JP2002174362A - Contracting method and contracting jig of rolled steel pipe, and extending method and extending jig of rolled steel pipe - Google Patents

Contracting method and contracting jig of rolled steel pipe, and extending method and extending jig of rolled steel pipe

Info

Publication number
JP2002174362A
JP2002174362A JP2000369062A JP2000369062A JP2002174362A JP 2002174362 A JP2002174362 A JP 2002174362A JP 2000369062 A JP2000369062 A JP 2000369062A JP 2000369062 A JP2000369062 A JP 2000369062A JP 2002174362 A JP2002174362 A JP 2002174362A
Authority
JP
Japan
Prior art keywords
steel pipe
rolled steel
jig
pipe
expanding
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP2000369062A
Other languages
Japanese (ja)
Other versions
JP3510586B2 (en
Inventor
Shozo Kikuchi
庄三 菊地
Shigeru Gunji
盛 郡司
Sakae Ishiyama
栄 石山
Toshinori Shiozaki
俊典 塩崎
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Mitsubishi Heavy Industries Ltd
JFE Engineering Corp
Nippon Steel Corp
Original Assignee
Mitsubishi Heavy Industries Ltd
Nippon Steel Corp
NKK Corp
Nippon Kokan Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Mitsubishi Heavy Industries Ltd, Nippon Steel Corp, NKK Corp, Nippon Kokan Ltd filed Critical Mitsubishi Heavy Industries Ltd
Priority to JP2000369062A priority Critical patent/JP3510586B2/en
Publication of JP2002174362A publication Critical patent/JP2002174362A/en
Application granted granted Critical
Publication of JP3510586B2 publication Critical patent/JP3510586B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

Links

Abstract

PROBLEM TO BE SOLVED: To provide a contracting method and the like for a rolled steel pipe facilitating the diameter change of contraction or extension of the rolled steel pipe. SOLUTION: This contracting method comprises a contracting jig arrangement process for arranging a contracting jig 10 having a receiving part 12 with a width larger than the contracted outer diameter of the rolled steel pipe 1 for receiving the rolled pipe 1 from above and a retaining part 11 arranged under the receiving part 12 and having a narrow width substantially corresponding to the contracted outer diameter of the rolled steel pipe 1; a rolled steel pipe arrangement process for arranging the rolled steel pipe 1 above the contracting jig 10; and a dropping process for successively dropping the rolled steel pipe 1 to the receiving part 12 and retaining part 11 from above the contracting jig 10.

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の属する技術分野】本発明は、巻込鋼管の管径変
更を容易に行なうことのできる巻込鋼管の縮管方法およ
び巻込鋼管の拡管方法と、これら各方法において使用す
る巻込鋼管の縮管治具および巻込鋼管の拡管治具に関す
る。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method for reducing the diameter of a rolled steel pipe, a method for expanding the rolled steel pipe, and a method for rolling the rolled steel pipe which can be easily changed. And a jig for expanding a rolled steel pipe.

【0002】[0002]

【従来の技術】従来から、地中に埋設した水道管等の各
種の管路の更新等を行なう工法の一つとして、巻込鋼管
工法が利用されている。この巻込鋼管工法は、概略的
に、鋼管の側辺を互いに重ね合わせることによってその
管径を縮小(以下、縮管)し、この状態の鋼管を地中の
既設管の内部等に挿入し、この内部等で鋼管の管径を拡
大(以下、拡管)してその側辺を互いに固定すること
で、既設管の内部に新規管を設置する工法である。
2. Description of the Related Art Conventionally, a coiled steel pipe method has been used as one of the methods for updating various pipes such as water pipes buried underground. In this rolled steel pipe method, the diameter of the steel pipe is reduced (hereinafter referred to as “reduced pipe”) by overlapping the sides of the steel pipe with each other, and the steel pipe in this state is inserted into an existing pipe underground. In this method, a new pipe is installed inside an existing pipe by enlarging the pipe diameter of the steel pipe inside the pipe (hereinafter, expanding) and fixing the sides thereof.

【0003】この巻込方法についてさらに詳細に説明す
る。まず、巻込鋼管の形成方法について説明する。図1
4は、従来の巻込鋼管の成形工程を説明するための概念
図である。まず、この図14(a)に示すように、図示
しないロール鋼板を切断することによって所定の方形の
鋼板100を成形し、図14(b)に示すように、この
鋼板100を端曲げプレス機101によって所定の半径
に端曲げ加工する。そして、この図14(c)に示すよ
うに、この加工後の鋼板100をロール成形機102に
よって所定の管径に成形して巻込鋼管103を形成す
る。その後、この図14(d)に示すように、この巻込
鋼管103を所定の径になるまで縮管し、この状態で巻
込鋼管103を固定していた。
[0003] This winding method will be described in more detail. First, a method for forming a rolled steel pipe will be described. FIG.
FIG. 4 is a conceptual diagram for explaining a conventional step of forming a rolled steel pipe. First, as shown in FIG. 14A, a predetermined square steel plate 100 is formed by cutting a roll steel plate (not shown), and as shown in FIG. According to 101, the end is bent to a predetermined radius. Then, as shown in FIG. 14 (c), the steel plate 100 after this processing is formed into a predetermined pipe diameter by a roll forming machine 102 to form a rolled steel pipe 103. Thereafter, as shown in FIG. 14D, the rolled steel pipe 103 was contracted to a predetermined diameter, and the rolled steel pipe 103 was fixed in this state.

【0004】次に、巻込鋼管103の設置方法について
説明する。図15は、従来の巻込鋼管103の設置工程
を説明するための概念図である。この図15に示すよう
に、地中に埋設された既設管110の側方に立坑111
を掘削する。そして、この立坑111から巻込鋼管10
3を吊り降ろし、既設管110の内部に挿入する。この
時、巻込鋼管103は、その外径が既設管110の内径
よりも小さくなるように、かつ、挿入時に必要となる作
業スペースを見込んだ外径になるように縮管されている
ので、既設管110の内部にスムーズに挿入することが
できる。すなわち、巻込鋼管を使用する場合には、普通
の鋼管を使用する場合に比べて、通過管長を長く設定で
きるという利点を有する。
[0004] Next, a method of installing the rolled steel pipe 103 will be described. FIG. 15 is a conceptual diagram for explaining a process of installing the conventional rolled steel pipe 103. As shown in FIG. 15, a vertical shaft 111 is provided beside the existing pipe 110 buried underground.
Drilling. And from this shaft 111, the steel pipe 10
3 is lowered and inserted into the existing pipe 110. At this time, the wound steel pipe 103 is contracted so that its outer diameter is smaller than the inner diameter of the existing pipe 110 and has an outer diameter that allows for a work space required at the time of insertion. It can be smoothly inserted into the existing pipe 110. That is, when using a rolled steel pipe, there is an advantage that the length of the passage pipe can be set longer than when using a normal steel pipe.

【0005】その後、巻込鋼管103を拡管し、管軸方
向および円周方向の心出しを行う。次いで、巻込鋼管1
03の管軸方向のシーム溶接を行なうと共に、既に側方
に配置されている他の巻込鋼管103に対する溶接を行
なう。その後、地上のモルタルプラント112にて作ら
れたモルタルをポンプ113にて搬送し、このモルタル
を既設管110と巻込鋼管103との間に流し込んで、
これら両管を相互に固定する。これにて巻込鋼管103
の設置工程が終了する。このような方法によれば、既設
管110を撤去する手間が不要となり、また、広範囲の
掘削を行なう必要がないので、比較的短期間で低コスト
に管路の新設を行なうことができる。
[0005] Thereafter, the wound steel pipe 103 is expanded, and centering is performed in the pipe axis direction and the circumferential direction. Then, rolled steel pipe 1
In addition to performing the seam welding in the tube axis direction of No. 03, the welding is performed on another wound steel pipe 103 already arranged on the side. After that, the mortar made in the mortar plant 112 on the ground is transported by the pump 113, and the mortar is poured between the existing pipe 110 and the coiled steel pipe 103,
These two tubes are fixed to each other. With this, rolled steel pipe 103
Is completed. According to such a method, it is not necessary to remove the existing pipe 110, and it is not necessary to perform excavation in a wide area, so that a new pipe can be newly constructed in a relatively short period of time and at low cost.

【0006】さて、このような巻込鋼管工法において
は、その特徴的な工程である管径変更作業、すなわち、
巻込鋼管103の縮管および拡管を効率的に行なうこと
が極めて重要である。以下、従来の巻込鋼管103の縮
管方法および拡管方法について説明する。図16は、従
来の縮管および拡管方法を示す概念図である。
[0006] Now, in such a wound steel pipe construction method, a pipe diameter changing operation which is a characteristic step, that is,
It is extremely important to efficiently reduce and expand the coiled steel pipe 103. Hereinafter, a conventional method of contracting and expanding the rolled steel pipe 103 will be described. FIG. 16 is a conceptual diagram showing a conventional contraction and expansion method.

