazole
0.025% by mass was added and reacted at 130 ° C. for 3 hours. The solid after the reaction was washed with ethanol and dried to obtain a water-absorbing material of the present invention, and its water-absorbing ability and urine resistance were measured. The results are shown in Table 1.
【0045】[0045]
【表1】 [Table 1]
【0046】実施例2 実施例1で使用したTEATの代わりにジルコゾールAC-7
(ニューテックス社製)を使用(ジルコニウムイオン含
有量として換算)した他は実施例1と同様にして吸水材
を作製し、吸水性能を測定した。結果を表1に示した。Example 2 Zircosol AC-7 was used in place of TEAT used in Example 1.
A water-absorbing material was produced in the same manner as in Example 1 except that (manufactured by Nutex) was used (converted as zirconium ion content), and the water-absorbing performance was measured. The results are shown in Table 1.
【0047】実施例3 グアガム(三栄薬品貿易社製)2質量%水溶液を、膨潤
させ、ゾル液を作製した。30分膨潤後、そのゾル液200m
lにTEAT(三菱ガス化学社)溶液をチタンイオン含有量
としてグアガム1kg当たり15ミリモル、四ホウ酸ナトリ
ウム十水和物水溶液をホウ素イオン含有量としてグアガ
ム1kg当たり500ミリモルになるように添加し、ブレンダ
ーで混合しながら十分に架橋させた。このゲルと等量の
エタノールを添加し、ブレンダーでゲルを破砕した。こ
こにTEAT溶液をチタンイオン含有量としてグアガム1kg
当たり85ミリモル添加し、室温で20分間反応させた。反
応後のグアガム架橋体を洗浄、濾過、乾燥した。このグ
アガム架橋体2gに1-ブタノール40ml、デナコールEX42
1(ナガセ化成工業社製)をグアガムに対して5質量%、
2-メチルイミダゾールを0.025質量%添加し、130℃で3
時間反応した。反応後の固体をエタノールで洗浄し乾燥
することにより本発明の吸水材を得、吸水性能を測定し
た。結果を表1に示した。Example 3 A 2% by weight aqueous solution of guar gum (manufactured by Sanei Chemical Trading Co., Ltd.) was swollen to prepare a sol solution. After swelling for 30 minutes, the sol liquid 200m
To the l, add a TEAT (Mitsubishi Gas Chemical Co.) solution as a titanium ion content of 15 mmol / kg of guar gum, and add an aqueous solution of sodium tetraborate decahydrate to a boron ion content of 500 mmol / kg of guar gum, and blender And sufficiently crosslinked. The same amount of ethanol as this gel was added, and the gel was crushed with a blender. 1 kg of guar gum with TEAT solution as titanium ion content
The reaction was carried out at room temperature for 20 minutes. The crosslinked guar gum after the reaction was washed, filtered and dried. To 2 g of this crosslinked guar gum, 40 ml of 1-butanol and Denacol EX42
1 (manufactured by Nagase Kasei Kogyo Co., Ltd.) at 5% by mass based on guar gum,
0.025% by mass of 2-methylimidazole was added,
Reacted for hours. The solid after the reaction was washed with ethanol and dried to obtain a water absorbing material of the present invention, and the water absorbing performance was measured. The results are shown in Table 1.
【0048】実施例4 実施例3で使用したTEATの代わりにジルコゾールAC-7
(ニューテックス社製)を使用(ジルコニウムイオン含
有量として換算)し、ホウ素イオン含有量を250ミリモ
ルとした他は実施例3と同様にして吸水材を作製し、吸
水性能を測定した。結果を表1に示した。Example 4 Zircosol AC-7 was used in place of TEAT used in Example 3.
A water-absorbing material was produced in the same manner as in Example 3 except that the content of zirconium ions was changed to 250 mmol, and the water-absorbing performance was measured. The results are shown in Table 1.
