JP2002248574A - Device for performing arc joint by non-consumable electrode - Google Patents
Device for performing arc joint by non-consumable electrodeInfo
- Publication number
- JP2002248574A JP2002248574A JP2001051811A JP2001051811A JP2002248574A JP 2002248574 A JP2002248574 A JP 2002248574A JP 2001051811 A JP2001051811 A JP 2001051811A JP 2001051811 A JP2001051811 A JP 2001051811A JP 2002248574 A JP2002248574 A JP 2002248574A
- Authority
- JP
- Japan
- Prior art keywords
- consumable electrode
- tip
- torch
- electrode
- arc
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Landscapes
- Arc Welding In General (AREA)
Abstract
Description
【0001】[0001]
【発明の属する技術分野】本発明は、非消耗電極を用い
て例えば微細部品等の被接合物をアーク接合する非消耗
電極アーク接合装置に関するものである。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a non-consumable electrode arc joining apparatus for arc joining objects to be joined, such as fine parts, using non-consumable electrodes.
【0002】[0002]
【従来の技術】従来、微細部品をアーク接合するときに
非消耗電極のアーク接合側の先端が摩耗してくると接合
条件が変わってくるので、被接合物の接合結果に悪影響
を及ぼすことが分かっていた。2. Description of the Related Art Conventionally, when arc welding of fine parts, the joining condition changes when the tip of the non-consumable electrode on the arc joining side wears, which adversely affects the joining result of the workpiece. I knew it.
【0003】すなわち、被接合物と非消耗電極のアーク
接合側の先端との距離は、微細部品をアーク接合すると
きの重要管理項目であった。[0003] That is, the distance between the workpiece and the tip of the non-consumable electrode on the arc welding side has been an important management item when arc welding fine components.
【0004】このため、従来は装置を停止させて定期的
に非消耗電極のアーク接合側の先端位置を手作業で調整
していた。For this reason, conventionally, the apparatus was stopped and the position of the tip of the non-consumable electrode on the arc joining side was periodically adjusted manually.
【0005】また、先端位置の調整量として専用冶具を
使用するとか、あるいは専用冶具を使用せずに勘に頼っ
ていた。[0005] In addition, a dedicated jig is used as an adjustment amount of the tip position, or an intuition is used without using a dedicated jig.
【0006】[0006]
【発明が解決しようとする課題】従来のように手作業で
非消耗電極のアーク接合側の先端位置を調整する方法の
場合、装置を停止させて行わなければならないので効率
が悪く工数を要していた。In the conventional method of manually adjusting the position of the tip of the non-consumable electrode on the arc joining side as in the prior art, the apparatus has to be stopped to perform the method, which is inefficient and requires many man-hours. I was
【0007】また、作業者の熟練度や作業者別によって
非消耗電極の先端位置の調整量にムラがでてくるので高
い精度が得られず、また、被接合物の種類が変わるごと
に非消耗電極の先端位置の調整をしなければならない煩
わしさがあった。[0007] In addition, since the amount of adjustment of the tip position of the non-consumable electrode varies depending on the skill level of the worker and the type of worker, high accuracy cannot be obtained. There is a trouble that the tip position of the consumable electrode must be adjusted.
【0008】さらに手作業では装置を停止させるのを忘
れることがあり、定期的な非消耗電極のアーク接合側の
先端位置を調整しないこともあった。[0008] Further, there is a case where the user forgets to stop the apparatus by manual operation, and the position of the tip of the non-consumable electrode on the arc joining side is not adjusted periodically.
【0009】本発明は上記従来の問題点を解決するため
のものであり、非消耗電極のアーク接合側の先端位置の
調整を確実・正確に行う非消耗電極アーク接合装置に関
するものである。The present invention has been made to solve the above-mentioned conventional problems, and relates to a non-consumable electrode arc welding apparatus for surely and accurately adjusting the position of the tip of the non-consumable electrode on the arc welding side.
【0010】[0010]
【課題を解決するための手段】この課題を解決するため
に、本発明の第1の手段は、被接合物との間にアークを
発生する非消耗電極を有するトーチと、前記トーチを把
持するトーチ垂直走行部と、前記トーチを垂直方向に走
行させるトーチ垂直走行駆動手段と、前記トーチの位置
を検出するトーチ垂直走行位置検出手段と、前記非消耗
電極の先端を検出する電極先端検出手段と、前記非消耗
電極の先端摩耗量を計測する電極摩耗量計測手段と、前
記トーチ垂直走行駆動手段を駆動させて前記非消耗電極
の先端位置と被接合物との距離を前記摩耗量相当分近づ
ける位置補正を行う制御手段を備えたものである。In order to solve this problem, a first means of the present invention is to provide a torch having a non-consumable electrode for generating an arc between itself and an object to be joined, and holding the torch. A torch vertical traveling unit, a torch vertical traveling drive unit for traveling the torch in a vertical direction, a torch vertical traveling position detecting unit for detecting a position of the torch, and an electrode tip detecting unit for detecting a tip of the non-consumable electrode; Driving means for measuring the amount of wear of the tip of the non-consumable electrode, and driving means for driving the torch perpendicularly to make the distance between the position of the tip of the non-consumable electrode and the workpiece closer to the amount of wear. It is provided with control means for performing position correction.
【0011】本発明の第2の手段は、上記第1の手段に
おいて、トーチ垂直走行部を搭載したトーチ水平走行部
と、トーチ垂直走行部を水平方向に走行させるトーチ水
平走行駆動手段と、前記トーチ水平走行部の位置を検出
するトーチ水平走行位置検出手段とを備えたものであ
る。[0011] A second means of the present invention is the first means, wherein a torch horizontal traveling unit equipped with a torch vertical traveling unit, a torch horizontal traveling driving unit for traveling the torch vertical traveling unit in a horizontal direction, And a torch horizontal traveling position detecting means for detecting the position of the torch horizontal traveling section.
【0012】本発明の第3の手段は、上記第1または2
の手段において、被接合物と非消耗電極の先端位置との
距離と、前記被接合物と電極先端検出手段との距離の各
々を、非消耗電極のアーク接合側先端の位置補正値とし
て入力するデータ入力手段を備えたものである。[0012] The third means of the present invention is the above-mentioned first or second aspect.
In the means, each of the distance between the workpiece and the tip position of the non-consumable electrode and the distance between the workpiece and the electrode tip detecting means is input as a position correction value of the arc joining side tip of the non-consumable electrode. It has data input means.
【0013】本発明の第4の手段は、上記第1から3の
いずれかの手段において、非消耗電極の先端を非接触セ
ンサで検出する電極先端検出手段を備えたものである。According to a fourth aspect of the present invention, in any one of the first to third aspects, an electrode tip detecting means for detecting a tip of a non-consumable electrode by a non-contact sensor is provided.
【0014】本発明の第5の手段は、上記第1から3の
いずれかの手段において、非消耗電極の先端が弾性体を
配設した接触センサに接触して電気的閉ループを構成す
る電極先端検出手段を備えたものである。According to a fifth aspect of the present invention, in any one of the first to third aspects, the tip of the non-consumable electrode is in contact with a contact sensor provided with an elastic body to form an electrically closed loop. It is provided with detection means.
