JP2002079570A - Method for manufacturing biaxially stretched polyester container of which bottom part is prevented from whitening - Google Patents

Method for manufacturing biaxially stretched polyester container of which bottom part is prevented from whitening

Info

Publication number
JP2002079570A
JP2002079570A JP2000270906A JP2000270906A JP2002079570A JP 2002079570 A JP2002079570 A JP 2002079570A JP 2000270906 A JP2000270906 A JP 2000270906A JP 2000270906 A JP2000270906 A JP 2000270906A JP 2002079570 A JP2002079570 A JP 2002079570A
Authority
JP
Japan
Prior art keywords
preform
gate
mold
injection
polyester
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP2000270906A
Other languages
Japanese (ja)
Other versions
JP3740968B2 (en
Inventor
Tetsuya Hayashi
林  哲也
Seiichi Hamada
清市 浜田
Shuji Funabashi
周二 船橋
Takeshi Nakagawa
武史 中川
Kenji Iida
憲司 飯田
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Toyo Seikan Group Holdings Ltd
Original Assignee
Toyo Seikan Kaisha Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Toyo Seikan Kaisha Ltd filed Critical Toyo Seikan Kaisha Ltd
Priority to JP2000270906A priority Critical patent/JP3740968B2/en
Publication of JP2002079570A publication Critical patent/JP2002079570A/en
Application granted granted Critical
Publication of JP3740968B2 publication Critical patent/JP3740968B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2949/00Indexing scheme relating to blow-moulding
    • B29C2949/20Preforms or parisons whereby a specific part is made of only one component, e.g. only one layer
    • B29C2949/22Preforms or parisons whereby a specific part is made of only one component, e.g. only one layer at neck portion
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2949/00Indexing scheme relating to blow-moulding
    • B29C2949/20Preforms or parisons whereby a specific part is made of only one component, e.g. only one layer
    • B29C2949/24Preforms or parisons whereby a specific part is made of only one component, e.g. only one layer at flange portion
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2949/00Indexing scheme relating to blow-moulding
    • B29C2949/20Preforms or parisons whereby a specific part is made of only one component, e.g. only one layer
    • B29C2949/26Preforms or parisons whereby a specific part is made of only one component, e.g. only one layer at body portion
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2949/00Indexing scheme relating to blow-moulding
    • B29C2949/20Preforms or parisons whereby a specific part is made of only one component, e.g. only one layer
    • B29C2949/28Preforms or parisons whereby a specific part is made of only one component, e.g. only one layer at bottom portion
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2949/00Indexing scheme relating to blow-moulding
    • B29C2949/30Preforms or parisons made of several components
    • B29C2949/3008Preforms or parisons made of several components at neck portion
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2949/00Indexing scheme relating to blow-moulding
    • B29C2949/30Preforms or parisons made of several components
    • B29C2949/3012Preforms or parisons made of several components at flange portion
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2949/00Indexing scheme relating to blow-moulding
    • B29C2949/30Preforms or parisons made of several components
    • B29C2949/3016Preforms or parisons made of several components at body portion
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2949/00Indexing scheme relating to blow-moulding
    • B29C2949/30Preforms or parisons made of several components
    • B29C2949/302Preforms or parisons made of several components at bottom portion
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2949/00Indexing scheme relating to blow-moulding
    • B29C2949/30Preforms or parisons made of several components
    • B29C2949/3024Preforms or parisons made of several components characterised by the number of components or by the manufacturing technique
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2949/00Indexing scheme relating to blow-moulding
    • B29C2949/30Preforms or parisons made of several components
    • B29C2949/3024Preforms or parisons made of several components characterised by the number of components or by the manufacturing technique
    • B29C2949/3026Preforms or parisons made of several components characterised by the number of components or by the manufacturing technique having two or more components
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2949/00Indexing scheme relating to blow-moulding
    • B29C2949/30Preforms or parisons made of several components
    • B29C2949/3024Preforms or parisons made of several components characterised by the number of components or by the manufacturing technique
    • B29C2949/3026Preforms or parisons made of several components characterised by the number of components or by the manufacturing technique having two or more components
    • B29C2949/3028Preforms or parisons made of several components characterised by the number of components or by the manufacturing technique having two or more components having three or more components
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2949/00Indexing scheme relating to blow-moulding
    • B29C2949/30Preforms or parisons made of several components
    • B29C2949/3032Preforms or parisons made of several components having components being injected
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2949/00Indexing scheme relating to blow-moulding
    • B29C2949/30Preforms or parisons made of several components
    • B29C2949/3032Preforms or parisons made of several components having components being injected
    • B29C2949/3034Preforms or parisons made of several components having components being injected having two or more components being injected
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2949/00Indexing scheme relating to blow-moulding
    • B29C2949/30Preforms or parisons made of several components
    • B29C2949/3032Preforms or parisons made of several components having components being injected
    • B29C2949/3034Preforms or parisons made of several components having components being injected having two or more components being injected
    • B29C2949/3036Preforms or parisons made of several components having components being injected having two or more components being injected having three or more components being injected

Abstract

PROBLEM TO BE SOLVED: To prevent the whitening of a bottom part and the generation of white stripes in the bottom part, in a method for manufacturing a biaxiallty stretched polyester container using an injection machine equipped with a nozzle tip with a valve stem. SOLUTION: The method for manufacturing the biaxiallty stretched polyester container of which the bottom part is prevented from whitening consists of a process for injection-molding polyester to form a bottomed preform having a substantially amorphous side wall part and a process for subjecting the bottomed preform to biaxial stretch blow molding in the stretching temperature region of polyester. A bottomed preform injection mold, equipped with a straight cylindrical part and a gate part comprising a taper part increased in its diameter toward the cavity connected to the cylindrical part, is used in this manufacturing method and the injection machine, which is fitted with the nozzle tip having a valve stem capable of being fitted in the cylindrical part in a reciprocally movable manner, is used. A ratio (D/L) of the diameter (D) of the cylindrical part and the land length (L) of the gate part is set to 0.3-0.8.

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の属する技術分野】本発明は、底部白化の防止さ
れた二軸延伸ポリエステル容器の製法に関するもので、
より詳細には底部における白化や白筋の発生が防止さ
れ、外観特性に優れ、秀でた商品価値を有する二軸延伸
ポリエステル容器の製法に関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method for producing a biaxially oriented polyester container in which bottom whitening is prevented.
More specifically, the present invention relates to a method for producing a biaxially stretched polyester container which prevents whitening and white streaks at the bottom, has excellent appearance characteristics, and has excellent commercial value.

【0002】[0002]

【従来の技術】延伸ブロー成形容器、特にポリエステル
容器は今日では一般化しており、その優れた透明性と適
度なガスバリヤー性とにより、液体洗剤、シャンプー、
化粧品、醤油、ソース等の液体商品の他に、ビール、コ
ーラ、サイダー等の炭酸飲料や、果汁、ミネラルウオー
ター等の他の飲料容器に広く使用されている。
2. Description of the Related Art Stretch blow-molded containers, especially polyester containers, have become popular today, and due to their excellent transparency and moderate gas barrier properties, liquid detergents, shampoos,
In addition to liquid products such as cosmetics, soy sauce, and sauces, it is widely used in carbonated beverages such as beer, cola, and cider, and in other beverage containers such as fruit juice and mineral water.

【0003】ポリエステル容器の成形に際しては、ポリ
エステルの射出成形により、最終容器より寸法のかなり
小さい且つポリエステルが非晶質である有底プリフォー
ムをその延伸温度においてブロー金型中で軸方向に引張
延伸すると共に、周方向にブロー延伸する方法が採用さ
れている
[0003] In molding a polyester container, a bottomed preform, which is considerably smaller in size than the final container and in which the polyester is amorphous, is stretched axially in a blow mold at the stretching temperature by injection molding of the polyester. And a method of blow-stretching in the circumferential direction is adopted.

【0004】この有底プリフォームの形状としては、ボ
トルの口頚部、例えば密封用開口端、蓋係合用ネジ及び
支持リング等からなる口頚部を有し且つ全体としての形
状が試験管状のものが一般的である。
[0004] The shape of the preform with a bottom is a bottle having a mouth and neck portion, for example, a mouth and neck portion comprising an opening end for sealing, a screw for engaging a lid, a support ring, and the like, and having an overall shape of a test tube. General.

