JP2002227413A - Method and device for managing work progress of structure and recording medium used for these method and device - Google Patents

Abstract

PROBLEM TO BE SOLVED: To easily and accurately manage a work progress at a time when a structure such as a bridge is manufactured. SOLUTION: Process order and linkages among processes are registered while referring to a part table in which required information required for preparing a minimum unit member constituting at least the bridge and a combination member in which the minimum unit member is combined, a production management database, in which the quantity of treatment working from a treatment process is registered regarding each minimum unit member and combination member on the basis of the part table and which has at least a task table as the unit of a work indication, and the task table for the production management database, process plan data are prepared automatically on the basis of the process order and the linkages among the processes and manday data and part data, and work-progress management plan data are transmitted to a process scheduler and a process schedule is prepared. The prepared process schedule is adjusted on the basis of result data displaying a progress state, and a process plan reflecting result data is conducted.

Description

DETAILED DESCRIPTION OF THE INVENTION

[0001]

BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a process management method for a structure, which performs a process plan before and after design information is created when manufacturing a large structure such as a bridge, a building, an artificial ground, a seawall, etc. The present invention relates to a process management device and a storage medium used for the same.

[0002]

2. Description of the Related Art When there is an inquiry from a client for a structure such as a bridge, it is necessary to prepare a process plan for the inquired bridge in order to determine whether or not to accept an order for the bridge. When actually receiving an order for a bridge and starting production, it is necessary to create a process plan based on the design data. Conventionally, when creating a process plan like this,
A process plan is created by applying a process scheduler composed of commercially available application software for creating a Gantt chart or the like.

[0003]

However, in the above-mentioned conventional example, a process plan can be created by applying a process scheduler. However, in order to create a process plan with this process scheduler, a bridge is required. It is necessary to input the process plan data representing the number of the minimum basic unit members and the combined members that combine them, the process steps, the order of the processes, the connection between the processes, etc., and it is composed of many members like a bridge. In such a case, there is an unsolved problem that the input requires a lot of manpower and work time, and it is not easy to create a process plan.

Accordingly, the present invention has been made in view of the above-mentioned unsolved problems of the prior art, and is a bridge capable of easily and automatically creating process plan data required by a process scheduler. It is an object of the present invention to provide a process management method and a process management device in production and a storage medium used for the same.

[0005]

According to a first aspect of the present invention, there is provided a process management method for a structure, comprising: a process management unit for creating a process management schedule for manufacturing a structure such as a bridge; In the process control method for a used structure, a step of registering at least a minimum unit member constituting the structure and member data and processing process data necessary for creating a combined member combining the minimum unit members in a production management database. And setting a process order and a connection between processes based on the member data and the process process data registered in the production management database to create process plan data, and sending the process plan data to the process management means. It is characterized by having.

According to the first aspect of the present invention, member data and processing process data required for creating a minimum unit member constituting a structure such as a bridge and a combination member combining the minimum unit members are stored in a production management database. By registering, by referring to the production management database, the process order and the connection between processes are set from the member data and the process process data to create process plan data, and the process plan data is sent to the process management means. Create a process management schedule such as a Gantt chart required for management.

According to a second aspect of the present invention, there is provided a process control method for a structure using a process control means for creating a process control schedule for manufacturing a structure such as a bridge. Registering, in a production management database, member data and processing process data necessary for creating a minimum unit member constituting the structure and a combined member combining the minimum unit members, and the member registered in the production management database Setting the process order and the connection between processes based on the data and the process process data to create process plan data and sending the process plan data to the process management means; Adjusting the process management schedule based on the progress of the process. To have.

According to the second aspect of the present invention, in addition to the operation of the first aspect of the invention, when the process management is performed by the process management means, the process is performed based on the process management schedule and the actual progress. By adjusting the management schedule, an optimal process management schedule according to the progress can be created. Furthermore, the structure process management device according to claim 3 is a structure process management device provided with a process management unit that creates a process management schedule for manufacturing a structure such as a bridge. Table that registers the minimum unit members to be created and necessary information required to create a combined member combining the minimum unit members, and processing based on the component table for each of the minimum unit members and the combined members as viewed from the processing step. A production management database having at least a task table serving as a unit of a work instruction, and registering a process order and a connection between processes with reference to the task table of the production management database to create process plan data. At least a process plan data creating means for sending the process management plan data to the process management means. It is characterized.

According to the third aspect of the present invention, similarly to the first aspect of the invention, the process plan creating means collects the amount of processing for each member registered in the parts table in the production management database. By referring to a task table created in units of steps, and registering the process order and the connection between processes, process plan data is automatically created and sent to a process management means composed of, for example, a process scheduler. To create a process management schedule.

Further, the structure process management apparatus according to a fourth aspect of the present invention is the structure process management apparatus comprising a process management means for creating a process management schedule for manufacturing a structure such as a bridge. A parts table in which necessary information necessary for creating a minimum unit member constituting the structure and a combination member combining the minimum unit members is registered, and a processing step is performed for each of the minimum unit member and the combination member based on the part table. A production management database having at least a task table serving as a unit of work instruction, and registering a process order with reference to the task table of the production management database to register a process order and a connection between processes. A process plan data creating unit for creating data and sending the process management plan data to the process management unit; Progress detection means for detecting the progress of the process set by the control means, and process management adjustment data based on the process management schedule determined by the process management means and the progress detected by the progress detection means. And at least a process plan adjustment data creating means for creating and sending the process plan adjustment data to the process management means.

In the invention according to the fourth aspect, similarly to the invention according to the second aspect, the process planning data is created by referring to the task table of the production management database, and the process management is performed by the process planning means based on the data. When the schedule is created, process plan adjustment data is created based on the actual progress status detected by the progress status detection means and the process management schedule, and the process plan adjustment data is sent back to the process management means, and the process Modify the management schedule according to the progress status.

Still further, a storage medium according to claim 5 is
A procedure for registering at least a minimum unit member constituting the structure and member data and processing step data necessary for creating a combined member combining the minimum unit member in a production management database; and Based on the member data and the process step data, a process order and a connection between processes are set to create process plan data, and a procedure for sending the process plan data to the process management means is stored in a computer-readable manner. It is characterized by:

According to a sixth aspect of the present invention, in a production management database, at least a member data and a processing step data necessary for creating at least a minimum unit member constituting a structure and a combination member combining the minimum unit member are stored in a production management database. A procedure for registering, a procedure for setting a process order and a connection between processes based on the member data and the process process data registered in the production management database, creating process plan data, and sending the process plan data to the process management means. And a program for executing a procedure for adjusting the process management schedule based on the process management schedule created by the process management means and the actual progress, and stored in a computer-readable manner.

In the invention according to claim 5 or 6, since a program for executing a predetermined procedure required for process management is stored in a storage medium in a computer-readable manner, it is easy to carry around. By installing the program stored in the medium on the computer or reading the program on the computer, the process control of the structure can be easily performed.