【0007】まず、縮管を行なうためには、巻込鋼管1
03に対してレバーブロック114にて内向きの圧力を
加えていた。具体的には、図16(a)に示すように、
巻込鋼管103の内部にレバーブロック114を配置す
ると共に、その両端部を巻込鋼管103の内部に固定す
る。そして、レバーブロック114にてその両端部を徐
々に引き寄せることにより、巻込鋼管103を縮管して
いた。また、内部に限られず、巻込鋼管103の外部に
ワイヤー等を掛け、このワイヤー等をレバーブロック1
14にて徐々に絞り込むことにより、巻込鋼管103を
縮管する方法も採用されていた。
First, in order to perform the contraction, the rolled steel pipe 1 is used.
Inward pressure was applied to lever 03 by lever block 114. Specifically, as shown in FIG.
The lever block 114 is arranged inside the rolled steel pipe 103 and both ends are fixed inside the rolled steel pipe 103. Then, the rolled steel pipe 103 was contracted by gradually pulling both ends thereof by the lever block 114. In addition, a wire or the like is hung on the outside of the rolled steel pipe 103 without being limited to the inside,
A method of contracting the rolled steel pipe 103 by gradually narrowing it down at 14 has also been adopted.

【0008】一方、拡管を行なうためには、巻込鋼管1
03に対してレバーブロック114にて外向きの圧力を
加えていた。具体的には、図16(b)に示すように、
巻込鋼管103の内部に配置したレバーブロック114
を操作して、その両端部を徐々に拡張して、巻込鋼管1
03の内部から外部に圧力を加えていた。
On the other hand, in order to expand the pipe, the steel pipe 1
An outward pressure was applied to the lever 03 by the lever block 114. Specifically, as shown in FIG.
Lever block 114 arranged inside coiled steel pipe 103
To gradually expand both ends of the steel pipe 1
Pressure was applied from the inside to the outside of 03.

【0009】[0009]

【発明が解決しようとする課題】しかしながら、このよ
うな巻込鋼管103の縮管方法および拡管方法において
は、巻込鋼管103に対してレバーブロック114やワ
イヤー等の固定を行なう必要があることから、その縮管
や拡管に多大な手間と時間を要し、巻込工法全体の効率
を低下させるという問題があった。そこで、簡易に行な
うことのできる巻込鋼管103の縮管方法や拡管方法が
切望されていた。
However, in such a method for contracting and expanding the rolled steel pipe 103, it is necessary to fix the lever block 114, the wire and the like to the rolled steel pipe 103. However, there is a problem that a large amount of time and labor is required for the contraction and expansion of the tube, and the efficiency of the entire winding method is reduced. Therefore, there has been a long-felt need for a method of contracting and expanding the wound steel pipe 103 which can be easily performed.

【0010】本発明は上記問題に鑑みてなされたもの
で、巻込鋼管の縮管または拡管という管径変更を容易に
行なうことのできる巻込鋼管の縮管方法および巻込鋼管
の拡管方法と、これら各方法において使用する巻込鋼管
の縮管治具および巻込鋼管の拡管治具を提供することを
目的としている。
SUMMARY OF THE INVENTION The present invention has been made in view of the above-mentioned problems, and a method of contracting a rolled steel pipe and a method of expanding the rolled steel pipe, which can easily change the diameter of the rolled steel pipe such as contraction or expansion. It is an object of the present invention to provide a jig for reducing a rolled steel pipe and a jig for expanding a rolled steel pipe used in each of these methods.

【0011】[0011]

【課題を解決するための手段】上記従来の縮管方法にお
ける問題点を解決するために請求項1に記載の縮管方法
は、巻込鋼管の管径を縮小するための縮管方法であっ
て、上記巻込鋼管を上方から受け入れるものであって、
上記巻込鋼管の縮管後の外径よりも広幅の受け入れ部
と、この受け入れ部の下方に配置されるものであって、
上記巻込鋼管の縮管後の外径に略対応した狭幅の保持部
とを備える縮管治具を配置する縮管治具配置工程と、上
記縮管治具の上方に上記巻込鋼管を配置する巻込鋼管配
置工程と、上記巻込鋼管を、上記縮管治具の上方からそ
の受け入れ部および保持部に順次落とし込む落とし込み
工程とを備えることを特徴とする。
SUMMARY OF THE INVENTION In order to solve the problems in the above conventional contraction method, the contraction method according to the first aspect is a contraction method for reducing the diameter of a rolled steel pipe. The above-mentioned rolled steel pipe is received from above,
A receiving portion having a width wider than the outer diameter of the wound steel pipe after contraction, which is disposed below the receiving portion,
A constricting jig arranging step of disposing a constricting jig including a holding portion having a narrow width substantially corresponding to an outer diameter of the convoluted steel pipe after the constricting; And a dropping step of sequentially dropping the rolled steel pipe into the receiving portion and the holding portion thereof from above the contraction jig.

【0012】この方法によれば、巻込鋼管を縮管治具に
落とし込むだけで、この巻込鋼管が自重で下方に移動し
ながら徐々に縮管され、自動的に縮管することができる
ので、縮管作業が極めて容易である。
According to this method, simply by dropping the rolled steel pipe into the contraction jig, the rolled steel pipe is gradually contracted while moving downward by its own weight, and can be automatically contracted. , And the work of contracting the pipe is extremely easy.

【0013】また、請求項2に記載の縮管方法は、請求
項1に記載の縮管方法において、上記巻込鋼管配置工程
において、上記巻込鋼管の重ね代を当該巻込鋼管の下方
側に位置させ、上記落とし込み工程において、上記重ね
代を先頭にして上記巻込鋼管を落とし込むことを特徴と
する。
According to a second aspect of the present invention, in the first aspect of the present invention, in the step of arranging the rolled steel pipe, the overlap of the rolled steel pipe is set to a lower side of the rolled steel pipe. And in the dropping step, the rolled steel pipe is dropped with the overlap margin at the top.

【0014】この方法によれば、巻込鋼管が保持部にて
保持された状態において、その重ね代が巻込鋼管の自重
にて押圧されて固定されるので、巻込鋼管の固定作業を
一層容易に行なうことができる。
According to this method, while the rolled steel pipe is held by the holding portion, the overlapping margin is pressed and fixed by the weight of the rolled steel pipe, so that the work of fixing the rolled steel pipe is further improved. It can be done easily.

【0015】また、本発明は縮管治具に関するものであ
り、請求項3に記載の縮管治具は、巻込鋼管の管径を縮
小するための縮管治具であって、上記巻込鋼管を上方か
ら受け入れるものであって、上記巻込鋼管の縮管後の外
径よりも広幅の受け入れ部と、上記受け入れ部の下方に
配置されるものであって、上記巻込鋼管の縮管後の外径
に略対応した狭幅の保持部とを備えることを特徴とす
る。
[0015] The present invention also relates to a contraction jig according to claim 3, which is a contraction jig for reducing the diameter of a rolled steel pipe. A receiving part having a width wider than an outer diameter of the wound steel pipe after the contraction, and a receiving part disposed below the receiving part, wherein the compressed steel pipe is compressed. A holding portion having a narrow width substantially corresponding to the outer diameter after the pipe.

【0016】この治具によれば、その上方から巻込鋼管
を落とし込むだけで、この巻込鋼管を自重で下方に移動
させつつ徐々に縮管し、自動的に縮管することができる
ので、縮管作業が極めて容易である。
According to this jig, the steel pipe can be automatically contracted by moving the steel pipe downward by its own weight only by dropping the steel pipe from above. Contraction work is extremely easy.

【0017】また、請求項4に記載の縮管治具は、請求
項3に記載の縮管治具において、上記保持部の内面を、
上記巻込鋼管の縮管後の外形に略対応した曲面状に形成
したことを特徴とする。
According to a fourth aspect of the present invention, in the second aspect of the present invention, the inner surface of the holding portion is formed by:
It is characterized in that the rolled steel pipe is formed in a curved shape substantially corresponding to the outer shape after contraction.

【0018】この治具によれば、縮管後の巻込鋼管が保
持部と広い範囲で接触し、この保持部によって最も安定
的に保持されるので、その固定等の作業を一層容易に行
なうことができる。
According to this jig, the rolled steel pipe after the contraction comes into contact with the holding portion in a wide range and is most stably held by the holding portion, so that the operation of fixing and the like can be performed more easily. be able to.

