JP2002110346A - Electroluminescent lamp and its manufacturing method - Google Patents

Electroluminescent lamp and its manufacturing method

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Publication number
JP2002110346A
JP2002110346A JP2000299471A JP2000299471A JP2002110346A JP 2002110346 A JP2002110346 A JP 2002110346A JP 2000299471 A JP2000299471 A JP 2000299471A JP 2000299471 A JP2000299471 A JP 2000299471A JP 2002110346 A JP2002110346 A JP 2002110346A
Authority
JP
Japan
Prior art keywords
phosphor
resin
electroluminescent lamp
binder
light emitting
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP2000299471A
Other languages
Japanese (ja)
Inventor
Yasuhiro Mano
泰広 真野
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Renesas Semiconductor Manufacturing Co Ltd
Kansai Nippon Electric Co Ltd
Original Assignee
Renesas Semiconductor Manufacturing Co Ltd
Kansai Nippon Electric Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Renesas Semiconductor Manufacturing Co Ltd, Kansai Nippon Electric Co Ltd filed Critical Renesas Semiconductor Manufacturing Co Ltd
Priority to JP2000299471A priority Critical patent/JP2002110346A/en
Publication of JP2002110346A publication Critical patent/JP2002110346A/en
Pending legal-status Critical Current

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Abstract

PROBLEM TO BE SOLVED: To provide a highly bright electroluminescent lamp that is suitable for the IC inverter of a step-up type of the conventional technology. SOLUTION: The electroluminescent lamp 1 comprises a luminous layer 8 composed of a phosphor 4, a binder 5 and a resin layer 7 having a smaller dielectric constant than the binder 5, and the resin layer 7 is arranged between the phosphor 4 and the phosphor 4 by being melted and solidified. And in its manufacturing method, the luminous layer 8 is printed with an ink that has dispersed the phosphor 4 and the resin powder 6 in the binder 5. Then the luminous layer 8 is heated, whereby the resin powder 6 is melted and solidified, and a resin layer 7 is formed between the phosphors.

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の属する技術分野】本発明は電界発光灯及びその
製造方法に関し、特に液晶ディスプレイのバックライト
に好適な高輝度の電界発光灯及びその製造方法に関する
ものである。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to an electroluminescent lamp and a method of manufacturing the same, and more particularly to a high-luminance electroluminescent lamp suitable for a backlight of a liquid crystal display and a method of manufacturing the same.

【0002】[0002]

【従来の技術】近年、情報化社会の進展に伴い携帯電
話、PHS等の携帯型電子機器が急速に普及している。
これらの電子機器は液晶ディスプレイを搭載しており、
バックライトとして小型・薄型の電界発光灯が使用され
ている。この種の電界発光灯51は、例えば図5の断面
図に示す構造を有し、次のようにして製造される。な
お、図5は積層構成を示し、リード接続構造の図示は省
略している。まず、厚さ100〜200μmのPET等
からなる絶縁性の透明フィルム52の片面に、蒸着、ス
パッタ等でITOなどの透明電極53を30〜50nm
の厚みで形成する。また、ITO粉末を含む導電ペース
トを数10μm厚に印刷してもよい。
2. Description of the Related Art In recent years, portable electronic devices such as portable telephones and PHSs have rapidly spread with the progress of the information society.
These electronic devices are equipped with a liquid crystal display,
A small and thin electroluminescent lamp is used as a backlight. This type of electroluminescent lamp 51 has, for example, the structure shown in the cross-sectional view of FIG. 5 and is manufactured as follows. FIG. 5 shows a laminated structure, and the illustration of the lead connection structure is omitted. First, a transparent electrode 53 of 30 to 50 nm is formed on one surface of an insulating transparent film 52 made of PET or the like having a thickness of 100 to 200 μm by vapor deposition, sputtering or the like.
Formed with a thickness of Alternatively, a conductive paste containing ITO powder may be printed to a thickness of several tens of μm.

【0003】次に、硫化亜鉛を銅で付活した蛍光体54
(中心粒径(メジアン径)20〜30μm)と、フッ素
ゴム(比重約1.8)等からなるバインダ55とを有機
溶剤(例えば、イソホロン)中に分散させた発光層用イ
ンキを用いて、透明電極53上にスクリーン印刷により
発光層56を30〜50μmの厚さに形成する。バイン
ダには、水分による蛍光体の劣化を防止するため、防湿
性に優れたフッ素ゴム(例えば、ダイキン工業(株)製
G501)を使用している。発光層用インキは、先ず有機
溶剤1に対して重量比で約0.4のフッ素ゴムを溶解し
てバインダ溶液とし、次いで、このバインダ溶液1に対
して蛍光体を重量比で約1.4分散したものである。イ
ンキの粘度はスクリーン印刷に適するように調整されて
いる。
[0003] Next, a phosphor 54 obtained by activating zinc sulfide with copper.
Using a light emitting layer ink in which (a central particle diameter (median diameter) 20 to 30 μm) and a binder 55 made of fluoro rubber (specific gravity: about 1.8) or the like are dispersed in an organic solvent (for example, isophorone), A light emitting layer 56 is formed on the transparent electrode 53 by screen printing to a thickness of 30 to 50 μm. The binder is made of fluorine rubber (e.g., manufactured by Daikin Industries, Ltd.) with excellent moisture-proof properties to prevent the phosphor from deteriorating due to moisture.
G501). The ink for the light emitting layer is prepared by first dissolving about 0.4 by weight of a fluororubber in the organic solvent 1 to form a binder solution, and then adding the phosphor to the binder solution 1 in a weight ratio of about 1.4. It is dispersed. The viscosity of the ink is adjusted to be suitable for screen printing.

【0004】次に、発光層56上に、チタン酸バリウム
からなる白色高誘電体粉末と、フッ素ゴムとを有機溶剤
(例えば、イソホロン)中に分散させた反射絶縁層用イ
ンキを用いて、スクリーン印刷により反射絶縁層57を
10〜20μmの厚さに印刷形成する。反射絶縁層用イ
ンキは、先ず有機溶剤1に対して重量比で約0.4のフ
ッ素ゴムを溶解してバインダ溶液とし、次いでこのバイ
ンダ溶液1に対してチタン酸バリウムを重量比で0.9
分散させたものである。インキの粘度はスクリーン印刷
に適するように調整されている。
Next, a screen is formed on the light emitting layer 56 by using an ink for a reflective insulating layer in which a white high dielectric powder of barium titanate and fluororubber are dispersed in an organic solvent (for example, isophorone). The reflection insulating layer 57 is formed by printing to a thickness of 10 to 20 μm by printing. The ink for the reflective insulating layer is prepared by first dissolving about 0.4 parts by weight of fluororubber in the organic solvent 1 to form a binder solution, and then adding 0.9 parts by weight of barium titanate to the binder solution 1 in a 0.9 parts by weight.
It is dispersed. The viscosity of the ink is adjusted to be suitable for screen printing.