[0015]

Embodiments of the present invention will be described below with reference to the drawings. FIG. 1 is a schematic configuration diagram of a bridge manufacturing factory showing an embodiment in which a bridge is applied as a structure according to the present invention. In the drawing, reference numeral 1 denotes a production management system for performing bridge production management and a whole factory management. Management office with management systems such as production control and evaluation system, cost management system, procurement management system, etc., 2 is a material sorting yard, 3 is a flange panel line FP with an automatic welding machine.
L, and a box girder manufacturing yard for manufacturing a steel box girder bridge, 4
Are web panel lines WPL and I with automatic welding machines
Equipped with a girder manufacturing line, I-girder manufacturing yard for manufacturing steel I-girder bridge, 5 for press machine, H-shaped steel camber straightening machine, NC
A member processing yard provided with a marking machine, a gate type NC drilling machine (SCOM), a table type NC drilling machine (BV), an NC plasma cutting machine, etc., and 6 is an outdoor assembly site.

At this bridge manufacturing plant, a plurality of bridges that have received orders are classified into bridge types, such as box girders, sheet girders, steel deck slab box girders, steel deck slab girders, and construction ranges from erection to painting to transportation. And a simple physical quantity calculation based on the basic structure information required for the production of these bridges and for receiving orders. Here, an outline of a case where a bridge is produced will be described by taking a case where a box girder steel bridge is produced by a stage production method as an example. In this stage production system, as shown in FIG. 2, individual equipment of an automation line is set as a stage as one management division, and a line concept is introduced for non-automated processes, and management is performed according to the flow of the production process. It is a production method that is performed.

[0017] First, by performing a plate processing operation including four stages of sorting, outsourced cutting plate, outsourced processing, and primary processing on a steel plate or a shape steel material, a member cut plate or an assembled member is processed. A piece such as a cutting board is formed. This piece represents the minimum unit member in a state where the material is cut. Then, by performing a member processing operation composed of three stages of the narrow plate connecting line, the wide plate connecting line, and the member processing on the piece, a flange, a deck plate, a web vertical rib,
Forming members such as stiffeners, gussets, sole plates, slab anchors, stud dowels, tilting members, painted hardware, inspection hardware, drainage hardware, attachment plates, etc. This member represents a state in which a cut plate is processed or a state in which pieces are welded two-dimensionally.

Next, the member is assembled with four stages of a small set, an I-girder line (IBL), a web panel line (WPL), and a flange panel line (FPL) on the member, thereby obtaining an I-girder. Assembled members such as panels, web panels, flange panels, horizontal ribs, diaphragms, horizontal girder connections, vertical girder connections, overhang bracket connections, middle floor plate connections, side floor plate connections, hanging pieces, etc. Alternatively, a panel is formed. Here, the assembled member represents a state in which a piece and a piece, a piece and a member, a member and a member are three-dimensionally welded,
Depending on the shape of the assembled member and the member, the member may be an assembled member and the assembled member may be a member.

Then, by performing a block assembling operation composed of one stage of the block assembly on the formed assembly member or panel, the main girder, the horizontal girder, the vertical girder, the overhang bracket, the middle floor plate, and the side girder. Floorboard, anti-tilt structure, horizontal structure, seismic connection,
By forming blocks such as inspection paths, drainage devices, telescopic devices, and manufacturing rails, and performing the temporary assembly work consisting of two stages, temporary assembly and painting, on the formed blocks, two box girders are crossed. Then, a bridge is completed as a product composed of two stages of shipping and on-site construction. It should be noted that, depending on the form of the order, the work may be terminated until the temporary assembly work, the painting, and the shipment.

The relationship between the stage and the work instruction process is as follows. The sorting stage includes three work instruction processes of receiving, distributing, and sending the next process. Includes four work instruction steps for sending the process,
The outsourcing processing stage includes five work instruction steps of bending, drilling, machining, iron work, and sending the next process. The primary processing stage includes three work instruction steps of scribing, cutting, and sending the next process. The wide board joint line stage includes six work instruction steps of assembling, welding, straightening, vader, drilling and sending the next process.
Includes five work instruction steps of welding, straightening, vader, and next process, and a scribe machine (MAM),
Vader, cutting, drilling machine (SCOM), drilling machine (B
V), eight operation instruction steps of radial end face cutting, bending, and next step feed are included.

Each of the accessory set stage, the I-girder line stage, the web panel line stage, the flange panel line stage, and the block set stage includes four work instruction steps of assembling, welding, straightening, and sending the next step, respectively.
The temporary assembly stage includes three work instruction steps of temporary assembly, disassembly, and next process transfer. The painting stage includes three work instruction steps of paint preparation, painting, and next process transfer. , Packing and shipping.

As described above, the box girder steel bridge is produced by the stage production system, and the production management during this is performed by the production management system. As shown in FIG. 3, the production management system includes a simple physical quantity calculation system 11 that performs a simple physical quantity calculation based on basic structure information, a process management system 12 that performs a process plan, a simple physical quantity calculation system 11, and a process management system. A man-hour management system 13 that manages man-hours based on man-hour calculation parameters input from 12 and design data of a bridge that has been ordered, and outputs structural information and original sheet information to the process management system 12 based on the design data. An automatic full-scale system 14, a process scheduler 15 as a process management means for creating a Gantt chart based on plan data, a process procedure, a process procedure network, and component information output from the process management system 12, and each yard 2
5 and a production control and evaluation system 16 for collecting actual man-hour performance information at the outdoor assembling facility 6.

As shown in FIG. 4, the hardware configuration of the production management system includes a simple physical quantity calculation system 11,
A management server 21 provided in the integrated management office 1 for constructing the process management system 12 and the man-hour management system 13
And a plurality of personal computers PCF and a general management office 1 which are arranged at a production site and which are connected to the management server 21 by, for example, Ethernet (registered trademark) and connected via a local area network LAN. And a plurality of personal computers PCO and a printer PR connected to a local area network LAN
It is composed of

In the management server 21, a model storing a block physical quantity calculation model and a member physical quantity calculation model preset according to three bridge types, for example, a box girder bridge, a sheet girder bridge and a steel deck slab girder bridge. A database and a production management database for managing bridge production are formed. The model database includes a block physical quantity calculation model for calculating physical quantities in block units, such as a main girder and a horizontal girder, which form a bridge corresponding to the bridge type shown in FIG. 5 and a block corresponding to the bridge type shown in FIG. And a member physical quantity calculation model for calculating the physical quantity of each member such as an upper flange, a lower flange, and a web.

The block physical quantity calculation model is shown in FIG.
As shown in the figure, for each bridge type of box girder bridge, sheet girder bridge and steel deck slab girder bridge, the block length representing one block length of the main girder, the bridge length, the span length representing the length between bearings, and the same bridge The number of cascades, the total weight based on the contract weight, the steel weight, the main structure weight, the material weight, the weight consisting of the cutting plate weight, the number of lines corresponding to the main girder, and the number of lines other than the main girder The number of columns to represent, the number of joints to represent the number of joints of the main girder, the number of main structural blocks such as the main girder, the horizontal girder, and the inclined structure; Each item such as a sole plate, its reinforcing ribs, a block assembly such as a fall prevention mounting plate, a temporary assembly of a main girder, a bearing, a telescopic device, a primer type and a coating indicating the presence or absence of a product blast is described together with a calculation formula. Is calculated based on the contract weight as basic information. .