【0015】本発明の第6の手段は、上記第1から5の
いずれかの手段において、装置異常時または電源OFF
後の復帰時に、非消耗電極の先端位置を位置補正する動
作判定手段を備えたものである。According to a sixth aspect of the present invention, in any one of the above first to fifth aspects, when the apparatus is abnormal or the power is turned off.
At the time of a later return, it is provided with an operation determining means for correcting the position of the tip of the non-consumable electrode.
【0016】本発明の第7の手段は、上記第1から6の
いずれかの手段において、トーチに保持された非消耗電
極の有無を検出する非消耗電極有無検出手段を設け、前
記非消耗電極有無検出手段の判定により、前記非消耗電
極の先端位置を位置補正する動作判定手段を備えたもの
である。According to a seventh aspect of the present invention, in any one of the first to sixth aspects, a non-consumable electrode presence / absence detecting means for detecting the presence / absence of a non-consumable electrode held by a torch is provided. An operation determining means for correcting the position of the tip of the non-consumable electrode by the determination of the presence / absence detecting means is provided.
【0017】本発明の第8の手段は、上記第1から7の
いずれかの手段において、被接合物の種類または接合条
件の少なくとも一つから非消耗電極の先端の摩耗状況を
判別し、前記非消耗電極の先端位置の位置補正動作を行
う制御手段と、前記位置補正動作の動作周期回数を任意
設定できるようにしたデータ入力手段を設けたものであ
る。An eighth aspect of the present invention is a method according to any one of the first to seventh aspects, wherein the wear condition of the tip of the non-consumable electrode is determined from at least one of the type of the workpiece and the bonding condition. A control means for performing a position correcting operation of the tip position of the non-consumable electrode, and a data input means for enabling the number of operation cycles of the position correcting operation to be arbitrarily set are provided.
【0018】本発明の第9の手段は、上記第1から8の
いずれかの手段において、被接合物の種類を入力するデ
ータ入力手段と、前記被接合物の種類に応じて非消耗電
極の先端位置を自動的に切替える制御手段を設けたもの
である。According to a ninth aspect of the present invention, in any one of the first to eighth aspects, the data input means for inputting the type of the workpiece and the non-consumable electrode for the non-consumable electrode according to the type of the workpiece are provided. A control means for automatically switching the tip position is provided.
【0019】本発明の第10の手段は、上記第1から9
のいずれかの手段において、非消耗電極の先端摩耗量を
計測して電極摩耗量を表示する電極摩耗量表示手段を設
けたものである。According to a tenth aspect of the present invention, the first to ninth aspects are described.
In any one of the above means, an electrode wear amount display means for measuring the tip wear amount of the non-consumable electrode and displaying the electrode wear amount is provided.
【0020】本発明の第11の手段は、上記第1から1
0のいずれかの手段において、非消耗電極のアーク接合
側先端摩耗量の上限値を入力するデータ入力手段と、前
記先端摩耗量が前記上限値以上になったときに警報出力
して装置を停止させる先端摩耗量比較手段を設けたもの
である。The eleventh means of the present invention is characterized in that
0, data input means for inputting an upper limit value of the tip wear amount on the arc joint side of the non-consumable electrode, and an alarm output when the tip wear amount becomes equal to or more than the upper limit value to stop the apparatus. This is provided with means for comparing the amount of tip wear to be performed.
【0021】[0021]
【発明の実施の形態】本発明の第1の手段によれば、効
率良く非消耗電極のアーク接合側の先端位置を自動調整
でき、かつ高い精度で位置決めを行うことができるとい
う作用が得られる。According to the first means of the present invention, there is obtained an effect that the tip position of the non-consumable electrode on the arc joining side can be efficiently adjusted efficiently and the positioning can be performed with high accuracy. .
【0022】本発明の第2の手段によれば、被接合物と
離間した位置でも非消耗電極のアーク接合側の先端位置
を自動調整できるという作用が得られる。According to the second means of the present invention, an effect is obtained that the tip position of the non-consumable electrode on the arc welding side can be automatically adjusted even at a position separated from the article.
【0023】本発明の第3の手段によれば、被接合物と
電極先端検出手段とに距離段差があっても、この段差を
位置補正値として補正できるという作用が得られる。According to the third means of the present invention, even if there is a distance step between the workpiece and the electrode tip detecting means, an effect is obtained that this step can be corrected as a position correction value.
【0024】本発明の第4の手段によれば、非消耗電極
のアーク接合側の先端がセンサに接触しないのでセンサ
の寿命が長く使用できるという作用が得られる。According to the fourth means of the present invention, since the tip of the non-consumable electrode on the arc joining side does not contact the sensor, an effect is obtained that the life of the sensor can be extended.
【0025】本発明の第5の手段によれば、非消耗電極
のアーク接合側の先端が直接検出でき、先端を検出して
からでも弾性体の伸縮によって接触センサを押す力を緩
衝できるという作用が得られる。According to the fifth means of the present invention, the tip of the non-consumable electrode on the arc joining side can be directly detected, and even after the tip is detected, the force for pushing the contact sensor by the expansion and contraction of the elastic body can be buffered. Is obtained.
【0026】本発明の第6の手段によれば、装置異常時
または電源OFF後の復帰時に、非消耗電極のアーク接
合側先端位置が正規の位置決めできるという作用が得ら
れ、作業再開時に正確な作業を行えるという作用が得ら
れる。According to the sixth aspect of the present invention, when the apparatus is abnormal or when the power is turned off, the arc welding side tip position of the non-consumable electrode can be properly positioned, and an accurate operation can be performed when the operation is resumed. The effect that work can be performed is obtained.
【0027】本発明の第7の手段によれば、非消耗電極
を外したり、交換したことを認識できて、検出が無から
有になったときに、非消耗電極のアーク接合側先端位置
が正規の位置に位置決めでき、作業再開時に正確な作業
を行えるという作用が得られる。According to the seventh aspect of the present invention, it is possible to recognize that the non-consumable electrode has been removed or replaced, and when the detection is changed from nothing to yes, the tip position of the non-consumable electrode on the arc joining side is changed. It is possible to obtain an effect that the work can be positioned at a regular position and an accurate work can be performed when the work is resumed.
【0028】本発明の第8の手段によれば、被接合物の
種類、接合条件に応じて、周期的に非消耗電極のアーク
接合側先端位置の位置補正動作を自動的に行うことがで
きるという作用が得られる。According to the eighth aspect of the present invention, the position correcting operation of the tip position on the arc welding side of the non-consumable electrode can be automatically performed periodically in accordance with the type of the workpiece and the welding conditions. Is obtained.
【0029】本発明の第9の手段によれば、被接合物の
種類に応じて非消耗電極のアーク接合側先端位置を自動
的に切替えることができるという作用が得られる。According to the ninth means of the present invention, an effect is obtained that the tip position of the non-consumable electrode on the arc welding side can be automatically switched according to the type of the workpiece.
【0030】本発明の第10の手段によれば、使用条件
に応じて非消耗電極のアーク接合側の先端摩耗量を管理
できるという作用が得られる。According to the tenth aspect of the present invention, an effect is obtained that the amount of wear of the tip of the non-consumable electrode on the arc joining side can be controlled according to the use conditions.