【0005】ポリエチレンテレフタレートはそのガラス
転移点乃至融点直下の温度範囲、一般に120乃至15
0℃の温度で結晶化し、球晶生成により白化する傾向を
示す。ポリエステルのプリフォームへの射出成形は、金
型を冷却して上記結晶化温度の通過時間を短くしポリエ
ステルの結晶化を抑制することが行われているが、底部
中心から溶融樹脂の射出を行うことから、底部が上記温
度領域での経時が最も長く、従ってプリフォーム底部の
中心(ゲート部)が若干白化するのを避け得ない。
[0005] Polyethylene terephthalate has a temperature range from its glass transition point to just below its melting point, generally from 120 to 15 ° C.
It tends to crystallize at a temperature of 0 ° C. and whiten due to the formation of spherulites. Injection molding of polyester into a preform is performed by cooling the mold and shortening the passage time of the above crystallization temperature to suppress crystallization of polyester, but inject molten resin from the bottom center. Therefore, the bottom is the longest in the above-mentioned temperature range, and it is inevitable that the center (gate portion) of the bottom of the preform is slightly whitened.

【0006】このように底部に若干の白濁のあるプリフ
ォームを延伸ブロー成形して得られた容器の底部に若干
の白濁は避けられず、容器の外観特性から必ずしも十分
に満足し得るものではないと共に、びん詰め製品の購入
者に、内容物のオリ状沈殿が生成し、内容物の変質が生
じているのではないかという危惧を抱かせる等、商品価
値を低下させる問題がある。
[0006] As described above, a slight turbidity is unavoidable at the bottom of a container obtained by stretch-blow-molding a preform having a slight turbidity at the bottom, and it cannot always be sufficiently satisfied from the appearance characteristics of the container. At the same time, there is a problem in that the purchaser of the bottled product has a fear that the deposit of the contents may be generated and the contents may be degraded, thereby lowering the commercial value.

【0007】プリフォーム底部の白化傾向を防止するこ
とも既に知られており、特公平5−21055号公報に
は、エチレンテレフタレート単位を主体とするポリエス
テルを側壁部が実質上非晶質の有底プリフォームに射出
成形する工程と、該有底プリフォームをポリエステルの
延伸温度域において二軸延伸ブロー成形する工程とから
なる二軸延伸ポリエステル容器の製法において、有底プ
リフォーム射出金型として、底部キャビティに向けて径
の増大するテーパー形状を有し、ランド長(l)が5乃
至30mm及びテーパー部の傾斜角度(θ)が2乃至8
度の範囲にあるゲート部を備え、ゲート部出口の径(D
)と底部最大内径(D)との比(D /D)が
0.10乃至0.50の範囲内にあり、底部対応キャビ
ティ金型の曲率半径(R)が4乃至8mm及びゲート
出口部分におけるキャビティ金型の曲率半径(R)が
0.3乃至2.0mmの範囲内にあり、且つ最大高さ粗
さ(Rmax、JISB−0601)が0.8μm以下
となるように表面仕上げされた射出金型を使用して、ポ
リエステルの有底プリフォームへの射出成形を行うこと
を特徴とする底部白化の防止された二軸延伸ポリエステ
ル容器の製法が記載されている。
[0007] To prevent the whitening tendency of the bottom of the preform
It is already known, and in Japanese Patent Publication No. 5-21055
Is a polymer mainly composed of ethylene terephthalate units.
Tell injected into bottomed preform with substantially amorphous sidewalls
Molding step, and the bottomed preform is made of polyester.
From the process of biaxial stretch blow molding in the stretching temperature range
In the production of biaxially stretched polyester containers
As a reforming injection mold, the diameter toward the bottom cavity
And the land length (l) is 5 mm
30mm and the inclination angle (θ) of the tapered part is 2 to 8
And a diameter of the gate exit (D
0) And bottom inner diameter (D1) And the ratio (D 0/ D1)But
It is in the range of 0.10 to 0.50,
Radius of curvature (R1) Is 4-8mm and gate
The radius of curvature of the cavity mold at the outlet (R2)But
Within the range of 0.3 to 2.0 mm and maximum height roughness
(Rmax, JISB-0601) is 0.8 μm or less
Using an injection mold with a surface finish
Injection molding of polyester into preform with bottom
Biaxially stretched polyester with bottom whitening prevented
It describes the method of making the container.

【0008】[0008]

【発明が解決しようとする課題】上記提案は、プリフォ
ーム射出金型のゲート部の形状及び寸法を特定の範囲の
ものとすることにより、プリフォーム底部の白化を防止
するものであるが、バルブステム付のノズルチップを用
いたプリフォームの射出成形では、依然としてプリフォ
ーム底部中心(ゲート)の白化を生じることが認められ
る。
The above-mentioned proposal is to prevent the bottom of the preform from being whitened by setting the shape and dimensions of the gate portion of the preform injection mold within a specific range. It is observed that injection molding of a preform using a nozzle tip with a stem still causes whitening at the center (gate) of the bottom of the preform.

【0009】バルブステムは金型ゲート部の開閉とプリ
フォームゲートの切断とを行うものであり、金型ゲート
部で閉じていたバルブステムがエアシリンダーにより後
退し、開くと同時に射出ピストンが前進してポリエステ
ル樹脂を金型内に射出し、射出の終期に再び閉じてプリ
フォームゲートの切断を行うものである。
The valve stem opens and closes the mold gate and cuts the preform gate. The valve stem closed by the mold gate is retracted by the air cylinder and opened, and at the same time the injection piston advances. Then, the polyester resin is injected into the mold, and is closed again at the end of the injection to cut the preform gate.

【0010】本発明者の研究によると、バルブステム付
ノズルチップを用いた射出成形でプリフォームゲートの
白化が生じる原因は、閉じた状態で金型ゲート部と接触
するバルブステムが、開いた状態でノズルチップ内の溶
融ポリエステル樹脂と接触して樹脂の冷却乃至徐冷が進
行し、樹脂の結晶化温度領域を通過するため、結晶化が
進行するためと判明した。この結晶化部分がゲート周囲
のキャビティ面及びコア面に付着したものが底部の白化
部であり、樹脂と共に流れたものが白筋であることも判
明した。
According to the research of the present inventor, the cause of whitening of the preform gate in the injection molding using the nozzle tip with the valve stem is that the valve stem which comes into contact with the mold gate in the closed state is in the open state. Thus, it was found that the cooling or slow cooling of the resin progressed by contact with the molten polyester resin in the nozzle tip, and the resin passed through the crystallization temperature range of the resin, so that the crystallization progressed. It was also found that the crystallized portion adhered to the cavity surface and the core surface around the gate was the whitened portion at the bottom, and the one that flowed with the resin was white streaks.

【0011】従って、本発明の目的は、ポリエステルを
側壁部が実質上非晶質の有底プリフォームに射出成形す
る工程と、該有底プリフォームをポリエステルの延伸温
度域で二軸延伸ブロー成形する工程とから成り、射出機
としてバルブステム付ノズルチップを備えたものを用い
る二軸延伸ポリエステル容器の製法において、底部白化
や白筋の発生が防止された方法を提供するにある。
Accordingly, an object of the present invention is to provide a step of injection-molding a polyester into a bottomed preform having a substantially amorphous side wall portion, and a biaxial stretch blow molding of the bottomed preform in a polyester stretching temperature range. The present invention is to provide a method for producing a biaxially stretched polyester container using an injection machine equipped with a nozzle tip with a valve stem as an injection machine, in which whitening at the bottom and generation of white stripes are prevented.

【0012】[0012]

【課題を解決するための手段】本発明によれば、ポリエ
ステルを側壁部が実質上非晶質の有底プリフォームに射
出成形する工程と、該有底プリフォームをポリエステル
の延伸温度域で二軸延伸ブロー成形する工程とから成る
二軸延伸ポリエステル容器の製法において、有底プリフ
ォーム射出金型としてストレートな円筒部と該円筒部に
接続されたキャビティに向けて径が増大するテーパー部
とから成るゲート部を備えたものを用い、射出機として
前記円筒部に嵌合しうるバルブステムを往復動可能に備
えたノズルチップ付きのものを用い、プリフォームゲー
トの円筒部の径(D)とゲート部のランド長(L)との
比(D/L)が0.3乃至0.8にあることを特徴とす
る底部白化の防止された二軸延伸ポリエステル容器の製
法が提供される。さらに、本発明においては、前記テー
パー部の傾斜角度が1乃至5度の範囲にあることが好ま
しい。
According to the present invention, there is provided a step of injection-molding a polyester into a bottomed preform having a substantially amorphous side wall portion, and forming the bottomed preform in a polyester stretching temperature range. And a process of forming a biaxially stretched polyester container comprising a step of axially stretch blow molding, wherein a preform injection mold with a bottom has a straight cylindrical portion and a tapered portion whose diameter increases toward a cavity connected to the cylindrical portion. A nozzle having a nozzle tip provided with a valve stem that can be fitted to the cylindrical portion so as to be reciprocally movable is used as an injection machine, and the diameter (D) of the cylindrical portion of the preform gate and A method for producing a biaxially stretched polyester container in which whitening at the bottom is prevented, wherein the ratio (D / L) to the land length (L) of the gate portion is 0.3 to 0.8. Further, in the present invention, it is preferable that the inclination angle of the tapered portion is in a range of 1 to 5 degrees.