【0005】次に、反射絶縁層57上に、銀やカーボン
を含む導電ペーストからなる裏面電極58をスクリーン
印刷で10〜20μmの厚さに形成する。
Next, a back electrode 58 made of a conductive paste containing silver or carbon is formed on the reflective insulating layer 57 to a thickness of 10 to 20 μm by screen printing.

【0006】次に、裏面電極58上に、メラミン樹脂、
フェノール樹脂、エポキシ樹脂等の絶縁性樹脂からなる
保護層59をスクリーン印刷で所定厚形成し、電界発光
灯51を得る。
Next, a melamine resin,
A protective layer 59 made of an insulating resin such as a phenol resin or an epoxy resin is formed to a predetermined thickness by screen printing, and the electroluminescent lamp 51 is obtained.

【0007】上記電界発光灯を点灯するには、通常、電
池などの直流低電圧を交流電圧に変換するICインバ−
タなどの駆動装置が使用される。この種のインバ−タは
直流電源、インダクタ(チョ−ク、トランスなど)、ス
イッチング素子を備えている。動作は、まずスイッチを
オンにして電源からインダクタに電流を流してインダク
タにエネルギ−を蓄積し、次にスイッチをオフにして上
記エネルギ−を放出し電界発光灯の容量負荷を充電す
る。以下、オンオフを繰り返して電界発光灯の端子電圧
を上昇する(ステップアップ方式)。充分な高電圧にな
った時点で電界発光灯の電荷を放電する。充放電を繰り
返すことにより発光する。
In order to turn on the electroluminescent lamp, an IC inverter for converting a low DC voltage of a battery or the like into an AC voltage is usually used.
A driving device such as a motor is used. This type of inverter includes a DC power supply, an inductor (choke, transformer, etc.), and a switching element. In operation, first, a switch is turned on, a current flows from a power supply to an inductor to store energy in the inductor, and then, the switch is turned off to release the energy to charge a capacitive load of the electroluminescent lamp. Thereafter, the terminal voltage of the electroluminescent lamp is increased by repeating on / off (step-up method). When the voltage becomes sufficiently high, the electric charge of the electroluminescent lamp is discharged. Light is emitted by repeating charge and discharge.

【0008】[0008]

【発明が解決しようとする課題】従来のステップアップ
方式のICインバ−タで電界発光灯を点灯する場合、電
界発光灯の輝度を向上するためには、ICインバ−タの
出力電圧(電界発光灯の端子電圧)を増加することが有
効であり、例えば、ICインバ−タでは入力電圧を大き
くする、スイッチのオン時間を長くし、オフ時間を短く
する、インダクタを小さくすることなどが有効であり、
電界発光灯では直流抵抗分を小さくする、全体の静電容
量を小さくすることなどが有効とされた。特に、電界発
光灯の静電容量を小さくするために、発光層を厚く形成
する、バインダの比誘電率を小さくすることなどがなさ
れたが、蛍光体の上下に配設されるバインダの比誘電率
が小さくなる結果、蛍光体に印加される電圧が低下し、
蛍光体の平均電界が低下してしまい輝度向上は十分では
なかった。
When an electroluminescent lamp is lit by a conventional step-up type IC inverter, in order to improve the brightness of the electroluminescent lamp, the output voltage of the IC inverter (electroluminescence) is increased. It is effective to increase the input voltage, increase the on-time of the switch, shorten the off-time of the switch, and reduce the size of the inductor. Yes,
For an electroluminescent lamp, it has been effective to reduce the DC resistance and the overall capacitance. In particular, in order to reduce the capacitance of the electroluminescent lamp, the emission layer was formed thicker, and the relative dielectric constant of the binder was reduced, but the relative dielectric constant of the binder disposed above and below the phosphor was made. As a result, the voltage applied to the phosphor decreases,
The average electric field of the phosphor was reduced, and the luminance was not sufficiently improved.

【0009】そこで、本発明は上記の問題に鑑みてなさ
れたもので、蛍光体と蛍光体との間に比誘電率の小さな
樹脂を配設することにより発光層の静電容量を減少さ
せ、ICインバータ駆動時の負荷を低減してICインバ
ータの出力電圧を増加させ、増加した出力電圧を有効に
蛍光体に印加して輝度を向上した電界発光灯及びその製
造方法を提供することを目的とする。
In view of the above, the present invention has been made in view of the above-mentioned problems, and has a structure in which a resin having a small relative dielectric constant is provided between phosphors to reduce the capacitance of the light emitting layer. An object of the present invention is to provide an electroluminescent lamp in which the load at the time of driving an IC inverter is reduced, the output voltage of the IC inverter is increased, and the increased output voltage is effectively applied to a phosphor to improve the luminance, and a method of manufacturing the same. I do.

【0010】[0010]

【課題を解決するための手段】本発明の電界発光灯は、
透明電極と裏面電極との間に少なくとも発光層が形成さ
れ、前記発光層は蛍光体と、バインダと、前記バインダ
よりも比誘電率が小さい樹脂層とからなり、該樹脂層は
蛍光体と蛍光体との間に溶融固化して配設されているこ
とを特徴とする。この構成により、蛍光体と蛍光体との
間に比誘電率が小さい樹脂層が高密度に形成されるの
で、発光層の静電容量が減少し、ICインバータ駆動時
の負荷が軽減してICインバータの出力電圧が増加し、
蛍光体の平均電界が増強して輝度が向上する。
An electroluminescent lamp according to the present invention comprises:
At least a light-emitting layer is formed between the transparent electrode and the back electrode, and the light-emitting layer includes a phosphor, a binder, and a resin layer having a relative dielectric constant smaller than that of the binder. It is characterized by being disposed by being melted and solidified between itself and the body. With this configuration, a resin layer having a small relative dielectric constant is formed between the phosphors at a high density, so that the capacitance of the light emitting layer is reduced, and the load at the time of driving the IC inverter is reduced. The output voltage of the inverter increases,
The average electric field of the phosphor is enhanced and the luminance is improved.

【0011】また、本発明の電界発光灯は、蛍光体に対
する樹脂層の重量比が0.07〜0.27であることを
特徴とする。この構成により、蛍光体と蛍光体との間に
適量の樹脂層が形成でき、ICインバータ駆動で輝度を
向上できる。
Further, the electroluminescent lamp of the present invention is characterized in that the weight ratio of the resin layer to the phosphor is 0.07 to 0.27. With this configuration, an appropriate amount of resin layer can be formed between the phosphors, and the luminance can be improved by driving the IC inverter.

【0012】また、本発明の電界発光灯は、前記樹脂層
がポリエチレン、エチレン・アクリル酸共重合体、ポリ
プロピレン、ポリスチレンから選択された樹脂からなる
ことを特徴とする。これらの樹脂は比誘電率がバインダ
よりも小さく、かつ融点が低いので、発光層に悪影響を
及ぼすことなく低温加熱で溶融固化でき、所望の樹脂層
を形成できる。
Further, in the electroluminescent lamp according to the present invention, the resin layer is made of a resin selected from polyethylene, ethylene / acrylic acid copolymer, polypropylene and polystyrene. Since these resins have a lower dielectric constant and a lower melting point than the binder, they can be melted and solidified by low-temperature heating without adversely affecting the light emitting layer, and a desired resin layer can be formed.

