JP2002153785A - Scattering preventing airless coating machine - Google Patents
Scattering preventing airless coating machineInfo
- Publication number
- JP2002153785A JP2002153785A JP2000352085A JP2000352085A JP2002153785A JP 2002153785 A JP2002153785 A JP 2002153785A JP 2000352085 A JP2000352085 A JP 2000352085A JP 2000352085 A JP2000352085 A JP 2000352085A JP 2002153785 A JP2002153785 A JP 2002153785A
- Authority
- JP
- Japan
- Prior art keywords
- coating machine
- airless
- paint
- scattering
- airless coating
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Landscapes
- Details Or Accessories Of Spraying Plant Or Apparatus (AREA)
- Application Of Or Painting With Fluid Materials (AREA)
- Nozzles (AREA)
Abstract
Description
【0001】[0001]
【発明の属する技術分野】本発明は、噴霧された塗料ミ
ストがその周囲に飛散するのを防止することが可能なエ
アレス塗装機に関し、さらに遠隔部分への塗装も容易に
行なうことができる。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to an airless painting machine capable of preventing a sprayed paint mist from scattering around the paint mist, and can easily perform painting on a remote portion.
【0002】[0002]
【従来の技術とその課題】エアレス塗装機は、加圧され
た液状塗料をガン先端のスプレーノズルチップから高圧
(例えば80〜150kgf/cm2)で吐出し、空気
中で微粒化し、それを被塗物に塗着する塗装機であり、
このものは、塗料ミストの飛散が少なく、塗着効率がよ
く、塗料の微粒化効率がよく、高粘度塗料にも適用でき
る、噴霧パターンが大きいので作業性がすぐれているな
どの利点を有しており、建築物の内外壁などの塗装に広
く使用されている。 2. Description of the Related Art An airless coating machine discharges a pressurized liquid paint from a spray nozzle tip at the tip of a gun at a high pressure (for example, 80 to 150 kgf / cm 2 ), atomizes it in the air, and coats it. It is a coating machine that applies to painted objects.
This product has advantages such as less scattering of paint mist, good application efficiency, good atomization efficiency of paint, applicable to high viscosity paint, and excellent workability due to large spray pattern. It is widely used for painting interior and exterior walls of buildings.
【0003】しかしながら、建築物の外壁などをエアレ
ス塗装機で塗装するにあたり、他の建物と近接していた
り、交通量の多い現場では、噴霧された塗料ミストがそ
の周囲に飛散するのを防止するために、足場を組み、ネ
ットを張り巡らし、しかも塗装にも細心の注意を払いな
がら行なう必要があるので、多大の労力と時間を要する
という欠陥を有していた。[0003] However, when an exterior wall of a building is painted with an airless painting machine, the sprayed paint mist is prevented from being scattered around the building when the building is in close proximity to another building or where traffic is heavy. For this reason, it is necessary to form a scaffold, stretch a net, and pay close attention to painting, so that there has been a defect that much labor and time are required.
【0004】[0004]
【課題を解決するための手段】本発明の目的はエアレス
塗装における上記した欠陥を解消することであり、鋭意
研究の結果、一部が開放された中空部材をエアレス塗装
機のガン先端部を取り囲むように取り付けることによ
り、その目的が達成できることを見出し、本発明を完成
した。SUMMARY OF THE INVENTION An object of the present invention is to eliminate the above-mentioned deficiencies in airless coating, and as a result of intensive studies, it has been found that a partially opened hollow member surrounds a gun tip of an airless coating machine. It has been found that the object can be achieved by such mounting, and the present invention has been completed.
【0005】すなわち、本発明は、一部が開放された中
空部材をエアレス塗装機のガン先端部を囲むように取り
付けてなることを特徴とする飛散防止エアレス塗装機
(以下、「本塗装機」という)に関する。[0005] That is, the present invention is characterized in that a partially opened hollow member is attached so as to surround the tip of a gun of an airless coating machine, and the scattering-preventing airless coating machine (hereinafter referred to as "the main coating machine"). About).
