JP2002128270A - Splaying method for spraying material and material conveyance method in spraying device - Google Patents
Splaying method for spraying material and material conveyance method in spraying deviceInfo
- Publication number
- JP2002128270A JP2002128270A JP2000325533A JP2000325533A JP2002128270A JP 2002128270 A JP2002128270 A JP 2002128270A JP 2000325533 A JP2000325533 A JP 2000325533A JP 2000325533 A JP2000325533 A JP 2000325533A JP 2002128270 A JP2002128270 A JP 2002128270A
- Authority
- JP
- Japan
- Prior art keywords
- aggregate
- spraying
- cement
- spray
- water
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 239000000463 material Substances 0.000 title claims abstract description 139
- 238000005507 spraying Methods 0.000 title claims abstract description 81
- 238000000034 method Methods 0.000 title claims abstract description 48
- 239000011343 solid material Substances 0.000 claims abstract description 18
- 239000007788 liquid Substances 0.000 claims abstract description 11
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 71
- 239000007921 spray Substances 0.000 claims description 61
- 239000004568 cement Substances 0.000 claims description 52
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 claims description 29
- 238000010521 absorption reaction Methods 0.000 claims description 17
- 239000000843 powder Substances 0.000 claims description 17
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 claims description 3
- 239000010936 titanium Substances 0.000 claims description 3
- 229910052719 titanium Inorganic materials 0.000 claims description 3
- OGIDPMRJRNCKJF-UHFFFAOYSA-N titanium oxide Inorganic materials [Ti]=O OGIDPMRJRNCKJF-UHFFFAOYSA-N 0.000 claims description 3
- 238000010304 firing Methods 0.000 claims 1
- 239000011358 absorbing material Substances 0.000 abstract description 30
- 239000010419 fine particle Substances 0.000 abstract 1
- MWUXSHHQAYIFBG-UHFFFAOYSA-N Nitric oxide Chemical compound O=[N] MWUXSHHQAYIFBG-UHFFFAOYSA-N 0.000 description 18
- 239000012530 fluid Substances 0.000 description 12
- 239000003795 chemical substances by application Substances 0.000 description 9
- 238000010276 construction Methods 0.000 description 9
- 230000000694 effects Effects 0.000 description 9
- -1 for example Substances 0.000 description 9
- 239000004408 titanium dioxide Substances 0.000 description 9
- 238000002156 mixing Methods 0.000 description 7
- 239000011398 Portland cement Substances 0.000 description 6
- 239000004088 foaming agent Substances 0.000 description 6
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 5
- 239000000654 additive Substances 0.000 description 5
- 238000002347 injection Methods 0.000 description 5
- 239000007924 injection Substances 0.000 description 5
- 239000010410 layer Substances 0.000 description 5
- 238000007796 conventional method Methods 0.000 description 4
- 239000013078 crystal Substances 0.000 description 4
- 239000000428 dust Substances 0.000 description 4
- 229920005989 resin Polymers 0.000 description 4
- 239000011347 resin Substances 0.000 description 4
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 3
- 239000003638 chemical reducing agent Substances 0.000 description 3
- 239000011248 coating agent Substances 0.000 description 3
- 238000000576 coating method Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 238000000465 moulding Methods 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 238000009736 wetting Methods 0.000 description 3
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 description 2
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 description 2
- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 description 2
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 2
- TZCXTZWJZNENPQ-UHFFFAOYSA-L barium sulfate Chemical compound [Ba+2].[O-]S([O-])(=O)=O TZCXTZWJZNENPQ-UHFFFAOYSA-L 0.000 description 2
- 238000007664 blowing Methods 0.000 description 2
- 239000000839 emulsion Substances 0.000 description 2
- 239000000945 filler Substances 0.000 description 2
- 238000006703 hydration reaction Methods 0.000 description 2
- 239000011344 liquid material Substances 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 239000001301 oxygen Substances 0.000 description 2
- 229910052760 oxygen Inorganic materials 0.000 description 2
- 239000002245 particle Substances 0.000 description 2
- 239000000049 pigment Substances 0.000 description 2
- 239000000377 silicon dioxide Substances 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 239000002562 thickening agent Substances 0.000 description 2
- XDRLAGOBLZATBG-UHFFFAOYSA-N 1-phenylpenta-1,4-dien-3-one Chemical compound C=CC(=O)C=CC1=CC=CC=C1 XDRLAGOBLZATBG-UHFFFAOYSA-N 0.000 description 1
- 102100028175 Abasic site processing protein HMCES Human genes 0.000 description 1
- 239000004925 Acrylic resin Substances 0.000 description 1
- 229920000178 Acrylic resin Polymers 0.000 description 1
- UXVMQQNJUSDDNG-UHFFFAOYSA-L Calcium chloride Chemical compound [Cl-].[Cl-].[Ca+2] UXVMQQNJUSDDNG-UHFFFAOYSA-L 0.000 description 1
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- 101001006387 Homo sapiens Abasic site processing protein HMCES Proteins 0.000 description 1
- 239000004677 Nylon Substances 0.000 description 1
- 229910019142 PO4 Inorganic materials 0.000 description 1
- 239000004698 Polyethylene Substances 0.000 description 1
- 229920000297 Rayon Polymers 0.000 description 1
- QAOWNCQODCNURD-UHFFFAOYSA-L Sulfate Chemical compound [O-]S([O-])(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-L 0.000 description 1
- GSEJCLTVZPLZKY-UHFFFAOYSA-N Triethanolamine Chemical compound OCCN(CCO)CCO GSEJCLTVZPLZKY-UHFFFAOYSA-N 0.000 description 1
- 229920002978 Vinylon Polymers 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 238000004887 air purification Methods 0.000 description 1
- 150000004996 alkyl benzenes Chemical class 0.000 description 1
- WNROFYMDJYEPJX-UHFFFAOYSA-K aluminium hydroxide Chemical compound [OH-].[OH-].[OH-].[Al+3] WNROFYMDJYEPJX-UHFFFAOYSA-K 0.000 description 1
- 239000010424 alunite Substances 0.000 description 1
- 229910052934 alunite Inorganic materials 0.000 description 1
- 235000021120 animal protein Nutrition 0.000 description 1
- 239000003945 anionic surfactant Substances 0.000 description 1
- 239000010426 asphalt Substances 0.000 description 1
- 239000011384 asphalt concrete Substances 0.000 description 1
- 229940077388 benzenesulfonate Drugs 0.000 description 1
- 239000011575 calcium Substances 0.000 description 1
- 229910052791 calcium Inorganic materials 0.000 description 1
- 229910000019 calcium carbonate Inorganic materials 0.000 description 1
- 239000001110 calcium chloride Substances 0.000 description 1
- 229910001628 calcium chloride Inorganic materials 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 description 1
- 150000007942 carboxylates Chemical class 0.000 description 1
- 239000012876 carrier material Substances 0.000 description 1
- 239000004927 clay Substances 0.000 description 1
- 229910052570 clay Inorganic materials 0.000 description 1
- 229920006026 co-polymeric resin Polymers 0.000 description 1
- 230000001112 coagulating effect Effects 0.000 description 1
- 239000011247 coating layer Substances 0.000 description 1
- 238000009833 condensation Methods 0.000 description 1
- 230000005494 condensation Effects 0.000 description 1
- 235000009508 confectionery Nutrition 0.000 description 1
- 230000006866 deterioration Effects 0.000 description 1
- 238000007865 diluting Methods 0.000 description 1
- 230000008034 disappearance Effects 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 238000005187 foaming Methods 0.000 description 1
- 235000013305 food Nutrition 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 239000003365 glass fiber Substances 0.000 description 1
- 239000003292 glue Substances 0.000 description 1
- 235000011187 glycerol Nutrition 0.000 description 1
- 239000010440 gypsum Substances 0.000 description 1
- 229910052602 gypsum Inorganic materials 0.000 description 1
- 239000010800 human waste Substances 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 239000012784 inorganic fiber Substances 0.000 description 1
- 238000004898 kneading Methods 0.000 description 1
- 230000000873 masking effect Effects 0.000 description 1
- 239000010445 mica Substances 0.000 description 1
- 229910052618 mica group Inorganic materials 0.000 description 1
- 239000011490 mineral wool Substances 0.000 description 1
- 239000004570 mortar (masonry) Substances 0.000 description 1
- 229920001778 nylon Polymers 0.000 description 1
- 230000003287 optical effect Effects 0.000 description 1
- 229910001562 pearlite Inorganic materials 0.000 description 1
- 239000012466 permeate Substances 0.000 description 1
- 239000010452 phosphate Substances 0.000 description 1
- 230000001699 photocatalysis Effects 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 229920000728 polyester Polymers 0.000 description 1
- 229920000573 polyethylene Polymers 0.000 description 1
- 229910052573 porcelain Inorganic materials 0.000 description 1
- 235000019353 potassium silicate Nutrition 0.000 description 1
- 108090000765 processed proteins & peptides Proteins 0.000 description 1
- 239000002964 rayon Substances 0.000 description 1
- 239000012744 reinforcing agent Substances 0.000 description 1
- 230000003014 reinforcing effect Effects 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 239000004576 sand Substances 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 229910000029 sodium carbonate Inorganic materials 0.000 description 1
- NTHWMYGWWRZVTN-UHFFFAOYSA-N sodium silicate Chemical compound [Na+].[Na+].[O-][Si]([O-])=O NTHWMYGWWRZVTN-UHFFFAOYSA-N 0.000 description 1
- 229920003048 styrene butadiene rubber Polymers 0.000 description 1
- BDHFUVZGWQCTTF-UHFFFAOYSA-M sulfonate Chemical compound [O-]S(=O)=O BDHFUVZGWQCTTF-UHFFFAOYSA-M 0.000 description 1
- 239000002344 surface layer Substances 0.000 description 1
- 229920002994 synthetic fiber Polymers 0.000 description 1
- 239000012209 synthetic fiber Substances 0.000 description 1
- KPZTWMNLAFDTGF-UHFFFAOYSA-D trialuminum;potassium;hexahydroxide;disulfate Chemical compound [OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[Al+3].[Al+3].[Al+3].[K+].[O-]S([O-])(=O)=O.[O-]S([O-])(=O)=O KPZTWMNLAFDTGF-UHFFFAOYSA-D 0.000 description 1
Landscapes
- On-Site Construction Work That Accompanies The Preparation And Application Of Concrete (AREA)
- Air Transport Of Granular Materials (AREA)
- Nozzles (AREA)
Abstract
Description
【0001】[0001]
【発明の属する技術分野】本発明は、例えば吹付材料の
吹付施工方法及び吹付装置内の材料搬送方法に関するも
のである。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to, for example, a method of spraying a material to be sprayed and a method of conveying a material in a spraying apparatus.