【0013】また、本発明の電界発光灯の製造方法は、
透明電極と裏面電極との間に少なくとも発光層を形成す
る電界発光灯の製造方法において、蛍光体と、バインダ
よりも比誘電率が小さい樹脂粉末とをバインダ中に分散
したインキを用いて発光層を印刷する工程と、前記発光
層を加熱して樹脂粉末を溶融する工程と、溶融した樹脂
を固化する工程とを有することを特徴とする。この構成
により、蛍光体と蛍光体との間に樹脂層を配設した電界
発光灯を容易に製造できる。この電界発光灯は、蛍光体
と蛍光体との間に比誘電率が小さい高密度の樹脂層が形
成されているので、発光層の静電容量が減少し、ICイ
ンバータ駆動時の負荷が軽減してICインバータの出力
電圧が増加し、蛍光体の平均電界が増強して輝度が向上
する。
[0013] The method for manufacturing an electroluminescent lamp according to the present invention comprises:
In a method of manufacturing an electroluminescent lamp in which at least a light emitting layer is formed between a transparent electrode and a back electrode, a light emitting layer is formed by using an ink in which a phosphor and a resin powder having a relative dielectric constant smaller than that of the binder are dispersed in the binder. , A step of heating the light emitting layer to melt the resin powder, and a step of solidifying the melted resin. With this configuration, an electroluminescent lamp in which a resin layer is disposed between phosphors can be easily manufactured. In this electroluminescent lamp, since a high-density resin layer having a small relative dielectric constant is formed between phosphors, the capacitance of the light-emitting layer is reduced, and the load when driving the IC inverter is reduced. As a result, the output voltage of the IC inverter increases, the average electric field of the phosphor increases, and the luminance improves.

【0014】また、前記蛍光体の平均粒径に対する前記
樹脂粉末の平均粒径の比は、0.2〜1.1であることを
特徴とする。この構成により、蛍光体と蛍光体との間に
適正に樹脂層を配設でき、高輝度の電界発光灯を得るこ
とができる。
The ratio of the average particle size of the resin powder to the average particle size of the phosphor is 0.2 to 1.1. With this configuration, the resin layer can be appropriately disposed between the phosphors, and a high-luminance electroluminescent lamp can be obtained.

【0015】[0015]

【発明の実施の形態】本発明の電界発光灯1は、図1の
要部断面図に示すように透明電極3と裏面電極10との
間に少なくとも発光層8が形成され、前記発光層8は蛍
光体4と、バインダ5と、バインダ5よりも比誘電率が
小さい樹脂層7とからなり、該樹脂層7は蛍光体4と蛍
光体4との間に溶融固化されて配設されていることを特
徴とする。発光層8の上には反射絶縁層9を印刷形成し
てもよい。裏面電極10の上には保護層11を形成して
もよい。なお、図1は積層構成を示し、リード接続構造
の図示は省略している。樹脂層7に要求される最も重要
な特性は比誘電率であり、バインダ5よりも比誘電率が
十分に小さいことである。また、蛍光体4よりも小さい
ことが望ましい。例えば、フッ素ゴムの比誘電率は(略
15)であるから、樹脂層7の比誘電率は5以下、望ま
しくは3以下が好適する。かかる樹脂層7が透明電極面
上に面に水平方向に若干の間隔で配設された蛍光体4と
蛍光体4との間(横方向)に配設されることが重要であ
る。面に垂直の方向、すなわち蛍光体4の上下に配設さ
れると、蛍光体4にかかる電界方向と一致するので電界
強度が低下し、輝度が低下するので、好ましくない。
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS An electroluminescent lamp 1 according to the present invention has at least a light emitting layer 8 formed between a transparent electrode 3 and a back electrode 10 as shown in a sectional view of a main part of FIG. Is composed of a phosphor 4, a binder 5, and a resin layer 7 having a relative dielectric constant smaller than that of the binder 5, and the resin layer 7 is disposed between the phosphors 4 and 4 by being melted and solidified. It is characterized by being. A reflective insulating layer 9 may be printed on the light emitting layer 8. A protective layer 11 may be formed on the back electrode 10. FIG. 1 shows a laminated structure, and the illustration of the lead connection structure is omitted. The most important characteristic required for the resin layer 7 is the relative dielectric constant, which is sufficiently lower than that of the binder 5. Further, it is desirable that it is smaller than the phosphor 4. For example, since the relative dielectric constant of fluororubber is (about 15), the relative dielectric constant of the resin layer 7 is preferably 5 or less, and more preferably 3 or less. It is important that such a resin layer 7 is provided between the phosphors 4 (horizontal direction) disposed on the transparent electrode surface at a slight interval in the horizontal direction on the surface. If they are arranged in a direction perpendicular to the surface, that is, above and below the phosphor 4, the direction of the electric field applied to the phosphor 4 is coincident with the direction of the electric field.

【0016】樹脂層7を蛍光体4と蛍光体4との間に配
設するための方法は、量産性を考慮すると印刷が最適で
ある。その際、発光層用インキに使用する樹脂の形態、
粒径、蛍光体に対する重量比等を最適化する必要があ
る。望ましい形態は真球又はこれに近い形状(多面体
等)の透明樹脂粉末であり、球状の透明樹脂ビーズが好
適する。透明樹脂粉末は、加熱の有無にかかわらず透明
な樹脂は勿論のこと、加熱前は不透明であっても加熱溶
融後に透明になる樹脂も含む。また、白色樹脂粉末も使
用できる。
The method for arranging the resin layer 7 between the phosphors 4 is most suitable for printing in consideration of mass productivity. At that time, the form of the resin used in the ink for the light emitting layer,
It is necessary to optimize the particle size, the weight ratio to the phosphor, and the like. A desirable form is a transparent resin powder of a true sphere or a shape close to this (a polyhedron or the like), and spherical transparent resin beads are preferable. The transparent resin powder includes not only a transparent resin regardless of the presence or absence of heating but also a resin which is opaque before heating but becomes transparent after heating and melting. Also, white resin powder can be used.

【0017】樹脂粉末の粒径は蛍光体の粒径よりも小さ
いものが望ましい。具体的には蛍光体の平均粒径に対し
て0.2〜1.1倍の平均粒径を有する樹脂粉末が望まし
い。特に略0.5(0.4〜0.7)倍が最適である。蛍
光体粒径よりも過度に小さいと、蛍光体の上面、下面に
付着して電圧損失を生じ輝度低下の原因になる。また、
加熱溶融で一体化しにくい。一方、蛍光体よりも粒径が
大きくなると、印刷後の発光層の蛍光体間隔が大きくな
り蛍光体配列密度が小さくなって輝度が低下する。
The particle size of the resin powder is preferably smaller than the particle size of the phosphor. Specifically, a resin powder having an average particle size of 0.2 to 1.1 times the average particle size of the phosphor is desirable. In particular, approximately 0.5 (0.4 to 0.7) times is optimal. If the particle size is excessively smaller than the phosphor particle size, it will adhere to the upper and lower surfaces of the phosphor, causing a voltage loss and lowering the luminance. Also,
Difficult to integrate by heating and melting. On the other hand, when the particle size is larger than that of the phosphor, the spacing between the phosphors in the light emitting layer after printing increases, the phosphor arrangement density decreases, and the luminance decreases.