【0013】[0013]

【発明の実施の形態】[作用]本発明では、従来の方法
と同様に、ポリエステルを側壁部が実質上非晶質の有底
プリフォームに射出成形する工程と、該有底プリフォー
ムをポリエステルの延伸温度域で二軸延伸ブロー成形す
る工程とによって、二軸延伸ポリエステル容器を製造す
るが、最終容器における底部の白化を有底プリフォーム
の射出成形段階で防止するものである。
DESCRIPTION OF THE PREFERRED EMBODIMENTS [Operation] In the present invention, similarly to the conventional method, a step of injection-molding a polyester into a bottomed preform having substantially amorphous side walls, The biaxially stretched polyester container is manufactured by the process of biaxially stretch blow-molding in the stretching temperature range described above, but the whitening of the bottom of the final container is prevented in the injection molding step of the bottomed preform.

【0014】また、プリフォーム形成用の射出機として
は、バルブステム付ノズルチップを備えたものを用いる
が、これに関連して、有底プリフォーム射出金型として
ストレートな円筒部と該円筒部に接続されたキャビティ
に向けて径が増大するテーパー部とから成るゲート部を
備えたものを用い、また、射出機として、前記円筒部に
嵌合しうるバルブステムを往復動可能に備えたノズルチ
ップ付きのものを用いる。
As an injection machine for forming a preform, an injection machine having a nozzle tip with a valve stem is used. In connection with this, a straight cylindrical portion as a bottomed preform injection mold and the cylindrical portion are used. A nozzle having a gate portion comprising a tapered portion whose diameter increases toward a cavity connected to the nozzle, and a nozzle having an injecting machine reciprocally provided with a valve stem capable of being fitted to the cylindrical portion. Use the one with a tip.

【0015】金型ゲート部の円筒部とバルブステムとを
嵌合させることは、プリフォームゲートを切断するため
に必須不可欠であるが、同時にこの嵌合はバルブステム
を冷却し、バルブステムによる樹脂の冷却乃至徐冷と、
それに基づく樹脂結晶化の原因となる。
The fitting of the cylindrical portion of the mold gate to the valve stem is indispensable for cutting the preform gate. At the same time, this fitting cools the valve stem, and the resin by the valve stem. Cooling or slow cooling,
This causes the resin to crystallize.

【0016】本発明によれば、プリフォームのゲート部
の形状を細く長くすること、即ち、プリフォームゲート
切断時の円筒部の径(D)とゲート部のランド長(L)
との比(D/L)を0.3乃至0.8の値にすることに
より、白化や白筋の原因となるバルブステムの冷却を防
止し、徐冷結晶をなくすとともに、ゲート部で白化を吸
収させることで、プリフォーム底部における白化や白筋
の発生を有効に防止することができる。さらに、前記テ
ーパー部の傾斜角度が1乃至5度の範囲にすることで、
より効果的に白化や白筋の発生が防止できる。
According to the present invention, the shape of the gate portion of the preform is made thin and long, that is, the diameter (D) of the cylindrical portion and the land length (L) of the gate portion when the preform gate is cut.
The ratio (D / L) to 0.3 to 0.8 prevents cooling of the valve stem, which causes whitening and white streaks, eliminates slowly cooled crystals, and whitens at the gate. By absorbing, whitening and white streaks at the bottom of the preform can be effectively prevented. Further, by setting the inclination angle of the tapered portion in a range of 1 to 5 degrees,
The occurrence of whitening and white streaks can be prevented more effectively.

【0017】即ち、円筒部の径(D)とゲート部のラン
ド長(L)との比(D/L)が上記範囲を外れると、金
型やバルブステムの影響により樹脂の冷却乃至徐冷が起
こり、ゲート部内で白化を吸収することができず、プリ
フォームの底部まで白化や白筋が発生する傾向が大きく
なる。
That is, when the ratio (D / L) of the diameter (D) of the cylindrical portion to the land length (L) of the gate portion is out of the above range, the cooling or slow cooling of the resin is caused by the influence of the mold and the valve stem. Occurs, the whitening cannot be absorbed in the gate portion, and the tendency of whitening and white streaks to occur at the bottom of the preform increases.

【0018】本発明によれば、以上のように、円筒部の
径とゲート部のランド長との比を一定の範囲に設定する
という簡単な手段で、プリフォーム底部における白化や
白筋の発生を有効に防止し、二軸延伸ブロー成型容器の
外観特性を向上させ、商品価値を高めることができる。
According to the present invention, as described above, the occurrence of whitening or white streaks at the bottom of the preform is achieved by a simple means of setting the ratio between the diameter of the cylindrical portion and the land length of the gate portion within a certain range. Can be effectively prevented, the appearance characteristics of the biaxially stretch blow-molded container can be improved, and the commercial value can be increased.

【0019】[射出成形装置]本発明に用いる射出成形
装置の概略構造を示す図1において、この射出金型は、
キャビティ金型10とゲート金型20とを備えている。
キャビティ金型10はプリフォーム胴部の外面を規定す
るキャビティ面11を有している。ゲート金型20はプ
リフォーム底部の外面を規定する底部形成用面21を有
すると共に、その中心にゲート部22を有している。図
示していないが、キャビティ金型10及びゲート金型2
0には、その内部にこれと同軸に、コア金型が挿入され
ており、このコア金型(図示せず)、キャビティ金型1
0及びゲート金型20で規定されるキャビティ内にポリ
エステル樹脂が射出されてプリフォームの成形が行われ
る。
[Injection Molding Apparatus] In FIG. 1 showing a schematic structure of an injection molding apparatus used in the present invention, this injection mold is
A cavity mold 10 and a gate mold 20 are provided.
The cavity mold 10 has a cavity surface 11 that defines the outer surface of the preform body. The gate mold 20 has a bottom forming surface 21 that defines the outer surface of the preform bottom, and has a gate 22 at the center thereof. Although not shown, the cavity mold 10 and the gate mold 2
0, a core mold is coaxially inserted therein, and the core mold (not shown), the cavity mold 1
A polyester resin is injected into a cavity defined by the gate mold 20 and the gate mold 20 to form a preform.

【0020】一方、射出機(図示せず)の先端に取り付
けられたノズルチップ30は、先端31が細められた中
空円筒状であり、その軸心には中実円筒状のバルブステ
ム32が往復動可能に設けられている。ノズルチップ3
0の内面とバルブステム32の外面との間には、樹脂を
流動させるための樹脂通路33が形成されているが、バ
ルブステム32が前進した状態では、ノズルチップ先端
31とバルブステム32の外面とが液密状態で接触し
て、樹脂通路33の閉鎖が行われ、バルブステム32が
後退してた状態では、樹脂通路が開放されるようになっ
ている。
On the other hand, the nozzle tip 30 attached to the tip of an injection machine (not shown) has a hollow cylindrical shape with the tip 31 narrowed, and a solid cylindrical valve stem 32 reciprocates at its axis. It is movably provided. Nozzle tip 3
A resin passage 33 for flowing the resin is formed between the inner surface of the valve stem 32 and the outer surface of the valve stem 32. However, when the valve stem 32 is advanced, the outer surface of the nozzle tip 31 and the outer surface of the valve stem 32 are formed. Are contacted in a liquid-tight state, and the resin passage 33 is closed. When the valve stem 32 is retracted, the resin passage is opened.

【0021】ノズルチップ30には、樹脂通路33内の
樹脂を保温するために、その外周にバンドヒーター34
が設けられており、また、テーパー状の先端部31の外
面には、ノズルチップ先端部31の冷却を防止するため
の断熱材層35が設けられている。
A band heater 34 is provided around the nozzle tip 30 to keep the resin in the resin passage 33 warm.
In addition, a heat insulating material layer 35 for preventing the cooling of the nozzle tip 31 is provided on the outer surface of the tapered tip 31.