【従来の技術】従来、例えば吹付材料を吹付装置内にお
いて搬送する場合には、いわゆる乾式の材料搬送方法若
しくは湿式の材料搬送方法がとられていた。2. Description of the Related Art Conventionally, for example, when a sprayed material is conveyed in a spraying device, a so-called dry material conveying method or a wet material conveying method has been adopted.
【0002】ここで、乾式の搬送材料方法とは、図3に
示されるように、骨材やセメント等の固体材料と粉体材
料とを乾いた状態においてミキサーで混練りして装置に
投入し、これらの材料をホース等の搬送管路で搬送する
方法であり、ホース等の搬送管路先端のノズルから前記
材料の噴出時に前記材料と水とを混合して吹付施工を行
うものであった。[0003] Here, the dry-type conveying material method means that, as shown in FIG. 3, a solid material such as aggregate or cement and a powder material are kneaded with a mixer in a dry state, and then put into an apparatus. In this method, these materials are conveyed by a conveying conduit such as a hose, and the material and water are mixed and sprayed when the material is ejected from a nozzle at the tip of the conveying conduit such as a hose. .
【0003】また、湿式の搬送材料方法とは、図4に示
されるように、骨材等の固体材料とセメント等の粉体材
料と充分な水とを予め練り混ぜて、半流動体状(モルタ
ル状)の吹付材料を作り、この半流動体状の材料を吹付
装置に投入してホース等の搬送管路で搬送する方法であ
り、ホース等の搬送管路先端のノズルから前記材料を噴
出させて吹付施工を行うものであった。Further, as shown in FIG. 4, a wet-type conveying material method is a method in which a solid material such as aggregate, a powder material such as cement, and a sufficient amount of water are kneaded and mixed in advance to form a semi-liquid material ( (Mortar-like) material to be sprayed, and this semi-fluid material is fed into a spraying device and transported through a transport pipe such as a hose. The material is ejected from a nozzle at the tip of the transport pipe such as a hose. And spraying was performed.
【発明が解決しようとする課題】しかしながら、乾式搬
送方法の場合は、搬送管路先端のノズルから前記の材料
が噴出する際に、乾燥している材料(セメント等の粉体
材料や骨材等の固体材料)と水等の液体とを混合するも
のであるため、壁面等に吹付けられた状態につき充分均
等な混合状態を得ることは容易なことではなかった。However, in the case of the dry transfer method, when the above-mentioned material is ejected from the nozzle at the end of the transfer pipe, the dry material (powder material such as cement, aggregate, etc.) is used. ) And a liquid such as water, it has not been easy to obtain a sufficiently uniform mixed state of the state sprayed on the wall surface or the like.
【0004】すなわち、吹付後の吹付材において理想的
なポーラス状態(内部が均一かつ充分に粗である状態)
の成形体を得ることが困難なのである。That is, an ideal porous state (a state in which the inside is uniform and sufficiently rough) in the sprayed material after spraying.
Is difficult to obtain.
【0005】また、均等な混合状態を実現するために、
吹付け作業の効率にも一定の制限を生じ、これが歩留り
悪化の原因ともなっていた。Further, in order to realize an even mixing state,
A certain limitation was also imposed on the efficiency of the spraying operation, which caused the yield to deteriorate.
【0006】さらに、ノズルからは水と材料の混合状態
があまり良くないと、乾燥状態での粉体も噴出するた
め、吹付作業において粉塵が発生し、作業環境や作業効
率を悪化させる原因となっていた。Further, if the mixing state of water and the material is not so good from the nozzle, powder in a dry state is also ejected, so that dust is generated in the spraying operation, which causes deterioration of the working environment and working efficiency. I was
【0007】一方において、湿式での搬送方法の場合
は、予め骨材等の固体材料とセメント等の粉体材料と水
等の液体とが練り混ぜられて、半流動体状態(モルタル
状態)の材料としたため、この半流動体材料を搬送管路
を使って搬送する場合、骨材等の固体材料とセメント等
の半流動体状をなす粉体材料が分離したり、搬送管路の
内面に半流動体状をなす材料が付着したりしてしまい、
搬送管路の閉塞を生じることがあった。On the other hand, in the case of a wet transfer method, a solid material such as aggregate, a powder material such as cement, and a liquid such as water are kneaded in advance, and a semi-fluid state (mortar state) is obtained. When transporting this semi-fluid material using a transport pipeline, a solid material such as aggregate and a semi-fluid powder material such as cement may be separated or may be conveyed to the inner surface of the transport pipeline. The material in the form of a semi-liquid adheres,
In some cases, the transfer pipeline was blocked.
【0008】したがってホース等により半流動体状をな
す材料の長距離搬送を行うことは困難であった。Accordingly, it has been difficult to carry a semi-fluid material over a long distance by using a hose or the like.
【0009】そして、かかる湿式の搬送方法の場合に
は、粘度の高い半流動体状の材料を搬送管路で圧送する
ために搬送空気圧を高くして搬送速度を速くする(乾式
の1.5倍程度とする)必要があった。[0009] In the case of such a wet transfer method, the transfer air pressure is increased to increase the transfer speed in order to pressurize the semi-fluid material having a high viscosity through the transfer line (dry 1.5 transfer method). About twice).
【0010】このために、吹付施工においてこの方法を
用いると、壁面などに吹付られた材料のリバウンド率が
30%程度と高くなってしまい、吹付装置(空気搬送装
置)の制御が困難であると共に吹付け後の成形吸音材に
おいてポーラスな状態を得ることが困難であった。[0010] For this reason, if this method is used in the spraying, the rebound rate of the material sprayed on the wall surface or the like becomes as high as about 30%, and it is difficult to control the spraying device (air conveying device). It was difficult to obtain a porous state in the molded sound absorbing material after spraying.
【0011】したがって、吸音材の吹付施工において
は、乾式搬送と湿式搬送の何れの場合であっても、吹付
後の吸音材において理想的なポーラス状態の成形材を得
ることが容易ではなかった。Therefore, in the spraying of the sound absorbing material, it has not been easy to obtain an ideal porous molded material in the sound absorbing material after spraying in either of the dry conveyance and the wet conveyance.
【0012】そして、このために何れの搬送方法におい
ても施工効率(歩留り)が上がらず、また成形された吸
音材は一定の周波数帯域音に対して吸音率が落ち込んで
しまう等の吸音特性への影響も懸念された。[0012] Because of this, the construction efficiency (yield) is not improved in any of the transporting methods, and the molded sound absorbing material has poor sound absorbing characteristics such as a drop in sound absorbing coefficient with respect to a certain frequency band sound. The impact was also a concern.