【0006】[0006]
【発明の実施の形態】本塗装機において、中空部材を取
り付けるエアレス塗装機自体は既知のものが使用でき
る。DESCRIPTION OF THE PREFERRED EMBODIMENTS In the present coating machine, a known airless coating machine for mounting a hollow member can be used.
【0007】エアレス塗装機による液状塗料の微粒化の
原理は水鉄砲に似ており、ノズルから高速で噴出した塗
料は空気に衝突して微粒化し、その程度は塗料の噴出量
に影響することが多い。装置的には、液状塗料の圧送ポ
ンプ、耐圧塗料ホース、エアレス塗装ガン及びガン先に
付けて塗料を霧化するためのスプレーノズルチップから
構成されている。ポンプとして、例えば、エア駆動式、
油圧駆動式、電動式などがあげられ、屋外塗装では電動
式が多い。[0007] The principle of atomization of liquid paint by an airless painting machine is similar to a water gun, and paint ejected at high speed from a nozzle collides with air to be atomized, and the degree often affects the amount of paint ejected. . The apparatus is composed of a liquid paint pump, a pressure-resistant paint hose, an airless paint gun, and a spray nozzle tip attached to the tip of the gun to atomize the paint. As a pump, for example, an air-driven type,
Hydraulic drive type, electric type, etc. can be mentioned, and the electric type is often used for outdoor painting.
【0008】本塗装機において、エアレス塗装機のガン
先に取り付ける中空部材は、噴霧された塗料ミストが周
囲に飛散するのを防止するためのものである。In the present coating machine, the hollow member attached to the tip of the gun of the airless coating machine is for preventing the sprayed paint mist from scattering around.
【0009】具体的には、中空部材はシート又はフィル
ムなどによる袋状であり、少なくとも、ガン先取り付け
部(a)、塗料噴出部(b)及び開口部(c)は外部と
連通し開放されている。つまり、ガン先取り付け部
(a)にエアレス塗装機のガン先を中空部材内部に挿入
し、このガン先から噴出された液状塗料は開口部(c)
から中空部材内部に巻き込まれた空気による抵抗を受け
ながら微粒化され、塗料噴出部(b)から中空部材の外
部に出て被塗物に塗着される。More specifically, the hollow member is in the form of a bag made of a sheet or a film, and at least the gun tip mounting portion (a), the paint jetting portion (b) and the opening (c) communicate with the outside and are opened. ing. That is, the gun tip of the airless coating machine is inserted into the gun tip mounting portion (a) into the hollow member, and the liquid paint ejected from the gun tip is opened (c).
The particles are atomized while receiving the resistance of the air caught in the hollow member from the inside, and are discharged from the paint ejection portion (b) to the outside of the hollow member and applied to the object to be coated.
【0010】中空部材の形状は特に制限されないが、ガ
ン先取り付け部(a)は細く、塗料噴出部(b)が広く
なっている、末広がり状であることが好ましい。例え
ば、ガン先取り付け部(a)はエアレス塗装機のガン先
が中空部材内部に挿入できる程度に開口していればよ
く、一方、塗料噴出部(b)は微粒化された塗料による
噴霧パターンが包含されるように開口されていることが
適している。Although the shape of the hollow member is not particularly limited, it is preferable that the gun tip mounting portion (a) is thin and the paint jetting portion (b) is wide, and has a divergent shape. For example, the gun tip mounting part (a) may be opened so that the gun tip of the airless coating machine can be inserted into the hollow member, while the paint jetting part (b) has a spray pattern of atomized paint. Suitably it is open to be included.