【0022】ゲート金型20の底部形成用面21の反対
側には、ノズルチップ30を受けるための凹部23が形
成されており、バルブステム32とゲート部22とは嵌
合し、ノズルチップ先端部31と凹部23とは断熱材層
35を介して接触可能となっている。
On the opposite side of the bottom forming surface 21 of the gate mold 20, a recess 23 for receiving the nozzle tip 30 is formed, and the valve stem 32 and the gate portion 22 are fitted to each other, and the tip of the nozzle tip is formed. The portion 31 and the concave portion 23 can come into contact with each other via a heat insulating material layer 35.

【0023】ゲート金型20及びバルブステム32の形
状及び寸法を説明するための図2において、ゲート部2
2は、ストレートな円筒部23とこの円筒部に接続され
たキャビティに向けて径が増大するテーパー部24とを
備えている。また、テーパー部24の出口側は曲率部2
5(曲率半径:R)を介して、底部成形用面21に接触
されている。
In FIG. 2 for explaining the shapes and dimensions of the gate mold 20 and the valve stem 32, the gate 2
2 has a straight cylindrical portion 23 and a tapered portion 24 whose diameter increases toward a cavity connected to the cylindrical portion. The exit side of the tapered portion 24 is the curvature portion 2.
5 (radius of curvature: R) and is in contact with the bottom molding surface 21.

【0024】図2に示すように、ゲート部の円筒部23
は径Dと軸方向寸法Lとを有しており、一方テーパー
部24は傾斜角度θと軸方向寸法Lとを有している。
なお、テーパー部24の軸方向寸法とは円筒部23への
付け根から、ゲート金型の底部形成用面21を含む仮想
曲面までの距離を意味する。一方、円筒部の径はD、ゲ
ート部のランド長はLで与えられ、本発明では、D/L
を前述した0.3乃至0.8の範囲に設定するものであ
る。
As shown in FIG. 2, the cylindrical portion 23 of the gate portion
Has a axial dimension L 1 diameter D, whereas the tapered portion 24 and an inclined angle θ and an axial dimension L 2.
The axial dimension of the tapered portion 24 means the distance from the root of the cylindrical portion 23 to the virtual curved surface including the bottom forming surface 21 of the gate mold. On the other hand, the diameter of the cylindrical portion is given by D, and the land length of the gate portion is given by L. In the present invention, D / L
Is set in the range of 0.3 to 0.8 described above.

【0025】プリフォームの射出成形の際しては、射出
機(図示せず)内に溶融ポリエステルが貯留されてい
る。射出開始に際して、バルブステム32が、エアシリ
ンダー(図示せず)等の駆動により、図1に示す前進位
置から後退し(図1において右方向に移動し)、ノズル
チップ先端31が開く。これと同時に、射出機内の射出
ピストン(図示せず)が前進し(図1において右方向に
移動し)、射出機内の溶融樹脂をノズルチップの樹脂通
路33,ゲート部22を通して、射出型10、20内の
キャビティ内に射出する。射出成形の終了時に、バルブ
ステム32は前進し、プリフォームゲートを切断すると
共に、ノズルチップ30の先端部31を閉鎖する。キャ
ビティ金型10及びゲート金型20は、コア金型と共に
強制水冷されており、射出溶融樹脂は非晶質状態に過冷
却され、プリフォームの成形が行われる。
During injection molding of a preform, molten polyester is stored in an injection machine (not shown). At the start of injection, the valve stem 32 is retracted from the advanced position shown in FIG. 1 (moves rightward in FIG. 1) by driving an air cylinder (not shown) or the like, and the nozzle tip 31 opens. At the same time, the injection piston (not shown) in the injection machine moves forward (moves rightward in FIG. 1), and the molten resin in the injection machine passes through the resin passage 33 of the nozzle chip and the gate portion 22, and the injection mold 10, Inject into the cavity in 20. At the end of injection molding, the valve stem 32 moves forward, cutting the preform gate and closing the tip 31 of the nozzle tip 30. The cavity mold 10 and the gate mold 20 are forcibly water-cooled together with the core mold, and the injection molten resin is supercooled to an amorphous state, and the preform is formed.

【0026】本発明の方法で成形されるプリフォームの
一例を示す図3において、プリフォーム40は、非晶質
状態の熱可塑性ポリエステルで一体に成形されており、
胴部41,閉塞底部42及び口部43を備えており、口
部の外周には、支持リング44及び蓋締結用のネジ45
が設けられている。
In FIG. 3 showing an example of a preform formed by the method of the present invention, a preform 40 is integrally formed of an amorphous thermoplastic polyester,
A body 41, a closed bottom 42, and a mouth 43 are provided, and a support ring 44 and a screw 45 for fastening the lid are provided on the outer periphery of the mouth.
Is provided.

【0027】このプリフォームにおける底部白化を防止
するためには、底部を構成するポリエステルが熱結晶化
温度領域を可及的に短時間で通過するようにすることが
重要であり、金型ゲート部の形状を細く長くすること
が、ゲート金型のゲート部からキャビティ内への樹脂の
流入が容易に且つ速やかに行われ、溶融樹脂がゲート部
で冷却の影響を受けないようにすることがやはり底部白
化の防止に有効である。
In order to prevent whitening of the bottom of the preform, it is important that the polyester constituting the bottom pass through the thermal crystallization temperature region in as short a time as possible. Making the shape thinner and longer makes it easier and faster for the resin to flow into the cavity from the gate part of the gate mold, so that the molten resin is not affected by cooling at the gate part. It is effective in preventing bottom whitening.

【0028】この目的のために、バルブステムの嵌合量
は0.2乃至0.9mmの範囲内にあるのが好都合であ
る。また、ゲート部出口における曲率半径Rは0.5乃
至2mmの範囲内にあるのがよい。さらに、ゲート部円
筒部23の長さLは、最短でバルブステムの嵌合量で
あるが、この嵌合量よりも長く設定して、バルブステム
の嵌合量を調節自在としておくことが好ましい。という
のは、プリフォームゲートの切断性には、樹脂の種類
や、射出条件によって違いがあるが、上記のゲート部円
筒部の長さの設定では、ゲートの切断が確実に行われる
からである。
For this purpose, the fitting amount of the valve stem is advantageously in the range from 0.2 to 0.9 mm. The radius of curvature R at the gate exit is preferably in the range of 0.5 to 2 mm. Further, the length L 1 of the gate portion cylindrical portion 23 is a fitting of the valve stem in the shortest, and set to be longer than the fitting amount, that keep the adjustable fitting of the valve stem preferable. This is because the cutability of the preform gate varies depending on the type of resin and the injection conditions, but with the above-described setting of the length of the gate cylindrical portion, the gate is reliably cut. .

【0029】[ポリエステル樹脂]本発明において、ポ
リエステル樹脂としては、延伸ブロー成形可能な熱可塑
性ポリエステル、特にエチレンテレフタレート系熱可塑
性ポリエステルが有利に使用されるが、勿論、ポリブチ
レンテレフタレート、ポリエチレンナフタレートなどの
他のポリエステル、或いはポリカーボネートや;ポリア
リレート樹脂等とのブレンド物を用いることもできる。
また、容器の材料構成は、主たる材料がポリエステルで
ある範囲内で単層でもよく、2層以上の多層構成であっ
てもよい。本発明に用いるエチレンテレフタレート系熱
可塑性ポリエステルは、エステル反復単位の大部分、一
般に70モル%以上、特に80モル%以上をエチレンテ
レフタレート単位を占めるものであり、ガラス転移点
(Tg)が50乃至90℃、特に55乃至80℃で、融
点(Tm)が200乃至275℃、特に220乃至27
0℃にある熱可塑性ポリエステルが好適である。
[Polyester Resin] In the present invention, a stretchable blow moldable thermoplastic polyester, particularly an ethylene terephthalate thermoplastic polyester, is advantageously used as the polyester resin. Of course, polybutylene terephthalate, polyethylene naphthalate, etc. Blends with other polyesters, polycarbonates, and polyarylate resins.
Further, the material configuration of the container may be a single layer or a multilayer configuration of two or more layers as long as the main material is polyester. The ethylene terephthalate-based thermoplastic polyester used in the present invention occupies most of the ester repeating units, generally 70 mol% or more, particularly 80 mol% or more, and has a glass transition point (Tg) of 50 to 90. C., especially 55 to 80 ° C., melting point (Tm) 200 to 275 ° C., especially 220 to 27
Thermoplastic polyesters at 0 ° C. are preferred.