【0013】かくして本発明は前記従来の課題を解決す
るために創案されたものであり、例えば、搬送前の吹付
材料の状態を一定の状態に成形すること等により比較的
長距離の搬送距離を確保できること、搬送後の吹付け作
業等の作業性を向上させること、及び吹付後の吸音材の
成形状態等を改善して吸音率等を向上させること、等を
可能とする材料搬送方法等の提供を目的とするものであ
る。Thus, the present invention has been made in order to solve the above-mentioned conventional problems. For example, a relatively long conveying distance can be obtained by molding the state of the sprayed material before the conveying into a constant state. To improve the workability such as spraying work after conveyance, and improve the molding state of the sound absorbing material after spraying to improve the sound absorption coefficient, etc. It is intended to be provided.
【課題を解決するための手段】かくして、本願発明は、
固体材料の表面を液体により湿潤させた後、該湿潤した
固体材料の表面を粉体材料で被覆して塊状の材料とし、
該塊状の材料群を圧縮空気により搬送する、ことを特徴
とし、または、含水率及び吸水率が10%以下である骨
材に水を加え、前記骨材の表面全体を湿潤させた後にセ
メントを加えて各骨材の表面がセメントで被覆されてな
る塊状の吹付材料を形成し、該塊状の吹付材料群を吹付
装置内に投入して搬送管路を介して圧縮空気により搬送
する、ことを特徴とし、または、含水率及び吸水率が1
0%以下である骨材に水を加えて前記骨材の表面全体を
湿潤させた後にセメントを加えて各骨材の表面がセメン
トで被覆されてなる塊状の吹付材料を形成し、該塊状の
吹付材料群を吹付装置内に投入すると共に搬送管路を介
して搬送し、吹付用先端ノズルからは流速6乃至15m
/secで前記吹付材料群を吹き付け発射することを特
徴とし、または、含水率及び吸水率が10%以下である
骨材に水を加えて前記骨材の表面全体を湿潤させた後に
セメントを加えて各骨材の表面がセメントで被覆されて
なる塊状の吹付材料を形成し、該塊状の吹付材料群を吹
付装置内に投入すると共に搬送管路を介して搬送し、吹
付用先端ノズルからの発射される吹き付け材料の流速を
検知し、前記流速が6乃至15m/secとなるよう前
記搬送管路内に注入すべき圧縮空気の圧力を0.3乃至
2.0kg/cm2の範囲で調整したことを特徴とし、
または、100〜500重量部の含水率及び吸水率が1
0%以下である骨材に10〜60重量部の水を加えて前
記骨材の表面全体を湿潤させた後に50〜300重量部
のセメントを加えて各骨材の表面がセメントで被覆され
てなる塊状の吹付材料を形成し、該塊状の吹付材料群を
吹付装置内に投入すると共に搬送管路を介して搬送し、
吹付用先端ノズルから流速6乃至15m/secで前記
吹付材料群を吹き付け発射可能に前記搬送管路内に圧縮
空気を注入したことを特徴とし、または、含水率及び吸
水率が10%以下である骨材に水を加えて前記骨材の表
面全体を湿潤させた後にセメントと酸化チタンを加えて
各骨材の表面がセメントおよび酸化チタンで被覆されて
なる塊状の吹付材料を形成し、該塊状の吹付材料群を吹
付装置に投入して搬送管路を介して搬送し、吹付用先端
ノズルからは流速6乃至15m/secで前記吹付材料
群を吹き付け発射可能に前記搬送管路内に圧縮空気を注
入したことを特徴とし、または、100〜500重量部
の含水率及び吸水率が10%以下である骨材に10〜6
0重量部の水を加えて前記骨材の表面全体を湿潤させた
後に50〜300重量部のセメントを加えて各骨材の表
面がセメントで被覆されてなる塊状の吹付材料を形成
し、該塊状の吹付材料群を吹付装置内に投入すると共に
搬送管路を介して搬送し、吹付用先端ノズルから流速6
乃至15m/secで前記吹付材料群を吹き付け発射で
きるよう前記搬送管路内に圧力0.3乃至2.0kg/
cm2の圧縮空気を注入したことを特徴とするものであ
る。Accordingly, the present invention provides
After wetting the surface of the solid material with the liquid, the surface of the wet solid material is coated with a powder material to form a lump material,
The mass material group is conveyed by compressed air, or water is added to an aggregate having a water content and a water absorption of 10% or less to wet the entire surface of the aggregate, and then cement is added. In addition, forming a massive spray material in which the surface of each aggregate is coated with cement, introducing the massive spray material group into a spray device, and transporting the compressed spray group by compressed air through a transport pipeline. Features or has a water content and water absorption of 1
Water is added to the aggregate of 0% or less to wet the entire surface of the aggregate, and then cement is added to form a massive spray material in which the surface of each aggregate is covered with the cement. The spraying material group is put into the spraying device and is conveyed through the conveying pipe, and the flow velocity is 6 to 15 m from the spraying tip nozzle.
/ Sec, spraying and spraying the spraying material group, or adding water to an aggregate having a water content and a water absorption of 10% or less to wet the entire surface of the aggregate, and then adding cement. To form a massive spray material in which the surface of each aggregate is covered with cement, and the massive spray material group is charged into the spraying device and transported through a transport pipe line, and the spray from the spraying tip nozzle The flow rate of the sprayed material to be ejected is detected, and the pressure of the compressed air to be injected into the conveying line is adjusted in the range of 0.3 to 2.0 kg / cm 2 so that the flow rate becomes 6 to 15 m / sec. It is characterized by doing
Or, the water content and water absorption of 100 to 500 parts by weight are 1
10% to 60 parts by weight of water is added to 0% or less of the aggregate to wet the entire surface of the aggregate, and then 50 to 300 parts by weight of cement is added, and the surface of each aggregate is coated with cement. Forming a massive spray material, and feeding the massive spray material group into a spray device and transporting the same through a transport pipeline;
Compressed air is injected into the conveying pipe so that the spraying material group can be sprayed at a flow rate of 6 to 15 m / sec from a spraying tip nozzle, and the water content and the water absorption are 10% or less. Water is added to the aggregate to wet the entire surface of the aggregate, and then cement and titanium oxide are added to form a massive spray material in which the surface of each aggregate is coated with cement and titanium oxide. Is injected into the spraying device and conveyed through a conveying line, and the spraying material group is sprayed at a flow rate of 6 to 15 m / sec from the spraying tip nozzle so that the compressed air can be sprayed into the conveying line. Or the aggregate having a water content of 100 to 500 parts by weight and a water absorption of 10% or less is 10 to 6 parts by weight.
After adding 0 parts by weight of water to wet the entire surface of the aggregate, 50 to 300 parts by weight of cement is added to form a massive spray material in which the surface of each aggregate is covered with cement. The mass of the material to be sprayed is put into the spraying apparatus and is conveyed through a conveying pipe.
A pressure of 0.3 to 2.0 kg / m in the conveying pipe so that the spray material group can be sprayed and fired at a pressure of 15 to 15 m / sec.
cm 2 of compressed air is injected.
【作用】本発明においては、水等の液体により湿潤した
骨材等の固体材料の表面をセメント等の粉体材料で包み
込み、被覆してセメントの層が湿潤状態での塊状の材料
としてから、この塊状の材料群をホース等の搬送管路を
介して圧縮空気により搬送する。According to the present invention, the surface of a solid material such as aggregate wetted with a liquid such as water is wrapped with a powder material such as cement and coated to form a cemented material in a wet state with a cement layer. The block of material is conveyed by compressed air through a conveying pipe such as a hose.
【0014】これにより、固体材料と粉体材料と液体と
を半流動体状態で空気搬送する際に生じていた搬送管路
の閉塞を防ぐことが可能となるとともに、材料に余分な
搬送圧力を加えることも回避することが可能となる。[0014] This makes it possible to prevent the clogging of the conveying line which occurs when the solid material, the powder material, and the liquid are conveyed in a semi-fluid state by air, and to apply an extra conveying pressure to the material. It is also possible to avoid adding.
【0015】また、例えば吸音材の吹付施工に用いる場
合にあっては、前記方法により搬送管路の先端ノズルま
で搬送された材料に水を加え、そこで半流動体状の吹付
材料としてから吹付施工を行う。Further, in the case of spraying a sound-absorbing material, for example, water is added to the material conveyed to the tip nozzle of the conveying pipe by the above-mentioned method. I do.
【0016】これにより、乾燥粉体による粉塵を発生さ
せずに吹付施工が可能となると共に、吹付けられた吸音
材をして極めて理想的なポーラス状態の成形体とするこ
とが可能となる。[0016] This makes it possible to perform spraying without generating dust due to the dry powder, and it is possible to use the blown sound-absorbing material to obtain a very ideal porous molded body.
【発明の実施の形態】以下、本発明の仕上用吹付材料の
吹付施工方法及び吹付装置内の材料搬送方法についての
実施例を図面に基づいて説明する。DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS An embodiment of a method for spraying a finishing spray material and a method for conveying a material in a spraying apparatus according to the present invention will be described below with reference to the drawings.
