JP2002179949A - Liquid for forming titania film, method of forming titania film, titania film and member made by using titania film - Google Patents
Liquid for forming titania film, method of forming titania film, titania film and member made by using titania filmInfo
- Publication number
- JP2002179949A JP2002179949A JP2000376133A JP2000376133A JP2002179949A JP 2002179949 A JP2002179949 A JP 2002179949A JP 2000376133 A JP2000376133 A JP 2000376133A JP 2000376133 A JP2000376133 A JP 2000376133A JP 2002179949 A JP2002179949 A JP 2002179949A
- Authority
- JP
- Japan
- Prior art keywords
- titania
- titania film
- forming
- film
- liquid
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 title claims abstract description 252
- 239000007788 liquid Substances 0.000 title claims abstract description 33
- 238000000034 method Methods 0.000 title claims description 24
- MHAJPDPJQMAIIY-UHFFFAOYSA-N Hydrogen peroxide Chemical compound OO MHAJPDPJQMAIIY-UHFFFAOYSA-N 0.000 claims abstract description 27
- 239000000126 substance Substances 0.000 claims abstract description 18
- LLZRNZOLAXHGLL-UHFFFAOYSA-J titanic acid Chemical compound O[Ti](O)(O)O LLZRNZOLAXHGLL-UHFFFAOYSA-J 0.000 claims abstract description 13
- 229920001515 polyalkylene glycol Polymers 0.000 claims abstract description 10
- 238000002156 mixing Methods 0.000 claims abstract description 7
- 150000003609 titanium compounds Chemical class 0.000 claims abstract description 7
- 239000000243 solution Substances 0.000 claims description 46
- 239000000758 substrate Substances 0.000 claims description 17
- 239000007864 aqueous solution Substances 0.000 claims description 6
- 239000007787 solid Substances 0.000 claims description 6
- 150000001875 compounds Chemical class 0.000 claims description 4
- 238000010521 absorption reaction Methods 0.000 claims description 3
- 238000000354 decomposition reaction Methods 0.000 claims description 3
- 230000002265 prevention Effects 0.000 claims description 3
- 238000010438 heat treatment Methods 0.000 abstract description 15
- 238000001035 drying Methods 0.000 abstract description 11
- 235000010215 titanium dioxide Nutrition 0.000 description 99
- 238000000576 coating method Methods 0.000 description 22
- 239000011248 coating agent Substances 0.000 description 20
- 230000000052 comparative effect Effects 0.000 description 17
- 238000002360 preparation method Methods 0.000 description 17
- -1 polyethylene Polymers 0.000 description 13
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 13
- 239000000203 mixture Substances 0.000 description 12
- 230000007935 neutral effect Effects 0.000 description 10
- OGIDPMRJRNCKJF-UHFFFAOYSA-N titanium oxide Inorganic materials [Ti]=O OGIDPMRJRNCKJF-UHFFFAOYSA-N 0.000 description 10
- 230000015572 biosynthetic process Effects 0.000 description 9
- 239000000463 material Substances 0.000 description 9
- 230000001699 photocatalysis Effects 0.000 description 8
- 238000003786 synthesis reaction Methods 0.000 description 8
- 239000004205 dimethyl polysiloxane Substances 0.000 description 7
- 229920000435 poly(dimethylsiloxane) Polymers 0.000 description 7
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 6
- 239000012153 distilled water Substances 0.000 description 6
- 229920001223 polyethylene glycol Polymers 0.000 description 6
- 239000010936 titanium Substances 0.000 description 6
- 229910052719 titanium Inorganic materials 0.000 description 6
- 239000004698 Polyethylene Substances 0.000 description 5
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 5
- 239000011521 glass Substances 0.000 description 5
- 229920000573 polyethylene Polymers 0.000 description 5
- 229920001451 polypropylene glycol Polymers 0.000 description 5
- 229920005989 resin Polymers 0.000 description 5
- 239000011347 resin Substances 0.000 description 5
- 238000003980 solgel method Methods 0.000 description 5
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 description 4
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 4
- 238000010304 firing Methods 0.000 description 4
- 229910052751 metal Inorganic materials 0.000 description 4
- 239000002184 metal Substances 0.000 description 4
- 239000005416 organic matter Substances 0.000 description 4
- 239000001301 oxygen Substances 0.000 description 4
- 229910052760 oxygen Inorganic materials 0.000 description 4
- 229920001281 polyalkylene Polymers 0.000 description 4
- 239000002994 raw material Substances 0.000 description 4
- 239000007921 spray Substances 0.000 description 4
- 239000002202 Polyethylene glycol Substances 0.000 description 3
- 239000002253 acid Substances 0.000 description 3
- 229910052782 aluminium Inorganic materials 0.000 description 3
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 3
- 239000011324 bead Substances 0.000 description 3
- 229920001400 block copolymer Polymers 0.000 description 3
- 238000006243 chemical reaction Methods 0.000 description 3
- KPUWHANPEXNPJT-UHFFFAOYSA-N disiloxane Chemical class [SiH3]O[SiH3] KPUWHANPEXNPJT-UHFFFAOYSA-N 0.000 description 3
- 239000006185 dispersion Substances 0.000 description 3
- MWUXSHHQAYIFBG-UHFFFAOYSA-N nitrogen oxide Inorganic materials O=[N] MWUXSHHQAYIFBG-UHFFFAOYSA-N 0.000 description 3
- DCKVFVYPWDKYDN-UHFFFAOYSA-L oxygen(2-);titanium(4+);sulfate Chemical compound [O-2].[Ti+4].[O-]S([O-])(=O)=O DCKVFVYPWDKYDN-UHFFFAOYSA-L 0.000 description 3
- 239000003973 paint Substances 0.000 description 3
- 238000010422 painting Methods 0.000 description 3
- 239000000843 powder Substances 0.000 description 3
- 239000002244 precipitate Substances 0.000 description 3
- 238000004544 sputter deposition Methods 0.000 description 3
- 229910000348 titanium sulfate Inorganic materials 0.000 description 3
- XJDNKRIXUMDJCW-UHFFFAOYSA-J titanium tetrachloride Chemical compound Cl[Ti](Cl)(Cl)Cl XJDNKRIXUMDJCW-UHFFFAOYSA-J 0.000 description 3
- NLXLAEXVIDQMFP-UHFFFAOYSA-N Ammonia chloride Chemical compound [NH4+].[Cl-] NLXLAEXVIDQMFP-UHFFFAOYSA-N 0.000 description 2
- VHUUQVKOLVNVRT-UHFFFAOYSA-N Ammonium hydroxide Chemical compound [NH4+].[OH-] VHUUQVKOLVNVRT-UHFFFAOYSA-N 0.000 description 2
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical group C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 description 2
- 239000005977 Ethylene Substances 0.000 description 2
- RVGRUAULSDPKGF-UHFFFAOYSA-N Poloxamer Chemical compound C1CO1.CC1CO1 RVGRUAULSDPKGF-UHFFFAOYSA-N 0.000 description 2
- FAPWRFPIFSIZLT-UHFFFAOYSA-M Sodium chloride Chemical compound [Na+].[Cl-] FAPWRFPIFSIZLT-UHFFFAOYSA-M 0.000 description 2
- 230000003373 anti-fouling effect Effects 0.000 description 2
- 238000005229 chemical vapour deposition Methods 0.000 description 2
- 238000005260 corrosion Methods 0.000 description 2
- 230000007797 corrosion Effects 0.000 description 2
- 238000011156 evaluation Methods 0.000 description 2
- 238000005187 foaming Methods 0.000 description 2
- 238000001879 gelation Methods 0.000 description 2
- 150000004820 halides Chemical class 0.000 description 2
- 239000001257 hydrogen Substances 0.000 description 2
- 229910052739 hydrogen Inorganic materials 0.000 description 2
- 150000002739 metals Chemical class 0.000 description 2
- 239000002245 particle Substances 0.000 description 2
- 150000002978 peroxides Chemical class 0.000 description 2
- 239000011941 photocatalyst Substances 0.000 description 2
- 238000007750 plasma spraying Methods 0.000 description 2
- 238000001556 precipitation Methods 0.000 description 2
- 125000004805 propylene group Chemical group [H]C([H])([H])C([H])([*:1])C([H])([H])[*:2] 0.000 description 2
- 238000000926 separation method Methods 0.000 description 2
- 239000002002 slurry Substances 0.000 description 2
- 235000002639 sodium chloride Nutrition 0.000 description 2
- 235000011121 sodium hydroxide Nutrition 0.000 description 2
- 150000003467 sulfuric acid derivatives Chemical class 0.000 description 2