【0030】ホモポリエチレンテレフタレートが耐圧
性、耐熱性、耐熱圧性の点で好適であるが、エチレンテ
レフタレート単位以外のエステル単位の少量を含む共重
合ポリエステルも使用し得る。
Homopolyethylene terephthalate is preferred in terms of pressure resistance, heat resistance and heat and pressure resistance, but a copolymerized polyester containing a small amount of ester units other than ethylene terephthalate units may also be used.

【0031】テレフタル酸以外の二塩基酸としては、イ
ソフタル酸、フタル酸、ナフタレンジカルボン酸等の芳
香族ジカルボン酸;シクロヘキサンジカルボン酸等の脂
環族ジカルボン酸;コハク酸、アジピン酸、セバチン
酸、ドデカンジオン酸等の脂肪族ジカルボン酸;の1種
又は2種以上の組合せが挙げられ、エチレングリコール
以外のジオール成分としては、プロピレングリコール、
1,4−ブタンジオール、ジエチレングリコール、1,
6−ヘキシレングリコール、シクロヘキサンジメタノー
ル、ビスフェノールAのエチレンオキサイド付加物等の
1種又は2種以上が挙げられる。
Examples of dibasic acids other than terephthalic acid include aromatic dicarboxylic acids such as isophthalic acid, phthalic acid and naphthalenedicarboxylic acid; alicyclic dicarboxylic acids such as cyclohexanedicarboxylic acid; succinic acid, adipic acid, sebacic acid and dodecane acid One or a combination of two or more aliphatic dicarboxylic acids such as diacids, and diol components other than ethylene glycol include propylene glycol,
1,4-butanediol, diethylene glycol, 1,
One or more of 6-hexylene glycol, cyclohexane dimethanol, an ethylene oxide adduct of bisphenol A and the like can be mentioned.

【0032】また、エチレンテレフタレート系熱可塑性
ポリエステルにガラス転移点の比較的高い、例えばポリ
エチレンナフタレート、ポリカーボネート或いはポリア
リレート等を5%〜25%程度をブレンドした複合材を
用いることができ、それにより比較的高温時の材料強度
を高めることができる。さらに、ポリエチレンテレフタ
レートと上記のガラス転移点の比較的高い材料とを積層
化して用いることもできる。
A composite material obtained by blending ethylene terephthalate-based thermoplastic polyester with about 5% to 25% of a relatively high glass transition point, for example, polyethylene naphthalate, polycarbonate or polyarylate, can be used. The material strength at a relatively high temperature can be increased. Further, polyethylene terephthalate and the above-mentioned material having a relatively high glass transition point can be laminated and used.

【0033】用いるエチレンテレフタレート系熱可塑性
ポリエステルは、少なくともフィルムを形成するに足る
分子量を有するべきであり、用途に応じて、射出グレー
ド或いは押出グレードのものが使用される。その固有粘
度(I.V.)は一般的に0.6乃至1.4dL/g、
特に0.63乃至1.3dL/gの範囲にあるものが望
ましい。
The ethylene terephthalate-based thermoplastic polyester to be used should have at least a molecular weight sufficient to form a film, and an injection grade or an extrusion grade is used depending on the use. Its intrinsic viscosity (IV) is generally 0.6 to 1.4 dL / g,
In particular, those in the range of 0.63 to 1.3 dL / g are desirable.

【0034】また、本発明による容器では、上述したエ
チレンテレフタレート系ポリエステルを内外層とし、こ
れを中間層として、リサイクルポリエステル層や、ガス
バリアー性樹脂層、酸素吸収性樹脂層などを介在させる
ことができる。リサイクルポリエステル層としては、使
用済みPETボトルとして回収されるポリエステル破砕
品を必要により洗浄し再生したものなどが使用される。
ガスバリアー性樹脂としては、エチレンビニルアルコー
ル共重合体、特にエチレン含有量が20乃至60モル%
のエチレンビニルアルコール共重合体や、ポリアミド樹
脂、特にナイロン6、ナイロン6,6、ポリキシレンア
ジパミド(MXD6)などが使用される。酸素吸収剤層
としては、公知の酸素吸収性樹脂組成物はいずれも使用
されるが、代表的なものとして、ポリアミド樹脂、特に
MXD6に遷移金属触媒、特にコバルトのカルボン酸塩
を配合したものなどが使用される。
Further, in the container according to the present invention, the above-mentioned ethylene terephthalate-based polyester is used as an inner and outer layer, and this is used as an intermediate layer, and a recycled polyester layer, a gas barrier resin layer, an oxygen-absorbing resin layer and the like are interposed. it can. As the recycled polyester layer, a product obtained by washing and regenerating a crushed polyester product collected as a used PET bottle as necessary is used.
As the gas barrier resin, an ethylene-vinyl alcohol copolymer, in particular, an ethylene content of 20 to 60 mol%
And a polyamide resin, especially nylon 6, nylon 6,6, polyxylene adipamide (MXD6), and the like. As the oxygen absorbent layer, any known oxygen-absorbing resin composition may be used, and typical examples thereof include polyamide resins, particularly those obtained by blending a transition metal catalyst, particularly cobalt carboxylate with MXD6. Is used.

【0035】[プリフォームの製造]プリフォームの製
造は、前述したノズルチップを備えた射出機及びゲート
金型を用いる点及び底部白化を防止できる条件を用いる
点を除けば、それ自体公知の条件で行うことができる。
[Production of preform] The production of the preform is carried out under the conditions known per se, except that the above-described injection machine equipped with the nozzle tip and the gate mold are used, and that the conditions that can prevent the whitening at the bottom are used. Can be done with

【0036】射出金型としては、熱伝導率が大きく、表
面粗度の小さい金型を用いることが底部白化を防止する
点で好ましい。このため、金型としては銅−ベリリウム
合金を用いることが好ましく、金型表面の最大高さ粗さ
(Rmax、JIS B−0601)が3.2μm以
下、特に0.8μm以下に表面仕上げされたものを用い
るのが好ましい。
As the injection mold, it is preferable to use a mold having a large thermal conductivity and a small surface roughness in order to prevent whitening at the bottom. For this reason, it is preferable to use a copper-beryllium alloy as the mold, and the surface of the mold is finished to a maximum height roughness (Rmax, JIS B-0601) of 3.2 μm or less, particularly 0.8 μm or less. Preferably, one is used.

【0037】また、射出温度及び射出圧力にも、底部白
化を防止するための一定条件がある。即ち、射出する樹
脂温度が高い場合には、樹脂の冷却に長い時間が必要と
なり、結晶化温度領域を通過する時間も長くなる。一
方、樹脂温度を低くすると、成形時にシェアが増大して
成形状のトラブルが発生する。このため、射出成形温度
は280乃至320℃、特に290乃至310℃の範囲
が好適である。一方、射出圧力は、60乃至130kg
/cm程度が好ましい。
The injection temperature and injection pressure also have certain conditions for preventing bottom whitening. That is, when the temperature of the resin to be injected is high, a long time is required for cooling the resin, and the time for passing through the crystallization temperature region also becomes long. On the other hand, when the resin temperature is lowered, the share increases at the time of molding, and a trouble in molding occurs. For this reason, the injection molding temperature is preferably in the range of 280 to 320 ° C, particularly 290 to 310 ° C. On the other hand, the injection pressure is 60 to 130 kg
/ Cm 2 is preferable.

【0038】また、射出金型の温度を低くすると、結晶
化温度域を通過する時間を短くできるので、ゲート金型
(底金型)の温度を可及的に低くすることが望ましい。
一方、この温度が低すぎると、前記と同様にシェアの増
大の問題が生じるので、ゲート金型(底金型)の温度を
10乃至20℃に維持するのが好ましい。
Further, when the temperature of the injection mold is lowered, the time required to pass through the crystallization temperature range can be shortened. Therefore, it is desirable to lower the temperature of the gate mold (bottom mold) as much as possible.
On the other hand, if the temperature is too low, the problem of an increase in the shear occurs as described above. Therefore, it is preferable to maintain the temperature of the gate mold (bottom mold) at 10 to 20 ° C.