【0018】蛍光体に対する樹脂層の重量比は、0.0
7〜0.27が望ましい。0.07よりも小さいと樹脂層
の絶対量が不足して、発光層の静電容量を低下させる効
果が十分に得られなくなる。また、0.27より大きい
と樹脂が過剰となり、蛍光体の上下にも形成され、電界
強度が低下して輝度が低下する。また、樹脂層の体積が
増加して蛍光体間隔が大きくなり蛍光体配列密度が小さ
くなって輝度が低下する。前記重量比は、硫化亜鉛蛍光
体(比重4.1)と、比重0.9程度の樹脂(ポリエチレ
ン等)の場合に最適である。これらに近い比重の材料に
も適用できる。大幅に比重が異なる場合は、体積を重視
して前記重量比を比重で補正する必要がある。
The weight ratio of the resin layer to the phosphor is 0.0
It is preferably from 7 to 0.27. If it is smaller than 0.07, the absolute amount of the resin layer is insufficient, and the effect of reducing the capacitance of the light emitting layer cannot be sufficiently obtained. On the other hand, if it is larger than 0.27, the resin becomes excessive and is formed above and below the phosphor, so that the electric field intensity decreases and the luminance decreases. Further, the volume of the resin layer increases, the phosphor spacing increases, the phosphor array density decreases, and the luminance decreases. The above weight ratio is most suitable for a zinc sulfide phosphor (specific gravity 4.1) and a resin (specific material such as polyethylene) having a specific gravity of about 0.9. It can be applied to materials having specific gravities close to these. When the specific gravities are significantly different, it is necessary to correct the weight ratio with the specific gravities with emphasis on the volume.

【0019】蛍光体と蛍光体との間にはできるだけバイ
ンダが存在せず、圧倒的に樹脂層であることが望まし
い。したがって、樹脂層はできるだけ高密度であること
が望ましい。そのような樹脂層を形成するためには、発
光層を加熱して樹脂粉末だけを溶融し、固体化する。複
数の樹脂粉末が溶融一体化して高密度の樹脂層が形成さ
れる。加熱の際、他の層、フィルム等への悪影響を避け
るためにできるだけ低い温度で溶融する樹脂が望まし
い。加熱温度は略180℃以下が望ましく、樹脂粉末の
融点は略160℃以下が望ましい。
It is desirable that a binder be as little as possible between the phosphors and that the resin layer be overwhelmingly. Therefore, it is desirable that the resin layer be as dense as possible. In order to form such a resin layer, the light emitting layer is heated to melt only the resin powder and solidify. A plurality of resin powders are melted and integrated to form a high-density resin layer. During heating, a resin that melts at a temperature as low as possible is desirable in order to avoid adverse effects on other layers, films, and the like. The heating temperature is desirably about 180 ° C. or less, and the melting point of the resin powder is desirably about 160 ° C. or less.

【0020】好適する樹脂は、バインダよりも比誘電率
が小さく,融点が低く、可視光の吸収率が小さいもので
あればどのようなものでも良い。例えば、ポリエチレ
ン、エチレン・アクリル酸共重合体、ポリプロピレン、
ポリスチレンなどが好適する。これらの樹脂は比誘電率
が5以下でバインダよりも小さく、かつ融点が160℃
以下と低いので、低温加熱で溶融し固化して比誘電率の
小さい樹脂層を形成できる。
The preferred resin may be any resin as long as it has a smaller relative dielectric constant, a lower melting point, and a lower visible light absorptivity than the binder. For example, polyethylene, ethylene-acrylic acid copolymer, polypropylene,
Polystyrene and the like are preferred. These resins have a relative dielectric constant of 5 or less, are smaller than the binder, and have a melting point of 160 ° C.
Since it is as low as below, it can be melted and solidified by heating at a low temperature to form a resin layer having a small relative dielectric constant.

【0021】次に,本発明の電界発光灯1の製造方法に
ついて図2の要部断面図を参照しながら説明する。ま
ず、図2(a)は透明導電フィルムであって、厚さ10
0〜200μmのPET等からなる絶縁性の透明フィル
ム2の片面に、蒸着、スパッタ等でITOなどの透明電
極3を30〜50nm程度の厚みで形成したものであ
る。また、透明フィルム2の片面にITO等の導電性粉
末を含む導電ペーストを印刷し透明電極3としてもよ
い。
Next, a method of manufacturing the electroluminescent lamp 1 according to the present invention will be described with reference to the cross-sectional view of the main part of FIG. First, FIG. 2A shows a transparent conductive film having a thickness of 10 mm.
A transparent electrode 3 of ITO or the like having a thickness of about 30 to 50 nm is formed on one surface of an insulating transparent film 2 made of PET or the like having a thickness of 0 to 200 μm by vapor deposition, sputtering, or the like. Also, a transparent electrode 3 may be formed by printing a conductive paste containing a conductive powder such as ITO on one surface of the transparent film 2.

【0022】次に、図2(b)は発光層形成工程を説明
するための図である。硫化亜鉛を銅で付活した蛍光体4
(中心粒径(メジアン径)20μm)と、フッ素ゴム
(比重約1.8)等からなるバインダ5と、本発明に特
有の樹脂ビーズ6(例えば、比誘電率2〜3のポリエチ
レンビーズ、商品名「フロービーズ」(住友精化(株)
製)とを有機溶剤(例えば、イソホロン)中に分散させ
た発光層用インキを用いて、透明電極3上にスクリーン
印刷により発光層8を20〜50μmの厚さに形成す
る。バインダ5には、水分による蛍光体の劣化を防止す
るため、防湿性に優れたフッ素ゴム(例えば、ダイキン
工業(株)製 G501)を使用している。発光層用インキ
の調合方法は、まず有機溶剤1に対して重量比で0.4
のフッ素ゴムを溶解してバインダ溶液とし、次いで、こ
のバインダ溶液1に対して重量比で1.1〜1.5の蛍光
体を分散させ、さらにバインダ溶液に対して所定の重量
比の透明な樹脂ビーズ6を分散させる。インキの粘度は
スクリーン印刷に適するように調整する。また、蛍光体
4にかかる電圧の低下を防止するために、バインダ5が
蛍光体4の上面、下面にあまり厚く付着しないように、
バインダ量を選択することが望ましい。
Next, FIG. 2B is a view for explaining a light emitting layer forming step. Phosphor 4 with zinc sulfide activated by copper
(A central particle diameter (median diameter) of 20 μm), a binder 5 made of fluoro rubber (specific gravity of about 1.8), and resin beads 6 unique to the present invention (for example, polyethylene beads having a relative dielectric constant of 2 to 3; Name "Flow beads" (Sumitomo Seika Co., Ltd.)
The light emitting layer 8 is formed in a thickness of 20 to 50 μm on the transparent electrode 3 by screen printing using an ink for a light emitting layer in which the light emitting layer 8 is dispersed in an organic solvent (for example, isophorone). The binder 5 is made of a fluorine rubber (for example, G501 manufactured by Daikin Industries, Ltd.) having excellent moisture proof properties in order to prevent the phosphor from being deteriorated by moisture. The method for preparing the ink for the light emitting layer is as follows.
Is dissolved in a binder solution, and then a phosphor having a weight ratio of 1.1 to 1.5 is dispersed in the binder solution 1, and a transparent material having a predetermined weight ratio with respect to the binder solution is further dispersed. The resin beads 6 are dispersed. The viscosity of the ink is adjusted to be suitable for screen printing. Also, in order to prevent the voltage applied to the phosphor 4 from decreasing, the binder 5 is not so thickly attached to the upper and lower surfaces of the phosphor 4 that
It is desirable to select the amount of binder.