【0019】また、請求項5に記載の縮管治具は、請求
項3または4に記載の縮管治具において、上記保持部の
内面に、上記巻込鋼管をその縮管方向に滑動させる滑動
部を備えることを特徴とする。
According to a fifth aspect of the present invention, there is provided a contraction jig according to the third or fourth aspect, wherein the rolled steel pipe is slid in an inner surface of the holding portion in the direction of the contraction. It is characterized by having a sliding part.

【0020】この治具によれば、滑動部によって巻込鋼
管をその縮管方向に滑動させることができるので、巻込
鋼管を一層スムーズに縮管することができ、作業効率を
向上させることができる。
According to this jig, the wrapped steel pipe can be slid in the direction of its contraction by the sliding portion, so that the wrapped steel pipe can be contracted more smoothly and the working efficiency can be improved. it can.

【0021】また、本発明は拡管方法に関するものであ
り、請求項6に記載の拡管方法は、巻込鋼管の管径を拡
大するための拡管方法であって、上記巻込鋼管の拡管前
の内径以下の狭幅に形成された拡管治具を、上記巻込鋼
管の内部に配置する拡管治具配置工程と、上記拡管治具
を、上記巻込鋼管の上部内面に当接させつつ、上方に移
動させる拡管治具移動工程とを備えることを特徴とす
る。
[0021] The present invention also relates to a method for expanding a pipe, and a method for expanding the pipe according to a sixth aspect of the present invention is a method for expanding the diameter of a rolled steel pipe. An expansion jig arranging step of arranging an expansion jig having a narrow width equal to or less than the inner diameter inside the rolled steel pipe, and while the expansion jig is in contact with an upper inner surface of the rolled steel pipe, And a pipe expanding jig moving step of moving the pipe.

【0022】この方法によれば、拡管治具を巻込鋼管の
内部に配置して上方に移動させるだけで、この巻込鋼管
を自動的に拡管することができ、拡管作業が極めて容易
である。
According to this method, it is possible to automatically expand the rolled steel pipe simply by disposing the pipe expanding jig inside the rolled steel pipe and moving it upward, and the pipe expanding operation is extremely easy. .

【0023】また、本発明は拡管治具に関するものであ
り、請求項7に記載の拡管治具は、巻込鋼管の管径を拡
大するための拡管治具であって、上記巻込鋼管の拡管前
の内径以下の狭幅に形成され、上記巻込鋼管の上部内面
に当接可能な当接部を備えることを特徴とする。
Further, the present invention relates to an expansion jig, and an expansion jig according to claim 7 is an expansion jig for enlarging the pipe diameter of a rolled steel pipe, wherein It is characterized in that it is provided with a contact portion that is formed to have a narrow width equal to or less than the inner diameter before expansion and is capable of contacting the upper inner surface of the wound steel pipe.

【0024】この治具によれば、この拡管治具を巻込鋼
管の内部に配置して上方に移動させるだけで、この巻込
鋼管を自動的に拡管することができ、拡管作業が極めて
容易である。
According to this jig, the rolled steel pipe can be automatically expanded simply by disposing the pipe expansion jig inside the rolled steel pipe and moving it upward, and the pipe expansion work is extremely easy. It is.

【0025】また、請求項8に記載の拡管治具は、請求
項7に記載の拡管治具において、上記当接部は、上記巻
込鋼管に対する接触部分を、当該巻込鋼管の拡管後の内
径の真円に略対応するように配置されたことを特徴とす
る。
[0025] In the pipe expanding jig according to claim 8, in the pipe expanding jig according to claim 7, the abutting portion includes a contact portion with the rolled steel pipe after the pipe expansion of the rolled steel pipe. It is characterized by being arranged so as to substantially correspond to a perfect circle of the inner diameter.

【0026】この治具によれば、この当接部を介して巻
込鋼管を持ち上げた場合には、この当接部を介して巻込
鋼管が真円状に拡管するように支持され、巻込鋼管を理
想的な真円状に拡管することができる。
According to this jig, when the rolled steel pipe is lifted through the contact portion, the rolled steel pipe is supported via the contact portion so as to expand in a perfect circular shape, and the rolled steel pipe is supported. It is possible to expand the filled steel pipe into an ideal perfect circular shape.

【0027】また、請求項9に記載の拡管治具は、請求
項7または8に記載の拡管治具において、上記当接部に
は、上記巻込鋼管をその拡管方向に滑動させる滑動部を
備えることを特徴とする。
The pipe expanding jig according to claim 9 is the pipe expanding jig according to claim 7 or 8, wherein the abutting portion has a sliding portion for sliding the rolled steel pipe in the pipe expanding direction. It is characterized by having.

【0028】この治具によれば、滑動部によって巻込鋼
管をその拡管方向に滑動させることができるので、巻込
鋼管を一層スムーズに拡管することができ、作業効率を
向上させることができる。
According to this jig, the wrapped steel pipe can be slid in the expanding direction by the sliding portion, so that the wrapped steel pipe can be expanded more smoothly and the working efficiency can be improved.

【0029】[0029]

【発明の実施の形態】以下に、本発明の実施の形態1、
2を図面に基づいて詳細に説明する。なお、この実施の
形態によりこの発明が限定されるものではない。特に、
本発明の縮管方法および拡管方法は、拡管状態の巻込鋼
管の内径Dが約4500mm、その肉厚tが約18〜2
1mm、D/tの比が約200〜250の大口径巻込鋼
管に最適なものであるが、このような巻込鋼管に限定さ
れることなく、任意の巻込鋼管に適用することができる
ものである。
DESCRIPTION OF THE PREFERRED EMBODIMENTS Embodiment 1 of the present invention will be described below.
2 will be described in detail with reference to the drawings. The present invention is not limited by the embodiment. In particular,
According to the tube contraction method and the tube expansion method of the present invention, the inner diameter D of the wound steel pipe in the expanded state is about 4500 mm, and the wall thickness t is about 18 to 2 mm.
It is most suitable for a large-diameter rolled steel pipe having a diameter of 1 mm and a D / t ratio of about 200 to 250, but is not limited to such a rolled steel pipe and can be applied to any rolled steel pipe. Things.

【0030】(実施の形態1)まず、縮管方法および縮
管治具に関する実施の形態1について説明する。図1
は、縮管前の巻込鋼管および縮管治具を示す斜視図、図
2は、縮管後の巻込鋼管および縮管治具を示す斜視図、
図3は、縮管治具の側面図である。本実施の形態におけ
る縮管方法は、概略的に、広幅から狭幅となる縮管治具
の内部に巻込鋼管を落とし込むことにより、この巻込鋼
管自身の自重によって当該巻込鋼管の縮管を行なう方法
である。
(Embodiment 1) First, Embodiment 1 relating to a method and a jig for contracting a tube will be described. FIG.
FIG. 2 is a perspective view showing a rolled steel pipe and a contraction jig before contraction. FIG. 2 is a perspective view showing a rolled steel pipe and a contraction jig after contraction.
FIG. 3 is a side view of the contraction jig. The tube reducing method according to the present embodiment is generally performed by dropping a rolled steel pipe into a narrowing jig having a wide width to a narrow width, thereby reducing the diameter of the rolled steel pipe by its own weight. It is a method of performing.

【0031】まず、図1〜3を参照しつつ、巻込鋼管と
縮管治具について順次説明する。巻込鋼管1は、縮管工
程を除いて、上述した従来の形成方法に従って成形する
ことができる。すなわち、ロール鋼板等を切断して鋼板
を成形し、この鋼板を端曲げ加工し、さらにロール成形
機によって所定の管径に形成することができる。この形
成後の状態において、この巻込鋼管1の側部には、図1
に示すように、重ね代2が設けられている。なお、図1
に示す縮管前の巻込鋼管1の内径をD1、図2に示す縮
管後の巻込鋼管1の内径をD2とする。
First, the wound steel pipe and the contraction jig will be sequentially described with reference to FIGS. The rolled steel pipe 1 can be formed in accordance with the above-described conventional forming method except for the contraction step. That is, a rolled steel plate or the like can be cut to form a steel plate, the steel plate can be bent at an end, and further formed into a predetermined pipe diameter by a roll forming machine. In the state after the formation, the side of the rolled steel pipe 1 is provided with the structure shown in FIG.
As shown in FIG. FIG.
2 is D1 and the inside diameter of the wound steel pipe 1 after the contraction shown in FIG. 2 is D2.