【0031】本発明の第11の手段によれば、摩耗量が
ある一定値以上に達したら装置を停止させて非消耗電極
を研磨、または交換するメンテナンス管理ができるとい
う作用が得られる。According to the eleventh means of the present invention, when the amount of wear reaches a certain value or more, the operation can be stopped to perform maintenance management for polishing or replacing non-consumable electrodes.
【0032】(実施の形態1)以下、本発明の第1の実
施の形態について、図面を用いて説明する。Embodiment 1 Hereinafter, a first embodiment of the present invention will be described with reference to the drawings.
【0033】図1は非消耗電極アーク接合装置の全体構
成図で、1はトーチで、このトーチ1には非消耗電極3
とシールドガスを噴出するガスノズル2を有しており、
このトーチ1をトーチ垂直走行部4に把持している。FIG. 1 is a diagram showing the overall configuration of a non-consumable electrode arc welding apparatus.
And a gas nozzle 2 for ejecting a shielding gas.
The torch 1 is gripped by the torch vertical traveling unit 4.
【0034】トーチ垂直走行部4は、トーチ垂直走行駆
動手段5によって垂直方向に走行されるように構成さ
れ、さらにトーチ1の垂直方向の位置をトーチ垂直走行
位置検出手段6で検出するようにしている。The torch vertical traveling section 4 is configured to travel in the vertical direction by the torch vertical traveling driving means 5, and the torch vertical traveling position detecting means 6 detects the vertical position of the torch 1. I have.
【0035】トーチ垂直走行駆動手段5の例としてはサ
ーボモータ、トーチ垂直走行位置検出手段6の例として
はエンコーダなどがある。Examples of the torch vertical traveling drive means 5 include a servomotor, and examples of the torch vertical traveling position detecting means 6 include an encoder.
【0036】トーチ垂直走行位置検出手段6から得られ
た位置検出信号は、制御手段8に入力される。The position detection signal obtained from the torch vertical traveling position detection means 6 is input to the control means 8.
【0037】L1は電極位置設定基準値で、電極先端検
出手段7と非消耗電極3のアーク接合側の先端との距離
を示し、L2は電極先端検出手段7と被接合物13の接
合面との距離を示し、L3は接合時の非消耗電極3の先
端と被接合物13の接合面との距離を示すものである。L1 is an electrode position setting reference value, which indicates the distance between the electrode tip detecting means 7 and the tip of the non-consumable electrode 3 on the arc joining side, and L2 is the distance between the electrode tip detecting means 7 and the joining surface of the article 13 to be joined. L3 indicates the distance between the tip of the non-consumable electrode 3 and the joining surface of the article 13 at the time of joining.
【0038】本来、アーク接合時のときに必要なのはこ
のL3の接合時の非消耗電極3の先端と被接合物13の
接合面との距離であるが、L1を電極位置設定基準値に
した理由は、電極先端検出手段7と被接合物13とを各
々配設したときに、非消耗電極3の先端から電極先端検
出手段7と被接合物13の表面までの距離が異なるた
め、L1の電極位置設定基準値の中にL2の電極先端検
出手段7と被接合物13の接合面との距離を包含させて
いるのである。What is originally required at the time of arc joining is the distance between the tip of the non-consumable electrode 3 and the joining surface of the article 13 at the time of joining L3. The reason why L1 is used as the electrode position setting reference value is as follows. Since the distance from the tip of the non-consumable electrode 3 to the surface of the electrode tip detecting means 7 and the surface of the article 13 is different when the electrode tip detecting means 7 and the article 13 are provided, the L1 electrode The position setting reference value includes the distance between the electrode tip detecting means 7 of L2 and the joining surface of the article 13 to be joined.
【0039】L1の電極位置設定基準値と、L2の電極
先端検出手段7と被接合物13の接合面との距離と、L
3の接合時の非消耗電極3の先端と被接合物13の接合
面との距離の各設定値は、被接合物13の種類に応じデ
ータ入力手段9によって入力することにより調整するこ
とができる。The electrode position setting reference value of L1, the distance between the electrode tip detecting means 7 of L2 and the joining surface of the article 13 and L
Each set value of the distance between the tip of the non-consumable electrode 3 and the joint surface of the article 13 at the time of joining can be adjusted by inputting with the data input means 9 according to the type of the article 13. .
【0040】このデータ入力手段9の例としてタッチパ
ネル等がある。As an example of the data input means 9, there is a touch panel or the like.
【0041】次に非消耗電極3のアーク接合側の先端が
摩耗したとき、摩耗量相当分を位置補正させる動作を図
1と図2を用いて説明する。Next, the operation of correcting the position of the non-consumable electrode 3 when the tip of the non-consumable electrode 3 on the arc welding side is worn will be described with reference to FIGS.
【0042】図2は電極摩耗量位置補正動作図で、ステ
ップ(a)は、図1の制御手段8を電源OFFした後に
電源をONしてからトーチ垂直走行駆動手段5を原点復
帰させた状態を示し、図2のステップ(a)のL4はガ
スノズル2の下側先端から非消耗電極3のアーク接合側
の先端までの距離、L5は電極先端検出手段7から非消
耗電極3のアーク接合側の先端までの距離、L6はL4
とL5の和である。FIG. 2 is an operation diagram for correcting the position of the electrode wear amount. Step (a) shows a state in which the power is turned on after the control means 8 in FIG. 1 is turned off, and then the torch vertical traveling drive means 5 is returned to the home position. L4 in step (a) of FIG. 2 is the distance from the lower tip of the gas nozzle 2 to the tip of the non-consumable electrode 3 on the arc joining side, and L5 is the distance from the electrode tip detecting means 7 to the arc joining side of the non-consumable electrode 3. L6 is L4
And L5.
【0043】ステップ(b)では、トーチ垂直走行駆動
手段5が駆動し、トーチ1が垂直方向に低速で下降し、
非消耗電極3のアーク接合側の先端が電極先端検出手段
7で検出され、トーチ1の下降が停止する。In step (b), the torch vertical traveling drive means 5 is driven, and the torch 1 descends at a low speed in the vertical direction.
The tip of the non-consumable electrode 3 on the arc joining side is detected by the electrode tip detecting means 7, and the lowering of the torch 1 is stopped.
【0044】この段階ではトーチ1が下降停止したとき
の位置をトーチ垂直走行位置検出手段6では記憶しな
い。At this stage, the position when the torch 1 stops descending is not stored in the torch vertical traveling position detecting means 6.
【0045】ステップ(c)では、トーチ1が下降を停
止してから、一定時間後にトーチ1を低速で上昇させ、
L7の上昇停止位置に達した時に上昇を停止させる。In the step (c), after the torch 1 stops lowering, the torch 1 is raised at a low speed after a predetermined time,
The ascent is stopped when reaching the ascent stop position of L7.
【0046】ステップ(d)では、さらにトーチ1が垂
直方向に低速で下降し、非消耗電極3のアーク接合側の
先端が電極先端検出手段7で検出されたときに、トーチ
1の下降を停止する。In step (d), when the torch 1 is further lowered at a low speed in the vertical direction and the tip of the non-consumable electrode 3 on the arc joining side is detected by the electrode tip detecting means 7, the lowering of the torch 1 is stopped. I do.