As shown in FIG. 6, the model for calculating the material quantity of a member includes a bridge type, a block name, a dimension for setting a width and a length for each member name for forming a block, and the number of members. , Type, location, maximum sheet thickness, etc., joining work by NC scoring, welding work such as contact holes, number of holes in contact plate, groove shape, groove processing, outsourcing, anti-tilt line, hanging Set values are selected for the work of assembling the blocks such as metal fittings and painting handrail mounting pieces.

Further, as shown in FIG. 7, the production management database includes a parts table having five structural hierarchies created based on the actual size information input from the automatic actual size system 14, and each of the hierarchies in the parts table. A processing step table in which processing steps corresponding to the registration data are registered,
The processing table includes a task table that is created in a unit that summarizes the processing performed in the process in each layer.

The parts table divides the parts into pieces, members, panels, and blocks according to the state of processing, assembling, and the like of the parts constituting the bridge, and arranges the respective constituents in a tree structure shown in FIG. By doing so, five structural hierarchies are formed. The property table “XX Bridge” of the property is registered in the property table serving as the first structural hierarchy, and the block information such as the main girder and the horizontal girder constituting the property is stored in the block table serving as the second structural hierarchy. The block information is registered and the third
Panel information of panels such as a main girder upper flange, a main girder lower flange, and a main girder web constituting a block are registered in a panel table which is a structural hierarchy of the table, and a panel is formed in a member table which is a fourth structural hierarchy. The piece information of the piece which is the minimum unit member constituting the member is registered in the piece table which is the fifth structural hierarchy.

Here, the property information includes a property ID, a contract number, a device number, a property name, and a bridge type I set for each property.
D is set. As the block information, a property ID, a block ID, a block mark, a number, a representative block ID, and a block type ID are set. Further, the panel information includes a property ID, a panel ID, a panel mark, an affiliation block ID, the number, a representative panel ID,
The panel type ID is set. Furthermore, as the member information, a property ID, a member ID, a member mark, a belonging block ID, a belonging panel ID, the number of members, and a representative member ID are set. Still further, as piece information, the property I
D, piece ID, piece mark, belonging block ID, belonging panel ID, belonging member ID, representative piece ID, and belonging material ID are set.

The automatic full scale system that outputs structural information based on the design information is composed of a piece table, a member table, a panel table, a block table, and a property table based on, for example, part marks and the number of members input in units of original plates. In addition to automatically creating a parts database, a processing step table representing processing steps required to create individual parts is created based on the created parts database, and holes are created based on full-scale development information from an automatic full-scale system. Create a machining amount table indicating the machining amount such as the number, ruled line length, welding length, etc., and further summarize the machining amount for each part and process in each layer of the parts database based on the created processing process table. Create a task table as a unit of instruction, and further input materials from the automatic full-scale system Create an original plate table set the material information based on the information, matched material information was to perform the piece and the link with that is registered by searching the piece of parts table on the basis of material information. If the material information registered in the original table and the material information registered in the piece table do not match, an open original is obtained without linking the two.

Further, the quantity data used in the man-hour management system at the time of inquiries before obtaining the original size development information at the time of completion of the design, at the time of creating a budget, etc., is calculated by the simplified quantity calculation system 1.
Calculate with 1. The simplified physical quantity calculation system includes a block physical quantity calculation model shown in FIG.
The block physical quantity calculation model and the component physical quantity calculation model corresponding to the bridge type are selected using the component physical quantity calculation model shown in (1), and the main structural information up to the basic unit in the block physical quantity calculation model is firstly determined according to each selected model. Is calculated, and then the remaining weight, the number of lines, the number of columns, the number of stations, the number of main structural blocks, and the like in the block physical quantity calculation model are calculated. , Types, plate joints, bending, drilling, welding, block assembly, etc., and a component table, a processing step table and a task table are created based on these.

The man-hour management system is constructed in the management server 21. The man-hour management system calculates man-hours based on simple physical quantity data stored in the production management database, physical quantity data at the time of design completion, manual original board drawing information, and physical quantity data at the time of creating NC information for each property. In this man-hour management system, a man-hour calculation model is registered for each bridge type such as a sheet girder, a box girder, and a steel deck slab box girder. The registration of the man-hour calculation model is performed by activating the production management system.

When this production management system is started,
The processing shown in FIG. 8 is executed, and first, in step S301,
The production management system initial screen shown in FIG. 9 is displayed on the display. As shown in FIG. 9, the production management system initial screen includes a property management button 81, a performance information button 82,
A progress grasp button 83, a model registration button 84, a master registration button 85, a calculation model button 86, a process plan button 87, and an end button 88 are formed. By selecting these buttons with a mouse or a keyboard, corresponding processes are executed. You.

Next, the process proceeds to step S302, where it is determined whether or not the property management button 81 has been selected. When the property management button 81 has been selected, the process proceeds to step S303 to generate the basic property information, , Registration of work information, and property management processing for performing work such as man-hour calculation processing using a man-hour calculation basic model including a man-hour calculation formula.
Is determined, the process returns to step S301 when the end button 88 is not selected, and ends the production management system when the end button 88 is selected.

If the result of the determination in step S302 is that the property management button 81 has not been selected, the flow shifts to step S305 to determine whether or not the performance information button 82 has been selected. If it is selected, the process proceeds to step S306 to perform actual information processing for performing operations such as registration of piece delivery information, creation of a work volume check sheet, and registration of man-hour actual information, and then proceeds to step S304. If the information button 82 has not been selected, the process moves to step S307.

In this step S307, it is determined whether or not the progress grasp button 83 has been selected. If the progress grasp button 83 has been selected, the flow shifts to step S308 to confirm the piece procurement status, the volume progress confirmation, and the like. After executing a progress grasping process for creating a man-hour actual progress rate file or the like, the process proceeds to step S304. If the progress grasping button 83 is not selected, the process proceeds to step S309.

In this step S309, it is determined whether or not the model registration button 84 has been selected. If the model registration button 84 has been selected, the process proceeds to step S31.
0, and a model registration process for registering / updating each table of the model relation is performed.
When the model registration button 84 has not been selected, the process proceeds to step S311.

In this step S311, it is determined whether or not the master registration button 85 has been selected. If the master registration button 85 has been selected, the process proceeds to step S31.
Then, the process proceeds to step S30, where a master registration process for registering / updating each table related to the master is executed, and
The process proceeds to step S313, and if the master registration button 85 has not been selected, the process proceeds to step S313.

In step S313, it is determined whether or not the calculation model button 86 has been selected. If the calculation model button 86 has been selected, step S314 is performed.
And register the tact calculation model including tact formula
After performing the man-hour calculation model process for updating, the process proceeds to step S304. If the calculation model button 86 is not selected, the process proceeds to step S315.