【0017】まず、図2の右上部に示されるように、本
実施例においては、固体材料たる骨材10をミキサー2
0等の混合分散機に投入し、これに湿潤液たる水12を
加えて混合する。First, as shown in the upper right part of FIG. 2, in this embodiment, an aggregate 10 as a solid material is mixed with a mixer 2.
0 and the like, and water 12 as a wetting liquid is added thereto and mixed.
【0018】ここで、本実施例で使用される骨材10と
しては、軽量骨材のパーライト、炭素中空球、プラスチ
ックバルーン、ガラスバルーン、シリカバルーン、シラ
スバルーン等の、有機、無機を問わず天然、人工の骨材
10があげられる。Here, as the aggregate 10 used in the present embodiment, natural aggregates such as pearlite, carbon hollow spheres, plastic balloons, glass balloons, silica balloons, shirasu balloons and the like, which are lightweight and aggregated, can be used. And artificial aggregate 10.
【0019】そしてこれら使用される骨材10は、含水
率及び吸水率が10%以下のものとなっている。また特
にこれらの骨材10は、水12を透過させない表面層を
持っていること、吹付施工に必要な強度を有しているこ
と等の条件を満足する軽量骨材が好ましい。The aggregate 10 used has a water content and a water absorption of 10% or less. In particular, it is preferable that these aggregates 10 are lightweight aggregates satisfying the conditions such as having a surface layer that does not allow water 12 to pass through and having the necessary strength for spraying.
【0020】さらに、骨材10の配合量は100〜50
0の重量部とされる。Further, the amount of the aggregate 10 is 100 to 50.
0 parts by weight.
【0021】これは、骨材10の表面を水12で湿潤さ
せてセメント14で被覆して塊状の材料とするためにセ
メント14や水12との投入量のバランスをとるためで
あり、また投入量が100重量部未満であると所望の吸
音効果が得られず500重量部を超えると吹付作業性が
悪化して例えば吹き付けにより得られる塗膜が脆くなる
等の虞があるからである。This is because the surface of the aggregate 10 is moistened with the water 12 and coated with the cement 14 to obtain a lump-shaped material so as to balance the amounts of the cement 14 and the water 12 to be added. If the amount is less than 100 parts by weight, a desired sound absorbing effect cannot be obtained, and if it exceeds 500 parts by weight, spraying workability may be deteriorated, and for example, a coating film obtained by spraying may be brittle.
【0022】そして、上記の様な特性を有する軽量骨材
10としては、いわゆる高強度無機発泡粒が例として挙
げられる。当該無機発泡粒は表面を磁器質のスキン層で
覆った、軽量にして高強度の軽量骨材であり、極めて高
い吸音性能を有している。Examples of the lightweight aggregate 10 having the above-mentioned characteristics include so-called high-strength inorganic expanded particles. The inorganic foamed particles are lightweight, high-strength, lightweight aggregates whose surfaces are covered with a porcelain skin layer, and have extremely high sound absorbing performance.
【0023】また、水12は、粉体材料の固体材料への
結合の状態を制御するために必要であり、しかも本実施
例の吹付材料16の吹付施工方法及び吹付装置内の材料
搬送方法において水12は水和反応によりセメント14
を凝結・硬化させるためにも必須となる。The water 12 is necessary for controlling the state of the bonding of the powder material to the solid material. In addition, the water 12 is used in the method of spraying the spray material 16 and the method of transporting the material in the spray device according to the present embodiment. Water 12 is converted into cement 14 by a hydration reaction.
It is also essential for coagulating and hardening.
【0024】すなわち、本実施例では、水12は材料搬
送前の当該吹付材料16の湿潤プロセスと、当該吹付材
料16の吹付時(搬送後の吹付用のノズル28に供給)
の2段階に分けて供給されることとなる。That is, in this embodiment, the water 12 wets the spray material 16 before the material is transported, and when the spray material 16 is sprayed (supplied to the spray nozzle 28 after the transport).
Are supplied in two stages.
【0025】具体的には、材料搬送前の吹付材料16の
湿潤プロセスにおいて10〜60重量部の水12が材料
に供給され、当該吹付材料16の吹付時において30〜
100重量部の水12が材料に供給されることとなる。More specifically, 10 to 60 parts by weight of water 12 is supplied to the material in the wetting process of the spray material 16 before the material is transported, and 30 to 30 parts by weight of the spray material 16 is sprayed.
100 parts by weight of water 12 will be supplied to the material.
【0026】尚、前記湿潤プロセスにおける水12の供
給量が10〜60重量部とされるのは、10重量部以下
であるとセメント14が充分に骨材10の表面に付着せ
ず、60重量部以上であると個々の骨材10がセメント
14に被覆されてなる塊状の材料とならずに、全体が半
流動体状の材料となってしまうからである。The amount of water 12 supplied in the wet process is 10 to 60 parts by weight. If the amount is less than 10 parts by weight, the cement 14 does not sufficiently adhere to the surface of the aggregate 10, This is because if the number of the aggregates is more than the part, the individual aggregate 10 does not become a massive material covered with the cement 14 but becomes a semi-fluid material as a whole.
【0027】以上により、図1の中段左側部に示される
ように、骨材10の表面に水12が浸透し、骨材10の
表面が湿潤状態となると共に、ミキサー20内において
投入された水12が殆ど骨材10の表面に吸い取られた
状態となる。As described above, the water 12 permeates into the surface of the aggregate 10 as shown in the middle left part of FIG. 12 is almost completely sucked on the surface of the aggregate 10.
【0028】そして、この状態が得られた後、図1の中
段部及び図2に示されるように、ミキサー20にセメン
ト14を投入し、混合を行う。ここで、投入されるセメ
ント14については、特に種類を限定するものではな
く、従来公知の普通ポルトランドセメント、早強ポルト
ランドセメント、中庸熱ポルトランドセメント、耐硫酸
塩ポルトランドセメント、白色ポルトランドセメント、
混合ポルトランドセメント等が使用できる。Then, after this state is obtained, as shown in the middle part of FIG. 1 and FIG. 2, the cement 14 is charged into the mixer 20 and mixed. Here, the type of the cement 14 to be charged is not particularly limited, and conventionally known ordinary Portland cement, early-strength Portland cement, moderate heat Portland cement, sulfate-resistant Portland cement, white Portland cement,
Mixed Portland cement and the like can be used.
【0029】なお、セメント14の配合量は50から3
00重量部を必須とするものである。これは上述の如く
塊状の吹付材料16を得るため骨材10や水12との投
入量のバランスを採るためであり、また、50重量部未
満であると吸音材に充分な強度を付与できず300重量
部を超えて配合すると吸音効果が低下する虞があるから
である。The amount of the cement 14 is from 50 to 3
00 parts by weight is essential. This is to balance the input amount with the aggregate 10 and the water 12 in order to obtain the massive spray material 16 as described above, and if the amount is less than 50 parts by weight, sufficient strength cannot be imparted to the sound absorbing material. If the amount exceeds 300 parts by weight, the sound absorbing effect may be reduced.
【0030】この際(すなわちセメント投入の際)に、
各種添加剤(混和剤、減水剤、繊維製補強剤等)も必要
に応じて配合することが出来る。これらの配合量は適宜
決められる。At this time (ie, at the time of cement input),
Various additives (admixtures, water reducing agents, fiber reinforcing agents, etc.) can also be added as necessary. The amounts of these components are appropriately determined.
【0031】なお、本実施例において使用可能な各種添
加剤については後程詳説する。The various additives that can be used in this embodiment will be described later in detail.
【0032】以上のプロセスにより、図1の下段左側部
に示されるように、骨材10が核となり、その表面全体
が水分12を介してセメント14で被覆され、塊状の吹
付材料16が構成されることとなる。By the above process, as shown in the lower left part of FIG. 1, the aggregate 10 becomes a nucleus, the entire surface of which is covered with the cement 14 via the moisture 12, and the massive spray material 16 is formed. The Rukoto.
【0033】すなわち骨材10の表面に浸透した水12
がセメント14を接着する接着剤の機能を果たし、骨材
10の表面全体がセメント14で覆われることになる。That is, the water 12 permeating the surface of the aggregate 10
Functions as an adhesive for bonding the cement 14, and the entire surface of the aggregate 10 is covered with the cement 14.
【0034】ここで、骨材10を被覆しているセメント
14の層は水12を多く含み、もって全体として湿潤状
態となっている。Here, the layer of the cement 14 covering the aggregate 10 contains a large amount of water 12 and is in a wet state as a whole.
【0035】したがって、図2の下部に示されるよう
に、この塊状の吹付材料16を吹付装置内の空気搬送装
置22に投入し、ホース等の搬送管路26を介して空気
搬送を行った場合であっても、従来の湿式搬送方法とは
異なりセメントの層と骨材とが分離するのを防止でき、
また搬送管路26内面への材料付着も回避できる。Therefore, as shown in the lower part of FIG. 2, when the massive blowing material 16 is charged into the air conveying device 22 in the spraying device, and the air is conveyed through the conveying pipe 26 such as a hose. However, unlike the conventional wet transport method, it is possible to prevent the cement layer and the aggregate from separating,
In addition, material adhesion to the inner surface of the transfer conduit 26 can be avoided.