- VXUYXOFXAQZZMF-UHFFFAOYSA-N titanium(IV) isopropoxide Chemical compound CC(C)O[Ti](OC(C)C)(OC(C)C)OC(C)C VXUYXOFXAQZZMF-UHFFFAOYSA-N 0.000 description 2
- 238000005406 washing Methods 0.000 description 2
- 229920000178 Acrylic resin Polymers 0.000 description 1
- 239000004925 Acrylic resin Substances 0.000 description 1
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- 102100032566 Carbonic anhydrase-related protein 10 Human genes 0.000 description 1
- 102100033029 Carbonic anhydrase-related protein 11 Human genes 0.000 description 1
- 101000867836 Homo sapiens Carbonic anhydrase-related protein 10 Proteins 0.000 description 1
- 101000867841 Homo sapiens Carbonic anhydrase-related protein 11 Proteins 0.000 description 1
- 101001075218 Homo sapiens Gastrokine-1 Proteins 0.000 description 1
- 101100340530 Homo sapiens MTIF3 gene Proteins 0.000 description 1
- 101100257194 Homo sapiens SMIM8 gene Proteins 0.000 description 1
- 101000631695 Homo sapiens Succinate dehydrogenase assembly factor 3, mitochondrial Proteins 0.000 description 1
- 101000649946 Homo sapiens Vacuolar protein sorting-associated protein 29 Proteins 0.000 description 1
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 1
- CTQNGGLPUBDAKN-UHFFFAOYSA-N O-Xylene Chemical compound CC1=CC=CC=C1C CTQNGGLPUBDAKN-UHFFFAOYSA-N 0.000 description 1
- 102100024789 Small integral membrane protein 8 Human genes 0.000 description 1
- PMZURENOXWZQFD-UHFFFAOYSA-L Sodium Sulfate Chemical compound [Na+].[Na+].[O-]S([O-])(=O)=O PMZURENOXWZQFD-UHFFFAOYSA-L 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 102100028996 Succinate dehydrogenase assembly factor 3, mitochondrial Human genes 0.000 description 1
- 102100039649 Translation initiation factor IF-3, mitochondrial Human genes 0.000 description 1
- 241001147388 Uncia Species 0.000 description 1
- 102100028290 Vacuolar protein sorting-associated protein 29 Human genes 0.000 description 1
- 150000007513 acids Chemical class 0.000 description 1
- 229920000122 acrylonitrile butadiene styrene Polymers 0.000 description 1
- 230000001464 adherent effect Effects 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- 150000004703 alkoxides Chemical class 0.000 description 1
- 229910021529 ammonia Inorganic materials 0.000 description 1
- 235000019270 ammonium chloride Nutrition 0.000 description 1
- 230000001098 anti-algal effect Effects 0.000 description 1
- 230000000844 anti-bacterial effect Effects 0.000 description 1
- 239000002518 antifoaming agent Substances 0.000 description 1
- 239000012298 atmosphere Substances 0.000 description 1
- YHWCPXVTRSHPNY-UHFFFAOYSA-N butan-1-olate;titanium(4+) Chemical compound [Ti+4].CCCC[O-].CCCC[O-].CCCC[O-].CCCC[O-] YHWCPXVTRSHPNY-UHFFFAOYSA-N 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 239000000919 ceramic Substances 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 150000001805 chlorine compounds Chemical class 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 239000007822 coupling agent Substances 0.000 description 1
- 238000010908 decantation Methods 0.000 description 1
- 230000008034 disappearance Effects 0.000 description 1
- 239000000975 dye Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 229910052736 halogen Inorganic materials 0.000 description 1
- 150000002366 halogen compounds Chemical class 0.000 description 1
- 150000002367 halogens Chemical class 0.000 description 1
- 230000007062 hydrolysis Effects 0.000 description 1
- 238000006460 hydrolysis reaction Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-M hydroxide Chemical compound [OH-] XLYOFNOQVPJJNP-UHFFFAOYSA-M 0.000 description 1
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 1
- 230000001771 impaired effect Effects 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 150000002500 ions Chemical class 0.000 description 1
- 230000001678 irradiating effect Effects 0.000 description 1
- 239000012948 isocyanate Substances 0.000 description 1
- 150000002513 isocyanates Chemical class 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 235000010746 mayonnaise Nutrition 0.000 description 1
- 239000008268 mayonnaise Substances 0.000 description 1
- QSHDDOUJBYECFT-UHFFFAOYSA-N mercury Chemical compound [Hg] QSHDDOUJBYECFT-UHFFFAOYSA-N 0.000 description 1
- 229910052753 mercury Inorganic materials 0.000 description 1
- 239000011368 organic material Substances 0.000 description 1
- 150000003891 oxalate salts Chemical class 0.000 description 1
- 239000000049 pigment Substances 0.000 description 1
- 229920000515 polycarbonate Polymers 0.000 description 1
- 239000004417 polycarbonate Substances 0.000 description 1
- 229920001225 polyester resin Polymers 0.000 description 1
- 239000004645 polyester resin Substances 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 238000006116 polymerization reaction Methods 0.000 description 1
- 229920005862 polyol Polymers 0.000 description 1
- 229920000909 polytetrahydrofuran Polymers 0.000 description 1
- 229920000915 polyvinyl chloride Polymers 0.000 description 1
- 239000004800 polyvinyl chloride Substances 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 229920005604 random copolymer Polymers 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 239000011780 sodium chloride Substances 0.000 description 1
- 229910052938 sodium sulfate Inorganic materials 0.000 description 1
- 235000011152 sodium sulphate Nutrition 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 239000003381 stabilizer Substances 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 239000004094 surface-active agent Substances 0.000 description 1
- 238000005979 thermal decomposition reaction Methods 0.000 description 1
- 229920001169 thermoplastic Polymers 0.000 description 1
- 229920005992 thermoplastic resin Polymers 0.000 description 1
- 229920001187 thermosetting polymer Polymers 0.000 description 1
- 239000004416 thermosoftening plastic Substances 0.000 description 1
- 239000002966 varnish Substances 0.000 description 1
- 239000008096 xylene Substances 0.000 description 1
- 238000004383 yellowing Methods 0.000 description 1
Landscapes
- Catalysts (AREA)
- Materials Applied To Surfaces To Minimize Adherence Of Mist Or Water (AREA)
- Compositions Of Macromolecular Compounds (AREA)
- Paints Or Removers (AREA)
- Application Of Or Painting With Fluid Materials (AREA)
- Inorganic Compounds Of Heavy Metals (AREA)
Abstract
Description
【0001】[0001]
【発明の属する技術分野】本発明は、各種材料の保護皮
膜、光触媒、紫外線カット皮膜、着色コーティングなど
の分野に利用されるチタニア膜、チタニア膜形成用液
体、チタニア膜の形成法及びチタニア膜を用いた部材に
関する。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a titania film, a liquid for forming a titania film, a method for forming a titania film, a method for forming a titania film, and a titania film used in the fields of protective films, photocatalysts, ultraviolet cut films, and colored coatings of various materials. Related to the members used.
【0002】[0002]
【従来の技術】チタニア膜の形成方法は、酸化チタンの
粉体スラリー又は塩化チタンや硫酸チタンの水溶液を基
材に塗布後、焼成する塗布法、金属アルコキシドの加水
分解で作製したゾルを基材に塗布後、焼成するゾルゲル
法、高真空中で酸化チタンのターゲットをスパッタリン
グし基材上に成膜するスパッタ法、チタンの有機金属や
ハロゲン化物を揮発させ電気炉の中で分解して基材上に
膜を作製するCVD法、酸化チタンの固体粒子を大気中
で発生させたプラズマ中で溶融し基材表面にたたきつけ
るプラズマ溶射法等がある。2. Description of the Related Art A titania film is formed by applying a powder slurry of titanium oxide or an aqueous solution of titanium chloride or titanium sulfate to a base material, followed by a firing method, or a sol prepared by hydrolysis of a metal alkoxide. Sol-gel method of baking after coating, sputtering method of sputtering titanium oxide target in high vacuum to form a film on the substrate, organic metal and halide of titanium are volatilized and decomposed in electric furnace There are a CVD method in which a film is formed thereon, a plasma spraying method in which solid particles of titanium oxide are melted in plasma generated in the air and beaten on the surface of the substrate.