【0011】開口部(c)は外部から中空部材内部に空
気を導入するためのものであり、その形状は特に制限さ
れない。例えば、中空部材として網目状又は斑点状に孔
設したシート又はフィルムを使用すると、これらの網目
や斑点状の孔部が開口部(c)として適用でき、又は部
分的に開口部を設けたものも開口部(c)として使用す
ることができる。特に網目や斑点状にすると、噴霧パタ
ーンが中空部材の外側から目視することができるので好
ましい。The opening (c) is for introducing air from the outside into the hollow member, and its shape is not particularly limited. For example, when a sheet or film having holes formed in a mesh or spots is used as the hollow member, these meshes or spots can be used as the openings (c), or the openings are partially provided. Can also be used as the opening (c). In particular, it is preferable to form a mesh or a spot because the spray pattern can be visually observed from the outside of the hollow member.
【0012】中空部材の大きさは特に制限されないが、
エアレス塗装機のガン先に取り付けること及び塗装作業
性などを考慮すれば、ガン先部分から塗料噴出部(b)
先端部までは10〜30cm、特に15〜20cm、塗
料噴出部(b)の最も広がる部分の長さは10〜50c
m、特に20〜30cmが好ましい。特に、ガン先部分
から塗料噴出部(b)先端部までの距離をガン先から被
塗面までの塗装距離と一致させておくと、その先端部を
被塗物と接触又は近接させながら塗装することによっ
て、均一に塗装することができ好ましい。Although the size of the hollow member is not particularly limited,
Considering the installation to the gun tip of the airless coating machine and the workability of painting, the paint spraying part (b) from the gun tip
10 to 30 cm, especially 15 to 20 cm up to the tip, and the length of the widest part of the paint jetting part (b) is 10 to 50 c.
m, particularly preferably 20 to 30 cm. In particular, if the distance from the gun tip to the tip of the paint jetting part (b) is made to coincide with the coating distance from the gun tip to the surface to be coated, coating is performed while the tip is in contact with or close to the workpiece. This is preferable because the coating can be performed uniformly.
【0013】中空部材の材質は、塗料によって変質、変
形しないものであればよく、金属製又はプラスチック製
のいずれでもよい。The material of the hollow member may be any material as long as it does not deteriorate or deform due to paint, and may be made of metal or plastic.
【0014】本塗装機によれば、エアレス塗装機のガン
先から噴出した液状塗料は開口部(c)から中空部材内
部に巻き込まれた空気による抵抗を受けて微粒化され、
塗料噴出部(b)から中空部材の外部に出て被塗物に塗
着されるので、微粒化した塗料は中空部材内部によって
保護され、被塗物に塗着する以外、その周囲に飛散する
ことが殆どない。また、風によるミストの飛散も中空部
材により保護されスプレーパターンも乱れることなく、
周囲を汚染することはほぼ解消された。According to the present coating machine, the liquid paint jetted from the gun tip of the airless coating machine is atomized by the resistance of the air caught in the hollow member through the opening (c),
Since the paint is ejected from the paint ejection portion (b) to the outside of the hollow member and applied to the object, the atomized paint is protected by the inside of the hollow member, and scatters around the object except for coating the object. There are few things. In addition, the scattering of mist due to the wind is protected by the hollow member and the spray pattern is not disturbed,
Pollution of the surroundings was almost eliminated.
【0015】さらに、本発明は、柄長ポールの片端に上
記の飛散防止エアレス塗装機を装着し、他方の端部にお
いて該塗装機への圧送空気のON/OFF制御を可能に
してなる遠隔用飛散防止エアレス塗装機(以下、「柄長
付本塗装機」という)も包含している。Further, the present invention provides a remote scattering device in which the above-mentioned airless coating machine for preventing scattering is mounted on one end of a handle-length pole and the ON / OFF control of the air fed to the coating machine is enabled on the other end. It also includes a prevention airless coating machine (hereinafter, referred to as "the main coating machine with a pattern length").
【0016】柄長付本塗装機において、圧送空気は、液
状塗料が高粘度及び粘性特性で微粒化しにくい塗料材料
に対して、エアを供給(アシストエア)して微粒化を促
進するものであって、その圧力は通常0.1〜0.5M
paの範囲内であることが適している。In the present coating machine with a pattern length, the pressurized air is used to supply air (assist air) to a coating material which is difficult to be atomized due to its high viscosity and viscous properties, thereby promoting atomization. , The pressure is usually 0.1-0.5M
It is suitably within the range of pa.