【0039】[二軸延伸ブロー成形容器の製造]上記の
方法で得られるプリフォームを延伸温度に加熱し、加熱
されたプリフォームを軸方向に引っ張り延伸すると共
に、圧力流体の吹き込みにより周方向にブロー延伸し
て、二軸延伸されたブロー成形容器とする。この延伸ブ
ロー成形は、一段で行ってもよく、また二段ブローと呼
ばれる二段で行ってもよい。さらに、二軸延伸ブロー成
形を行った容器を公知の手段で熱固定してもよい。更に
また、二段ブロー成形法では、1次ブローと2次ブロー
との間に熱処理工程を設けてもよい。
[Preparation of Biaxially Stretched Blow Molding Container] The preform obtained by the above method is heated to a stretching temperature, the heated preform is stretched in the axial direction and stretched in the circumferential direction by blowing a pressure fluid. Blow stretching is performed to obtain a biaxially stretched blow molded container. This stretch blow molding may be performed in one stage, or may be performed in two stages called two-stage blow. Further, the container subjected to the biaxial stretch blow molding may be heat-fixed by a known means. Furthermore, in the two-stage blow molding method, a heat treatment step may be provided between the primary blow and the secondary blow.

【0040】延伸ブロー成形に先立って、プリフォーム
を、熱風、赤外線ヒーター、高周波誘導加熱等の手段で
延伸適性温度まで予備加熱する。その温度範囲は、85
乃至120℃、特に95乃至110℃の範囲にあるのが
よい。
Prior to stretch blow molding, the preform is preheated to a suitable stretching temperature by means such as hot air, an infrared heater, or high frequency induction heating. Its temperature range is 85
The temperature is preferably in the range of from 120 to 120 ° C, particularly from 95 to 110 ° C.

【0041】最終容器における延伸倍率は、面積倍率で
4乃至10倍が適当であり、この内でも、軸方向延伸倍
率を1乃至3倍とし、周方向延伸倍率を3乃至5倍とす
るのがよい。軸方向延伸倍率は、プリフォーム成形品の
軸方向の長さと延伸棒のストローク長とによって決定さ
れるが、周方向の延伸倍率は、プリフォームの径と金型
キャビティの径とにより決定される。圧力流体として
は、室温或いは加熱された空気や、その他のガス、例え
ば窒素、炭酸ガス或いは水蒸気等を使用することがで
き、その圧力は、通常10乃至40kg/cmゲー
ジ、特に15乃至30kg/cmゲージの範囲にある
のがよい。
The stretching ratio in the final container is suitably 4 to 10 times in area ratio, and among these, the axial stretching ratio is 1 to 3 times and the circumferential stretching ratio is 3 to 5 times. Good. The axial stretching ratio is determined by the axial length of the preform molded article and the stroke length of the stretching rod, while the circumferential stretching ratio is determined by the diameter of the preform and the diameter of the mold cavity. . As the pressure fluid, room temperature or heated air or other gas such as nitrogen, carbon dioxide or water vapor can be used, and its pressure is usually 10 to 40 kg / cm 2 gauge, particularly 15 to 30 kg / g. It should be in the range of cm 2 gauge.

【0042】本発明に用いるプリフォームの口部は最終
容器の口部となるものであるが、この口部を、耐熱性を
向上させ且つその密封精度を高めるために、熱結晶化さ
せることができる。必要に応じて行うプリフォームの口
部の熱結晶化は、これらの部分をそれ自体公知の手段で
選択的に加熱することにより行うことができる。ポリエ
ステル等の熱結晶化は、固有の結晶化温度で顕著に生じ
るので、一般にプリフォームの対応する部分を、結晶化
温度に加熱すればよい。加熱は、赤外線加熱或いは誘電
加熱等により行うことができ、一般に延伸すべき胴部を
熱源から断熱材により遮断して、選択的加熱を行うのが
よい。上記の熱結晶化は、プリフォームの延伸温度への
予備加熱と同時に行っても或いは別個に行ってもよい。
口部熱結晶化は、プリフォーム口部を他の部分と熱的に
絶縁した状態で、一般に140乃至220℃、特に16
0乃至210℃の温度に加熱することにより行うことが
できる。プリフォーム口部の結晶化度は25%以上であ
るのがよい。
The mouth of the preform used in the present invention serves as the mouth of the final container, and this mouth may be subjected to thermal crystallization in order to improve heat resistance and sealing accuracy. it can. The thermal crystallization of the mouth of the preform, which is performed as necessary, can be performed by selectively heating these portions by a means known per se. Since thermal crystallization of polyesters and the like occurs remarkably at an inherent crystallization temperature, generally, the corresponding portion of the preform may be heated to the crystallization temperature. Heating can be performed by infrared heating, dielectric heating, or the like. Generally, it is preferable to selectively heat the body to be stretched by shielding the body from a heat source with a heat insulating material. The above-mentioned thermal crystallization may be performed simultaneously with or separately from the preheating of the preform to the stretching temperature.
Mouth thermal crystallization is generally carried out at 140-220 ° C., especially 16 ° C., with the preform mouth thermally insulated from other parts.
It can be performed by heating to a temperature of 0 to 210 ° C. The crystallinity at the mouth of the preform is preferably at least 25%.

【0043】本発明による容器の底部は、自立構造を有
するのが好ましい。自立型底部の一例としては、周囲の
接地部と接地部から内方の部分が上に盛り上がった上底
とから形成されたものが挙げられ、この上底には、底の
補強の目的でリブが放射状に設けられているものであっ
てよい。
The bottom of the container according to the invention preferably has a free-standing structure. An example of a self-supporting bottom portion is a bottom portion formed from a surrounding ground portion and a top portion in which an inner portion rises upward from the ground portion, and the top bottom has ribs for reinforcing the bottom. May be provided radially.

【0044】このタイプの自立型容器は、特許第301
1058号公報に記載されているとおり、胴部と胴部の
一端に設けられた口頚部と胴部の他端に設けられた閉塞
底部とを備えた延伸ブロー成形用プリフォームにおい
て、前記胴部は筒状乃至テーパー状であり且つ前記底部
は実質上半球状であって、内面側にあっては滑らかに接
続されていると共に外面側にあっては底に向けて外径の
縮小するテーパー部を介して底部に接続され、該テーパ
ー部の断面形状はストレートであり、胴部の厚み
(d)と底部の厚み(d)との比(d/d)は
1.1乃至1.5の範囲にある延伸ブロー成形用プリフ
ォームを使用し、ブロー成形に際して、このプリフォー
ムを前記半球部が底中央及び外径縮小テーパー部が底外
周となるように、軸方向に引っ張り延伸すると共に周方
向にブロー延伸し、ついで底中央を底打ちして、前記外
径縮小テーパー部を接地部及びそれより外周の底部分と
すると共に、半球部を接地部よりも内側の上底に成形す
ることにより製造される。
A self-standing container of this type is disclosed in Japanese Patent No. 301
As described in Japanese Patent No. 1058, in a preform for stretch blow molding comprising a trunk, a mouth-and-neck portion provided at one end of the trunk, and a closed bottom provided at the other end of the trunk, Is a cylindrical or tapered shape and the bottom is substantially hemispherical, and is smoothly connected on the inner surface side and is tapered on the outer surface side so that the outer diameter decreases toward the bottom. connected to the bottom through the cross-sectional shape of the tapered portion is straight, the ratio between the thickness of the bottom thickness of the body portion (d 1) (d 2) (d 1 / d 2) is to 1.1 Using a preform for stretch blow molding in the range of 1.5, at the time of blow molding, the preform is stretched in the axial direction so that the hemisphere portion is at the bottom center and the outer diameter reducing taper portion is at the bottom periphery. And stretch in the circumferential direction, Ide and bottomed out the bottom center, as well as with the outer size reduction bottom portion of the ground portion and the outer peripheral than the small tapered portion is manufactured by molding inside the upper base above ground portion of the hemispherical portion.

【0045】成形された容器の少なくとも胴部を、温度
が110乃至170℃に保持された金型表面と接触させ
るか、或いは容器内に温度が200乃至300℃の加熱
流体を吹き込んで、二軸配向されたポリエステルを熱固
定し、耐熱性を向上させることもできる。
At least the body of the molded container is brought into contact with the surface of a mold maintained at a temperature of 110 to 170 ° C., or a heated fluid having a temperature of 200 to 300 ° C. is blown into the container to form a biaxial shaft. The oriented polyester can be heat-set to improve heat resistance.