In this step S315, it is determined whether or not the process plan button 87 has been selected. If the process plan button 87 has been selected, the flow shifts to step S316, where each of the assembly members registered in the task table has been selected. The process goes to step S304 after performing a process planning process for registering the process sequence and the connection between the processes and performing a process plan. If the process plan button 87 is not selected, the process directly goes to step S304.

Here, as shown in FIG. 10, the man-hour calculation model processing in step S314 is performed first in step S32.
In step 1, the man-hour calculation basic model is registered in the man-hour calculation model table. Registration of this man-hour calculation basic model table,
A new model may be created, or a registered basic model may be selected, and a set member registered in this basic model and each material parameter of the set member may be copied.

Then, the flow shifts to step S322 to select a man-hour calculation model registered in the man-hour calculation model table, and then shifts to step S323, where FIG.
As shown in (1), the names of the assembly members such as the flange and the main girder web are registered together with the assembly numbers. Next, the process proceeds to step S324 to define man-hour calculation parameters for each set member. As shown in FIG. 12, the definition of the man-hour calculation parameters is a parameter number unique to each group member, such as a parameter number such as a main structural steel weight, the number of main structural members, a total number of holes, and the like. , Unique definition names, integers, real numbers,
Attributes such as three options, units, display digit character strings, addresses, check boxes for selecting whether or not to perform automatic calculation, and automatic calculation formulas are registered in a table format in the man-hour calculation parameter definition table.

Next, the process proceeds to step S325 to determine whether or not the parameter definition includes a selection type item. If the parameter definition includes a selection type item, the process proceeds to step S326 to select the selection type item. After registering the item name of the item in the selectable item table, the process proceeds to step S327. If there is no selectable item in the parameter definition, the process directly proceeds to step S327.

In this step S327, as shown in FIG. 13, each task (process) parameter including the man-hour, the quantity, the unit man-hour, the setup time, the efficiency improvement coefficient, and the setup efficiency improvement coefficient is calculated by the man-hour calculation formula. Is entered, and this man-hour calculation formula is registered in the man-hour calculation formula table. As the task parameters, when the main girder diaphragm is a box girder, and when the stage name is “5 machining” and the process name is “65 NC cutting” as shown in FIG. 14, the quantity is “= [diaphragm number ]] And the unit man-hour is “= (([[flange width] *
[Web height] / 1000)) * 2 * 1.5 * 2 * 2)
/ 12/60 + (([Web height] / 1000/2 +
[Flange width] / 2) * 2 * 2) /2.5/60+
(([Flange width] + ([web height] ...), setup time is "= 0.4 [number of diaphragms]", efficiency factor is "1.5", and setup efficiency factor is "1" .0 "is registered.

By pre-registering the man-hour calculation basic model in the man-hour calculation model table in this manner, the above-described step S
In the property management processing executed in 303, man-hour calculation can be performed. In this man-hour calculation processing, the man-hour calculation model registered in the man-hour calculation model processing in step S314 is selected according to the bridge type, and the selected man-hour calculation basic model and the block physical quantity data and members registered in the simple physical quantity calculation processing are selected. The man-hour calculation is performed based on the physical quantity data, the man-hour, the quantity, the unit man-hour, and the setup time are calculated, and the efficiency improvement coefficient and the setup efficiency improvement coefficient are selected.

This man-hour calculation processing is specifically described in FIG.
As shown in (1), first, in step S331, the target property is selected from the property table, and then the process proceeds to step S332, and the man-hour calculation basic model registered in the man-hour calculation model process in step S314 is selected according to the bridge type. Then, the process proceeds to step S333, where the man-hour calculation model dedicated to the property is created by copying the selected man-hour calculation basic model, and then the process proceeds to step S334.

In this step S334, it is determined whether or not there is a member-specific assembly member. If there is a member-specific assembly member, the flow shifts to step S335 to add or delete the assembly member, and then to step S336. Then, it is determined whether or not there is an added assembly member. If there is an added assembly member, the process proceeds to step S337, and the calculation formula of the process parameter of the added assembly member is input as a value, and then step S338 is performed. And the determination result in step S334 indicates that there is no property-specific assembly member and that step S336
If there is no added member with the determination result of (3), the process directly proceeds to step 338.

In step S338, the simplified physical quantity calculation data registered in the simple physical quantity calculation processing described above is set, for example, on the man-hour Prm sheet formed in the book of the spreadsheet application, with the assembly member number * 100 + the parameter number as the row address and the column address "1". Is read as the definition name and the column address “2” is read as the physical quantity parameter. Then, the process proceeds to step S339, and based on the read simple physical quantity calculation data, the man-hour, quantity, unit man-hour, In addition to calculating the setup time, each process parameter of the efficiency enhancement factor and the setup efficiency enhancement factor is calculated, and the calculated process parameters are registered in the task parameter table, and then the process proceeds to step S340.

In this step S340, it is determined whether or not the calculation result of the process parameter is to be corrected, and if it is to be corrected, the flow shifts to step S341 to set the efficiency improvement coefficient and the setup efficiency improvement coefficient respectively. Is corrected by multiplying by a correction coefficient, the process parameters are recalculated based on the corrected values, and the recalculated process parameters are registered in the task parameter table, and the process proceeds to step S342 to correct the process parameters. If not, the process moves directly to step S342.

In step S342, a property quantity table is output based on the simple physical quantity calculation data, and a man-hour plan table is output based on the calculated process parameters. As shown in FIG. 16, the property quantity table is configured in a table format in which the names of the assembly members are described in the horizontal axis direction, and the physical quantity parameters such as the quantity for each assembly member are described in the vertical axis direction. Also,
As the man-hour planning table, as shown in FIG. 17, the assembly member names are described in the horizontal axis direction, and the process parameters such as the efficiency factor, the man-hour, the unit man-hour, and the quantity are described in the horizontal axis direction for each of the member names. The table name is described in a table format in which the stage name and the process name are described in the vertical axis direction.

After the man-hour calculation is performed in this manner,
A process plan is performed. In this process plan, as shown in FIG. 18, the process order and inter-process connection registration in the standard process, the process order and inter-process connection registration in the man-hour calculation, and the process order and inter-process connection registration in the fixed process, as shown in FIG. Are divided into three types. Among these, the process order / interprocess connection registration in the standard process is schedule data for creating a long-term process plan at the time of inquiries, and is registered in the basic model registered for each bridge type in the above-described simple physical quantity calculation system 11. Based on the calculated process information, the order of the processes and the connection between the processes are performed, and the result is registered in the standard process schedule table.

The process order / process connection registration in the man-hour calculation is schedule data for creating a long-term process plan at the time of budget creation, and is based on the process information created in the man-hour calculation process described above. -Connect between processes and register the result in the standard process schedule table. Furthermore, the process order / inter-process connection registration in the confirmation process is data of a physical quantity and a schedule created when the process is decided, and is based on the process information of the task table created based on the original size development process. The connection between the processes is performed, and the result is registered in the fixed process schedule table.