【0023】印刷後の発光層8では、図2(b)に示す
ように、蛍光体4が若干の間隔をおいて配列され、蛍光
体4と蛍光体4との間(横方向)に蛍光体よりも粒径の
小さい樹脂ビーズ6が1個ないし複数個配列され、隙間
をバインダ5が占めるような形態になっている。樹脂の
平均粒径、蛍光体との重量比等を選択することにより、
印刷後の発光層を平均的にこのような形態にする。特
に、比誘電率の小さい樹脂ビーズ6が蛍光体4の上面又
は下面に付着すると、蛍光体4にかかる電圧が低下して
輝度低下の原因になるので、好ましくない。
In the light emitting layer 8 after printing, as shown in FIG. 2B, the phosphors 4 are arranged at a small interval, and the phosphors 4 are arranged between the phosphors 4 (in the horizontal direction). One or more resin beads 6 having a smaller particle diameter than the body are arranged, and the gap is occupied by the binder 5. By selecting the average particle size of the resin, the weight ratio with the phosphor, etc.,
The light emitting layer after printing has such a form on average. In particular, if the resin beads 6 having a small relative dielectric constant adhere to the upper surface or the lower surface of the phosphor 4, the voltage applied to the phosphor 4 decreases, which causes a decrease in luminance.

【0024】次に、図2(c)は本発明に特有の発光層
加熱工程を説明するための図である。この工程では、図
2(b)に示した発光層印刷後の透明導電フィルムを、
電気オーブンに入れて加熱し、樹脂ビーズ6を溶融す
る。蛍光体間にある一個又は複数個の樹脂ビーズ6が溶
融一体化して蛍光体4と蛍光体4との間に高密度に充填
され、樹脂層7が形成され、図2(c)のような形態と
なる。このように蛍光体間に溶融した比誘電率の小さい
樹脂が充填される形態が最も望ましい。加熱条件は樹脂
ビーズだけが溶融するように、温度と時間を選択する。
例えばポリエチレンビーズの場合は、120℃〜160
℃、10〜30分程度が好適する。
Next, FIG. 2C is a view for explaining a light emitting layer heating step peculiar to the present invention. In this step, the transparent conductive film after printing the light emitting layer shown in FIG.
It is placed in an electric oven and heated to melt the resin beads 6. One or a plurality of resin beads 6 between the phosphors are melted and integrated, and are densely filled between the phosphors 4 to form a resin layer 7, as shown in FIG. Form. It is most preferable that the resin having a small relative dielectric constant is filled between the phosphors. The temperature and time are selected so that only the resin beads are melted.
For example, in the case of polyethylene beads,
C. and about 10 to 30 minutes are suitable.

【0025】次に、加熱を停止し、自然冷却して樹脂層
7を固化する。
Next, the heating is stopped and the resin layer 7 is solidified by natural cooling.

【0026】次に、樹脂層固化後の発光層上に従来と同
様にして反射絶縁層9、裏面電極10、保護層11を積
層形成し、電界発光灯1を得る。
Next, the reflective insulating layer 9, the back electrode 10, and the protective layer 11 are formed on the light emitting layer after the resin layer is solidified in the same manner as in the conventional case, and the electroluminescent lamp 1 is obtained.

【0027】さて、上記の電界発光灯1では、蛍光体4
と蛍光体4との間に蛍光体4、バインダ5よりも比誘電
率が小さい(したがって静電容量が小さい)樹脂層7が
形成されているので、発光層8の平均的な静電容量が低
下する。このため、かかる電界発光灯1を従来のICン
バータで点灯すると、静電容量が低下して負荷が軽くな
った分ICインバータの出力電圧が増加する。このた
め、発光層8にかかる平均的な電圧が増加し、蛍光体4
にかかる電界が増加するので、輝度が向上するのであ
る。
Now, in the above-described electroluminescent lamp 1, the phosphor 4
Since the resin layer 7 having a smaller relative dielectric constant (and thus a smaller capacitance) than the phosphor 4 and the binder 5 is formed between the phosphor layer 4 and the binder 4, the average capacitance of the light emitting layer 8 is reduced. descend. For this reason, when the electroluminescent lamp 1 is lit by a conventional IC converter, the output voltage of the IC inverter increases by an amount corresponding to the reduction in the capacitance and the reduction in the load. Therefore, the average voltage applied to the light emitting layer 8 increases, and the phosphor 4
As the electric field increases, the luminance is improved.

【0028】[0028]

【実施例】(実施例1) 有機溶剤(イソホロン)1に
対して重量比で0.4のフッ素ゴムを溶解してバインダ
溶液とし、次いで、このバインダ溶液1に対して重量比
で1.4の硫化亜鉛蛍光体(平均粒径23μm)を分散
させ、さらにバインダ溶液1に対して重量比で0.15
のポリエチレンビーズ(商品名「フロービーズ HE-304
0」、比誘電率2〜3、重量分布における平均粒径12
μm)を分散させた発光層用インキを用いて、透明電極
3上にスクリーン印刷により発光層8を30〜50μm
の厚さに形成する。次いで、150℃で30分加熱し、
自然冷却する。次いで、従来と同様にして反射絶縁層
9、裏面電極10等を積層形成し電界発光灯1を得る。
EXAMPLES (Example 1) Fluororubber in a weight ratio of 0.4 was dissolved in an organic solvent (isophorone) 1 to form a binder solution, and then 1.4 in a weight ratio with respect to the binder solution 1. Of zinc sulfide phosphor (average particle size: 23 μm) was dispersed, and the weight ratio was 0.15 with respect to the binder solution 1.
Polyethylene beads (Product name "Flow beads HE-304
0 ", relative permittivity 2-3, average particle size 12 in weight distribution
The light emitting layer 8 is dispersed in a thickness of 30 to 50 μm by screen printing on the transparent electrode 3 using the light emitting layer ink in which
Formed to a thickness of Then heated at 150 ° C. for 30 minutes,
Allow to cool naturally. Next, the reflective insulating layer 9, the back surface electrode 10 and the like are laminated and formed in the same manner as in the related art to obtain the electroluminescent lamp 1.