【0032】また、図1〜3に示すように、縮管治具1
0は、巻込鋼管1に略対応した横長状に形成されるもの
で、概略的に、保持部11、受け入れ部12、および、
複数の支持脚13とを備えて構成されている。このう
ち、保持部11は、受け入れ部12と協働して巻込鋼管
1を縮管するものであり、さらに、この縮管後の巻込鋼
管1を縮管状態で保持するものである。具体的には、保
持部11は、全体として横長の半円筒状に形成されてお
り、その開口側を上方に向けた状態で配置されている。
そして、保持部11は、図3に示すように、この開口の
内幅L1を、巻込鋼管1の縮管後の外径に略対応する狭
幅状(L1≒D2)に形成されており、これによって縮
管後の巻込鋼管1の拡管を防止する。
Also, as shown in FIGS.
0 is formed in a horizontally long shape substantially corresponding to the rolled steel pipe 1, and is schematically illustrated as a holding portion 11, a receiving portion 12, and
A plurality of support legs 13 are provided. The holding section 11 cooperates with the receiving section 12 to contract the rolled steel pipe 1 and further holds the rolled steel pipe 1 after the contraction in a contracted state. Specifically, the holding portion 11 is formed in a horizontally long semicylindrical shape as a whole, and is arranged with its opening side facing upward.
As shown in FIG. 3, the holding portion 11 is formed such that the inner width L1 of the opening is a narrow width (L1 ≒ D2) substantially corresponding to the outer diameter of the wound steel pipe 1 after the contraction. This prevents expansion of the wound steel pipe 1 after the contraction.

【0033】特に、本実施の形態において保持部11
は、縮管後の巻込鋼管1に略対応する形状に形成されて
いる。すなわち、保持部11の内面11aは、巻込鋼管
1の縮管後の外径に略対応する曲面(半円筒面)に形成
されている。したがって、縮管後の巻込鋼管1が保持部
11と広い範囲で接触し、この保持部11によって最も
安定的に保持されるので、その固定等の作業を一層容易
に行なうことができる。しかしながら、このような効果
を考慮する必要がない場合には、保持部11は、必ずし
も半円筒状に形成される必要はなく、例えば、V字状に
形成することもできる。
In particular, in the present embodiment, the holding portion 11
Is formed in a shape substantially corresponding to the wound steel pipe 1 after the contraction. That is, the inner surface 11a of the holding portion 11 is formed into a curved surface (semi-cylindrical surface) substantially corresponding to the outer diameter of the wound steel pipe 1 after the contraction. Therefore, the rolled steel pipe 1 after the contraction comes into contact with the holding portion 11 in a wide range and is most stably held by the holding portion 11, so that the fixing and the like can be performed more easily. However, when it is not necessary to consider such an effect, the holding unit 11 does not necessarily need to be formed in a semi-cylindrical shape, and may be formed in, for example, a V-shape.

【0034】また、受け入れ部12は、保持部11と協
働して巻込鋼管1を縮管するものであり、縮管前の巻込
鋼管1を上方から受け入れ、さらに、この巻込鋼管1を
保持部11へ受け渡すものである。具体的には、受け入
れ部12は、図1、2に示すように、複数の棒状体から
形成されており、保持部11の上端から延出して、上方
かつ外側に広がるように配置されている。そして、受け
入れ部12は、図3に示すように、その上端部の内幅L
2を、巻込鋼管1の縮管後の外径以上の広幅状(L2>
D2)に形成されている。より詳細には、縮管前の巻込
鋼管1は、吊り下げられた状態において自重にて側面縦
長の楕円状に変形しているため、受け入れ部12は、少
なくとも、この楕円状態の巻込鋼管1の外径以上の幅に
形成される。これによって縮管前の巻込鋼管1を上方か
ら受け入れることができる。
The receiving section 12 cooperates with the holding section 11 to contract the rolled steel pipe 1, receives the rolled steel pipe 1 before the pipe is reduced from above, and further receives the rolled steel pipe 1. Is transferred to the holding unit 11. Specifically, as shown in FIGS. 1 and 2, the receiving portion 12 is formed from a plurality of rods, extends from the upper end of the holding portion 11, and is arranged so as to extend upward and outward. . The receiving portion 12 has an inner width L at an upper end thereof as shown in FIG.
2 has a wide shape (L2> or more) whose outer diameter is equal to or greater than the outer diameter of the wound steel pipe 1 after contraction
D2). More specifically, the rolled steel pipe 1 before contraction is deformed by its own weight into a vertically elongated elliptical side surface in a suspended state. It is formed to have a width not less than the outer diameter of 1. Thereby, the rolled steel pipe 1 before contraction can be received from above.

【0035】また、受け入れ部12は、その下端部にお
いて保持部11と同じ狭幅L1になり、これによって巻
込鋼管1を保持部11にスムーズに受け渡すことができ
る。特に、本実施の形態において、受け入れ部12は、
広幅L2から狭幅L1に連続的に至る傾斜状に形成され
ているため、巻込鋼管1を縮管しつつ保持部11に極め
てスムーズに受け渡すことができる。ただし、受け入れ
部12は必ずしも傾斜状に形成される必要はなく、例え
ば、階段状に形成することもできる。
The receiving portion 12 has the same narrow width L1 as the holding portion 11 at the lower end thereof, so that the wound steel pipe 1 can be smoothly transferred to the holding portion 11. In particular, in the present embodiment, the receiving unit 12
Since it is formed in an inclined shape that continuously extends from the wide width L2 to the narrow width L1, it is possible to extremely smoothly transfer the wound steel pipe 1 to the holding part 11 while contracting the pipe. However, the receiving portion 12 does not necessarily need to be formed in an inclined shape, and may be formed in a stepped shape, for example.

【0036】これら保持部11および受け入れ部12
は、溶接等の任意の方法にて相互に固定されている。た
だし、保持部11および受け入れ部12は、巻込鋼管1
の受け渡しが可能は範囲において相互に分離して配置す
ることもできる。しかしながら本実施の形態において保
持部11と受け入れ部12とは、図3に示すように、互
いの内面11a、12aが相互に面一状となるように連
結されており、これによって、相互に連続する傾斜面が
形成されている。したがって、保持部11から受け入れ
部12に対して、巻込鋼管1を最もスムーズに受け渡す
ことが可能である。
The holding section 11 and the receiving section 12
Are fixed to each other by any method such as welding. However, the holding portion 11 and the receiving portion 12 are
Can be arranged separately from each other in a range where the delivery is possible. However, in the present embodiment, as shown in FIG. 3, the holding portion 11 and the receiving portion 12 are connected such that the inner surfaces 11a and 12a thereof are flush with each other, whereby Inclined surface is formed. Therefore, it is possible to transfer the rolled steel pipe 1 from the holding part 11 to the receiving part 12 most smoothly.

【0037】また、支持脚13は、これら保持部11お
よび受け入れ部12と、この縮管治具10に落とし込ま
れた巻込鋼管1とを支持する支持構造体である。具体的
には、支持脚13は、保持部11の側方に溶接等にて固
定されており、この側方から延出して下方の設置面に至
るように配置されている。ただし、支持脚13は、支持
構造体としての機能を奏し得る限りにおいて、任意の構
造で構成することができる。
The supporting leg 13 is a supporting structure for supporting the holding portion 11 and the receiving portion 12 and the rolled steel pipe 1 dropped into the contraction jig 10. Specifically, the support leg 13 is fixed to the side of the holding part 11 by welding or the like, and is arranged so as to extend from this side and reach a lower installation surface. However, the support leg 13 can be configured with any structure as long as it can function as a support structure.

【0038】次に、縮管方法について説明する。まず、
図1に示すように、プラント内等の任意の縮管位置に、
縮管治具10を配置する(縮管治具配置工程)。そし
て、図1に示すように、縮管治具10の上方に、巻込鋼
管1を配置する(巻込鋼管配置工程)。ここでは、縮管
治具10の長手方向両端上部にワイヤー14を連結し、
このワイヤー14を図示しないクレーンにて巻き上げる
ことによって、巻込鋼管1を吊り上げる。ただし、巻込
鋼管1の配置方法は任意であり、例えば、巻込鋼管1の
内部にフォークリストのフォークを差し入れて、巻込鋼
管1を持ち上げることもできる。また、この巻込鋼管1
の配置時には、その重ね代2が当該巻込鋼管1の下方側
に位置するように配置することが好ましい(この理由に
ついては後述する)。なお、当然のことながら、巻込鋼
管1は、その管軸方向が縮管治具10の長手方向と一致
するように配置する。
Next, a method of contracting a pipe will be described. First,
As shown in FIG. 1, at an arbitrary contraction position such as in a plant,
The contraction jig 10 is arranged (a contraction jig arrangement step). Then, as shown in FIG. 1, the rolled steel pipe 1 is disposed above the contraction jig 10 (rolled steel pipe arrangement step). Here, the wire 14 is connected to the upper ends of both ends of the contraction jig 10 in the longitudinal direction,
The wound steel pipe 1 is hoisted by winding up the wire 14 with a crane (not shown). However, the method of arranging the rolled steel pipe 1 is arbitrary. For example, a fork of a fork wrist may be inserted into the rolled steel pipe 1 to lift the rolled steel pipe 1. In addition, this rolled steel pipe 1
Is preferably arranged such that the overlapping margin 2 is located below the rolled steel pipe 1 (the reason will be described later). In addition, as a matter of course, the wound steel pipe 1 is arranged such that the pipe axis direction coincides with the longitudinal direction of the contraction jig 10.