The registration of the three steps in the order of the steps and the connection between the steps is the same as the processing except that the referenced step information is different. When the production management system is activated and the production management process shown in FIG.
In the initial screen shown in FIG. 19, the process is executed by selecting the process plan button 87. First, as shown in FIG.
The process planning support menu screen shown in FIG. 20 is displayed at 500, and the process proceeds to step S501.

The process plan support menu screen is shown in FIG.
As shown in the figure, a registration button 301 for registering / updating the process order / inter-process connection for each property based on the process information registered in the above-described simple physical quantity calculation process.
And a man-hour calculation / inter-process connection registration button 302 for registering / updating the process order / inter-process connection for each property based on the process information registered in the man-hour calculation model, and a property based on the task information after the design is completed. Confirmation process / process connection registration button 30 for registering / updating the process order / process connection for each
3 and a process plan data creation button 304 for creating process plan data to be passed to the process scheduler 15 of the new property.
, A process plan adjustment data creation button 305 for creating process plan data at the time of schedule adjustment, a fixed schedule import button 306 for reading the determined process schedule from a file, and a list of properties for which the connection between processes is registered. Button 30 indicating the connection status between processes that displays
7, a process plan form request menu button 308 for requesting a process plan form, and a return button 309.

In step S501, it is determined whether or not the standard process / process connection registration button 301 has been selected. When the button 301 has been selected, the flow shifts to step S502 to determine a fixed process / process connection registration / registration described later. After performing the standard process / inter-process connection registration / update process, the same process is performed except that the process information calculated by the simplified physical quantity calculation system 11 is taken in instead of the task information read in the update process. It returns to S500.

If the result of the determination in step S501 is that the standard process / process connection registration button 301 has not been selected, the flow shifts to step S503, where the man-hour calculation / process connection registration button 302 is selected. It is determined whether or not it has been selected, and if this is selected, the process proceeds to step S504 to determine
After performing the man-hour calculation and the process-to-process connection registration process that performs the same process except that the task information calculated by the man-hour calculation system 13 is taken in instead of the task information read in the process-to-process connection registration / update process. Step S500
Return to

If the result of the determination in step S503 is that the man-hour calculation / inter-process connection registration button 302 has not been selected, the process proceeds to step S505, and the confirmation step / inter-process connection registration button 303 is selected. It is determined whether or not the process has been performed. If it has been selected, the process proceeds to step S506, and the process sequence / interprocess connection registration / update process shown in FIG. 21 described later is executed, and then the process returns to step S500.

Further, if the result of the determination in the step S505 is that the button for registering the fixed process / step connection 303 has not been selected, the flow shifts to step S507 to determine whether or not the button 304 for creating the process plan data has been selected. It is determined whether or not the process has been selected, and if it is selected, the process proceeds to step S508 to execute a process plan data creation process shown in FIG.
Return to 0.

If the result of the determination in step S507 is that the process plan data creation button 304 has not been selected, the flow shifts to step S509 to determine whether the process plan adjustment data creation button 305 has been selected. If this is selected, the process proceeds to step S510 to execute a process plan adjustment data creating process for creating process plan data that has been adjusted based on the process actual data indicating the progress. It returns to step S500.

If the result of the determination in step S509 is that the process plan adjustment data creation button 305 has not been selected, the flow shifts to step S511 to determine whether or not the fixed schedule capture button 306 has been selected. If it is determined that the selected schedule has been selected, the process proceeds to step S512, in which the fixed schedule determined by the process scheduler 15 is read from the file and displayed, and the process returns to step S500.

If the result of the determination in step S 511 is that the button 306 for accepting a fixed schedule has not been selected, the flow shifts to step S 513 to determine whether or not the connection status button 307 has been selected. If it is determined that this is selected, the process proceeds to step S514, where a list of properties for which the inter-process connection has been registered is displayed, and then the process returns to step S500.

If the result of the determination in step S513 is that the inter-process connection registration status button 307 has not been selected, the flow shifts to step S515 to determine whether the process plan form request menu button 308 has been selected. It is determined whether or not this is selected, and if it is selected, the process proceeds to step S516 to create a general process chart shown in FIG. 30 and a production man-hour pile table shown in FIG. 31 and perform a process plan form output process for outputting these. After returning to step S500, the process plan form request menu button 3
If 08 has not been selected, the process proceeds to step S517 to determine whether or not the return button 309 has been selected. If this has not been selected, the process returns to step 500. If it has been selected, the process management process ends. Then, the process returns to step S304 in FIG.

As shown in FIG. 21, the inter-process connection registration process of step S506 is performed first in step S52.
In step 1, the confirmation process / inter-process connection registration screen shown in FIG. 23 is displayed on the display, and the property name registered in the property table is selected with a combo box 401 for inputting the property name.
Next, the process proceeds to step S522 to determine whether or not the selected property is registered in the fixed process schedule table. If the selected property is registered in the fixed process schedule table, the process proceeds to step S523 and the process classification combo box 402 is displayed. The process proceeds to step S525 after “correction” is set. If not registered in the fixed process schedule table, the process proceeds to step S524, and “new” is set in the process category combo box, and then the process proceeds to step S525.

In step S525, when the user selects "Modify" or "New" in the combo box 402 for selecting the processing category on the confirmation / inter-process connection registration screen in FIG.
6 and the selected processing category is set to combo box 4
02, and then proceeds to step S527 to determine whether or not new is selected in the processing category, and when new is selected, proceeds to step S528.
The process information is read from the task table, and is displayed in the text box 404, and the process proceeds to step S532.

If the result of the determination in step S527 is that the correction has been selected in the processing category, the flow shifts to step S529 to read the process information from the fixed process schedule table and enter it in the text box 40.
4, the process proceeds to step S530, and it is determined whether or not there is a process addition / deletion. If there is a process addition / deletion, the process proceeds to step S532, and if there is no process addition / deletion, the item is corrected. After the input, the process proceeds to step S538 described below.

In step S 532, by selecting the pass-through button 405 on the confirmation / inter-process connection registration screen in FIG. 23, the flow shifts to step S 533, where the priority of the members to be manufactured and the process order of the work process are determined. Step S534 is performed after the passage order is edited for editing the passage order for each production member or changing the passage order within the production member.
Move to

Here, in the pass order editing processing, as shown in FIG. 22, first, in step S551, the assembly member numbers are sorted in ascending order, and the process order in each assembly member group is sorted in ascending order. Next, the process proceeds to step S552,
Read the sorted results one by one in ascending order, then step S
553, and the read process is “member processing hand cutting”
Is determined, the process proceeds to step S554 if it is "member processing hand cutting", and returns to the step S552 after suspending the numbering in the passing order. If it is not "member processing hand cutting", The process moves to step S555.

In this step S555, it is determined whether or not the read process is a "member processing beader". If the read process is a "member processing bader", the flow shifts to the step S554. S55
6 to determine whether the read process is “member bending” or not. If “member bending”, the process proceeds to step S554. Otherwise, the process proceeds to step S557. Transition.