【0029】(実施例2) 上記バインダ溶液1に対し
て重量比で0.20の上記ポリエチレンビーズ(HE-304
0)を分散させる以外は実施例1と同様にして電界発光
灯を得る。
Example 2 The above polyethylene beads (HE-304) in a weight ratio of 0.20 to the binder solution 1 were used.
An electroluminescent lamp is obtained in the same manner as in Example 1 except that (0) is dispersed.

【0030】(実施例3) 上記バインダ溶液1に対し
て重量比で0.25の上記ポリエチレンビーズ(HE-304
0)を分散させる以外は実施例1と同様にして電界発光
灯を得る。
Example 3 The above polyethylene beads (HE-304) in a weight ratio of 0.25 to the binder solution 1 were used.
An electroluminescent lamp is obtained in the same manner as in Example 1 except that (0) is dispersed.

【0031】(実施例4) 上記バインダ溶液1に対し
て重量比で1.3の蛍光体を分散させ、さらにバインダ
溶液1に対して重量比で0.15の上記ポリエチレンビ
ーズ(HE-3040)を分散させる以外は実施例1と同様に
して電界発光灯を得る。
(Example 4) A phosphor having a weight ratio of 1.3 was dispersed in the binder solution 1, and the polyethylene beads (HE-3040) having a weight ratio of 0.15 with respect to the binder solution 1 were further dispersed. An electroluminescent lamp is obtained in the same manner as in Example 1 except that

【0032】(実施例5) 上記バインダ溶液1に対し
て重量比で1.3の蛍光体を分散させ、さらに上記バイ
ンダ溶液1に対して重量比で0.20の上記ポリエチレ
ンビーズ(HE-3040)を分散させる以外は実施例1と同
様にして電界発光灯を得る。
Example 5 A phosphor having a weight ratio of 1.3 was dispersed with respect to the binder solution 1, and the polyethylene beads (HE-3040) having a weight ratio of 0.20 with respect to the binder solution 1 were further dispersed. ) Is obtained in the same manner as in Example 1 except that the electroluminescent lamp is dispersed.

【0033】(実施例6) 上記バインダ溶液1に対し
て重量比で1.3の蛍光体を分散させ、さらに上記バイ
ンダ溶液1に対して重量比で0.25の上記ポリエチレ
ンビーズ(HE-3040)を分散させる以外は実施例1と同
様にして電界発光灯を得る。
Example 6 A phosphor having a weight ratio of 1.3 was dispersed with respect to the binder solution 1, and the polyethylene beads (HE-3040) having a weight ratio of 0.25 with respect to the binder solution 1 were further dispersed. ) Is obtained in the same manner as in Example 1 except that the electroluminescent lamp is dispersed.

【0034】(実施例7) 上記バインダ溶液1に対し
て重量比で1.5の蛍光体を分散させ、さらにバインダ
溶液1に対して重量比で0.15の上記ポリエチレンビ
ーズ(HE-3040)を分散させる以外は実施例1と同様に
して電界発光灯を得る。
(Example 7) 1.5 weight parts of phosphor were dispersed in the binder solution 1 and 0.15 weight parts of the above-mentioned polyethylene beads (HE-3040) were added to the binder solution 1. An electroluminescent lamp is obtained in the same manner as in Example 1 except that

【0035】(実施例8) 上記バインダ溶液1に対し
て重量比で1.5の蛍光体を分散させ、さらに上記バイ
ンダ溶液1に対して重量比で0.20の上記ポリエチレ
ンビーズ(HE-3040)を分散させる以外は実施例1と同
様にして電界発光灯を得る。
Example 8 1.5 phosphors were dispersed in a weight ratio of 1.5 to the binder solution 1, and the polyethylene beads (HE-3040) in a weight ratio of 0.20 to the binder solution 1 were further dispersed. ) Is obtained in the same manner as in Example 1 except that the electroluminescent lamp is dispersed.

【0036】(実施例9) 上記バインダ溶液1に対し
て重量比で1.5の蛍光体を分散させ、さらに上記バイ
ンダ溶液1に対して重量比で0.25の上記ポリエチレ
ンビーズ(HE-3040)を分散させる以外は実施例1と同
様にして電界発光灯を得る。
(Example 9) 1.5 parts by weight of the phosphor was dispersed in the binder solution 1 and 0.25 parts by weight of the above-mentioned polyethylene beads (HE-3040) with respect to the binder solution 1. ) Is obtained in the same manner as in Example 1 except that the electroluminescent lamp is dispersed.

【0037】(実施例10) 上記バインダ溶液1に対
して重量比で1.4の蛍光体を分散させ、さらにバイン
ダ溶液1に対して重量比で0.10のポリエチレンビー
ズ(商品名「フロービーズ LE-1080」、比誘電率2〜
3、重量分布における平均粒径6μm、融点107℃)
を分散させた発光層用インキを用いて、透明電極3上に
スクリーン印刷により発光層8を30〜50μmの厚さ
に形成し、次いで130℃で加熱する以外は実施例1と
同様にして電界発光灯を得る。
Example 10 A phosphor having a weight ratio of 1.4 was dispersed in the binder solution 1 and polyethylene beads having a weight ratio of 0.10 with respect to the binder solution 1 (trade name “Flow Beads”). LE-1080 '', relative permittivity 2
3. Average particle size in the weight distribution 6 μm, melting point 107 ° C.)
The light-emitting layer 8 is formed in a thickness of 30 to 50 μm by screen printing on the transparent electrode 3 using the light-emitting layer ink in which is dispersed, and then heated at 130 ° C. in the same manner as in Example 1 to obtain an electric field. Obtain a luminous lamp.

【0038】(実施例11) 上記バインダ溶液1に対
して重量比で1.4の蛍光体を分散させ、さらにバイン
ダ溶液1に対して重量比で0.20の上記ポリエチレン
ビーズ(LE-1080)を分散させる以外は実施例10と同
様にして電界発光灯を得る。
(Example 11) A phosphor having a weight ratio of 1.4 was dispersed with respect to the binder solution 1, and the polyethylene beads (LE-1080) having a weight ratio of 0.20 with respect to the binder solution 1 were further dispersed. An electroluminescent lamp was obtained in the same manner as in Example 10 except that

【0039】(実施例12) 上記バインダ溶液1に対
して重量比で1.1の蛍光体を分散させ、さらにバイン
ダ溶液1に対して重量比で0.30のポリエチレンビー
ズ(商品名「フロービーズ LE-9020」、比誘電率2〜
3、平均粒径25μm、融点107℃を分散させた発光
層用インキを用いて、透明電極3上にスクリーン印刷に
より発光層8を30〜50μmの厚さに形成し、次いで
130℃で加熱する以外は実施例1と同様にして電界発
光灯を得る。
Example 12 A phosphor having a weight ratio of 1.1 was dispersed in the binder solution 1 and polyethylene beads having a weight ratio of 0.30 with respect to the binder solution 1 (trade name “Flow beads”). LE-9020 '', relative dielectric constant 2
3. Using a light emitting layer ink in which an average particle diameter of 25 μm and a melting point of 107 ° C. are dispersed, a light emitting layer 8 is formed to a thickness of 30 to 50 μm on the transparent electrode 3 by screen printing, and then heated at 130 ° C. Except for the above, an electroluminescent lamp is obtained in the same manner as in the first embodiment.