【0036】よって、搬送管路26が粘性を有する半流
動体により閉塞してしまうおそれはなく、搬送距離につ
いて長距離搬送が可能となる。Therefore, there is no possibility that the conveying pipe 26 is blocked by the viscous semi-fluid, so that the conveying distance can be long.
【0037】そして、吹付材料16は、前記搬送管路2
6内を通過して所望の施工箇所に吹き付け材料16を吹
き付けるべく配置されたノズル28の先端まで圧縮空気
に押されて搬送される。Then, the spray material 16 is transferred to the conveying pipe 2.
6 and is conveyed by the compressed air to the tip of a nozzle 28 arranged to spray the spray material 16 to a desired construction site.
【0038】なお、本実施例において、材料搬送用の圧
縮空気は空気圧縮機24により圧縮され、形成される。In this embodiment, the compressed air for conveying the material is compressed and formed by the air compressor 24.
【0039】ここで、空気搬送装置22において空気圧
縮機24から搬送管路26に送られる搬送用空気の圧力
(圧送空気圧)は、0.3〜2.0kg/cm2内の値
となるように調整されている。Here, in the air transfer device 22, the pressure of the transfer air sent from the air compressor 24 to the transfer line 26 (pneumatic pressure) is set to a value within 0.3 to 2.0 kg / cm 2 . Has been adjusted.
【0040】これは、圧送空気圧が0.3kg/cm2
未満では搬送管路26内で吹付材料16を充分に搬送で
きず、圧送空気圧が2.0kg/cm2より大きい場合
は搬送される塊状の吹付材料16の被覆層から被覆した
セメント14が分離してしまう虞があるからである。This is because the compressed air pressure is 0.3 kg / cm 2
If the air pressure is less than 2.0 kg / cm 2 , the coated cement 14 separates from the coating layer of the massive spray material 16 to be conveyed. This is because there is a danger that they will be lost.
【0041】尚、圧縮空気の上記圧送空気圧であれば、
ノズル28から吹付材料16が吹き付け発射される流速
を吹き付け施工に良好な6乃至15m/secとするこ
とが可能となる。If the compressed air pressure of the compressed air is as described above,
The flow rate at which the spray material 16 is sprayed and emitted from the nozzle 28 can be set to 6 to 15 m / sec, which is favorable for spraying work.
【0042】そして、前記圧送空気圧を前記吹付材料1
6の搬送距離、搬送高さ、搬送量及び搬送管路26の径
により前記範囲内で変化させることにより、どのような
搬送条件下であってもノズル28から吹付材料16が吹
き付け発射される流速を吹き付け施工に良好な6乃至1
5m/secに制御できるのである。Then, the compressed air pressure is applied to the spray material 1.
By changing the transfer distance, the transfer height, the transfer amount, and the diameter of the transfer conduit 26 within the above-described range, the flow rate at which the spray material 16 is sprayed from the nozzle 28 under any transfer conditions is emitted. 6 to 1 good for spraying construction
It can be controlled to 5 m / sec.
【0043】ここで、図1から理解されるように、ノズ
ル28から発射される吹付材料16の流速を流速センサ
36で検知し、この流速がたえず吹き付け施工に良好な
6乃至15m/secの範囲内にあるようにすることが
できる。Here, as understood from FIG. 1, the flow rate of the spray material 16 emitted from the nozzle 28 is detected by the flow rate sensor 36, and this flow rate is in a range of 6 to 15 m / sec, which is good for spraying work. Can be within.
【0044】すなわち、流速センサ36で検知された流
速は圧力調整装置38にフィードバックされ、検知され
た流速に伴って圧力調整装置38による圧送空気圧の調
整が行われる。That is, the flow rate detected by the flow rate sensor 36 is fed back to the pressure adjusting device 38, and the pressure adjusting air pressure is adjusted by the pressure adjusting device 38 in accordance with the detected flow rate.
【0045】従って、たとえば検知された流速が6乃至
15m/secの範囲内の値より遅い場合には圧力調整
装置38では前記流速が早くなるよう送圧空気圧の調整
が行われるのである。Therefore, for example, when the detected flow velocity is lower than a value in the range of 6 to 15 m / sec, the pressure adjusting device 38 adjusts the sending air pressure so that the flow velocity becomes faster.
【0046】尚、流速センサ38の構成については何ら
限定されないが、一般に光学センサが使用される。ま
た、圧力調整装置38の構成についても何ら限定され
ず、空気調整弁等で構成してもかまわない。The configuration of the flow rate sensor 38 is not limited at all, but an optical sensor is generally used. Further, the configuration of the pressure adjusting device 38 is not limited at all, and may be configured by an air adjusting valve or the like.
【0047】ここで、従来の湿式搬送方法においては、
半流動体状搬送材料の搬送管路26内面への付着や搬送
管路26の閉塞を防止するために、圧送空気圧を2.0
kg/cm2より高く設定しなければならないことが多
々あった。Here, in the conventional wet transfer method,
In order to prevent the semi-fluid carrier material from adhering to the inner surface of the conveying line 26 and to prevent the conveying line 26 from being closed, the pressure of the pneumatic air is 2.0
Often it had to be set higher than kg / cm 2 .
【0048】しかし、このためにノズル28から吹付材
料16が吹き付け発射される流速が6乃至15m/se
cより大きくなってしまい、吹付材料のリバウンド率
(吹付時に防音壁等の吹付対象から吹き付けられた材料
が跳ね返ってしまう率)が30%程度となっていた。However, for this purpose, the flow rate at which the spray material 16 is sprayed and emitted from the nozzle 28 is 6 to 15 m / sec.
c, and the rebound rate of the sprayed material (the rate at which the material sprayed from the object to be sprayed such as a soundproof wall at the time of spraying rebounds) is about 30%.
【0049】しかしながら、本発明の搬送方法によれば
圧送空気圧は2.0kg/cm2以下となり、ひいては
ノズル28から吹付材料16が吹き付け発射される流速
を6乃至15m/sec内としうるのでリバウンド率を
10%程度に軽減することが可能となるのである。However, according to the conveying method of the present invention, the pressure air pressure is 2.0 kg / cm 2 or less, and the flow rate at which the blowing material 16 is sprayed and emitted from the nozzle 28 can be within 6 to 15 m / sec. Can be reduced to about 10%.
【0050】ここで、ホース等の搬送管路26先端のノ
ズル28に搬送された塊状の吹付材料16は、ノズル2
8から空中に噴射され、防音壁等の所望の施工箇所にお
ける吹付面34へ吹付施工される。Here, the massive spray material 16 transported to the nozzle 28 at the tip of the transport pipe 26 such as a hose,
8 and is sprayed into the air and sprayed onto the spraying surface 34 at a desired construction site such as a soundproof wall.
【0051】また、その吹付時においては、更に30〜
100重量部の水12が水ポンプ30から搬送され吹付
材料16に追加供給されることとなる。Further, at the time of the spraying, 30 to 30
100 parts by weight of water 12 is conveyed from the water pump 30 and is additionally supplied to the spray material 16.
【0052】なお、前述の如く水12は水和反応により
セメント14を凝結・硬化させるために必須であり、そ
の最終的な配合量(吹付けられた直後における配合量)
は50〜130重量部となる。As described above, the water 12 is indispensable for setting and hardening the cement 14 by a hydration reaction, and its final blending amount (blending amount immediately after spraying).
Is 50 to 130 parts by weight.
【0053】これは、50重量部未満であると、セメン
ト14の硬化が不十分となるおそれがあり、130重量
部を超えて配合すると、硬化に時間がかかるばかりでな
く吹付作業後の塗膜に流動性が生じて、均一に硬化しな
い虞が生じるからである。If the amount is less than 50 parts by weight, the hardening of the cement 14 may be insufficient. If the amount is more than 130 parts by weight, not only the time is required for the hardening but also the coating film after the spraying operation is performed. This is because there is a possibility that fluidity may be generated in the resin and it may not be uniformly cured.
【0054】尚、本実施例においては、吸音材噴射ノズ
ルと追加水噴射ノズルの2つを有する、2頭式のノズル
を用いてもよい。In this embodiment, a two-head type nozzle having two nozzles, ie, a sound absorbing material injection nozzle and an additional water injection nozzle, may be used.
【0055】しかして、これにより従来方式では困難で
あった理想的ポーラス状態の仕上用吸音材を、容易に構
成することが可能となる。Thus, it is possible to easily form a sound absorbing material for finishing in an ideal porous state, which is difficult with the conventional method.