In this step S557, it is determined whether or not there is a number-pending process, and if there is no number-pending process, the flow shifts to step S558 to generate a continuous passing order and then proceeds to step S559. Then, it is determined whether or not the numbering has been completed for all the processes. If the numbering has not been completed, the process returns to step S552. If the result of the determination in step S557 is that there is a process of suspending a number, the process proceeds to step S560, where "machining MAM", "machining NC score",
It is determined whether or not the numbering of all the passing orders of “Machining NC cutting”, “Machining SCOM”, “Machining BV”, “Machining hand drilling” and “Machining hole measurement” has been completed. If not completed, the process proceeds to step S558, and if completed, the process proceeds to step S561, and the process of numbering suspension is performed in the order of “member processing hand cutting”, “member processing bader”, and “member processing bending”. , And the process proceeds to step S559.

If the result of the determination in step S559 is that the numbering has been completed for all the steps, the flow shifts to step S562, and as shown in FIG. Determine whether it is necessary to change the passing order to delay the taking process and continue with the distortion removing process of the next process, and if the changing of the passing order is necessary,
The process proceeds to step S563 to change the order of passage, and then ends the passage order editing process and proceeds to step S534 in FIG.

In this pass order editing process, first, the assembly member data of the task table is sorted in the order of the assembly member number and in the order of the processes, so that the main girder flange, main girder web, main girder, as shown in FIG. Sort data arranged in the process order is formed for each of the assembled members such as the horizontal ribs, and the passing order is numbered while sequentially reading the sorted data in ascending order. At this time,
On the main girder flange, “Material processing bending”, “Material processing beader” and “Material processing hand cutting” are “Machining MAM”
Since there are "Machining NC scribing", "Machining NC cutting" and "Machining SCOM", the numbers of "Material bending", "Material bader" and "Material cutting" are reserved. "Machining MAM", "Machining N
"C-scribing", "Machining NC cutting" and "Machining SCO"
The numbering of "M" is performed first, and when these numbers are completed, the passing numbering is performed in the order of "member processing hand cutting", "member processing bader", and "member processing bending". FIG.
7, "machined MAM", "machined NC"
"Scribing", "Machining NC cutting" and "Machining SCO"
M ”becomes the passing order 22 to 25, and“ member processing hand cutting ”
The “member processing beader” and “member processing bending” are passed in the order of 26.
~ 28, and the passing order can be set according to the actual process.

Returning to FIG. 21, in step S534,
When the process connection button 406 on the confirmation / inter-process connection registration screen in FIG. 23 is selected, the process shifts to step S535 to perform inter-process connection editing processing. As shown in FIG. 25, this inter-process connection editing process first includes step S57.
In step 1, the process passing order of “design”, “material arrangement”, “actual size processing”, and “cut plate processing” is obtained, and the process passing order of “sorting acceptance” and “distribution material” of the part group “common” is obtained. Is performed in advance. Next, the flow shifts to step S572, where a pre-process order setting process is performed. In this pre-process order setting process, a space is set in the pre-process of “design”, the process passing order of “design” is set in the pre-process of “material arrangement”, and the “material arrangement” is performed in the pre-process of “full size process” Is set, and then the order of the process of “actual size processing” is set in the order of the process before the “cut plate processing”.

Also, the process passing order of “cut plate processing” is set in the order of the preceding process of the leading process of the component group “common”, and the order of the preceding process of the leading process of each component group other than the component group “common” is edited. Do. In this editing process, if the leading process is “sorting acceptance”, the process passing order of “cut plate processing” is set. If the leading process is “sorting material”, the process passing order of “sorting receiving” is set. If the first step is other than “sorting reception” and “distribution material”, the process passing order of “distribution material” of the component group “common” in the pre-processing is set,
If there is no "distribution material" process, the order of passing "sorting reception" is set. If there is no "sorting reception" and "distribution material" process in the pre-processing, a space is set.

In this way, as shown in FIG. 23, the preceding process of the common group is set. Next, editing is performed in the order of steps before the second and subsequent steps for each part group. This editing sets the process passing order of the previous process in the same part group. Next, a correction process is performed in the order of the previous process. This correction process clears the previous process order if there is a “machined hole measurement” process in the component group “common”, and clears the previous process order if there is a “temporary assembly” process in the component group “common”. , "Sheet joint line assembly" for each part group
If there are two processes of “plate splicing off-line assembly”, the pre-process order of “plate splicing line assembling” is set in the order of the pre-process of “plate splicing off-line assembly”.

Next, the connection type / lag of the process in which the previous process order is set is edited, and "SS" indicating simultaneous progress is set in the connection type, and "1" is set in the lag. Next, the process shifts to step S573 to perform a process passage order search process of the aggregation process. This search process
The process passing order of “block assembly”, “temporary assembly disassembly”, “painting preparation”, and “shipping crane OP” is obtained. These steps are
Since there may be multiple cases for each part group, search is performed in ascending order of the part group numbers.

Then, the flow shifts to step S574, where a post-process order 2 editing process is performed. Subsequent process order 2 editing process
If the stage name of the final process of each component group is “block set”, the process passing order of “temporary assembly disassembly” is set in the process order 2 after the final process, and the stage name of the final process of each component group is If it is “temporary assembly”, set the order of “painting preparation” in the post-process order 2 of the final process, and if the stage name of the final process of each component group is “painting”, In the post-process 2, the order of passing the process of the “shipping crane OP” is set. In addition, as the correction process in the post-process order 2, if there are two processes of “plate splicing line welding” and “plate splicing offline welding” for each component group, the process of “plate splicing offline welding” within the same component group A process in which the passing order is set to the preceding process order is searched, and the process passing order of the process is set to the second process order of “plate joining line welding”. Furthermore, edit the connection type / lag of the process in which the post-process order 2 was set, and set the connection type to "SS" indicating simultaneous start.
Is set, and "1" is set in the lug.

Subsequently, the flow shifts to step S575, where post-process order 1 editing processing is performed, and thereafter, step S53 in FIG.
Move to 6. In the post-process order 1 editing process, if there is the same process between the component groups, the connection between processes between the component groups is edited in the post-process order 1. However, only processes other than “sorting acceptance” and “distribution materials”. That is, the process is sorted by the process order (ascending order) and the component group number (descending order), and the post-process order of the previous process is set to the post-process order 1 of the second and subsequent processes in the same process. The connection type / lag of the process in which the order 1 is set is edited, and “FS” indicating the start of processing after completion is set in the connection type, and “0” is set in the lag.

Next, in step S536 in FIG.
It is determined whether or not there is a correction item. If there is a correction item, the process proceeds to step S537. After performing item correction input, the process proceeds to step S538. If there is no correction item, the process directly proceeds to step S538. Step S538
Then, when the update button 408 on the confirmation step / step connection registration screen of FIG.
Then, the process proceeds to step S9, where the registration process for registering the created process plan data in the fixed process schedule table is performed, and then the process order / inter-process connection registration process in the fixed process is completed.