【0003】酸化チタン粉体スラリーの塗布法は簡単で
はあるが、緻密で密着性良好な膜は得られ難く、焼成温
度が一般に高いため基材の種類にかなりの制限がある。
塩化チタンや硫酸チタン等の水溶液を塗布する方法は有
害なハロゲン化合物を生成し、また、焼成温度も数百度
以上を必要し、前記の利用分野には使用されない。[0003] Although the method of applying the titanium oxide powder slurry is simple, it is difficult to obtain a dense and good-adhesion film, and the firing temperature is generally high, so that the type of the substrate is considerably limited.
The method of applying an aqueous solution such as titanium chloride or titanium sulfate generates a harmful halogen compound and requires a firing temperature of several hundred degrees or more, and is not used in the above-mentioned application fields.
【0004】プラズマ溶射法は固体粒子をプラズマ中で
溶融し基材表面にたたきつける成膜法で成膜速度は速い
が、緻密な膜は得られ難く、均一で密着性に富んだ酸化
チタン膜を作製することは出来なかった。[0004] The plasma spraying method is a film forming method in which solid particles are melted in plasma and struck against the surface of a base material. The film forming speed is high, but it is difficult to obtain a dense film, and a uniform and highly adherent titanium oxide film is formed. It could not be produced.
【0005】また、スパッタ法やCVD法などは減圧下
でなければ良好な膜が得られず、真空排気できる反応容
器が必要であり、一般に成膜速度が遅く、緻密な膜を得
るためには数百度以上に基材を加熱しなければならない
欠点がある。[0005] Further, in the sputtering method, the CVD method, and the like, a good film cannot be obtained unless the pressure is reduced, and a reaction vessel capable of evacuating is required. There is a disadvantage that the substrate must be heated to several hundred degrees or more.
【0006】ゾルゲル法で作製された市販のチタニアゾ
ルは塗布や含浸処理が可能で、大面積コーティングが可
能で工業的な利点が多いが、チタンテトライソプロポキ
サイドやテトラブチルチタネートなどの有機金属を利用
して合成しなければならなかったため、原料が高価で、
しかも原料が化学的に不安定で温度制御や雰囲気に影響
されやすく取り扱い難いという課題があった。また、ゾ
ルゲル法は原料ゾル中に酸や有機物を含むので焼成除去
するのに400℃以上の加熱が必要であり、酸に侵され
やすい材料には不向きで、低温焼成では多孔質になりや
すい。また、ゾルゲル法によって作製したチタニアゾル
中には酸やアルカリあるいは有機物が加えられており、
被コーティング材の腐食の問題や有機物焼却のための温
度(400℃以上)が必要で、加熱焼成中に有害なハロ
ゲン化物や窒素酸化物などが副成する等の欠点があっ
た。[0006] Commercial titania sol produced by the sol-gel method can be applied and impregnated, can be coated over a large area, and has many industrial advantages. However, organic metals such as titanium tetraisopropoxide and tetrabutyl titanate are used. Raw materials are expensive because
In addition, there is a problem that the raw material is chemically unstable, is easily affected by temperature control and atmosphere, and is difficult to handle. In addition, the sol-gel method requires heating at 400 ° C. or higher to remove by baking because an acid or an organic substance is contained in the raw material sol, and is not suitable for a material easily susceptible to acid, and tends to be porous at low-temperature baking. Also, in the titania sol produced by the sol-gel method, acids, alkalis or organic substances are added,
There are disadvantages such as the problem of corrosion of the material to be coated and the necessity of a temperature (400 ° C. or higher) for incineration of organic substances, and the generation of harmful halides and nitrogen oxides during heating and firing.
【0007】これらの欠点を改良するため、例えば特開
平9−71418号公報に提案されるようにそれ自体は
光触媒能をもたないアモルファス型チタニアゾルを基材
に塗布後、加熱処理することにより付着性に優れた緻密
なチタニア膜を形成する方法が提案されているが、加熱
処理が必要であるため使用できる基材、用途は限られて
いる。。In order to improve these drawbacks, for example, as proposed in Japanese Patent Application Laid-Open No. Hei 9-71418, an amorphous titania sol having no photocatalytic ability itself is applied to a substrate, followed by heat treatment. Although a method of forming a dense titania film having excellent properties has been proposed, a heat treatment is required, so that the usable base materials and applications are limited. .
【0008】また、例えば特開平9−71418号公報
には比較的低温で加熱処理することにより良好な密着性
を有する緻密なチタニア膜を形成する方法が提案されて
いるが、この方法でも塗膜形成のためには最低でも10
0℃程度の加熱が必要であるため使用できる基材、用途
は限られている。For example, Japanese Patent Application Laid-Open No. Hei 9-71418 proposes a method of forming a dense titania film having good adhesion by heating at a relatively low temperature. At least 10 to form
Substrates and applications that can be used are limited because heating at about 0 ° C. is required.
【0009】塗膜形成のための加熱の問題解決のために
常温乾燥塗膜に光触媒機能を付与するためチタンゾル溶
液を加熱処理してから基材に塗布する方法も、例えば特
開平9−71418号公報に提案されている。しかしな
がら事前に加熱処理して塗布する光触媒は活性であるた
め、そのまま塗布すると基材が有機物である場合はチョ
ーキングの問題が起こる。In order to provide a photocatalytic function to a coating film dried at room temperature in order to solve the problem of heating for forming a coating film, a method of applying heat treatment to a titanium sol solution and then applying it to a substrate is disclosed in, for example, JP-A-9-71418. It is proposed in the gazette. However, since the photocatalyst applied by heat treatment in advance is active, if applied as it is, a problem of chalking occurs when the base material is an organic substance.
【0010】[0010]
【発明が解決しようとする課題】本発明の目的は、保存
安定性に優れ、中性であるために安全性も高く、低温で
優れた特性を有するチタニア膜を形成することができる
チタニア膜形成用液体を提供することにある。本発明の
他の目的は、従来のチタニア膜の形成法では高温加熱す
ることでしか発現しなかったチタニアの有機物分解性、
耐汚染性、防曇性、防滴性を、低温で乾燥するだけで発
現できるようにしたチタニア膜の形成法を提供すること
にある。本発明の他の目的は、上記の特性に優れたチタ
ニア膜及びこのチタニア膜が設けられた上記の優れた特
性を有する部材を提供することにある。SUMMARY OF THE INVENTION An object of the present invention is to form a titania film which is excellent in storage stability, is highly safe because of its neutrality, and can form a titania film having excellent properties at low temperatures. To provide a liquid for use. Another object of the present invention is the organic matter decomposability of titania that was expressed only by heating at a high temperature in the conventional titania film forming method,
It is an object of the present invention to provide a method for forming a titania film which can exhibit stain resistance, anti-fogging property and drip-proof property only by drying at a low temperature. Another object of the present invention is to provide a titania film excellent in the above characteristics and a member provided with the titania film and having the above excellent characteristics.
【0011】本発明者らはこのような問題に鑑み鋭意研
究の結果、それ自体、光触媒能を有しない特定な方法で
得られたチタニアゾル溶液に特定な有機物質を添加、混
合することにより、100℃以上の加熱処理をしなくと
も光触媒能を有するチタニア膜が形成できることを見出
し、この知見に基づいて、本発明を完成するに至った。
すなわち、本発明は、チタン化合物の水溶液と塩基性物
質から作製した水酸化チタンゲルに過酸化水素を作用さ
せ合成したチタニアゾル溶液と水溶性又は水分散可能な
ポリアルキレングリコールを混合してなるチタニア膜形
成用液体に関する。また、本発明は、上記のチタニア膜
形成用液体を、基材に塗布又は含浸させ、100℃以下
の温度で乾燥して作製することを特徴とするチタニア膜
の形成法に関する。また、本発明は、上記の方法により
得られたチタニア膜及びこのチタニア膜が設けられた有
機物分解機能、汚れ防止機能、紫外線吸収機能、防曇機
能及び防滴機能から選ばれる何れか一つ又は二つ以上の
機能を有する部材に関する。The present inventors have conducted intensive studies in view of such a problem, and as a result, by adding and mixing a specific organic substance to a titania sol solution obtained by a specific method having no photocatalytic ability itself, and mixing the same. The present inventors have found that a titania film having a photocatalytic ability can be formed without performing heat treatment at a temperature of not less than ° C, and based on this finding, have completed the present invention.