【0056】すなわち、吹付時において、各材料が一様
に分散されてバランス良く混合され、理想的な混合状態
の半流動体材料を得ることが可能となり、これにより、
一様にポーラス状態である理想的な吸音材を構成するこ
とが可能となる。That is, at the time of spraying, each material is uniformly dispersed and mixed in a well-balanced manner, so that it is possible to obtain a semi-fluid material in an ideal mixed state.
It is possible to form an ideal sound absorbing material that is uniformly porous.
【0057】また、本発明による搬送方法および吹付施
工方法では、従来の乾式搬送方法のようにノズル28か
ら乾燥した骨材10とセメント14が噴射するものでは
ないので、セメント14などの粉体材料による吹付時の
粉塵は発生せず、粉塵による作業効率の低下等を懸念す
る必要もない。Further, in the conveying method and the spraying method according to the present invention, the dried aggregate 10 and the cement 14 are not sprayed from the nozzle 28 unlike the conventional dry conveying method. No dust is generated at the time of spraying, and there is no need to worry about a decrease in work efficiency due to the dust.
【0058】したがって、本発明の方法によれば、従来
の各搬送方法および吹付施工方法に比べ、高い施工効率
(歩留り)を得ることが可能となる。Therefore, according to the method of the present invention, it is possible to obtain higher construction efficiency (yield) as compared with the conventional transport methods and spraying construction methods.
【0059】さらに、本発明の方法により成形された吸
音材は極めてポーラスな状態であるために、広い周波数
帯域に対して充分な吸音特性を有し、従来方法のように
一定の周波数帯域の音(ノイズ)に対して吸音率が落ち
込んでしまう可能性への懸念も払拭される。Further, since the sound absorbing material formed by the method of the present invention is in a very porous state, it has sufficient sound absorbing characteristics over a wide frequency band, and has a sound in a certain frequency band as in the conventional method. Concerns about the possibility that the sound absorption coefficient may drop due to (noise) are also eliminated.
【0060】また、事前に必要に応じてマスキング作業
により養生を行う場合もある。施工条件にもよるが、吹
付施工完了後は、約20〜30時間で凝結・硬化する。
急結剤を併用した場合には数分〜十数分で急結する。In some cases, curing may be performed in advance by a masking operation as needed. After the spraying is completed, it solidifies and hardens in about 20 to 30 hours, depending on the application conditions.
When a quick setting agent is used in combination, quick setting takes several minutes to several tens of minutes.
【0061】急結剤を併用して得られる吸音層は、多孔
質構造が良好に維持されるため、併用しない場合に比較
して良好な吸音効果を得られる。Since the sound absorbing layer obtained by using the quick-setting agent in combination has a good porous structure, a good sound absorbing effect can be obtained as compared with the case where no combination is used.
【0062】なお、以上に示された骨材10、セメント
14、水12、各種添加剤(粉体材料又は液体)は、本
発明の方法に用いられる固体材料、粉体材料、液体の例
であり、本発明は湿潤した固体材料の表面を粉体材料で
被覆して塊状の材料とし、これを圧縮空気により搬送す
る点等を特徴とする技術思想である。The above-described aggregate 10, cement 14, water 12, and various additives (powder material or liquid) are examples of solid material, powder material, and liquid used in the method of the present invention. The present invention is a technical idea characterized in that the surface of a wet solid material is coated with a powder material to form a lump material, which is conveyed by compressed air.
【0063】したがって、本発明の方法に用いられる材
料等は、これらの具体例に限定されるものではない。Therefore, the materials used in the method of the present invention are not limited to these specific examples.
【0064】例えば固体材料と粉体材料を半流動体状の
材料として搬送管路により圧送している、レトルト食品
製造工程、ベースト状の菓子の製造、道路工事用のアス
ファルト(アスファルトコンクリート)、屎尿処理、シ
ーリング剤等の材料等の搬送行程にも応用可能なもので
ある。For example, retort food production process, production of base-like confectionery, asphalt (asphalt concrete) for road construction, human waste, in which a solid material and a powder material are pressure-fed as a semi-fluid material by a conveying pipe. The present invention is also applicable to the process of transporting materials such as processing and sealing agents.
【0065】次に、粉体材料または液体として添加され
る各種添加剤(チタン15、混和剤、減水剤、増粘剤、
起泡剤、急結剤、等)について説明する。Next, various additives (titanium 15, admixture, water reducing agent, thickener,
(Foaming agent, quick-setting agent, etc.) will be described.
【0066】本実施例ではさらに、NOx(窒素酸化
物)を吸収する作用を付加するために、例えばアナター
ゼ型結晶構造を有する二酸化チタンのチタン15が使用
される。ここで、二酸化チタンは、その結晶構造によ
り、アナターゼ型とルチル型がある。ルチル型は比較的
結晶構造が安定しており、一般的には白色の着色顔料と
して使用されている。 一方アナターゼ型は、加熱され
るとルチル型に移行してしまう不安定な結晶構造である
が、光触媒作用を有することが近年の研究で明らかにさ
れてた。In this embodiment, for example, in order to add an effect of absorbing NOx (nitrogen oxide), for example, titanium dioxide 15 of titanium dioxide having an anatase type crystal structure is used. Here, titanium dioxide has anatase type and rutile type depending on its crystal structure. The rutile type has a relatively stable crystal structure, and is generally used as a white color pigment. On the other hand, the anatase type has an unstable crystal structure which shifts to the rutile type when heated, but has been recently found to have a photocatalytic action.
【0067】すなわち、アナターゼ型二酸化チタンは、
受光することによって表面に活性酸素を生じ、これが空
気中のNOx(窒素酸化物)と化合吸収して、大気浄化
作用を現わすものと考えられる。That is, anatase type titanium dioxide is
It is considered that active oxygen is generated on the surface by receiving the light, and the active oxygen is combined with and absorbed by NOx (nitrogen oxide) in the air to exhibit an air purifying action.
【0068】アナターゼ型二酸化チタンは2〜100重
量部含むことを必要とする。2重量部未満であるとNO
x(窒素酸化物)吸収作用が十分ではなく、100重量
部を超えて配合しても、配合量に比例した大気浄化作用
が得られずコスト的にはむしろ不利となる。The anatase type titanium dioxide needs to contain 2 to 100 parts by weight. NO if less than 2 parts by weight
The x (nitrogen oxide) absorption effect is not sufficient, and even if it is added in excess of 100 parts by weight, an air purification effect in proportion to the amount is not obtained, which is rather disadvantageous in cost.
【0069】尚、前述した骨材10には二酸化チタンを
コーティングして使用することが好ましいものである。
軽量骨材に二酸化チタンコーティングをコーティングし
たとき、従来の吹付型吸音材に比べて高いNOx除去効
果を有することが確認された。The above-mentioned aggregate 10 is preferably coated with titanium dioxide before use.
It has been confirmed that when a lightweight aggregate is coated with a titanium dioxide coating, it has a higher NOx removing effect than a conventional spray-type sound absorbing material.
【0070】軽量骨材にコーティングする二酸化チタン
は、吹付型吸音材用の液体素材に直接添加される二酸化
チタンで構わない。The titanium dioxide to be coated on the lightweight aggregate may be titanium dioxide directly added to the liquid material for the spray type sound absorbing material.
【0071】さらに、吹付型吸音材には混和剤の一部と
して有機混和剤を用いることも可能である。有機混和剤
としては、オールアクリル樹脂、アクリル−スチレン共
重合体樹脂、スチレン-ブタジエン共重合体樹脂、など
の樹脂エマルジョンが例示できる。特に好ましくは、末
端にカルボキシル基等の極性基を持つアクリル系樹脂エ
マルジョンが推奨される。 その他必要に応じて配合す
る混和剤としては、凝結を制御するのに好適な石膏類、
吸音材を補強するための各種のフィラー、例えばポリエ
ステル、ポリエチレン、ビニロン、レーヨン、ナイロン
等の化学繊維・ガラス繊維、ロックウール等の無機繊
維、各種の硅砂、硫酸バリウム、炭酸カルシウム、クレ
ー等の顔料類、マイカ等のリン片状充填材が例示でき
る。また、吹付型吸音材の施工性および硬化後の性能確
保・向上のための減水剤、増粘剤等の各種の添加剤も必
要に応じて配合することができる。これらの配合量は適
宜決められる。Further, an organic admixture can be used as a part of the admixture in the spray type sound absorbing material. Examples of the organic admixture include resin emulsions such as an all-acryl resin, an acryl-styrene copolymer resin, and a styrene-butadiene copolymer resin. Particularly preferably, an acrylic resin emulsion having a polar group such as a carboxyl group at the terminal is recommended. Other admixtures to be blended as needed, gypsum suitable for controlling the setting,
Various fillers for reinforcing the sound absorbing material, for example, synthetic fibers and glass fibers such as polyester, polyethylene, vinylon, rayon, and nylon, inorganic fibers such as rock wool, and various pigments such as silica sand, barium sulfate, calcium carbonate, and clay And flaky fillers such as mica. Further, various additives such as a water reducing agent and a thickening agent for ensuring and improving the workability of the spray type sound absorbing material and the performance after curing can be blended as required. The amounts of these components are appropriately determined.