【0017】本塗装機に柄長ポールを取り付けることに
よって、遠隔塗装が可能になり、作業性が向上する。例
えば、床、屋根などの塗装にこの柄長付本塗装機を使用
すると、作業者は屈まなくても、立ったままで塗装する
ことができるので、作業が楽になり、効率をアップする
ことができた。By attaching a pattern length pole to the present coating machine, remote coating becomes possible and workability is improved. For example, when using this machine with a pattern length for painting floors and roofs, workers can paint while standing, even if they do not bend, making work easier and improving efficiency. Was.
【0018】まず、柄長ポールの片端を上記の本塗装機
に取り付け、そして、本塗装機に装備されている液状塗
料を圧送するための塗料ホースとアシストエア用のホー
スを柄長ポールに沿ってその他端部付近まで延長し、そ
の付近に圧送空気の圧送ON/OFF装置を取り付け
る。First, one end of the pattern-length pole is attached to the above-mentioned coating machine, and a paint hose and a hose for assisting air, which are provided in the coating machine, for feeding the liquid paint are arranged along the pattern-length pole. It is extended to the vicinity of the end, and a pressure feeding ON / OFF device for the pressure air is attached in the vicinity.
【0019】柄長ポールは軽量で折り曲げに強いことが
好ましく、金属製、プラスチック製のいずれも適用で
き、その長さは約50〜約200cm、太さは約2〜6
cmが適しており、長さを自在に調製できることがより
好ましい。圧送空気の圧送ON/OFF装置としては、
それ自体既知のコック式などを使用することができる。
このON/OFF装置により、液状塗料をガン先からの
噴出をON/OFF制御することができる。The handle-length pole is preferably lightweight and resistant to bending, and can be made of either metal or plastic. Its length is about 50 to about 200 cm and its thickness is about 2 to 6 cm.
cm is suitable, and it is more preferable that the length can be freely adjusted. As a pressure ON / OFF device for pressure air,
A cock type known per se or the like can be used.
The ON / OFF control of the spraying of the liquid paint from the gun tip can be performed by the ON / OFF device.
【0020】さらに、本塗装機及び柄長付本塗装機のガ
ン先部分の角度を変更できるようにすることも可能であ
る。このことによって、微粒化した塗料のスプレーパタ
ーンを縦方向及び横方向のいずれの両方にも自在に変更
することができ、塗装作業性を向上する。Further, it is possible to change the angle of the gun tip portion of the main coating machine and the main coating machine with a handle length. This makes it possible to freely change the spray pattern of the atomized paint in both the vertical direction and the horizontal direction, thereby improving coating workability.
【0021】[0021]
【実施例】本発明の実施例について説明する。An embodiment of the present invention will be described.
【0022】実施例 1 塗装条件、電動プランジャーポンプ(ウルトラマック1
595(グラコ社製、商品名)、塗料ホース:1/4イ
ンチ×20、エアホース:1/4インチ×20、吹き付
け圧力:3〜5Mpa、エア圧力:0.1〜0.2Mp
a、スプレー距離:22〜25cm、吐出量:450〜
560cc/分、塗布量:150〜200/m2(25
〜40μm)、塗装ガン:自動エアレスガン(エアアシ
ストタイプ)東京ダイス製、ノズル615(グラコ
製)、柄長ポール:長さ150cm、長さ調整80〜1
50cm、直径25mm、中空部材:長さ20cm,先
端巾25cm、200メッシュネット(保護アングル付
き)、塗料:シリコン樹脂系(屋根用)、塗料粘度:2
0〜30秒/IHSカップ、塗装部材:屋根、防風ネッ
ト:なし、面積:100m2、塗装環境:晴れ、塗装温
度:24〜28℃、塗装湿度:60%、風速1〜3m/
秒、塗装時間:2時間、塗装結果:仕上り良好、ダスト
飛散殆どなし。Example 1 Painting conditions, electric plunger pump (Ultra Mac 1)
595 (trade name, manufactured by Graco), paint hose: 1/4 inch × 20, air hose: 1/4 inch × 20, spray pressure: 3 to 5 Mpa, air pressure: 0.1 to 0.2 Mp
a, spray distance: 22-25 cm, discharge amount: 450-
560 cc / min, coating amount: 150 to 200 / m 2 (25
4040 μm), coating gun: automatic airless gun (air assist type), made by Tokyo Dice, nozzle 615 (made by Graco), pattern length pole: length 150 cm, length adjustment 80-1
50 cm, diameter 25 mm, hollow member: length 20 cm, tip width 25 cm, 200 mesh net (with protective angle), paint: silicone resin (for roof), paint viscosity: 2
0-30 seconds / IHS cup, coating material: roof, windproof net: none, area: 100 m 2 , coating environment: sunny, coating temperature: 24-28 ° C., coating humidity: 60%, wind speed 1-3 m /
Second, coating time: 2 hours, coating result: good finish, little dust scattering.