That is, the present invention provides a titania film formed by mixing a water-soluble or water-dispersible polyalkylene glycol with a titania sol solution synthesized by acting hydrogen peroxide on a titanium hydroxide gel prepared from an aqueous solution of a titanium compound and a basic substance. For liquids. In addition, the present invention relates to a method for forming a titania film, comprising applying or impregnating the above-described liquid for forming a titania film to a substrate, and drying the substrate at a temperature of 100 ° C. or lower. Further, the present invention provides a titania film obtained by the above method and any one selected from an organic substance decomposition function provided with the titania film, a stain prevention function, an ultraviolet absorption function, an anti-fog function and a drip-proof function. It relates to a member having two or more functions.
【0012】本発明によれば、それ自体光触媒能を有さ
ないアモルファス型チタニアゾル溶液に有機物質を添
加、混合するだけで、100℃以上の加熱処理なしに光
触媒機能を有する塗膜が得られ、基材の保護、密着性付
与のためのプライマー等の前処理が不要な一液型のチタ
ニア膜形成用液体が得られる。According to the present invention, a coating film having a photocatalytic function can be obtained without adding a heat treatment at 100 ° C. or higher by simply adding and mixing an organic substance to an amorphous titania sol solution having no photocatalytic ability itself, A one-part titania film-forming liquid that does not require a pretreatment such as a primer for protecting the base material and imparting adhesion is obtained.
【0013】[0013]
【発明の実施の形態】前述のような問題点を解決するた
めに、本発明では以下のような手段によってチタニア膜
形成用液体を得た。まず、四塩化チタンなどの塩化チタ
ンや硫酸チタン等のチタン化合物の水溶液とアンモニア
や苛性ソーダ等の塩基性物質からオルトチタン酸と呼ば
れる水酸化チタンゲルを作製した。次いで、水を用いた
デカンテーションによって水酸化チタンゲルの沈殿を水
洗し、水酸化チタンゲルを分離する。さらに過酸化水素
を作用させ、余分な過酸化水素を分解除去することによ
り透明粘性液体が得られる。この液体は、後述するよう
に、過酸化状態の水酸化チタンを含んでいるチタニアゾ
ル溶液と考えられ、市販のチタニアゾル溶液とは本質的
に異なるものである。これに有機物質を混合してなるチ
タニア膜形成用液体を基材上に塗布、又は含浸後、10
0℃以下、好ましくは10〜50℃で、好ましくは30
分〜24時間乾燥することにより付着性に優れた緻密な
チタニア膜を形成できる。また、1回の塗布で1μm以
上のチタニア膜を剥離することなく密着性よく形成でき
る。BEST MODE FOR CARRYING OUT THE INVENTION In order to solve the above-mentioned problems, in the present invention, a liquid for forming a titania film is obtained by the following means. First, a titanium hydroxide gel called orthotitanic acid was prepared from an aqueous solution of a titanium compound such as titanium tetrachloride or a titanium compound such as titanium sulfate and a basic substance such as ammonia or caustic soda. Next, the precipitate of the titanium hydroxide gel is washed with water by decantation using water, and the titanium hydroxide gel is separated. Further, a transparent viscous liquid is obtained by further reacting hydrogen peroxide to decompose and remove excess hydrogen peroxide. This liquid is considered to be a titania sol solution containing titanium hydroxide in a peroxide state, as described later, and is essentially different from a commercially available titania sol solution. After applying or impregnating a liquid for forming a titania film formed by mixing an organic substance on the substrate,
0 ° C. or lower, preferably 10 to 50 ° C., preferably 30 ° C.
By drying for minutes to 24 hours, a dense titania film having excellent adhesion can be formed. In addition, it is possible to form a titania film having a thickness of 1 μm or more with a single coating with good adhesion without peeling.
【0014】チタン化合物は安価で取扱が容易な硫酸塩
や塩化物、しゅう酸塩等が望ましく、また、水酸化物の
沈殿を起こす塩基性物質は、アンモニア水、苛性ソーダ
等が望ましい。反応によって副成する塩が安定で無害な
塩化ナトリウム、硫酸ナトリウムあるいは塩化アンモニ
ウム等になるように組み合わせることが望ましい。チタ
ン化合物の濃度は特に制限はないが、通常は5〜80重
量%水溶液で反応が行われる。沈殿させるpHは、好ま
しくは1〜3、より好ましくは2程度で行い、Fe等の
不純物が共沈しないようにすることが望ましい。また、
沈殿の生成は5〜40℃で1〜24時間行うことが好ま
しい。The titanium compound is preferably inexpensive and easy to handle, such as sulfates, chlorides, oxalates, and the like. The basic substance causing precipitation of hydroxide is preferably aqueous ammonia, caustic soda, or the like. It is desirable to combine them so that the salt by-produced by the reaction becomes stable and harmless sodium chloride, sodium sulfate or ammonium chloride. The concentration of the titanium compound is not particularly limited, but the reaction is usually performed in a 5 to 80% by weight aqueous solution. The precipitation is preferably performed at a pH of 1 to 3, more preferably about 2, so that impurities such as Fe do not co-precipitate. Also,
The formation of the precipitate is preferably performed at 5 to 40 ° C. for 1 to 24 hours.
【0015】沈殿した水酸化チタンゲル(オルトチタン
酸と呼ばれる場合もある)はOH同士の重合や水素結合
によって高分子化したゲル状態にあり、このままではチ
タニア膜の塗布液としては使用できない。このゲルに過
酸化水素を作用させるとOHの一部が過酸化状態になり
ペルオキソチタン酸イオンとして溶解、あるいは高分子
鎖が低分子に分断された一種のゾル状態になり、余分な
過酸化水素は水と酸素になって分解し、チタニア膜形成
用のチタニアゾル溶液として使用できるようになる。こ
のチタニアゾル溶液は、チタン以外に酸素と水素しか含
まないので、乾燥や焼成によって酸化チタンに変化する
場合に水と酸素しか発生しないため、ゾルゲル法や硫酸
塩等の熱分解法に必要な炭素成分やハロゲン成分の除去
が必要でなく、従来より低温でも比較的密度の高い結晶
性のチタニア膜を作製することができる。また、pHは
中性なので、使用における人体への影響や基体の腐食な
どを考慮する必要がない。さらに、過酸化水素はゾル化
剤としてだけではなく安定化剤としても働き、ゾルの室
温域で安定性が極めて高く長期の保存に耐える。過酸化
水素としては安全性の点から好ましくは1〜40重量%
の過酸化水素水が用いられ、その添加量は水酸化チタン
ゲル固形分に対して重量比で、水酸化チタン/過酸化水
素=1/0.7〜1/1.5が好ましく、好ましくは1
0〜50℃で、好ましくは30分〜6時間攪拌させて作
用させる。その後、酸化チタンの濃度が0.5〜3重量
%になるように蒸留水を加え、チタニアゾル溶液とする
ことができる。The precipitated titanium hydroxide gel (sometimes referred to as orthotitanic acid) is in a gel state polymerized by polymerization of OH and hydrogen bonds, and cannot be used as a coating solution for the titania film as it is. When hydrogen peroxide is applied to this gel, a part of OH becomes a peroxide state and dissolves as peroxotitanate ions, or it becomes a kind of sol in which the polymer chain is divided into low molecules, and the excess hydrogen peroxide Is decomposed into water and oxygen and can be used as a titania sol solution for forming a titania film. Since this titania sol solution contains only oxygen and hydrogen in addition to titanium, only water and oxygen are generated when it is changed to titanium oxide by drying or baking, the carbon component required for the sol-gel method or thermal decomposition method such as sulfates Therefore, a crystalline titania film having a relatively high density can be manufactured even at a lower temperature than in the related art, without removing a halogen component. Also, since the pH is neutral, there is no need to consider the effects on the human body during use and corrosion of the substrate. In addition, hydrogen peroxide acts not only as a sol agent but also as a stabilizer, and has extremely high stability in the room temperature range of the sol and withstands long-term storage. Hydrogen peroxide is preferably 1 to 40% by weight from the viewpoint of safety.