【0039】その後、巻込鋼管1を、縮管治具10の上
方からその受け入れ部12および保持部11に順次落と
し込む(落とし込み工程)。具体的には、縮管治具10
に連結したワイヤー14をクレーンにて巻き下げること
によって、巻込鋼管1を受け入れ部12の内部に吊り降
ろす。すると、巻込鋼管1は、その自重によって下方向
きの力を受けると同時に、その側面を受け入れ部12に
て押圧されて内側向きの力を受ける。この結果、巻込鋼
管1は、下方に移動しながら徐々に縮管され、図2に示
すように、縮管寸法になった時点で保持部11の内部に
落とし込まれて、縮管後の状態で保持される。そして、
この状態の巻込鋼管1を任意の方法で固定して次工程に
搬送することができる。このような方法によれば、巻込
鋼管1を縮管治具10に落とし込むだけで自動的に縮管
することができ、縮管作業が極めて容易である。
Thereafter, the wound steel pipe 1 is sequentially dropped into the receiving portion 12 and the holding portion 11 from above the contraction jig 10 (dropping step). Specifically, the contraction jig 10
The steel tube 1 is hung down inside the receiving part 12 by winding down the wire 14 connected to the crane with a crane. Then, the wound steel pipe 1 receives a downward force due to its own weight, and at the same time, its side surface is pressed by the receiving portion 12 to receive an inward force. As a result, the wound steel pipe 1 is gradually contracted while moving downward, and as shown in FIG. Held in state. And
The wound steel pipe 1 in this state can be fixed by any method and transported to the next step. According to such a method, it is possible to automatically contract the tube simply by dropping the wound steel pipe 1 into the contraction jig 10, and the contraction work is extremely easy.

【0040】特に、上記のように巻込鋼管1を落とし込
む際には、その重ね代2を先頭にして落とし込むことが
好ましい。すなわち、重ね代2を上方側に配置した状態
で落とし込んだ場合にも、巻込鋼管1を縮管することは
できるが、この場合には、保持部11にて保持された状
態において重ね代2が上方に位置することになり、重ね
代2が巻込鋼管1の自重にて押圧されないため、不安定
になり固定することが困難になる。これに対して、上記
のように重ね代2を先頭にして落とし込んだ場合には、
保持部11にて保持された状態において、重ね代2が巻
込鋼管1の自重にて押圧されて固定されるので、巻込鋼
管1の固定作業を一層容易に行なうことができる。
In particular, when the rolled steel pipe 1 is dropped as described above, it is preferable to drop the steel pipe 1 with the overlapping margin 2 at the top. In other words, the rolled steel pipe 1 can be contracted even when it is dropped in a state where the overlap margin 2 is disposed on the upper side. Is located above, and the overlap margin 2 is not pressed by the weight of the rolled steel pipe 1, so that it becomes unstable and difficult to fix. On the other hand, if the drop is made with the overlap margin 2 at the top as described above,
In the state of being held by the holding portion 11, the overlap margin 2 is pressed and fixed by the weight of the wound steel pipe 1, so that the work of fixing the wound steel pipe 1 can be performed more easily.

【0041】さて、これまで縮管方法および縮管治具1
0について説明してきたが、本発明は、上述した実施の
形態1以外にも、上記特許請求の範囲に記載した技術的
思想の範囲内において異なる実施の形態にて具現化され
てよいものである。例えば、縮管治具10は必ずしも横
長状に形成される必要はなく、図4の斜視図に示すよう
に、複数の短尺状の縮管治具20を並設して使用するこ
ともできる。この場合には、巻込鋼管1の長さが変わる
場合にも、その長さに応じて縮管治具20の並設数や並
設間隔を調節することで対応することができる。
Now, the method and the jig 1
0 has been described, but the present invention may be embodied in different embodiments other than the first embodiment described above within the scope of the technical idea described in the claims. . For example, the contraction jig 10 does not necessarily need to be formed in a horizontally long shape, and a plurality of short contraction jigs 20 can be used side by side as shown in the perspective view of FIG. In this case, even when the length of the coiled steel pipe 1 changes, it can be coped with by adjusting the number of juxtaposed jigs 20 and the juxtaposed interval according to the length.

【0042】また、縮管治具10の保持部11の内面に
は、図5の斜視図に示すように、巻込鋼管1をその縮管
方向に滑動させる複数の滑動部15を設けることもでき
る。各滑動部15は、図6の拡大側面図に示すように、
縮管方向に沿って回転する複数のローラ15aを備えて
構成されている。したがって、このローラ15aの上面
に巻込鋼管1の外面を接触させた状態において、当該巻
込鋼管1を縮管方向に滑らせることができる。なお、こ
の滑動部15は、図5に示すように、保持部11の内面
における巻込鋼管1との接触箇所に均一に分散させるこ
とが好ましい。なお、滑動部15は、受け入れ部12の
内面に設けることもでき、各滑動部15には一つの大き
なローラのみを設けることもできる。
Further, as shown in the perspective view of FIG. 5, a plurality of sliding portions 15 for sliding the rolled steel pipe 1 in the direction of the reduced tube may be provided on the inner surface of the holding portion 11 of the reduced tube jig 10. it can. As shown in the enlarged side view of FIG.
It is provided with a plurality of rollers 15a that rotate along the direction of contraction. Therefore, in a state where the outer surface of the rolled steel pipe 1 is in contact with the upper surface of the roller 15a, the rolled steel pipe 1 can be slid in the contraction direction. In addition, as shown in FIG. 5, it is preferable that the sliding portion 15 is uniformly dispersed in a contact portion of the inner surface of the holding portion 11 with the rolled steel pipe 1. The sliding section 15 can be provided on the inner surface of the receiving section 12, and each sliding section 15 can be provided with only one large roller.

【0043】(実施の形態2)次に、拡管方法および拡
管治具に関する実施の形態2について説明する。図7
は、拡管前の巻込鋼管および拡管治具を示す斜視図、図
8は、拡管治具を巻込鋼管に挿入した状態を示す斜視
図、図9は、拡管後の巻込鋼管および拡管治具を示す斜
視図、図10は、拡管治具を巻込鋼管に挿入した状態に
おける要部拡大側面図である。本実施の形態における拡
管方法は、概略的に、巻込鋼管の内部に挿入した拡管治
具を上方に移動させることにより、この巻込鋼管自身の
拡管力によって当該巻込鋼管の拡管を行なう方法であ
る。なお、巻込鋼管1の構造については実施の形態1と
同様であるため、その説明を省略する。
(Second Embodiment) Next, a second embodiment relating to a pipe expansion method and a pipe expansion jig will be described. FIG.
Is a perspective view showing a rolled steel pipe and a pipe expansion jig before pipe expansion, FIG. 8 is a perspective view showing a state where the pipe expansion jig is inserted into the rolled steel pipe, and FIG. 9 is a rolled steel pipe and pipe expansion jig after pipe expansion. FIG. 10 is a perspective view showing a tool, and FIG. 10 is an enlarged side view of a main part in a state where a pipe expanding jig is inserted into a rolled steel pipe. The pipe expansion method in the present embodiment is a method in which, by roughly moving a pipe expansion jig inserted into the inside of a rolled steel pipe, the pipe expansion of the rolled steel pipe is performed by the pipe expansion force of the rolled steel pipe itself. It is. Note that the structure of the wound steel pipe 1 is the same as that of the first embodiment, and the description thereof is omitted.

【0044】まず、拡管治具30について説明する。こ
の拡管治具30は、図7に示すように、略方形状に枠組
みされた治具本体31と、この治具本体31の上面に配
置された当接部32とを備えて構成されている。このう
ち、治具本体31は、当該拡管治具30が巻込鋼管1の
内部に挿入されて上方に移動された状態において、この
巻込鋼管1の自重を当接部32を介して支持する支持構
造体である。
First, the tube expanding jig 30 will be described. As shown in FIG. 7, the pipe expanding jig 30 includes a jig main body 31 framed in a substantially rectangular shape, and a contact portion 32 disposed on an upper surface of the jig main body 31. . The jig main body 31 supports the own weight of the rolled steel pipe 1 via the contact portion 32 when the pipe expanding jig 30 is inserted into the rolled steel pipe 1 and moved upward. It is a support structure.