【0049】比較例1 グアガム(三栄薬品貿易社製)2質量%水溶液を、膨潤
させ、ゾル液を作製した。30分膨潤後、そのゾル液200m
lにTEAT溶液をチタンイオン含有量としてグアガム1kg当
たり30ミリモル、四ホウ酸ナトリウム十水和物水溶液を
ホウ素イオン含有量としてグアガム1kg当たり500ミリモ
ルになるように添加し、ブレンダーで混合しながら十分
に架橋させた。このゲルと等量のエタノールを添加し、
ブレンダーでゲルを破砕、脱水した。脱水後のグアガム
架橋体を洗浄、濾過、乾燥し、1-ブタノールで130℃、3
時間加熱後、吸水性能を測定した。結果を表1に示し
た。Comparative Example 1 A 2% by weight aqueous solution of guar gum (manufactured by Sanei Chemical Trading Co., Ltd.) was swollen to prepare a sol solution. After swelling for 30 minutes, the sol liquid 200m
To the l, add a TEAT solution as a titanium ion content of 30 mmol per 1 kg of guar gum, and add an aqueous solution of sodium tetraborate decahydrate to a boron ion content of 500 mmol per 1 kg of guar gum, and sufficiently mix with a blender. Crosslinked. Add an equal volume of ethanol to this gel,
The gel was crushed with a blender and dehydrated. The dehydrated guar gum cross-linked product is washed, filtered, dried, and dried with 1-butanol at 130 ° C., 3
After heating for an hour, the water absorption performance was measured. The results are shown in Table 1.
【0050】比較例2 比較例1で使用したTEATの代わりにジルコゾールAC-7
(ニューテックス社製)を使用(ジルコニウムイオン含
有量として換算)した他は比較例1と同様にして吸水材
を作製し、吸水性能を測定した。結果を表1に示した。Comparative Example 2 Zircosol AC-7 was used instead of TEAT used in Comparative Example 1.
A water-absorbing material was produced in the same manner as in Comparative Example 1 except that (manufactured by Nutex) was used (converted as zirconium ion content), and the water-absorbing performance was measured. The results are shown in Table 1.
【0051】比較例3 グアガム(三栄薬品貿易社製)2質量%水溶液を、膨潤
させ、ゾル液を作製した。30分膨潤後、そのゾル液200m
lにTEAT溶液をチタンイオン含有量としてグアガム1kg当
たり15ミリモル、四ホウ酸ナトリウム十水和物水溶液を
ホウ素イオン含有量としてグアガム1kg当たり500ミリモ
ルになるように添加し、ブレンダーで混合しながら十分
に架橋させた。このゲルと等量のエタノールを添加し、
ブレンダーでゲルを破砕した。ここにTEAT溶液をチタン
イオン含有量としてグアガム1kg当たり85ミリモル添加
し、室温で20分間反応させた。反応後のグアガム架橋体
を洗浄、濾過、乾燥した。このグアガム架橋体2gに1-
ブタノール40mlを添加し、130℃で3時間反応した。反応
後の固体をエタノールで洗浄し乾燥することにより本発
明の吸水材を得、吸水性能を測定した。結果を表1に示
した。Comparative Example 3 A 2% by mass aqueous solution of guar gum (manufactured by Sanei Chemical Trading Co., Ltd.) was swollen to prepare a sol solution. After swelling for 30 minutes, the sol liquid 200m
To the l, add a TEAT solution as a titanium ion content to 15 mmol per 1 kg of guar gum, and add an aqueous solution of sodium tetraborate decahydrate to a boron ion content to 500 mmol per 1 kg of guar gum, and sufficiently mix with a blender. Crosslinked. Add an equal volume of ethanol to this gel,
The gel was broken with a blender. Here, a TEAT solution was added as a titanium ion content of 85 mmol per 1 kg of guar gum, and reacted at room temperature for 20 minutes. The crosslinked guar gum after the reaction was washed, filtered and dried. 2 g of this crosslinked guar gum is
Butanol (40 ml) was added and reacted at 130 ° C. for 3 hours. The solid after the reaction was washed with ethanol and dried to obtain a water absorbing material of the present invention, and the water absorbing performance was measured. The results are shown in Table 1.
【0052】比較例4 比較例3で使用したTEATの代わりにジルコゾールAC-7
(ニューテックス社製)を使用(ジルコニウムイオン含
有量として換算)した他は比較例3と同様にして吸水材
を作製し、吸水性能を測定した。結果を表1に示した。Comparative Example 4 Zircosol AC-7 was used instead of TEAT used in Comparative Example 3.
A water-absorbing material was prepared in the same manner as in Comparative Example 3 except that (manufactured by Nutex) was used (converted as zirconium ion content), and the water-absorbing performance was measured. The results are shown in Table 1.