【0047】トーチ1が下降を停止したときの位置を、
トーチ垂直走行位置検出手段6で検出し記憶する。The position when the torch 1 stops descending is
The torch vertical traveling position detecting means 6 detects and stores the detected information.
【0048】ステップ(e)では、トーチ1の下降を停
止してから、一定時間後にトーチ1を低速で上昇させ、
L1の電極位置設定基準値に達したときに上昇を停止す
る。なお、ステップ(b)とステップ(d)は同様の動
作を行っているようにみえるが目的が異なり、ステップ
(b)ではトーチ1を下降させて停止することを目的と
し、一方、ステップ(d)では下降停止精度を上げてト
ーチ1が下降停止したときの位置をトーチ垂直走行位置
検出手段6で検出し記憶することを目的とする点で異な
る。In the step (e), after the lowering of the torch 1 is stopped, the torch 1 is raised at a low speed after a predetermined time,
The ascent is stopped when the electrode position setting reference value of L1 is reached. Steps (b) and (d) seem to perform the same operation, but have different purposes. In step (b), the purpose is to lower the torch 1 and stop it. 3) is different in that the aim is to detect and store the position at the time when the torch 1 stops descending by increasing the precision of the descent stop by the torch vertical traveling position detecting means 6.
【0049】さて、アーク接合の回数が多くなると非消
耗電極3のアーク接合の先端は、非消耗とはいえ微小な
がら摩耗してくる。そこで、ステップ(f)では、摩耗
前のガスノズル2の下側先端から非消耗電極3のアーク
接合側の先端までの距離L4と、摩耗後のガスノズル2
の下側先端から非消耗電極3のアーク接合側の先端まで
の距離L4’から、電極摩耗量計測手段14によって、
L4−L4’=L8の非消耗電極3の摩耗量を計測す
る。When the number of times of the arc joining increases, the tip of the arc joining of the non-consumable electrode 3 wears, though not consumed, though it is minute. Therefore, in step (f), the distance L4 from the lower tip of the gas nozzle 2 before wear to the tip of the non-consumable electrode 3 on the arc joining side is determined by the gas nozzle 2 after wear.
From the distance L4 ′ from the lower tip of the non-consumable electrode 3 to the tip of the non-consumable electrode 3 on the arc joining side, the electrode wear amount measuring means 14
The wear amount of the non-consumable electrode 3 at L4−L4 ′ = L8 is measured.
【0050】ステップ(g)は非消耗電極3の摩耗後
に、制御手段8を電源OFFした後に電源を再度ONし
てからトーチ垂直走行駆動手段5を原点復帰させた状態
を示し、このL6の距離はステップ(a)とステップ
(g)では同一値であり、L6からL4’の摩耗後のガ
スノズル2の下側先端から非消耗電極3のアーク接合側
の先端までの距離をマイナスしたものが、摩耗後の電極
先端検出手段7から非消耗電極3のアーク接合側の先端
までの距離L5’である。Step (g) shows a state in which after the non-consumable electrode 3 is worn, the control means 8 is turned off, the power is turned on again, and then the torch vertical traveling drive means 5 is returned to the origin. Is the same value in step (a) and step (g), and is obtained by subtracting the distance from the lower end of the gas nozzle 2 after the wear of L6 to L4 'to the end of the non-consumable electrode 3 on the arc joining side. This is the distance L5 'from the worn-out electrode tip detecting means 7 to the tip of the non-consumable electrode 3 on the arc joining side.
【0051】非消耗電極3の摩耗後の動作として、ステ
ップ(h)は、摩耗前のステップ(b)と同様の動作
で、ステップ(i)は摩耗前のステップ(c)と同様の
動作を、ステップ(j)は摩耗前のステップ(d)と同
様の動作を行う。As the operation after the non-consumable electrode 3 is worn, step (h) is the same operation as step (b) before wear, and step (i) is the same operation as step (c) before wear. , Step (j) performs the same operation as step (d) before wear.
【0052】ステップ(k)は、ステップ(j)におい
てトーチ1の下降が停止してから、一定時間後にトーチ
1を低速で上昇させ、電極位置設定基準値L1に達した
ときに上昇を停止した状態である。なお、ステップ
(h)とステップ(j)は同様の動作を行っているよう
にみえるが目的が異なり、ステップ(h)では長い距離
L6からトーチ1を下降させて停止させることを目的と
し、ステップ(j)では下降停止精度を上げてトーチ1
が下降停止したときの位置をトーチ垂直走行位置検出手
段6で検出し記憶することを目的とする点で異なる。In the step (k), the torch 1 is raised at a low speed after a certain period of time after the lowering of the torch 1 is stopped in the step (j), and the lifting is stopped when the torch 1 reaches the electrode position setting reference value L1. State. Steps (h) and (j) seem to perform the same operation, but have different purposes. In step (h), the purpose is to lower the torch 1 from a long distance L6 and stop it. In (j), the torch 1 is improved by increasing the descent stop accuracy.
In that the purpose is to detect and store the position at which the torch has stopped descending by the torch vertical traveling position detecting means 6.
【0053】ステップ(k)では、非消耗電極3がステ
ップ(f)のL4−L4’=L8摩耗量のように摩耗し
ても、摩耗前と同じように電極先端検出手段7の表面か
ら非消耗電極3のアーク接合側の先端までの距離L1に
なるように、電極摩耗量L8分を補正して位置決めを行
うようにしている。In step (k), even if the non-consumable electrode 3 wears out as in the case of step (f), ie, L4-L4 '= L8 wear amount, the non-consumable electrode 3 is removed from the surface of the electrode tip detecting means 7 in the same manner as before the wear. The positioning is performed by correcting the electrode wear amount L8 so as to be the distance L1 to the tip of the consumable electrode 3 on the arc joining side.
【0054】なお、新しい非消耗電極3から摩耗後の位
置補正動作は、ステップ(a)〜(k)となるが、非消
耗電極3が摩耗後は、ステップ(g)〜(k)の動作を
繰り返す。The position correction operation after the wear from the new non-consumable electrode 3 is performed in steps (a) to (k). After the non-consumable electrode 3 is worn, the operations in steps (g) to (k) are performed. repeat.
【0055】このように非消耗電極3のアーク接合側の
先端が摩耗しても、電極先端検出手段7の表面から電極
位置設定基準値L1を一定に保つことができる。As described above, even if the tip of the non-consumable electrode 3 on the arc joining side is worn, the electrode position setting reference value L1 can be kept constant from the surface of the electrode tip detecting means 7.
【0056】(実施の形態2)以下、本発明の第2の実
施の形態について、図面を用いて説明する。(Embodiment 2) Hereinafter, a second embodiment of the present invention will be described with reference to the drawings.
【0057】本実施の形態では、図1の非消耗電極アー
ク接合装置の全体構成図において、トーチ垂直走行部4
を搭載したトーチ水平走行部10を、トーチ水平走行駆
動手段11によって水平方向に走行させる(図1の点線
は水平方向に走行した位置)ことと、そのトーチ水平走
行部4が水平方向に移動したときの位置をトーチ水平走
行位置検出手段12で検出する点が特徴である。In the present embodiment, the torch vertical traveling unit 4 in the overall configuration diagram of the non-consumable electrode arc welding apparatus of FIG.