Further, in the process plan data creation processing of step S508 in FIG. 19, as shown in FIG. 28, first, in step S580, the process plan data creation screen shown in FIG. 29 is displayed, and then the process proceeds to step S581. .
As shown in FIG. 29, this process plan data creation screen
A combo box 411 for selecting a property name, display fields 412 and 413 for displaying a bridge type name and a model name of the selected property name, a display field 414 for displaying a current status of connection between processes, and a construction period. Text box 41 to enter
5, an option button 416 for selecting whether or not to transmit the connection between processes, an option button 417 for selecting whether or not to transmit the increased process information, and text boxes 418 to 421 for specifying a file for creating process plan data.
At least a create button 422 and a return button 423 are provided.

In step S582, setting processing of option buttons 416 and 417 is performed. This setting process
When the schedule has been imported, the user selects the option button indicating that there is no connection transmission, and at the same time, selects the option button that indicates that the increase process has been transmitted. Conversely, when the schedule has not been imported, the user selects the option button that indicates that connection has been transmitted. At the same time, an option button indicating that the process information of the increase process is not transmitted is selected.

Next, the flow shifts to step S583 to lock the selected option button, and then shifts to step S584 to determine whether or not the create button 422 has been selected. If not, the flow advances to step S585. Then, it is determined whether or not the return button 423 has been selected. If the return button 423 has not been selected, the process returns to the step S584. If the return button 423 has been selected, the process plan data creation processing ends. It returns to step S500 of 19.

If the result of the determination in step S584 is that the create button 422 has been selected, step S5
Then, the process proceeds to S86, where it is determined whether or not the process information of the corresponding property has been registered in the fixed schedule table. If the process information has been registered, the process proceeds to Step S587 to execute the first process plan data creation process. After that, the process plan data creation process ends, and the process returns to step S500 in FIG.

Here, the first process plan data creation process determines plan data information representing information on a property for which a process plan is registered in the fixed process schedule table, and a schedule period for each member and work process. Procedure information (however, only when the connection transmission option button is selected) that creates activity information composed of the physical quantity / man-hour and the work process order for the connection between the work processes of each member , A process scheduler 15 including process procedure network information for creating a connection between processes of the same work process among members and a connection between processes of an integrated work process between members, and component information of each activity.
Creates process plan data for creating a process schedule in, for example, a CSV file.

If the result of the determination in step S586 is not registered in the fixed process schedule table, the flow shifts to step S588 to determine whether the process information of the article is already registered in the standard process schedule table. It is determined whether or not the process has been registered. If it has been registered, the process proceeds to step S589, where the second process plan data creation process is executed, the process plan data creation process ends, and the process returns to step S500 in FIG.

Here, the second process plan data creation processing determines plan data information representing information on a property for which a process plan is registered in the standard process schedule table, and a schedule period for each member and work process. Procedure information (however, only when the connection transmission option button is selected) that creates activity information composed of the physical quantity / man-hour and the work process order for the connection between the work processes of each member The process schedule data for creating a process schedule by the process scheduler 15 including, for example, the process connection between the processes of the same work process among the members and the process procedure network information for creating the process connection of the integrated work process between the members, Create in CSV file.

If the result of the determination in step S588 is that the process information is not registered in the standard process schedule table, the flow shifts to step S590 to display a message indicating that there is no process connection registration, and then displays the process plan. The data creation process ends, and the process returns to step S500 in FIG. Steps S500 to S5 in FIG.
The process 08 and the processes of FIGS. 21, 22, 25, and 28 correspond to the process plan data creation unit, and the processes of steps S509 and S510 in FIG. 19 correspond to the process plan adjustment data creation unit.

In this way, when the process plan data is created as a CSV file that can be handled by the process management scheduler that creates the Gantt chart, the process management scheduler 15 reads this CSV file, thereby At 15, a Gantt chart is created and the process schedule is determined. Then, a CSV file storing the determined process schedule is read, and the determined process schedule table and the task table are updated based on the determined schedule data.

The man-hour is instructed with reference to the updated fixed process schedule table and task table, and the production management of the bridge is started. When the production management is started and the production of the bridge is started in this way, the schedule is adjusted to reflect the work results (progress rate). This schedule adjustment is performed by selecting a process plan adjustment data creation button 305 on the process plan support menu screen of FIG.
Process plan adjustment data consisting of activity information, that is, physical quantity, work man-hours (recalculated by productivity), progress rate, process sequence of work process sequence, and component information of each activity is created for each work process, and this is created as a CSV file. The schedule is adjusted by causing the process management scheduler to read the schedule.

Then, the process connection registration status button 30
By selecting No. 7, the process proceeds to step S514, where a list of properties for which the inter-process connection is registered can be displayed on the screen. Further, by selecting the process plan form request menu button 308, the process proceeds to step S51.
6 and the overall work schedule shown in FIG. 30 for displaying a rough work process for each property in a list of all properties, and in FIG. The manufacturing man-hour pile table can be printed.

As described above, according to the above-described embodiment, before the design is completed, the simple physical quantity calculation system creates physical quantity data according to the basic model corresponding to the bridge type, and the man-hour management system based on the physical quantity data. , Calculate the man-hours, create process plan data in the process management system based on the man-hours and physical quantity data, determine the process schedule in the process scheduler based on the process plan data,
By registering the determined process schedule in the production management system, the process schedule can be accurately predicted, and it can be accurately determined whether or not to receive an order for a property.

Further, when the design is completed after receiving the order for the bridge, when the accurate quantity data is determined, the man-hour is calculated again by the man-hour management system, and the process plan data is created by the process management system. A more accurate process schedule can be determined by determining a process schedule with a process scheduler based on the process schedule, and an accurate production management is performed by giving man-hour instructions based on the determined accurate process schedule. Further, after the production of the bridge is started, the process schedule is adjusted based on the deviation between the estimated man-hour and the actual man-hour based on the actual information, so that more reliable production management can be performed.

In the above embodiment, a description has been given of the case where there are three types of bridge types, namely, a plate girder, a box girder, and a steel deck slab box girder. However, the present invention is not limited to this. It goes without saying that seed models may also be formed. Further, in the above embodiment, the case where the production management is performed on the steel bridge is described. However, the present invention is not limited to this, and the present invention can be applied to a composite bridge combining a steel bridge and concrete. .

Further, in the above embodiment, the case where the production management system is set in one management server 21 has been described. However, the present invention is not limited to this, and the distributed processing is performed by using a plurality of servers. You may make it. Further, in the above embodiment, the case where the present invention is applied to the process management of the bridge has been described. However, the present invention is not limited to this, and the building other than the bridge, the artificial ground,
The present invention can also be applied to the case where the process management of large structures such as revetment facilities is performed.

[0094]

As described above, according to the first and third aspects of the present invention, it is necessary to produce a minimum unit member constituting a structure such as a bridge and a combination member combining the minimum unit members. By registering the member data and the process data in the production management database, the process sequence and the connection between the processes are set from the member data and the process data with reference to the production management database, and the process plan data is created. Is sent to the process management means, so that a process management schedule such as a Gantt chart necessary for the process management is created. It is possible to automatically create the process schedule, and it is possible to easily create a process schedule.