Hydrogen peroxide solution is used, and the amount of addition thereof is preferably titanium hydroxide / hydrogen peroxide = 1 / 0.7 to 1 / 1.5, and more preferably 1 in weight ratio to the solid content of titanium hydroxide gel.
The mixture is allowed to act at 0 to 50 ° C., preferably for 30 minutes to 6 hours. Thereafter, distilled water is added so that the concentration of titanium oxide becomes 0.5 to 3% by weight to obtain a titania sol solution.
【0016】本発明に用いることのできるチタニアゾル
溶液に添加する有機物質として、チタニアゾル溶液の安
定性の点から水溶性又は水分散可能なポリアルキレング
リコールが用いられる。ポリアルキレングリコールの具
体例としてはポリエチレングリコール、ポリプロピレン
グリコール、ポリエチレングリコール−ポリプロピレン
グリコール共重合体、ポリテトラヒドロフランを好まし
いものとして挙げることが出来る。ポリアルキレングリ
コールの重量平均分子量としては、好ましくは4,00
0以下、より好ましくは62〜1,000である。ポリ
エチレングリコール−ポリプロピレングリコール共重合
体は、ランダム共重合体、ブロック共重合体のいずれで
あってもよい。ポリアルキレングリコールの重量平均分
子量が4,000を超えると、水に溶解するのに時間が
かかり作業性が低下する傾向にある。ポリアルキレング
リコール添加量としては、チタニアゾル溶液の固形分1
重量部に対し0.1〜5.0重量部用いることが好まし
い。ポリアルキレングリコール量が0.1重量部未満だ
と常温乾燥塗膜の光触媒能が劣る傾向にあり、5.0重
量部を越えると常温乾燥塗膜の塗膜強度及び耐久性が劣
る傾向にある。As the organic substance to be added to the titania sol solution that can be used in the present invention, a water-soluble or water-dispersible polyalkylene glycol is used in view of the stability of the titania sol solution. Specific examples of the polyalkylene glycol include polyethylene glycol, polypropylene glycol, a polyethylene glycol-polypropylene glycol copolymer, and polytetrahydrofuran. The weight average molecular weight of the polyalkylene glycol is preferably 4,000
0 or less, more preferably 62 to 1,000. The polyethylene glycol-polypropylene glycol copolymer may be any of a random copolymer and a block copolymer. When the weight average molecular weight of the polyalkylene glycol exceeds 4,000, it takes time to dissolve in water, and the workability tends to decrease. The amount of the polyalkylene glycol to be added may be a solid content of 1 in the titania sol solution.
It is preferable to use 0.1 to 5.0 parts by weight based on parts by weight. If the amount of polyalkylene glycol is less than 0.1 part by weight, the photocatalytic ability of the room temperature dried coating film tends to be inferior, and if it exceeds 5.0 parts by weight, the film strength and durability of the room temperature dried coating film tend to be inferior. .
【0017】チタニア膜形成用液体を基材に塗布又は含
浸する場合には、基材との濡れ性を向上させるために、
アルキルシリケート構造を有する化合物を添加すること
が出来る。本発明に用いることの出来るアルキルシリケ
ート構造を有する化合物としては、ポリアルキレングリ
コール変性ポリジメチルシロキサンが好ましいものとし
て挙げられる。ポリアルキレングリコール変性ポリジメ
チルシロキサンの分子量としては、重量平均分子量で1
00〜10,000が好ましく、1,000〜7,00
0がより好ましい。分子量が100未満のポリアルキレ
ングリコール変性ポリジメチルシロキサンでは基材との
濡れ性が劣る傾向にあり、分子量が10,000を越え
るとチタンゾル溶液の安定性に悪影響を与える傾向があ
る。このようなポリアルキレングリコール変性ポリジメ
チルシロキサンは、例えば日本ユニカ(株)より商品名
FZ−2161、FZ−3751で販売されているもの
を使用することができる。アルキルシリケート構造を有
する化合物の添加量は、チタニアゾル溶液の固形分1重
量部に対し0.1〜5.0重量部用いることが好まし
い。When the titania film forming liquid is applied or impregnated on a substrate, in order to improve the wettability with the substrate,
A compound having an alkyl silicate structure can be added. As a compound having an alkyl silicate structure that can be used in the present invention, polyalkylene glycol-modified polydimethylsiloxane is mentioned as a preferable example. The molecular weight of the polyalkylene glycol-modified polydimethylsiloxane is 1 in terms of weight average molecular weight.
00 to 10,000 is preferable, and 1,000 to 7000
0 is more preferred. A polyalkylene glycol-modified polydimethylsiloxane having a molecular weight of less than 100 tends to have poor wettability with a substrate, and a molecular weight exceeding 10,000 tends to adversely affect the stability of a titanium sol solution. As such a polyalkylene glycol-modified polydimethylsiloxane, for example, those sold under the trade names FZ-2161 and FZ-3751 by Nihon Unica Ltd. can be used. The addition amount of the compound having an alkyl silicate structure is preferably 0.1 to 5.0 parts by weight based on 1 part by weight of the solid content of the titania sol solution.
【0018】本発明で得られたチタニア膜には、塗膜強
度を向上する目的で、紫外線を照射することもできる。
紫外線の照射量としては、2J/cm2以上、好ましく
は2.2〜5.4J/cm2で十分な塗膜強度を得るこ
とができる。紫外線照射の方法としては、太陽光、蛍光
灯、ブラックライト、高圧水銀灯などを用いることがで
きるが、短時間で大量の紫外線が照射できること、装置
の簡便さの点からブラックライトが好ましい。The titania film obtained by the present invention can be irradiated with ultraviolet rays for the purpose of improving the strength of the coating film.
The irradiation dose of ultraviolet rays, 2J / cm 2 or more, preferably to obtain a sufficient coating strength at 2.2~5.4J / cm 2. As a method for irradiating ultraviolet rays, sunlight, a fluorescent lamp, a black light, a high-pressure mercury lamp, or the like can be used. However, a black light is preferable because a large amount of ultraviolet light can be irradiated in a short time and the apparatus is simple.
【0019】本発明のチタニア膜形成用液体には、必要
に応じて、公知の界面活性剤、消泡剤、カップリング
剤、染料、顔料、充填剤等をチタニア膜の特性を損なわ
ない程度に添加することも出来る。The titania film forming liquid of the present invention may contain, if necessary, known surfactants, defoaming agents, coupling agents, dyes, pigments, fillers and the like to such an extent that the properties of the titania film are not impaired. It can also be added.
【0020】本発明の造膜法に用いられる基材は、特に
制限がなく、例えば、ポリカーボネート、アクリル樹
脂、ポリエステル樹脂、ABS樹脂、ポリ塩化ビニール
等の熱可塑性樹脂や熱硬化性樹脂、紫外線硬化型樹脂、
電子線硬化型樹脂、電子線硬化型樹脂等の有機基材、ガ
ラス、セラミックス、各種金属、及びこれらの複合材な
どが挙げられる。The substrate used in the film forming method of the present invention is not particularly limited. For example, a thermoplastic resin such as polycarbonate, acrylic resin, polyester resin, ABS resin, polyvinyl chloride, a thermosetting resin, and an ultraviolet curable resin. Mold resin,
Examples include organic materials such as electron beam-curable resins and electron beam-curable resins, glass, ceramics, various metals, and composite materials thereof.
【0021】本発明による光触媒機能を有するチタニア
膜が設けられた部材としては、光触媒機能による、水、
空気の浄化、防汚、防曇、防露、防滴、防氷結、防着
雪、抗菌、防かび、防藻、防臭、汚れ防止機能、紫外線
吸収機能、有機物分解機能のいずれかの機能を有するこ
とができる全ての部材が挙げられる。The member provided with the titania film having a photocatalytic function according to the present invention includes water,
Air purifying, anti-fouling, anti-fog, dew-proof, drip-proof, anti-icing, snow-proof, anti-bacterial, anti-mold, anti-algal, anti-odor, anti-dirt function, ultraviolet absorption function, organic matter decomposition function All components that can be included.