The torch horizontal travel unit 10 equipped with the torch is driven horizontally by the torch horizontal travel drive means 11 (the dotted line in FIG. 1 is the position where the vehicle travels in the horizontal direction), and the torch horizontal travel unit 4 moves in the horizontal direction. The feature is that the position at the time is detected by the torch horizontal traveling position detecting means 12.
【0058】トーチ水平走行駆動手段11の例としては
サーボモータ、トーチ水平走行位置検出手段12の例と
してはエンコーダなどがある。Examples of the torch horizontal traveling driving means 11 include a servomotor, and examples of the torch horizontal traveling position detecting means 12 include an encoder.
【0059】トーチ水平走行位置検出手段12から得ら
れた位置検出信号は、制御手段8に入力され、被接合物
13と離間した位置でも非消耗電極3のアーク接合側の
先端位置を自動調整できるようにしている。The position detection signal obtained from the torch horizontal traveling position detection means 12 is input to the control means 8 so that the tip position of the non-consumable electrode 3 on the arc welding side can be automatically adjusted even at a position separated from the article 13. Like that.
【0060】(実施の形態3)以下、本発明の第3の実
施の形態について、図面を用いて説明する。(Embodiment 3) Hereinafter, a third embodiment of the present invention will be described with reference to the drawings.
【0061】本実施の形態では、図1の非消耗電極アー
ク接合装置の全体構成図において、非消耗電極3のアー
ク接合側の先端が電極先端検出手段7に接近したとき
に、非消耗電極3のアーク接合側の先端であることを非
接触センサ7で検出することが特徴である。In this embodiment, when the tip of the non-consumable electrode 3 on the arc welding side approaches the electrode tip detecting means 7 in the overall configuration diagram of the non-consumable electrode arc joining apparatus shown in FIG. The feature is that the non-contact sensor 7 detects that the tip is on the arc joining side.
【0062】したがって、被接合物13と電極先端検出
手段7に距離段差があっても、この段差を位置補正値と
して補正でき、正確な制御を行える。Therefore, even if there is a distance step between the workpiece 13 and the electrode tip detecting means 7, this step can be corrected as a position correction value, and accurate control can be performed.
【0063】非接触センサ7の例として、光電センサ、
近接センサ等がある。Examples of the non-contact sensor 7 include a photoelectric sensor,
There is a proximity sensor and the like.
【0064】(実施の形態4)以下、本発明の第4の実
施の形態について、図面を用いて説明する。(Embodiment 4) Hereinafter, a fourth embodiment of the present invention will be described with reference to the drawings.
【0065】本実施の形態では、基本構成は図1に示す
非消耗電極アーク接合装置をとり、その電極先端検出手
段に係る構成が特徴である。In the present embodiment, the basic configuration is a non-consumable electrode arc bonding apparatus shown in FIG. 1 and is characterized by the configuration relating to the electrode tip detecting means.
【0066】図3は電極先端検出手段の構成例図で、図
3において、非消耗電極3のアーク接合側の先端が電極
先端検出手段7に接触したときに、電極先端検出手段7
の中に内臓した接触センサ15がONする構成としてい
る。FIG. 3 shows an example of the configuration of the electrode tip detecting means. In FIG. 3, when the tip of the non-consumable electrode 3 on the arc joining side contacts the electrode tip detecting means 7,
The contact sensor 15 built in is turned on.
【0067】そして、接触センサ15がONすることに
より制御手段8との電気的閉ループを構成することがで
きるように構成している。When the contact sensor 15 is turned on, an electric closed loop with the control means 8 can be formed.
【0068】したがって、非消耗電極のアーク接合側の
先端がセンサに直接接触しないのでセンサの寿命が長く
使用できる。Therefore, since the tip of the non-consumable electrode on the arc joining side does not directly contact the sensor, the life of the sensor can be extended.
【0069】また、接触センサ15がONしたときに、
非消耗電極3のアーク接合側の先端が傷ついたり、変形
しないように防止するため電極先端検出手段7に配設し
た弾性体16によってを接触センサ15を押す力を緩衝
するようにしているので、非消耗電極3のアーク接合側
の先端が直接検出でき、先端を検出してからでも弾性体
16の伸縮によって接触センサ15を押す力を緩衝でき
る。When the contact sensor 15 is turned on,
In order to prevent the tip of the non-consumable electrode 3 on the arc joining side from being damaged or deformed, the force for pushing the contact sensor 15 by the elastic body 16 disposed on the electrode tip detecting means 7 is buffered. The tip of the non-consumable electrode 3 on the arc joining side can be directly detected, and even after the tip is detected, the force for pushing the contact sensor 15 by the expansion and contraction of the elastic body 16 can be buffered.
【0070】この実施の形態では弾性体16を接触セン
サ15の上面(非消耗電極3のアーク接合側)に配設し
ているが、電極先端検出手段7の部材によっては下面に
配設することも可能であり、電極先端検出手段7を弾性
体で構成することで併用することも可能である。In this embodiment, the elastic body 16 is provided on the upper surface of the contact sensor 15 (on the arc joining side of the non-consumable electrode 3), but may be provided on the lower surface depending on the member of the electrode tip detecting means 7. It is also possible to use the electrode tip detecting means 7 together by forming it from an elastic body.
【0071】(実施の形態5)以下、本発明の第5の実
施の形態について、図面を用いて説明する。Embodiment 5 Hereinafter, a fifth embodiment of the present invention will be described with reference to the drawings.
【0072】本実施の形態では、図1の非消耗電極アー
ク接合装置の全体構成図において、装置異常時または電
源OFF時の復帰後に、非消耗電極3のアーク接合側先
端位置を位置補正する動作判定手段17によって、装置
異常時または電源OFF時ならば非消耗電極3のアーク
接合側先端位置を位置補正することが特徴である。In the present embodiment, the operation of correcting the position of the tip of the non-consumable electrode 3 on the arc-joining side after the device is restored or when the power is turned off in the entire configuration diagram of the non-consumable electrode arc joining device shown in FIG. It is characterized in that the determination means 17 corrects the position of the tip of the non-consumable electrode 3 on the arc joining side if the apparatus is abnormal or the power is off.
【0073】したがって、装置異常時または電源OFF
後の復帰時に、非消耗電極3のアーク接合側先端位置が
正規の位置決めでき、作業再開時に正確な作業を行え
る。Therefore, when the apparatus is abnormal or the power is turned off.
At the time of later return, the tip position of the non-consumable electrode 3 on the arc joining side can be properly positioned, and accurate work can be performed when the work is resumed.
【0074】(実施の形態6)以下、本発明の第6の実
施の形態について、図面を用いて説明する。(Embodiment 6) Hereinafter, a sixth embodiment of the present invention will be described with reference to the drawings.
【0075】本実施の形態では、基本構成は図1に示す
非消耗電極アーク接合装置をとり、その非消耗電極有無
検出手段に係る構成が特徴である。The present embodiment is characterized in that the basic configuration employs the non-consumable electrode arc joining apparatus shown in FIG. 1 and the configuration relating to the non-consumable electrode presence / absence detecting means.
【0076】図4は非消耗電極有無検出手段の構成例図
で、図4において、非消耗電極有無検出手段20の検出
によって非消耗電極3を外したり、交換したことを認識
するように構成している。FIG. 4 is a structural example of the non-consumable electrode presence / absence detecting means. In FIG. 4, the non-consumable electrode presence / absence detecting means 20 detects that the non-consumable electrode 3 has been removed or replaced. ing.