【0072】更に、吹き付け作業を容易にし、また吸音
性能を向上させる目的で、起泡剤を添加することがあ
る。起泡剤は一般に陰イオン界面活性剤、動物性蛋白質
等から適宜選択して使用できる。N−アシルアミノ酸お
よびその塩、アルキルエーテルカルボン酸、アシル化ペ
プチド等のカルボン酸塩、アルキルベンゼンスルホン酸
塩、アルキルナフタレンスルホン酸塩等のスルホン酸
塩、硫酸エステル塩、リン酸エステル塩、にかわ等が例
示できる。 起泡剤の添加方法は(1)起泡剤を適当な
濃度に稀釈して吹付型吸音材の練り混ぜ時に直接添加す
る方法、(2)起泡剤を発泡装置に通して気泡を生成
し、この気泡を練り混ぜ後の吹付型吸音材に混合する方
法が例示できる。Further, a foaming agent may be added for the purpose of facilitating the spraying operation and improving the sound absorbing performance. In general, the foaming agent can be appropriately selected and used from an anionic surfactant, an animal protein and the like. N-acyl amino acids and salts thereof, carboxylate such as alkyl ether carboxylic acid, acylated peptide, sulfonate such as alkyl benzene sulfonate, alkyl naphthalene sulfonate, sulfate ester salt, phosphate ester salt, glue etc. Can be illustrated. The method of adding the foaming agent is (1) a method of diluting the foaming agent to an appropriate concentration and directly adding it at the time of kneading the spray type sound absorbing material, and (2) a method of passing the foaming agent through a foaming device to generate air bubbles. A method of mixing the air bubbles with the spray type sound absorbing material after mixing and mixing can be exemplified.
【0073】いずれの方法によっても、吹付施工前の吸
音材における気泡の容積率が20〜80%となるように
調整する。気泡が20%未満であると吸音効果の向上が
得られず、80%を超えると吸音材の強度が低下して耐
久性が落ちるおそれがあるからである。In any method, the volume ratio of bubbles in the sound absorbing material before spraying is adjusted to be 20 to 80%. If the amount of air bubbles is less than 20%, the sound absorbing effect cannot be improved, and if it exceeds 80%, the strength of the sound absorbing material may be reduced and durability may be reduced.
【0074】また、吹付施工後にセメントの硬化に伴な
って気泡が消滅することがあるが、消滅後に吹き付けた
吸音材中には空隙が残る。この吸音材中の空隙率が10
〜50%となることが好ましい。10%未満であると吸
音効果の向上が得られず、50%を超えると吸音材の強
度が低下して耐久性が落ちるおそれがあるからである。Further, after the spraying, the air bubbles may disappear with the hardening of the cement, but voids remain in the sound absorbing material sprayed after the disappearance. The porosity in this sound absorbing material is 10
Preferably, it is 50%. If it is less than 10%, no improvement in the sound absorbing effect can be obtained, and if it exceeds 50%, the strength of the sound absorbing material may be reduced and the durability may be reduced.
【0075】吹付型吸音材を施工する際に、施工箇所が
トンネル内面などの様に上面に吹付施工を行う場合に
は、吹付施工後にその自重により、垂れ落ちやリバウン
ド等の不具合が発生するおそれがあり、また施工箇所の
環境・施工条件から短時間の凝結、いわゆる急結を必要
とする場合がある。こうした場合、急結剤を吹付工法に
併用することが可能である。急結剤としては塩化カルシ
ウム、水酸化アルミニウム、炭酸ナトリウム、水酸化ナ
トリウム等のアルミン酸カルシウム類、仮焼明ばん石、
水ガラス等の無機質物を例示することができる。 ま
た、トリエタノールアミン、グリセリン等の一部の有機
物にも急結剤として使用できるものがある。急結剤は吸
音材を吹付ノズルから噴射した直後の状態に、同様のノ
ズルから略同一方向に噴射を行い、ノズルから吸音材施
工面に到達する迄の時間に空中混合させることが好まし
い。尚、いわゆる吸音材噴射ノズルと水噴射ノズルと急
結剤噴射ノズルとの3つを有する、3頭式のノズルも例
示できる。When the spraying type sound-absorbing material is applied to the upper surface such as the inner surface of a tunnel, etc., there is a possibility that problems such as dripping or rebound may occur due to its own weight after the spraying. There is also a case where short-time condensation, so-called quick setting, is required depending on the environment and construction conditions at the construction site. In such a case, a quick-setting agent can be used in combination with the spraying method. As a quick setting agent, calcium aluminates such as calcium chloride, aluminum hydroxide, sodium carbonate, sodium hydroxide, calcined alunite,
Inorganic substances such as water glass can be exemplified. Some organic substances, such as triethanolamine and glycerin, can also be used as quick-setting agents. It is preferable that the quick-setting agent is sprayed in the same direction from a similar nozzle in a state immediately after the sound-absorbing material is sprayed from the spray nozzle, and is mixed in the air in a time period from the nozzle to the sound-absorbing material application surface. In addition, a three-head type nozzle having three, that is, a so-called sound-absorbing material injection nozzle, a water injection nozzle, and a quick-setting agent injection nozzle can be exemplified.
【発明の効果】かくして、本発明よりなる材料搬送方法
等、例えば仕上用吹付材料の吹付施工方法及び吹付装置
内の材料搬送方法によれば、搬送前の材料の状態を一定
状態に制御することにより充分な搬送距離を確保するこ
と、搬送後の吹付作業等の作業性を向上させること、及
び搬送吹付後の吸音材等の成形状態(ポーラス状態)を
改善して吸音率等を向上させること、が可能となる。As described above, according to the material conveying method and the like according to the present invention, for example, according to the method of spraying a finishing spray material and the method of conveying the material in the spraying apparatus, the state of the material before the conveying is controlled to a constant state. In order to improve the workability such as spraying work after transfer, and to improve the molding state (porous state) of the sound absorbing material etc. after the transfer spraying to improve the sound absorption coefficient etc. , Becomes possible.
【図1】 本発明の概念説明図である。FIG. 1 is a conceptual explanatory diagram of the present invention.
【図2】 本発明の実施例の説明図である。FIG. 2 is an explanatory diagram of an embodiment of the present invention.
【図3】 従来技術(乾式搬送方法)の説明図である。FIG. 3 is an explanatory diagram of a conventional technique (dry transport method).
【図4】 従来技術(湿式搬送方法)の説明図である。FIG. 4 is an explanatory view of a conventional technique (wet transfer method).
10 骨材 12 水 14 セメント 15 チタン 16 吹付材料 20 ミキサー 22 空気搬送機 24 空気圧縮機 26 搬送管路 28 ノズル 30 水ポンプ 34 吹付面 36 流速センサ 38 圧力調整装置 DESCRIPTION OF SYMBOLS 10 Aggregate 12 Water 14 Cement 15 Titanium 16 Spraying material 20 Mixer 22 Air transporter 24 Air compressor 26 Transport pipeline 28 Nozzle 30 Water pump 34 Spray surface 36 Flow rate sensor 38 Pressure regulator
───────────────────────────────────────────────────── フロントページの続き (72)発明者 瀬田 恵之 東京都千代田区三番町2番地 飛島建設株 式会社内 (72)発明者 吉村 道彦 東京都千代田区三番町2番地 飛島建設株 式会社内 (72)発明者 田中 斎 東京都千代田区三番町2番地 飛島建設株 式会社内 (72)発明者 槇島 修 東京都千代田区三番町2番地 飛島建設株 式会社内 (72)発明者 伊藤 淳 東京都千代田区三番町2番地 飛島建設株 式会社内 (72)発明者 藤井 秀夫 東京都北区豊島8丁目16番15号 日本特殊 塗料株式会社内 (72)発明者 寺田 隆 東京都北区豊島8丁目16番15号 日本特殊 塗料株式会社内 Fターム(参考) 2E172 AA03 CA37 DC01 DC12 3F047 AA11 AB06 BA07 4F033 BA04 BA05 QB02Y QB06 QB12Y QD02 QD13 QD16 QE01 QE21 QE26 QF07Y QF15X QF15Y QF23 QH02 QH10 QK04Y QK08Y QK11Y QK18Y QK22Y QK27Y ──────────────────────────────────────────────────続 き Continued on the front page (72) Inventor Yoshiyuki Seta No. 2, Sanbancho, Chiyoda-ku, Tokyo Tobishima Construction Co., Ltd. (72) Inventor Michihiko Yoshimura No. 2 Sanbancho, Chiyoda-ku, Tokyo Tobishima Construction Co., Ltd. In-house (72) Inventor Sai Tanaka 2nd Sanbancho, Chiyoda-ku, Tokyo Tobishima Construction Co., Ltd. (72) Inventor Osamu Makijima 2nd Sanbancho, Chiyoda-ku, Tokyo Tobishima Construction Co., Ltd. (72) Invention Person Jun Ito 2 Sanbancho, Chiyoda-ku, Tokyo Inside Tobishima Construction Co., Ltd. (72) Inventor Hideo Fujii 8-16-15 Toshima, Kita-ku, Tokyo Inside Japan Special Paint Co., Ltd. (72) Inventor Takashi Terada Tokyo 8-16-15 Toshima, Tohoku-ku, Japan F Co., Ltd. F-term (reference) 2E172 AA03 CA37 DC01 DC12 3F047 AA11 AB06 BA07 4F033 BA04 BA05 QB02Y QB06 QB12Y QD02 QD13 QD16 QE01 QE21 QE26 QF07Y QF15X QF15Y QF23 QH02 QH10 QK04Y QK08Y QK11Y QK18Y QK22Y QK27Y
Claims (7)
後、該湿潤した固体材料の表面を粉体材料で被覆して塊
状の材料とし、該塊状の材料群を圧縮空気により搬送す
る、 ことを特徴とする、固体材料と粉体材料の搬送方法。(1) after the surface of a solid material is wetted with a liquid, the surface of the wet solid material is coated with a powder material to form a lump material, and the lump material group is conveyed by compressed air. A method for transporting a solid material and a powder material.