【0046】自立型底部構造の他の例としては、底部の
周囲に複数の足部と谷部とが交互に形成されたものを挙
げることができる。このタイプの延伸ブロー成形容器
は、一般にプリフォームの第一段ブロー成形と、第一段
ブロー成形品の底部、胴部及び肩部を含めた熱処理と、
熱処理品の第二段ブロー成形とにより形成される。第一
段ブロー成形は前述した条件で行われる。
Another example of the self-supporting bottom structure is a structure in which a plurality of feet and valleys are alternately formed around the bottom. This type of stretch blow molded container is generally a first-stage blow molding of a preform, and a heat treatment including a bottom, a body and a shoulder of the first-stage blow molded product,
It is formed by second-stage blow molding of a heat-treated product. The first-stage blow molding is performed under the conditions described above.

【0047】第一段ブロー成形品の熱処理工程におい
て、第一段ブロー成形品をコア金型に支持し、自転させ
ながら、この第一段ブロー成形品の底部、胴部及び肩部
を赤外線加熱体に対面させる。これにより、第一段ブロ
ー成形品は、その底部、胴部及び肩部が赤外線加熱体の
赤外線で加熱され、高さ方向及び径方向に収縮し、最終
容器形状となった第二段ブロー金型に収まる形状とな
る。熱処理条件は、ポリエステルの種類や第一段ブロー
成形の条件によっても相違するが、一般的にいって、9
0乃至120℃、特に95乃至115℃の温度及び20
乃至120秒間、特に30乃至90秒間の処理時間の中
から、最終容器の疑似結晶の生成の程度が前述した範囲
となるように定める。
In the heat treatment step of the first-stage blow-molded product, the bottom, body, and shoulder of the first-stage blow-molded product are heated by infrared while the core is rotated. Face your body. As a result, the first-stage blow-molded product has its bottom, body, and shoulder heated by the infrared rays of the infrared heater, shrinks in the height direction and the radial direction, and has the final container shape. The shape fits in the mold. The heat treatment conditions vary depending on the type of polyester and the conditions of the first-stage blow molding, but generally, 9
0 to 120 ° C., especially 95 to 115 ° C. and 20
The processing time is set to be in the range of from 120 seconds to 120 seconds, particularly from 30 seconds to 90 seconds, so that the degree of generation of pseudocrystals in the final container is in the range described above.

【0048】第二段ブロー成形工程においては、熱処理
された成形品を、コア金型によりその首部を支持した状
態で、第二段ブロー金型に挿入する。コア金型の反対側
には、最終容器の底形状を規定する底金型も挿入する。
割型を閉じ、熱処理品内に流体を吹き込んで、熱処理品
を第二段ブロー成形し、所定の形状の最終容器に形成す
る。この第二段ブロー成形では、ブローすべき熱処理品
は、熱処理による結晶化で弾性率が増加しているので、
高い流体圧を用いてブロー成形を行うのがよく、一般に
15乃至45kg/cmの圧力を用いるのが好まし
い。第二段ブロー成形に際して、金型の温度は、5乃至
135℃の温度に維持して、成形後直ちに冷却が行われ
るようにしてもよいし、或いは、最終成形品中に冷風等
を流して冷却が行われるようにしてもよい。
In the second-stage blow molding step, the heat-treated molded product is inserted into the second-stage blow mold with its neck supported by the core mold. On the opposite side of the core mold, a bottom mold that defines the bottom shape of the final container is also inserted.
The split mold is closed, a fluid is blown into the heat-treated product, and the heat-treated product is subjected to second-stage blow molding to form a final container having a predetermined shape. In this second-stage blow molding, the heat-treated product to be blown has an increased elastic modulus due to crystallization by heat treatment.
Blow molding is preferably performed using a high fluid pressure, and it is generally preferable to use a pressure of 15 to 45 kg / cm 2 . At the time of the second stage blow molding, the temperature of the mold may be maintained at a temperature of 5 to 135 ° C., and cooling may be performed immediately after molding, or cold air may be flowed through the final molded product. Cooling may be performed.

【0049】上記タイプの容器底部は、周方向に交互に
配置された足部と谷部とを有するが、足部の本数を6乃
至4本、特に好ましくは6乃至5本とすることが自立安
定性の点で好ましい。また、谷部は底中心部も含めて、
下向きに凸の仮想曲面、例えば概略球面或いは回転楕円
面に位置しているが、この曲面の曲率半径は胴部半径の
0.5乃至1倍の範囲にあることが望ましい。
A container bottom of the above type has feet and valleys alternately arranged in the circumferential direction, but the number of feet is preferably 6 to 4, more preferably 6 to 5 independence. It is preferable in terms of stability. Also, the valley, including the bottom center,
Although it is located on a downwardly convex virtual curved surface, for example, a substantially spherical surface or a spheroidal surface, it is desirable that the radius of curvature of this curved surface be in the range of 0.5 to 1 times the radius of the body.

【0050】[0050]

【実施例】本発明を次の実施例によりさらに説明する
が、本発明は次の例に限定されるものではない。
The present invention will be further described with reference to the following examples, but the present invention is not limited to the following examples.

【0051】[実施例1]金型ゲート部のプリフォーム
ゲート切断時の円筒部の径D=3.00mm、ゲート部
のランド長L=8.0mm(D/L=0.375)、テ
ーパー部の角度θ=4.0度とした金型により、ポリエ
チレンテレフタレートを射出成形してプリフォームを作
製し、それを常法によりブロー成形を行って容量500
mlの二軸延伸ブローボトルを作製した。作製した容器
の底部を目視して観察したところ、白化は見られなかっ
た。
[Example 1] The diameter D of the cylindrical portion at the time of cutting the preform gate of the mold gate portion was 3.00 mm, the land length L of the gate portion was 8.0 mm (D / L = 0.375), and the taper was tapered. A polyethylene terephthalate is injection-molded with a mold having an angle θ of 4.0 ° to form a preform, which is blow-molded in a conventional manner to obtain a capacity of 500 parts.
ml of a biaxially stretched blow bottle was prepared. When the bottom of the prepared container was visually observed, no whitening was observed.

【0052】[実施例2]金型ゲート部のプリフォーム
ゲート切断時の円筒部の径D=4.03mm、ゲート部
のランド長L=5.09mm(D/L=0.791
7)、テーパー部の角度θ=3.0度とした金型によ
り、ポリエチレンテレフタレートを射出成形してプリフ
ォームを作製し、それを常法によりブロー成形を行って
容量500mlの二軸延伸ブローボトルを作製した。作
製した容器の底部を目視して観察したところ、白化は見
られなかった。
[Example 2] The diameter D of the cylindrical portion at the time of cutting the preform gate of the mold gate portion was 4.03 mm, and the land length L of the gate portion was 5.09 mm (D / L = 0.791).
7) Polyethylene terephthalate is injection-molded into a preform using a mold having an angle θ of the tapered portion of 3.0 °, and the preform is blow-molded by a conventional method to obtain a biaxially stretched blow bottle having a capacity of 500 ml. Was prepared. When the bottom of the prepared container was visually observed, no whitening was observed.

【0053】[実施例3]金型ゲート部のプリフォーム
ゲート切断時の円筒部の径D=4.03mm、ゲート部
のランド長L=7.0mm(D/L=0.5757)、
テーパー部の角度θ=2.0度とした金型により、ポリ
エチレンテレフタレートを射出成形してプリフォームを
作製し、それを常法によりブロー成形を行って容量50
0mlの二軸延伸ブローボトルを作製した。作製した容
器の底部を目視して観察したところ、白化は見られなか
った。
[Example 3] The diameter D of the cylindrical portion at the time of cutting the preform gate of the mold gate portion was 4.03 mm, the land length L of the gate portion was 7.0 mm (D / L = 0.5757),
A preform is manufactured by injection molding polyethylene terephthalate using a mold having an angle θ of the tapered portion of 2.0 °, and is blow molded by a conventional method to obtain a capacity of 50%.
A 0 ml biaxially stretched blow bottle was prepared. When the bottom of the prepared container was visually observed, no whitening was observed.