【0077】非消耗電極有無検出手段20の検出が無か
ら有になったときは、動作判定手段17により、非消耗
電極3のアーク接合側先端位置を位置補正する。When the detection by the non-consumable electrode presence / absence detecting means 20 changes from no to positive, the operation determining means 17 corrects the position of the tip of the non-consumable electrode 3 on the arc joining side.
【0078】したがって、非消耗電極3を外したり、交
換したことを認識できて、検出が無から有になったとき
に、非消耗電極のアーク接合側先端位置が正規の位置に
位置決めでき、作業再開時に正確な作業を行えるという
作用が得られる。Therefore, it is possible to recognize that the non-consumable electrode 3 has been removed or replaced, and when the detection is changed from “no” to “yes”, the tip of the non-consumable electrode on the arc joining side can be positioned at a regular position. An effect that an accurate work can be performed at the time of restarting is obtained.
【0079】(実施の形態7)以下、本発明の第7の実
施の形態について、図面を用いて説明する。(Embodiment 7) Hereinafter, a seventh embodiment of the present invention will be described with reference to the drawings.
【0080】本実施の形態では、基本構成は図1に示す
非消耗電極アーク接合装置をとり、その制御手段に係る
構成が特徴である。In this embodiment, the basic configuration is a non-consumable electrode arc bonding apparatus shown in FIG. 1 and is characterized by a configuration relating to control means.
【0081】すなわち、非消耗電極3のアーク接合側の
先端が摩耗したときに被接合物13の種類、接合条件に
応じて、周期的に非消耗電極3のアーク接合側先端位置
の位置補正動作を自動的に行うように制御手段8を構成
しており、この周期回数を任意設定できるようにデータ
入力手段9を設けることによって、被接合物13の種
類、接合条件に応じて、周期的に非消耗電極3のアーク
接合側先端位置の位置補正動作を自動的に行うことがで
き、利便性を向上させることができる。That is, when the tip of the non-consumable electrode 3 on the arc joining side is worn, the position correcting operation of the tip of the non-consumable electrode 3 on the arc joining side is periodically performed according to the type of the article 13 and the joining conditions. The control means 8 is configured to automatically perform the above-mentioned operations. By providing the data input means 9 so that the number of cycles can be arbitrarily set, the control means 8 periodically performs the control according to the type of the article 13 and the joining conditions. It is possible to automatically perform the position correction operation of the tip position of the non-consumable electrode 3 on the arc joining side, and it is possible to improve convenience.
【0082】なお、本実施の形態では、例えば、被接合
物13の種類Aでは周期回数を20回に、被接合物13
の種類Bでは周期回数を100回にするとか設定するよ
うにしている。In the present embodiment, for example, in the case of the type A of the article 13, the number of cycles is set to 20 times,
In the type B, the number of cycles is set to 100 or the like.
【0083】(実施の形態8)以下、本発明の第8の実
施の形態について、図面を用いて説明する。Embodiment 8 Hereinafter, an eighth embodiment of the present invention will be described with reference to the drawings.
【0084】本実施の形態では、基本構成は図1に示す
非消耗電極アーク接合装置をとり、その制御手段に係る
構成が特徴である。In this embodiment, the basic configuration is a non-consumable electrode arc bonding apparatus shown in FIG. 1 and is characterized by a configuration relating to control means.
【0085】本実施の形態では、被接合物13の種類を
入力するデータ入力手段9と、被接合物13の種類に応
じて非消耗電極3のアーク接合側先端位置を自動的に切
替える制御手段8を備えたため、被接合物13の種類に
応じて非消耗電極3のアーク接合側先端位置を自動的に
切替えることができる。In this embodiment, the data input means 9 for inputting the type of the article 13 and the control means for automatically switching the tip position of the non-consumable electrode 3 on the arc welding side in accordance with the type of the article 13 8, the tip position of the non-consumable electrode 3 on the arc joining side can be automatically switched according to the type of the article 13 to be joined.
【0086】例えば、被接合物13の種類Aでは、電極
位置設定基準値L1(電極先端検出手段7と非消耗電極
3のアーク接合側の先端との距離)を1.5mm、電極
先端検出手段7と被接合物13の接合面との距離L2を
1.0mm、接合時の非消耗電極3の先端と被接合物1
3の接合面との距離L3を0.5mmにし、被接合物1
3の種類Bでは距離L1を1.7mm、距離L2を0.
7mm、距離L3を1.0mmにする等、被接合物の種
類によって調整可能にしている。For example, for the type A of the article 13 to be welded, the electrode position setting reference value L1 (the distance between the electrode tip detecting means 7 and the tip of the non-consumable electrode 3 on the arc joining side) is 1.5 mm, The distance L2 between the joint 7 and the joining surface of the article 13 is 1.0 mm, and the tip of the non-consumable electrode 3 and the article 1
3 was set to 0.5 mm with respect to the joining surface,
In the case of Type B, the distance L1 is 1.7 mm and the distance L2 is 0.1 mm.
Adjustment is possible depending on the type of the object to be joined, such as 7 mm and the distance L3 to 1.0 mm.
【0087】(実施の形態9)以下、本発明の第9の実
施の形態について、図面を用いて説明する。Embodiment 9 Hereinafter, a ninth embodiment of the present invention will be described with reference to the drawings.
【0088】本実施の形態では、基本構成は図1に示す
非消耗電極アーク接合装置をとる。In this embodiment, the basic configuration is the non-consumable electrode arc bonding apparatus shown in FIG.
【0089】本実施の形態の特徴は、電極摩耗量計測手
段14によって、図2に示したステップ(f)で非消耗
電極3のアーク接合側の先端の摩耗量L8を計測し、そ
の摩耗量L8を電極摩耗量表示手段18で表示する点で
ある。この電極摩耗量表示手段18の例としてタッチパ
ネル等がある。The feature of this embodiment is that the wear amount L8 of the tip of the non-consumable electrode 3 on the arc joining side is measured by the electrode wear amount measuring means 14 in step (f) shown in FIG. L8 is displayed on the electrode wear amount display means 18. An example of the electrode wear amount display means 18 is a touch panel or the like.
【0090】したがって、使用条件に応じて非消耗電極
のアーク接合側の先端摩耗量を管理できる。Therefore, it is possible to manage the amount of wear of the tip of the non-consumable electrode on the arc joining side according to the use conditions.
【0091】(実施の形態10)以下、本発明の第10
の実施の形態について、図面を用いて説明する。Embodiment 10 Hereinafter, a tenth embodiment of the present invention will be described.
An embodiment will be described with reference to the drawings.
【0092】本実施の形態では、基本構成は図1に示す
非消耗電極アーク接合装置をとる。In the present embodiment, the basic configuration is the non-consumable electrode arc bonding apparatus shown in FIG.
【0093】本実施の形態の特徴は、非消耗電極3のア
ーク接合側先端摩耗量L8の上限値を入力するデータ入
力手段9と、先端摩耗量L8が上限値以上になったとき
に警報出力して装置を停止させる先端摩耗量比較手段1
9を設けたことである。This embodiment is characterized in that data input means 9 for inputting an upper limit value of the tip wear amount L8 of the non-consumable electrode 3 on the arc joining side, and an alarm output when the tip wear amount L8 exceeds the upper limit value. Tip wear amount comparing means 1 to stop the device
9 is provided.