に水を加え、前記骨材の表面全体を湿潤させた後にセメ
ントを加えて各骨材の表面がセメントで被覆されてなる
塊状の吹付材料を形成し、 該塊状の吹付材料群を吹付装置内に投入して搬送管路を
介して圧縮空気により搬送する、 ことを特徴とする吹付材料の吹付装置内の材料搬送方
法。2. Water is added to an aggregate having a water content and a water absorption of 10% or less, and the entire surface of the aggregate is wetted, and then cement is added. The surface of each aggregate is covered with cement. A method of conveying a mass of a sprayed material in a spraying device, comprising: forming a mass of a material to be sprayed; introducing the group of masses of the material to be sprayed into the spraying device; and conveying the material by compressed air through a conveying pipe.
に水を加えて前記骨材の表面全体を湿潤させた後にセメ
ントを加えて各骨材の表面がセメントで被覆されてなる
塊状の吹付材料を形成し、 該塊状の吹付材料群を吹付装置内に投入すると共に搬送
管路を介して搬送し、吹付用先端ノズルからは流速6乃
至15m/secで前記吹付材料群を吹き付け発射する
ことを特徴とする吹付材料の吹付施工方法。3. An aggregate having a water content and a water absorption of 10% or less is added with water to wet the entire surface of the aggregate, and then cement is added, and the surface of each aggregate is coated with cement. A massive spray material is formed, and the massive spray material group is introduced into the spraying device and transported through a conveying pipe. The spray material group is sprayed from the spray tip nozzle at a flow rate of 6 to 15 m / sec. A spraying method of spraying material, characterized by firing.
に水を加えて前記骨材の表面全体を湿潤させた後にセメ
ントを加えて各骨材の表面がセメントで被覆されてなる
塊状の吹付材料を形成し、 該塊状の吹付材料群を吹付装置内に投入すると共に搬送
管路を介して搬送し、吹付用先端ノズルからの発射され
る吹き付け材料の流速を検知し、前記流速が6乃至15
m/secとなるよう前記搬送管路内に注入すべき圧縮
空気の圧力を0.3乃至2.0kg/cm2の範囲で調
整したことを特徴とする吹付材料の吹付施工方法。4. An aggregate having a water content and a water absorption of 10% or less is added with water to wet the entire surface of the aggregate, and then cement is added, and the surface of each aggregate is coated with the cement. A massive spray material is formed, and the massive spray material group is charged into the spray device and transported through a transport pipe, and the flow rate of the spray material emitted from the spray tip nozzle is detected, and the flow rate is detected. Is 6 to 15
A method for spraying a spray material, wherein the pressure of the compressed air to be injected into the conveying conduit is adjusted within a range of 0.3 to 2.0 kg / cm 2 so as to be m / sec.
が10%以下である骨材に10〜60重量部の水を加え
て前記骨材の表面全体を湿潤させた後に50〜300重
量部のセメントを加えて各骨材の表面がセメントで被覆
されてなる塊状の吹付材料を形成し、 該塊状の吹付材料群を吹付装置内に投入すると共に搬送
管路を介して搬送し、吹付用先端ノズルから流速6乃至
15m/secで前記吹付材料群を吹き付け発射可能に
前記搬送管路内に圧縮空気を注入したことを特徴とする
吹付材料の吹付施工方法。5. An aggregate having a water content of 100 to 500 parts by weight and a water absorption of 10% or less is added with 10 to 60 parts by weight of water to wet the entire surface of the aggregate and then 50 to 300 parts by weight. The cement of the part is added to form a massive spray material in which the surface of each aggregate is covered with the cement, and the massive spray material group is charged into the spraying device and transported through a transport pipe, and sprayed. Spraying the sprayed material group at a flow rate of 6 to 15 m / sec from a front end nozzle, and injecting compressed air into the conveying pipe so as to be able to emit the sprayed material group.
に水を加えて前記骨材の表面全体を湿潤させた後にセメ
ントと酸化チタンを加えて各骨材の表面がセメントおよ
び酸化チタンで被覆されてなる塊状の吹付材料を形成
し、 該塊状の吹付材料群を吹付装置に投入して搬送管路を介
して搬送し、吹付用先端ノズルからは流速6乃至15m
/secで前記吹付材料群を吹き付け発射可能に前記搬
送管路内に圧縮空気を注入したことを特徴とする吹付材
料の吹付施工方法。6. An aggregate having a water content and a water absorption of 10% or less is added with water to wet the entire surface of the aggregate, and then cement and titanium oxide are added to make the surface of each aggregate cement and oxidized. A massive spray material coated with titanium is formed, and the massive spray material group is put into a spray device and transported through a transport pipe, and a flow velocity of 6 to 15 m from a spray tip nozzle.
A spraying method of spraying material, wherein compressed air is injected into the conveying pipe so that the spraying material group can be sprayed and fired at / sec.
が10%以下である骨材に10〜60重量部の水を加え
て前記骨材の表面全体を湿潤させた後に50〜300重
量部のセメントを加えて各骨材の表面がセメントで被覆
されてなる塊状の吹付材料を形成し、 該塊状の吹付材料群を吹付装置内に投入すると共に搬送
管路を介して搬送し、吹付用先端ノズルから流速6乃至
15m/secで前記吹付材料群を吹き付け発射できる
よう前記搬送管路内に圧力0.3乃至2.0kg/cm
2の圧縮空気を注入したことを特徴とする吹付材料の吹
付施工方法。7. An aggregate having a water content of 100 to 500 parts by weight and a water absorption of 10% or less is added with 10 to 60 parts by weight of water to wet the entire surface of the aggregate and then 50 to 300 parts by weight. The cement of the part is added to form a massive spray material in which the surface of each aggregate is covered with the cement, and the massive spray material group is charged into the spraying device and transported through a transport pipe, and sprayed. A pressure of 0.3 to 2.0 kg / cm in the conveying pipe so that the sprayed material group can be sprayed and fired at a flow rate of 6 to 15 m / sec from the tip nozzle.
2. A spraying method for spraying material, wherein compressed air is injected into the spraying material.
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JP2000325533A JP4356824B2 (en) | 2000-10-25 | 2000-10-25 | Spraying material spraying method and material conveying method in spraying apparatus |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2004091085A (en) * | 2002-08-30 | 2004-03-25 | Taiheiyo Cement Corp | Adhesive powder material transporting method, and adhesive waste processing method |
WO2017006519A1 (en) * | 2015-07-08 | 2017-01-12 | パナソニックIpマネジメント株式会社 | Droplet production system |
JP2019166492A (en) * | 2018-03-23 | 2019-10-03 | 太平洋マテリアル株式会社 | Rock wool spray method |
-
2000
- 2000-10-25 JP JP2000325533A patent/JP4356824B2/en not_active Expired - Lifetime
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2004091085A (en) * | 2002-08-30 | 2004-03-25 | Taiheiyo Cement Corp | Adhesive powder material transporting method, and adhesive waste processing method |
WO2017006519A1 (en) * | 2015-07-08 | 2017-01-12 | パナソニックIpマネジメント株式会社 | Droplet production system |
JP2019166492A (en) * | 2018-03-23 | 2019-10-03 | 太平洋マテリアル株式会社 | Rock wool spray method |
JP7025262B2 (en) | 2018-03-23 | 2022-02-24 | 太平洋マテリアル株式会社 | Rock wool spraying method |
Also Published As
Publication number | Publication date |
---|---|
JP4356824B2 (en) | 2009-11-04 |
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