【0054】[比較例1]金型ゲート部のプリフォーム
ゲート切断時の円筒部の径D=4.20mm、ゲート部
のランド長L=4.49mm(D/L=0.935)と
した金型により、ポリエチレンテレフタレートを射出成
形してプリフォームを作製し、それを常法によりブロー
成形を行って容量500mlの二軸延伸ブローボトルを
作製した。作製した容器の底部を目視して観察したとこ
ろ、白化が見られた。
[Comparative Example 1] The diameter D of the cylindrical portion at the time of cutting the preform gate of the mold gate portion was 4.20 mm, and the land length L of the gate portion was 4.49 mm (D / L = 0.935). Using a mold, polyethylene terephthalate was injection-molded to produce a preform, which was blow-molded by a conventional method to produce a 500-ml biaxially stretched blow bottle. When the bottom of the produced container was visually observed, whitening was observed.

【0055】[比較例2]金型ゲート部のプリフォーム
ゲート切断時の円筒部の径D=3.00mm、ゲート部
のランド長L=11.0mm(D/L=0.273)と
した金型により、ポリエチレンテレフタレートを射出成
形してプリフォームを作製し、それを常法によりブロー
成形を行って容量500mlの二軸延伸ブローボトルを
作製した。作製した容器の底部を目視して観察したとこ
ろ、白化が見られた。
[Comparative Example 2] The diameter D of the cylindrical portion at the time of cutting the preform gate of the mold gate portion was 3.00 mm, and the land length L of the gate portion was 11.0 mm (D / L = 0.273). Using a mold, polyethylene terephthalate was injection-molded to produce a preform, which was blow-molded by a conventional method to produce a 500-ml biaxially stretched blow bottle. When the bottom of the produced container was visually observed, whitening was observed.

【0056】[0056]

【発明の効果】本発明によれば、ポリエステルを側壁部
が実質上非晶質の有底プリフォームに射出成形する工程
と、該有底プリフォームをポリエステルの延伸温度域で
二軸延伸ブロー成形する工程から成る二軸延伸ポリエス
テル容器の製法において、有底プリフォーム射出金型と
してストレートな円筒部と該円筒部に接続されたキャビ
テイに向けて径が増大するテーパー部とからなるゲート
部を備えたものを用い、射出機として前記円筒部に嵌合
しうるバルブステムを往復動可動に備えたノズルチップ
付きのものを用い、プリフォームゲート切断時の円筒部
の径(D)とゲート部のランド長(L)との比(D/
L)を0.3乃至0.8にしたことにより、容器底部に
おける白化や白筋の発生を有効に防止し、容器の外観特
性を向上させ、商品価値を高めることができる。
According to the present invention, a step of injection-molding a polyester into a bottomed preform having substantially amorphous side walls, and biaxially stretch-blowing the bottomed preform in a polyester stretching temperature range. In the method for producing a biaxially stretched polyester container comprising a step of performing, a gate having a straight cylindrical portion as a bottomed preform injection mold and a tapered portion having a diameter increasing toward a cavity connected to the cylindrical portion is provided. An injection machine with a nozzle tip equipped with a reciprocatingly movable valve stem that can be fitted into the cylindrical portion is used. The diameter (D) of the cylindrical portion when cutting the preform gate and the gate portion Land length (L) ratio (D /
By setting L) to 0.3 to 0.8, it is possible to effectively prevent whitening and white streaks at the bottom of the container, improve the appearance characteristics of the container, and increase the commercial value.

【図面の簡単な説明】[Brief description of the drawings]

【図1】 本発明に用いる射出成形装置の概略構造を示
す断面図である。
FIG. 1 is a sectional view showing a schematic structure of an injection molding apparatus used in the present invention.

【図2】 本発明に用いるゲート型の形状及び寸法を示
す拡大断面図である。
FIG. 2 is an enlarged sectional view showing the shape and dimensions of a gate type used in the present invention.

【図3】 プリフォームの一例の断面図である。FIG. 3 is a cross-sectional view of an example of a preform.

───────────────────────────────────────────────────── フロントページの続き Fターム(参考) 4F202 AA24 AH55 CA11 CB01 CK06 4F208 AA24 AH55 LA04 LA08 LB01 LG29 LG34  ──────────────────────────────────────────────────続 き Continued on the front page F term (reference) 4F202 AA24 AH55 CA11 CB01 CK06 4F208 AA24 AH55 LA04 LA08 LB01 LG29 LG34

Claims (2)

【特許請求の範囲】[Claims] 【請求項1】 ポリエステルを側壁部が実質上非晶質の
有底プリフォームに射出成形する工程と、該有底プリフ
ォームをポリエステルの延伸温度域で二軸延伸ブロー成
形する工程とからなる二軸延伸ポリエステル容器の製法
において、有底プリフォーム射出金型としてストレート
な円筒部と該円筒部に接続されたキャビテイに向けて径
が増大するテーパー部とからなるゲート部を備えたもの
を用い、射出機として前記円筒部に嵌合しうるバルブス
テムを往復動可動に備えたノズルチップ付きのものを用
い、プリフォームゲート切断時の円筒部の径(D)とゲ
ート部のランド長(L)との比(D/L)が0.3乃至
0.8にあることを特徴とする底部白化の防止された二
軸延伸ポリエステル容器の製法。
1. A method comprising the steps of: injection-molding a polyester into a bottomed preform having substantially amorphous side walls; and biaxially stretch-blowing the bottomed preform in a polyester stretching temperature range. In the manufacturing method of the axially stretched polyester container, using a preform injection mold with a bottom having a gate portion composed of a straight cylindrical portion and a tapered portion whose diameter increases toward the cavity connected to the cylindrical portion, An injection machine with a nozzle tip provided with a reciprocating valve stem capable of fitting into the cylindrical portion is used. The diameter (D) of the cylindrical portion and the land length (L) of the cylindrical portion when the preform gate is cut. Wherein the ratio (D / L) is from 0.3 to 0.8.
【請求項2】 前記テーパー部の傾斜角度が1乃至5度
の範囲にあることを特徴とする請求項1記載の底部白化
の防止された二軸延伸ポリエステル容器の製法。
2. The method for producing a biaxially stretched polyester container according to claim 1, wherein the inclination angle of the tapered portion is in a range of 1 to 5 degrees.
JP2000270906A 2000-09-07 2000-09-07 Method for producing biaxially stretched polyester container with whitening prevention at the bottom Expired - Fee Related JP3740968B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2000270906A JP3740968B2 (en) 2000-09-07 2000-09-07 Method for producing biaxially stretched polyester container with whitening prevention at the bottom

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2000270906A JP3740968B2 (en) 2000-09-07 2000-09-07 Method for producing biaxially stretched polyester container with whitening prevention at the bottom

Publications (2)

Publication Number Publication Date
JP2002079570A true JP2002079570A (en) 2002-03-19
JP3740968B2 JP3740968B2 (en) 2006-02-01

Family

ID=18757271

Family Applications (1)

Application Number Title Priority Date Filing Date
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Country Status (1)

Country Link
JP (1) JP3740968B2 (en)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2017142043A1 (en) * 2016-02-19 2017-08-24 日精エー・エス・ビー機械株式会社 Blow molding device and blow molding method
CN112659522A (en) * 2020-12-24 2021-04-16 石家庄中汇药品包装有限公司 Plastic packaging bottle capable of preventing code spraying and halation and processing technology thereof
CN113661043A (en) * 2019-04-08 2021-11-16 日精Asb机械株式会社 Cooling mold, and apparatus and method for manufacturing resin molded article

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2017142043A1 (en) * 2016-02-19 2017-08-24 日精エー・エス・ビー機械株式会社 Blow molding device and blow molding method
TWI679101B (en) * 2016-02-19 2019-12-11 日商日精Asb機械股份有限公司 Blow molding device and method
US11130271B2 (en) 2016-02-19 2021-09-28 Nissei Asb Machine Co., Ltd. Blow molding device and blow molding method
US11731337B2 (en) 2016-02-19 2023-08-22 Nissei Asb Machine Co., Ltd. Blow molding device and blow molding method
CN113661043A (en) * 2019-04-08 2021-11-16 日精Asb机械株式会社 Cooling mold, and apparatus and method for manufacturing resin molded article
CN113661043B (en) * 2019-04-08 2023-09-26 日精Asb机械株式会社 Mold for cooling, apparatus and method for producing resin molded article
CN112659522A (en) * 2020-12-24 2021-04-16 石家庄中汇药品包装有限公司 Plastic packaging bottle capable of preventing code spraying and halation and processing technology thereof
CN112659522B (en) * 2020-12-24 2022-03-22 石家庄中汇药品包装有限公司 Plastic packaging bottle capable of preventing code spraying and halation and processing technology thereof

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