【0045】本実施の形態において、治具本体31の幅
W1は、拡管前の巻込鋼管1の内径D1以下になるよう
に形成されており(W1<D2)、この巻込鋼管1の内
部に挿入可能である。また、治具本体31の長手方向の
長さL1は、巻込鋼管1と略同一または若干長めに形成
されており、少なくとも、当該拡管治具30が巻込鋼管
1の内部に挿入された状態において、この治具本体31
の側方に吊り上げ用のワイヤー14を連結することがで
きる。
In the present embodiment, the width W1 of the jig body 31 is formed so as to be equal to or less than the inner diameter D1 of the rolled steel pipe 1 before expanding (W1 <D2). Can be inserted into The length L1 of the jig body 31 in the longitudinal direction is substantially the same as or slightly longer than that of the rolled steel pipe 1, and at least the pipe expanding jig 30 is inserted into the rolled steel pipe 1. In this jig body 31
Can be connected to the wire 14 for lifting.

【0046】また、当接部32は、治具本体31の長手
方向の両端部にそれぞれ複数配置されている。各当接部
32は、図10に示すように、上向きの三角錐状に形成
されており、その頂点において巻込鋼管1に当接してこ
れを支持可能であると共に、巻込鋼管1との間における
接触面積を極力低減させることにより、巻込鋼管1が拡
管する際に当該当接部32に対してスムーズにスライド
することができる。
A plurality of contact portions 32 are arranged at both ends in the longitudinal direction of the jig body 31. As shown in FIG. 10, each contact portion 32 is formed in an upwardly-facing triangular pyramid shape, and can contact and support the rolled steel pipe 1 at its apex. By reducing the contact area between them as much as possible, it is possible to smoothly slide with respect to the contact portion 32 when the rolled steel pipe 1 expands.

【0047】特に、当接部32は、図10に示すよう
に、巻込鋼管1に対する接触部分である頂点を、巻込鋼
管1の拡管後の内径の真円に略対応するように配置され
ている。すなわち、当接部32の頂点は、巻込鋼管1を
理想的に拡管させた状態(真円状に拡管した状態)にお
ける、この巻込鋼管1の内面の曲線上(図10において
想像線にて示す)に位置するような位置および高さに配
置されている。したがって、この当接部32の頂点を介
して巻込鋼管1を持ち上げた場合には、この頂点を介し
て巻込鋼管1が理想的な真円状に拡管するように支持さ
れ、巻込鋼管1を理想的な真円状に拡管することができ
る。
In particular, as shown in FIG. 10, the contact portion 32 is disposed such that the apex, which is the contact portion with the rolled steel pipe 1, substantially corresponds to the perfect circle of the inner diameter of the rolled steel pipe 1 after expansion. ing. That is, the apex of the contact portion 32 is on the curve of the inner surface of the rolled steel pipe 1 in a state where the rolled steel pipe 1 is ideally expanded (in a state of being expanded in a perfect circle) (in the imaginary line in FIG. 10). Are shown at the same position and height. Therefore, when the rolled steel pipe 1 is lifted through the apex of the abutting portion 32, the rolled steel pipe 1 is supported via the apex so as to expand in an ideal perfect circle, and the rolled steel pipe 1 is supported. 1 can be expanded into an ideal perfect circular shape.

【0048】次に、拡管方法について説明する。まず、
図7、8に示すように、巻込鋼管1の側方から拡管治具
30を挿入することにより、巻込鋼管1の内部に拡管治
具30を配置する(拡管治具配置工程)。そして、図
9、10に示すように、拡管治具30を、巻込鋼管1の
上部内面に当接させつつ、上方に移動させる(拡管治具
移動工程)。具体的には、拡管治具30の長手方向の両
端部にワイヤー14を任意の方法で連結し、このワイヤ
ー14を図示しないクレーンにて巻き上げることによっ
て、拡管治具30を吊り上げる。これによって、巻込鋼
管1は、拡管治具30の当接部32を介して上方に持ち
上げられ、当接部32によって理想的に拡管するように
支持されると共に、自己の有する拡管力(復元力)によ
って拡管する。そして、この拡管状態を任意の固定具に
て固定し、巻込鋼管1を所定の設置場所に設置すること
ができる。このような方法によれば、拡管治具30を巻
込鋼管1の内部に配置して上方に移動させるだけで、巻
込鋼管1を自動的に拡管することができ、拡管作業が極
めて容易である。
Next, a method of expanding the pipe will be described. First,
As shown in FIGS. 7 and 8, the pipe expanding jig 30 is disposed inside the rolled steel pipe 1 by inserting the pipe expanding jig 30 from the side of the rolled steel pipe 1 (a pipe expanding jig placement step). Then, as shown in FIGS. 9 and 10, the pipe expanding jig 30 is moved upward while being in contact with the upper inner surface of the rolled steel pipe 1 (tube expanding jig moving step). Specifically, the wire 14 is connected to both ends in the longitudinal direction of the pipe expanding jig 30 by an arbitrary method, and the wire 14 is hoisted by a crane (not shown), thereby lifting the pipe expanding jig 30. As a result, the rolled steel pipe 1 is lifted upward through the contact portion 32 of the pipe expansion jig 30, is supported by the contact portion 32 so as to ideally expand the pipe, and has a pipe expansion force (restoration) of its own. Force). Then, the expanded state is fixed by an arbitrary fixing tool, and the rolled steel pipe 1 can be installed at a predetermined installation location. According to such a method, it is possible to automatically expand the rolled steel pipe 1 simply by disposing the pipe expansion jig 30 inside the rolled steel pipe 1 and moving it upward, and the pipe expansion work is extremely easy. is there.

【0049】さて、これまで拡管方法および拡管治具3
0について説明してきたが、本発明は、上述した実施の
形態2以外にも、上記特許請求の範囲に記載した技術的
思想の範囲内において異なる実施の形態にて具現化され
てよいものである。例えば、拡管治具30の当接部32
は、上記のように三角錐状に限られず、図11に示すよ
うに、拡管治具40の全体を、拡管後の巻込鋼管1の内
面に沿った湾曲棒状体41として形成してもよい。ま
た、拡管治具30やその当接部32は、必ずしも拡管後
の巻込鋼管1の内面に沿った形状に形成しなくてもよ
く、拡管方向の力を巻込鋼管1に与え得る程度の幅を持
つ限りにおいて任意の形状に形成することができる。
Now, the tube expansion method and tube expansion jig 3
0 has been described, but the present invention may be embodied in different embodiments other than the above-described second embodiment within the technical idea described in the claims. . For example, the contact portion 32 of the pipe expansion jig 30
Is not limited to the triangular pyramid shape as described above, and as shown in FIG. 11, the entire pipe expanding jig 40 may be formed as a curved rod-shaped body 41 along the inner surface of the wound steel pipe 1 after expanded. . Further, the pipe expanding jig 30 and the abutting portion 32 do not necessarily have to be formed in a shape along the inner surface of the rolled steel pipe 1 after the pipe expansion, and the pipe expanding jig 30 and the abutting portion 32 are of such a degree that the force in the expanding direction can be applied to the rolled steel pipe 1. It can be formed in any shape as long as it has a width.

【0050】あるいは、巻込鋼管1自体の拡管力が大き
い場合には、拡管治具30は狭幅に形成してもよく、例
えば、単なる棒状体として形成することもできる。な
お、拡管治具30は、複数に分割して左右に並設するよ
うなこともでき、この場合には、左右の拡管治具30を
それぞれ別個のワイヤーにて斜め上方の外側向きに持ち
上げることにより、一層強い拡管力を与えることができ
る。なお、拡管治具30の上方への移動は、ワイヤーに
よる吊り上げ以外にも、フォークリフトによる持ち上げ
等、任意の方法で行なうことができる。
Alternatively, when the tube expanding force of the wound steel pipe 1 itself is large, the tube expanding jig 30 may be formed to have a narrow width, for example, it may be formed as a simple rod. The pipe expanding jig 30 can be divided into a plurality of parts and arranged side by side. In this case, the left and right pipe expanding jigs 30 are lifted diagonally upward outward by separate wires. Thereby, a stronger pipe expanding force can be given. Note that the upward movement of the pipe expanding jig 30 can be performed by an arbitrary method such as lifting by a forklift, in addition to lifting by a wire.