【0040】(実施例13) 上記バインダ溶液1に対
して重量比で1.2の蛍光体を分散させ、さらにバイン
ダ溶液1に対して重量比で0.20の上記ポリエチレン
ビーズ(LE-9020)を分散させる以外は実施例12と同
様にして電界発光灯を得る。
(Example 13) A phosphor having a weight ratio of 1.2 was dispersed in the binder solution 1, and the polyethylene beads (LE-9020) having a weight ratio of 0.20 with respect to the binder solution 1. An electroluminescent lamp was obtained in the same manner as in Example 12 except that

【0041】(実施例14) 上記バインダ溶液1に対
して重量比で1.3の蛍光体を分散させ、さらにバイン
ダ溶液1に対して重量比で0.10の上記ポリエチレン
ビーズ(LE-9020)を分散させる以外は実施例12と同
様にして電界発光灯を得る。
(Example 14) A phosphor having a weight ratio of 1.3 was dispersed with respect to the binder solution 1, and the polyethylene beads (LE-9020) having a weight ratio of 0.10 with respect to the binder solution 1 were further dispersed. An electroluminescent lamp was obtained in the same manner as in Example 12 except that

【0042】(実施例15) 上記バインダ溶液1に対
して重量比で1.4の蛍光体を分散させ、さらにバイン
ダ溶液1に対して重量比で0.20の上記ポリエチレン
ビーズ(LE-9020)を分散させる以外は実施例12と同
様にして電界発光灯を得る。
Example 15 A phosphor having a weight ratio of 1.4 was dispersed in the binder solution 1 and the polyethylene beads having a weight ratio of 0.20 with respect to the binder solution 1 (LE-9020) An electroluminescent lamp was obtained in the same manner as in Example 12 except that

【0043】(実施例16) 上記バインダ溶液1に対
して重量比で1.4の蛍光体を分散させ、さらにバイン
ダ溶液1に対して重量比で0.1のエチレン・アクリル
酸共重合体ビーズ(商品名「フロービーズ EA-209」、
比誘電率2〜3、重量分布における平均粒径10μm、
融点105℃)を分散させた発光層用インキを用いて、
透明電極3上にスクリーン印刷により発光層8を30〜
50μmの厚さに形成し、次いで130℃で加熱する以
外は実施例1と同様にして電界発光灯を得る。
Example 16 A phosphor having a weight ratio of 1.4 was dispersed in the binder solution 1 and ethylene / acrylic acid copolymer beads having a weight ratio of 0.1 with respect to the binder solution 1. (Product name "Flow beads EA-209",
Relative dielectric constant 2-3, average particle size in weight distribution 10 μm,
Melting point 105 ° C.)
The light-emitting layer 8 is screen-printed on the transparent electrode 3 by 30 to
An electroluminescent lamp is obtained in the same manner as in Example 1 except that the lamp is formed to a thickness of 50 μm and then heated at 130 ° C.

【0044】(比較例1) 上記バインダ溶液1に対し
て重量比で1.4の蛍光体を分散させた発光層用インキ
(但し、樹脂ビーズは分散させない)を用いて、透明電
極3上にスクリーン印刷により発光層を30〜50μm
の厚さ(実施例と同厚)に形成し、次いで従来と同様に
して反射絶縁層、裏面電極等を積層形成し電界発光灯を
得る。
(Comparative Example 1) A luminescent layer ink in which a phosphor in a weight ratio of 1.4 was dispersed with respect to the binder solution 1 (however, resin beads were not dispersed) was used on the transparent electrode 3. The light emitting layer is 30 to 50 μm by screen printing.
(The same thickness as in the embodiment), and then a reflective insulating layer, a back electrode, and the like are laminated and formed in the same manner as in the related art to obtain an electroluminescent lamp.

【0045】(評価方法と評価結果) 実施例1〜実施
例16及び比較例1の電界発光灯を、正弦波交流電源
(40V、600Hz)又はICインバータ(型式SP4425、
入力電圧3.5V)に接続し、点灯する。発光面の輝度を
輝度計で測定する。各駆動方法毎に比較例1の輝度を1
00として各実施例の輝度測定値を相対値で表わし、表
1に示す。なお、各駆動方法の比較例1の相対輝度は共
に100であるが、絶対輝度は異なる。本発明の電界発
光灯は、従来のものに較べて輝度が向上する。特に、I
Cインバータで点灯すると、輝度向上が顕著である。ま
た、表1から蛍光体に対する樹脂ビーズの重量比を計算
し(例えば、実施例1では0.15/1.4=0.10
7)、この重量比に対する相対輝度(ICインバータ駆
動時)を図3に示す。図3から、樹脂ビーズの平均粒径
によって輝度レベルが異なるものの、総じて重量比0.
07〜0.27の範囲で従来技術(相対輝度100)よ
りも輝度が向上することがわかる。図4は、蛍光体の平
均粒径に対する樹脂ビーズの平均粒径の比と相対輝度
(ICインバータ駆動時)との関係を示す。図4から
は、粒径比が0.2〜1.1の範囲で従来技術(相対輝度
100)よりも輝度が向上することがわかる。特に、粒
径比略0.5(0.4〜0.7)が最適である。
(Evaluation Method and Evaluation Results) The electroluminescent lamps of Examples 1 to 16 and Comparative Example 1 were replaced with a sine wave AC power supply (40 V, 600 Hz) or an IC inverter (model SP4425,
Connect to input voltage 3.5V) and turn on. The luminance of the light emitting surface is measured with a luminance meter. The luminance of Comparative Example 1 was set to 1 for each driving method.
The luminance measured value of each example is represented by a relative value as 00, and is shown in Table 1. The relative luminance of Comparative Example 1 of each driving method is 100, but the absolute luminance is different. The brightness of the electroluminescent lamp of the present invention is improved as compared with the conventional one. In particular, I
When turned on by the C inverter, the brightness is significantly improved. The weight ratio of the resin beads to the phosphor was calculated from Table 1 (for example, 0.15 / 1.4 = 0.10 in Example 1).
7), and the relative luminance (when driving the IC inverter) with respect to this weight ratio is shown in FIG. FIG. 3 shows that although the luminance level varies depending on the average particle size of the resin beads, the weight ratio is generally equal to 0.
It can be seen that the luminance is improved over the prior art (relative luminance 100) in the range of 07 to 0.27. FIG. 4 shows the relationship between the ratio of the average particle size of the resin beads to the average particle size of the phosphor and the relative luminance (when driving the IC inverter). From FIG. 4, it can be seen that the luminance is improved as compared with the related art (relative luminance 100) when the particle size ratio is in the range of 0.2 to 1.1. In particular, a particle size ratio of about 0.5 (0.4 to 0.7) is optimal.