【0053】表1から明らかなように、実施例1〜4で
得られた吸水材は2価以上のカチオン性水溶液、および
人工尿に対する吸水量が20倍以上で耐尿性に優れてい
た。これに対し、エポキシ化合物による架橋を行なわず
に得られた吸水材(比較例1〜4)は、人工尿吸水後の
風合いで劣っていることが明らかである。As is evident from Table 1, the water-absorbing materials obtained in Examples 1 to 4 were excellent in urine resistance because they absorbed water more than 20 times with respect to a divalent or more cationic aqueous solution and artificial urine. On the other hand, it is clear that the water-absorbing materials obtained without performing the crosslinking with the epoxy compound (Comparative Examples 1 to 4) are inferior in texture after absorbing artificial urine.
【0054】[0054]
【発明の効果】本発明の吸収材は、2価以下のカチオン
性水溶液の吸水能が高く、人工尿吸水時のゲル安定性が
良好で、滑りの発生が無いものであり、衛生材料ほか、
各種の用途に用いる吸水材として好適である。The absorbent of the present invention has a high water-absorbing ability of a cationic aqueous solution having a valency of 2 or less, has good gel stability when absorbing artificial urine, does not cause slippage, and has a hygienic material.
It is suitable as a water-absorbing material for various uses.
───────────────────────────────────────────────────── フロントページの続き (72)発明者 和田 里子 京都府宇治市宇治小桜23番地 ユニチカ株 式会社中央研究所内 (72)発明者 吉野 剛正 京都府宇治市宇治小桜23番地 ユニチカ株 式会社中央研究所内 Fターム(参考) 4G066 AC01B AC22D AE06B BA50 CA43 DA11 EA05 FA07 4J002 AB051 CD012 DA066 DA096 DA116 DD076 EC076 FD010 FD142 FD146 FD150 GD03 ──────────────────────────────────────────────────続 き Continuing on the front page (72) Inventor Satoko Wada 23 Uji Kozakura, Uji-city, Kyoto, Japan Inside Unitika Central Research Laboratory (72) Inventor Takemasa Yoshino 23 Uji Kozakura, Uji-city, Kyoto, Japan Unitika Central Research In-house F term (reference) 4G066 AC01B AC22D AE06B BA50 CA43 DA11 EA05 FA07 4J002 AB051 CD012 DA066 DA096 DA116 DD076 EC076 FD010 FD142 FD146 FD150 GD150 GD03
Claims (3)
エポキシ化合物により架橋されたゲルからなることを特
徴とする吸水材。1. A water-absorbing material, wherein galactomannan comprises a gel crosslinked with a polyvalent metal ion and an epoxy compound.
水量及び人工尿の吸水量がともに自重の20倍以上であ
る請求項1記載の吸水材。2. The water-absorbing material according to claim 1, wherein both the water absorption of the 0.9% by mass aqueous sodium chloride solution and the water absorption of the artificial urine are at least 20 times their own weight.
金属イオンを添加して架橋体を形成し、その後この架橋
体にエポキシ化合物を混合、加熱処理することを特徴と
する請求項1又は2記載の吸水材の製造方法。3. The method according to claim 1, wherein after the galactomannan is dissolved and swollen, a polyvalent metal ion is added to form a crosslinked body, and then the epoxy compound is mixed with the crosslinked body and heat-treated. The method for producing a water-absorbing material according to the above.
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JP2001056963A JP2002253961A (en) | 2001-03-01 | 2001-03-01 | Water absorption material and production method therefor |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US8486854B2 (en) | 2003-09-29 | 2013-07-16 | Archer Daniels Midland Company | Polysaccharide phyllosilicate absorbent or superabsorbent nanocomposite materials |
CN113185733A (en) * | 2021-06-04 | 2021-07-30 | 重庆工商大学 | Preparation method of guar gum base nano composite membrane with slow-release antibacterial function |
-
2001
- 2001-03-01 JP JP2001056963A patent/JP2002253961A/en active Pending
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US8486854B2 (en) | 2003-09-29 | 2013-07-16 | Archer Daniels Midland Company | Polysaccharide phyllosilicate absorbent or superabsorbent nanocomposite materials |
CN113185733A (en) * | 2021-06-04 | 2021-07-30 | 重庆工商大学 | Preparation method of guar gum base nano composite membrane with slow-release antibacterial function |
CN113185733B (en) * | 2021-06-04 | 2022-08-09 | 重庆工商大学 | Preparation method of guar gum base nano composite membrane with slow-release antibacterial function |
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