【0094】したがって、摩耗量L8がある一定値以上
に達したら装置を停止させて非消耗電極3を研磨、また
は交換するメンテナンス管理ができる。Therefore, when the wear amount L8 reaches a certain value or more, the maintenance management for stopping the apparatus and polishing or replacing the non-consumable electrode 3 can be performed.
【0095】例えば、被接合物13の種類Aでは非消耗
電極3のアーク接合側先端摩耗量L8の上限値を0.2
mmにデータ入力手段9によって入力設定し、アーク接
合の回数が増えて非消耗電極3のアーク接合側先端摩耗
量L8が0.2mm以上になったときに、警報出力して
装置を停止させ、被接合物13の種類Bでは上述した数
値と異ならせるように構成することもできる。For example, for the type A of the article 13 to be welded, the upper limit of the wear amount L8 on the arc welding side of the non-consumable electrode 3 is set to 0.2.
mm is set by the data input means 9, and when the number of times of arc joining increases and the wear amount L8 on the arc joining side of the non-consumable electrode 3 becomes 0.2 mm or more, an alarm is output and the apparatus is stopped. The type B of the article 13 may be configured to be different from the above numerical value.
【0096】[0096]
【発明の効果】以上のように、本発明によれば非消耗電
極のアーク接合側の先端が摩耗しても装置を停止させる
ことなく、自動的に非消耗電極のアーク接合側の先端位
置を位置補正でき、非消耗電極のアーク接合側の先端位
置を一定に保つことができる。As described above, according to the present invention, even if the tip of the non-consumable electrode on the arc joining side is worn, the position of the tip of the non-consumable electrode on the arc joining side is automatically determined without stopping the apparatus. The position can be corrected, and the tip position of the non-consumable electrode on the arc joining side can be kept constant.
【0097】そして作業者の熟練度や作業者別によって
非消耗電極の先端位置の調整量にムラがでてくるという
こともない。Further, there is no unevenness in the adjustment amount of the tip position of the non-consumable electrode depending on the skill level of the worker or each worker.
【0098】また、被接合物の種類が変わるごとに非消
耗電極の先端位置の調整をしなければならない煩わしさ
もなくなり、さらに従来の手作業では装置を停止するの
を忘れることもあったが、本発明では自動で周期的に非
消耗電極のアーク接合側の先端位置を位置補正すること
ができる。In addition, it is no longer necessary to adjust the position of the tip of the non-consumable electrode every time the type of the workpiece changes, and the conventional manual operation forgot to stop the apparatus. According to the present invention, the position of the tip of the non-consumable electrode on the arc joining side can be automatically and periodically corrected.
【0099】これらのことから、極めて効率が良く、高
い位置決め精度が得られ、品質の高い被接合物を提供す
ることができる。From these facts, extremely efficient, high positioning accuracy can be obtained, and a high quality workpiece can be provided.
【図1】本発明の実施の形態における非消耗電極アーク
接合装置の全体構成図FIG. 1 is an overall configuration diagram of a non-consumable electrode arc bonding apparatus according to an embodiment of the present invention.
【図2】本発明の実施の形態における電極摩耗量位置補
正動作の説明図FIG. 2 is an explanatory diagram of an electrode wear amount position correcting operation according to the embodiment of the present invention.
【図3】本発明の実施の形態における電極先端検出手段
の構成図FIG. 3 is a configuration diagram of an electrode tip detection unit according to the embodiment of the present invention.
【図4】本発明の実施の形態における非消耗電極有無検
出手段の構成図FIG. 4 is a configuration diagram of a non-consumable electrode presence / absence detection unit according to the embodiment of the present invention.
1 トーチ 2 ガスノズル 3 非消耗電極 4 トーチ垂直走行部 5 トーチ垂直駆動手段 6 トーチ垂直走行検出手段 7 電極先端検出手段 8 制御手段 9 データ入力手段 10 トーチ水平走行部 11 トーチ水平駆動手段 12 トーチ水平走行検出手段 13 被接合物 14 電極摩耗量計測手段 15 接触センサ 16 弾性体 17 動作判定手段 18 電極摩耗量表示手段 19 先端摩耗量比較手段 20 非消耗電極有無検出手段 L1 電極位置設定基準値となる電極先端検出手段と
非消耗電極のアーク接合側の先端との距離 L2 電極先端検出手段と被接合物の接合面との距離 L3 接合時の非消耗電極の先端と被接合物の接合面
との距離 L4 ガスノズルの下側先端から非消耗電極のアーク
接合側の先端までの距離 L5 電極先端検出手段から非消耗電極のアーク接合
側の先端までの距離 L4’ 摩耗後のガスノズルの下側先端から非消耗電極
のアーク接合側の先端までの距離 L5’ 摩耗後の電極先端検出手段から非消耗電極のア
ーク接合側の先端までの距離 L6 L4とL5の和 L7 上昇停止位置 L8 電極摩耗量DESCRIPTION OF SYMBOLS 1 Torch 2 Gas nozzle 3 Non-consumable electrode 4 Torch vertical running part 5 Torch vertical driving means 6 Torch vertical running detecting means 7 Electrode tip detecting means 8 Control means 9 Data input means 10 Torch horizontal running part 11 Torch horizontal driving means 12 Torch horizontal running Detecting means 13 Workpiece 14 Electrode wear amount measuring means 15 Contact sensor 16 Elastic body 17 Operation determining means 18 Electrode wear amount displaying means 19 Tip wear amount comparing means 20 Non-consumable electrode presence / absence detecting means L1 Electrode serving as electrode position setting reference value Distance between the tip detecting means and the tip of the non-consumable electrode on the arc joining side L2 Distance between the electrode tip detecting means and the joining surface of the article to be joined L3 Distance between the tip of the non-consumable electrode and the joining face of the article to be joined at the time of joining L4 Distance from the lower tip of the gas nozzle to the tip of the non-consumable electrode on the arc joining side. L4 'Distance from the lower end of the gas nozzle after wear to the tip of the non-consumable electrode on the arc joint side L5' Distance from the lower end of the gas nozzle after the wear to the arc joint side of the non-consumable electrode L6 Sum of L4 and L5 L7 Lift stop position L8 Electrode wear
───────────────────────────────────────────────────── フロントページの続き (72)発明者 島田 義一 大阪府門真市大字門真1006番地 松下電器 産業株式会社内 Fターム(参考) 4E001 AA03 BB07 DA01 ──────────────────────────────────────────────────続 き Continuing on the front page (72) Inventor Yoshikazu Shimada 1006 Kazuma Kadoma, Kadoma-shi, Osaka Matsushita Electric Industrial Co., Ltd. F-term (reference) 4E001 AA03 BB07 DA01
Claims (11)
耗電極を有するトーチと、前記トーチを把持するトーチ
垂直走行部と、前記トーチを垂直方向に走行させるトー
チ垂直走行駆動手段と、前記トーチの位置を検出するト
ーチ垂直走行位置検出手段と、前記非消耗電極の先端を
検出する電極先端検出手段と、前記非消耗電極の先端摩
耗量を計測する電極摩耗量計測手段と、前記トーチ垂直
走行駆動手段を駆動させて前記非消耗電極の先端位置と
被接合物との距離を前記摩耗量相当分近づける位置補正
を行う制御手段を備えた非消耗電極アーク接合装置。1. A torch having a non-consumable electrode for generating an arc between a workpiece and a torch, a torch vertical traveling unit for gripping the torch, and a torch vertical traveling driving unit for vertically traveling the torch; A torch vertical traveling position detecting means for detecting a position of the torch, an electrode tip detecting means for detecting a tip of the non-consumable electrode, an electrode wear amount measuring means for measuring a tip wear amount of the non-consumable electrode; A non-consumable electrode arc welding apparatus comprising control means for driving a vertical traveling drive means to perform a position correction for bringing a distance between a tip end position of the non-consumable electrode and a workpiece to be close to the wear amount.