───────────────────────────────────────────────────── フロントページの続き Fターム(参考) 4D073 AA01 BB03 CA06 CA15 4D075 AA04 AA22 AA90 4F033 RA14 RA20 RD08 RD09 ──────────────────────────────────────────────────続 き Continued on the front page F term (reference) 4D073 AA01 BB03 CA06 CA15 4D075 AA04 AA22 AA90 4F033 RA14 RA20 RD08 RD09
Claims (5)
機のガン先端部を囲むように取り付けてなることを特徴
とする飛散防止エアレス塗装機。1. An airless painter for preventing shattering, wherein a hollow member partially open is mounted so as to surround a tip of a gun of the airless painter.
防止エアレス塗装機を装着し、他方の端部において該塗
装機への圧送空気のON/OFFを可能にしてなる遠隔
用飛散防止エアレス塗装機。2. A scatter prevention airless coating machine according to claim 1 is mounted on one end of a handle length pole, and a scatter prevention air for remote use is enabled at the other end of the airless coating machine. Airless painting machine.
求項2記載の飛散防止エアレス塗装機。3. The scattering-preventing airless coating machine according to claim 2, wherein the length of the handle-length pole can be adjusted.
アレス塗装機のスプレー方向を自在に調整可能にした請
求項2記載の飛散防止エアレス塗装機。4. The anti-scattering airless coating machine according to claim 2, wherein the spray direction of the anti-scattering airless coating machine attached to one end of the handle length pole can be freely adjusted.
ス用である請求項2記載の飛散防止エアレス塗装機。5. The anti-scattering airless coating machine according to claim 2, wherein the air fed to the airless coating machine is for air mixing.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2000352085A JP2002153785A (en) | 2000-11-20 | 2000-11-20 | Scattering preventing airless coating machine |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2000352085A JP2002153785A (en) | 2000-11-20 | 2000-11-20 | Scattering preventing airless coating machine |
Publications (1)
Publication Number | Publication Date |
---|---|
JP2002153785A true JP2002153785A (en) | 2002-05-28 |
Family
ID=18825034
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP2000352085A Pending JP2002153785A (en) | 2000-11-20 | 2000-11-20 | Scattering preventing airless coating machine |
Country Status (1)
Country | Link |
---|---|
JP (1) | JP2002153785A (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2006522191A (en) * | 2003-04-04 | 2006-09-28 | ドイチェ アムフィボーリン−ヴェルケ フォン ロベルト ムールヤーン シュティフツング アンド コー カーゲー | Paint based on at least one polymer dispersion and method of applying the paint |
-
2000
- 2000-11-20 JP JP2000352085A patent/JP2002153785A/en active Pending
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2006522191A (en) * | 2003-04-04 | 2006-09-28 | ドイチェ アムフィボーリン−ヴェルケ フォン ロベルト ムールヤーン シュティフツング アンド コー カーゲー | Paint based on at least one polymer dispersion and method of applying the paint |
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