【0051】また、拡管治具30の当接部32には、図
12の斜視図に示すように、巻込鋼管1をその拡管方向
に滑動させる複数の滑動部33を設けることもできる。
各滑動部33は、図13の拡管治具30を巻込鋼管1に
挿入した状態における要部拡大側面図に示すように、当
接部32によってその回転中心を軸支されており、巻込
鋼管1の拡管方向に沿って回転可能である。したがっ
て、この滑動部33の上面に巻込鋼管1の内面を接触さ
せた状態において、当該巻込鋼管1を拡管方向に滑らせ
ることができる。なお、滑動部33は、実施の形態1の
滑動部15のように、複数の小さなローラから構成する
こともできる。
As shown in the perspective view of FIG. 12, the contact portion 32 of the pipe expanding jig 30 may be provided with a plurality of sliding sections 33 for sliding the wound steel pipe 1 in the pipe expanding direction.
As shown in an enlarged side view of a main part in a state in which the pipe expanding jig 30 of FIG. 13 is inserted into the coiled steel pipe 1, each of the sliding parts 33 is pivotally supported at its rotation center by a contact part 32. The steel pipe 1 is rotatable along the expanding direction. Therefore, in a state where the inner surface of the rolled steel pipe 1 is in contact with the upper surface of the sliding portion 33, the rolled steel pipe 1 can be slid in the expanding direction. In addition, the sliding part 33 can also be comprised from several small rollers like the sliding part 15 of Embodiment 1.

【0052】[0052]

【発明の効果】以上に説明したように、本発明にかかる
縮管方法(請求項1)によれば、巻込鋼管を縮管治具に
落とし込むだけで、この巻込鋼管が自重で下方に移動し
ながら徐々に縮管され、自動的に縮管することができる
ので、縮管作業が極めて容易である。
As described above, according to the shrinking method according to the present invention (claim 1), simply by dropping the rolled steel pipe into the shrinking jig, the rolled steel pipe is lowered by its own weight. Since the tube is gradually contracted while moving and can be automatically contracted, the tube contracting operation is extremely easy.

【0053】また、本発明にかかる縮管方法(請求項
2)によれば、巻込鋼管が保持部にて保持された状態に
おいて、その重ね代が巻込鋼管の自重にて押圧されて固
定されるので、巻込鋼管の固定作業を一層容易に行なう
ことができる。
Further, according to the shrinking method according to the present invention (claim 2), in a state where the rolled steel pipe is held by the holding portion, the overlapping margin is pressed by the own weight of the rolled steel pipe and fixed. Therefore, the work of fixing the wound steel pipe can be performed more easily.

【0054】また、本発明にかかる縮管治具(請求項
3)によれば、縮管治具の上方から巻込鋼管を落とし込
むだけで、この巻込鋼管を自重で下方に移動させつつ徐
々に縮管し、自動的に縮管することができるので、縮管
作業が極めて容易である。
Further, according to the contracted pipe jig according to the present invention (claim 3), only by dropping the rolled steel pipe from above the contracted pipe jig, the rolled steel pipe is gradually moved downward by its own weight. The tube can be automatically contracted and the tube can be contracted very easily.

【0055】また、本発明にかかる縮管治具(請求項
4)によれば、縮管後の巻込鋼管が保持部と広い範囲で
接触し、この保持部によって最も安定的に保持されるの
で、その固定等の作業を一層容易に行なうことができ
る。
Further, according to the contraction jig according to the present invention (claim 4), the rolled steel pipe after the contraction comes into contact with the holding portion in a wide range, and is most stably held by the holding portion. Therefore, the work such as fixing can be performed more easily.

【0056】また、本発明にかかる縮管治具(請求項
5)によれば、滑動部によって巻込鋼管をその縮管方向
に滑動させることができるので、巻込鋼管を一層スムー
ズに縮管することができ、作業効率を向上させることが
できる。
Further, according to the contraction jig according to the present invention (claim 5), the rolled steel pipe can be slid in the direction of the contraction by the sliding portion, so that the rolled steel pipe can be contracted more smoothly. And work efficiency can be improved.

【0057】また、本発明にかかる拡管方法(請求項
6)によれば、拡管治具を巻込鋼管の内部に配置して上
方に移動させるだけで、この巻込鋼管を自動的に拡管す
ることができ、拡管作業が極めて容易である。
Further, according to the pipe expanding method of the present invention (claim 6), simply by disposing the pipe expanding jig inside the rolled steel pipe and moving it upward, the rolled steel pipe is automatically expanded. And the pipe expansion work is extremely easy.

【0058】また、本発明にかかる拡管治具(請求項
7)によれば、この拡管治具を巻込鋼管の内部に配置し
て上方に移動させるだけで、この巻込鋼管を自動的に拡
管することができ、拡管作業が極めて容易である。
Further, according to the pipe expanding jig of the present invention (claim 7), the pipe expanding jig is automatically arranged simply by disposing the pipe expanding jig inside the coiled steel pipe and moving the pipe expanding jig upward. The pipe can be expanded, and the pipe expansion operation is extremely easy.

【0059】また、本発明にかかる拡管治具(請求項
8)によれば、この当接部を介して巻込鋼管を持ち上げ
た場合には、この当接部を介して巻込鋼管が真円状に拡
管するように支持され、巻込鋼管を理想的な真円状に拡
管することができる。
Further, according to the pipe expanding jig of the present invention (claim 8), when the rolled steel pipe is lifted through the contact portion, the rolled steel pipe becomes true through the contact portion. It is supported so as to expand in a circular shape, and the rolled steel pipe can be expanded in an ideal perfect circular shape.

【0060】また、本発明にかかる拡管治具(請求項
9)によれば、滑動部によって巻込鋼管をその拡管方向
に滑動させることができるので、巻込鋼管を一層スムー
ズに拡管することができ、作業効率を向上させることが
できる。
Further, according to the pipe expanding jig according to the present invention (claim 9), the rolled steel pipe can be slid in the expanding direction by the sliding portion, so that the rolled steel pipe can be expanded more smoothly. And work efficiency can be improved.

【図面の簡単な説明】[Brief description of the drawings]

【図1】本発明の実施の形態1にかかる縮管前の巻込鋼
管および縮管治具を示す斜視図である。
FIG. 1 is a perspective view showing a wound steel pipe and a jig for contracting a tube before contraction according to the first embodiment of the present invention.

【図2】実施の形態1にかかる縮管後の巻込鋼管および
縮管治具を示す斜視図である。
FIG. 2 is a perspective view showing the rolled steel pipe and the contraction jig after the contraction according to the first embodiment;

【図3】実施の形態1にかかる縮管治具の側面図であ
る。
FIG. 3 is a side view of the contraction tube jig according to the first embodiment.

【図4】実施の形態1の縮管治具の他の例を示す斜視図
である。
FIG. 4 is a perspective view showing another example of the contraction tube jig of the first embodiment.

【図5】実施の形態1の縮管治具の他の例を示す斜視図
である。
FIG. 5 is a perspective view showing another example of the contraction tube jig of the first embodiment.

【図6】図5の滑動部の拡大側面図である。FIG. 6 is an enlarged side view of the sliding portion of FIG. 5;

【図7】本発明の実施の形態2にかかる拡管前の巻込鋼
管および拡管治具を示す斜視図である。
FIG. 7 is a perspective view showing a rolled steel pipe and a pipe expansion jig before pipe expansion according to a second embodiment of the present invention;

【図8】実施の形態2にかかる拡管治具を巻込鋼管に挿
入した状態を示す斜視図である。
FIG. 8 is a perspective view showing a state where the pipe expanding jig according to the second embodiment is inserted into a rolled steel pipe.

【図9】実施の形態2にかかる拡管後の巻込鋼管および
拡管治具を示す斜視図である。
FIG. 9 is a perspective view showing a wound steel pipe and a pipe expansion jig after pipe expansion according to the second embodiment;

【図10】実施の形態2にかかる拡管治具を巻込鋼管に
挿入した状態における要部拡大側面図である。
FIG. 10 is an enlarged side view of a main part in a state where the pipe expanding jig according to the second embodiment is inserted into a rolled steel pipe.

【図11】実施の形態2の拡管治具の他の例を示す斜視
図である。
FIG. 11 is a perspective view showing another example of the pipe expanding jig of the second embodiment.

【図12】実施の形態2の拡管治具の他の例を示す斜視
図である。
FIG. 12 is a perspective view showing another example of the pipe expanding jig of the second embodiment.

【図13】図12の拡管治具を巻込鋼管に挿入した状態
における要部拡大側面図である。
FIG. 13 is an enlarged side view of a main part in a state where the pipe expanding jig of FIG. 12 is inserted into a rolled steel pipe.

【図14】従来の巻込鋼管の成形工程を説明するための
概念図である。
FIG. 14 is a conceptual diagram for explaining a conventional forming process of a rolled steel pipe.

【図15】従来の巻込鋼管の設置工程を説明するための
概念図である。
FIG. 15 is a conceptual diagram for describing a conventional installation process of a rolled steel pipe.