走行部と、トーチ垂直走行部を水平方向に走行させるト
ーチ水平走行駆動手段と、前記トーチ水平走行部の位置
を検出するトーチ水平走行位置検出手段とを備えた請求
項1記載の非消耗電極アーク接合装置。2. A torch horizontal traveling unit equipped with a torch vertical traveling unit, a torch horizontal traveling driving unit for traveling the torch vertical traveling unit in a horizontal direction, and a torch horizontal traveling position detecting unit for detecting a position of the torch horizontal traveling unit. 2. The non-consumable electrode arc welding apparatus according to claim 1, further comprising:
離と、前記被接合物と電極先端検出手段との距離の各々
を、非消耗電極のアーク接合側先端の位置補正値として
入力するデータ入力手段を備えた請求項1または2に記
載の非消耗電極アーク接合装置。3. The distance between the workpiece and the tip position of the non-consumable electrode and the distance between the workpiece and the electrode tip detecting means are input as position correction values for the arc-joining tip of the non-consumable electrode. The non-consumable electrode arc welding apparatus according to claim 1, further comprising a data input unit that performs the operation.
する電極先端検出手段を備えた請求項1から3のいずれ
かに記載の非消耗電極アーク接合装置。4. The non-consumable electrode arc welding apparatus according to claim 1, further comprising an electrode tip detecting means for detecting a tip of the non-consumable electrode by a non-contact sensor.
触センサに接触して電気的閉ループを構成する電極先端
検出手段を備えた請求項1から3のいずれかに記載の非
消耗電極アーク接合装置。5. The non-consumable electrode according to claim 1, further comprising an electrode tip detecting means for forming an electrically closed loop by contacting the tip of the non-consumable electrode with a contact sensor provided with an elastic body. Arc joining equipment.
に、非消耗電極の先端位置を位置補正する動作判定手段
を備えた請求項1から5のいずれかに記載の非消耗電極
アーク接合装置。6. The non-consumable electrode arc welding apparatus according to claim 1, further comprising an operation determining means for correcting the position of the tip of the non-consumable electrode when the apparatus is abnormal or when power is turned off.
検出する非消耗電極有無検出手段を設け、前記非消耗電
極有無検出手段の判定により、前記非消耗電極の先端位
置を位置補正する動作判定手段を備えた請求項1から6
のいずれかに記載の非消耗電極アーク接合装置。7. An operation for providing non-consumable electrode presence / absence detection means for detecting the presence / absence of non-consumable electrodes held by a torch, and correcting the position of the tip of the non-consumable electrode based on the determination by the non-consumable electrode presence / absence detection means. 7. The method according to claim 1, further comprising a determination unit.
The non-consumable electrode arc bonding apparatus according to any one of the above.
とも一つから非消耗電極の先端の摩耗状況を判別し、前
記非消耗電極の先端位置の位置補正動作を行う制御手段
と、前記位置補正動作の動作周期回数を任意設定できる
ようにしたデータ入力手段を設けた請求項1から7のい
ずれかに記載の非消耗電極アーク接合装置。8. A control means for judging a wear state of a tip of a non-consumable electrode from at least one of a kind of an object to be welded and a joining condition, and performing a position correcting operation of a tip position of the non-consumable electrode; The non-consumable electrode arc welding apparatus according to any one of claims 1 to 7, further comprising a data input unit configured to arbitrarily set the number of operation cycles of the operation.
段と、前記被接合物の種類に応じて非消耗電極の先端位
置を自動的に切替える制御手段を設けた請求項1から8
のいずれかに記載の非消耗電極アーク接合装置。9. A system according to claim 1, further comprising data input means for inputting the type of the workpiece, and control means for automatically switching the tip position of the non-consumable electrode according to the type of the workpiece.
The non-consumable electrode arc bonding apparatus according to any one of the above.
極摩耗量を表示する電極摩耗量表示手段を設けた請求項
1から9のいずれかに記載の非消耗電極アーク接合装
置。10. The non-consumable electrode arc welding apparatus according to claim 1, further comprising an electrode wear amount display means for measuring a tip wear amount of the non-consumable electrode and displaying the electrode wear amount.
の上限値を入力するデータ入力手段と、前記先端摩耗量
が前記上限値以上になったときに警報出力して装置を停
止させる先端摩耗量比較手段を設けた請求項1から10
のいずれかに記載の非消耗電極アーク接合装置。11. A data input means for inputting an upper limit value of an amount of wear of a tip of a non-consumable electrode on an arc joining side, and a tip wear for stopping a device by outputting an alarm when the amount of wear of the tip becomes equal to or more than the upper limit value. 11. An apparatus according to claim 1, further comprising a quantity comparing means.
The non-consumable electrode arc bonding apparatus according to any one of the above.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2001051811A JP2002248574A (en) | 2001-02-27 | 2001-02-27 | Device for performing arc joint by non-consumable electrode |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2001051811A JP2002248574A (en) | 2001-02-27 | 2001-02-27 | Device for performing arc joint by non-consumable electrode |
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Publication Number | Publication Date |
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JP2002248574A true JP2002248574A (en) | 2002-09-03 |
Family
ID=18912541
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2012218025A (en) * | 2011-04-08 | 2012-11-12 | Toyoda Iron Works Co Ltd | Electrode abnormality detector of automatic welding robot |
JP2014172071A (en) * | 2013-03-08 | 2014-09-22 | Amada Miyachi Co Ltd | Tig welding device |
JP2015120181A (en) * | 2013-12-24 | 2015-07-02 | 株式会社ダイヘン | Welding electrode management device |
CN112363427A (en) * | 2020-10-28 | 2021-02-12 | 浙江树人学院(浙江树人大学) | Servo motor drive control system for industrial robot |
-
2001
- 2001-02-27 JP JP2001051811A patent/JP2002248574A/en active Pending
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2012218025A (en) * | 2011-04-08 | 2012-11-12 | Toyoda Iron Works Co Ltd | Electrode abnormality detector of automatic welding robot |
JP2014172071A (en) * | 2013-03-08 | 2014-09-22 | Amada Miyachi Co Ltd | Tig welding device |
JP2015120181A (en) * | 2013-12-24 | 2015-07-02 | 株式会社ダイヘン | Welding electrode management device |
CN112363427A (en) * | 2020-10-28 | 2021-02-12 | 浙江树人学院(浙江树人大学) | Servo motor drive control system for industrial robot |
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