【0046】[0046]

【表1】 [Table 1]

【0047】[0047]

【発明の効果】本発明の電界発光灯は、蛍光体と、バイ
ンダと、前記バインダよりも比誘電率が小さい樹脂層と
からなる発光層を有し、該樹脂層は蛍光体と蛍光体との
間に溶融固化されて配設されていることを特徴とする。
また、本発明の電界発光灯の製造方法は、蛍光体と、バ
インダよりも比誘電率が小さい樹脂粉末とをバインダ中
に分散したインキを用いて発光層を印刷する工程と、前
記発光層を加熱して樹脂粉末を溶融する工程と、溶融し
た樹脂を固化する工程とを有することを特徴とする。上
記構成により発光層の静電容量を小さくできるので、I
Cインバータによる点灯で、出力電圧が向上して輝度が
向上した電界発光灯を提供できる。
The electroluminescent lamp of the present invention has a light emitting layer comprising a phosphor, a binder, and a resin layer having a relative dielectric constant smaller than that of the binder, and the resin layer comprises a phosphor and a phosphor. It is characterized by being arranged by being melted and solidified between them.
Further, the method for manufacturing an electroluminescent lamp according to the present invention includes a step of printing a light emitting layer using an ink in which a phosphor and a resin powder having a relative permittivity smaller than that of the binder are dispersed in the binder; and It is characterized by having a step of melting the resin powder by heating and a step of solidifying the molten resin. With the above configuration, the capacitance of the light emitting layer can be reduced.
Lighting by the C inverter can provide an electroluminescent lamp whose output voltage is improved and whose brightness is improved.

【図面の簡単な説明】[Brief description of the drawings]

【図1】 本発明の電界発光灯の構造を説明するための
要部断面図
FIG. 1 is a sectional view of a main part for explaining the structure of an electroluminescent lamp according to the present invention.

【図2】 本発明の電界発光灯の製造方法を説明するた
めの要部断面図
FIG. 2 is a cross-sectional view of a main part for describing a method of manufacturing an electroluminescent lamp according to the present invention.

【図3】 本発明の電界発光灯の蛍光体に対する樹脂層
の重量比と輝度との関係を説明する図
FIG. 3 is a view for explaining the relationship between the weight ratio of the resin layer to the phosphor of the electroluminescent lamp of the present invention and the luminance.

【図4】 本発明の電界発光灯の蛍光体の平均粒径に対
する樹脂層の平均粒径の比と輝度との関係を説明する図
FIG. 4 is a diagram for explaining the relationship between the ratio of the average particle size of the resin layer to the average particle size of the phosphor of the electroluminescent lamp of the present invention and the luminance.

【図5】 従来の電界発光灯の要部断面図FIG. 5 is a sectional view of a main part of a conventional electroluminescent lamp.

【符号の説明】[Explanation of symbols]

1 電界発光灯 2 透明フィルム 3 透明電極 4 蛍光体 5 バインダ 6 樹脂粉末(例えば樹脂ビーズ) 7 樹脂層 8 発光層 9 反射絶縁層 10 裏面電極 11 保護層 DESCRIPTION OF SYMBOLS 1 Electroluminescent lamp 2 Transparent film 3 Transparent electrode 4 Phosphor 5 Binder 6 Resin powder (for example, resin beads) 7 Resin layer 8 Light emitting layer 9 Reflective insulating layer 10 Back electrode 11 Protective layer

Claims (5)

【特許請求の範囲】[Claims] 【請求項1】透明電極と裏面電極との間に少なくとも発
光層が形成された電界発光灯において、前記発光層は蛍
光体と、バインダと、前記バインダよりも比誘電率が小
さい樹脂層とからなり、該樹脂層は蛍光体と蛍光体との
間に溶融固化して配設されていることを特徴とする電界
発光灯。
1. An electroluminescent lamp having at least a light emitting layer formed between a transparent electrode and a back electrode, wherein the light emitting layer comprises a phosphor, a binder, and a resin layer having a relative dielectric constant smaller than that of the binder. Wherein the resin layer is disposed between the phosphors by being melted and solidified.
【請求項2】蛍光体に対する樹脂層の重量比が0.07
〜0.27であることを特徴とする請求項1記載の電界
発光灯。
2. The weight ratio of the resin layer to the phosphor is 0.07.
2. The electroluminescent lamp according to claim 1, wherein the number is 0.27 to 0.27.
【請求項3】前記樹脂層は、ポリエチレン、エチレン・
アクリル酸共重合体、ポリプロピレン、ポリスチレンか
ら選択された樹脂からなることを特徴とする請求項1記
載の電界発光灯。
3. The resin layer is made of polyethylene, ethylene.
The electroluminescent lamp according to claim 1, wherein the electroluminescent lamp is made of a resin selected from an acrylic acid copolymer, polypropylene, and polystyrene.
【請求項4】透明電極と裏面電極との間に少なくとも発
光層を形成する電界発光灯の製造方法において、蛍光体
と、バインダよりも比誘電率が小さい樹脂粉末とをバイ
ンダ中に分散したインキを用いて発光層を印刷する工程
と、前記発光層を加熱して樹脂粉末を溶融する工程と、
溶融した樹脂を固化する工程とを有することを特徴とす
る電界発光灯の製造方法。
4. A method for manufacturing an electroluminescent lamp in which at least a light emitting layer is formed between a transparent electrode and a back electrode, wherein an ink in which a phosphor and a resin powder having a relative dielectric constant smaller than that of the binder are dispersed in the binder. Printing a light emitting layer using, and heating the light emitting layer to melt the resin powder,
Solidifying the molten resin.
【請求項5】前記蛍光体の平均粒径に対する前記樹脂粉
末の平均粒径の比は、0.2〜1.1であることを特徴と
する請求項4記載の電界発光灯の製造方法。
5. The method according to claim 4, wherein the ratio of the average particle size of the resin powder to the average particle size of the phosphor is 0.2 to 1.1.
JP2000299471A 2000-09-29 2000-09-29 Electroluminescent lamp and its manufacturing method Pending JP2002110346A (en)

Priority Applications (1)

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Application Number Priority Date Filing Date Title
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Publications (1)

Publication Number Publication Date
JP2002110346A true JP2002110346A (en) 2002-04-12

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Country Link
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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2017520917A (en) * 2014-06-13 2017-07-27 ゼネラル・エレクトリック・カンパニイ LED package having red light emitting phosphor
CN113130807A (en) * 2021-04-16 2021-07-16 河北工业大学 Light-emitting device and preparation method and application thereof

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2017520917A (en) * 2014-06-13 2017-07-27 ゼネラル・エレクトリック・カンパニイ LED package having red light emitting phosphor
CN113130807A (en) * 2021-04-16 2021-07-16 河北工业大学 Light-emitting device and preparation method and application thereof
CN113130807B (en) * 2021-04-16 2024-04-30 河北工业大学 Light-emitting device and preparation method and application thereof

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