【0022】具体的な例としては、例えば、道路壁パネ
ル、反射板、交通標識、案内表示板等の各種道路部材、
建築用内外装材、車両、船舶、航空機等の内外部材、空
調機、清掃機、冷蔵庫、洗濯機等の家電品、浄水器、浄
水場処理槽等の水処理施設、板ガラス、硝子繊維、ガラ
ス粉等の各種ガラス、鏡、照明器具、タイル等が挙げら
れる。As specific examples, various road members such as a road wall panel, a reflector, a traffic sign, a guidance display, and the like,
Interior and exterior materials for buildings, interior and exterior components of vehicles, ships, aircraft, etc., home appliances such as air conditioners, cleaning machines, refrigerators, washing machines, etc. Examples include various kinds of glass such as powder, mirrors, lighting equipment, and tiles.
【0023】[0023]
【実施例】以下、本発明を実施例により詳細に説明する
が、本発明は実施例に何ら制限されるものではない。な
お実施例中、特にことわりのないかぎり、「%」は「重
量%」、「部」は「重量部」を示す。 チタニアゾル溶液合成例 原料として四塩化チタン60%溶液5cm3を蒸留水で
500cm3とした溶液に2.5重量%アンモニア水を
滴下し、水酸化チタンを沈殿させた。蒸留水で洗浄後、
過酸化水素水30%溶液を10cm3加えかき混ぜ、チ
タンを含む黄色粘稠液体(ゾル溶液)70cm3を作製
した。その後、酸化チタンの濃度が1.7%になるよう
に蒸留水を加えチタニアゾル溶液を調製した。過酸化水
素を加えた直後は酸素が発生し発泡するが、余分な過酸
化水素が分解した後は発泡はおさまり、常温常圧下で6
ヶ月経っても分離、ゲル化はなかった。pHは6.4で
中性であった。EXAMPLES The present invention will be described below in detail with reference to examples, but the present invention is not limited to the examples. In Examples, unless otherwise specified, “%” indicates “% by weight” and “parts” indicates “parts by weight”. Titania sol solution synthesis example as a raw material was dropped four 500 cm 3 and the solution of 2.5 wt% aqueous ammonia chloride titanium 60% solution 5 cm 3 with distilled water, to precipitate titanium hydroxide. After washing with distilled water,
10 cm 3 of a 30% solution of hydrogen peroxide was added and stirred to prepare 70 cm 3 of a yellow viscous liquid (sol solution) containing titanium. Thereafter, distilled water was added so that the concentration of titanium oxide became 1.7% to prepare a titania sol solution. Immediately after the addition of hydrogen peroxide, oxygen is generated and foaming occurs. However, after excess hydrogen peroxide is decomposed, the foaming subsides.
There was no separation or gelation even after months. The pH was neutral at 6.4.
【0024】チタニア膜形成用液体の調製 調製例1 チタニアゾル溶液合成例で合成したチタニアゾル溶液3
0gにPEG♯300(商品名、日本油脂製、ポリエチ
レングリコール、分子量300)0.15gを添加し、
25℃で均一になるまで攪拌してチタニア膜形成用液体
1を調製した。この溶液は常温常圧下で6ヶ月経っても
分離、ゲル化はなかった。pHは6.8で中性であっ
た。 調製例2 チタニアゾル溶液合成例で合成したチタニアゾル溶液3
0gにプロノン104(商品名、日本油脂株式会社製、
ポリエチレングリコール−ポリプロピレングリコールブ
ロックコポリマー、エチレンユニット/プロピレンユニ
ット=40/60重量比)0.6gを添加し、25℃で
均一になるまで攪拌してチタニア膜形成用液体2を得
た。この溶液は常温常圧下で6ヶ月経っても分離、ゲル
化はなかった。pHは6.7で中性であった。 調製例3 チタニアゾル溶液合成例で合成したチタニアゾル溶液3
0gにPEG♯300(商品名、日本油脂製、分子量3
00)0.15g及びポリエーテル変性ポリジメチルシ
ロキサンFZ−2161(商品名、日本ユニカー製、分
子量5,000、シロキサン含有量40重量%)0.1
5gを添加し、25℃で均一になるまで攪拌してチタニ
ア膜形成用液体3を得た。この溶液は常温常圧下で6ヶ
月経っても分離、ゲル化はなかった。pHは7.1で中
性であった。 調製例4 チタニアゾル溶液合成例で合成したチタニアゾル溶液3
0gにプロノン104(商品名、日本油脂株式会社製、
ポリエチレングリコール−ポリプロピレングリコールブ
ロックコポリマー、エチレンユニット/プロピレンユニ
ット=40/60重量比)及びFZ−3751(商品
名、日本ユニカー製、ポリエーテル変性ポリジメチルシ
ロキサン、分子量5,000、シロキサン含有量40重
量%)0.15gを添加し、均一になるまで攪拌しチタ
ニア膜形成用液体4を得た。この溶液は常温常圧下で6
ヶ月経っても分離、ゲル化はなかった。pHは6.9で
中性であった。Preparation of Titania Film Forming Liquid Preparation Example 1 Titania sol solution 3 synthesized in the titania sol solution synthesis example
0.15 g of PEG # 300 (trade name, manufactured by NOF CORPORATION, polyethylene glycol, molecular weight 300) is added to 0 g,
The mixture was stirred at 25 ° C. until it became uniform to prepare a titania film forming liquid 1. This solution did not separate or gel even after 6 months under normal temperature and normal pressure. The pH was 6.8 and neutral. Preparation Example 2 Titania sol solution 3 synthesized in the titania sol solution synthesis example
0 g of Pronon 104 (trade name, manufactured by NOF CORPORATION,
0.6 g of polyethylene glycol-polypropylene glycol block copolymer (ethylene unit / propylene unit = 40/60 weight ratio) was added thereto, and the mixture was stirred at 25 ° C. until the mixture became uniform to obtain a titania film forming liquid 2. This solution did not separate or gel even after 6 months under normal temperature and normal pressure. The pH was neutral at 6.7. Preparation Example 3 Titania sol solution 3 synthesized in titania sol solution synthesis example
0 g PEG # 300 (trade name, manufactured by NOF Corporation, molecular weight 3
00) 0.15 g and polyether-modified polydimethylsiloxane FZ-2161 (trade name, manufactured by Nippon Unicar, molecular weight: 5,000, siloxane content: 40% by weight)
5 g was added, and the mixture was stirred at 25 ° C. until the mixture became uniform to obtain a titania film forming liquid 3. This solution did not separate or gel even after 6 months under normal temperature and normal pressure. The pH was 7.1 and neutral. Preparation Example 4 Titania sol solution 3 synthesized in titania sol solution synthesis example
0 g of Pronon 104 (trade name, manufactured by NOF CORPORATION,
Polyethylene glycol-polypropylene glycol block copolymer, ethylene unit / propylene unit = 40/60 weight ratio) and FZ-3751 (trade name, manufactured by Nippon Unicar, polyether-modified polydimethylsiloxane, molecular weight 5,000, siloxane content 40% by weight) ) 0.15 g was added, and the mixture was stirred until the mixture became uniform to obtain a liquid 4 for forming a titania film. This solution is 6
There was no separation or gelation even after months. The pH was 6.9 and neutral.
【0025】比較調製例1 チタニアゾル溶液合成例で合成したチタニアゾル溶液を
200℃で6時間加熱処理してチタニアゾルの一部を結
晶化(アナターゼ型)させ、チタニア膜形成用液体5を
得た。この溶液は常温常圧下で6ヶ月経っても分離、ゲ
ル化はなかった。pHは7.0で中性であった。 比較調製例2 比較調製例1のチタニアゾル溶液30gにPEG♯30
0(商品名、日本油脂製、ポリエチレングリコール、分
子量300)0.15gを添加し、25℃で均一になる
まで攪拌しチタニア膜形成用液体6を得た。この溶液は
常温常圧下で6ヶ月経っても分離、ゲル化はなかった。
pHは6.7で中性であった。 比較調製例3 比較調製例1のチタニアゾル溶液30gにPEG♯30
0(商品名、日本油脂製、分子量300)0.15g及
びポリエーテル変性ポリジメチルシロキサンFZ−21
61(商品名、日本ユニカー製、分子量5,000、シ
ロキサン含有量40重量%)0.15gを添加し、25
℃で均一になるまで攪拌してチタニア膜形成用液体7を
得た。この溶液は常温常圧下で6ヶ月経っても分離、ゲ
ル化はなかった。pHは7.2で中性であった。Comparative Preparation Example 1 The titania sol solution synthesized in the titania sol solution synthesis example was heated at 200 ° C. for 6 hours to crystallize a part of the titania sol (anatase type) to obtain a liquid 5 for forming a titania film. This solution did not separate or gel even after 6 months under normal temperature and normal pressure. The pH was neutral at 7.0. Comparative Preparation Example 2 PEG @ 30 was added to 30 g of the titania sol solution of Comparative Preparation Example 1.