According to the second and fourth aspects of the present invention, in addition to the effect of the first or third aspect of the present invention, when the process management means performs the process management, the process management schedule and the actual By adjusting the process management schedule based on the progress status, it is possible to obtain an effect that an optimal process management schedule according to the progress status can be created.

Further, according to the fifth or sixth aspect of the present invention, since the program for executing the predetermined procedure required for the process management is stored in the storage medium in a computer-readable manner, it is easy to carry. By installing the program stored in the storage medium in the computer or reading the program by the computer, it is possible to easily perform the process control of the structure.

[Brief description of the drawings]

FIG. 1 is a schematic configuration diagram showing a bridge manufacturing site to which the present invention can be applied.

FIG. 2 is an explanatory diagram showing a production process of a bridge employing a stage method.

FIG. 3 is a system configuration diagram showing a configuration of a production management system.

FIG. 4 is a block diagram showing hardware of the production management system.

FIG. 5 is an explanatory diagram showing a block physical quantity calculation model.

FIG. 6 is an explanatory diagram showing a member physical quantity calculation model.

FIG. 7 is an explanatory diagram showing a production management database.

FIG. 8 is a flowchart illustrating an example of a processing procedure of the production management system.

FIG. 9 is an explanatory diagram showing a production management system initial screen.

FIG. 10 is a flowchart illustrating an example of a procedure for registering and updating a man-hour calculation model.

FIG. 11 is an explanatory diagram showing an assembly member registration screen.

FIG. 12 is an explanatory diagram showing a man-hour calculation parameter registration screen.

FIG. 13 is an explanatory diagram showing a man-hour calculation formula registration screen.

FIG. 14 is an explanatory diagram illustrating an example of man-hour parameters.

FIG. 15 is a flowchart illustrating an example of a man-hour parameter calculation processing procedure.

FIG. 16 is an explanatory diagram showing an example of a physical quantity table.

FIG. 17 is an explanatory diagram showing an example of a process plan table.

FIG. 18 is an explanatory diagram showing a process management procedure.

FIG. 19 is a flowchart illustrating an example of a process management processing procedure.

FIG. 20 is an explanatory diagram showing a process plan support menu.

FIG. 21 is a flowchart showing a process connection registration process.

FIG. 22 is a flowchart illustrating an example of a pass order editing process procedure of FIG. 21;

FIG. 23 is an explanatory view showing a registration step / step connection registration screen.

FIG. 24 is an explanatory diagram showing a process of changing the order of passage.

FIG. 25 is a flowchart illustrating an example of an inter-process connection editing process procedure of FIG. 21;

FIG. 26 is an explanatory view showing the result of sorting the assembled members in the order of steps.

FIG. 27 is an explanatory diagram showing the result of setting the assembly members in the order of passage.

FIG. 28 is a flowchart illustrating an example of a process plan data creation processing procedure of FIG. 19;

FIG. 29 is an explanatory diagram showing a process plan data creation screen.

FIG. 30 is an explanatory diagram showing an example of a general process chart.

FIG. 31 is an explanatory view showing a manufacturing man-hour pile table.

[Explanation of symbols]

 2 Member sorting yard 3 Flange panel line 4 Web panel line 5 Member processing yard 6 Outdoor assembly site 11 Simple quantity calculation system 12 Production management system 13 Man-hour management system 14 Automatic full-scale system 15 Process scheduler 16 Production control health evaluation system 21 Management server LAN Local area network PCF Personal computer PCO Personal computer PR Printer

Continued on the front page (72) Inventor Seiichiro Yamagiri 1-chome, Mizushima-Kawasaki-dori, Kurashiki-shi, Okayama Pref. Chome (without address) Kawatetsu Information System Co., Ltd. West Japan Office (72) Inventor Koichiro Wakayama 1st Harima, Harima-cho, Kako-gun, Hyogo Kawasaki Steel Harima Plant (72) Inventor Hiroshi Moriya, Harima, Kako-gun, Hyogo No. 1, Niijimacho Kawasaki Steel Harima Factory Co., Ltd. F-term (reference) 2D059 GG61 5B075 KK07 KK13 KK33 KK38 ND03 ND20 ND23 PP03 PP13 PP30 PQ02 UU21 UU22

Claims (6)

[Claims] In a structure process management method using a process management means for creating a process management schedule for manufacturing a structure, at least a minimum unit member constituting the structure and the minimum unit member are combined. Registering member data and processing process data required for creating a combined member in a production management database, and setting a process order and a connection between processes based on the member data and processing process data registered in the production management database Creating process plan data and sending the process plan data to the process management means. 2. A process management method for a structure using a process management means for creating a process management schedule for manufacturing a structure, wherein at least a minimum unit member constituting the structure and the minimum unit member are combined. Registering member data and processing process data required for creating a combined member in a production management database, and setting a process order and a connection between processes based on the member data and processing process data registered in the production management database Creating the process plan data and sending it to the process management means, and adjusting the process management schedule based on the process management schedule and the actual progress created by the process management means. A process control method for a structure, comprising: 3. A process management apparatus for a structure, comprising a process management means for creating a process management schedule for manufacturing a structure, wherein a minimum unit member constituting the structure and a combination of the minimum unit members are combined. A part table in which necessary information necessary for creating members is registered, and a processing table in which processing amounts of individual minimum unit members and combination members as viewed from processing steps are registered based on the part table, and which is a unit of a work instruction. A production management database having at least the following, and registering the process order and the connection between processes with reference to the task table of the production management database to create process plan data, and sending the process management plan data to the process management means. A process management device for a structure, at least comprising: 4. A process management apparatus for a structure including a process management means for creating a process management schedule for manufacturing a structure, wherein a minimum unit member constituting the structure and a combination of the minimum unit members are combined. A part table in which necessary information necessary for creating members is registered, and a processing table in which processing amounts of individual minimum unit members and combination members as viewed from processing steps are registered based on the part table, and which is a unit of a work instruction. A production management database having at least the following, and registering a process order and a connection between processes with reference to a task table of the production management database to create process plan data, and sending the process management plan data to the process management means. A progress plan detecting means for detecting a progress status of the process set by the process managing means. And step management adjustment data is created based on the step, the process management schedule determined by the process management unit, and the progress detected by the progress detection unit, and the process plan adjustment data is sent to the process management unit. A process management apparatus for a structure, comprising at least process schedule adjustment data creation means. 5. A procedure for registering at least a minimum unit member constituting a structure and member data and processing step data necessary for creating a combined member combining said minimum unit member in a production management database, and said production management database. A program for setting a process order and a connection between processes based on the member data and the process process data registered in the computer, creating process plan data, and sending the process plan data to the process management means. A storage medium characterized by being readablely stored. 6. A procedure for registering at least a minimum unit member constituting a structure and member data and processing step data required for creating a combination member combining said minimum unit member in a production management database, and said production management database. A procedure for setting process order and connection between processes based on the member data and process process data registered in the process, creating process plan data, and transmitting the process plan data to the process management unit, and a process created by the process management unit. A program for executing a procedure for adjusting the process management schedule based on the process management schedule and the actual progress status, wherein the program is stored in a computer-readable manner.