【図16】従来の縮管および拡管方法を示す概念図であ
る。
FIG. 16 is a conceptual diagram showing a conventional contraction and expansion method.

【符号の説明】[Explanation of symbols]

1、103 巻込鋼管 10、20 縮管治具 11 保持部 12 受け入れ部 13 支持脚 14 ワイヤー 15、33 滑動部 15a ローラ 30、40 拡管治具 31 治具本体 32 当接部 41 湾曲棒状体 110 既設管 DESCRIPTION OF SYMBOLS 1, 103 Wound steel pipe 10, 20 Contraction jig 11 Holding part 12 Receiving part 13 Support leg 14 Wire 15, 33 Sliding part 15a Roller 30, 40 Expanding jig 31 Jig main body 32 Contact part 41 Curved rod-shaped body 110 Existing pipe

───────────────────────────────────────────────────── フロントページの続き (72)発明者 菊地 庄三 横浜市中区錦町12番地 三菱重工業株式会 社横浜製作所内 (72)発明者 郡司 盛 東京都千代田区大手町二丁目6番3号 新 日本製鐵株式会社内 (72)発明者 石山 栄 東京都千代田区丸の内一丁目1番2号 日 本鋼管株式会社内 (72)発明者 塩崎 俊典 横浜市中区錦町12番地 菱日エンジニアリ ング株式会社内 Fターム(参考) 4E063 AA05 BB03 MA02  ──────────────────────────────────────────────────続 き Continuing on the front page (72) Shozo Kikuchi 12 Nishikicho, Naka-ku, Yokohama-shi Yokohama Heavy Industries, Ltd., Mitsubishi Heavy Industries, Ltd. Nippon Steel Corporation (72) Inventor Sakae Ishiyama 1-2-1, Marunouchi, Chiyoda-ku, Tokyo Nihon Kokan Co., Ltd. (72) Inventor Toshinori Shiozaki 12 Nishikicho, Naka-ku, Yokohama-shi F term in the company (reference) 4E063 AA05 BB03 MA02

Claims (9)

【特許請求の範囲】[Claims] 【請求項1】 巻込鋼管の管径を縮小するための縮管方
法であって、 上記巻込鋼管を上方から受け入れるものであって、上記
巻込鋼管の縮管後の外径よりも広幅の受け入れ部と、こ
の受け入れ部の下方に配置されるものであって、上記巻
込鋼管の縮管後の外径に略対応した狭幅の保持部とを備
える縮管治具を配置する縮管治具配置工程と、 上記縮管治具の上方に上記巻込鋼管を配置する巻込鋼管
配置工程と、 上記巻込鋼管を、上記縮管治具の上方からその受け入れ
部および保持部に順次落とし込む落とし込み工程と、 を備えることを特徴とする巻込鋼管の縮管方法。
1. A method for reducing the diameter of a rolled steel pipe, wherein the rolled steel pipe is received from above, and is wider than the outer diameter of the rolled steel pipe after the reduction. And a holding part having a narrow width substantially corresponding to the outer diameter of the wound steel pipe after the shrinking, which is disposed below the receiving part. A pipe jig arranging step, a rolled steel pipe arranging step of arranging the rolled steel pipe above the contracted pipe jig, and placing the rolled steel pipe from above the contracted pipe jig into its receiving portion and holding portion. A method for reducing a rolled steel pipe, comprising:
【請求項2】 上記巻込鋼管配置工程において、上記巻
込鋼管の重ね代を当該巻込鋼管の下方側に位置させ、上
記落とし込み工程において、上記重ね代を先頭にして上
記巻込鋼管を落とし込むこと、 を特徴とする請求項1に記載の巻込鋼管の縮管方法。
2. The rolled steel pipe arranging step, wherein the overlap of the rolled steel pipe is positioned below the rolled steel pipe, and in the dropping step, the rolled steel pipe is dropped with the overlap margin at the top. The method for contracting a rolled steel pipe according to claim 1, wherein:
【請求項3】 巻込鋼管の管径を縮小するための縮管治
具であって、 上記巻込鋼管を上方から受け入れるものであって、上記
巻込鋼管の縮管後の外径よりも広幅の受け入れ部と、 上記受け入れ部の下方に配置されるものであって、上記
巻込鋼管の縮管後の外径に略対応した狭幅の保持部と、 を備えることを特徴とする巻込鋼管の縮管治具。
3. A shrinking jig for reducing the diameter of a rolled steel pipe, said jig receiving said rolled steel pipe from above, wherein said jig is smaller than the outer diameter of said rolled steel pipe after shrinking. A winding part comprising: a wide receiving part; and a narrow holding part, which is disposed below the receiving part and substantially corresponds to an outer diameter of the wound steel pipe after contraction. Jig for shrinking steel pipe.
【請求項4】 上記保持部の内面を、上記巻込鋼管の縮
管後の外形に略対応した曲面状に形成したことを特徴と
する請求項3に記載の巻込鋼管の縮管治具。
4. The jig of claim 3, wherein the inner surface of the holding portion is formed in a curved shape substantially corresponding to the outer shape of the coiled steel tube after contraction. .
【請求項5】 上記保持部の内面に、上記巻込鋼管をそ
の縮管方向に滑動させる滑動部を備えることを特徴とす
る請求項3または4に記載の巻込鋼管の縮管治具。
5. The jig of claim 3, further comprising a sliding portion on an inner surface of the holding portion for sliding the rolled steel tube in the direction of the contraction.
【請求項6】 巻込鋼管の管径を拡大するための拡管方
法であって、 上記巻込鋼管の拡管前の内径以下の狭幅に形成された拡
管治具を、上記巻込鋼管の内部に配置する拡管治具配置
工程と、 上記拡管治具を、上記巻込鋼管の上部内面に当接させつ
つ、上方に移動させる拡管治具移動工程と、 を備えることを特徴とする巻込鋼管の拡管方法。
6. A pipe expanding method for expanding a diameter of a rolled steel pipe, wherein a pipe expansion jig formed to have a narrow width equal to or less than an inner diameter of the rolled steel pipe before expansion is provided inside the rolled steel pipe. A pipe expanding jig disposing step, and a pipe expanding jig moving step of moving the pipe expanding jig upward while contacting the pipe expanding jig with an upper inner surface of the rolled steel pipe. Expansion method.
【請求項7】 巻込鋼管の管径を拡大するための拡管治
具であって、 上記巻込鋼管の拡管前の内径以下の狭幅に形成され、上
記巻込鋼管の上部内面に当接可能な当接部を備えるこ
と、 を特徴とする巻込鋼管の拡管治具。
7. An expansion jig for enlarging the diameter of a rolled steel pipe, wherein the jig is formed to have a narrow width equal to or less than the inner diameter of the rolled steel pipe before expansion, and abuts on an upper inner surface of the rolled steel pipe. A jig for expanding a rolled steel pipe, comprising:
【請求項8】 上記当接部は、上記巻込鋼管に対する接
触部分を、当該巻込鋼管の拡管後の内径の真円に略対応
するように配置されたことを特徴とする請求項7に記載
の巻込鋼管の拡管治具。
8. The method according to claim 7, wherein the contact portion is arranged so that a contact portion with the rolled steel pipe substantially corresponds to a perfect circle of an inner diameter of the rolled steel pipe after expansion. An expansion jig for the rolled-in steel pipe described in the above.
【請求項9】 上記当接部には、上記巻込鋼管をその拡
管方向に滑動させる滑動部を備えることを特徴とする請
求項7または8に記載の巻込鋼管の拡管治具。
9. The jig for expanding a rolled steel pipe according to claim 7, wherein the contact portion is provided with a sliding portion for sliding the rolled steel pipe in a pipe expanding direction.
JP2000369062A 2000-12-04 2000-12-04 Contraction method and contraction jig for rolled steel pipe Expired - Fee Related JP3510586B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
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Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2000369062A JP3510586B2 (en) 2000-12-04 2000-12-04 Contraction method and contraction jig for rolled steel pipe

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JP2002174362A true JP2002174362A (en) 2002-06-21
JP3510586B2 JP3510586B2 (en) 2004-03-29

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2016008650A (en) * 2014-06-24 2016-01-18 日鉄住金パイプライン&エンジニアリング株式会社 Manufacturing method of new pipe and pipe material
KR102217666B1 (en) * 2020-11-20 2021-02-19 변한호 Steel pipe manufacturing method using semi-pipe

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2016008650A (en) * 2014-06-24 2016-01-18 日鉄住金パイプライン&エンジニアリング株式会社 Manufacturing method of new pipe and pipe material
KR102217666B1 (en) * 2020-11-20 2021-02-19 변한호 Steel pipe manufacturing method using semi-pipe

Also Published As

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