0.15 g of 0 (trade name, manufactured by NOF CORPORATION, polyethylene glycol, molecular weight: 300) was added, and the mixture was stirred at 25 ° C. until uniform to obtain a titania film forming liquid 6. This solution did not separate or gel even after 6 months under normal temperature and normal pressure.
The pH was neutral at 6.7. Comparative Preparation Example 3 PEGg30 was added to 30 g of the titania sol solution of Comparative Preparation Example 1.
0 (trade name, manufactured by NOF Corporation, molecular weight: 300) 0.15 g and polyether-modified polydimethylsiloxane FZ-21
0.15 g of 61 (trade name, manufactured by Nippon Unicar, molecular weight: 5,000, siloxane content: 40% by weight) was added, and 25
The mixture was stirred until the mixture became uniform at a temperature of 7 ° C. to obtain a titania film forming liquid 7. This solution did not separate or gel even after 6 months under normal temperature and normal pressure. The pH was 7.2 at neutral.
【0026】チタニア膜の評価 試験板の作製 試験板作製方法:ヒタロイド3004(商品名、日立化
成工業株式会社製、アクリルポリオール、加熱残分50
%、水酸基価30(ワニス))100g、CR−95
(商品名、石原産業製、チタン白)40g、キシレン1
0g、ガラスビーズ100gをマヨネーズ瓶にいれ、ペ
イントシェーカーで90分かけて分散した。分散終了
後、生絹で濾過することにより、分散液からガラスビー
ズを分離した。ガラスビーズ分離後、デュラネートTP
A−100(商品名、旭化成工業株式会社製、HDIア
ダクト無黄変型イソシアネート、NCO%=23.1)
を分散液100gに対し9.7g添加し、十分攪拌して
塗料とした。得られた塗料を10cm×10cmに切断
した処理鋼板PBN144M(パルテック製)にバーコ
ータ♯40を用いて塗布した。塗布後、20℃で72時
間乾燥して試験板とした。Evaluation of titania film Preparation of test plate Test plate preparation method: Hitaloid 3004 (trade name, manufactured by Hitachi Chemical Co., Ltd., acrylic polyol, heating residue 50)
%, Hydroxyl value 30 (varnish)) 100 g, CR-95
(Trade name, Ishihara Sangyo, titanium white) 40g, xylene 1
0 g and 100 g of glass beads were put in a mayonnaise bottle and dispersed with a paint shaker for 90 minutes. After the dispersion, the glass beads were separated from the dispersion by filtration with raw silk. After separating the glass beads, Duranate TP
A-100 (trade name, manufactured by Asahi Kasei Kogyo Co., Ltd., HDI adduct non-yellowing isocyanate, NCO% = 23.1)
Was added to 100 g of the dispersion, and the mixture was sufficiently stirred to obtain a paint. The obtained paint was applied using a bar coater # 40 to a treated steel sheet PBN144M (manufactured by Paltec) cut into 10 cm × 10 cm. After the application, it was dried at 20 ° C. for 72 hours to obtain a test plate.
【0027】チタニア膜形成試験板の作製 調製例1〜4で得られたチタニア膜形成用液体を、塗膜
板上に乾燥膜厚が約1μmになるようにエアーガン(ア
ネスト岩田社製RG−2、口径0.4mm)を用いスプ
レー塗装した。塗装後、20℃で1時間乾燥して得られ
たチタニア膜形成試験板を実施例1〜4とした。比較調
製例1〜3で得られたチタニア膜形成用液体を、塗膜板
上に乾燥膜厚が約1μmになるようにスプレー塗装し
た。塗装後、20℃で1時間乾燥して得られたチタニア
膜形成試験板を比較例1〜3とした。チタニアゾル溶液
合成例で得られたチタニアゾル溶液を、塗膜板上に乾燥
膜厚が約1μmになるようにエアーガン(アネスト岩田
社製RG−2、口径0.4mm)を用いスプレー塗装し
た。塗装後、20℃で1時間乾燥して得られたチタニア
膜形成試験板を比較例4とした。Preparation of titania film-forming test plate The titania film-forming liquid obtained in Preparation Examples 1 to 4 was applied to an air gun (RG-2 manufactured by Anest Iwata Co., Ltd.) on a coated plate so as to have a dry film thickness of about 1 μm. , 0.4 mm in diameter). After the coating, the titania film forming test plates obtained by drying at 20 ° C. for 1 hour were referred to as Examples 1 to 4. The liquid for forming a titania film obtained in Comparative Preparation Examples 1 to 3 was spray-coated on a coated plate so that the dry film thickness was about 1 μm. After the coating, the titania film-forming test plates obtained by drying at 20 ° C. for 1 hour were used as Comparative Examples 1 to 3. The titania sol solution obtained in the titania sol solution synthesis example was spray-coated on the coated plate using an air gun (RG-2, manufactured by Anest Iwata, 0.4 mm in diameter) so that the dry film thickness was about 1 μm. A titania film-forming test plate obtained by drying at 20 ° C. for 1 hour after coating was used as Comparative Example 4.
【0028】調製例1〜4で得られたチタニア膜形成用
液体を、アルミニウム板上に乾燥膜厚が約1μmになる
ようにエアーガン(アネスト岩田社製RG−2、口径
0.4mm)を用いスプレー塗装した。塗装後、20℃
で1時間乾燥して得られたチタニア膜形成試験板を実施
例5〜8とした。比較調製例1〜3で得られたチタニア
膜形成用液体を、アルミニウム板上に乾燥膜厚が約1μ
mになるようにスプレー塗装した。塗装後、20℃で1
時間乾燥して得られたチタニア膜形成試験板を比較例5
〜7とした。チタニアゾル溶液合成例で得られたチタニ
アゾル溶液を、アルミニウム板上に乾燥膜厚が約1μm
になるようにエアーガン(アネスト岩田社製RG−2、
口径0.4mm)を用いスプレー塗装した。塗装後、2
0℃で1時間乾燥して得られたチタニア膜形成試験板を
比較例8としたThe titania film forming liquids obtained in Preparation Examples 1 to 4 were applied to an aluminum plate using an air gun (RG-2, manufactured by Anest Iwata, 0.4 mm in diameter) so that the dry film thickness was about 1 μm. Spray painted. 20 ℃ after painting
The titania film forming test plates obtained by drying for 1 hour in Examples 1 to 4 were used as Examples 5 to 8. The liquid for forming a titania film obtained in Comparative Preparation Examples 1 to 3 was coated on an aluminum plate to a dry film thickness of about 1 μm.
m was spray-coated. After painting, 1 at 20 ° C
Comparative Example 5
To 7. The titania sol solution obtained in the titania sol solution synthesis example was dried on an aluminum plate to a dry film thickness of about 1 μm.
Airgun (RG-2, manufactured by Anest Iwata)
Spray coating was performed using a 0.4 mm diameter. After painting, 2
A titania film-forming test plate obtained by drying at 0 ° C. for 1 hour was used as Comparative Example 8.
【0029】チタニア膜の評価 有機物分解能試験 実施例1〜4及び比較例1〜4で得られたチタニア膜に
蒸留水で20倍に希釈した赤インキ(パイロット株式会
社製)が1.5g載るようにスプレー塗装し、25℃で
1時間乾燥させた。その後、5cmの距離から20Wの
ブラックライト(松下電工株式会社製、 型番FL20
S・SL−B)を所定時間照射して、赤インキの色の消
失の度合いを目視により確認した。表1にその結果を示
す。Evaluation of titania film Organic matter resolution test 1.5 g of red ink (manufactured by Pilot Corporation) diluted 20 times with distilled water was placed on the titania films obtained in Examples 1 to 4 and Comparative Examples 1 to 4. And dried at 25 ° C. for 1 hour. Thereafter, a 20W black light (manufactured by Matsushita Electric Works, model number FL20) from a distance of 5 cm
S.SL-B) was irradiated for a predetermined time, and the degree of disappearance of the color of the red ink was visually confirmed. Table 1 shows the results.
【0030】[0030]
【表1】 [Table 1]
【0031】汚れ防止試験 実施例1〜4及び比較例1〜4のチタニア膜形成試験板
に対し、平成11年9月から平成12年6月まで、屋外
曝露試験を行った。その結果を表2に示す。Stain Prevention Test An outdoor exposure test was performed on the titania film forming test plates of Examples 1 to 4 and Comparative Examples 1 to 4 from September 1999 to June 2000. Table 2 shows the results.
【0032】[0032]
【表2】 [Table 2]
【0033】塗膜の防汚効果については全てのチタニア
膜について確認できたが、アナターゼ型酸化チタンを含
有する比較例1〜3では塗膜がチョーキングを起こし
た。また、ポリアルキレングリコールの添加量が多い比
較例3では3ヶ月の曝露試験でチタニア塗膜が消失し
た。The antifouling effect of the coating film was confirmed for all the titania films. However, in Comparative Examples 1 to 3 containing anatase type titanium oxide, the coating film caused chalking. In Comparative Example 3 in which the amount of the polyalkylene glycol added was large, the titania coating film disappeared in the three-month exposure test.
【0034】防滴性試験 実施例5〜8及び比較例5〜8の試験板を用い20℃に
おいて塗膜表面に蒸留水0.1cm3をマイクロシリン
ジを用いて滴下しFACE社製 表面接触角計CA−X
型を用い接触角を測定した。表面接触角測定後水滴をガ
ーゼで拭いた後の塗膜表面状態を目視観察した。その結
果を表3に示す。Drip-proof test Using the test plates of Examples 5 to 8 and Comparative Examples 5 to 8, 0.1 cm 3 of distilled water was dropped on the surface of the coating film at 20 ° C. using a microsyringe. Total CA-X
The contact angle was measured using a mold. After measuring the surface contact angle, the surface state of the coating film after wiping water droplets with gauze was visually observed. Table 3 shows the results.
【0035】[0035]
【表3】 [Table 3]
【0036】ポリエチレングリコール添加系チタニア膜
の表面接触角は防曇、防滴機能が発現する20℃以下で
あることがわかった。比較例5〜8のアナターゼ型酸化
チタンを含有する塗膜は基材から容易に剥離した。The surface contact angle of the polyethylene glycol-added titania film was found to be 20 ° C. or less at which the anti-fogging and drip-proof functions were exhibited. The coating films containing anatase type titanium oxide of Comparative Examples 5 to 8 were easily peeled off from the substrate.
【0037】[0037]
【発明の効果】本発明により得られるチタニア膜形成用
液体は、保存安定性に優れ、中性であるため安全性も高
い。該チタニア膜形成用液体により得られるチタニア膜
は、従来のチタニア膜では高温加熱することでしか発現
しなかった有機物分解性、耐汚染性、防曇、防滴性を低
温乾燥により発現することができる。また、有機物上に
直接塗布してもチョーキング等の問題を起こさない。こ
のため、建築物、自動車、家電、有機塗膜、及び加熱が
不可能であった熱可塑性樹脂、構築物に使用可能であ
り、プライマーを用いない一液型のチタニア塗膜として
極めて有用なものである。The liquid for forming a titania film obtained according to the present invention is excellent in storage stability and neutral, and therefore has high safety. The titania film obtained by the titania film-forming liquid can exhibit organic matter decomposability, stain resistance, anti-fogging, and drip-proof properties by low-temperature drying, which were expressed only by heating at a high temperature in a conventional titania film. it can. Further, even if it is applied directly on an organic substance, no problem such as chalking is caused. For this reason, it can be used for buildings, automobiles, home appliances, organic coatings, and thermoplastics that could not be heated, and constructions, and is extremely useful as a one-part titania coating that does not use a primer. is there.
───────────────────────────────────────────────────── フロントページの続き (51)Int.Cl.7 識別記号 FI テーマコート゛(参考) C01G 23/08 C01G 23/08 4J038 C08K 3/22 C08K 3/22 C08L 71/02 C08L 71/02 C09D 5/00 C09D 5/00 Z 5/16 5/16 171/02 171/02 183/04 183/04 C09K 3/00 112 C09K 3/00 112Z 112F 3/18 3/18 Fターム(参考) 4D075 BB24Z BB42Z BB46Z BB93Z CA10 CA34 CA37 CA39 CA45 CB07 DA06 DB01 DB13 DB14 DB35 DB37 DB38 DB43 DB48 DB63 DC01 DC05 DC08 DC11 DC15 DC18 DC24 DC38 EA12 EB37 EB43 EB56 EC01 EC08 EC54 4G047 CA02 CC01 CC03 CD02 4G069 AA03 AA08 BA04A BA04B BA20A BA20B BA21A BA22A BA48A BD01A BD02A CA01 CA11 DA06 EA08 FB13 FB23 FC03 FC04 4H020 AA01 AA03 AB02 4J002 CH021 CH031 DE136 GH01 HA07 4J038 AA011 AA012 DF021 DF022 DL131 DL132 HA211 HA212 JA02 JA03 JC32 KA04 NA05 NA06 NA19 NA26 NA27 PA17 PA18 ──────────────────────────────────────────────────続 き Continued on the front page (51) Int.Cl. 7 Identification symbol FI Theme coat ゛ (Reference) C01G 23/08 C01G 23/08 4J038 C08K 3/22 C08K 3/22 C08L 71/02 C08L 71/02 C09D 5 / 00 C09D 5/00 Z 5/16 5/16 171/02 171/02 183/04 183/04 C09K 3/00 112 C09K 3/00 112Z 112F 3/18 3/18 F term (reference) 4D075 BB24Z BB42Z BB46Z BB93Z CA10 CA34 CA37 CA39 CA45 CB07 DA06 DB01 DB13 DB14 DB35 DB37 DB38 DB43 DB48 DB63 DC01 DC05 DC08 DC11 DC15 DC18 DC24 DC38 EA12 EB37 EB43 EB56 EC01 EC08 EC54 4G047 CA02 CC01 CC03 CD02 4G0BAAABAAABAABAABAABAABAABAABAABAA CA01 CA11 DA06 EA08 FB13 FB23 FC03 FC04 4H020 AA01 AA03 AB02 4J002 CH021 CH031 DE136 GH01 HA07 4J038 AA011 AA012 DF021 DF022 DL131 DL132 HA211 HA212 JA0 2 JA03 JC32 KA04 NA05 NA06 NA19 NA26 NA27 PA17 PA18
Claims (7)
作製した水酸化チタンゲルに過酸化水素を作用させ合成
したチタニアゾル溶液と水溶性又は水分散可能なポリア
ルキレングリコールを混合してなるチタニア膜形成用液
体。1. A titania film formed by mixing a titania sol solution synthesized by reacting hydrogen peroxide with a titanium hydroxide gel prepared from an aqueous solution of a titanium compound and a basic substance and a water-soluble or water-dispersible polyalkylene glycol. liquid.
を含有する請求項1記載のチタニア膜形成用液体。2. The liquid for forming a titania film according to claim 1, further comprising a compound having an alkyl silicate structure.
比が、前者:後者の重量比で、1:0.1〜1:5であ
る請求項1又は2記載のチタニア膜形成用液体。3. The liquid for forming a titania film according to claim 1, wherein the ratio of the solid content of the titania sol solution to the organic substance is 1: 0.1 to 1: 5 by weight ratio of the former to the latter.
成用液体を、基材に塗布又は含浸させ、100℃以下の
温度で乾燥して作製することを特徴とするチタニア膜の
形成法。4. A method for forming a titania film, wherein the liquid for forming a titania film according to claim 1 is applied or impregnated to a substrate and dried at a temperature of 100 ° C. or less. .
られたチタニア膜に紫外線を照射することを特徴とする
チタニア膜の形成法。5. A method for forming a titania film, wherein the titania film obtained by the method for forming a titania film according to claim 4 is irradiated with ultraviolet rays.
法により得られたチタニア膜。6. A titania film obtained by the method of claim 4 or 5.
有機物分解機能、汚れ防止機能、紫外線吸収機能、防曇
機能及び防滴機能から選ばれる何れか一つ又は二つ以上
の機能を有する部材。7. A titania film according to claim 6, wherein the titania film has one or more functions selected from an organic substance decomposition function, a stain prevention function, an ultraviolet absorption function, an anti-fog function and a drip-proof function. Element.
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